TEMPRO Mold temperature Controllers Superior Temperature Control world of innovation

TEMPRO plus D Touch-Screen Series for Perfect Quality

Latest design technology and operation …

Booster pump (for filling under pressure at temperatures of more than 100 °C)

In pressurized operation, a gauge ensures that the internal pressure is always 1 bar min. over the steam pressure curve.

Touch-screen display, 5.7", Windows CE

Because of the smaller heat exchanger there is less circulating water. As a result, the preheating time and the cool down period have been reduced.

Heat exchanger made of stainless steel (Incoloy heating element)

Pump and system pressure gauges Maintenance free magnetically coupled pump (standard in the TEMPRO plus D140/160/180) Heating control via solid state relay

Optimum visibility and operation of the TEMPRO plus D »» Touch-screen The actual value and set point are displayed simultaneously. »» Visual temperature control The mold symbol color indicates if the temperature is in the tolerance band (green: within tolerance; red: too hot; blue: too cold). »» Additional information on the display The operator can choose an additional value to be displayed on the screen (pressure, flow). »» Easy operation with the TEMPRO plus D Menus to adjust values and to choose operating modes can be selected with color touch-screen. »» Quick selection Operating modes that are used frequently can be selected using the touch fields at the bottom of the screen.

Standard equipment for the TEMPRO plus D series

»» Line evacuating for mold changing

»» Microprocessor controller with ± 0.2 °C accuracy.

»» External sensor socket for PT 100 sensors.

»» Automatic filling and constant pressure monitoring.

»» Air purging (unlimited mold purge for 140/160/180 units).

»» Pressure gauges (system and pump pressures). »» Automatic pump rotation detection. »» Maximum temperature monitoring.

»» Potential-free dry contact for alarm output plus audible alarm.

»» Heater control with solid state relay.

»» Operating hours counter/service interval indicator.

»» Pumps safe to run dry.

»» Options – Flow control and measurement. – Communications interfaces. – Mold sensor FeCo (Type J) socket.

»» Backflow sensor. »» Sensor break monitoring. 2

»» Timer (time switch).

TEMPRO plus D90

Circulating water single and dual zone units TEMPRO plus D90 for temperatures up to 90 °C. Open system with powerful, submersible pumps without pump seals. Equipment TEMPRO plus D

90

Self-optimizing temperature control via microprocessor

•

Maximum temperature monitoring

•

Sensor break monitoring

•

Automatic filling with leakage and pressure monitoring

•

Automatic pump rotation direction detection

•

Dry contact for alarm output plus audible alarm

•

Connectors for external sensors PT 100

•

Connector for external mold sensor FeCo Type J Leakstop function Mold purging via pump (max. 3 l)

•

P [bar]

•

6

Pump characteristics TEMPRO plus D90

5

Enhanced pump

4

•

Pressure measuring (system, pump, and flow pressure)

3

Flow measuring vortex

2

Serial interface (RS 232, RS 485, 20 mA, CAN, SPI)

1

WITTMANN 4.0 interface

0

•

Operating hour counter/clock timer/service monitoring

5

10

15

20

25

30

35

40

45

50

55

60

Q [l/min]

TEMPRO plus D90 standard TEMPRO plus D90 enhanced

• Standard equipment Optional equipment

Cooling capacity diagram TEMPRO plus D90

Technical Data

Cooling capacity [kW]

80

TEMPRO plus D90 Heating capacity

9 kW (option: 12 kW)

Pump capacity (50 Hz) standard

0.5 kW, max. 3.8 bar max. 40 l/min

Pump capacity (50 Hz) enhanced

1 kW, max. 5.8 bar max. 60 l/min

Cooling water connection

G 1/4" + G 3/8"

Mold connection

70 60 50 40 30 20 10 0 20

G 3/4"

Power supply

30

40

50

60

70

80

∆ t = Temperature difference cooling water and process water [°C] Cooling coil enhanced (fin-surface) Cooling coil standard (smooth finish)

standard 3 x 380 – 415 V/50 Hz 843 776

205

227

427 485

91

62

62

504 74

303

504 306

650

650

62

187

303

67

64

465

306

265

530 797

3

TEMPRO plus D140/160/180 – pressure equipment

Circulating water single and dual zone units Pressurized system with powerful pumps and with magnetically coupled pumps for graduated temperature ranges. Equipment TEMPRO plus D

140

160

180

Self-optimizing temperature control via microprocessor

•

•

•

Maximum temperature monitoring

•

•

•

Sensor break monitoring

•

•

•

Automatic filling with leakage and pressure monitoring

•

•

•

Automatic pump rotation direction detection

•

•

•

Dry contact for alarm output plus audible alarm

•

•

•

Connectors for external sensors PT 100

•

•

•

Dirt pan

•

•

•

Mold purging via pump (unlimited)

