Page 1

Forged Steel Fittings & Unions


Sales Center/Warehouse 14496 Croghan Pike P.O. Box 330 Mt. Union, PA 17066 (814) 542-2545 • (800) 231-0655 (800) 345-7546 • Fax (814) 542-9977 www.bonneyforge.com e-mail: bfsales@bonneyforge.com


Table Of Contents

Corporate Overview ................................................................................ 2, 3 Condensed Description............................................................................ 4, 5 Socket Weld Fittings- Class 3000 & 6000 . .................................................. 6 Socket Weld Fittings- Class 9000 ................................................................ 7 Threaded Fittings- Class 2000, 3000 & 6000 .............................................. 8 QuikLeg90TM ............................................................................................... 9 Socket Weld Couplings, Reducers & Caps- Class 3000 & 6000 ................. 10 Threaded Couplings, Reducers & Caps- Class 3000 & 6000 . .................... 11 Socket Weld Reducer Inserts- Class 3000, 6000 & 9000 .......................... 12 Threaded Plugs & Bushings ...................................................................... 13 MSS-SP-83 Unions ................................................................................... 14 Rockwood Unions . ................................................................................... 15 Lug Nut Unions ......................................................................................... 16


Bonney Forge – The Company You Depend on for Forged Steel Fittings & Unions For over 40 years, one name has been synonymous with the highest quality forged steel fittings and unions– Bonney Forge. Our continued investments in technology helps maintain a consistency in product unparalleled in the industry. State-of-the-art machining centers have reduced product variability while increasing product serviceability.

A Fitting Conclusion To Your Needs Backed by the most comprehensive product line in the industry and an extensive inventory that makes all our products readily available, Bonney Forge is the number one resource for the power, oil, chemical, marine and construction industries throughout the world. Dependable, Durable, Uniform and Accurate Our unparalleled, integrated, stateof-the-art manufacturing facility allows Bonney Forge to develop products at the highest volume, all displaying the same consistent unbending quality. The tight control we maintain over our manufacturing process has earned Bonney Forge ISO-9001 designation.

Additionally, products are inspected to the requirements of ASME B16.11 and MSS-SP-83. All The Fittings You Need Our fittings and unions come in a variety of classes and material grades for any application. Socket Weld fittings are available in class 3000, 6000 and 9000. Threaded fittings are available in class 2000, 3000 and 6000. Threaded couplings, reducers, half couplings and caps are available in 2

class 3000 and 6000. Socket Weld couplings, reducers, half couplings and reducer inserts are available in class 3000, 6000 and 9000. Other specialty designed products are available upon request. The most recent addition to our product line is the QuikLeg90 , an innovative new fitting, for constructing horizontal and vertical deadleg supports, that dramatically cuts construction costs. TM

This catalog lists for your convenience the complete line of Bonney Forge steel


fittings and unions including: Forged Steel Fittings MSS-SP-83 Unions Rockwood Unions Lug Nut Unions QuikLeg90 TM

For more information on these products or to learn about the complete Bonney Forge line, visit our website at www.bonneyforge.com or contact our knowledgeable customer service personnel at 1-800-231-0655.

3


Condensed Description Socket Weld/Threaded Fittings Available in class 3000, 6000 and 9000 (high pressure) socket weld fittings; also, in class 2000, 3000 and 6000 threaded fittings.

90째 Elbow

Tee

1/8" to 4" class 2000 threaded 1/8" to 4" class 3000 threaded & socket weld 1/8" to 4" class 6000 threaded 1/8" to 4" class 6000 socket weld 1/2" to 2" class 9000 socket weld

1/8" to 4" class 2000 threaded 1/8" to 4" class 3000 threaded & socket weld 1/8" to 4" class 6000 threaded 1/8" to 4" class 6000 socket weld 1/2" to 2" class 9000 socket weld

Street Elbow 1/8" to 2" class 3000 threaded 1/4" to 1 1/2" class 6000 threaded

45째 Elbow

1/8" to 4" class 2000 threaded 1/8" to 4" class 3000 threaded & socket weld 1/8" to 4" class 6000 threaded 1/8" to 4" class 6000 socket weld 1/2" to 2" class 9000 socket weld

