Page 1

Tapping attachments Tap chucks Cutting fluids


www.tapmatic.ch

Quality, reliability and good service are what TAPMATIC stands for Since its establishment in 1952, Tapmatic has manufactured tapping attachments of the highest quality and efficiency. Our focus on tapping attachments and tap holders, and our commitment to research and development, has led to the granting of more than 30 patents in countries all over the world. This investment in innovation and quality has made Tapmatic a world leading manufacturer of tap holding tools. After first establishing a European sales organization in 1962, our European production facility was founded in Kriessern, Switzerland, in 1981. Tapmatic International Corporation (called TIC) has the primary responsibility of supplying Tapmatic products and providing technical support to the European market. Today, Tapmatic products are represented through our agents in more than 40 countries and we have our own sales offices in some of the major markets. Our Tapping Attachments and Tap Holders are produced using highly automated equipment. Both Tapmatic Corporation in the United States and Tapmatic International in Switzerland are ISO 9001:2008 certified companies. This guarantees you of our continued commitment to offering products of the highest quality. Quality and economic efficiency, innovation and reliability are what have made Tapmatic one of the world’s most recognized names for Tapping.

TAPMATIC Post Falls, USA

TAPMATIC Kriessern, Switzerland


Selector Chart Tapping Attachments

www.tapmatic.ch

Model

X

TC/DC

RX

RDTIC

RDT

RCT50

RCT150

SPD CNC

SPD

ASR/RSR

Capacity in Steel

M0.5–M30

M1.4–M18

M1.4–M18

M2.5–M25

M1–M27

M4.5–M12

M25–M42

M2–M12

M1.4–M42

M2–M16

max. RPM

2000

2000

2000

4000

5000

2500

500

2000

2000

3000

For use on Manual machines

CNC machines

CNC machining centers

CNC lathes

Features Automatic reverse

High-speed return 1.75:1

Constant speed tapping

Pre-selective torque drive

Hard start

Length compensation (tension)

Release to neutral

Variable Stop Arm (offset)

Internal coolant system (max. 50 bar)

Extended length version

Adjustable depth control For right and left hand tapping

• <>

<>

<>

<>

Collets and adapters Multi-range collets RF

Steel collets ER/ER-GB

• •

Quick change tap adapters: T

positive drive

TC adjustable torque control

D

die holders

E/TF collet holders

Attachment mounts Internal taper

Internal thread

• •

Straight shank DIN 1835B+E

HSK shank

V



CAT





V





V



Steep taper DIN 69871A







V





Steep taper MAS-BT (JIS B6339)





V





VDI 3425 mount (DIN 69880) < > Modification possible V Mount integrated  Miscellaneous shank versions (short taper mount) for straight shank DIN 1835B+E on page 47


www.tapmatic.ch

The advantages of TAPMATIC tapping heads TAPMATIC‘s self-reversing attachments keep a constant tapping speed for optimum tap life.

This means: ■ ideal chip flow = perfect thread surface ■ constant high RPM up to 5000 ■ shorter machining time, due to saving two spindle reversals per tapped hole ■ therefore reduced wear to expensive CNC machines ■ in most cases a 50 % to 100 % increased tap life

Technical Terms Self-feed Permits the tap to act as its own lead screw. The self-feed accommodates any differences between thread pitch and machine feed control. The tap is propelled by rotation only and cuts a thread without pressure; this guarantees a thread of high quality, which is as accurate as the tap itself. Patented ball drive TAPMATIC‘s spring biased rolling ball design transmits rotational power to the tap. The ball disengages smoothly and silently after reaching the thread depth switching to the reverse mode. Collets TAPMATIC tapping attachments use multi-range Rubber-Flex collets or steel collet ER type, preferably ER-GB. Usually no more than two Rubber-Flex collets are required to cover a unit‘s capacity range. Modular systems The straight shank design with Weldon type flats to DIN1835B+E permits easy adaption to standard tool holders. Thread depth accuracy TAPMATIC tapping attachments disengage after reaching their pre-selected thread depth, irrespective of any machine spindle lag. The depth is equal to the feed set on the machine plus the self-feed in the unit. Adjustable slipping clutch The manual type TAPMATIC heads are fitted with a safety clutch, which guards against tap breakage. This clutch design is intended as a safety device only and a machine stop should be set to allow the tap to release before bottoming whenever possible. Internal coolant system Some TAPMATIC tapping attachments are designed with internal coolant systems capable of a supply up to 80 bar. Ideal lubrication is achieved by supplying coolant within or alongside the tool shank, thereby thread quality is improved. Furthermore this can be cost-effective as tap life is increased by washing away swarf from the core hole. Hard start Because of its unique design, the hard start guarantees the tap will cut at the same point each time without compression, even at high RPMs.

Front release This protects the tap chuck, tap adapter, tap and work piece from damage.This can occur when the length compensation is exceeded (tension) e.g. because the machine spindle lags in the change from forward to reverse or a rapid spindle movement backwards before the tap is completely out of the component. In these situations the quick change tap adapter disengages from the tap holder automatically and avoids expensive damage. Pre-selective Torque Drive By turning the Clutch Adjustment Cap, the torque setting can be adjusted to the correct position for the torque needed to drive the tap in to the hole, but less than the torque required to break the tap. This helps protect the tap from breaking if it becomes dull or contacts the bottom of a blind hole. Automatic reversal TAPMATIC reversing tapping attachments change their rotation direction automatically when the machine retracts. This eliminates the need to reverse the machine spindle, which not only saves time and energy, but also increases tap life. Backlash Is a reference to a small amount of play between the components of a machine that provide the rotational or translational movement. This play can have a negative effect on the synchronization of the machine’s tapping cycle. The older the machine, the higher the risk for backlash and the more problems in manufacturing good quality threads. Computer generated Flexure Depending on the tapping application, different thrust forces are needed to start the tap into the hole and allow it to produce accurate threads. Tapmatic’s unique flexure geometry was developed using the ANSYS finite element analysis software to provide the correct thrust forces for the range of tap sizes covered by each SynchroFlex® tap holder. Adjustable Back Jaw The Back Jaws are opened and closed with a hex key to grip the square of the tap. They are used in tools with rubber flex collet chucks because the rubber flex collet alone is not sufficient for driving the tap.


Product Line Index

Description

Model

Page

Self-reversing tapping attachments with pre-selective torque drive Automatic reverse with increased reverse ratio. For manually operated drilling and milling machines.

X TC / DC RX

7 8 9

Heavy duty self-reversing tapping attachment SPD / SPD-QC for machines with automatic feed

21

CNC tapping attachments For vertical and horizontal CNC machining centers, for continuous production. Extended spindles and interchangeable shanks available.

RDTIC RDT RDTICXT RCT SPD CNC Special Models

12/13 14 15/16 17/18/19 20 22/23

Synchro chucks with straight shanks to DIN 1853B+E, HSK or steep taper For rigid tapping on CNC machines with/ without internal coolant, ER or QC-collets.

SFT SX

24/25/26/27 28/29/30/31

Tap chucks with straight shanks DIN 1835B+E or mores taper For use on NC machining centers or NC centre lathes and all machines with controlled feed.

SM TA TIC NC/TIM

32 33/34 35/36 37

Quick-change adapters Modular accessories, compatible with the respective tapping attachment or chuck.

T TC T-IK

38 39 40 41 42

TC-IK TF/E/D

Various accessories For use on attachments and chucks.

Multi-range Clamping nuts Sealing gaskets Cooling gaskets ER-GB

ER

43

44 45

Various accessories For use and installation of attachments and chucks on intended machines.

Shanks Arbors Torque wrenches Torque Bars Mounting device

46 47 48

Cutting fluids FERROFLUID for steel and stainless steel, ALUFLUID for aluminum and MINIFLUID for all materials, used in Minimum Quantity Lubrication System (MQL).

FERROFLUID ALUFLUID MINIFLUID

49

TapWriter TapWriter Dot peen marking tool for in machine marking.

Index

www.tapmatic.ch

50/51

5


Manual Applications

www.tapmatic.ch

Attachments

Tapping attachments for manual tapping application

RX extra for hard to machine material and roll form tapping

Tapping attachments for drilling and milling machines and pneumatic, hydraulic and electric spindles Since 1952 Tapmatic has manufactured the world’s most popular line of compact self-reversing tap¬ping attachments. Our experience and commitment to quality make them to efficient and good value product. Although there are other products available on the market, a Tap¬matic head is still the most economical to use. Our customers know they can count on our tools for many, many years of service. Tapmatic offers a complete program of self-reversing tapping attachments to meet the most difficult requirements. Ruggedly built, these Tapmatic tools provide higher production rates due to: Qdecrease in tap breakage Q production of perfect threads, even with pre-casted holes Q reduced cycle time through increased 1.75 :1 reverse speed Q longer tap life Q accurate depth control Q better thread quality Q consistent trouble free performance Q interchangeable mounts Q right and left hand tapping possible

X for general tapping

TC/DC most suitable for short threads and fast reversion of rotation and accurate depth control

As further models, Tapmatic offers the SPD and SPD QC series. These types do not feature a pre-selective torque drive, but were constructed for higher torque. Because of the precise spindle guidance, the SPD attachments are also suitable for drill taps (to bore and drill in one process).

6

SPD and SPD-QC For drill taps (without hard start) and manual tool change on machining centers


X

www.tapmatic.ch

Attachments

Self-reversing tapping attachments with high-speed return and pre-selective torque drive Qeasy handling, compact design Qless tap breakage due to pre-selective torque drive Qeasy adaption because of multiple interchangeable arbors Qreduced cycle time through increased 1.75 :1 reverse speed Qonly 2 multi-range collets (RF) per type necessary (exception 100XB)

L

D Delivery: Q2 wrenches Qnecessary hex keys Qstop arm Multi-range collets RF as well as arbors not included!

d

Dimensions Model 100XB 30X 50X 70X 90X Model 100XB 30X

50X

70X

90X

D mm 33 48 70 76 105 Order code 16101 10306 10312 10316 10333 10331 10337 10350 10362 10375 10506 10516 10533 10537 10550 10562 10575 10703 10718 10750 10762 10775 10787 10904 10915

d mm 9 19 27 36 57 Capacity (steel) M0.5–M2 M1.4–M7

Self-feed mm T 5 3.5 6 9 13 Collets RF

Weight kg 0.2 0.5 1.4 2.1 5.0 Max. RPM

117XB7 J116 J117

2000 2000

Mounts S Taper mounts JT1 JT6 B12 B16 JT33

L mm Thread. mounts 94 113

5/16"–24 3/8"–24 1/2"–20 5/8"–16 3/4"–16 M3–M12

J421 J422

1500

JT6 B16 JT33

J443 J440

1200

113

153

3/8"–24 1/2"–20 5/8"–16 3/4"–16 M5–M18

104

JT3 B18

148

176 1/2"–20 5/8"–16 3/4"–16 7/8"–20

M10–M30

J461 J462

600

JT4

219 1.1/2"–18

Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25 %. Rubber Flex collets page 43. Interchangeable arbors page 47.

Order information: Order code 10516 (50X-B16) + J421, J422 (RF collets) + MK2-B16 (arbor)

Page 47

Page 43

Page 48

Cover

Pages 52–54

7 RF Multi-range Collets

Arbors

Torque Bar

Selector Chart

Speed Chart


TC/DC

www.tapmatic.ch

Attachments

Self-reversing tapping attachments with high-speed return, pre-selective torque control and depth control Qadjustable and reducible depth control due to knurled nut Qeasy handling, compact design Qless tap breakage due to adjustable slipping clutch Qeasy adaption because of multiple interchangeable arbors Qreduced cycle time through increased 1.75 :1 reverse speed Qonly 2 multi-range collets (RF) per type necessary (exception 100XB)

L

D

Delivery: Q2 wrenches Qnecessary hex keys Qstop arm Multi-range collets RF as well as arbors not included!

d

Dimensions Model 30TC/DC 50TC/DC 70TC/DC

Model 30TC/DC

50TC/DC

70TC/DC

D mm 48 70 76

Order code 14306 14312 14316 14333 14331 14337 14350 14362 14506 14516 14533 14537 14550 14562 14703 14718 14750 14762 14787

d mm 19 27 36

Capacity (steel) M1.4–M7

Self-feed mm T 1.5–3.5 2–6 3–9

Collets RF

Weight kg 0.5 1.2 2.3

Max. RPM

J116 J117

2000

Mounts S Taper mounts JT6 B12 B16 JT33

L mm Thread. mounts 122

5/16"–24 3/8"–24 1/2"–20 5/8"–16 M3–M12

J421 J422

1500

JT6 B16 JT33

122 169

3/8"–24 1/2"–20 5/8"–16 M5–M18

J443 J440

1200

JT3 B18

191 1/2"–20 5/8"–16 7/8"–20

Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25 %. Rubber Flex collets page 43. Interchangeable arbors page 47.

Order information: Order code 14516 (50TC/DC-B16) + J421, J422 (RF collets) + MK2-B16 (arbor)

Page 43

Page 47

Page 48

Cover

Pages 52–54

8 RF Multi-range Collets

113

Arbors

Torque Bar

Selector Chart

Speed Chart


RX

www.tapmatic.ch

Attachments

Universal self-reversing tapping attachments with high-speed return Q extra for hard to machine material and roll form tapping Q less tap breakage due to pre-selective torque drive Q reduced cycle time through increased 1.75 :1 reverse speed Q easy handling, compact design Q easy adaption because of multiple interchangeable arbors

L

D Delivery: Q2 wrenches Qnecessary hex keys Qstop arm Multi-range collets RF as well as arbors not included!

d

Dimensions Model RX30 RX50 RX70 Model RX 30

RX 50

RX 70

D mm 53 76 88 Order code 013006 013016 013033 013037 013050 015006 015016 015033 015050 017003 017087

d mm 19 27 36 Capacity (steel) M1.4–M7

Self-feed mm T 6 10 10 Collets RF

Weight kg 0.7 1.8 3.0 Max. RPM

J116 J117

2000

Mounts S Taper mounts JT6 B16 JT33

L mm Thread. mounts 116

3/8"–24 1/2"–20 M3–M12

J421 J422

1500

JT6 B16 JT33

M5–M18

J443 J440

1200

JT3

157

1/2"–20 182 7/8"–20

Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25 %. Rubber Flex collets page 43. Interchangeable arbors page 47.

Order information: Order code 015016 (RX50-B16) + J421, J422 (RF collets) + MK2-B16 (arbor)

Page 43

Page 47

Page 48

Cover

Pages 52–54

9 RF Multi-range Collets

Arbors

Torque Bar

Selector Chart

Speed Chart


RDT . RDTIC . RCT Tapping Attachments

www.tapmatic.ch

Thread production on machining centers with constant speed tapping

CNC-Attachments

CST Constant Speed Tapping relies on a compact tapping attachment to provide tap reversal. The machine spindle runs in one direction at the exact programmed speed and reversal occurs within the tapping attachment instantaneously upon machine retraction. This avoids the inevitable RPM fluctuations which occur with reversal of the machine spindle. Benefits include the following... Reduced Cycle Time By eliminating the machine spindles need to decelerate, stop, reverse and reaccelerate twice for each tapped hole the tapping time is dramatically reduced. Longer Tap Life, Improved Thread Quality Constant speed tapping means that the tap is allowed to cut at the optimum speed continuously without deceleration at the bottom of the hole. The result is the longest tap life and improved thread quality. RDTIC

Reduced Machine Spindle Wear Tapping is the only operation requiring machine reversal. Using a Constant Speed Tapping Head eliminates this strain on the machine.

RDTIC-XT

Reduced Energy Costs of up to 75 % CST attachments reduce the energy costs required by machine spindle reversal by 75 %.

RCT

Two Through the Spindle Lubrication Optionsâ&#x20AC;Ś Standard balanced high pressure coolant through the spindle.

Minimum Quantity Lubrication, available on request.

10

Patented Appliance Design TAPMATIC tapping attachments are fitted with a patented reversing gear as well as a patented ball drive. The ball drive allows for an exact, vibration-free and immediate change over into reverse once the desired thread depth is reached.


RDT . RDTIC . RCT Tapping Attachments

www.tapmatic.ch

Advantages of tapping attachments with automatic reversal General Information Thread cutting is the only machining operation which requires a change of direction for the return of the tool. This can be laborious, it also causes wear and is a costly procedure for any machine.

Constant speed tapping – the secret of longer tap life Tapping with an attachement Reversal Feed out

Feed in

CNC-Attachments

RPM

RDT / RDT-IC tapping attachment RDT and RDT-IC reversing tapping attachments are specially designed for fastest thread manufacturing on CNC machining centres. They also eliminate reversal related machine wear and tear and reduce energy consumption. The patented ball drive with integrated planet gear for automatic reversal creates an almost constant cutting speed and eliminates the need to start the machine spindle twice per thread. By using the RDT tapping attachments the cycle time is reduced and the life of the tap is increased. The IC-version allows coolant to flow directly through the tapping head.

Time Tapping with a machine spindle reversal Reversal Feed out

RPM

Feed in

Case history: Time

Energy cost saving of 75 %

KW Machine reversal 1500 UpM

Tap M6 standard thread HSS with TIN-AL coating

TAPMATIC 2500 UpM

Material GG20

Power consumption for 144 threads M8

TAPMATIC 1500 UpM

Application Thread cutting on a horizontal machining centre Fritz Werner TC800 with internal cooling.

Not only is the shorter cycle time of importance, but also the constant spindle direction. By changing the direction (decelerating and accelerating) of the spindle, higher spikes of power are needed, which can be prevented by constant spindle rotation.

Minutes

Thread M6 standard thread, 9 mm deep, tapping drill ø 5.05 and 12.5 mm deep

Wirtschaftlichkeitsberechnung Speed Rigid tapping with spindle reversal, programmed speed 1‘200 RPM (ø RPM reached: 513) Results Cycle time of 6 min 34 sec for 68 threads Change with TAPMATIC Using a TAPMATIC tapping attachment RDT-IC50 with ER16 spindle, programmed speed 1‘800 RPM. Improvement Cycle time reduced to 3 min 22 sec for 68 threads, tap life tripled.

Costs

Number of threads/part Number of parts Cycle time per part/min Cycle time in hours Machine hourly rate in € Number of taps Tap costs in € Production costs in € Chuck costs in € (approx.) Total costs in € Cost reduction in €

Totoal cost/year Advantage Besides reducing the cycle time, tap life was considerably increased.

Saving

Tapping attachment RDT-IC 68 400 3.36 22.4 70 22 275 1‘568 1‘500 3‘343 981

Collets chuck with compensation 68 400 6.56 43.7 70 65 813 3‘061 450 4‘324

Break Even Point

Tap

Col

let c

huc

k

RDT-IC

Tap

RDT-IC Collet chuck

Results ■ reduction of cycle time by 50 % ■ increase of production capacity ■ tap life tripled ■ less machine wear (no spindle reversals) ■ roughly 75 % energy savings by constant speed tapping

Conclusion With the use of tapping attachments, the cycle time is less, which also increases productivity. Additionally, machine repair / downtime is reduced, also tap and energy costs.

11


RDTIC

www.tapmatic.ch

High speed tapping attachments with modular straight shank and internal coolant system Features and Advantages Qhigh speed self-reversing tapping for fastest cycle time Qrugged design for years of production, with little maintenance Qhigh pressure internal coolant Qsimple installation and programming Qlarge capacity

(C)

CNC-Attachments

COOLANT

STOP BLOCK

SHANK

How to Order Please select the Tapping attachment (A), stop arm (B) and CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately.

