GERMANPLAST srl - 11020 Issogne Italy
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NEW MACHINERY— TOP QUALITY STANDARDS
Here you will find NEW
EQUIPMENT
for plastic processing and waste recycling constructed with high quality standards, all European, to help you out in your waste recycling business with a best quality/fair investment ratio. Possibly complementary to our second hand equipment 12 month warranty Possible installation in your premises Post-sale service for spares and accessories So, be confident with Germanplast !!
GERMANPLAST srl - 11020 Issogne Italy
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PRIMARY SHREDDERS FOR PLASTICS, WOOD, LIGHT METALS, TIRES, CABLES, BULKY WASTE and more. STATIONARY and MOVABLE WITH or WITHOUT
HYDRAULICS
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PRIMARY SHREDDERS—STATIONARY DUAL SHAFT Our industrial shredders are machines made to last. Italian quality standards, top quality EU components (ABB, SIEMENS, BONFIGLIOLI, TELEMECANIQUE,..) for machines suitable to process a variety of different materials, from Municipal Solid Waste, to Bulky Waste, Plastic Fraction, Metal Barrels, Plastic Drums, Car Bodies, Wood, Tires, Big
Bags, Paper and Cardboard, Cables, Glass, … All of our machines are made starting from solid steel blocks which, thanks to our internal workshop of highly structured mechanical processing, are processed and prepared for assembly. This type of construction gives the machine great strength, reliability and efficiency over time. All of our shredders are equipped with protections and emergency systems according to CE regulations. Automatic greasing system: Automatic timed lubrication system controlled entirely by PLC. Remote control : a 10-channel radio control to manage all machine functions, START / STOP AUTOMATIC CYCLE, TORQUE, MANUAL COMMANDS, FORCED REVERSE, EMERGENCY. Knives are made in 2711 steel hardened to 52 hrc and ground for great resistance and durability. A Siemens PLC controls all functions. On the heavy duty series, a ram is installed on the loading hopper, op-
erated by a dedicated hydraulic unit, to avoid floating on the blades. We construct bespoke machines for a specific use, changing power, torque, number and size of knives,.. Ask for your shredder!
GERMANPLAST srl - 11020 Issogne Italy
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PRIMARY SHREDDERS
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PRIMARY SHREDDERS—DUAL SHAFT—ELECTRICALLY DRIVEN
REF.CODE SHEARING SURFACE in mm.
No.of drives POWER in kw
PBV231
400 x 300
1x
3,5
PBV232
400 x 300
1x
5,5
PBV233
400 x 300
1x
7,5
PBV230
850 x 640
2x
11
PBV102
1.000 x 830
2x
15
PBV106
1.000 x 830
2x
30
PBV101
1.250 x 900
2x
22
PBV103
1.250 x 900
2x
37
PBV136
1.250 x 900
2x
45
PBV160
1.500 x 900
2x
45
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PRIMARY SHREDDERS—DUAL SHAFT—HYDRAULICALLY DRIVEN
Ref.code
SHEARING SURFACE in mm.
No.of drives
POWER in kw
PBV138
1.000 X 830
2x
55
PBV130
1.300 x 1.000
1x
75
PBV117
1.300 x 1.100
2x
55
PBV166
1.300 X 1.100
2x
75
PBV123
1.500 x 1.100
2x
75
PBV165
1.500 x 1.100
2x
90
PBV124
1.800 x 1.100
2x
90
PBV180
1.800 x 1.100
2x
90
PBV124T
1.800 X 1.100
2x
132
PBV180
1.800 X 1.600
4x
90
PBV180AL
1.800 X 1.600
4x
110
PBV201
2.200 X 1.600
4x
160
PBV220.1
2.200 X 1.600
2x
200
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ROLL-OFF MOVABLE SHREDDERS This all purpose diesel shredder can be loaded on a truck or on a platform and moved wherever it is needed. Its versatility makes it ideal for MIXED PLASTICS–MSW–BULKY WASTE–DRUMS-WOOD WASTE–LIGHT METAL–TIRES, RAILWAY SLEEPERS, … with a throughput rate which can reach the 60 Tons per hour or more, depending on materials. Its sturdy construction, the high quality of its components and the special construction of its cutting knives will make this machine your best partner when it comes to size reduction and increasing bulk density of most waste materials. Low maintenance costs and durability will let you accomplish your tasks in a quick and easy way, granting time saving and great performances. Available with two different power drives to cover a wide range of scraps : the 230 Hp and the 330 Hp. The latter performs very well even with challenging stuff like RAILWAY SLEEPERS.