Cross

1/8" to 4" class 2000, 3000 & 6000 threaded 1/8" to 4" class 3000 socket weld 1/8" to 4" class 6000 socket weld 1/2" to 2" class 9000 socket weld

Lateral

1/4" to 2" class 3000 threaded 1/4" to 2" class 3000 socket weld 3/8" to 1 1/2" class 6000 threaded 1/2" to 2" class 6000 socket weld 1/2" to 1 1/2" class 9000 socket weld

QuikLeg90TM

3/4" to 2" class 3000 & 6000 socket weld 1/2" to 1 1/2" class 9000 socket weld 1/2" to 2" class 3000 threaded 1/2" to 1 1/2" class 6000 threaded 2" to 4" STD/XS butt weld

Plugs & Bushings

Round Head Plug

1/8" to 4" nominal pipe sizes

Hexagon Plug

1/8" to 4" nominal pipe sizes

Square Head Plug

1/8" to 4" nominal pipe sizes

4

Hexagon Bushing

1/8" to 4" nominal pipe sizes

Flush Bushing

1/8" to 4" nominal pipe sizes


Condensed Description Couplings, Reducers & Caps Available in class 3000 and 6000. Special sizes and weights available on request.

Pipe Cap

1/8" to 4" class 3000 1/8" to 2" class 6000 threaded & socket weld

Half Coupling

Coupling

1/8" to 4" class 3000 & 6000 threaded & socket weld 1/2" to 2" class 9000 socket weld only

Reducer

1/8" to 4" class 3000 & 6000 threaded & socket weld 1/2" to 2" class 9000 socket weld only

1/8" to 4" class 3000 & 6000 threaded & socket weld 1/2" to 2" class 9000 socket weld only

Reducer Inserts Socket weld reducer inserts available in class 3000, 6000 and 9000. Inserts stocked in various materials. Consult factory for special applications.

Type 1

Nominal pipe sizes from 1/4" x 1/8" to 2" x 1 1/2"

Type 2

Nominal pipe sizes from 1/2" x 1/4" to 2" x 1 1/4"

Unions Bonney Forge MSS-SP-83 threaded and socket weld unions in class 3000 and 6000. Use Bonney Forge Rockwood Unions for the ultimate in operation and durability.

MSS-SP-83

Accomodates 1/8" to 3" pipe class 3000 and 1/8" to 2" pipe class 6000

Rockwood

For use with 1/8" to 2" pipe. 1/8" to 2" threaded connection. 1/8" to 2" socket weld-stainless steel only.

5

Lug Nut

3/8" to 4" class 3000 threaded & socket weld


Socket Weld Fittings Class 3000 Class 6000

Dimensions (inches)

Class 3000- Schedule 40 Bore

Nominal Pipe Size

1/8

1/4

90EL TEE A LAT B (MIN.) D

7/8 29/32 3/8

7/8 29/32 3/8

31/32 1 1/8 1 5/16 1 1/2 1 3/4 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 3/8 3/8 1/2 1/2 1/2

2 2 1/2 1/2

2 3/8 3 3 3/8 4 3/16 3 1/32 3 11/16 4 5/16 5 3/4 5/8 5/8 5/8 3/4

45EL A CROSS B (MIN.) D

7/8 29/32 3/8

7/8 29/32 3/8

31/32 1 1/8 1 5/16 1 1/2 1 3/4 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 3/8 3/8 1/2 1/2 1/2

2 2 1/2 1/2

2 3/8 3 1/32 5/8

3 1/4 4 5/8

3 3/4 4 3/4 5/8

4 1/2 6 3/4

E F G

7/16 3/4 5/16

7/16 3/4 5/16

17/32 3/4 5/16

1 1/4 1 1/2 1 5/8 1 3/8 1 11/16 2 1/16 13/16 1 1 1/8

2 1/4 2 1/2 1 1/4

2 5/8 3 1/8 1 5/8

3.535

4.545

K L Dimensions C

(common to all fittings)