•

•

•

•

•

•

Connector for external mold sensor FeCo Type J –

Leakstop function

P [bar] 7

Enhanced pump, magnetically coupled Pressure measuring (system, pump, and flow pressure)

6 5

Flow measuring ultrasonic •

Boost pump [1 = two pumps]

•

4

•1

3

Serial interface (RS 232, RS 485, 20 mA, CAN, SPI)

2

WITTMANN 4.0 interface

1

Operating hour counter/clock timer/service monitoring

•

•

Variotherm tempering (on request)

–

–

•

0

140

9 kW (option: 12/16 kW)

Pump capacity (50 Hz) standard

magnetically coupled 0.5 kW, max. 4.5 bar max. 40 l/min

magnetically coupled 0.5 kW, max. 5 bar 30 l/min

Pump capacity (50 Hz) enhanced

magnetically coupled, 1 kW, max. 6 bar max. 60 l/min

Speed-controlled pump

1 kW, max. 9 bar max. 50 l/min

Cooling water connection

G 3/8"

Mold connection

G 3/4"

Power supply

10

15

20

25

30

35

40

45

50

55

Cooling capacity diagram TEMPRO plus D140/160/180 80 70 60 50 40 30 20 10 0 20

standard 3 x 380 – 415 V/50 Hz

30

40

50

60

70

80

90

100

110

120

778

100

81

100

64

245

462

75

278

278

74

245

462

650

530

Cooling coil enhanced (fin-surface) Cooling coil standard (smooth finish)

110

291

91

4

130

∆ t = Temperature difference cooling water and process water [°C]

837 60

60 Q [l/min]

TEMPRO plus D160/180 standard TEMPRO plus D160 enhanced TEMPRO plus D160/180 enhanced

160/180

Cooling capacity [kW]

Heating capacity

5

TEMPRO plus D140 standard TEMPRO plus D140 enhanced

Technical Data TEMPRO plus D

pump characteristics TEMPRO plus D140/160/180

• Standard equipment Optional equipment – no supply for this model

140

150

TEMPRO plus D Micro Compact dual zone temperature controller

Pressurized water temperature controller With powerful pumps, direct heating, indirect or direct cooling and supply temperatures of up to 160 °C as dual zone units.

Equipment TEMPRO plus D Micro

100

140

160

Touch-screen with set and actual temperature indication

•

•

•

Leakage, water level and pressure control

•

•

•

Self-optimizing temperature control via microprocessor (± 0.2 °C)

•

•

•

Heater control via solid state relay

•

•

•

External sensor socket for PT 100 thermocouple

•

•

•

Mold purging via pump

•

•

•

Isolated contact for alarm

•

•

•

Flow measurement (optional) Connector FeCo (optional)

Pump characteristics TEMPRO plus D Micro

Dirt pan for mold circuit (optional)

P [bar] 6

Interfaces (optional, also for WITTMANN 4.0)

5 4

• Standard equipment Optional equipment

3 2 1

TEMPRO plus D Micro: 100 °C/140 °C/160 °C (Flow temp. max.)

0

TEMPRO plus D Micro – dual zone units – specifications/zone Heating capacity (415 V)

1, 4,5 or 6 kW

Pump capacity (50 Hz)

0.25–0.5 kW

Pump pressure (50 Hz)

4.5–5 bar

Pump flow (50 Hz)

Cooling connection

3/8"

Weight

72–75 kg

Power supply

20

25

30

35

40

45 Q [l/min]

Cooling capacity diagram TEMPRO plus D Micro Cooling capacity [kW]

3/8"

15

TEMPRO plus D140 Micro standard TEMPRO plus D160 Micro standard

1l

Mold connection

10

TEMPRO plus D100 Micro standard TEMPRO plus D100 Micro enhanced

11–40 l/min

Internal water volume

5

standard 3 x 380 – 415 V/50 Hz

30

20

10

0 0

10

20

30

40

50

60

70

80

90

100

110

120

∆ t = Temperature difference cooling water and process water [°C] TEMPRO plus D100/D140/D160 Micro (smooth finish) 265

61,5

615

125

323

527

106

460

585

125

47,5

413

227

5

TEMPRO primus C90

»» The economic solution The ideal temperature controller for any application requiring exact temperature control and high user-friendliness, however without additional functions such as direct cooling. »» TEMPRO primus C90 Single zone temperature controller up to 90 °C. Standard features include air purging for mold changes.