An IVECO diesel motor is fitted on this movable shredder which you can find in STATIONARY or CRAWLER VERSION. •
Maximum opening of loading hopper is : 2,4 x 5 m
•
Oscillating surface 2,4 x 3,.0 m.
•
The knives cover a surface of 1,7 x 1,6 mm. with 2 rotating shafts,1.700 mm long and 680 mm in diameter.
•
(Other knife configurations available)
•
Extraction belt 1,4 m.wide, uplifting to 3,3 m. at adjustable speed
•
Operations are managed through a 10 channels remote device and
control panel on the machine. •
Average fuel consumption at full load, 213 g/Kwh
•
Sturdy steel soundproof cased chassis.
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ROLL-OFF MOVABLE SHREDDERS
Ref.code
power
type
PBV162
230 Ho diesel
stationary
PBV162.2
330 Hp diesel
stationary
PBV162.4
330 HP diesel
crawler
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SINGLE SHAFT SHREDDERS Secondary shredders with bespoke screen for plastics, rubber,wood and
more. Can be completed with loading belt metal detectors/separators screw or pneumatic extraction systems
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SINGLE SHAFT SHREDDERS A single shaft shredder which can be used for a variety of scraps : wood, cables, rigid and soft plastics, MSW, chopped tires, rubber, cardboard and paper, etc. Available in different sizes and motor powers, can be supplied with a bespoke knife configuration and sieve sizes. Replaceable knives are made in special steel for a unique strength to grant excellent performances and low maintenance costs.With addition
of loading belt, metal separator, extraction system (by auger, belt or pneumatic system, bag filling station or vertical mixer... Ask for a personalized configuration.
Ref.code
Rotor width mm.
Rotor diam.mm.
Power kw
PBV501
1.300
350
30-45
PBV502
1.500
450
55-75
PBV503
1.700
450
75-90
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GUILLOTINE REEL SPLITTERS Mostly used for paper, plastics, AL, fabrics reels. High level of safety
Increased speed: more than twice the speed of Traditional splitters. Top quality components for long lasting top rate performances.
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RES100-123
GUILLOTINES REEL SPLITTERS
Our machines are particularly recommended to reduce the size of tightly packed scraps before a further recycling process. They are ideal for paper, plastic, fabric, rubber, REELS, PRESSED BALES, LOOSE MATERIAL, FIBERS, and more. Proposed in different dimensions and cutting forces, these machines are built with a sturdy steel structure and top quality components, constructed according to the strictest EU regulations to perform at their best and keep their value in the years with a simple maintenance and very easy operation. One operator is needed to work in full safety conditions. A choice of bespoke knives is available to work on different applications. With single (up to 30 T) or double piston (up to 60 T) moving on rack on both sides of the knife. No hydraulically driven, they are provided with a blade cover to be used when the machine is not in use, and with a hydraulic locking system to grant further safety when the knife is in top position and with a pull rope emergency stop on both sides of the machine. We now offer this machine with an increased speed, two times faster compared to traditional splitters. Check this video on our website
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RES100-123
GUILLOTINES REEL SPLITTERS
MAX WIDTH mm.
MAX HEIGTH mm.
Power in Kw
Shot Power in Tonnes
RES100
1.500
850
7.5
25
RES101
1.500
1.250
7.5
25
RES102
1.500
850
7.5
30
RES103
1.500
1.250
7.5
30
RES104
2.000
850
9
2x17.5
RES105
2.000
1.250
9
2x17.5
RES106
2.000
1.500
9
2x17.5
RES107
2.500
850
9
2x17.5
RES108
2.500
1.250
9
2x17.5
RES109
2.500
1.500
9
2x17.5
RES110
2.500
850
15
2x25
RES111
2.500
1250
15
2x25
RES112
2.500
1.500
15
2x25
RES113
3.000
850
15
2x25
RES114
3.000
1.250
15
2x25
RES115
3.000
1.500
15
2x25
RES116
3.000
850
15
2x30
RES117
3.000
1.250
15
2x30
RES118
3.000
1.500
15
2x30
RES119
3.000
2.000
15
2x30
RES120
3.500
850
15
2x30
RES121
3.500
1.250
15
2x30
RES122
3.500
1.500
15
2x30
RES123
3.500
2.000
15
2x30
CODE
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RES100-123
GUILLOTINES REEL SPLITTERS
Single piston running on racks on both sides—no teetering, no wobbling
Safety devices : protection side grids + pull rope emergency stop + knife protection+ hydraulic knife lock + emergency button on panel + 2 hands operations. Hydraulic power station comfortably set on top of the machine to save space Accessories available : collection table in and out + conveyor belts + storage stackers + bespoke knives + more on request.