3/8

1/2

3/4

1

1 1/4

1 1/16 1 5/16 11/16

1 1/2

2

5/8 1 7/16

3/4 1 1/8 1/2

7/8 1 1/4 9/16

1 7/8 2 1/8 2 11/16 3

2 9/16 3 9/16

3 3 1/2 3 15/16 4 3/4 4 1/8 4 13/16 5 3/8 6 7/16

2 1/2

3

4

.420

.555

.690

.855

1.065

1.330

1.675

1.915

2.406

2.906

90째 Elbow .125 45째 Elbow .125 Tee .25 Street Elbow .25 Lateral Cross .25

.183 .198 .25 .25 .25 .25

.270 .210 .345 .375 .625 .375

.460 .440 .540 .50 1.00 .813

.698 .673 .925 .875 1.500 1.125

.987 .935 1.307 1.438 2.375 1.550

1.480 1.365 2.00 2.25 3.75 2.25

2.088 1.63 2.640 3.00 4.125 3.063

3.125 2.71 4.070 5.188 6.285 5.125

6.340 10.867 25.00 6.75 10.50 18.188 8.75 12.50 27.80 18.00

1/4

3/8

1/2

3/4

1

2

2 1/2

Weight (pounds)

23.00

40.00

Dimensions (inches) Nominal Pipe Size

Class 6000- Schedule 160 Bore

1 1/4

1 1/2

A B (MIN.) D

1/8 7/8 29/32 3/8

31/32 1 1/8 1 5/16 1 1/2 1 3/4 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 3/8 3/8 3/8 1/2 1/2

2 2 1/2 1/2

2 3/8 2 1/2 3 1/4 3 1/32 3 11/32 4 1/2 5/8 5/8

E F G

7/16 3/4 5/16

17/32 3/4 5/16

1 1/4 1 1/2 1 5/8 1 3/8 1 11/16 1 3/4 13/16 1 1 1/8

K L Dimensions C

(common to all fittings)

.420

.555

1 1/16 1 5/16 11/16

3

4

3 3/4 4 3/4 5/8

4 1/2 6 3/4

2 1/4 2 1/16 1 1/4

2 1/2 2 1/2 1 3/8

2 3/4 3 1/8 1 5/8

2.906

5/8 1 7/16

3/4 1 1/8 1/2

7/8 1 1/4 9/16

2 1/8 3

2 9/16 3 9/16

3 3 1/2 3 15/16 4 3/4 4 1/8 4 13/16 5 3/8 6 7/16

5 6 5/8

.690

.855

1.065

1.330

1.675

2.406

3.535

4.545

.938 .875 1.375 1.00 2.00 1.50

1.440 1.313 2.00 1.625 3.063 2.50

2.348 1.913 3.313 2.50 5.125 3.460

3.188 5.25 6.660 11.875 19.25 2.27 4.313 4.813 9.625 14.25 3.75 7.480 8.240 16.625 23.50 3.688 6.438 6.25 11.938 12.5 5.25 8.75 9.438 20.25 27.00

32.70 27.25 33.00

1.915

Weight (pounds)

90째 Elbow 45째 Elbow Tee Street Elbow .375 .438 Lateral Cross

6

39.00


Socket Weld Fittings Class 9000

Class 9000 XXS Bore- 90째 Elbow Dimensions (inches) Nominal Pipe Size 1/2 A 1 1/2 B 1 27/32 (MIN.) D 3/8 E 1

3/4 1 3/4 2 7/32 1/2 1 1/8

1 2 2 1/2 1/2 1 1/4

1 1/4 2 3/8 3 1/32 1/2 1 3/8

2.25

3.19

5.25

1 1/2 2 2 1/2 3 3 11/32 3 11/16 1/2 5/8 1 1/2 2 1/8

Weight (pounds) Weight

1.44

6.69

6.69

Class 9000 XXS Bore- TEE Dimensions (inches) Nominal Pipe Size 1/2 A 1 1/2 B 1 27/32 (MIN.) D 3/8 E 1

