Page 1

The HD series has a high contact density and is therefore particularly suitable for signal processing. The HD insert can be fitted with turned crimp contacts or fibre optic contacts – impressive flexibility.

Technical data Standards / approvals Standards

Derating curves

Approvals

DIN EN 61984 DIN EN 60664-1 DIN EN 175301-801 UL/CSA

Inserts No. of poles Rated voltage Rated voltage to UL/CSA Rated current Rated impulse withstand voltage Pollution severity

7, 15, 16, 20, 25, 40, 50, 64, 80, 124 (+PE), 8 250 V 600 V 10 A 4 kV 3

Insulation resistance Material Temperature range Flammability to UL 94 Mechanical service life – Plugging cycles Ag - Surface – Plugging cycles Au - Surface Contact resistance Crimp connection Contacts / Material Sockets and plug-in contact Surface Crimp connection – Flexible conductor connection – Stripping length PE connection – Clamping range – solid / stranded – flexible / flexible with wire end ferrule, DIN 46228 pt. 1 – – – –

AWG conductor Stripping length Clamping torque Blade dimensions

≥ 1010 Ω Glass-fibre reinforced PC (in UL list and approved for railway applications) –40 °C ... +125 °C V–0

HD crimp turned 1.5 mm2

Ambient temperature [°C]

≥ 500 ≥ 500 ≤ 4 mΩ Copper alloy Passivated silver, or gold-plated 0.14 - 2.5 mm2 (AWG 26 … 14) 8.0 mm 0.5 … 2.5 mm2 0.5 … 2.5 mm2 / 0.5 … 2.5 mm2 0.5 … 2.5 mm2 / 0.5 … 2.5 mm2 AWG 20 .. 14 10 mm 1.2 … 1.5 Nm SD 0.8 x 4 mm or PZ 1

Note: Technical data: for inserts with 15 or more poles, the earthing (ground) is made with a screw connection. When used properly and as designated, the listed connectors may not be connected or disconnected if there is a live voltage or load! When metal housings are used in conjunction with the HD 7 and HD 8 inserts, the rated voltage must be limited to 42 V. The HD 8 does not feature an earthing connection

B.42

Load current [A]

B

HD series – the flexible connectors

Load current [A]

RockStar® inserts

HD series – the flexible connectors

HD crimp turned 2.5 mm2

Ambient temperature [°C]


RockStar® inserts

HD series – the flexible connectors

B Overview Size

Rated voltage

Rated current

No. of poles

Tension clamp connection

Screw conn. with wire guard spring

Crimp connection

Push In

Axial screw Page connection

1

250 V

10 A

7+h

B.44

1

42 V

10 A

8

B.46

2

250 V

10 A

15 + h

B.48

3

250 V

10 A

16 + h

B.50

4

250 V

10 A

24 + h

B.52

5

250 V

10 A

25 + h

B.54

6

250 V

10 A

40 + h

B.56

7

250 V

10 A

50 + h

B.58

8

250 V

10 A

64 + h

B.60

10

250 V

10 A

80 + h

B.62

12

250 V

10 A

128 + h

B.64

B.43


250 V, 10 A, Size 1 7+h Inserts Crimp connection Insert Male

Designation HDC HD 7 MC

Order No. 1650570000

Female

HDC HD 7 FC

1650580000

Dimensions Male 34

RockStar® inserts

HD series - the flexible connectors

21 23.6

B

17

Note

Reduce the voltage to 42 V when using metal housings

Female 33

1502

21

Arrangement of contacts Male

7 6 5 4

1

2 3

1510

Female

7 2 3

1

6 5 4

1518

1526

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.44

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 Size 1 For additional housings, refer to Chapter D.

Hood

Material:

Plastic

a M20

Version Cover b (mm) w. threading without cover 49.2

Plug housing, cable entry sideways Order No. 1788510000

25.9

b

a

Designation HDC 07A TWLU 1M20G

26.7

B

26.7

37.3

36

Plug housing, cable entry at top Version

Cover

b (mm)

M20

w. threading without cover 50

Designation

Order No.

HDC 07A TOLU 1M20G

1788520000

a

b

a

26.7

26.7

36

Base Bulkhead housing Version

Cover

b (mm)

Designation

Order No.

