Fibrolux · Cable Support Systems by Fibrolux GmbH

VERSTÄRKTE KUNSTSTOFFE

CABLE MANAGEMENT GLASSFIBRE REINFORCED PROFILES

PULTRUSION

The main items of the cable systems are made from glass fibre reinforced polyester using pultrusion. Due to our own development and production we are able to react quickly on customer demands.

Cover Fibrolux Cable Ladders KL 400 and KL 750 installed on a spaceport.

INDEX

GRP cable trays cable trays.................................................................. cable tray modules..................................................... tray with clip cover..................................................... OMEGA profiles..........................................................

page 2 - 5 page 4 - 5 page 6 page 6

GRP cable ladders

cable ladders.............................................................. page 7 - 10 cable ladder modules................................................. page 8 - 10

mounting accessories metal free accessories................................................ page 11 stainless steel accessories.......................................... page 11 cantilever arm wall mount........................................ page 12 cantilever arm ceiling mount...................................... page 13 cable dividers.............................................................. page 14 false floor.................................................................... page 15

GRP handrails handrails for tunnels................................................... page 17

GRP elevated cable tray Fibrotray...................................................................... page 18

technical data chemical resistance.................................................... page 19 technical data............................................................. page 20 - 21 fire certificates............................................................ page 21

GRP CABLE TRAYS

width

span

theoretical max. cable load

resulting max. span

1.000 mm

2.000 mm

3.000 mm

60 mm

100 kg/m

54 kg/m

16 kg/m

13,4 kg/m

2.500 mm

100 mm

100 kg/m

65 kg/m

20 kg/m

22,4 kg/m

2.500 mm

200 mm

100 kg/m

80 kg/m

24 kg/m

44,8 kg/m

2.500 mm

300 mm

200 kg/m

140 kg/m

40 kg/m

67,2 kg/m

2.500 mm

400 mm

200 kg/m

145 kg/m

45 kg/m

89,6 kg/m

2.500 mm

CROSS SECTION CABLE TRAY The

grooves in the cover fit exactly onto the walls of the tray. Cover and tray are fixed with a stainless steel clamp.

KK 60

CABLE TRAY COVER 60

CABLE TRAY 60

KKD 60

0,6 kg/m KK 60

1,1 kg/m

CABLE TRAY COVER 100

KK 100

CABLE TRAY 100

2,5 mm

KKD + KK total 1,7 kg/m

KKD 100

0,7 kg/m KK 100

1,4 kg/m

2,5

80 mm

KKD 100

60 mm

KKD 60

KKD + KK total 2,1 kg/m

GRP CABLE TRAYS

CABLE TRAY COVER 200

KK 200

CABLE TRAY 200

KD 200

1,2 kg/m 80 mm

KKD 200

KK 200

1,9 kg/m

KKD + KK total

CABLE TRAY COVER 300

KK 300

CABLE TRAY 300

2,1 kg/m KK 300

3,8 kg/m

KK 400

CABLE TRAY 400

KKD + KK total 3m

5,9 kg/m

KKD 400

2,7 kg/m KK 400

80 mm

CABLE TRAY COVER 400

3,1 kg/m

KKD 300

KKD 400

80 mm

KKD 300

2,5

4,6 kg/m

KKD + KK total

m 3m

7,3 kg/m

GRP CABLE TRAYS

BV90v

BOW 90° VERTICAL, CONCAVE

0,8 kg

100 mm

0,9 kg

200 mm

1,3 kg

300 mm

1,6 kg

400 mm

1,9 kg

60 mm

500 mm

width

BV90x

BOW 90° VERTICAL, CONCAVE

0,8 kg 0,9 kg

200 mm

1,2 kg

300 mm

1,5 kg

400 mm

1,8 kg

50 0

60 mm 100 mm

500 mm

width

GRP CABLE TRAYS

BH90

BOW 90° HORIZONTAL

500 m

width 0,8 kg

100 mm

0,9 kg

200 mm

1,0 kg

300 mm

1,2 kg

400 mm

1,3 kg

m m

60 mm

BH45

BOW 45° HORIZONTAL

0,5 kg

100 mm

0,6 kg

200 mm

0,8 kg

300 mm

0,9 kg

400 mm

1,0 kg

TM90

300 m

60 mm

width

T-MODULE 90° HORIZONTAL

100/100 mm

1,4 kg

200/200 mm

1,6 kg

300/300 mm

1,8 kg

400/400 mm

2,2 kg

0,9 kg

60 0

60/60 mm

width

600 m

GRP CABLE TRAYS

CABLE TRAY WITH CLIP COVER

usable cross section

3,5 4

9,5

~ 128 cm²

12,5

OMEGA

185

CABLE PROTECTOR

width (mm)