Dimensions C - common to all fittings (inches) 3/4 1 3/4 2 7/32 1/2 1 1/8

1 2 2 1/2 1/2 1 1/4

1 1/4 2 3/8 3 1/32 1/2 1 3/8

3.31

3.75

6.50

1 1/2 2 2 1/2 3 3 11/32 3 11/16 1/2 5/8 1 1/2 2 1/8

Nominal Pipe Size C

Weight (pounds) Weight

2.00

7.88

Dimensions (inches) Nominal Pipe Size 1/2 B 1 27/32 (MIN.) D 5/8 F 1 1/4 G 5/8

3/4 2 7/32 9/16 1 5/16 3/4

1 2 1/2 9/16 1 3/8 13/16

1 1/4 3 1/32 13/16 1 11/16 7/8

1 1/2 3 3/8 3/4 1 3/4 1

2 4 15/16 2 1/16 1 1/8

2.06

2.50

4.31

4.81

9.62

Weight (pounds) Weight

1.31

3/4 1.065

1 1.330

1 1/4 1.675

1 1/2 1.915

2 2.406

Class 9000 XXS Bore- CROSS

8.75

Class 9000 XXS Bore- 45째 Elbow

1/2 .855

Dimensions (inches) Nominal Pipe Size 1/2 A 1 1/2 B 1 27/32 (MIN.) D 1/2 E 1

3/4 1 3/4 2 7/32 5/8 1 1/8

1 2 2 1/2 3/4 1 1/4

1 1/4 2 3/8 3 1/32 1 1 3/8

1 1/2 2 1/2 3 11/32 1 1 1/2

2 3 1/4 4 1 1/8 2 1/8

4.12

4.12

5.12

9.44

22.19

Weight (pounds) Weight

2.50

Class 9000 XXS Bore- Couplings- Reducers- Half Coupling Dimensions (inches)

Class 9000 XXS Bore- Lateral Dimensions (inches) Nominal Pipe Size 1/2 3/4 B 1 27/32 2 7/32 (MIN.) D 9/16 5/8 K 3 3 1/2 L 4 1/8 4 13/16

1 1 1/4 2 1/2 3 1/32 11/16 7/8 3 15/16 4 3/4 5 3/8 6 7/16

1 1/2 3 11/32 7/8 5 6 5/8

Weight (pounds) Weight

1.75

2.38

3.75

6.88

6.88

2

Nominal Pipe Size 1/2 A 1 3/8 B 1 13/16 (MIN.) D 1/2 E 3/8 F

3/4 1 1/2 2 9/16 3/8

1 1 3/4 2 3/8 5/8 1/2

1 1/4 1 7/8 2 3/4 11/16 1/2

1 1/2 2 3 1/16 3/4 1/2

2 2 1/2 3 5/8 7/8 3/4

1.06 1.06 1.16

1.69 1.69 1.88

2.22 2.22 2.50

2.81 2.81 3.25

4.66 4.66 5.38

Weight (pounds) Coupling Reducer H alf Coupling

7

.75 .75 .88


Threaded Fittings Class 2000 Class 3000 Class 6000 Dimensions (inches)

Class 2000

Nominal Pipe Size

1/8

1/4

3/8

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

4

90EL TEE A STEL LAT B F

7/8 29/32 3/4

31/32 1 1/8 1 5/16 1 1/2 1 3/4 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 3/4 1 1 1/8 1 1/4 1 5/16

2 2 3/8 3 3 3/8 4 3/16 2 1/2 3 1/32 3 11/16 4 5/16 5 3/4 1 3/8 1 11/16 2 1/16 2 1/2 3 1/8

45EL A CROSS B F

7/8 29/32 3/4

31/32 1 1/8 1 5/16 1 1/2 1 3/4 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 3/4 1 1 1/8 1 1/4 1 5/16

2 2 3/8 3 1/4 2 1/2 3 1/32 4 1 3/8 1 11/16 2 1/16

3 3/4 4 3/4 2 1/2

4 1/2 6 3 1/8

10.925 11.313 12.908 19.50

26.675 19.125 28.700 32.688

Weight (pounds)

90° Elbow 45° Elbow Tee Cross

.25 .125 .25 .50

.198 .188 .267 .50

.283 .236 .373 .460

.500 .435 .613 .777

.773 .740 .963 1.125

1/4

3/8

1/2

3/4

1.013 1.058 1.355 1.688

1.550 1.375 2.030 2.450

2.180 1.740 2.800 3.188

1

1 1/4

1 1/2

3.140 6.50 2.883 7.75 4.456 9.530 5.560 16.438

Dimensions (inches)