CENTER DISTANCE

L2 (A) L1

(B)

Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly.

d 42

L3

D

(A) Tapping Attachment RDTIC Cylindrical Shank Model

Order code

RDTIC25

40252511 4025111 405025LW16MS 40501LW16MS 40852525S 4085125S 40852532S 4085132S 401002540S 40100140S

RDTIC50 RDTIC85HS RDTIC85HD RDTIC100

Capacity (steel) M2–M6 #4–1/4” M4.5–M12 #10–1/2” M10–M20 7/16”–3/4” M12–M25 1/2”–1” M18–M27 3/4”–1”

Shank

Collets

Max. RPM

Weight kg

D

d

L1

L2

25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1”

ER11

4000

1.7

57

19

122

79

ER16

2300

3.7

80

22

142

93

ER25

1500

4.4

80*

42

156

107

ER32

1200

4.6

80*

50

162

107

ER40

800

4.8

80*

63

168

107

■ on request * Please note that the size 85 and 100 tools have an 80 mm square housing with Ø 102 mm across corners. Notes: Other shanks are available on request. These internal coolant tools come standard with sealing nuts. Tools for ER20 collets are also available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(B) Stop Arm Assembly Center Distance (42+L3) 55 65 80

Page 46

Order code RDTIC25

Order code RDTIC50

392555 392565 392580

395055 395065 395080

Pages 44, 45

Order code RDTIC85 RDTIC100 398565 398580

L3

13 23 38

Page 43

Stop Block Page 55

Cover

Pages 52–54

Pages 55–57

(C)

12

Interchangeable Steep Taper

Steel Collets

Sealing Gaskets

Selector Chart

Speed Chart

Installation Programming


RDTIC

www.tapmatic.ch

High speed tapping attachments with integral HSK shank and internal coolant system CENTER DISTANCE

SHANK

STOP BLOCK

How to Order Please select the Tapping attachment (A) and stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately.

L2 L1

(A)

(B)

Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly.

d 42

CNC-Attachments

Features and Advantages Qhigh speed self-reversing tapping for fastest cycle time Qrugged design for years of production, with little maintenance Qhigh pressure internal coolant Qsimple installation and programming Qlarge capacity

COOLANT

L3

D

16

(A) Tapping Attachment RDTIC HSK Shank Model

Order code

RDTIC50

4050H63LW16MS 4050H80LW16MS 4050H100LW16MS 4085H6325S 4085H8025S 4085H10025S 4085H6332S 4085H8032S 4085H10032S 40100H6340S 40100H8040S 40100H10040S

RDTIC85HS

RDTIC85HD

RDTIC100

Capacity (steel) M4.5–M12 #10–1/2” M10–M20 7/16”–3/4” M12–M25 1/2”–1” M12–M25 1/2”–1”

Shank

Collets

Max. RPM

Weight kg

D

d

L1

L2

HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A

ER16

2300

80

22

ER25

1500

80*

42

ER32

1200

80*

50

ER40

1200

4.4 5.2 5.9 5.1 5.8 6.6 5.3 6.1 6.8 5.5 6.3 7.0

80*

63

192 196 198 206 210 212 212 216 218 218 222 224

143 147 149 157 161 163 157 161 163 157 161 163

■ on request * Please note that the size 85 and 100 tools have an 80 mm square housing with Ø 102 mm across corners. Notes: Other shanks are available on request. These internal coolant tools come standard with sealing nuts. Tools for ER20 collets are also available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(B) Stop Arm Assembly Center Distance (42+L3) 55 65 80

Pages 44, 45

Steel Collets

Order code RDTIC50

Order code RDTIC85

395055 395065 395080

398565 398580

L3

13 23 38

Page 43

Sealing Gaskets

Cover

Selector Chart

Stop Block Page 55

Pages 52–54

Speed Chart

Pages 55–57

Installation Programming

13


RDT

www.tapmatic.ch

High speed tapping attachments with modular straight shank, without internal coolant system Features and Advantages Qhigh speed self-reversing tapping for fastest cycle time Qrugged design for years of production, with little maintenance Qsimple installation and programming Qlarge capacity

(C)

CNC-Attachments

STOP BLOCK SHANK

L2 L1

How to Order Please select the Tapping attachment (A), stop arm (B) and CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately.

CENTER DISTANCE

(A)

Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly.

(B)

d L3

42

D

16

(A) Tapping Attachment RDT Cylindrical Shank Model

Order code

RDT15

3915258HD 391518HD 39252511 3925111 39502516 3950116 39852525 3985125 39852532 3985132 391002540 39100140

RDT25 RDT50 RDT85HS RDT85HD RDT100

Capacity (steel) M1–M3 #0–#6 M2–M6 #4–1/4” M4.5–M12 10”–1/2” M10–M20 7/16”–3/4” M12–M25 1/2”–1” M18–M27 3/4”–1”

Shank

Collets

Max. RPM

Weight kg

D

d

L1

L2

25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1” 25 mm 1”

ER8

5000

1.7

57

12

97

79

ER11

4000

1.7

57

19

106

79

ER16

2000

3.7

80

28

126

93

ER25

1500

4.4

80*

42

151

107

ER32

1200

4.6

80*

50

157

107

ER40

800

4.8

80*

63

163

107

* Please note that the size 85 and 100 tools have an 80 mm square housing with Ø 102 mm across corners. Notes: When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(B) Stop Arm Assembly Center Distance (42+L3) 55 65 80

Order code RDT15 RDT25 392555 392565 392580

Order code RDT50 395055 395065 395080

Order code RDT85 RDT100 398565 398580

L3

13 23 38

Stop Block Page 55

Page 46

Pages 44, 45

Page 43

Cover

Pages 52–54

Pages 55–57

(C)

14

Interchangeable Steep Taper

Steel Collets

Sealing Gaskets

Selector Chart

Speed Chart

Installation Programming


RDTICXT50

www.tapmatic.ch

Features and Advantages Qhigh speed self-reversing tapping for fastest cycle time Qextended length for difficult to reach holes Qrugged design for years of production, with little maintenance QRDTICXT50 for high pressure internal coolant Qsimple installation and programming

COOLANT

CENTER DISTANCE

SHANK

STOP BLOCK

L2 (B)

(A)

How to Order Please select the Tapping attachment (A), stop arm (B), SK or BT shank (C) and collet chuck (D) to fit your application. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately.

L1

d

CNC-Attachments

Extended length tapping attachments with integral HSK shank and internal coolant system

(D)

L4

L3

42

D

Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly.

d1

16

(A) Tapping Attachment RDTICXT50 HSK Shank, Internal Coolant System Model

Order code

RDTICXT50

4050H63241 4050H80245 4050H100247 4050H63305 4050H80309 4050H100311

RDTICXT50

Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2”

Shank

Max. RPM

Weight kg

D

d

L1

L2

HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A

2000

3.7 4.5 5.3 3.9 4.7 5.5

80

35

80

35

241 245 247 305 309 311

143 147 149 143 147 149

1800

Notes: Special extended length tools are also available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(B) Stop Arm Assembly Center Distance (42+L3) 55 65 80

(D) Collet Chuck

Order code RDT50

L3

395055 395065 395080

13 23 38

Collets ER16 ER20

Order code Seal Nut 29378S 29391S

L4

d1

49 57

28 34

Stop Block Page 55

Page 46

Pages 44, 45

Page 43

Cover

Pages 52–54

Pages 55–57

(C)

Interchangeable Steep Taper

Steel Collets

Sealing Gaskets

Selector Chart

Speed Chart

Installation Programming

15


RDTICXT50 . RDTXT50

www.tapmatic.ch

Extended length tapping attachments with modular straight shank Features and Advantages Qhigh speed self-reversing tapping for fastest cycle time Qextended length for difficult to reach holes Qrugged design for years of production, with little maintenance QRDTICXT50 for high pressure internal coolant. RDTXT50 for machines without internal coolant Qsimple installation and programming

(C)

COOLANT

CNC-Attachments

SHANK

L2

STOP BLOCK CENTER DISTANCE

(A)

How to Order Please select the Tapping attachment (A), stop arm (B), and collet chuck (D) to fit your application. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately.

(B)

L1

d

Tapmatic can provide a complete tool ready to fit your machine. Please imply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly.

(D) L4 d1 42

D

L3

(A) Tapping Attachment RDTICXT50 Cylindrical Shank, Internal Coolant System Model

Order code

RDTICXT50

405025191 40501191 405025255 40501255

RDTICXT50

Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2”

Shank

Max. RPM

Weight kg

D

d

L1

L2

25 mm 1” 25 mm 1”

2000

3.0

80

35

191

93

1800

3.2

80

35

255

93

(A) Tapping Attachment RDTICXT50 Cylindrical Shank, without Internal Coolant System Modell

Order code

RDTXT50

395025191 39501191 395025255 39501255

RDTXT50

Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2”

Shank

Max. RPM

Weight kg

D

d

L1

L2

25 mm 1” 25 mm 1”

2000

3.0

80

35

191

93

1800

3.2

80

35

255

93

Notes: Special extended length tools are also available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(B) Stop Arm Assembly Center Distance (42+L3) 55 65 80

(D) Collet Chuck

Order code RDT50

L3

395055 395065 395080

13 23 38

Collets ER16 ER20 Collets ER16 ER20

Stop Block Page 55

Page 46

Pages 44, 45

Page 43

Cover

Order code Seal Nut 29378S 29391S

L4

d1

49 57

28 34

Order code Standard Nut 29378 29391

L4

d1

44 52

28 34

Pages 52–54

Pages 55–57

(C)

16

Interchangeable Steep Taper

Steel Collets

Sealing Gaskets

Selector Chart

Speed Chart

Installation Programming


RCT50

www.tapmatic.ch

High speed tapping attachments with integral HSK shank and internal coolant system

RCT stands for Reduced Cycle Time tapping. For high production tapping there is no faster way to tap. Eliminating machine reversal also saves wear and tear to the machine spindle caused by stopping and reversing two times for every tapped hole. It also reduces power consumption by as much as 75 %, making it the greenest and most economical way to tap holes.

COOLANT

CENTER DISTANCE

Features and Advantages Qhigh speed self-reversing tapping for fastest cycle time Qrugged design for years of production, with little maintenance Qhigh pressure internal coolant system Qsimple installation and programming How to Order Please select the Tapping attachment (A) and stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately.

CNC-Attachments

The RCT50 models are our newest series of self-reversing tapping attachments for CNC machining centers. Many years of experience, in demanding high production applications, have gone into the development of the RCT. They are ruggedly built to provide years of service at high speed and include our newly developed high pressure internal coolant system.

Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly.

SHANK

STOP BLOCK

L2 L1 (A)

(B)

d 42

L3

D

16

(A) Tapping Attachment RCT HSK Model

Order code

RCT50

0550H6316

RCT50

0550H8016

RCT50

0550H10016

Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2”

Shank

Collets

Max. RPM

Weight kg

D

d

L1

L2

HSK63A

ER16

2500

4.5

80

22

194

136

HSK80A

ER16

2500

5.2

80

22

202

144

HSK100A

ER16

2500

5.9

80

22

204

146

Notes: ER20 spindle also available on request. These internal coolant tools come standard with sealing nuts. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(B) Stop Arm Assembly Center Distance (42+L3) 55 65 80

Page 44, 45

Steel Collets

Order code RDT50

L3

395055 395065 395080

13 23 38

Cover

Page 43

Sealing Gaskets

Stop Block Page 55

Selector Chart

Pages 52–54

Speed Chart

Pages 55–57

Installation Programming

17


RCT50

www.tapmatic.ch

High speed tapping attachments with integral shank and internal coolant system COOLANT

Features and Advantages Qhigh speed self-reversing tapping for fastest cycle time Qrugged design for years of production, with little maintenance Qhigh pressure internal coolant system Qsimple installation and programming

CENTER DISTANCE

SHANK

CNC-Attachments

STOP BLOCK

How to Order Please select the Tapping attachment (A) and stop arm (B) to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately.

L2 (B)

(A)

L1

Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly.

d 42

L3

D

16

(A) Tapping Atachment RCT CAT, SK or BT Model

Order code

RCT50

0550C4016

RCT50

0550C5016

RCT50

0550SK4016

RCT50

0550SK5016

RCT50

0550B4016

RCT50

0550B5016

Capacity (steel) M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2” M4.5–M12 #10–1/2”

Shank

Collets

Max. RPM

Weight kg

D

d

L1

L2

CAT40

ER16

2500

3.6

80

22

185

127

CAT50

ER16

2500

5.4

80

22

185

127

SK40

ER16

2500

3.6

80

22

185

127

SK50

ER16

2500

5.4

80

22

185

127

BT40

ER16

2500

3.6

80

22

185

127

BT50

ER16

2500

6.3

80

22

196

139

Notes: ER20 spindle also available on request. These internal coolant tools come standard with sealing nuts. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(B) Stop Arm Assembly Center Distance (42+L3) 55 65 80

Pages 44, 45

Order code

L3

055055 055065 055080

13 23 38

Stop Block Page 55

Cover

Page 43

Pages 52–54

18 Steel Collets

Sealing Gaskets

Selector Chart

Speed Chart

Pages 55–57

Installation Programming


RCT150

www.tapmatic.ch

Large capacity tapping attachments with modular straight shank and internal coolant system

The RCT150 was developed for the large tapping applications required by the wind energy, heavy industry, and power generation fields. By eliminating machine spindle reversal, cycle time is dramatically improved, electrical power consumption is reduced by as much as 75 % and wear and tear to the machine spindle caused by stopping and reversing twice for each tapped hole is eliminated.

Features and Advantages Qhigh speed self-reversing tapping for fastest cycle time Qrugged design for years of production, with little maintenance Qhigh pressure internal coolant system Qsimple installation and programming How to Order Please select the Tapping attachment (A), stop arm (B) and CAT, SK, or BT shank (C), to fit your machine. Accessories like steel collets, sealing gaskets, stop blocks are not included and have to be ordered separately.

CNC-Attachments

The RCT150 is our new, large capacity self-reversing tapping attachment for CNC machining centers. Heavy duty precision gearing transmits high torque for reversing tap sizes up to M42. They are ruggedly built to provide years of service, and include high volume, high pressure internal coolant.

Tapmatic can provide a complete tool ready to fit your machine. Please simply provide the information shown on installation page 55, fill in the form on the back cover or contact us directly.

(C) COOLANT

STOP BLOCK

SHANK

CENTER DISTANCE

L2

(B)

(A)

L1

d L3 67

118.50

19

(A) Tapping Attachment RCT150 Cylindrical Shank Model

Order code

RCT150

051504050

Capacity (steel) M25–M42 1”–1 5/8”

Shank

Collets

Max. RPM

Weight kg

d

L1

L2

40 mm

ER50

500

6.2

78

234

158

Notes: When using Roll Form Taps the tool’s capacity must be reduced 25%.

(B) Stop Arm Assembly Center Distance (67+L3) 80 110

Page 46

Order code RCT150

L3

0515080 05150110

13 43

Pages 44, 45

Stop Block Page 55

Page 43

Cover

Pages 52–54

Pages 55–57

(C)

Interchangeable Steep Taper

Steel Collets

Sealing Gaskets

Selector Chart

Speed Chart

Installation Programming

19


SPD CNC

www.tapmatic.ch

Economical tapping attachments with modular straight shank The SPD CNC are low cost, self-reversing tapping attachments for CNC machining centers. They use ER collets and employ a simple stop arm system for easy installation on machines with automatic tool change.

CNC-Attachments

The SPD CNC were developed specifically for short run job shop applications. Their low cost make them economical to use, and they provide all the advantages associated with the elimination of machine spindle reversal. Faster cycle time, elimination of machine spindle wear and tear due to reversal, lower energy costs and longer tap life.

(C)

TORQUE BAR

SHANK

STOP ARM

L2

Features and Advantages Qfaster cycle time Qeliminates machine reversal for lower energy costs and reduced wear to machine spindle QER collets Qsimple installation with torque bar and stop arm QStop Arm Assembly included Qsimple programming How to Order Please select the Tapping attachment (A) and CAT, SK or BT shank (C) to fit your machine. Please order accessories like collets, and torque bars separately. Please note the tool comes with a stop arm that can be modified or you can also order a readymade stop arm to fit your machine’s bolt circle. Torque bar holders (B) are not included and need to be matched with your machine.

(A)

L1

d 71

D

(A) Tapping Attachment SPD CNC Cylindrical Shank Model

Order code

Shank

SPD CNC3

0283251152 028311152 0285251652 028511652

25 mm 1” 25 mm 1”

SPD CNC5

Capacity (steel) M2–M6 #4–1/4” M4.5–M12 #10–1/2”

Collets

Max. RPM

Weight kg

d

L1

L2

ER11

2000

1.7

19

106

73

ER16

1500

3.7

28

140

91

Notes: The SPD CNC tools include a stop arm assembly, but it is possible to use the RDT25 and 50 stop arm assemblies with them as well. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

Stop Arm Plate Order code

Distance spindle centre mm 43–56 56–63 61–75 73–85 84–97 95–108 106–117

723420 723421 723422 723423 723424 723425 723426

Page 46

(B) Torque Bar Holder Assemblies Page 55

Cover

Pages 44, 45

Pages 52–54

Pages 55–57

(C)

20

Interchangeable Steep Taper

Steel Collets

Selector Chart

Speed Chart

Installation Programming


SPD . SPD-QC

www.tapmatic.ch

Tapping attachments with automatic reversal for conventional machines

Delivery Standard accessories include 2 wrenches, all necessary hex keys and a stop arm. Please order the necessary 2 multi-range collets and arbor separately.

D L

L

D

CNC-Attachments

Features and Advantages Qrugged design Qshort dimensions Q1:1 conversion for feed and return motion Qfor heavy applications like drill tapping or roll form tapping

d

d

Dimensions Model SPD-3 SPD-5 SPD-7 SPD-9A SPD-3 QC SPD-5 QC SPD-7 QC SPD-9A QC SPD-11 QC Model

D mm 53 69 76 103 53 69 76 103 146 Order code

d mm 19 27 36 57 28 36 54 76 90 Capacity (steel)

Self-feed mm

Weight kg

3 5 7 10 3 5 7 10 13

0.5 1.4 2.1 5.0 0.5 1.4 2.1 5.0 14.0

Collets

Max. RPM

Note: When using Roll Form Taps the tool’s tapping capacity must be reduced by 25%. RF Multi-range collets see page 43. Interchangeable arbors see page 47.

Mounts S Taper mounts

SPD-3

SPD-5

SPD-7

SPD-9A

SPD-3 QC

SPD-5 QC

SPD-7 QC

SPD-9 QC SPD-11 QC

18316 18333 18337 18350 18362 18375 18516 18533 10537 10550 18562 18575 18587 18703 18750 18762 18787 17904 17915 18216 18233 18237 18250 18262 18275 18416 18433 18450 18462 18489 18603 18650 18662 18687 17804 17815 18100

Page 43

RF Multi-range Collets

M1.4–M7

J116 J117

2000

L mm Thread. mounts

B16 JT33

118 3/8"–24 1/2"–20 5/8"–16 3/4"–16

M3–M12

J421 J422

1500

B16 JT33 3/8"–24 1/2"–20 5/8"–16 3/4"–16 7/8"–20

M5–M18

M10–M30

M1.4–M7

M3–M12

M5–M18

M10–M30 M22–M42

J443 J440

1200

J461 J462

600

0 T0 TC0

2000

1 T1 TC1

1500

2 T2 TC2

1200

3, T3 TC3 T4, TC4

600

Page 48

Torque Bar

1/2"–20 5/8"–16 7/8"–20 JT4 1 1/2"–18 B16 JT33

B16 JT33 1/2"–20 5/8"–16 7/8"–20 JT3 1/2"–20 5/8"–16 7/8"–20 JT4 1 1/2"–18 2 1/4"–10

400

Pages 38, 39, 42

Quick-Change Adapters

118 148 138

148 175 162 175 228 200 109

3/8"–24 1/2"–20 5/8"–16 3/4"–16

Page 47

Arbors

JT3

105 113

Cover

Selector Chart

96 104 109 130 122 130 159 147 159 217 189 236

Pages 55–57

Installation Programming

21


Special Models

www.tapmatic.ch

Tapping attachments with VDI shank for CNC centre lathes Model RSR

Features and Advantages Qautomatic reversal Qlength compensation Qsteel collets ER-GB (ER) Qmodular VDI shank acc. to DIN 69880 (VDI3425)

CNC-Attachments

Application On CNC-lathes with activated tools and VDI shank.