height (mm)

usable cross section

8 cm²

120

58,5

27,5 cm²

GRP CABLE LADDERS

width

(span) 1.000 mm

2.000 mm

3.000 mm

100 mm

600 kg/m

450 kg/m

170 kg/m

200 mm

600 kg/m

400 kg/m

160 kg/m

300 mm

600 kg/m

350 kg/m

145 kg/m

400 mm

350 kg/m

280 kg/m

130 kg/m

500 mm

320 kg/m

260 kg/m

120 kg/m

750 mm

300 kg/m

240 kg/m

110 kg/m

L/150 = 0,75%

width

theoretical cable load

100 mm

22,4 kg/m

200 mm

44,8 kg/m

300 mm

67,2 kg/m

400 mm

89,6 kg/m

500 mm

112 kg/m

The given values are guideline values and are based on equal distributed loads. allowed = deflection span/ 150 That is to say: 1.000 mm = 6,7 mm 2.000 mm = 13,3 mm 3.000 mm = 20 mm If the cable ladders are fully filled with cables, the theoretical load could be reached, depending on the types of cables.

CROSS SECTION CABLE LADDER

100 mm

The cover of the cable ladder will be mounted in between the side rails.

100 - 750 mm

The dimension can be adapted to customers needs.

KLD

CABLE LADDER

COVER FOR CABLE LADDERS

width 100 mm

2,8 kg/m

200 mm

3,0 kg/m

300 mm

3,3 kg/m

400 mm

3,5 kg/m

500 mm

3,8 kg/m

width 105 mm

0,7 kg/m

205 mm

1,2 kg/m

306 mm

2,1 kg/m

406 mm

2,7 kg/m

GRP CABLE LADDERS

RMLi RMRe

REDUCER LEFT OR RIGHT

width 200/100 mm

2,8 kg

300/200 mm

2,9 kg

400/200 mm

3,0 kg

400/300 mm

3,1 kg

500/400 mm

3,3 kg

RMGr

width

REDUCER CENTRAL

200/100 mm

3,8 kg

300/200 mm

3,9 kg

400/200 mm

4,0 kg

400/300 mm

4,0 kg

500/400 mm

4,2 kg

BH90

width BOW 90° HORIZONTAL

100 mm

3,3 kg

200 mm

3,6 kg

300 mm

3,8 kg

400 mm

4,1 kg

500 mm

4,3 kg

GRP CABLE LADDERS

BH45

BOW 45° HORIZONTAL

width 350 mm

m 50

TM90

100 mm

2,5 kg

200 mm

2,6 kg

300 mm

2,8 kg

400 mm

2,9 kg

500 mm

3,1 kg

width T-MODULE 90° HORIZONTAL

100/100 mm

4,5 kg

200/200 mm

4,9 kg

300/300 mm

5,3 kg

400/400 mm

5,7 kg

500/500 mm

6,1 kg

*other combinations are possible (300/200 mm, 400/300 mm etc.)

width

CROSS HORIZONTAL

100/100 mm

7,3 kg

200/200 mm

7,6 kg

300/300 mm

8,0 kg

400/400 mm

8,3 kg

500/500 mm

8,6 kg

*other combinations are possible (300/200 mm, 400/300 mm etc.)