Class 3000

Nominal Pipe Size A B F H

1/8 7/8 29/32 3/4 1 1/4

J 7/8 K L

31/32 1 1/8 1 5/16 1 1/2 1 1/16 1 5/16 1 9/16 1 27/32 3/4 1 1 1/8 1 1/4 1 1/4 1 1/2 1 5/8 1 7/8 7/8 1 1 7/8 2 1/8 2 11/16 3

1 3/4 2 7/32 1 5/16 2 1/4

2 2 3/8 2 1/2 3 1/32 1 3/8 1 11/16 2 5/8 2 15/16

1 1/8 2 9/16 3 9/16

1 3/8 1 3/4 2 2 1/8 3 3 1/2 3 15/16 4 3/4 4 1/8 4 13/16 5 3/8 6 7/16

2

2 1/2

2 1/2 3 1/4 3 11/32 4 1 3/4 2 1/16 3 5/16

3

4

3 3/4 4 3/4 2 1/2

4 1/2 6 3 1/8

2 1/2 5 6 5/8

Weight (pounds)

90° Elbow .236 45° Elbow .25 Tee .325 Street Elbow .264 Lateral Cross .438

.350 .290 .460 .242 .625 .567

.592 .50 .753 .375 1.313 .970

.973 .75 1.270 .595 1.75 1.50

1.355 1.188 1.830 1.048 2.75 2.50

2.265 1.988 3.025 1.438 4.625 3.620

1/4

3/8

1/2

3/4

1

2.407 3.50 5.920 11.900 14.438 31.975 2.235 3.00 4.930 7.375 13.558 19.063 3.620 7.040 7.550 13.125 23.100 40.000 2.340 3.00 5.461 5.50 10.813 11.5 4.125 6.50 8.125 16.75 25.675 32

Dimensions (inches)

Class 6000

Nominal Pipe Size

1/8

90EL TEE A STEL LAT B F H

31/32 1 1/8 1 5/16 1 1/2 1 1/16 1 5/16 1 9/16 1 27/32 3/4 1 1 1/8 1 1/4 1 1/4 1 1/2 1 5/8 1 7/8

45EL A CROSS B F

31/32 1 1/8 1 5/16 1 1/2 1 3/4 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 3/4 1 1 1/8 1 1/4 1 5/16

J 1 K L

1 1/8 2 9/16 3 9/16

1 3/4 2 7/32 1 5/16 2 1/4

1 1/4

2 1/2

3

4

2 1/2 3 1/4 3 11/32 4 1 3/4 2 1/16 3 5/16

3 3/4 4 3/4 2 1/2

4 3/16 5 3/4 3 1/8

4 1/2 6 3 1/8

2 2 3/8 2 1/2 3 1/4 2 1/2 3 1/32 3 11/32 4 1 3/8 1 11/16 1 3/4 2 1/16

3 3/4 4 3/4 2 1/2

4 1/2 6 3 1/8

4 1/2 6 3 1/8

2 2 3/8 2 1/2 3 1/32 1 3/8 1 11/16 2 5/8 2 15/16

1 3/8 1 3/4 2 2 1/8 3 3 1/2 3 15/16 4 3/4 4 1/8 4 13/16 5 3/8 6 7/16

1 1/2

2

2 1/2 5 6 5/8

Weight (pounds)

90° Elbow .25 .625 45° Elbow .25 .640 Tee .50 .853 Street Elbow .375 Lateral Cross .563 1.188

1.023 .50 1.410 .438 2.375 1.50

1.625 1.438 2.150 1 3.25 2.75

2.625 2.188 3.563 1.625 5.438 4.313

8

3.50 6.75 7.50 13.438 20.875 39.050 38 2.785 4.688 5.75 9.50 15 30.563 29 4.625 7.625 9.625 18.500 28.063 47.500 50 3.030 3.688 7.120 7.188 12.313 15.95 6.625 10.75 11.50 22.188 27.50 54 43.50


QuikLeg90™ - Socket Weld - Threaded - Butt Weld Class 3000 Class 6000 Std-Xstg Socket Weld

Threaded

Class 3000

Dimensions (inches)

Std-Xstg

Dimensions (inches)