HDC 07A ALU

1652410000

39.4

b

without cover 23

ø3.3 24 30 36.5

24 30 42

Base housing w. threading without cover 41.5

Cover

b (mm)

Designation

Order No.

HDC 07A SLU 1M20G

1788530000

36.5 24.2

3

39.4

30 40

b

Version

M20

28

a

25.8

Coupling housing Version

M20

w. threading without cover 53.5

Cover

b (mm)

Designation

Order No.

HDC 07A KOLU 1M20G

1788540000

36.5 29

40

b

a

26.7

Screw mounting housing Version

PG 13.5

w. threading without cover 54

Cover

b (mm)

Designation

Order No.

HDC 07A ELU 1PG13G

1900990000

36

b

a

Cover Designation

Order No.

for female insert

HDC 07A DMDL 2BO

1665770000

for male insert

HDC 07A DODL 2BO

1665760000

26,7

36 17,5

Version

26,7

B.45


42 V, 10 A, Size 1 8 Inserts Crimp connection Insert Male

Designation HDC HD 8 MC

Order No. 1650590000

Female

HDC HD 8 FC

1650600000

Dimensions Male 34

RockStar® inserts

HD series - the flexible connectors

21 23.6

B

17

Note

Reduce the voltage to 42 V when using metal housings

Female 33

1584

21

Arrangement of contacts Male

1592

Female

1600

1608

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.46

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 Size 1 For additional housings, refer to Chapter D.

Hood

Material:

diecast aluminium

a M20

Version Cover b (mm) w. threading without cover 49.2

Plug housing, cable entry sideways Order No. 1788810000

a

25.9

b

Designation HDC 04A TWLU 1M20G

26.7 36

26.7 37.3

B

Plug housing, cable entry at top Version

M20

w. threading without cover 50

Cover

b (mm)

Designation

Order No.

HDC 04A TOLU 1M20G

1788820000

a

b

a

26.8

26.8 36

Base Bulkhead housing Version

Cover

b (mm)

Designation

Order No.

HDC 04A ALU

1497600000

b

47.32

without cover 23

25.2 30 42

25.12 30 36.5

18.51

Base housing Version

M20

w. threading without cover 41.5

Cover

b (mm)

Designation

Order No.

HDC 04A SLU 1M20G

1788830000

26.8

30

65.47

b

a

36.5

39.41

Coupling housing Version

M20

w. threading without cover 53.5

Cover

b (mm)

Designation

Order No.

HDC 04A KOLU 1M20G

1788840000

36.5 26.5

39.5

b

a

26.5

Screw mounting housing Version

M20 PG 13 PG 13

w. threading without cover 54 w. threading without cover 54 w. threading without cover 54

Cover

b (mm)

Designation

Order No.

HDC 04A ELU 1M20G HDC 04A ELU 1PG13S HDC 04A ELU 1PG13S bl

1900320000 1900330000 1900350000

36

b

a

M20x1.5 Ø 23.3

Cover Designation

Order No.

for female insert

HDC 04A DMDL 2BO

1665750000

for male insert

HDC 04A DODL 2BO

1665740000

36

26.7 26.7 17.5

Version

B.47


250 V, 10 A, Size 2 15 + h Inserts Crimp connection Order No. 1650650000

Female

HDC HD 15 FC

1650660000

Dimensions Male

22.8

56.6

22.3 – 24.0

15.5

Designation HDC HD 15 MC

B

16

49.5

15.3

1666

35

Insert Male

33.8

RockStar® inserts

HD series - the flexible connectors

Female

Arrangement of contacts Male

1674

h Female

h

Mounting cut-out

1682

49.5

24

10

16

M3

42.5 56.6

1690

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.48

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 / IP66 Size 2 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 68

Designation HDC 15A TSLU 1M20G

Order No. 1788860000

M25

w. threading without cover 68

HDC 15A TSLU 1M25G

1788850000

a

b

a M20

63 72.5

B

32.5

Plug housing, cable entry at top Version

Designation

Order No.

M20

w. threading without cover 54

Cover

b (mm)

HDC 10A TOLU 1M20G

1788620000

M25

w. threading without cover 54

HDC 10A TOLU 1M25G

1788610000

a

b

a

32.5

63 72.5

Cover Version

Designation

Order No.