Model ASR

Radial Tapping Attachment RSR Model

Order code

Capacity (steel)

Collets ER

Max. RPM

RSR50

37014

M4.5–M12

ER16

2500

Axial Tapping Attachment ASR Model

Order code

Capacity (steel)

Collets ER

Max. RPM

ASR25 ASR50 ASR65

37030 32161 37048

M2.5–M7 M4.5–M12 M6–M16

ER11 ER16 ER20

3000 2500 1500

Note: Steel collets and VDI shank have to be ordered separately. The VDI shank is manufactured individually for your lathe. When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. Dimensions for the attachments available on request.

Right angle tapping attachment RSR50 VMC Qself-reversing right angle tapping attachment for machining centers Qcapacity: M4.5–M12 Qsimple installation and programming, suitable for machines with automatic tool change Q on request

Cover

Pages 44, 45

Pages 52–54

22 Steel Collets

Selector Chart

Speed Chart

Pages 55–57

Installation Programming


Special Models

www.tapmatic.ch

High speed tapping attachments with automatic reversal for CNC machines The ID models are particularly suitable for CNC machines with limited space in the tool magazine. With its outside diameter of only 65 mm the unit occupies only one station in the tool change magazine.

CNC-Attachments

Features and Advantages Qlow-friction cushioned drive up to 2500 RPM Qlength compensation Qaccurate thread depths Qsteel collets ER-GB (ER) Qdifferent shank versions: straight shank, HSK Qrenewable drive systems Qinternal coolant system (max. 50 bar) Qreduced machine spindle wear Qshorter cycle time Qincreased tap life Qreduction in energy consumption Application On CNC machining centers with automatic tool changer (bore cycle G85) or modified and efficient sub routine. Delivery Standard accessories include 2 wrenches and all necessary hex keys. The required stop arm, sealing gaskets as well as ER-GB (ER) steel collets have to be ordered separately.

Model

Order code

Capacity (steel)

Max. RPM

ID50

38642

M4.5–M12

2500

Straight shank S Ø mm 25

Collets ER

Weight kg

ER16

2.5

Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25%. Various models with HSK shank on request.

(B) Stop Arm Assembly

Pages 44, 45

Steel Collets

Pages 52–54

Speed Chart

Center Distance

Order code

65 80

717965 717980

Stop Block Page 55

Pages 55–57

Installation Programming

23


SynchroFlex®

www.tapmatic.ch

Tap holders for synchronized tapping cycles

Synchro Chucks

General Information Modern CNC machines have the capability of synchronizing the spindle rotation to match the feed advance for a specific tap pitch. The «Rigid» or synchronized tapping cycle is very accurate, but it is impossible to avoid small discrepancies between the machine synchronization and the actual pitch of the specific tap being used. Using a rigid tap holder means that any deviation at all increases the thrust forces acting on the tap and this dramatically reduces tap life.

SynchroFlex® – Force vs. Deflection Rates Unlike competitors that employ elastomer rings to provide a small amount of axial compensation (±0.5 mm), the SynchroFlex® flexure has a consistent force vs. deflection rate. This means consistently superior tap life and thread quality.

Thrust (N)

SFT75

SFT100

210 180 150 SFT50

120 90

SFT10 60 30 0,1

0,2

0,3

0,5 0,4 Deflection (mm)

SynchroFlex® – The Unique Solution Each holder is made with a precisely machined flexure which provides axial and radial compensation for the unavoidable discrepancy between the machine feed advance and the actual tap pitch. By compensating for this error, the thrust forces acting on the tap are dramatically reduced. The result is the longest possible tap life, 100 % improvement or more, and much better quality threads.

Unique flexor

Axial micro compensation is closely limited (mechanically secured)

Torque is transmitted through the drive pins – not through the flexure.

Design and Development Flexure geometries have been designed using the ANSYS finite element analysis method in order to achieve the optimal force vs. deflection rates for the tap capacity of each holder. As you can see from the cross section drawing, torque is transmitted through the drive pins not through the flexure.

24

By limiting the axial compensation travel, and torsional forces acting on the flexure, millions of holes can be tapped without causing the SynchroFlex® holder to fatigue, take a set, or wear out. Below is an example of stress analysis at maximum compression.


SynchroFlex®

www.tapmatic.ch

Test Results SynchroFlex® tap holders have been tested by tap manufacturers all over the world and they have confirmed the dramatic improvement in tap life, and thread quality resulting from the reduction of thrust forces acting on the tap.

Comparison tapping with an M6 spiral fluted tap in 6061 Aluminum to depth of 18 mm.

Thrust (N)

The graph to the left is an example of a test conducted by an independent tap manufacturer using a Kistler dynamometer to measure the thrust forces during the tapping process. As you can see from the graph, although the competitive holders do reduce thrust forces compared to a rigid tap holder, they are not as effective as SynchroFlex®.

Synchro Chucks

Depth Tapmatic SFT50 Competitor 1

Competitor 2 Rigid Tap Holder

Case History

Case History

Application: Thread cutting on horizontal machining center rigid tapping during an unmanned shift. Material: 42CrMo4V steel, heat treated to 650 N/mm2 Tap Size: M8 x 1 Lubrication: Coolant, oil emulsion 6 % Results: With the tap held in a rigid holder the life was just 1‘000 components per tap.

Application: Thread cutting on machining center rigid tapping. Material: CF8M steel casting Tap Size: #10-32 Lubrication: Coolant Results: With the tap held in a rigid holder the life was just 72 holes per tap. Improvement with SynchroFlex® Tap life increased to more than 216 holes per tap in this difficult material saving the customer not only in tap costs, but by also reducing his down time caused by frequent tap replacement.

Improvement with SynchroFlex® Tap life increased to 2‘400 to 2‘900 components per tap saving the customer not only in tap costs, but the ability to run without interruption through the entire unmanned shift.

Total cost/year Saving

Break Even Point

Total cost/year

Tap

Col

let

Synch

chu

ck

Saving

Break Even Point

Tap

ll Co

et

ch

uc

k

roFlex

Tap

Synchro

Flex

Tap

SynchroFlex Collet chuck

SynchroFlex

Evaluation of economic efficiency

Collet chuck

Evaluation of economic efficiency

Costs

SynchroFlex chuck

Number of threads / year Number of threads / tap Number of taps / year Price / tap in € Tap costs in € Chuck costs in € (approx.) Total costs in € / year Cost reduction in € / year

50’000 2’400 21 19 396 450 846 404

Collet chuck without compensation 50’000 1’000 50 19 950 300 1’250

Costs

SynchroFlex chuck

Number of threads / year Number of threads / tap Number of taps / year Price / tap in € Tap costs in € Chuck costs in € (approx.) Total costs in € / year Cost reduction in € / year

50’000 216 231 19 4’389 450 4’835 8’666

Collet chuck without compensation 50’000 72 695 19 13’205 300 13’505

25


SynchroFlex®

www.tapmatic.ch

Overview of the SynchroFlex® program Available with QC spindle Accepts the standard Quick Change adapters or Tapmatic’s ER collet chuck QC adapters for improved tap grip.

Synchro Chucks

Pictured with ER-collet, spindle and straight shank

Four Sizes to Cover a Wide Range of Taps QSFT10 with capacity M2 – M5 or #2 – #10 QSFT50 with capacity M4 – M12 or #8 – #1/2“ QSFT75 with capacity M8 – M20 or 1/4“– 3/4“ QSFT100 with capacity M16 – M30 or 5/8“– 1“

Integral shank models Tapmatic offers standard integral shank HSK and Tapmatic Capto tools. We can also offer integral Steep Taper shank tools but in most cases we recommend a modular system using a cylindrical shank SynchroFlex® together with our Short Projection SK, BT or CAT shank.

High Pressure Internal Coolant

Minimum Quantity Lubrication

Internal Coolant and MQL Tapmatic’s high pressure internal coolant system may be used at pressures up to 80 bar without affecting the axial compensation. Tapmatic also can provide tools ready for Minimum Quantity Lubrication through the spindle. Our system provides direct flow of air and lubricant to the back of the tap.

26

No hole beyond your reach Four standard extensions are available which increase the tool length by 50, 100, 150, or 200 mm. Special extensions are also available to fit your specific application. Our extensions keep the flexure in close proximity to the tap ensuring the best performance.


SynchroFlex®

www.tapmatic.ch

Synchronous feed tap holders with modular straight shank, with or without internal coolant system Features and Advantages Qincrease tap life by 100 % or more Qimproves thread quality Qreduces downtime by lowering frequency of tap replacement Qwide range of sizes Qavailable with ER collet or Quick Change chuck Qavailable with high pressure internal coolant system up to 80 bar (Balanced Coolant System) How to Order Please select the tap holder (A) and SK or BT shank (B), to fit your machine. For Quick Change models order ER collet adapter (C) shown below or standard adapters shown in accessories section. Please order accessories like collets and sealing gaskets separately as they are not included. Quick-Change

(A) Tap Holder SFT Cylindrical Shank, ER Collet Chuck Model

Order code no BCS

Capacity (steel)

Shank

Collets

Weight kg

D

d

L

SFT10

43102511 4310111 43102011 43107511 43101611 43106211 43502520 4350120 43502020 43752525 4375125 4310002540 431000140

M2–M5 #2–#10

25 mm 1” 20 mm 3/4” 16 mm 5/8” 25 mm 1” 20 mm 25 mm 1” 25 mm 1”

ER11

0.4

24

19

53

ER20

0.5

35

34

63

ER25

1.0

44

42

83

ER40

1.5

62

63

112

Order code for BCS version

L

43502520S 4350120S 43502020S 43752525S 4375125S 4310002540S 431000140

68

(B)

COOLANT

SHANK

SFT50

SFT75

(A) D L d

SFT100

M8–M20 1/4”–3/4” M16–M30 5/8”–1”

88 117

Note: The SFT high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(A) Tap Holder SFT Cylindrical Shank, Quick-Change

COOLANT

SHANK

Model

Order code no BCS

Capacity (steel)

Shank

Adapter

Weight kg

D

d

L

Order code for BCS version

L

SFT50

435025QC 43501QC 435020QC 437525QC 43751QC 4310025QC 431001QC

M4–M12 #8”–#1/2”

25 mm 1” 20 mm 25 mm 1” 25 mm 1”

Nr. 1

0.5

35

35

52

52

Nr. 1

1.0

44

40

70

Nr. 2

1.5

62

59

105

4350QCS 43501QCS 435020QCS 437525QCS 43751QCS 43100025QCS 431001QCS

D

(A) L

d

SFT75 SFT100

(C) L1

M4.5–M12 #8–1/2”

Synchro Chucks

ER Collet Chuck

M8–M16 #1/4”–5/8” M16–M30 1/2”–7/8”

70 105

Note: When using Roll Form Taps the tool’s capacity must be reduced 25 %. d1

(C) ER collet adapter

Page 46

Order code with Standard Nut

Adapter

Collets

d1

L1

Order code with Seal Nut for BCS version

L1

8208216 8218220 8288225

Nr. 1 Nr. 1 Nr. 2

ER16 ER20 ER25

22 28 35

24 35 38

8208216S 8218220S 8288225S

28 40 43

Pages 44, 45

Cover

Page 43

Pages 52–54

Page 57

(C)

Interchangeable Steep Taper

27 Steel Collets

Sealing Gaskets

Selector Chart

Speed Chart

Programming


SynchroFlex®

www.tapmatic.ch

Synchronous feed tap holders with integral HSK shank, with internal coolant system Features and Advantages Qincrease tap life by 100 % or more Qimproves thread quality Qreduces downtime by lowering frequency of tap replacement Qwide range of sizes Qavailable with ER collet or Quick Change chuck Qavailable with high pressure internal coolant system up to 80 bar. (Balanced Coolant System) Qalso available for Minimum Quantity Lubrication (MQL) through the spindle on request

Synchro Chucks

How to Order Please select the tap holder (A) including the HSK shank, to fit your machine. For Quick Change models order ER collet adapter (C) shown below or standard adapters shown in Accessories section. Please order accessories like collets and sealing gaskets separately as they are not included.

COOLANT

(A) Tap Holder SFT HSK Shank, ER Collet Chuck, Internal Coolant System SHANK

Model

SFT50

SFT75

(A) D L

SFT100

d

COOLANT

Order code with internal coolant 4350H6320S 4350H8020S 4350H10020S 4375H6325S 4375H8025S 4375H10025S 43100H6340S 43100H8040S 43100H10040S

Capacity (steel)

Shank

Collets

Weight kg

D

d

L

M4–M12 #8–1/2”

HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A

ER20

1.0 1.9 2.7 1.6 2.4 3.2 2.2 2.9 3.7

35

34

44

42

62

63

108 112 114 128 132 134 157 161 163

M8–M20 1/4”–3/4” M16–M30 5/8”–1”

ER25 ER40

Note: The SFT high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. Other shanks and sizes available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(A) Tap Holder SFT HSK Shank, Quick-Change, Internal Coolant System Model

SHANK

SFT50

SFT75

(A) D L d

SFT100

Order code with internal coolant 4350H63QCS 4350H80QCS 4350H100QCS 4375H63QCS 4375H80QCS 4375H100QCS 43100H63QCS 43100H80QCS 43100H100QCS

Capacity (steel)

Shank

Adapter

Weight kg

D

d

L

M4–M12 #8–1/2”

HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A HSK63A HSK80A HSK100A

Nr. 1

1.0 1.9 2.7 1.6 2.4 3.2 2.2 2.9 3.7

35

35

44

40

62

59

92 96 98 110 114 116 145 149 151

M8–M16 1/4”–5/8” M16–M30 1/2”–7/8”

Nr. 1 Nr. 2

Note: Other shanks and sizes available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(C) L1

d1

Pages 44, 45

(C) ER Collet Adapter Order code with Standard Nut

Adapter

Collets

d1

L1

Order code with Seal Nut

L1

8208216 8218220 8288225

Nr. 1 Nr. 1 Nr. 2

ER16 ER20 ER25

22 28 35

24 35 38

8208216S 8218220S 8288225S

28 40 43

Cover

Page 43

Pages 52–54

Page 57

28 Steel Collets

Sealing Gaskets

Selector Chart

Speed Chart

Programming


SynchroFlex®

www.tapmatic.ch

Synchronous feed tap holders with Tapmatic Capto shank, with internal coolant system Features and Advantages Qincrease tap life by 100 % or more Qimproves thread quality Qreduces downtime by lowering frequency of tap replacement Qwide range of sizes Qavailable with ER collet or Quick Change chuck Qavailable with high pressure internal coolant system up to 80 bar. (Balanced Coolant System)

COOLANT

(A) Tap Holder SFT Tapmatic Capto Shank, ER Collet Chuck, Internal Coolant System SHANK

Model

Order code for BCS version

Capacity (steel)

Shank

Collets

Weight kg

D

d

L

SFT50

4350C420S 4350C520S 4350C620S 4350C820S 4375C525S 4375C625S 4375C825S 43100C640S 43100C840S

M4–M12 #8–1/2”

C4 C5 C6 C8 C5 C6 C8 C6 C8

ER20

0.7 1.0 1.2 2.1 1.2 1.5 2.4 2.9 3.8

35

34

44

42

62

63

112 114 118 112 133 137 131 166 160

SFT75

(A)

L

D

d

SFT100

M16–M30 5/8”–1”

ER25 ER40

Note: The SFT high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. Other shanks and sizes or tools without internal coolant available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

(A) Tap Holder SFT Tapmatic Capto Shank, Quick-Change, Internal Coolant System

COOLANT

Model

Order code for BCS version

Capacity (steel)

Shank

Adapter

Weight kg

D

d

L

SFT50

4350C4QCS 4350C5QCS 4350C6QCS 4350C8QCS 4375C5QCS 4375C6QCS 4375C8QCS 43100C6QCS 43100C8QCS

M4–M12 #8–1/2”

C4 C5 C6 C8 C5 C6 C8 C6 C8

Nr. 1

0.7 1.0 1.2 2.1 1.2 1.5 2.4 2.9 3.8

35

35

44

40

62

59

96 98 102 96 115 119 113 154 148

SHANK

SFT75 SFT100

(A)

L

M8–M20 1/4”–3/4”

Synchro Chucks

How to Order Please select the tap holder (A) including the Tapmatic Capto shank, to fit your machine. For Quick Change models order ER collet adapter (C) shown below or standard adapters shown in Accessories section. Please order accessories like collets and sealing gaskets separately as they are not included.

D

M8–M16 1/4”–5/8” M16–M30 1/2”–7/8”

Nr. 1 Nr. 2

Note: Other shanks and sizes or tools without internal coolant available on request. When using Roll Form Taps the tool’s capacity must be reduced 25 %.

d

(C) ER Collet Adapter

(C) L1

d1

Pages 44, 45

Order code with Standard Nut

Adapter

Collets

d1

L1

Order code with IC-nut for BCS version

L1

8208216 8218220 8288225

Nr. 1 Nr. 1 Nr. 2

ER16 ER20 ER25

22 28 35

24 35 38

8208216S 8218220S 8288225S

28 40 43

Cover

Page 43

Pages 52–54

Page 57

29 Steel Collets

Sealing Gaskets

Selector Chart

Speed Chard

Programming


SelectaFlex®

www.tapmatic.ch

Synchronous feed tap holders with micro length compensation Features and Advantages Qfor backlash compensation in axial and radial direction Qeliminates pressure on the tap, thereby perfect threads and up to double tap life Qadjustable hard start for difficult production (Roll Form Tapping) or special materials, etc. Qsteel collets ER-GB, modular shank versions Qinternal coolant system up to 30 bar (BCS version for up to 80 bar)

D How to Order Please select the tap holder (A) and SK or BT shank (B), to fit your machine. Please order accessories like collets and sealing gaskets separately as they are not included.

Synchro Chucks

L

d

(A) Tap Holder SelectaFlex® Cylindrical Shank and Weldon Flat, Adjustable Thrust Model

SX10 SX50 SX75 SX100 SX150

Order code no BCS

Capacity (steel)

Straight shank Collets Ø mm

44102511 44502520 44752525 441002540 441504050

M2–M5 M4–M12 M10–M20 M20–M25 M22–M48

25 25 25 25 40

Length compensation mm ± 0.5 ± 0.5 ± 0.5 ± 0.5 ± 2.0

ER11 ER20 ER25 ER40 ER50

Dimensions L mm d mm

D mm

Weight kg

52 63 83 116 153

26 37 44 63 75

0.4 0.5 1.0 1.8 4.0

19 34 42 63 78

Order code for BCS version 44102511S 44502520S 44752525S 441002540S 441504050S

L

52 68 88 121 158

Note: When using internal coolant of more than 30 bar, we recommend using our Balanced Coolant System. The SX high pressure coolant models (BCS) include a sealing disk nut which adds 5 mm to «L» dimension. When using Roll Form Taps, the chuck’s tapping capacity must be reduced by 25 %.