Equipment TEMPRO primus C90 Self-optimizing temperature control via microprocessor

•

Maximum temperature monitoring

•

Sensor break monitoring

•

Automator filling with leakage monitoring and level control

•

Leakstop function possible through modification

•

Mold purging via pump

•

Manual filling

•

Operating hour counter/service monitoring

•

Horn

•

Pump characteristics TEMPRO primus C90

P [bar] 6

• Standard equipment Optional equipment

5 4 3 2 1

Technical Data

0

TEMPRO primus C90 Heating capacity

15

20

25

30

35

40

45

50

55

60 Q [l/min]

0.5 kW, max. 3.5 bar, max. 40 l/min

Cooling water connection

Cooling capacity diagram TEMPRO primus C90

G 1/4"

50

G 3/4" / G 1/2"

Power supply

45

standard 3 x 380 – 415 V/50 Hz

575

62

40

Cooling capacity [kW]

Mold connection

65

10

9 kW

Pump capacity (50 Hz) standard

5

5

40 35 30 25 20 15 10 5

6

486

371

378 50

3

374

650

165

0

235

0

10

20

30

40

50

60

70

80

90

∆ t = Temperature difference cooling water and process water

100

[°C]

TEMPRO basic C90/basic C140

»» The economic solution The ideal device for any application requiring exact temperature control and high user-friendliness, however without additional functions such as direct cooling. »» TEMPRO basic C90 One circuit temperature controller for temperatures up to 90 °C equipped with a self-optimizing microprocessor controller (± 1 °C). Standard with leakstop function and pump switch for mold purging when changing the mold. »» TEMPRO basic C140 Single zone unit with pressurized system for temperatures up to 140 °C. The economic temperature controller for precise temperature control up to 140 °C. Equipment TEMPRO

basic C90

basic C140

Self-optimizing temperature control via microprocessor

•

•

Maximum temperature monitoring

•

•

Sensor break monitoring

•

•

Automator filling with leakage monitoring and level control

•

•

Dry contact for alarm output

•

•

Leakstop function

•

•

Mold purging via pump

•

•

•

–

Connectors for external sensors PT 100 TEMPRO basic C90

• Standard equipment Optional equipment – no supply for this model

Reinforced pump Manual filling Pressure gauge/flow indication

P [bar]

Serial interface (RS 232, RS 485, 20 mA)

Pump characteristics TEMPRO basic C90/C140

6

Analog interface (4–20 mA / 0–10 V) Operating hour counter/Service monitoring

•

•

Horn

•

•

5 4 3 2

Technical Data TEMPRO

basic C90

Heating capacity

0

9 kW (opt. 12 kW)

5

10

15

20

25

30

35

40

Pump capacity (50 Hz) standard

0.5 kW, max. 3.5 bar max. 40 l/min

0.5 kW, max. 5 bar max. 30 l/min

TEMPRO basic C90 standard TEMPRO basic C90 enhanced

Pump capacity (50 Hz) enhanced

0.75 kW, max. 5.5 bar max. 40 l/min

0.75 kW, max. 6 bar max. 60 l/min

TEMPRO basic C140 standard TEMPRO basic C140 enhanced

G 1/4"

G 3/8"

Cooling water connection 580

1

basic C140

Mold connection

G 3/4" / G 1/2" 65 245 G 3/4" 574 standard 3 x 380 – 415 V/50 Hz

91

Power supplybasic C140

580 40 basic C90

65

45

50

55

60 Q [l/min]

91

65

basic C140

Cooling capacity diagram 50

165

40 35

650

30

5 0

0

10

20

30

40

50

60

70

80

90

100

110

120

130

380

496

405

371

10

380

405

15

93 378,5

20

374

93

25

496

Cooling capacity [kW]

45

[°C]

∆ t = Temperature difference cooling water and process water

500

TEMPRO basic C90 (smooth finish) 235 C90 (fin-surface) TEMPRO basic TEMPRO basic C140

50

193

486

44

500 193

235

7

50

TEMPRO primus C120/basic C120

»» The TEMPRO primus C120 is used for temperatures up to 120 °C. Due to direct injection of the cooling water, it is providing an exceptionally high cooling capacity. »» The TEMPRO basic C120 was designed for the special requirements of specific applications. It is equipped with radial pumps for high flow volumes at different pressure ranges: an economic series with high user-friendliness and an extensive equipment range for every application. Equipment TEMPRO

basic C120

primus C120 •

Self-optimizing temperature control via microprocessor

M

L

•

•

Maximum temperature monitoring

•

•

•

Sensor break monitoring

•

•

•

•

•

•

•

•

• •

Automator filling with pressure monitoring

•

Dry contact for alarm output + audible alarm

–

Connector for external sensor PT 100

–

Mold purging through pressurized air

–

Enhanced pump

–

Pressure gauges in pump advance and return flow

•

Serial interface (RS 232, RS 485, 20 mA)