For hoods

HDC 10A DODL 1LB

1665890000 74 12.5 4

37.7

29.5

63

Base Bulkhead housing Version

Cover with cover

b (mm) 37.5

Order No. 1664060000

HDC 10A ALU

1664040000

73 63

b 4.9

without cover 25

Designation HDC 10A ADLU

Ø3.4

63 70 84

21.7

17.5 29.5 32

22.2

Base housing a

Version

M20 M25

w. threading with cover w. threading with cover

b (mm)

M20 M25

w. threading without cover 57 w. threading without cover 57

69.5 69.5

Designation

Order No.

HDC 10A SDLU 2M20G HDC 10A SDLU 2M25G

1788660000 1788650000

HDC 10A SLU 2M20G HDC 10A SLU 2M25G

1788640000 1788630000

73 63

a

a

b

Cover

4

Ø3.4 48 63 80

40 50 13.2

12.7

Coupling housing Version Cover b (mm) w. threading without cover 48

Designation HDC 10A KLU 1M25G

Order No. 1788670000

37.2

74

b

a M25

a 63

32.5

Cover Designation

Order No.

For bases

HDC 10A DMDL 2BO

1665880000 63

73

29.5 1.5 19.5

Version

B.49


250 V, 10 A, Size 3 16 + h Inserts Crimp connection Order No. 1650710000

Female

HDC HD 16 FC

1650720000

Dimensions Male 33

49.8 23.7

Designation HDC HD 16 MC

19.5 – 21.0

B

27

43.8

16.5

1746

39.3

Insert Male

34.6

RockStar® inserts

HD series - the flexible connectors

Female

Arrangement of contacts Male

1754

Female

Mounting cut-out 43.8 M3

36

17

27

1762

39 49.8

1770

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.50

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar速 inserts

HD series - the flexible connectors

Selection of Housings RockStar速 IP65 / IP66 Size 3 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 52

Designation HDC 06B TSLU 1M20G

Order No. 1788100000

M25 M25

w. threading without cover 52 w. threading without cover 72

HDC 06B TSLU 1M25G HDC 16D TSLU 1M25G

1788090000 1787480000

a b

a M20

60

43

B

75

Plug housing, cable entry at top Version

Designation

Order No.

M20

w. threading without cover 52

Cover

b (mm)

HDC 06B TOLU 1M20G

1788120000

M25 M25 M32

w. threading without cover 52 w. threading without cover 72 w. threading without cover 72

HDC 06B TOLU 1M25G HDC 16D TOLU 1M25G HDC 16D TOLU 1M32G

1788110000 1787500000 1787490000

a

b

a

60 75

43

Cover Version

Designation

Order No.

For hoods

HDC 06B DMDL 1LB

1665210000

72

60

18

44.35

Base Bulkhead housing Cover b (mm) without cover 29

Designation HDC 06B ALU

Order No. 1202100000

with cover

HDC 06B ADLU

1202500000

47

74

44.45

b 6.5

Version

60 70 82

32 43 47

Base housing Version

Designation

Order No.

M20 M20

w. threading without cover 54 w. threading with cover 72

Cover

b (mm)

HDC 06B SLU 2M20G HDC 06B SDLU 2M20G

1788140000 1788170000

M25 M25

w. threading without cover 54 w. threading with cover 72

HDC 06B SLU 2M25G HDC 06B SDLU 2M25G

1788130000 1788160000

74.57 60

5

b

a

20.77

82

54.5

17.2

Cover Order No. 1665200000

75.5

60 17

Designation HDC 06B DODL 2BO

43

7

Version For bases

B.51


250 V, 10 A, Size 4 24 + h Inserts Crimp connection Order No. 1650870000

Female

HDC HD 24 FC

1650890000

Dimensions Male 63.7

33 23.7

Designation HDC HD 24 MC

19.5 – 21.0

B

27

57.2

16.5

1826

39.3

Insert Male

34.6

RockStar® inserts

HD series - the flexible connectors

Female

Arrangement of contacts Male

1834

Female

Mounting cut-out

1842

57.2

36

17

27

M3

52 63.7

1850

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.52

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 / IP66 Size 4 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 52

Designation HDC 10B TSBU 1M20G

Order No. 1787560000

M25 M25 M32

w. threading without cover 52 w. threading without cover 72 w. threading without cover 72

HDC 10B TSBU 1M25G HDC 24D TSBU 1M25G HDC 24D TSBU 1M32G

1787550000 1787240000 1787230000

43 a b

a M20

73

58.5

a

43

73

58.5

B

a

Version

Designation

Order No.