Adjustable Hard start

Page 46

Pages 44, 45

Cover

Page 43

Pages 52–54

Page 57

(C)

30

Interchangeable Steep Tapers

Steel Collets

Sealing Gaskets

Selector Chart

Speed Chart

Programming


SelectaFlex®

www.tapmatic.ch

Model

Order code toolholder

Taper HSK-A

Capacity (steel)

Collets

Dimensions mm L d

Weight kg

SX10

S-451 S-461 S-481 S-411 S-451 S-461 S-481 S-411 S-451 S-461 S-481 S-411 S-461 S-481 S-411 S-436 S–413

HSK50 HSK63 HSK80 HSK100 HSK50 HSK63 HSK80 HSK100 HSK50 HSK63 HSK80 HSK100 HSK63 HSK80 HSK100 HSK63 HSK100

M2–M5

ER11

128

1.2 1.4 3.1 3.9 1.3 1.5 3.2 4.0 1.8 2.0 3.7 4.5 2.8 4.5 5.3 2.6 4.7

d

SX50

SX75

L

SX100

SX150

19

152 M4–M12

ER20

139 (144)

34

163 (168) M10–M20

ER25

159 (164)

42

183 (188) M20–M25

ER40

216 (221)

63

M22–M48

ER50

273 (278) 258 (263)

73

max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar) Note: When placing an order, please mention model and order number of toolholder. By means of the setscrew, thrust can be adjusted according to the processing after the toolholder has been removed.

Synchro Chucks

SelectaFlex® synchro tapping chuck with HSK-A taper, modular

SelectaFlex® synchro tapping chuck with SK toolholder acc. DIN 69871A/D, modular Model

Order code toolholder

SX10

S-242 S-252 S-242 S-252 S-242 S-252 S-242 S-252 S-244 S-254

SX50 SX75

d

SX100 SX150

Steep taper DIN 69871 A/D SK40 SK50 SK40 SK50 SK40 SK50 SK40 SK50 SK40 SK50

Capacity (steel)

Collets

Dimensions mm L d

Weight kg

M2–M5

ER11

87

19

M4–M12

ER20

98 (103)

34

M10–M20

ER25

118 (123)

42

M20–M25

ER40

151 (156)

63

M22–M48

ER40 ER50

241 (246) 221 (226)

73

1.2 3.2 1.3 3.3 1.8 3.8 2.6 4.6 2.6 4.9

max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar) L

Note: When placing an order, please mention model and order number of toolholder. By means of the setscrew, thrust can be adjusted according to the processing after the toolholder has been removed.

SelectaFlex® synchro tapping chuck with BT toolholder acc. MAS 403, modular Model

Order code toolholder

SX10

S-342 S-352 S-342 S-352 S-342 S-352 S-342 S-352 S-344 S-354

SX50 SX75

d

SX100 SX150

Steep taper BT MAS 403 BT40 BT50 BT40 BT50 BT40 BT50 BT40 BT50 BT40 BT50

Capacity (steel)

Collets

Dimensions mm L d

Weight kg

M2–M5

ER11

87

19

M4–M12

ER20

98 (103)

34

M10–M20

ER25

118 (123)

42

M20–M25

ER40

151 (156)

63

M22–M48

ER50

231 (236)

73

1.2 3.9 1.3 4.0 1.8 4.5 2.6 5.3 2.4 5.3

max. pressure IC 30 bar (S-version with IC-nut for IC up to 80 bar) L

Note: When placing an order, please mention model and order number of toolholder. By means of the setscrew, thrust can be adjusted according to the processing after the toolholder has been removed.

31


SM

www.tapmatic.ch

Tapping chucks with modular straight shank DIN 1835B+E for multi-range collets (RF) Tapping chuck with increased self-feed tension and compression to accommodate excessive synchronization.

L1

S

T

H

L2

L3

Features and Advantages Qincreased self-feed tension and compression Qadjustable hard start Qright hand and left hand tapping Qmulti-range collets (RF), adjustable back jaw

d D

Dimensions

Shanks

Model SM2-016 SM2-020 SM4-016 SM4-020 SM4-025 SM6-020 SM6-025 SM8-025

D mm 27

d mm 19

38

27

47.5

37

63.5

L1 mm 48 50 48 50 56 50 56 56

57

Model

Order code

Capacity (steel)

SM2-016 SM2-020 SM4-016 SM4-020 SM4-025 SM6-020 SM6-025 SM8-025

23216 23220 23416 23420 23425 23620 23625 23825

M1.4–M7

L2 mm 53

L3 mm 26

Weight kg 0.2

71

36

0.4

96

56

0.8

78

2.0

128

Straight shank Ø mm 16 20 16 20 25 20 25 25

M3–M12

M5–M18 M10–M30

Delivery Q2 wrenches Qnecessary hex keys Qstop arm Multi-range collets RF not included!

Collets Rubber Flex J116, J117

Self-feed mm Tension T 4.5

Compression H 5

J421, J422

7

7

J440, J443

11

11

J461, J462

17

17

Tapping chucks with morse taper arbor DIN 228B for multi-range collets (RF)

L1

Tapping chuck with increased self-feed tension and compression to accommodate excessive synchronization.

T

H

L2

L3

Features and Advantages Qincreased self-feed tension and compression Qadjustable hard start Qright hand and left hand tapping Qmulti-range collets (RF), adjustable back jaw

d D

Dimensions Model SM2-002 SM4-002 SM6-003 SM8-004

D mm 27.0 38.0 47.5 63.5

d mm 19 27 37 57

L1 mm 80 80 99 124

Model

Order code

Capacity (steel)

SM2-002 SM4-002 SM6-003 SM8-004

23202 23402 23603 23804

M1.4–M7 M3–M12 M5–M18 M10–M30

Cover

Page 43

L2 mm 57.5 74 99 134

L3 mm 26 36 56 78 Morse taper MT 2 2 3 4

Pages 52–54

Weight kg 0.2 0.4 0.9 2.3 Collets Rubber Flex J116, J117 J421, J422 J440, J443 J461, J462

Page 57

32 RF Multi-range Collets

Selector Chart

Speed Chart

Programming

Delivery Q2 wrenches Qnecessary hex keys Qstop arm Multi-range collets RF not included!

Self-feed mm Tension T 4.5 7 11 17

Compression H 5 7 11 17


TA

www.tapmatic.ch

Tapping chucks with modular straight shank DIN 1835B+E, quick-change version The TA tapping chuck with tension/compression, with its quick change spindle the taps can be changed in seconds. L1

S

T

H

L2

Features and Advantages Qself-feed tension and compression Qhard start and front release Qright hand and left hand tapping Qshort construction

Z

d D

Dimensions D mm 29

d mm 13

39

19

56 81 99 Order code

Model

48 60

61 71

124.0 135.5

Capacity (steel)

15016 15020 15116 15120 15125 15225 15232 15332 15440

TA0-016 TA0-020 TA1-016 TA1-020 TA1-025 TA2-025 TA2-032 TA3-032 TA4-040

L2 mm 38.0

31

L1 mm 48 50 49 51 57 57

M1–M10 M1–M10 M3–M14 M3–M14 M3–M14 M4.5–M24 M4.5–M24 M14–M36 M22–M48

Straight shank Ø mm 16 20 16 20 25 25 32 32 40

39.0

63.0

Tap adapters T0, TC0, E0, TF0 T0, TC0, E0, TF0 T1, TC1, E1, D1, TF1 T1, TC1, E1, D1, TF1 T1, TC1, E1, D1, TF1 T2, TC2, E2, D2, TF2 T2, TC2, E2, D2, TF2 T3, TC3, D3, TF3 T4, TC4

Self-feed mm Tension T 7.5 7.5 8 8 8 15 15 23.5 25

Compression H 5 5 5 5 5 8.5 8.5 15 16.5

Front relase Z mm 1.7 1.7 2.1 2.1 2.1 2.8 2.8 4.1 5.7

Shanks

Model TA0-016 TA0-020 TA1-016 TA1-020 TA1-025 TA2-025 TA2-032 TA3-032 TA4-040

Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38, 39, 42.

Tapping chucks with HSK shank DIN 69893A, quick-change version Q on request

Page 46

Cover

Pages 38, 39, 42

Pages 52–54

Page 57

(C)

Interchangeable Steep Taper

33 Quick-Change Adapters

Selector Chart

Speed Chart

Programming


TA

www.tapmatic.ch

Tapping chucks with morse taper shank DIN 228B, quick change version

L1

Tapping chuck acc. to DIN 228B with tension/compression, with its quick change spindle the taps can be changed in seconds.

Z

T

H

L2

Features and Advantages Qself-feed tension and compression Qhard start and front release Qright hand and left hand tapping Qshort construction

d D

Dimensions Model TA0-MT1 TA0-MT2 TA1-MT2 TA2-MT3 TA3-MT4 TA4-MT5

Shanks

Model TA0-MT1 TA0-MT2 TA1-MT2 TA1-MT3 TA2-MT3 TA2-MT4 TA2-MT5 TA3-MT4 TA3-MT5 TA4-MT5 TA4-MT6

D mm 29 29 39 56 81 99

d mm 13 13 19 31 48 60

Order code

Capacity (steel)

15001 15002 15102 15103 15203 15204 15205 15304 15305 15405 15406

M1–M10 M3–M14 M4.5–M24

M14–M36 M22–M48

L1 mm 62.0 75.0 75.0 94.0 117.5 149.5 Morse taper MT 1 2 2 3 3 4 5 4 5 5 6

L2 mm 43.5 45.0 47.0 71.0 105.0 116.5 Tap adapters T0, TC0 E0, TF0 T1, TC1 E1, D1, TF1 T2, TC2 E2, D2, TF2 T3, TC3 D3, TF3 T4, TC4

Self-feed mm Tension T 7.5

Compression H 5

Front release Z mm 1.7

8

5

2.1

15

8.5

2.8

23.5

15

4.1

25

16.5

5.7

Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38, 39, 42.

Tapping chucks with other shank versions and quick-change version QSteep taper shank DIN 69871A QSteep taper shank MAS-BT (JIS B6339) QSteep taper shank DIN 2080 QABS-coupling (System Komet) QStraight shank DIN 69880 (VDI 3425) Q on request

Pages 38, 39, 42

Cover

Pages 52–54

Page 57

34 Quick-Change Adapters

Selector Chart

Speed Chart

Programming


TIC

www.tapmatic.ch

Tapping chucks with modular straight shank to DIN 1835B+E, internal coolant system Tapping chuck with internal coolant system and self-feed tension and compression and quick-change spindle, where the tap can be changed in seconds.

S

L1

IC

Z T H

L2

Features and Advantages Qself-feed tension and compression Qhard start and front release Qright hand and left hand tapping Qinternal coolant system (max. 50 bar) Qshort construction

d D

Dimensions

Model

D mm 43 59 80 Order code

d mm 19 31 48 Capacity (steel)

L1 mm 57 57 61

TIC1-025

16125

M3–M14

Straight shank Ø mm 25

TIC2-025

16225

M4.5–M24

25

TIC3-032

16332

M14–M36

32

L2 mm 62 98 147 Tap adapters T1, T1-IK TC1, TC1-IK E1, D1 T2, T2-IK TC2, TC2-IK E2, D2 T3, T3-IK, TC3, TC3-IK E3, D3

Self-feed mm Tension T 7.5

Compression H 5

Front release Z mm 2.5

10

7

3

20

15

5

Shanks

Model TIC1-025 TIC2-025 TIC3-032

Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38–42.

Pages 38–42

Cover

Pages 52–54

Page 57

35 Quick-Change Adapters

Selector Chart

Speed Chart

Programming


TIC

www.tapmatic.ch

Tapping chucks with HSK DIN 69893A, internal coolant system S

Tapping chuck with internal coolant system and self-feed tension and compression and quick-change spindle, where the tap can be changed in seconds.

L1

IC

Z T H

L2

Features and Advantages Qself-feed tension and compression Qhard start and front release Qright hand and left hand tapping Qinternal coolant system (max. 50 bar) Qshort construction

d D

Shanks

Dimensions Model

D mm

d mm

L1 mm

L2 mm

TIC1-HSK50A

43

19

25

91

TIC1-HSK63A

32

93

TIC1-HSK80A

40

97

TIC1-HSK100A

50

98

TIC2-HSK50A

59

31

25

140

TIC2-HSK63A

32

130

TIC2-HSK80A

40

133

TIC2-HSK100A

50

135

Order code

Model TIC1-HSK50A TIC1-HSK63A TIC1-HSK80A TIC1-HSK100A TIC2-HSK50A TIC2-HSK63A TIC2-HSK80A TIC2-HSK100A

Capacity (steel)

16150 16163 16180 16100 16250 16263 16280 16200

M3–M14

M4.5–M24

Shank S HSK-A 50 63 80 100 50 63 80 100

Tap adapters T1, T1-IK TC1, TC1-IK E1, D1 T2, T2-IK TC2, TC2-IK E2, D2

Self-feed mm Tension T 7.5

Compression H 5

Front release Z mm 2.5

10

7

3

Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38–42.

Tapping chucks with other shank versions and internal coolant system like QSteep taper shank DIN 69871A/D or B QSteep taper shank MAS-BT (JIS B6339) QSteep taper shank DIN 2080 QABS-coupling (System Komet) QStraight shank DIN 69880 (VDI 3425) Q on request

Pages 38–42

Cover

Pages 52–54

Page 57

36 Quick-Change Adapters

Selector Chart

Speed Chart

Programming


TIM . NC

www.tapmatic.ch

Tapping chucks with modular straight shank DIN 1835B+E for minimum quantity lubrication S

L1

Tapping chuck with minimum quantity lubrication, self-feed tension and compression and quick-change spindle, where the tap can be changed in seconds.

Z T H=0.35

L2

Features and Advantages Qself-feed tension and compression Qhard start and front release Qright hand and left hand tapping Qminimum quantity lubrication (MQL) up to max. 10 bar Qshort construction Note: When using Roll Form Taps the chuck’s tapping capacity must be reduced by 25 %. The quick-change adapters have to be ordered separately, see pages 38–42.

d D

Model

d TIM1-025 TIM2-025

Order code

Capacity (steel)

Straight shank S mm

Tap adapters

17125 17225

M7–M14 M7–M24

25 25

T1 T2

Tapping chucks with modular straight shank DIN 1835B+E with self-release, quick-change version Tapping chuck with quick change spindle and self-release.

SHANK

Shanks

Features and Advantages Qlength compensation Qhard start Qself-release for precise depth control Qquick-change version for fast tap changes without any keys

(B)

How to order Please select the tapping chuck (A) and SK or BT shank (B), to fit your machine. For Quick Change models order ER collet adapter (C) shown below or standard adapters shown in accessories section. Please order accessories like collets and sealing gaskets separately as they are not included.

(A) D L

(C)

(A) NC Tapping Chuck with Straight Shank, Quick-Change Adapter Model

Order code

Capacity (steel)

Shank

Adapter Size

Weight kg

D

L

NC0

34002 34000 34012 34010 34022S 34020S

M2–M6 #4–1/4” M3–M12 #8–9/16” M5–M22 5/16”–7/8”

20 mm 3/4” 25 mm 1” 25 mm 1”

Nr. 0

0.4

38

Nr. 1

1.2

Nr. 2

2.0

NC1 NC2S

60

Self-feed self-release 5

Compression 8

51

85

5

15

70

89

8

11

NC150 with self-release and internal coolant system (A) NC150 Tapping Chuck with Straight Shank, ER50 Steel Collet, Internal Coolant System Model

Order code

Capacity (steel)

Shank

Collets

Weight kg

D

d

L

Self-feed

NC150

660013

M22–M48

40 mm

ER50

4.0

88

78

227

self-release 9

(B) COOLANT SHANK

(A) D L

d

Page 46

(B)

Page 38

Cover

Pages 44, 45

Page 57

(C)

Interchangeable Steep Tapers

37 Quick-Change Adapters

Steel collets

Selector Chart

Programming


T

www.tapmatic.ch

Quick-change adapters, positive drive For quick change tap chucks TA, TIC, TIM and NC, with or without internal coolant system. Features and Advantages ■ equally appropriate for taps with internal coolant ■ no pre-selective torque drive ■ suitable for right and left hand tapping

d

Tap size

Seize

T0 T1 T2 T3 T4

M1–M10 M3–M14 M4,5–M24 M14–M36 M22–M48

0 1 2 3 4

Dimensions d mm 13 19 31 48 60

L1 mm 26.5 28.5 46.5 68.5 105.0

D mm 22 30 48 70 92

L2 mm 7 7 11 14 42

Order code T1

Order code T2

Order code T3

Order code T4

T3-110090 T3-112090 T3-120090 T3-125100 T3-140110 T3-140112 T3-140112 T3-160120 T3-160125 T3-180145 T3-180140 T3-180145 T3-200160 T3-220180 T3-224180 T3-250200 T3-280220 T3-280224 T3-320240* T3-320240* T3-315250* T3-360290* T3-360290*

T4-180145 T4-180140 T4-180145 T4-200160 T4-220180 T4-224180 T4-250200 T4-280220 T4-280224 T4-320240 T4-320240 T4-315250 T4-360290 T4-360290

L2

L3 L1

IC

Model

Product range – Adapters Tap

Ø

Accessories

D

M1 M2 M2.5 M2.6 M3 M3 M3 M3.5 M3.5 M4 M4 M4 M4.5 M5 M5 M5 M6 M6 M6 M7 M7 M8 M8 M8 M10 M10 M12 M12 M14 M14 M16 M16 M18 M18 M20 M20 M22 M22 M24 M24 M27 M30 M33 M33 M36 M37 M39 M42 M44 M45 M48

Shank Ø 2.5 2.8 2.8 2.8 2.24 3.15 3.5 3.55 4 2.8 4 4.5 4.5 3.5 5 6 4.5 6 6.3 5.6 7.1 6 8 8 7 10 9 9 11 11.2 12 12.5 14 14 14 16 16 18 18 18 20 22 22.4 25 28 28 32 32 31.5 36 36

Square mm 2.1 2.1 2.1 2.24 1.8 2.5 2.7 2.8 3 2.1 3.15 3.4 3.55 2.7 4 4.9 3.4 4.9 5 4.5 5.6 4.9 6.2 6.3 5.5 8 7 7.1 9 9 9 10 11 11.2 11.2 12 12.5 14.5 14 14.5 16 18 18 20 22 22.4 24 24 25 29 29

Order code T0 T0-025021 T0-028021 T0-028021 T0-028022 T0-022018 T0-0315025 T0-035027 T0-035028 T0-040030 T0-028021 T0-040031 T0-045034 T0-045035 T0-035027 T0-050040 T0-060049 T0-045034 T0-060049 T0-063050 T0-056045 T0-071056 T0-060049 T0-080062* T0-080063* T0-070055*

T1-035028 T1-040030 T1-040031 T1-045034 T1-045035 T1-035027 T1-050040 T1-060049 T1-045034 T1-060049 T1-063050 T1-056045 T1-071056 T1-060049 T1-080062 T1-080063 T1-070055 T1-100080 T1-090070 T1-090071 T1-110090 T1-112090 T1-120090* T1-125100*

Note: Version with (*) only suitable for light processing.