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VERTICAL BALERS MOSTLY USED TO COLLECT SCRAPS FROM SHOPS, STORES AND SMALL BUSINESSES, THESE VERTICAL BALERS ARE A SMALL INVESTMENT WHICH
QUICKLY REPAYS ITSELF. SMALL, LIGHT BALES FOR EASY STORAGE AND COLLECTION. THIS BALES COMES IN WO STANDARD SIZES.
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VERTICAL BALERS
Ref.code
RES300
RES301
Feeding
Manual
Manual
Machine length mm.
800
1000
Machine width mm.
990
1450
Machine height mm.
2500
2735
430
650
32
38
6
10
Drice ipower kw
2.2
3.0
Bale length mm
800
600
Bale width mm.
500
700
Bale height mm.
600
900
Bale weight kg.
40-80
100-150
Yes
yes
Weight kg Cycle time in sec Press force Tonne
Ejection system
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HORIZONTAL
BALERS Proposed with cutting system or pre-press, in a range of sizes to match most compacting projects. Availble accessories : Cross binding or additional binding
Perforator Feeding hopper
Supporting structure Wire reel stand
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HORIZONTAL AUTOTIE BALERS
WITH CUTTING SYSTEM Bale Size under 1.000 mm. - Horizontal Binding
REF.COD PRESSING E ORCE Ton
POWER KW
No.of wires
BALE SIZE (variable length)
Production in To/h (30 kg/m3)
Production Production in To/h (30 in To/h (30 capacity m3/h kg/m3) kg/m3)
RES200
20
15
3
700x800
1,3-1,5
2-2,4,0
4,5-5,0
80-95
RES201
30
18
3
700x800
1,4-1,6
2,2-2,6
5,0-5,5
90-100
RES202
45
22
3
700x800
1,5-1,7
2,5-3,0
5,5-6,2
100-110
RES203
50
30
4
800x900
2,0-3,0
3,0-4,0
6,0-8,0
100-120
RES204
60
37
4
800x900
2,5-3,5
4,0-6,0
8,0-10,0
120-140
Bale Size 1.100x720 - Vertical Binding
REF.COD PRESSING E FORCE Ton
POWER KW
No.of wires
BALE SIZE (variable length)
Production in To/h (30 kg/m3)
Production Production in To/h (30 in To/h (30 capacity m3/h kg/m3) kg/m3)
RES210
60
30
5
1100x720
4-6
9-11
15-18
180-200
RES211
80
45
5
1100x720
6-8
8-12
18-22
280-320
RES212
100
75
5
1100x720
7-10
11-15
22-28
360-400
Bale Size 1.100x1.100 mm. - Horizontal Binding
REF.COD PRESSING E FORCE Ton
POWER KW
No.of wires
BALE SIZE (variable length)
Production in To/h (30 kg/m3)
Production Production in To/h (30 in To/h (30 capacity m3/h kg/m3) kg/m3)
RES220
120
90
5
1100x1100
10-14
15-20
24-30
450-500
RES221
140
2x75
5
1100x1100
12-18
20,26
28-35
560-600
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HORIZONTAL AUTOTIE BALERS
WITH PRE-PRESS Bale Size 1.100x720 mm. - Vertical Binding PRESSING POWER No.of wires FORCE Ton KW
BALE SIZE (variable length)
Production in Production in Production To/h (30 kg/ To/h (30 kg/ in To/h (30 m3) m3) kg/m3)
REF.CODE
PRE-PRESS FORCE
capacity m3/h
RES230
2x20
60
30
5
1100x720
4-6
7-9
10-12
300-350
RES231
2x20
60
45
5
1100x720
7-9
11-13
15-19
300-350
RES232
2x20
80
45
5
1100x720
8-10
14-16
20-24
380-450
RES233
2x20
100
75
5
1100x720
11-14
18-20
25-30
430-480
RES234
2x20
120
90
5
1100x720
13-16
20-25
32-40
480-550
Bale Size 1.100 x 1.100 - Vertical Binding PRE-PRESS REF.CODE
FORCE
PRESSING POWER No.of wires FORCE Ton KW
BALE SIZE (variable length)
Production in Production in Production To/h (30 kg/ To/h (30 kg/ in To/h (30 m3) m3) kg/m3)
capacity m3/h
RES240
2x30
120
90
5
1100x1100
12-16
20-25
30-36
620-670
RES241
2x30
140
2x75
5
1100x1100
18-24
25-35
35-45
620-670
RES242
2x30
180
2x90
5
1100x1100
20-26
30-35
35-50
760-850
Bale Size 1.100x1.100 mm. - Horizontal Binding PRESSING POWER No.of wires FORCE Ton KW
BALE SIZE (variable length)