M20

w. threading without cover 52

Cover

b (mm)

HDC 10B TOBU 1M20G

1787600000

M25 M25 M32

w. threading without cover 52 w. threading without cover 72 w. threading without cover 72

HDC 10B TOBU 1M25G HDC 24D TOBU 1M25G HDC 24D TOBU 1M32G

1787590000 1787300000 1787290000

b

Plug housing, cable entry at top

Cover Version

Designation

Order No.

For hoods

HDC 10B DMDQ 2QB

1665240000 115.7

18

55

43

73

Base Bulkhead housing Version

Cover b (mm) without cover 29.3

Designation HDC 10B ABU

Order No. 1205000000 115.7

b 5.25

55

73 83 95

Ø4.5

32 43 47

Base housing b (mm)

Order No.

HDC 10B SBU 2M20G HDC 10B SBU 2M25G

1787640000 1787630000

M25 M32

w. threading without cover 74 w. threading without cover 74

HDC 24D SBU 2M25G HDC 24D SBU 2M32G

1787350000 1787360000

115.7

a

Cover

b

Designation

w. threading without cover 57 w. threading without cover 57

a

Version

M20 M25

5

a

Ø5.5

73 82 92.5

40 53.5

Coupling housing Version Cover b (mm) w. threading without cover 55

Designation HDC 10B KBU 1M20G

Order No. 1787720000

115.7 55

73

b

a M20

a

43

Version

Designation

Order No.

For bases

HDC 10B DODQ 4BO

1665230000 7 17

Cover

73

43 58.5

B.53


250 V, 10 A, Size 5 25 + h Inserts Crimp connection Designation HDC HD 25 MC

Order No. 1650810000

Female

HDC HD 25 FC

1650820000

Dimensions Male 22.8

73

22.3 – 24.0

15.5

Insert Male

B

16

66

15.3 33.8

1906

35

RockStar® inserts

HD series - the flexible connectors

Female

Arrangement of contacts Male

1914

Female

1922

Mounting cut-out 66

24

10

16

M3

60 73

1930

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.54

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 / IP66 Size 5 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 58

Designation HDC 16A TSLU 1M25G

Order No. 1788740000

M20 M25

w. threading without cover 72 w. threading without cover 72

HDC 25A TSLU 1M20G HDC 25A TSLU 1M25G

1788680000 1788690000

a b

a M25

79 89

32.5

79

32.5

B

Plug housing, cable entry at top Version

Designation

Order No.

M25

w. threading without cover 58

Cover

b (mm)

HDC 16A TOLU 1M25G

1788750000

M20 M25

w. threading without cover 72 w. threading without cover 72

HDC 25A TOLU 1M20G HDC 25A TOLU 1M25G

1788710000 1788700000

a

b

a

89

Cover Version

Designation

Order No.

For hoods

HDC 16A DODL 1LB

1665900000 90 12.5 4

37.7

79

29.5

Base Bulkhead housing Version

Cover with cover

b (mm) 44.5

Order No. 1664940000

HDC 16A ALU

1664920000

89

b 5.25

without cover 25

Designation HDC 16A ADLU

17.5 29,5

Ø3.4

79 86 98

21.2

33

21.7

Base housing w. threading with cover w. threading with cover

b (mm)

M20 M25

w. threading without cover 57 w. threading without cover 57

76.5 76.5

Designation

Order No.

HDC 16A SDLU 2M20G HDC 16A SDLU 2M25G

1788790000 1788780000

HDC 16A SLU 2M20G HDC 16A SLU 2M25G

1788770000 1788760000

89

a

Cover

a

Version

M20 M25

b

a

4

Ø4.5 64 79.5 96

40 50 12.7

13.2

Coupling housing Version Cover b (mm) w. threading without cover 53

Designation HDC 16A KLU 1M25G

Order No. 1788800000

37.2

90

b

a M25

a 79

32.5

Cover Designation

Order No.