38

T2-060049 T2-060049 T2-063050 T2-071056 T2-060049 T2-080062 T2-080063 T2-070055 T2-100080 T2-090070 T2-090071 T2-110090 T2-112090 T2-120090 T2-125100 T2-140110 T2-140112 T2-140112 T2-160120 T2-160125 T2-180145 T2-180140 T2-180145 T2-200160* T2-220180* T2-224180*


TC

www.tapmatic.ch

Quick-change adapters, with pre-selective torque drive For quick change tap chucks TA, TIC, TIM and NC, with or without internal coolant system. A pre-selective torque drive protects the tap from breakage. Features and Advantages ■ equally appropriate for taps with internal coolant ■ with pre-selective torque drive ■ suitable for right and left hand tapping

d

IC

Model

Tap size

Seize

TC0 TC1 TC2 TC3 TC4

M1–M10 M3–M14 M4.5–M24 M14–M36 M22–M48

0 1 2 3 4

Dimensions d mm 13 19 31 48 60

L1 mm 40.5 46.5 69 100.5 131

D mm 23 32 50 72 95

L2 mm 21 25 34 45 68

Order code TC2

Order code TC3

Order code TC4

TC3-110090 TC3-112090 TC3-120090 TC3-125100 TC3-140110 TC3-140112 TC3-140112 TC3-160120 TC3-160125 TC3-180145 TC3-180140 TC3-180145 TC3-200160 TC3-220180 TC3-224180 TC3-250200 TC3-280220 TC3-280224 TC3-320240 TC3-320240 TC3-315250* TC3-360290 TC3-360290

TC4-180145 TC4-180140 TC4-180145 TC4-200160 TC4-220180 TC4-224180 TC4-250200 TC4-280220 TC4-280224 TC4-320240 TC4-320240 TC4-315250 TC4-360290 TC4-360290

Ø D

Tap M1 M2 M2.5 M2.6 M3 M3 M3 M3.5 M3.5 M4 M4 M4 M4.5 M5 M5 M5 M6 M6 M6 M7 M7 M8 M8 M8 M10 M10 M12 M12 M14 M14 M16 M16 M18 M18 M20 M20 M22 M22 M24 M24 M27 M30 M33 M33 M36 M37 M39 M42 M44 M45 M48

Shank Ø 2.5 2.8 2.8 2.8 2.24 3.15 3.5 3.55 4 2.8 4 4.5 4.5 3.5 5 6 4.5 6 6.3 5.6 7.1 6 8 8 7 10 9 9 11 11.2 12 12.5 14 14 14 16 16 18 18 18 20 22 22.4 25 28 28 32 32 31.5 36 36

Square mm 2.1 2.1 2.1 2.24 1.8 2.5 2.7 2.8 3 2.1 3.15 3.4 3.55 2.7 4 4.9 3.4 4.9 5 4.5 5.6 4.9 6.2 6.3 5.5 8 7 7.1 9 9 9 10 11 11.2 11.2 12 12.5 14.5 14 14.5 16 18 18 20 22 22.4 24 24 25 29 29

Order code TC0 TC0-025021 TC0-028021 TC0-028021 TC0-028022 TC0-022018 TC0-031025 TC0-035027 TC0-035028 TC0-040030 TC0-028021 TC0-040031 TC0-045034 TC0-045035 TC0-035027 TC0-050040 TC0-060049 TC0-045034 TC0-060049 TC0-063050 TC0-056045 TC0-071056 TC0-060049 TC0-080062* TC0-080063* TC0-070055

Order code TC1

TC1-035028 TC1-040030 TC1-040031 TC1-045034 TC1-045035 TC1-035027 TC1-050040 TC1-060049 TC1-045034 TC1-060049 TC1-063050 TC1-056045 TC1-071056 TC1-060049 TC1-080062 TC1-080063 TC1-070055 TC1-100080 TC1-090070 TC1-090071 TC1-110090 TC1-112090 TC1-120090* TC1-125100*

TC2-060049 TC2-060049 TC2-063050 TC2-071056 TC2-060049 TC2-080062 TC2-080063 TC2-070055 TC2-100080 TC2-090070 TC2-090071 TC2-110090 TC2-112090 TC2-120090 TC2-125100 TC2-140110 TC2-140112 TC2-140112 TC2-160120 TC2-160125 TC2-180145 TC2-180140 TC2-180145 TC2-200160* TC2-220180* TC2-224180*

Accessories

L2

L3

L1

Product range – Adapters with torque control

Note: Version with (*) only suitable for light processing.

Page 41

39 Torque Adjusting Values


T-IK

www.tapmatic.ch

Quick-change adapters, with internal coolant system or supply along the tool shank For quick change tap chucks TIC with internal coolant system. Features and Advantages ■ coolant supply also along the tool shank ■ no pre-selective torque drive ■ suitable for right and left hand tapping

L2

L3 L1

IC

Ø

Accessories

D

40

Model

Tap size

Seize

T1-IK T2-IK T3-IK T4-IK

M3–M14 M4.5–M24 M14–M30 M22–M48

1 2 3 4

Dimensions d mm 19 31 48 60

L1 mm 28.5 46.0 68.5 105

D mm 30 48 70 92

L2 mm 7 11 14 42

Order code T2-IK

Order code T3-IK

Order code T4-IK

Product range – IC-Adapters Tap M3 M3,5 M4 M5 M5 M6 M6 M8 M8 M10 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 M42 M45 M48

Shank Ø 3.5 4 4.5 3.5 6 4.5 6 6 8 7 10 9 11 12 14 16 18 18 20 22 25 28 32 32 36 36

Square mm 2.7 3 3.4 2.7 4.9 3.4 4.9 4.9 6.2 5.5 8 7 9 9 11 12 14.5 14.5 16 18 20 22 24 24 29 29

Standard DIN371 DIN371 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376

Order code T1-IK T1-IK-035027 T1-IK-040030 T1-IK-045034 T1-IK-035027 T1-IK-060049 T1-IK-045034 T1-IK-060049 T1-IK-060049 T1-IK-080062 T1-IK-070055 T1-IK-100080 T1-IK-090070 T1-IK-110090

T2-IK-060049 T2-IK-060049 T2-IK-060049 T2-IK-080062 T2-IK-070055 T2-IK-100080 T2-IK-090070 T2-IK-110090 T2-IK-120090 T2-IK-140110 T2-IK-160120 T2-IK-180145 T2-IK-180145

T3-IK-110090 T3-IK-120090 T3-IK-140110 T3-IK-160120 T3-IK-180145 T3-IK-180145 T3-IK-200160 T3-IK-220180 T3-IK-250200 T3-IK-280220

T4-IK-180145 T4-IK-180145 T4-IK-200160 T4-IK-220180 T4-IK-250200 T4-IK-280220 T4-IK-320240 T4-IK-320240 T4-IK-360290 T4-IK-360290


TC-IK

www.tapmatic.ch

Quick-change adapters, with internal coolant supply and pre-selective torque drive Model

Tap size

Seize

TC1-IK TC2-IK TC3-IK TC4-IK

M3.5–M14 M4.5–M24 M14–M30 M22–M48

1 2 3 4

Dimensions d mm 19 31 48 60

L1 mm 46.5 69.0 100.5 131

D mm 32 50 72 95

L2 mm 25 34 45 68

Order code TC2-IK

Order code TC3-IK

Order code TC4-IK

Product Range – IC-Adapters with Torque Control Tap

d

L2

L3

L1

IC

Ø D

M3.5 M4 M5 M5 M6 M6 M8 M8 M10 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 M42 M45 M48

Shank Ø 4 4.5 3.5 6 4.5 6 6 8 7 10 9 11 12 14 16 18 18 20 22 25 28 32 32 36 36

Square mm 3 3.4 2.7 4.9 3.4 4.9 4.9 6.2 5.5 8 7 9 9 11 12 14.5 14.5 16 18 20 22 24 24 29 29

Standard DIN371 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN371 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376 DIN376

Order code TC1-IK TC1-IK-040030 TC1-IK-045034 TC1-IK-035027 TC1-IK-060049 TC1-IK-045034 TC1-IK-060049 TC1-IK-060049 TC1-IK-080062 TC1-IK-070055 TC1-IK-100080 TC1-IK-090070 TC1-IK-110090

TC2-IK-060049 – TC2-IK-060049 TC2-IK-060049 TC2-IK-080062 TC2-IK-070055 TC2-IK-100080 TC2-IK-090070 TC2-IK-110090 TC2-IK-120090 TC2-IK-140110 TC2-IK-160120 TC2-IK-180145 TC2-IK-180145

TC3-IK-110090 TC3-IK-120090 TC3-IK-140110 TC3-IK-160120 TC3-IK-180145 TC3-IK-180145 TC3-IK-200160 TC3-IK-220180 TC3-IK-250200 TC3-IK-280220

TC4-IK-180145 TC4-IK-180145 TC4-IK-200160 TC4-IK-220180 TC4-IK-250200 TC4-IK-280220 TC4-IK-320240 TC4-IK-320240 TC4-IK-360290 TC4-IK-360290

Torque wrench Spanner

Square pin Adapter TC or TC-IK

Vice

Single fixture

Torque Nm 0.3 0.4 0.5 0.8 1.2 1.6 2.0 2.5 5.0 7.0 10.0 18.0 28.0 30.0 45.0 50.0 66.0 80.0 90.0 100.0 140.0 170.0 220.0 250.0 290.0 340.0 440.0 470.0 590.0

Thread type M M2 M2.5 M3

M4 M4.5 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 M42 M45 M48

G (Whw.)

NPT

UNC Nr. 2

Accessories

Torque values for quick-change adapters TC and TC-IK

Nr. 3 Nr. 4 / Nr. 5 Nr. 6 Nr. 8

G 1/8" G 1/4" G 3/8"

1/16" 1/8"

G 1/2" / G 5/8"

1/4"

Nr. 10 Nr. 12 1/4" 5/16" 3/4" 1/16" 1/2" 9/16" 5/8" 3/4"

G 3/4" / G 7/8" 3/8" G 1" G 1 1/8" / G 1 1/4" G 1 3/8" / G 1 1/2" G 1 3/4" / G 2 G 2 1/4" G 2 1/2" / G 2 3/4" G 3 / G 3 1/4" G 3 1/2" / G 3 3/4" G 4"

7/8" 1" 1/2" 3/4"

1" 1 1/4"

1 1/8" 1 1/4" 1 3/4" / 1 1/2"

1 1/2"

Note: Torque adjusting tools on request.

Page 48

41 Torque Wrench


TF . E . D

www.tapmatic.ch

Quick-change collet chuck adapters for multi-range collets (RF) Tap holders with various or adjustable back jaws for quick change tap chucks TA and NC. Only 2 multi-range collets (RF) per type necessary to cover capacity. Delivery Accessories include wrench and necessary drive adapters for the specified capacity. Please see page 43 for multi-range collets, which have to be ordered separately. Model

Order code

Tap size

Collets Rubber Flex

TF0

29350

M1.4–M7

TF1

29351

M3–M12

TF2

29352

M5–M18

TF3

29353

M10–M30

J116 J117 J421 J422 J443 J440 J461 J462

Dimensions A mm 18.6

B mm 18.6

C mm 21.0

D mm 13

27.4

18.6

27.0

19

37.2

24.6

38.1

31

54.0

31.8

50.5

48

Quick-change adapters for steel collets d

Tap holder for steel collets ER and ER-GB for quick change tap chucks TA, TIC, TIM and NC, with or without internal coolant system.

IC

Delivery Standard accessories include sealing nut, wrench is not included. Order code

Tap size

E0 E1 E2

29650 29651 29652

M2–M8 M4–M12 M4–M20

Accessories

5

L2

Model

Dimensions D mm 19 34 50

d mm 13 19 31

L2 mm 23 33 40

Ø D

Quick-change die holders For tap chucks TA, TIC and NC, for round dies acc. to DIN 223. Model

Order code

Die size Ø

Capacity (steel)

Dimensions

D1

D1-160050 D1-200050 D1-200070 D1-250090 D1-300110 D1-380100 D1-380140 D2-200050 D2-200070 D2-250090 D2-300110 D2-380100 D2-380140 D2-450140 D2-450180 D3-300110 D3-380100 D3-380140 D3-450140 D3-450180 D3-550150 D3-550220 D3-650180 D3-650250

SE 16 x 5 SE 20 x 5 SE 20 x 7 SE 25 x 9 SE 30 x 11 SE 38 x 10 SE 38 x 14 SE 20 x 5 SE 20 x 7 SE 25 x 9 SE 30 x 11 SE 38 x 10 SE 38 x 14 SE 45 x 14 SE 45 x 18 SE 30 x 11 SE 38 x 10 SE 38 x 14 SE 45 x 14 SE 45 x 18 SE 55 x 15 SE 55 x 22 SE 65 x 18 SE 65 x 25

M1–M4 M3–M4 M4.5–M6 M7–M9 M10–M11 M12x1–M15x1,5 M12–M14 M3–M4 M4.5–M6 M7–M9 M10–M11 M12x1–M15x1,5 M12–M14 M16x1–M20x2 M16–M20 M10–M11 M12x1–M15x1,5 M12–M14 M16x1–M20x2 M16–M20 M22x1–M26x2 M22–M24 M27x1–M36x2 M27–M36

D mm 30 30 30 35 40 48 48 40 40 40 40 48 48 57 57 60 60 60 60 60 72 72 82 82

L2

IC

Ø D

Lmax

D2

D3

42

Collets ER ER11 ER20 ER32

d mm 19

31

48

L2 mm 15.0 15.0 17.0 19.0 20.5 19.5 23.5 20.0 21.5 23.5 25.0 21.0 25.0 25.0 29.0 29.0 28.0 32.0 32.0 36.0 30.0 35.0 32.0 38.0

L max mm 36 36 38 40 42 41 45 55 56 58 60 56 60 60 64 84 83 87 87 91 85 90 87 93


Accessories

www.tapmatic.ch

Clamping nuts acc. to DIN 6499

Note: max. Nm shows the maximum allowed tightening torque for each respective nut size.

Note: max. Nm shows the maximum allowed tightening torque for each respective nut size. Order code 341100 341600 342000

Type ER11 ER16 ER20

A mm 19 28 34

B mm 11.3 17.5 19.0

max. Nm 30 70 100

Order code 342500 343200 344000 345000

Type ER25 ER32 ER40 ER50

A mm 42 50 63 78

B mm 20.0 22.5 25.5 35.3

max. Nm 130 170 220 300

Clamping nuts to DIN 6499 for internal coolant system

Note: max. Nm shows the maximum allowed tightening torque for each respective nut size. Type ER16 ER20

A mm 28 34

B mm 22.5 24.5

max. Nm 70 100

Order code 342520 343220 344020 345020

Type ER25 ER32 ER40 ER50

Sealing gaskets

A mm 42 50 63 78

B mm 25.0 27.5 30.5 42.5

max. Nm 130 170 220 300

Cooling gaskets For better cooling and lubrication, longer tool life and better chip transport.

For clamping nuts to DIN 6499 for internal coolant system. Capacity 0.5 mm/gasket.

Model DS/ER16 DS/ER20 DS/ER25 DS/ER32 DS/ER40 DS/ER50

Order code 316030–316100 320030–320130 325030–325160 332030–332200 340030–340260 350160–350360

Capacity mm 03.0–10.0 03.0–13.0 03.0–16.0 03.0–20.0 03.0–26.0 16.0–36.0

Q on request

Order example sealing gaskets: The order code can easily be created according to the following example: Sealing gasket for nut DS/ER16 Ø 8.0 mm translates into part no. 316080 Ordering key Article group

Model

3

16

Capacity mm 08.0

Accessories

Order code 341620 342020

Note: max. Nm shows the maximum allowed tightening torque for each respective nut size.

Order code 316080

Rubber Flex multi-range collets

o

Rubber Flex collets for TAPMATIC tapping attachments and chucks. Model

Order code

J115 J116 J117 J420 J421 J422 J423

21500 21600 21700 22000 22100 22200 22300

Capacity mm 1.0–2.5 2.5–4.5 4.5–6.5 4.5–8.0 3.5–6.5 6.5–10.0 2.0–4.5

Type

Model

Order code

Extra Standard Standard Extra Standard Standard Extra

J440 J441 J443 J444 J445 J461 J462

24000 24100 24300 24400 24500 26100 26200

Capacity mm 7.0–13.0 4.5–10.0 2.8–7.0 1.8–4.5 10.0–15.0 10.0–16.0 16.0–23.0

Type Standard Extra Standard Extra Extra Standard Standard

XB collets For TAPMATIC miniature tapping attachment model 100XB. Model

Order code

117XB1 117XB2 117XB3 117XB4

20100 20200 20300 20400

Capacity mm 0.9–1.0 1.1–1.25 1.4–1.55 1.6–1.8

Type

Model

Order code

DIN 376 ISO

117XB5 117XB6 117XB7 117XB8

20500 20600 20700 20800

Capacity mm 2.0–2.2 2.3–2.5 2.8–3.0 3.3–3.6

Type DIN 376 DIN 371 ISO

43


ER-GB

www.tapmatic.ch

Steel collets ER-GB with inner square Collets to DIN 6499B with inner square for positive drive of tap square. Especially suitable for synchronized tapping. Interchangeable with ER-collets. ER11GB Order code GB111028 GB111035 GB111040 GB111045 GB111050 GB111060

ER32GB A = 11.5 mm B = 17.0 mm Shank mm Square mm 2.8 2.1 3.5 2.7 4.0 3.0 4.5 3.4 5.0 4.0 6.0 4.9

ER16GB Order code GB116040 GB116045 GB116050 GB116053 GB116055 GB116065 GB116060 GB116062 GB116063 GB116070 GB116071 GB116080 GB116085 GB116090

A = 17.0 mm B = 27.5 mm Shank mm Square mm 4.0 3.15/3.2 4.5 3.4 5.0 4.0 5.5 4.3 5.5 4.5 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1

Accessories

ER20GB Order code GB120040 GB120045 GB120050 GB120053 GB120055 GB120065 GB120060 GB120062 GB120063 GB120070 GB120071 GB120080 GB120085 GB120090 GB120100 GB120105 GB120110 GB120112 GB120120

A = 21.0 mm B = 31.5 mm Shank mm Square mm 4.0 3.15/3.2 4.5 3.4 5.0 4.0 5.5 4.3 5.5 4.5 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1 10.0 8.0 10.5 8.0 11.0 9.0 11.2 9.0 12.0 9.0

ER25GB Order code GB125040 GB125045 GB125050 GB125053 GB125055 GB125065 GB125060 GB125062 GB125063 GB125070 GB125071 GB125080 GB125085 GB125090 GB125100 GB125105 GB125110 GB125112 GB125120 GB125125 GB125140 GB125150 GB125160

44

A = 26.0 mm B = 34.0 mm Shank mm Square mm 4.0 3.15/3.2 4.5 3.4 5.0 4.0 5.5 4.3 5.5 4.5 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1 10.0 8.0 10.5 8.0 11.0 9.0 11.2 9.0 12.0 9.0 12.5 10.0 14.0 11.0/11.2 15.0 12.0 16.0 12.0

Order code GB132040 GB132045 GB132050 GB132053 GB132055 GB132065 GB132060 GB132062 GB132063 GB132070 GB132071 GB132080 GB132085 GB132090 GB132100 GB132105 GB132110 GB132112 GB132120 GB132125 GB132140 GB132150 GB132160 GB132170 GB132180 GB132200

A = 33.0 mm B = 40.0 mm Shank mm Square mm 4.0 3.15/3.2 4.5 3.4 5.0 4.0 5.5 4.3 5.5 4.5 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1 10.0 8.0 10.5 8.0 11.0 9.0 11.2 9.0 12.0 9.0 12.5 10.0 14.0 11.0/11.2 15.0 12.0 16.0 12.0 17.0 13.0 18.0 14.0/14.5 20.0 16.0

ER40GB Order code GB140065 GB140060 GB140062 GB140063 GB140070 GB140071 GB140080 GB140085 GB140090 GB140100 GB140105 GB140110 GB140112 GB140120 GB140125 GB140140 GB140150 GB140160 GB140170 GB140180 GB140200 GB140220

A = 41.0 mm B = 46.0 mm Shank mm Square mm 6.0 4.5 6.0 4.9 6.2 5.0 6.3 5.0 7.0 5.5 7.1 5.6 8.0 6.2/6.3 8.5 6.5 9.0 7.0/7.1 10.0 8.0 10.5 8.0 11.0 9.0 11.2 9.0 12.0 9.0 12.5 10.0 14.0 11.0/11.2 15.0 12.0 16.0 12.0 17.0 13.0 18.0 14.0/14.5 20.0 16.0 22.0 18.0

ER50GB Order code GB150220 GB150250 GB150280 GB150320

A = 60.0 mm B = 52.0 mm Shank mm Square mm 22.0 18.0 25.0 20.0 28.0 22.0 32.0 24.0