–

Analog interface (4–20 mA / 0–10 V)

–

Operating hour counter/Service monitoring

•

TEMPRO primus C120

• Standard equipment Optional equipment – no supply for this model

Horn

•

•

Bypass including release valve for pump advance

•

•

•

G1/2"

G1/2", G3/4", G1"

Options: cooling valves

–

Flow measurement vortex

–

Connecting cable for data transfer

–

TEMPRO basic C120-L

Technical Data basic C120-M

basic C120-L

9kW

9 kW (opt. 18 kW)

18 kW (opt. 24/36 kW)

0.5 kW, max. 2.0 bar max. 200 l/min

1.0 kW, max. 2.35 bar max. 200 l/min

1.5 kW, 3.65 bar 200 l/min

–

1.5 kW, 3.65 bar 200 l/min

Heating capacity Pump capacity standard Pump capacity enhanced (max. bar/max. l/min) Dimensions (w/h/d)

2.2 kW, 4.2 bar, 200 l/min

245 x 690 x 620

Cooling water connect.

5

3.5 kW, 5.9 bar, 280 l/min

4 3 2 1

340 x 780 x 700

0 20 40

G 3/4“

Mold connection

Pump characteristics according 50 Hz

6

primus C120

Pressure [bar]

TEMPRO

60

80 100 120 140 160 180 200 220 240 260 280 Flow [l/min]

Standard cooling valve

2.2 kW 3.5 kW

1.0 kW 1.5 kW

G 1 1/4“ G 3/8”

Power supply

standard 3 x 380 – 415 V/50 Hz 245

250

620

340

Cooling capacity diagram

700

82

75

110

110

10

200 175 150 125

529 401

50 25

8

10

20

30

40

50

60

70

80

∆t = Temperature difference cooling water and process water [°C] Cooling valve: 1/2" 3/8" 3/4" 1" 235

90

100

50

277

516

91

primus C120 530

203

0

168

0

584

780

75

659 596

100

690

Cooling capacity [kW]

225

193

335

basic C120-L

TEMPRO plus D120-L

TEMPRO plus D120-L especially for large consumers, is equipped with radial pumps offfering high volume flow rates for different pressure ranges. A series with high ease of use, touch-display and many possibilities for every application. Equipment TEMPRO plus D120-L Self-optimizing temperature control via microprocessor

•

Maximum temperature monitoringv

•

Sensor break monitoring

•

Automator filling with pressure monitoring

•

Dry contact for alarm output

•

Connector for external sensor PT 100

•

Automated mold purging through pressurized air Enhanced pump 5,7" TFT color touch display (full text display and protective cover)

•

Manometer in supply and return flow

•

• Standard equipment Optional equipment – no supply for this model

Serial interface (RS 232, RS 485, 20 mA) WITTMANN 4.0 interface Analog Interface (4–20 mA / 0–10 V) Operating hour counter/Service monitoring

•

Horn

•

Pump pressure measuring and control

•

Option: cooling valve •

Water supply filling valve for pressure decrease and water stop

•

6

Bypass including release valve for pump advance

•

5

Mold return flow savety valve (10 bar)

• Pressure [bar]

Thermomechanical safety limiter for shutting of the heating

Flow measurement Technical Data

Pump characteristics according 50 Hz

4 3 2 1

TEMPRO plus D120-L Heating capacity

0

18 kW

20 40

1.5 kW 3.65 bar 200 l/min

Pump capacity (50 Hz) standard

2.2 kW 4.2 bar 200 l/min

Pump capacity (50 Hz) enhanced, optional

Cooling water connection

60

80 100 120 140 160 180 200 220 240 260 280 Flow [l/min]

1.5 kW

2.2 kW

G 3/4“

Mold connection

G 1 1/4“

Standard cooling valve

G 3/8”

Power supply

standard 3 x 380 – 415 V/50 Hz

820

340

55

700

110

110

Cooling capacity diagram

250

10

225 200 175 150 125 780

100

659 596

146

75 50 25 0

0

10

20

30

40

50

60

70

80

∆t = Temperature difference cooling water and process water [°C] Cooling valve: 1/2" 3/8" 3/4" 1"

90

100

277

203

Cooling capacity [kW]

3.5 kW

3.5 kW 5.9 bar 280 l/min

91

530

335

9

TEMPRO plus D oil device

»» With thermo-oil Perfect quality up to 300 °C.