Production in Production in Production To/h (30 kg/ To/h (30 kg/ in To/h (30 m3) m3) kg/m3)
REF.CODE
PRE-PRESS FORCE
capacity m3/h
RES240
2x30
120
90
5
1100x1100
12-16
20-25
30-36
620-670
RES241
2x30
140
2x75
5
1100x1100
18-24
25-35
35-45
620-670
RES242
2x30
180
2x90
5
1100x1100
20-26
30-35
35-50
760-850
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HORIZONTAL AUTOTIE BALERS
Available accessories: Perforator for Bottles Cross or additional binding Supporting structure for elevation Feeding belt and hopper Wire holding unit
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NON-STOP
SCREEN-CHANGERS CONTINUOUS SCREENCHANGERS FOR PLASTIC EXTRUDERS Smart construction to always give the best performances. Tested throughout the years
Economical, all Italian solution
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NON-STOP
SCREEN-CHANGERS
Material flow is split towards the 2 drawers which slide alternatively, closing or opening the material flow towards the screens. The movement of the 2 pistons is hydraulically controlled with limits.
Click for video on our website Ref.code
Extruder screw diam.
Breaker diam.
GERS100
Up to 105 mm.
160 mm.
GERS101
Up to 130 mm.
200 mm.
GERS102
Up to 180 mm.
250 mm.
GERS103
Up to 200 mm.
300 mm.
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WATER RING PELLETIZERS Constructed in a state-of-the-art manner to never let down and last for years. Top quality materials and components Bespoke to your extrusion project.
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WATER RING PELLETIZERS
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WATER RING PELLETIZERS Our machines have been conceived for an increased efficiency with most plastic materials. Sturdy construction in AISI 304 stainess steel. Connection flanges to screen-changer will be constructed on your own design.
The die piece is constructed with number, size and depth of holes bespoke to your cutting project. The knives are self-adjusting, held by spring to reduce weariness. The granulation chamber is on a horizontal axis. A water heat exchange unit is provided on the machine prepared for connection to a chiller. The drying centrifuge has removable hatches and screens. The bearings are reinforced All functions are controlled on a desk-panel.
Click for video on our website Cutting
Centrifuge
power in kw.
power in kw
500
3,0
3,0
MDH101
1.500
4,0
4,0
MDH102
3.000
5,5
7,5
Ref.code
Max capacity in kg/h
MDH100
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VIBRO CLASSIFIERS to separate clogged granules or dust and improve your material quality. Bespoke to capacity,
material and your requiremets.
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VIBRO CLASSIFIERS
Ref.code
Size LxWxH mm.
No.of outlets
Power in kw
BOB100
1500x500x1000
3
0.55
BOB101
1400x500x1000
2
0,37
MEM100
1500x500x1000
2
1,1
MEM101
COVER
—
—
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VERTICAL MIXERS (FOUNTAIN BLENDERS) Constructed in stainless steel or carbon steel. Standard or customized sizes. Loading through a portable slide or fixed feeding auger.
Optionals: drying system, dust removal system, magnete, flange for top feeding, side discharging pipe, big bag filling station
automated control and synchro with storage silos
GERMANPLAST srl - 11020 Issogne Italy
- www.germanplast.com
info@germanplast.com - Mob.+39 3288436156 - Ph/Fax +3915590446 SECOND HAND AND NEW EQUIPMENT FOR WASTE MANAGEMENT AND PLASTIC PROCESSING.