ER

www.tapmatic.ch

Steel collets ER acc. to DIN 6499B

Ø A

ER11 A = 11.5 mm B = 17.0 mm Capacity Shank Ø mm Order code 111010 1.0–0.5 111015 1.5–1.0 111020 2.0–1.5 111025 2.5–2.0 111030 3.0–2.5 111035 3.5–3.0 111040 4.0–3.5 111045 4.5–4.0 111050 5.0–4.5 111055 5.5–5.0 111060 6.0–5.5 111065 6.5–6.0 111070 7.0–6.5 ER16 A = 17.0 mm B = 27.5 mm Capacity Shank Ø mm Order code 116010 1.0–0.5 116015 1.5–1.0 116020 2.0–1.5 116025 2.5–2.0 116030 3.0–2.5 116040 4.0–3.0 116050 5.0–4.0 116060 6.0–5.0 116070 7.0–6.0 116080 8.0–7.0 116090 9.0–8.0 116100 10.0–9.0

ER20 A = 21.0 mm B = 31.5 mm Capacity Shank Ø mm Order code 120010 1.0–0.5 120015 1.5–1.0 120020 2.0–1.5 120025 2.5–2.0 120030 3.0–2.5 120040 4.0–3.0 120050 5.0–4.0 120060 6.0–5.0 120070 7.0–6.0 120080 8.0–7.0 120090 9.0–8.0 120100 10.0–9.0 120110 11.0–10.0 120120 12.0–11.0 120130 13.0–12.0 ER25 A = 26.0 mm B = 34.0 mm Capacity Shank Ø mm Order code 125010 1.0–0.5 125015 1.5–1.0 125020 2.0–1.5 125025 2.5–2.0 125030 3.0–2.5 125040 4.0–3.0 125050 5.0–4.0 125060 6.0–5.0 125070 7.0–6.0 125080 8.0–7.0 125090 9.0–8.0 125100 10.0–9.0 125110 11.0–10.0 125120 12.0–11.0 125130 13.0–12.0 125140 14.0–13.0 125150 15.0–14.0 125160 16.0–15.0 ER32 A = 33.0 mm B = 40.0 mm Capacity Shank Ø mm Order code 132020 2.0–1.5 132025 2.5–2.0 132030 3.0–2.5 132040 4.0–3.0 132050 5.0–4.0 132060 6.0–5.0 132070 7.0–6.0 132080 8.0–7.0 132090 9.0–8.0 132100 10.0–9.0 132110 11.0–10.0 132120 12.0–11.0 132130 13.0–12.0 132140 14.0–13.0 132150 15.0–14.0 132160 16.0–15.0 132170 17.0–16.0 132180 18.0–17.0 132190 19.0–18.0 132200 20.0–19.0

ER40 A = 41.0 mm B = 46.0 mm Capacity Shank Ø mm Order code 140030 3.0–2.0 140040 4.0–3.0 140050 5.0–4.0 140060 6.0–5.0 140070 7.0–6.0 140080 8.0–7.0 140090 9.0–8.0 140100 10.0–9.0 140110 11.0–10.0 140120 12.0–11.0 140130 13.0–12.0 140140 14.0–13.0 140150 15.0–14.0 140160 16.0–15.0 140170 17.0–16.0 140180 18.0–17.0 140190 19.0–18.0 140200 20.0–19.0 140210 21.0–20.0 140220 22.0–21.0 140230 23.0–22.0 140240 24.0–23.0 140250 25.0–24.0 140260 26.0–25.0 ER50 A = 60.0 mm B = 52.0 mm Capacity Shank Ø mm Order code 150160 16.0–14.0 150180 18.0–16.0 150200 20.0–18.0 150220 22.0–20.0 150240 24.0–22.0 150250 25.0–23.0 150260 26.0–24.0 150280 28.0–26.0 150300 30.0–28.0 150320 32.0–30.0 150340 34.0–32.0 150360 36.0–34.0

Accessories

B

ER8 A = 8.5 mm B = 12.0 mm Capacity Shank Ø mm Order code 108010 1.0–0.5 108015 1.5–1.0 108020 2.0–1.5 108025 2.5–2.0 108030 3.0–2.5 108035 3.5–3.0 108040 4.0–3.5 108045 4.5–4.0 108050 5.0–4.5

45


NC Shanks . Coolant Tubes

www.tapmatic.ch

NC shanks DIN 69871A/D Order code

Shank

S-241 S-242 S-244 S-251 S-252 S-254

SK40 SK40 SK40 SK50 SK50 SK50

Order code

Arbors

Bore d mm 20 25 40 20 25 40

Dimensions mm D A 45 35 45 35 90 120 72 35 72 35 90 100

g M16 M16 M16 M24 M24 M24

Weight kg

Bore d mm 20 20 25 40 20 25 40

Dimensions mm D A 54 35 55 35 55 35 90 110 60 40 60 40 90 110

g M12 M16 M16 M16 M24 M24 M24

Bore d mm 20 25 20 25

Dimensions mm D A 44 24 44 24 65 34 65 34

g M16 M16 M24 M24

0.9 0.8 2.6 2.9 2.8 4.9

NC shanks MAS-BT

S-331 S-341 S-342 S-344 S-351 S-352 S-354

BT30 BT40 BT40 BT40 BT50 BT50 BT50

Order code

Shank

Weight kg 0.4 1.0 0.8 2.4 3.6 3.4 5.3

NC shanks DIN 2080

SK40 SK40 SK50 SK50

0.7 0.6 2.5 2.4

Modular NC shanks HSK-A

D

Order code

d

Accessories

S-141 S-142 S-151 S-152

Weight kg

A

S-451 S-461 S-463 S-481 S-411 S-413

Shank HSK-A HSK50 HSK63 HSK63A HSK80 HSK100 HSK100A

Bore d mm 25 25 40 25 25 40

Dimensions mm D 44 44 72 65 65 80

Weight kg A 76 76 120 100 100 105

0.8 1.0 2.6 2.7 3.5 4.7

Coolant tubes for shanks DIN 69893A

46

Order code

For HSK-A

205010 206310 208010 2010010

50 63 80 100

Dimensions mm ØD 6.4 8 10 12

Ø D1 10 12 14 16

G M16x1 M18x1 M20x1.5 M24x1.5


Morse Taper Arbors

www.tapmatic.ch

Morse taper arbors to DIN 238 Order code

Morse taper

DIN taper

20112 20116 20212 20216 20218 20312 20316 20318 20416 20418

MK1 MK1 MK2 MK2 Mk2 MK3 MK3 MK3 MK4 MK4

B12 B16 B12 B16 B18 B12 B16 B18 B16 B18

Order code

Morse taper

JACOBS taper

20101 20133 20103 20201 20233 20203 20204 20301 20333 20303 20304 20433 20403 20404 20503 20504

MK1 MK1 MK1 MK2 Mk2 MK2 MK2 MK3 MK3 MK3 MK3 MK4 MK4 MK4 MK5 MK5

1 33 3 1 33 3 4 1 33 3 4 33 3 4 3 4

Order code

Morse taper

Threaded

20137 20237 20337 20150 20250 20350 20262 20362 20287 20387 20304 20315 20415

MK1 MK2 MK3 MK1 MK2 MK3 MK2 MK3 MK2 MK3 MK4 MK3 MK4

3/8–24 3/8–24 3/8–24 1/2–20 1/2–20 1/2–20 5/8–16 5/8–16 7/8–20 7/8–20 7/8–20 1 1/2–18 1 1/2–18

Order code

Straight shank Ø mm 8 10 12 16 20

JACOBS taper

Length mm L1 91 98 107 114 122 126 133 141 160 168

L2 22 29 22 29 37 22 29 37 29 37

Length mm L1 86 96 101 103 111 117 128 122 130 136 147 157 162 173 195 205

L2 18 26 32 18 26 32 43 18 26 32 43 26 32 43 32 43

Length mm L1 82 104 115 87 103 116 107 125 100 116 142 118 143

L2 65.5 80 99 65.5 80 99 80 99 80 99 124 99 124

Length mm L1 64 64 64 64 64

L2 37 35 35 35 33

Morse taper arbors to JACOBS taper

Accessories

Morse taper arbors with threaded mount

Straight shank arbors to JACOBS taper

8-33 10-33 12-33 16-33 20-33

33 33 33 33 33

47


Torque Wrenches . Torque Bars

www.tapmatic.ch

Torque wrenches

Order code 7150.02025 7150.05050 7150.20200 7150.60300 7159.09000

Model Torco-Fix 0 Torco-Fix l Torco-Fix ll Torco-Fix lll TSD 0.9

Clip-on wrenches for torque wrench Order code 84.600.00

Model Power-Collet Torque wrench incl. case, no inserts ER 16 insert ER 25 insert ER 32 insert

84.620.16 84.620.25 84.620.32

Mounting device

Accessories

For easy and controlled tightening of nuts for collet chuck holders, without damaging the tool. Order code 28SFT132 28SFT240

Order code 7151.16000 7151.20000 7151.25000 7151.32000 7151.40000 7151.50000

Model A-E 16 A-E 20 A-E 25 A-E 32 A-E 40 A-E 50

Order code 7152.11010 7152.16010 7152.20010

Model A-E 11 P A-E 16 P A-E 20 P

Order code 7153.08000 7153.11000 7153.16000 7153.20000 7153.25000

Model A-E 8 M A-E 11 M A-E 16 M A-E 20 M A-E 25 M

Length mm 132 240

Quill Mount Torque Bars – clamp around quill of machine Order code V-Typ 29099 290991

diameter

Capacity

38–60 mm 1 1/2”–2 3/8” 60–114 mm 2 3/8”–4 1/2”

M16 1/2” M18 3/4”

Always mount a torque bar to hold the tapping attachment’s stop arm from rotating. The stop arm should not be installed permanently, not under any circumstances be held by hand or fastened with wire. The torque bar must be mounted securely to the table or quill of your machine. The torque bar installation must be stronger than the largest tap in the capacity range of your tapping attachment. Please order Tapmatic torque bars shown.

Table Mount Torque Bars – mount to the «T» slots of table

48

Order code

Tap capacity

Order code

Tap capacity

29096

M33 1 3/4”

29097

M18 3/4”


Cutting Fluid

www.tapmatic.ch

TAPMATIC cutting fluid have two effects: they cool and lubricate simultaneously. This means a cleaner cut and an increase in tap life.

FERROFLUID cutting fluid FERROFLUID is an indispensable aid when tapping tough/hard steels, chromium-nickel steels and stainless steels. FERROFLUID has outstanding anti-weld characteristics, helps to improve thread tolerances and surface finish, prevents galling and seizure. VOC free. Application For all steel, stainless steel, inconell, titan etc., not suitable for aluminium. Order code 42120 42140 42150 42160

Product name FERROFLUID

Size l 0.5 5.0 25.0 200.0

Container Can with spout Can Can Drum

ALUFLUID cutting fluid ALUFLUID contains different high-pressure lubricants as well as special corrosion protectors, which penetrate the metal surface, the moisture a protective film. VOC free.

Order code 42220 42240 42250 42260

Product name ALUFLUID

Size l 0.5 5.0 25.0 200.0

Container Can with spout Can Can Drum

Cutting Fluids

Application Only for aluminium, copper, brass, nickel silver and others.

MINIFLUID cutting fluid A MINIMUM QUANTITY cutting fluid for undiluted use in minimum lubrication systems. A micro-fine lubricating film prevents galling and seizure. VOC free. Application For all steel, stainless steel, inconell, titan etc. Also suitable for non-ferraus metal, aluminium and others. Not classified as toxic. Order code 42320 42340 42350

Product name MINIFLUID

Size l 0.5 5.0 25.0

Container Can with spout Can Can

49


TapWriter®

www.tapmatic.ch

Dot Peen Marking tool for CNC marking TapWriter® – the CNC Dot Peen Marking Tool

For marking large areas und uneven surfaces or if inscription changes often. Quse on any CNC machine with rotating tools Qeasy to install. Works with automatic tool change Qsimple programming. The same as used with engraving Qeliminates extra operations, mark during working process Qmark soft and hard materials up to max. 55 HRC (modified carbide stylus up to 63 HRC) Qmark flat, rounded or uneven surfaces Qfaster than engraving, 80 characters per minute or more Qlong life replaceable carbide stylus

Here are just a few examples:

TapWriter®

Marking time 9 seconds on 1995 VMC 40 Machine.

Character heights shown from 6 mm to 2 mm, using standard engraving software.

Mark logos using standard CAD/CAM software for the tool path.

Tapmatic MH Marking Heads for use with standard type or custom stamps If your inscription does not change frequently and your work piece is flat and the area you need to mark is within a 40 mm diameter circle, the MH Marking Head may be the best choice for your application. Quse on any CNC or conventional machine. No rotation needed Qvery easy to program, simply advance against the work piece and rapid retract Qfast, it takes less than one second to mark the part Qmark hard or soft materials. Adjustable impact force Qspring absorption cushions any recoil effect on machine spindle Quse replaceable standard type or custom stamps

Q on request

50


TapWriter®

www.tapmatic.ch

How to Order The TapWriter® adapts to machining centers with automatic change, using a locking stop arm, similar to those used with self reversing tapping attachments. Select the installation method you prefer as shown below. Please select the TapWriter® (A), stop arm (B), and CAT, SK, or BT shank (C), to fit your machine. Please order accessories like torque bars, ready made stop arms and stop blocks separately.

TapWriter® with Stop Arm Bar and Stop Block Installation

STOP BLOCK

(C)

(C)

CENTER DISTANCE

SHANK

TapWriter® with Stop Arm Plate and Torque Bar Installation

TORQUE BAR

SHANK

STOP ARM

79

(A)

(B)

79

(A)

(B)

108 19

19

29

L3 42

57

TapWriter®

108

42

57

16 (A) TapWriter® CNC Dot Peen Marking Tool Model

Order code

Shank

Weight kg

Model

Order code

Shank

Weight kg

TAPWRITER

57820 57825 57810

20 mm 25 mm 1˝

1.7

TAPWRITER

57820 57825 57810

20 mm 25 mm 1˝

1.7

(B) Stop Arm Assembly Center Distance (42+L3) 55 65 80

Page 46

Page 55

(A) TapWriter® CNC Dot Peen Marking Tool

Order code

L3

392555 392565 392580

13 23 38

(B) Stop Arm Plate Assembly 392552 Please note a blank stop arm which can be modified is included.

Pages 55–57

(C)

Interchangeable Steep tapers

Stop Block

Installation Programming

51


Speed Chart

www.tapmatic.ch

High Strength Steel, Tool Steel Hardened

Stainless 303, 304, 316

Stainless 410, 430, 17-4 Hardened

Stainless 17-4 Annealed

Titanium Alloys

Nickel Base Alloys

Aluminium Alloys

Aluminium Die Cast

Magnesium

Brass, Bronze

Copper

Cast Iron

3–5 4–10

6–12 8–20

4–8 8–15

3–5 5–10

15–25 40–60

10–15 30–40

15–25 40–60

15–25 40–60

8–12 15–25

10–20 20–30

High Carbon Steel, High Strength Steel, Tool Steel

6–12 8–15

Low Carbon Steel, Medium Carbon Steel

4–6 12–18

A) B)