For bases

HDC 16A DMDL 2BO

1665910000 79

89

29.5 1.5 19.5

Version

B.55


250 V, 10 A, Size 6 40 + h Inserts Crimp connection Order No. 1601710000

Female

HDC HD 40 FC

1601730000

Dimensions Male 84.5

34 23.7

Designation HDC HD 40 MC

19.5 – 21.0

B

27

77.5

16.5

1986

39.3

Insert Male

34.6

RockStar® inserts

HD series - the flexible connectors

Female

Arrangement of contacts Male

1994

Female

2002

Mounting cut-out 77.5

36

17

27

M3

71 84.5

2010

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.56

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 / IP66 Size 6 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 61

Designation HDC 16B TSBU 1M25G

Order No. 1788180000

M25 M32

w. threading without cover 76 w. threading without cover 76

HDC 40D TSBU 1M25G HDC 40D TSBU 1M32G

1787010000 1787000000

45.5 a b

a M25

93.3

59

a

45.5

B

Plug housing, cable entry at top Version

Designation

Order No.

M25

w. threading without cover 61

Cover

b (mm)

HDC 16B TOBU 1M25G

1788210000

M25 M32

w. threading without cover 76 w. threading without cover 76

HDC 40D TOBU 1M25G HDC 40D TOBU 1M32G

1787070000 1787060000 b

a

59

93.3

Cover Designation

Order No.

For hoods

HDC 16B DMDQ 2QB

1665270000 18 34

Version

93.3 136.2

55

43

Base Bulkhead housing Designation HDC 16B ABU

Order No. 1208600000

136.2

b

Cover b (mm) without cover 29

55

5.25

Version

Ø4.5

93.3 103 115

32 43 47

Base housing Version

Designation

Order No.

M25 M25

w. threading without cover 64 w. threading without cover 84

Cover

b (mm)

HDC 16B SBU 2M25G HDC 40D SBU 2M25G

1788240000 1787120000

M32

w. threading without cover 84

HDC 40D SBU 2M32G

1787110000

55

136

5

a

a

b

a

Ø5.5

93.3 105 117

45 56.5

Coupling housing Version Cover b (mm) w. threading without cover 79

Designation HDC 40D KBU 1M25G

Order No. 1787200000

M32

w. threading without cover 79

HDC 40D KBU 1M32G

1787190000

136.2

55

b

a M25

a 45.5 93.3

Version

Designation

Order No.

For bases

HDC 16B DODQ 4BO

1665260000

93.3

7 17

Cover

43 58.5

B.57


250 V, 10 A, Size 7 50 + h Inserts Crimp connection Designation HDC HD 25 MC

Order No. 1650810000

Female

HDC HD 25 FC

1650820000

Dimensions Male 73

22.8 15.5

Insert Male

Note

Please use this insert type twice for size 7 (50-pole).

16

66

15.3 33.8

2066

22.3 – 24.0

B

35

Female

Arrangement of contacts Male

2074

h

h

h

h

Female

2082

Mounting cut-out 66

10

24

16

M3

56

RockStar® inserts

HD series - the flexible connectors

60 73

2090

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.58

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 / IP66 Size 7 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 75

Designation HDC 32A TSBU 1M25G

Order No. 1787960000

M32

w. threading without cover 75

HDC 32A TSBU 1M32G

1787950000

a b

a M25

82

56 71.5

82

56 71.5

B

Plug housing, cable entry at top Version

M32

w. threading without cover 75

Cover

b (mm)

Designation

Order No.

HDC 32A TOBU 1M32G

1787990000

a

b

a

Base Bulkhead housing Version

Cover

b (mm)

Designation

Order No.

HDC 32A ABU

1665860000

68

28.4

without cover 28.4

82 92 104 138

Ø4.5

42 56 60.5

Base housing Version

M25

w. threading without cover 75

Cover

b (mm)

Designation

Order No.