VERTICAL MIXERS Our VERTICAL MIXERS are particularly indicated to blend different batches and grant a more homogeneous quality within one lot. Another important task they are used for, is to complete cooling of materials after a heat related process, like regranulation or agglomeration, to avoid clogging. Construction in sturdy electro-welded carbon steel, painted on the outer surface with an anti-rust layer and a protection coating. When sheltered, they will perform at their best for several years. Common features - inner auger diam.350 mm. - lower loading hopper with safety grid and sampling shutter, complete with anti-dust cover, mm.600 x 500 - pulley and belt transmission, protected by carters - upper inlet with Kongskilde connection 160 m diam. - inspection doors with safety limits - cleaning hinged door with on bottom of cone for complete discharging, with safety delayed opening - side discharging pipe to big bag with valve. - electric level indicator, paddle type - complete with control panel. - electric voltage: 400 V, 50 Hz, auxiliaries a.c. 24 V Available options to any vertical mixer: •
Wheeled slide
•
Inbuilt feeding auger and hopper.
•
Fabric sleeves dust removal system.
•
Magnetic separator on the hopper
•
Big bag filling station
•
Weighing system for bag filling station
•
Pneumatic system to load from top.
•
Customized sizes.
•
Available in Stainless Steel AISI304 version for outdoor use.
GERMANPLAST srl - 11020 Issogne Italy
- www.germanplast.com
info@germanplast.com - Mob.+39 3288436156 - Ph/Fax +3915590446 SECOND HAND AND NEW EQUIPMENT FOR WASTE MANAGEMENT AND PLASTIC PROCESSING.
GE500—VERTICAL MIXERS
MODEL #
Capacity m3
Total Height mm. (A)
Diameter mm (B)
Kw.
GE500.5
5
4.500
1.850
7.5
GE500.8
8
4.500
2.200
11
GE500.10
10
5.000
2.300
11
GE500.16
16
6.000
2.400
11
GE500.20
20
6.600
2.400
15
GE500.25
25
7.300
2.400
15
GE500.28
28
8.000
2.400
15
GERMANPLAST srl - 11020 Issogne Italy
- www.germanplast.com
info@germanplast.com - Mob.+39 3288436156 - Ph/Fax +3915590446 SECOND HAND AND NEW EQUIPMENT FOR WASTE MANAGEMENT AND PLASTIC PROCESSING.
BUFFER SILOS These buffer silos are used to ensure constant feeding to the machine which follows. Available in 8 m3 or 15 m3 or bespoke to your needs. The extraction auger can be horizontal or diagonal
depending on materials.
GERMANPLAST srl - 11020 Issogne Italy
- www.germanplast.com
info@germanplast.com - Mob.+39 3288436156 - Ph/Fax +3915590446 SECOND HAND AND NEW EQUIPMENT FOR WASTE MANAGEMENT AND PLASTIC PROCESSING.
BUFFER SILO
Construction in sturdy carbon steel, welded structure We shall construct this machine for your specific project. The variables are : •
Material type
•
Size
•
Density
•
Capacity
•
Height of feeding point
•
Distance from next machine
Complete with extraction auger Possible ribbon for material moving Level indicators Hinged inspection door Bottom doctor blade Prepared to be connected to the control panel of the next machine for a synchronized work.
GERMANPLAST srl - 11020 Issogne Italy
- www.germanplast.com
info@germanplast.com - Mob.+39 3288436156 - Ph/Fax +3915590446 SECOND HAND AND NEW EQUIPMENT FOR WASTE MANAGEMENT AND PLASTIC PROCESSING.
METAL CARPENTRY: Conveying augers
Conveyor Belts Pneumatic systems Big Bag filling stations Manual sorting stations Battery drying systems No Standard Bespoke to your project
GERMANPLAST srl - 11020 Issogne Italy
- www.germanplast.com
info@germanplast.com - Mob.+39 3288436156 - Ph/Fax +3915590446 SECOND HAND AND NEW EQUIPMENT FOR WASTE MANAGEMENT AND PLASTIC PROCESSING.
GERMANPLAST srl - 11020 Issogne Italy
- www.germanplast.com
info@germanplast.com - Mob.+39 3288436156 - Ph/Fax +3915590446 SECOND HAND AND NEW EQUIPMENT FOR WASTE MANAGEMENT AND PLASTIC PROCESSING.
GERMANPLAST - ITALY Check our website www.germanplast.com subscribe to our newsletter ————————————We upcycle, recondition, reconfigure (+complete with new equipment) second hand plastic processing and waste management machinery.
————————————Be confident with Germanplast!
info@germanplast.com Mob.+393288436156 Ph.+39 015590446 ITALY