10–20 20–40

8–12 15–25

Tap size

A) rpm for HSS-E uncoated taps B) rpm for HSS-E coated taps

M2

1600–3200 3200–6350

1250–1900 2400–4000

640–800 1900–2850

800–1900 1250–2400

480–800 640–1600

800–1900 1250–3200

640–1250 1250–2400

480–800 800–1600

2400–4000 6350–9550

1600–2400 4750–6350

2400–4000 6350–9550

2400–4000 6350–9550

1250–1900 2400–4000

1600–3200 3200–4750

M3

1050–2100 2100–4250

850–1250 1600–2650

420–530 1250–1900

530–1250 850–1600

320–530 420–1050

530–1250 850–2100

420–850 850–1600

320–530 530–1050

1600–2650 4250–6350

1050–1600 3200–4250

1600–2650 4250–6350

1600–2650 4250–6350

850–1250 1600–2650

1050–2100 2100–3200

M4

800–1600 1600–3200

640–950 1200–2000

320–400 950–1450

400–950 640–1200

240–400 320–800

400–950 640–1600

320–640 640–1200

240–400 400–800

1200–2000 3200–4750

800–1200 2400–3200

1200–2000 3200–4750

1200–2000 3200–4750

640–950 1200–2000

800–1600 1600–2400

M5

640–1250 1250–2550

510–760 950–1600

250–320 760–1150

320–760 510–950

190–320 250–640

320–760 510–1250

250–510 510–950

190–320 320–640

950–1600 2550–3800

640–950 1900–2550

950–1600 2550–3800

950–1600 2550–3800

510–760 950–1600

640–1250 1250–1900

M6

530–1050 1050–2100

420–640 800–1350

210–270 640–950

270–640 420–800

160–270 210–530

270–640 420–1050

210–420 420–800

160–270 270–530

800–1350 2100–3200

530–800 1600–2100

800–1350 2100–3200

800–1350 2100–3200

420–640 800–1350

530–1050 1050–1600

M7

450–910 910–1800

360–550 680–1150

180–230 550–820

230–550 360–680

140–230 180–450

230–550 360–910

180–360 360–680

140–230 230–450

680–1150 1800–2750

450–1150 1350–1800

680–1150 1800–2750

680–680 1800–2750

360–550 680–1150

450–910 910–1350

M8

400–800 800–1600

320–480 600–990

160–200 480–720

200–480 320–600

120–200 160–400

200–480 320–800

160–320 320–600

120–200 200–400

600–990 1600–2400

400–600 1200–1600

600–990 1600–2400

600–990 1600–2400

320–480 600–990

400–800 800–1200

M9

350–710 710–1400

280–420 530–880

140–180 420–640

180–420 280–530

110–180 140–350

180–420 280–710

140–280 280–530

110–180 180–350

530–880 1400–2100

350–530 1050–1400

530–880 1400–2100

530–880 1400–2100

280–420 530–880

350–710 710–1050

M10

320–640 640–1250

250–380 480–800

130–160 380–570

160–380 250–480

100–160 130–320

160–380 250–640

130–250 250–480

100–160 160–320

480–800 1250–1900

320–480 950–1250

480–800 1250–1900

480–800 1250–1900

250–380 480–800

320–640 640–950

M12

270–530 530–1050

210–320 400–660

110–130 320–480

130–320 210–400

80–130 110–270

130–320 210–530

110–210 210–400

80–130 130–270

400–660 1050–1600

270–400 800–1050

400–660 1050–1600

400–660 1050–1600

210–320 400–660

270–530 530–800

M14

230–450 450–910

180–270 340–570

90–110 270–410

110–270 180–340

70–110 90–230

110–270 180–450

90–180 180–340

70–110 110–230

340–570 910–1350

230–340 680–910

340–570 910–1350

340–570 910–1350

180–270 340–570

230–450 450–680

M16

200–400 400–800

160–240 300–500

80–100 240–360

100–240 160–300

60–100 80–200

100–240 160–400

80–160 160–300

60–100 100–200

300–500 800–1200

200–300 600–800

300–500 800–1200

300–500 800–1200

160–240 300–500

200–400 400–600

M18

180–350 350–710

140–210 270–440

70–90 210–320

90–210 140–270

50–90 70–180

90–210 140–350

70–140 140–270

50–90 90–180

270–440 710–1050

180–270 530–710

270–440 710–1050

270–440 710–1050

140–210 270–440

180–350 350–530

M20

160–320 320–640

130–190 240–400

60–80 190–290

80–190 130–240

50–80 60–160

80–190 130–320

60–130 130–240

50–80 80–160

240–400 640–950

160–240 480–640

240–400 640–950

240–400 640–950

130–190 240–400

160–320 320–480

M22

140–290 290–580

120–170 220–360

60–70 170–260

70–170 120–220

40–70 60–140

70–170 120–290

60–120 120–220

40–70 70–140

220–360 580–870

140–220 430–580

220–360 580–870

220–360 580–870

120–170 220–360

140–290 290–430

M24

130–270 270–530

110–160 200–330

50–70 160–240

70–160 110–200

40–70 50–130

70–160 110–270

50–110 110–200

40–70 70–130

200–330 530–800

130–200 400–530

200–330 530–800

200–330 530–800

110–160 200–330

130–270 270–400

M25

130–250 250–510

100–150 190–320

50–60 150–230

60–150 100–190

40–60 50–130

60–150 100–250

50–100 100–190

40–60 60–130

190–320 510–760

130–190 380–510

190–320 510–760

190–320 510–760

100–150 190–320

130–250 250–380

M26

120–240 240–490

100–150 180–310

50–60 150–220

60–150 100–180

40–60 50–120

60–150 100–240

50–100 100–180

40–60 60–120

180–310 490–730

120–180 370–490

180–310 490–730

180–310 490–730

100–150 180–310

120–240 240–370

M27

120–240 240–470

90–140 180–290

50–60 140–210

60–140 90–180

40–60 50–120

60–140 90–240

50–90 90–180

40–60 60–120

180–290 470–710

120–180 350–470

180–290 470–710

180–290 470–710

90–140 180–290

120–240 240–350

M28

110–230 230–450

90–140 170–280

50–60 140–200

60–140 90–170

30–60 50–110

60–140 90–230

50–90 90–170

30–60 60–110

170–280 450–680

110–170 340–450

170–280 450–680

170–280 450–680

90–140 170–280

110–230 230–340

M30

110–210 210–420

80–130 160–270

40–50 130–190

50–130 80–160

30–50 40–110

50–130 80–210

40–80 80–160

30–50 50–110

160–270 420–640

110–160 320–420

160–270 420–640

160–270 420–640

80–130 160–270

110–210 210–320

M32

100–200 200–400

80–120 150–250

40–50 120–180

50–120 80–150

30–50 40–100

50–120 80–200

40–80 80–150

30–50 50–100

150–250 400–600

100–150 300–400

150–250 400–600

150–250 400–600

80–120 150–250

100–200 200–300

M33

100–190 190–390

80–120 140–240

40–50 120–170

50–120 80–140

30–50 40–100

50–120 80–190

40–80 80–140

30–50 50–100

140–240 390–580

100–140 290–390

140–240 390–580

140–240 390–580

80–120 140–240

100–190 190–290

M36

90–180 180–350

70–110 130–220

40–40 110–160

40–110 70–130

30–40 40–90

40–110 70–180

40–70 70–130

30–40 40–90

130–220 350–530

90–130 270–350

130–220 350–530

130 -220 350–530

70–110 130–220

90–180 180–270

M39

80–160 160–330

70–100 120–200

30–40 100–150

40–100 70–120

20–40 30–80

40–100 70–160

30–70 70–120

20–40 40–80

120–200 330–490

80–120 240–330

120–200 330–490

120–200 330–490

70–100 120–200

80–160 160–240

M40

80–160 160–320

60–100 120–200

30–40 100–140

40–100 60–120

20–40 30–80

40–100 60–160

30–60 60–120

20–40 40–80

120–200 320–480

80–120 240–320

120–200 320–480

120–200 320–480

60–100 120–200

80–160 160–240

M42

80–150 150–300

60–90 110–190

30–40 90–140

40–90 60–110

20–40 30–80

40–90 60–150

30–60 60–110

20–40 40–80

110–190 300–450

80–110 230–300

110–190 300–450

110–190 300–450

60–90 110–190

80–150 150–230

RDT15

52

vc = m/min n = U/min d = mm

RDT25 RDTIC25

Example: M8 with 25 m/min

vc × 1000 n=

- The stated number of revolutions are guide values acc. to general feed rates and can vary depending on tool manufacturer. - For optimal production and correct number of revolution, we suggest following the specifications of the tool manufacturer. - Furthermore, the maximum number of revolutions of the tapping attachment must be observed.

25 × 1000 n=

d×/

RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50

= 995 m/min 8 × 3.14

RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50

cut gears

Calculation: Tapping speed RPM Diameter

sintered gears

Speed Chart

Standard Taps

RDT85HS RDTIC85HS

RDT85HD RDTIC85HD

RDT100 RDTIC100

RDT150


Speed Chart

www.tapmatic.ch

Stainless 410, 430, 17-4 Hardened

Stainless 17-4 Annealed

Titanium Alloys

Nickel Base Alloys

Aluminium Alloys

Aluminium Die Cast

Magnesium

Brass, Bronze

Copper

Cast Iron

6–10 4–6

10–15 4–6

12–15 —

6–12 —

50–70 60–80

40–50 50–70

50–70 40–80

30–70 60–80

20–30 30–50

25–40 30–50

A) B)

50–70 4–6

20–30 40–60

Tap size

A) rpm for HSS-E uncoated taps B) rpm for HSS-E coated taps

M2

7950–11150 3200–4750 640–800 6350–9550

2400–3200 4750–7950

1600–2400 640–800

800–1600 640–800

1600–2400 640–800

1900–2400 –

800–1900 –

7950–11150 6350–7950 7950–11150 4750–11150 3200–4750 9550–12750 7950–11150 6350–12750 9550–12750 4750–7950

4000–6350 4750–7950

M3

5300–7450 420–530

2100–3200 4250–6350

1600–2100 3200–5300

1050–1600 420–530

530–1050 420–530

1050–1600 420–530

1250–1600 –

530–1250 –

5300–7450 6350–8500

4250–5300 5300–7450

5300–7450 4250–8500

3200–7450 6350–8500

2100–3200 3200–5300

2650–4250 3200–5300

M4

4000–5550 320–600

1600–2400 3200–4750

1200–1600 2400–4000

800–1200 320–400

400–800 320–400

800–1200 320–400

950–1200 –

400–950 –

4000–5550 4750–6350

3200–4000 4000–5550

4000–5550 3200–6350

2400–5550 4750–6350

1600–2400 2400–4000

2000–3200 2400–4000

M5

3200–4450 250–320

1250–1900 2550–3800

950–1250 1900–3200

640–950 250–320

320–640 250–320

640–950 250–320

760–950 –

320–760 –

3200–4450 3800–5100

2550–3200 3200–4450

3200–4450 2550–5100

1900–4450 3800–5100

1250–1900 1900–3200

1600–2550 1900–3200

M6

2650–3700 210–270

1050–1600 2100–3200

800–1050 1600–2650

530–800 210–270

270–530 210–270

530–800 210–270

640–800 –

270–640 –

2650–3700 3200–4250

2100–2650 2650–3700

2650–3700 2100–4250

1600–3700 3200–4250

1050–1600 1600–2650

1350–2100 1600–2650

M7

2250–3200 180–230

910–1350 1800–2750

680–910 1350–2250

450–680 180–230

230–450 180–230

450–680 180–230

550–680 –

230–550 –

2250–3200 2750–3650

1800–2250 2250–3200

2250–3200 1800–3650

1350–3200 2750–3650

910–1350 1350–2250

1150–1800 1350–2250

M8

2000–2800 160–200

800–1200 1600–2400

600–800 1200–2000

400–600 160–200

200–400 160–200

400–600 160–200

480–600 –

200–480 –

2000–2800 2400–3200

1600–2000 2000–2800

2000–2800 1600–3200

1200–2800 2400–3200

800–1200 1200–2000

990–1600 1200–2000

M9

1750–2500 140–180

710–1050 1400–2100

530–710 1050–1750

350–530 140–180

180–350 140–180

350–530 140–180

420–530 –

180–420 –

1750–2500 2100–2850

1400–1750 1750–2500

1750–2500 1400–2850

1050–2500 2100–2850

710–1050 1050–1750

880–1400 1050–1750

M10

1600–2250 130–160

640–950 1250–1900

480–640 950–1600

320–480 130–160

160–320 130–160

320–480 130–160

380–480 –

160–380 –

1600–2250 1900–2550

1250–1600 1600–2250

1600–2250 1250–2550

950–2250 1900–2550

640–950 950–1600

800–1250 950–1600

M12

1350–1850 110–130

530–800 1050–1600

400–530 800–1350

270–400 110–130

130–270 110–130

270–400 110–130

320–400 –

130–320 –

1350–1850 1600–2100

1050–1350 1350–1850

1350–1850 1050–2100

800–1850 1600–2100

530–800 800–1350

660–1050 800–1350

M14

1150–1600 90–110

450–680 910–1350

340–450 680–1150

230–340 90–110

110–230 90–110

230–340 90–110

270–340 –

110–270 –

1150–1600 1350–1800

910–1150 1150–1600

1150–1600 910–1800

680–1600 1350–1800

450–680 680–1150

570–910 680–1150

M16

990–1400 80–100

400–600 800–1200

300–400 600–990

200–300 80–100

100–200 80–100

200–300 80–100

240–300 –

100–240 –

990–1400 1200–1600

800–990 990–1400

990–1400 800–1600

600–1400 1200–1600

400–600 600–990

500–800 600–990

M18

880–1250 70–90

350–530 710–1050

270–350 530–880

180–270 70–90

90–180 70–90

180–270 70–90

210–270 –

90–210 –

880–1250 1050–1400

710–880 880–1250

880–1250 710–1400

530–1250 1050–1400

350–530 530–880

440–710 530–880

M20

800–1100 60–80

320–480 640–950

240–320 480–800

160–240 60–80

80–160 60–80

160–240 60–80

190–240 –

80–190 –

800–1100 950–1250

640–800 800–1100

800–1100 640–1250

480–1100 950–1250

320–480 480–800

400–640 480–800

M22

720–1000 60–70

290–430 580–870

220–290 430–720

140–220 60–70

70–140 60–70

140–220 60–70

170–220 –

70–170 –

720–1000 870–1150

580–720 720–1000

720–1000 580–1150

430–1000 870–1150

290–430 430–720

360–580 430–720

M24

660–930 50–70

270–400 530–800

200–270 400–660

130–200 50–70

70–130 50–70

130–200 50–70

160–200 –

70–160 –

660–930 800–1050

530–660 660–930

660–930 530–1050

400–930 800–1050

270–400 400–660

330–530 400–660

M25

640–890 50–60

250–380 510–760

190–250 380–640

130–190 50–60

60–130 50–60

130–190 50–60

150–190 –

60–150 –

640–890 760–1000

510–640 640–890

640–890 510–1000

380–890 760–1000

250–380 380–640

320–510 380–640

M26

610–860 50–60

240–370 490–730

180–240 370–610

120–180 50–60

60–120 50–60

120–180 50–60

150–180 –

60–150 –

610–860 730–980

490–610 610–860

610–860 490–980

370–860 730–980

240–370 370–610

310–490 370–610

M27

590–830 50–60

240–350 470–710

180–240 350–590

120–180 50–60

60–120 50–60

120–180 50–60

140–180 –

60–140 –

590–830 710–940

470–590 590–830

590–830 470–940

350–830 710–940

240–350 350–590

290–470 350–590

M28

570–800 50–60

230–340 450–680

170–230 340 –570

110–170 50–60

60–110 50–60

110–170 50–60

140–170 –

60–140 –

570–800 680–910

450–570 570–800

570–800 450–910

340–800 680–910

230–340 340–570

280–450 340–570

M30

530–740 40–50

210–320 420–640

160–210 320–530

110–160 40–50

50–110 40–50

110–160 40–50

130–160 –

50–130 –

530–740 640–850

420–530 530–740

530–740 420–850

320–740 640–850

210–320 320–530

270–420 320–530

M32

500–700 40–50

200–300 400–600

150–200 300–500

100–150 40–50

50–100 40–50

100–150 40–50

120–150 –

50–120 –

500–700 600–800

400–500 500–700

500–700 400–800

300–700 600–800

200–300 300–500

250–400 300–500

M33

480–680 40–50

190–290 390–580

140–190 290–480

100–140 40–50

50–100 40–50

100–140 40–50

120–140 –

50–120 –

480–680 580–770

390–480 480–680

480–680 390–770

290–680 580–770

190–290 290–480

240–390 290–480

M36

440–620 40–40

180–270 350–530

130–180 270–440

90–130 40–40

40–90 40–40

90–130 40–40

110–130 –

40–110 –

440–620 530–710

350–440 440–620

440–620 350–710

270–620 530–710

180–270 270–440

220–350 270–440

M39

410–570 30–40

160–240 330–490

120–160 240–410

80–120 30–40

40–80 30–40

80–120 30–40

100–120 –

40–100 –

410–570 490–650

330–410 410–570

410–570 330–650

240–570 490–650

160–240 240–410

200–330 240–410

M40

400–560 30–40

160–240 320–480

120–160 240–400

80–120 30–40

40–80 30–40

80–120 30–40

100–120 –

40–100 –

400–560 480–640

320–400 400–560

400–560 320–640

240–560 480–640

160–240 240–400

200–320 240–400

M42

380–530 30–40

150–230 300–450

110–150 230–380

80–110 30–40

40–80 30–40

80–110 30–40

90–110 –

40–90 –

380–530 450–610

300–380 380–530

380–530 300–610

230–530 450–610

150–230 230–380

190–300 230–380

RDT15

vc = m/min n = U/min d = mm

RDT25 RDTIC25

vc × 1000 n=

- The stated number of revolutions are guide values acc. to general feed rates and can vary depending on tool manufacturer. - For optimal production and correct number of revolution, we suggest following the specifications of the tool manufacturer. - Furthermore, the maximum number of revolutions of the tapping attachment must be observed.

40 × 1000 n=

d×/

RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50

= 1592 m/min 8 × 3.14

sintered gears

Tapping speed RPM Diameter

Example: M8 with 40 m/min

RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50

cut gears

Calculation:

Speed Chart

Stainless 303, 304, 316 10–15 4–6

High Carbon Steel, High Strength Steel, Tool Steel

15–20 30–50

Low Carbon Steel, Medium Carbon Steel

High Strength Steel, Tool Steel Hardened

High Speed/Top Speed Taps

RDT85HS RDTIC85HS

RDT85HD RDTIC85HD

RDT100 RDTIC100

RDT150

53


Speed Chart

www.tapmatic.ch

High Strength Steel, Tool Steel Hardened

Stainless 303, 304, 316

Stainless 17-4 Annealed

Titanium Alloys

Nickel Base Alloys

Aluminium Alloys

Aluminium Die Cast

Copper

10–15 —

5–15 2–10

3–5 8–12

30–60 50–70

20–40 30–50

15–25 25–50

High Carbon Steel, High Strength Steel, Tool Steel

10–15 12–20

Low Carbon Steel, Medium Carbon Steel

15–25 25–40

A) B)

30–40 40–60

20–30 30–50

Tap size

A) rpm for HSS-E uncoated taps B) rpm for HSS-E coated taps

M2

4750–6350 6350–9550

3200–4750 4750–7950

2400–4000 4000–6350

1600–2400 1900–3200

1600–2400 –

800–2400 320–1600

480–800 1250–1900

4750–9550 3200–6350 7950–11150 4750–7950

2400–4000 4000–7950

M3

3200–4250 4250–6350

2100–3200 3200–5300

1600–2650 2650–4250

1050–1600 1250–2100

1050–1600 –

530–1600 210–1050

320–530 850–1250

3200–6350 5300–7450

2100–4250 3200–5300

1600–2650 2650–5300

M4

2400–3200 3200–4750

1600–2400 2400–4000

1200–2000 2000–3200

800–1200 950–1600

800–1200 –

400–1200 160–800

240–400 640–950

2400–4750 4000–5550

1600–3200 2400–4000

1200–2000 2000–4000

M5

1900–2550 2550–3800

1250–1900 1900–3200

950–1600 1600–2550

640–950 760–1250

640–950 –

320–950 130–640

190–320 510–760

1900–3800 3200–4450

1250–2550 1900–3200

950–1600 1600–3200

M6

1600–2100 2100–3200

1050–1600 1600–2650

800–1350 1350–2100

530–800 640–1050

530–800 –

270–800 110–530

160–270 420–640

1600–3200 2650–3700

1050–2100 1600–2650

800–1350 1350–2650

M7

1350–1800 1800–2750

910–1350 1350–2250

680–1150 1150–1800

450–680 550–910

450–680 –

230–680 90–450

140–230 360–550

1350–2750 2250–3200

910–1800 1350–2250

650–1150 1150–2250

M8

1200–1600 1600–2400

800–1200 1200–2000

600–990 990–1600

400–600 480–800

400–600 –

200–600 80–400

120–200 320–480

1200–2400 2000–2800

800–1600 1200–2000

600–990 990–2000

M9

1050–1400 1400–2100

710–1050 1050–1750

530–880 880–1400

350–530 420–710

350–530 –

180–530 70–350

110–180 280–420

1050–2100 1750–2500

710–1400 1050–1750

530–880 880–1750

M10

950–1250 1250–1900

640–950 950–1600

480–800 800–1250

320–480 380–640

320–480 –

160–480 60–320

100–160 250–380

950–1900 1600–2250

640–1250 950–1600

480–800 800–1600

M12

800–1050 1050–1600

530–800 800–1350

400–660 660–1050

270–400 320–530

270–400 –

130–400 50–270

80–130 210–320

800–1600 1350–1850

530–1050 800–1350

400–660 660–1350

M14

680–910 910–1350

450–680 680–1150

340–570 570–910

230–340 270–450

230–340 –

110–340 50–230

70–110 180–270

680–1350 1150–1600

450–910 680–1150

340–570 570–1150

M16

600–800 800–1200

400–600 600–990

300–500 500–800

200–300 240–400

200–300 –

100–300 40–200

60–100 160–240

600–1200 990–1400

400–800 600–990

300–500 500–990

M18

530–710 710–1050

350–530 530–880

270–440 440–710

180–270 210–350

180–270 –

90–270 40–180

50–90 140–210

530–1050 880–1250

350–710 530–880

270–440 440–880

M20

480–640 640–950

320–480 480–800

240–400 400–640

160–240 190–320

160–240 –

80–240 30–160

50–80 130–190

480–950 800–1100

320–640 480–800

240–400 400–800

M22

430–580 580–870

290–430 430–720

220–360 360–580

140–220 170–290

140–220 –

70–220 30–140

40–70 120–170

430–870 720–1000

290–580 430–720

220–360 360–720

M24

400–530 530–800

270–400 400–660

200–330 330–530

130–200 160–270

130–200 –

70–200 30–130

40–70 110–160

400–800 660–930

270–530 400–660

200–330 330–660

M25

380–510 510–760

250–380 380–640

190–320 320–510

130–190 150–250

130–190 –

60–190 30–130

40–60 100–150

380–760 640–890

250–510 380–640

190–320 320–640

M26

370–490 490–730

240–370 370–610

180–310 310–490

120–180 150–240

120–180 –

60–180 20–120

40–60 100–150

370–730 610–860

240–490 370–610

180–310 310–610

M27

350–470 470–710

240–350 350–590

180–290 290–470

120–180 140–240

120–180 –

60–180 20–120

40–60 90–140

350–710 590–830

240–470 350–590

180–290 290–590

M28

340–450 450–680

230–340 340–570

170–280 280–450

110–170 140–230

110–170 –

60–170 20–110

30–60 90–140

340–680 570–800

230–450 340–570

170–280 280–570

M30

320–420 420–640

210–320 320–530

160–270 270–420

110–160 130–210

110–160 –

50–160 20–110

30–50 80–130

320–640 530–740

210–420 320–530

160–270 270–530

M32

300–400 400–600

200–300 300–500

150–250 250–400

100–150 120–200

100–150 –

50–150 20–100

30–50 80–120

300–600 500–700

200–400 300–500

150–250 250–500

M33

290–390 390–580

190–290 290–480

140–240 240–390

100–140 120–190

100–140 –

50–140 20–100

30–50 80–120

290–580 480–680

190–390 290–480

140–240 240–480

RDT15

54

vc = m/min n = U/min d = mm

RDT25 RDTIC25

vc × 1000 n=

- The stated number of revolutions are guide values acc. to general feed rates and can vary depending on tool manufacturer. - For optimal production and correct number of revolution, we suggest following the specifications of the tool manufacturer. - Furthermore, the maximum number of revolutions of the tapping attachment must be observed.