»» Double level control Refill warning, automatic switch-off.

»» Precision control Microprocessor controlled until ± 0.5 °C accuracy.

»» Process pressure gauges standard »» Magnetically coupled pump without seal

»» User-friendly touch-screen display »» Line evacuating for mold purge Equipment TEMPRO plus D Oil Device

250

300

Self-optimizing temperature control via microprocessor (± 0.5 °C)

•

•

Maximum temperature monitoring

•

•

Automatic heater control (max. heating power 16 kW)

•

•

Process pressure gauges standard

•

•

Level control max./min. (message for refilling/safety switch off)

•

•

Safety temperature limiter

•

•

Cooling coil (fin-surface) made from nickel plated copper

•

•

Automatic pump rotation direction detection

•

•

• Standard equipment Optional equipment

Pump characteristics TEMPRO plus D Oil

P [bar] 7

Serial interface (RS 232, RS 485, 20 mA) WITTMANN 4.0 interface

6

•

•

Magnetically coupled pump without seal

•

•

3

Automatic venting of system pressure

•

•

2

Mold purging via pump (max. 20 l)

•

•

1

Sensor break monitoring

•

•

0

Back flow sensor

•

•

Dry contact for alarm output plus audible alarm

•

•

Operating hour counter, indication of several intervals

•

•

Socket for external sensor PT 100

5

Socket for external mold sensor FeCo Type J

4

10

15

20

25

30

35

40

45

50

55

60

Q [l/min]

Cooling capacity diagram

110 100

•

Temperature-controlled colling water bypass

5

90 80

Cooling cpacity [kW]

Technical Data TEMPRO plus D Oil Device Heating capacity

max. 16 kW

Pump capacity (50 Hz)

1 kW, max. 6 bar, max. 55 l/min

Cooling water connection

G 1/2"

Mold connection

G 3/4"

70 60 50 40 30 20 10 0

Power supply

10

standard 3 x 380 – 415 V/50 Hz 55

154

190 575

650

260 190 227

47,5

700

40

50

60

70

80

90

100

110

120

130

140

150

160

170

TEMPRO plus D Ölgerät – Fin-surface cooling coil 926

79

10

30

∆ t = Temperature difference cooling water and process water

1025 265

20

180

190

200

[°C]

TEMPRO plus D L90

Water units WITTMANN‘s TEMPRO plus D L90 can heat up even big molds within a short time to the required set point. Besides the strong heater (36 kW) we have reinforced flow (up to 200 l/min) and cooling capacity. Purge out of molds is supported by an additional pump which pumps the water to the return line or drain. Thus the purge volume is increased. Equipment TEMPRO plus D L90 Self-optimizing temperature control via microprocessor

•

Maximum temperature monitoring

•

Sensor break monitoring

•

Automatic filling with leakage monitoring and level control

•

Dry contact for alarm output plus audible alarm

•

Connector for external sensors PT 100

•

Connector for external mold sensor FeCo Type J Leakstop function

•

Mold purging via pump (unlimited)

•

Pressure gauge/flow indication Serial interface (RS 232, RS 485, 20 mA) P [bar]

WITTMANN 4.0 interface Operating hour counter/Service monitoring

•

Automatic pump rotation direction detection

•

Pump characteristics TEMPRO plus D L90

6 5 4

• Standard equipment Optional equipment

3 2

Technical Data

1

TEMPRO plus D L90

0

Heating capacity

18 kW (option: 36 kW)

Pump standard T1001-50/60 Hz

2.2 kW, max. 5 bar, max. 100 l/min

Pump enhanced T2001-50/60 Hz

2.8 kW, max. 5 bar max. 200 l/min

Cooling water connection

20

40

60

80 100 120 140 160 180 200

Q [l/min]

TEMPRO plus D L90 standard TEMPRO plus D L90 enhanced

3.5 kW, max. 7.5 bar max. 200 l/min

G 3/4"

Mold connection

G 1 1/4"

Power supply

Cooling capacity diagram TEMPRO plus D L90

standard 3 x 380 – 415 V/50 Hz

100

906 882

253 205

Cooling capacity [kW]

90 80 70 60 50 40 30 20 10 0

10

20

30

40

50

60

70

80

90

100

[°C]

∆ t = Temperature difference cooling water and process water

866 380

0

695

11

Lichtblaustrasse 10 1220 Vienna | Austria Tel.: +43 1 250 39-0 info.at@wittmann-group.com www.wittmann-group.com

TEMPRO Temperature Controllers | Article number: BP00000006 (English) | 2019/09 / KORR 2020/01 | Subject to change. | Printed in Austria.

WITTMANN Kunststoffgeräte GmbH