HDC 32A SBU 2M25G

1788040000

138

68

5

a

a

b

a

82 94 106

Ø5.5

46 64.5

Coupling housing Version

M25 M32

w. threading without cover 76.5 w. threading without cover 76.5

Cover

b (mm)

Designation

Order No.

HDC 32A KBU 1M25G HDC 32A KBU 1M32G

1788080000 1788070000

138 82

68

b

a

a

56

B.59


250 V, 10 A, Size 8 64 + h Inserts Crimp connection Order No. 1601720000

Female

HDC HD 64 FC

1601740000

Dimensions Male 110

34 23.7

Designation HDC HD 64 MC

19.5 – 21.0

B

27

104

16.5

2146

39.3

Insert Male

34.6

RockStar® inserts

HD series - the flexible connectors

Female Arrangement of contacts Male

2154

Female

2162

Mounting cut-out 104

36

17

27

M3

98 A A (mm) 110.00

2170

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.60

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 / IP66 Size 8 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Version Cover b (mm) w. threading without cover 61

Designation HDC 24B TSBU 1M25G

Order No. 1787760000

M32 M25 M32

w. threading without cover 61 w. threading without cover 76 w. threading without cover 76

HDC 24B TSBU 1M32G HDC 64D TSBU 1M25G HDC 64D TSBU 1M32G

1787750000 1786780000 1786770000

45.5 a b

a M25

59

120

B

Plug housing, cable entry at top Version

Designation

Order No.

M25

w. threading without cover 61

Cover

b (mm)

HDC 24B TOBU 1M25G

1787820000

M32 M32

w. threading without cover 61 w. threading without cover 76

HDC 24B TOBU 1M32G HDC 64D TOBU 1M32G

1787810000 1786830000

45.5

a

b

a

59

120

Version

Designation

Order No.

For hoods

HDC 24B DMDQ 2QB

1665640000

22.5 38.5

Cover

120 152.7

55

43

Base Bulkhead housing Version

Cover b (mm) without cover 29.3

Designation HDC 24B ABU

Order No. 1212400000 163

5.25

b

55

Ø4.5

120 130 143

32 43 47

Base housing Version

Designation

Order No.

M25 M25

w. threading without cover 64 w. threading without cover 84

Cover

b (mm)

HDC 24B SBU 2M25G HDC 64D SBU 2M25G

1787870000 1786890000

M32

w. threading without cover 84

HDC 64D SBU 2M32G

1786880000

162.7 55

5

a

a

b

a

Ø5.5

120 132 144

45 57.5

Coupling housing Version Cover b (mm) w. threading without cover 65

Designation HDC 24B KBU 1M25G

Order No. 1787920000

M32

w. threading without cover 79

HDC 64D KBU 1M32G

1786960000

55.5 45.5

163 120

b

a M25

a

Version

Designation

Order No.

For bases

HDC 24B DODQ 4BO

1665630000

120

7 17

Cover

43

B.61


250 V, 10 A, Size 10 80 + h Inserts Crimp connection Order No. 1601710000

Female

HDC HD 40 FC

1601730000

Dimensions Male

34

84.5 23.7

Designation HDC HD 40 MC

Note

Please use this insert type twice for size 10 (80-pole).

27

77.5

16.5

2226

19.5 – 21.0

B

39.3

Insert Male

34.6

Female

Arrangement of contacts Male

2234

Female

2242

Mounting cut-out 77.5

17

35

27

M3

71

RockStar® inserts

HD series - the flexible connectors

71 A A (mm) 84.50

2250

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.62

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 / IP66 Size 10 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways a M32

Version Cover b (mm) w. threading without cover 79

Designation HDC 32B TSLU 1M32G

Order No. 1788420000 b

a

98 108.5

82.5

B

Base Bulkhead housing Version

Cover with cover

b (mm) 55

Order No. 1219800000

HDC 32B ALU

1219500000

109.5

94 110 126

Ø5.5

b

without cover 38

Designation HDC 32B ADLU

31

65 82.5 89

23.3

Base housing Version

M32 M32

w. threading with cover 96 w. threading without cover 79

Cover

b (mm)

Designation

Order No.