Example: M8 with 30 m/min 30 × 1000 n=

d×/

RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50

= 1194 m/min 8 × 3.14

RDT50 RDTIC50 RDTICXT50 RDTXT50 RCT50

cut gears

Calculation: Tapping speed RPM Diameter

sintered gears

Speed Chart

Roll From Taps

RDT85HS RDTIC85HS

RDT85HD RDTIC85HD

RDT100 RDTIC100

RDT150


Installation of Tapping Attachments

www.tapmatic.ch

Tapmatic can supply a tapping attachment ready to fit your machining center RDT and RCT tapping attachments eliminate the need for the machine spindle to reverse by automatically reversing the taps rotation when the machine retracts. For the automatic reversal to function a stop arm is needed to prevent the housing of the tapping attachment from rotating. Our stop arm locking mechanism allows the tool to easily make automatic tool changes. Tapmatic maintains a large data base of machining center installations Please simply let us know the machine manufacturer, model and serial number and we may already have the installation information available to provide a tool ready to run on your machine. My machine already has a stop block If your machine already has an anti-rotation stop block installed, please let us know the dimensions shown in the drawing below. We can prepare a tool to go with your existing stop block. My machine does not have a stop block If your machine does not have a stop block already installed, we would be pleased to prepare one for you. Please simply fill in the form on the back cover or download it from our homepage and forward us the information. We will be pleased to submit an offer to you.

Preferred Installation Z

Alternative installation Thread size

Gage Line to Mounting Surface G= Center Distance (commonly 55, 65, or 80) Z=

G

Torque bar holder assembly

Diameter of Bore or Width of Slot in Stop Block D=

Stop arm plate

Depth of Bore or Slot in Stop Block E=

Stop arm plate housing assembly

F

E

D

Machine Spindle Taper (SK, BT, CAT, HSK… ) Shank = Machine Manufacturer and Model =

Standard stop blocks are available if you would like to design your own installation. These blank stop blocks can be modified to fit the bolt pattern of your machine.

Stop arm plate housing assembly Order code 392552 395052

For Model RDT15, RDT25 RDT50

Installation

Total Height of Stop Block F=

Stop arm plate Order code

Distance spindle centre mm 43–56 56–63 61–75 73–85 84–97 95–108 106–117

723420 723421 723422 723423 723424 723425 723426

Torque bar holder assemblies For the use with straight stop arm. Torque bar installation must be stronger than the largest tap.

Order code. 36007 Standard Block

Order code 36010 Standard Block

Order code

Bolt size

69383A 69384A 69385A 69386A

M6 M8 M10 M12

max. Length mm 88 88 88 88

55


Programming

www.tapmatic.ch

Model RDT and RDT-IC For efficient Tapping and production on CNC Machining Centre we recommend the writing of a subroutine with high speed retract. As an alternative a G85 boring cycle can be used. IMPORTANT NOTE at no time should the G code for Exact Stop or Ramp be used with TAPMATIC self-reversing Tapping Attachments. They will cause the tapping cycle time to be significantly slower. We will gladly help with any programming computation. 1.) Rapid Traverse to clearance plane above the hole location.

2.) Rapid Down to 1mm minimum above component.

3.) Tap pitch into component to programmed depth.

4.) Retract Tapping head at 1300mm/min, specified distance for specific tapping head to reverse tap rotation.

5.) Tap feed out of to clearance plane.

Example (Fanuc programming) Tapping attachment Tap size Speed Feed at 100%

Subroutine: Rapid traverse to 1 mm above component Move in to 8 mm depth (Please note: Actual depth slightly deeper than programme depth) Retraction of 6 mm at 13‘000 mm/min for changeover (at fastest retraction speed up to 13‘000 mm/min) Move out at feed speed to 6 mm above component surface Main programme: T01 M06 G00 G90 X25.0 Y25.0 S2000 M03

Note: The only time during the cycle spent in the feed rate is the 1mm approach height plus thread depth in and out. All other moves are at maximum speed.

Clearance Plane Moving in Rapid Moving in Tap Pitch Feed

Clearance Plane CP

D

1 mm MIN.

CP

Moving at 13'000 mm/min Fast Retract Distance

Reversing tapping attachments require a retract movement of the machine spindle in order for the attachment to change from forward to return movement.

G43 H1 Z25.0 M08 M98 P0004 G00 Y50.0 M98 P0004 Subroutine: O0004 G90 G64 M49 G00 Z1.0 G01 Z-8.0 F1600 G01 Z-2.0 F13000

Programming

G01 Z6.0 F1600 M48 M99

Tool change – tool #1 chose work piece zero-point, move toward X/Y-coordinates speed 2‘000 RPM, clockwise rotation of spindle rapid feed to Z25, tool offset 1, coolant on retrieve subroutine O0004 rapid feed to next position Y50 retrieve subroutine O0004

programme number of subroutine absolute movement exact machining mode off feed override cancel off rapid to Z1 feed to Z-8 with feed 1‘600 mm/min feed to Z-2 with feed 13‘000 mm/min for changeover feed to Z6 with feed 1‘600 mm/min feed override cancel on subroutine end

Clearance Plane and Fast Retract Distance RDT15 RDT25 RDT50 RDT85/100 RCT50 ID50

56

RDT25 M5 x 0.8 2000 RPM 1600 mm/min

CP = D = 250 in or 6 mm CP = D = 250 in or 6 mm CP = D = 400 in or 10 mm CP = 590 in or 15 mm D = 400 in or 10 mm CP = D = 6 mm CP = D = 250 in or 6 mm

Please note that the distance shown is the minimum clearance plane and maximum fast retract distance allowed.

The programming example shown here uses G- and M-codes that comply with a Fanuc control. Your machine may use different codes. Please be sure to review the actual G and M codes used with your machine and make changes when necessary.


www.tapmatic.ch

Models SFT and SX QRapid traverse to clearance plane as recommended by respective machine manufacturer. QCycle Rigid Tapping. Models TA, TIC, TIM and SM QTapping cycle (G84). QRapid traverse to clearance plane as recommended by respective machine manufacturers. QSpindle feed (Z) apprx. 95 % of theoretical pitch selected (TIM 100 %). Models SPD QUtilize boring cycle (G85). QRapid traverse to clearance plane safety height, (depending on thread size to be tapped 5–15 mm above component). QChoose spindle feed (Z) 98–100 % of theoretical pitch selected to thread depth required. QFeed out (reverse Z) at 98–100 % up to the clearance plane safety height. QBlind hole tapping or exactly defined depths. The Z feed plus the self-feed within the Tapping unit calculate Z.* Models NC (releasing drive) QUtilize Tapping cycle (G84). QRapid traverse to clearance plan as recommended by respective machine manufacturers. QSpindle feed (Z) 95 % of the theoretical pitch selected. QBlind hole tapping or exactly defined depths. The Z feed plus the self-feed within the Tapping unit calculates Z. QProgramme a short dwell into the Z movement to achieve full self-feed (neutral).* QFeed out to at least to the clearance plane. Models ASR QSub routine: Feed 95 % no dwell, feed out at 95 % constant RPM. QRapid traverse to clearance plane safety gap (at least 10 mm from component). QFeed out at least to clearance plane. QFor blind holes, machine feed to desired thread depth minus a short allowance (apprx. 2 mm) for the reaction time of the machine. Models RSR QSub routine: Feed 64 % no dwell, feed out at 68 % constant RPM. QRapid traverse to clearance plane safety gap (at least 10 mm from component). QFeed out at least to clearance plane. QFor blind holes, machine feed to desired thread depth minus a short allowance (apprx. 2 mm) for the reaction time of the machine. *Note: this may have to be corrected to achieve the depth required due to any deviation in the units built in self-feed and the response time of the machine.

Programming

Programming

57


Safety

WARNING To Avoid Serious Injury And Ensure Best Results For Your Tapping Operation, Please Read Carefully All Operator And Safety Instructions Provided For This Tapping Unit as well as all other safety instructions that are applicable, especially those for your machine tool. Q1. Proper clothing: The rotating spindle of a machine tool can snag loose fitting clothing, jewelry or long hair. Never wear jewelry, long sleeves, neckties, gloves or anything else that could become caught when operating a machine tool. Long hair must be restrained or netted to prevent it from becoming entangled in rotating spindle. Q2. Proper eye protection: Always wear safety glasses with side shields to protect your eyes from flying particles. Q3. Proper work piece fixation: Never hold the work piece or the vise it is held in, by hand. Never fasten it with wire or anything similar! The work piece must be clamped firmly to the table of the machine so that it cannot move, rotate or lift. Q4. On machining centers: The same rule for stop arm and stop block installation applies ÂŤAlways be sure that the installation is stronger than the largest tap.Âť Automatic tool changes should only be made on enclosed machines.

Safety

Q5. The tapping attachment housing, drive spindle and tap itself can become hot to the touch after operation. Use caution when removing the attachment from the machine or handling.

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Q6. Always be aware of the potential hazards of a machining operation: Sometimes working with your machine can seem routine. You may find that you are no longer concentrating on the operation. A feeling of false security can lead to serious injury. Always be alert to the dangers of the machines with which you work. Always keep hands, body parts, clothing, jewelry and hair out of the areas of operation, when the machine spindle is rotating. Areas of operation include the immediate point of machining and all transmission components including the tapping attachment. Never bring your hand, other body parts or anything attached to your body into any of these areas until the machine spindle is completely stopped. Q7. Be aware of any other applicable safety instructions/requirements. Check List for good tapping 1. Never use this unit before reading all safety instructions for this attachment as well as the machine it is to be used on. 2. Is tap sharp and of correct design for current job? 3. Is tap in proper alignment with drilled hole? 4. Is machine speed correct? 5. Is machine feed correct? 6. Is machine stop set properly so tap releases in neutral rather than bottoming in work piece or fixture? 7. Is drilled hole the correct size? 8. Is clearance between the drilled hole and tap sufficient at start position to allow the tap to clear the hole upon retraction? 9. Is the stop arm of the tapping attachment held rigidly against rotation. Stop Arm installation must be stronger than largest tap. 10. Is the proper cutting fluid or coolant being used for lubricating the tap? 11. If a bottom hole is being tapped is there sufficient chip clearance? 12. Is the correct Tapmatic model for the specific job requirement being used? (Capacity should be reduced by 25 % for roll form taps.)


Check List for Good Tapping

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Tapping is a specialized field with unique challenges and tapping technology changes continuously but the basics necessary for good tapping remain the same. For the best results, the key areas to analyze are the work piece, the tap, the machine tool, the tapping attachment or tap chuck and the set up. Work piece: Q Is the core hole drilled to the correct size? Q Will it be a through or a blind hole? Q If tapping a blind hole, does drilled depth allow sufficient chip clearance to keep tap from bottoming out in hole? Q Is the work piece rigidly held against rotation and upward movement? Q What is the material and hardness of the work piece? Tap: Q Do you have the correct tap design for the application? Q What are the tap size and style? Q What material is the tap made from? Is the tap sharp? Q Is the tap properly aligned with the drilled hole? Q Is there sufficient clearance between the tap and the hole to allow for retraction? Q Who is the tap manufacturer? What speed does he recommend for optimum performance of his tap in this material? Machine tool: Q Is machine stop set so the tap releases in neutral to prevent bottoming? Q Is the machine retraction correct for the tapping attachment being used? Q Is the torque control set to prevent tap breakage? Q What type of machine is in use, what is the horse power and the spindle taper? Q Is the work piece rigidly held to prevent displacing due to the high torque when tapping? Q Are machine feed and speed set correctly? Q Is the proper cutting fluid being used for lubricating the tap?

Do not lengthen the stop arm, it could break off.

Do wear protective goggles. Do not wear loose clothes close by rotating spindles.

Installation: Q With a self-reversing tap chuck for manual or CNC operations, it is important to make sure that stop arm is strong enough to prevent torque bar from bending or deflecting. Machine torque bar must be stronger than largest tap. Q If a torque control attachment is being used, is torque set correctly so that tap will not break if accidentally bottomed? Q If depth control feature is employed, is it set correctly to cooperate with machine stop, provide total thread depth required and prevent engagement with bottom? Q Is clearance between the drilled hole and tap sufficient at start position to allow the tap to clear the hole upon retraction? Q Is the stop dwell disengaged or at least set to a minimum?

Check list

Never hold the stop arm by hand: risk of injury.

Tapping attachment: Q Is the correct TAPMATIC tapping attachment or tap chuck being used for the specific job requirements? Q Is machine retraction correct for the tapping attachment being used? Q Never perform any installation or programming, before reading the operator instructions for the tapping attachment and the machine as well as the tap manufacturerâ&#x20AC;&#x2122;s recommendations.

Do not hold the work piece or vice by hand, they must be clamped.

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Terms & Conditions of TIC AG Information The following Terms & Conditions only apply to the business relationship between Tapmatic International Corporation Switzerland and their representatives and dealers. The Terms & Conditions between our representatives and dealers and their business partners may differ from the following services and conditions. General Deliveries and services of Tapmatic International Corporation, hereinafter referred to as «TIC AG», are carried out exclusively on the basis of these general standard Terms and Conditions (T&C). They form an integral part of every contract and apply to all future business deals and agreements, without them being mentioned again. Supplementary agreements, amendments or changes require for their validity written confirmation.

Terms & Conditions

Offers, prices, terms of payment Offers are to be regarded as not binding and subject to change. Divergent verbal consent, sub-agreement and such require for their validity written confirmation. Quote prices and possible discounts shall apply only to the individual order in question. Orders under €/$ 200.00 net will be subject to a processing charge of €/$ 20.00. Unless otherwise explicitly agreed in writing, prices are quoted ex works, exclusive of value added tax (VAT), packing, customs duties, transportation and transport insurance. TIC AG reserves the right to increase prices as a result of higher raw material costs, increases in customs duties, exchange rates or other price defining factors. Payments have basically to be made acc. to agreed upon payments conditions (times) and in the agreed upon currency. Unless otherwise explicitly agreed, payment conditions are 30 days net after the date the invoice was issued or payment within 10 days minus 2 % cash discount. In the event of delayed payment, the purchaser is obliged to pay interest of 6 % on arrears. Delivery time, delay in delivery The delivery time mentioned in the offer complies with the current stock or production situation. Prior sale or changes until receipt of order remain reserved. The delivery time mentioned in order confirmations starts after the order has been fully resolved and is quoted ex works. Is a possible failure to comply with the delivery time be attributed to an act of nature beyond control, industrial dispute, sub-contractor or other incidents which are beyond the sphere of influence of the supplier, the delivery time is prolonged adequately. The supplier will inform the purchaser of start and end of such circumstances as soon as possible. TIC AG is eligible to partial shipments and partial services within the agreed upon delivery and service times, if it is reasonable to the purchaser. Passing of risk, acceptance, transportation Unless otherwise explicitly agreed in writing, delivery is made on account and risk of purchaser. Risk of accidental loss and accidental damage of the delivery items passes over to the purchaser with the handover to the freight carrier. This applies also, if partial shipments are made or free of carriage charges delivery was agreed. If the purchaser has not defined any transportation method, TIC AG is free to choose a mode of transportation. Costs shall be invoiced and transportation insurance is in any case to be paid by the purchaser.

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Right of ownership Goods delivered shall remain the property of TIC AG until complete payment of the purchase price including all additional charges, interest and costs has been made. In the event of an existing current account, ownership shall not pass until all demands as named herein are settled and the total balance from the outstanding account is repaid. Warranty For a period of one year after initial operation – which has to be no later than 12 months after delivery – we shall repair or replace products or parts thereof free of charge / under warranty, which turned unusable due to raw material or manufacturing fault. In order to verify the extent of the damage and correctness of the demands, the defective products or parts thereof have to be returned within the mentioned period of 12 months after delivery for inspection. Should replacement parts be requested immediately, they will be invoiced like standard orders, in anticipation of the inspection results. Should we be liable to pay compensations, a credit note will be issued. Damages and faults are excluded from our warranty, which occurred due to outside force, poor maintenance, capacity overload, unsuitable lubrication, natural wear, selection of incorrect bearings, inaccurate assembly or other causes beyond our control. We do not accept liability to pay damages for direct or indirect follow-up costs which occurred to the purchaser because of raw material or manufacturing faults. Warranty claims are only valid given that the purchaser completely follows all instructions from TIC AG concerning handling of the products. Safety and instruction manuals are to be carefully read before operation. They are included in the delivery and can be additionally ordered at TIC AG or on the internet. Notice of defects In order to be considered, complaints have to be submitted no later than 14 days after the goods have been received. Cost estimate for repairs Every cost estimate that has to be written will be charged with €/$ 30.00 or SFr. 50.00. This amount will be fully credited against the invoice when the repair can be carried out. Returning of goods Goods may be returned for credit only upon prior approval from Tapmatic sales staff. Goods must be in like-new saleable condition of current programme. All returns are subject to a 15 % restocking charge. Place of fulfilment, jurisdiction, applicable law Exclusive place of fulfilment and jurisdiction is TIC AG's domicile, or the court of justice responsible for the supplier's domicile. The supplier, however, is also entitled to file a suit at the domicile of the purchaser. Swiss law is being applied.


Selector Chart Tap Chucks

www.tapmatic.ch

Model

SFT

SX

SM

TA

TIC

TIM

NC

Capacity in Steel

M2–M30

M2–M48

M1.4–M30

M1–M48

M3–M36

M7–M24

M1.4–M48

For use on Manual machines

CNC machines

CNC machining centers

CNC lathes

• •

Features Micro-compensation (tension and compression) Self-feed (tension and compression)

Front release Hard start

• (tension only)

Internal coolant system

– 10 bar Minimal Quantity Lubrication

Self release For right and left hand tapping

• •

• • •

– 50 bar

– 80 bar

Steel collets ER/ER-GB

Collets and adapters Multi-range collets RF

Quick change adapters:

T

positive drive

TC

adjustable torque control

T-IK positive drive, taps without internal coolant supply •

• • •

TC-IK torque control, taps without internal coolant supply

• •

E/TF collet holders

ER

• •

V

V V

D

die holders collet adapter USA

Shrink adapter «Shrink fit»

Attachment mounts Straight shank DIN 1835B+E

Morse taper DIN 228B

HSK mount DIN 69893A

V





V

V

Steep taper DIN 69871A, A/D, B







V

V





Steep taper MAS-BT (JIS B6339)







V







Steep taper DIN 2080







V







Tapmatic Capto

V











VDI 3425 mount (DIN 69880)







V

V



ABS-coupling (System Komet)







V

V

V

V Mount integrated 

Miscellaneous shank versions (short taper mount) for straight shank DIN 1835B+E on page 46




www.tapmatic.ch

TAPMATIC is represented throughout the world. Please find your local dealer on: www.tapmatic.ch www.tapmatic.com

TAPMATIC Kriessern, Switzerland European Head Office:

TAPMATIC International Corp. TIC AG, Alte Rheinstrasse, CH-9451 Kriessern, Switzerland Phone +41 71 757 59 00, Fax +41 71 757 59 01 info@tapmatic.ch, www.tapmatic.ch

TAPMATIC Post Falls, USA Parent Company:

TAPMATIC Corporation 802, Clearwater Loop, Post Falls, Idaho 83854, USA Phone 001-208-773 29 51, Fax 001-208-773 30 21 info@tapmatic.com, www.tapmatic.com

Sold through:

Tel.: 01 896 2280 Fax: 01 896 2282 zibtr@siol.net www.zibtr.com

IX.2010/e Subject to technical changes (without notice).

tapmatic_katalog_2010