GRP CABLE LADDERS

width

RISER 90° , CONVEX

600 mm

BV90x

100 mm

3,8 kg

200 mm

4,0 kg

300 mm

4,3 kg

400 mm

4,5 kg

500 mm

4,7 kg

width

RISER 90° , CONCAVE 600 mm

BV90v

100 mm

3,8 kg

200 mm

4,0 kg

300 mm

4,3 kg

400 mm

4,5 kg

500 mm

4,7 kg

width mm

RISER 45°, CONVEX

100 mm

2,4 kg

200 mm

2,6 kg

300 mm

2,8 kg

400 mm

2,9 kg

500 mm

3,1 kg

300 mm

30 0

BV45x

width

RISER 45°, CONCAVE

0m m

BV45v

100 mm

2,4 kg

200 mm

2,6 kg

300 mm

2,8 kg

400 mm

2,9 kg

500 mm

3,1 kg

ACCESSORIES

M E TA L F R E E A C C E S S O R I E S LV

GRP CONNECTOR

GRP HINGE

S+K

DOWELED AND GLUED

size (mm) 150 x 50 x 4

0,015

PLASTIC RIVET

S TA I N L E S S S T E E L A S S E C C O R I E S

for cable trays stainless steel

86 mm

COVER CLIP

DK KL

COVER CLIP for cable ladders stainless steel

BLIND RIVET

stainless steel

105 mm

CANTILEVER ARMS

CANTILEVER ARMS WALL MOUNT

On customers demand we can produce cantilever arms adapted to their needs

KW 650 65

650 mm

KW 550

650 mm

KW 450

650 mm

KW 350

KW 650

CANTILEVER ARMS

KW 550

CANTILEVER ARMS

KW 450

CANTILEVER ARMS

KW 350

CANTILEVER ARMS

KW 250

CANTILEVER ARMS

KW 650

4 kg KK 550

3,5 kg KW 650

3 kg KK 550

2,5 kg KW 650

2 kg

650 mm

KW 250

CANTILEVER ARMS

SINGLE

DOUBLE

HANGER

HANGER SINGLE 0,5 kg

450 mm

0,7 kg

650 mm

0,9 kg

850 mm

1,1 kg

1000 mm

1,3 kg

250 / 450 / 650 / 850 / 1000 mm

250 mm

250 / 450 / 650 / 850 / 1000 mm

length

HANGER DOUBLE length 250 mm

0,8 kg

450 mm

1,2 kg

650 mm

1,6 kg

850 mm

2,0 kg

1000 mm

2,4 kg

top view

CANTILEVER ARMS CEILING MOUNT

width 250 mm

2,5 kg

350 mm

3 kg

450 mm

4 kg

550 mm

4,5 kg

650 mm

5 kg

CANTELEVER ARMS

CABLE DIVIDER BOLT

sectional view

clip lock and adjustable

CABLE DIVIDER

100

250

* other dimensions on demand

SUPPORT CHANNELS

a a

FALSE FLOORS

PEDESTALS

for elevated installation of cable duct systems

false floors

150 mm

42-60 mm

150 mm

120-200 mm

50-75 mm

pedestals and GRP safety floor plates to set up a false floor

205 mm

150 mm

240-300 mm

190-270 mm 205 mm

300- 400 mm

150 mm

205 mm

PHOTOS

HANDRAILS

120

HANDRAIL FOR TUNNELS

WALL MOUNT

3 40

GRP CONNECTOR

PE-HINGE

On customers demand we can supply a handrail profile where a LED lighting can be integrated

FIBROTRAY

FT1

CABLE TRAY SIZE F1

100 mm

GRP cable tray for elevated installation. The cable trays are installed on posts which are piled into the ground. The system is approved by the German Railway.

principal constituents FibroTray system size 1 post

size 1

GRP I-beam120 x 60 x 6

tray

size 1

GRP cable tray F1

cover

size 1

GRP cover F1

F= 450 N/m cross section

100 x 150 mm

load

0,45 kN/m

span

FT2

CABLE TRAY SIZE F2

150 mm

GRP cable tray for elevated installation. The cable trays are installed on posts which are piled into the ground. The system is approved by the German Railway.