HDC 32B SDLU 2M32G HDC 32B SLU 2M32G

1788490000 1788470000

109.5

a

5

a

b

a

94 112 126

67 92.5

Ø5.5 29

21.6

Coupling housing Version Cover b (mm) w. threading without cover 83

Designation HDC 32B KLU 1M32G

Order No. 1788500000

107

74.6

b

a M32

a 94

82.5

B.63


250 V, 10 A, Size 12 128 + h Inserts Crimp connection Order No. 1601720000

Female

HDC HD 64 FC

1601740000

Dimensions Male 34

110 23.7

Designation HDC HD 64 MC

Note

Please use this insert type twice for size 12 (128-pole).

27

104

16.5

2306

19.5 – 21.0

B

39.3

Insert Male

34.6

Female Arrangement of contacts Male

2314

Female

2322

Mounting cut-out 104

17

35

27

M3

71

RockStar® inserts

HD series - the flexible connectors

98 A A (mm) B (mm) C (mm) D (mm) E (mm) 110.00

2330

Accessories Crimp contacts Surface finish silver

Surface finish gold

Qty. Male

Order No.

Female

Order No.

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AG HDC-C-HD-SM0.5AG HDC-C-HD-SM0.75-1AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG

1651520000 1651530000 1601750000 1651550000 1651560000

HDC-C-HD-BM0.14-0.37AG HDC-C-HD-BM0.5AG HDC-C-HD-BM0.75-1AG HDC-C-HD-BM1.5AG HDC-C-HD-BM2.5AG

1651570000 1651580000 1601760000 1651600000 1651610000

100 100 100 100 100

HDC-C-HD-SM0.14-0.37AU HDC-C-HD-SM0.5AU HDC-C-HD-SM0.75-1AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU

1651620000 1651630000 1651640000 1651650000 1651660000

HDC-C-HD-BM0.14-0.37AU HDC-C-HD-BM0.5AU HDC-C-HD-BM0.75-1AU HDC-C-HD-BM1.5AU HDC-C-HD-BM2.5AU

1651670000 1651680000 1651690000 1651700000 1651710000

Tools

B.64

Crimping tool

Order No.

CTX CM 1.6/2.5

9018490000

Contact removal tool Removal Tool HD

1866730000

3.5

steel spring

steel spring

3.5

1.6

25

21.6

Conductor cross-section

Insulation stripping length

0.14 – 0.37 mm2 0.50 mm2 0.75 – 1.00 mm2 1.50 mm2 2.50 mm2

AWG 26-22 AWG 20 AWG 18 AWG 16

8 mm 8 mm 8 mm 8 mm

AWG 14

6 mm


RockStar® inserts

HD series - the flexible connectors

Selection of Housings RockStar® IP65 / IP66 Size 12 For additional housings, refer to Chapter D.

Hood Plug housing, cable entry sideways Designation HDC 48B TSLU 1M32G

Order No. 1788320000

M40 M50

w. threading without cover 94 w. threading without cover 94

HDC 48B TSLU 1M40G HDC 48B TSLU 1M50G

1788310000 1788300000

a b

Version Cover b (mm) w. threading without cover 94

8

a M32

132 151

B

90

Plug housing, cable entry at top Version

Designation

Order No.

M32

w. threading without cover 94

Cover

b (mm)

HDC 48B TOLU 1M32G

1788350000

M50

w. threading without cover 94

HDC 48B TOLU 1M50G

1788330000

a

8

b

a

132 151

90

Base Bulkhead housing Cover

b (mm) 62

Designation

Order No.

HDC 48B ADLU

1222900000

132

b

with cover

12

Version

70 90.1 96.7

Ø11

132 148 167.7

26.2

43.1

Base housing Cover

b (mm)

Designation

Order No.

HDC 48B SDLU 2M32G HDC 48B SLU 2M32G HDC 48B SLU 2M40G

1788390000 1788370000 1788360000

143 132

a

w. threading with cover 120 w. threading without cover 100 w. threading without cover 100

10 a

Version

M32 M32 M40

b

a

111 131 138

Ø6.5

106 120 15

31.2

B.65

http://www.wexoe.dk/fileadmin/produktchefer/Billeder/Weidmueller/hdc/HD_CAT3_B_EN  

http://www.wexoe.dk/fileadmin/produktchefer/Billeder/Weidmueller/hdc/HD_CAT3_B_EN.pdf

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