principal constituents FibroTray system size 2 post

size 2

GRP I-beam 150 x 75 x 6

tray

size 2

GRP cable tray F2

cover

size 2

GRP cover F2

F= 900 N/m

cross section

250 x 150 mm

load

0,9 kN/m

span

CHEMICAL RESISTANCE

ISO 20° C

VE D411 50° C

20° C

ISO

50° C

20° C

AgNO3

KCl

AlCl3

KOH, 5%

Al(NO3)3

KOH, 10%

Al2(SO4)3

KOH, 25%

BaCl2

KOH, 50%

BaCO3

K2CO3, 10%

Ba(OH)2

KNO3

Ba(NO3)2

KMnO4

BaS

K2SO4

BaSO4

MgCl2

CaCl2

MgCO3

Ca(ClO)2, 15%

Mg(NO3)2

Ca(OH)2, 20%

MgSO4

Ca(NO3)2

NaBr

CCl4, 100%

NaCl

CH3-COOH, 5%

NaCN

CH3-COOH, 50%

Na2CO3, 10%

CH3-COOH, 75%

NaHCO3, 10%

C4H8O MEK, 100%

NaHSO3

CHOOH, 10%

NaNO3

C2H5OH, 10%

NaNO2

CH3OH, 100%

NaOH, 5%

CO2

NaOH, 10%

CuCl, CuCl2

NaOH, 25%

CuSO4

NaOCl, 20%

CS2, 100%

Na2SO4

FeCl2

Na2SO3

Fe(NO3)3

Na2S2O3

FeSO4

NH3, 1%

HBr, 10%

NH4Br

HCN, 10%

NH4Cl

HCl, 5%

NH4F

HCl 20%

(NH4)2CO3

H2CrO4, 5%

NH4NO3

H2CrO4, 10%

(NH4)3PO4

HNO3, 5%

(NH4)2SO4

H2O2, 3%

NiCl2

H2O+Cl2

Ni(NO3)2

H3PO4, 10%

NiSO4

H2SO4, 10%

ZnCl2

H2SO4, 30%

ZnSO4

VE D411 50° C

20° C

50° C

TECHNICAL DATA

Technical data of GRP profiles can vary according to the type of fibre reinforcement, shape and wall thickness. The feasibility should be assessed refering to the specific application.

y x y

GRP PROFILES TYPE MR mat / roving reinforced X

tensile strength

250 MPa

20 - 60 MPa

900 MPa

flexural strength

250 MPa

20 - 60 MPa

900 MPa

E-modulus, tensile

25.000 MPa

9.000 MPa

40.000 MPa

E-modulus, flexural

25.000 MPa

9.000 MPa

45.000 MPa

1,0 - 1,8 % 150 - 300 MPa

30 - 60 MPa

450 MPa

compressive modulus

10.000 MPa

4.000 MPa

30.000 MPa

impact strength IZOD barcol hardness

CTI

kJ kg x K

90 - 120 KJ / m2

120 kJ / m 2

> 40

> 50

specific insulation resistance

1010 - 1015 Ohm/cm

surface resistance

10^10 - 10^15 Ohm

dielectric strength

5 - 10 kV/mm

tracking index CTI

KC 600

dielectric constant

<5 12 x 10 - 61 K-1

thermal conductivity

0,2 - 0,6 W/m*K

specific heat capacity

1,0 - 1,2 kJ/kg*K -100°C up to +155°C (180 °C)

water absorption

< 0,15%

temperature deflection under load

200 °C

incandescence resistance

2,1 kg / dm3

70 MPa

max. continuous temperature

2,0 kg / dm3

interlaminar shear strength

coefficient of the thermal expansion

compressive strength

density

GRP PROFILES TYPE UD roving reinforced

elongation at break

grade 2b

TECHNICAL DATA

SHORT- AND LONG-TERM APPLICATION LIMITS

y SHORT TIME BEHAVIOUR

LONG TIME BEHAVIOUR

y Z

flex and strength

135 MPa

20 MPa

70 MPa

15 MPa

tensite strength

135 MPa

20 MPa

70 MPa

15 MPa

compression strength

135 MPa

25 MPa

70 MPa

20 MPa

type MR

shear strength

17 MPa

z x

8 MPa

FIRE CERTIFICATES The feasibility should be assessed refering to the specific application.

standard

test / remark

region

result

DIN 53 438, Teil 2

5 mm

K 1/5 mm

DIN 54837

DIN 55 10 T2

S4 SR2 ST2

DIN 5510-2 2009

DIN 5510-2 2009 smoke toxicity

FED < 1

NFF16 -101

NF X 10 -702 smoke

NFF16 -101

NF P 92- 501 flame

BS 476: Part 7: 1997

for 8mm wall thickness

class 2

BS 476: Part 7: 1997

for 3mm wall thickness

class 2

NFPA 255

ASTM E- 84-98

USA

< 25, class A

ISO 4589-2

O2 oxygen index

LOI 36,2%

DIN EN 60695-11-10

vertical test UL94 V

15 + 30 min

A D VA N TA G E S +180°C

self extinguishing halogen free

0°C -100°C

range of use -100°C up to +180°C

low weight

linear stressstrain relation

corrosion and chemical resistant

electrical insulating

cost effectiveness

UV- and weather- resistant

easy assembly short construction time

high mechanical strength

A P P L I C AT I O N S industrial applications civil applications

VERSTÄRKTE KUNSTSTOFFE

Fibrolux GmbH · Hessenstr. 18 · D-65719 Hofheim/Frankfurt · Germany Phone: +49 6122 91000 · Fax: +49 6122 15001 · info@fibrolux.com · www.fibrolux.com