Class 6000

Butt Weld

Nominal Pipe Size A Nominal B Nominal C Nominal

Nominal Pipe Size A Nominal B Nominal C Nominal

Socket Weld 1/2 - - -

1 1 1/2 1 7/8 1 1/2

1 1/4 1 3/4 2 3/16 1 3/4

1 1/2 2 2 1/2 2

2 2 3/8 3 2 3/8

1/2 1 1/2 1 7/8 1 1/2

3/4 1 1/2 1 7/8 1 1/2

Socket Weld 1/2 - - -

3/4 1 1/2 1 7/8 1 1/2

1 1 3/4 2 3/16 1 3/4

1 1/4 2 2 1/2 2

2 2 3/8 3 2 3/8

2 1/2 3 3 3

1 1 3/4 2 3/16 1 3/4

1 1/4 2 2 1/2 2

1 1/2 2 3/8 3 2 3/8

2 2 1/2 3 1/8 2 1/2

1 1/2 2 1/2 3 1/8 2 1/2

2 -

Threaded 1 1/2 2 3/8 3 2 3/8

2 2 1/2 3 1/8 2 1/2

Butt Weld

Dimensions (inches) Nominal Pipe Size A Nominal B Nominal C Nominal

3/4 1 1/2 1 7/8 1 1/2

Threaded

3 3 3/8 3 3/8 3 3/8

4 4 3/16 4 3/16 4 3/16

9

1/2 1 1/2 1 7/8 1 1/2

3/4 1 3/4 2 3/16 1 3/4

1 2 2 1/2 2

1 1/4 2 3/8 3 2 3/8


Socket Weld Couplings, Reducers & Caps Class 3000 Class 6000

Dimensions (inches)

Class 3000

Nominal Pipe Size A AA B

1/8

1/4

3/8

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

4

1 1/16 1 1/16 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2 2 1/2 2 3/4 3 1 1/32 1 1/32 1 1/32 1 3/16 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64 3/4 7/8 1 1/16 1 1/4 1 1/2 1 13/16 2 1/4 2 1/2 3 3 5/8 4 5/16 5 1/2

C (MIN.) D

.420 7/16

.555 7/16

.690 7/16

.855 1/2

1.065 9/16

1.330 5/8

1.675 11/16

1.915 3/4

2.406 7/8

2.906 7/8

E F

1/4 11/16

1/4 3/4

1/4 3/4

3/8 7/8

3/8 1

.125 .125 .125 .063

.125 .125 .125 .063

.125 .125 .125 .125

.188 .188 .188 .188

.313 .313 .313 .313

.563 .563 .563 .563

1/4

3/8

1/2

3/4

1

3.535 1

4.545 1 1/8

1/2 1/2 1 1/16 1 3/16

1/2 1 1/4

3/4 1 1/2

3/4 3/4 3/4 1 9/16 1 13/16 2 1/16

.813 .813 .813 .813

1 1 1 1.125

2 2 2 1.688

2.625 2.625 2.625 3

3.875 3.875 3.875 3.625

6.625 6.625 6.625 6.688

1 1/4

1 1/2

2

2 1/2

3

4

Weight (pounds)

Coupling Reducer Half Coupling Pipe Cap

Dimensions (inches)

Class 6000

Nominal Pipe Size A AA B

1 1/8 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2 2 1/2 2 3/4 3 1 1/8 1 1/8 1 5/32 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64 1 1/16 1 5/16 1 1/2 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 6 1/4

C (MIN.) D

.555 7/16

.690 7/16

.855 1/2

1.065 9/16

1.330 5/8

1.675 11/16

1.915 3/4

2.406 7/8

2.906 7/8

3.535 1

4.545 1 1/8

E F

1/4 15/16

1/4 15/16

3/8 1

3/8 1 1/16

1/2 1 1/4

1/2 1 5/16

1/2 1 3/8

3/4 3/4 3/4 3/4 1 5/8 1 11/16 1 15/16 2 5/16

.375 .375 .375 .375

.563 .563 .563 .50

1 1 1 1.125

1.438 1.438 1.438 1.125

2 2 2 2.25

3.875 3.875 3.875 3.50

Weight (pounds)

Coupling Reducer Half Coupling Pipe Cap

10

5.50 5.50 5.50 5.625

6.625 13.125 6.625 13.125 6.625 13.125 6 13.50


Threaded Couplings, Reducers & Caps Class 3000 Class 6000

Dimensions (inches)

Class 3000

Nominal Pipe Size

1/8

1/4

3/8

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

4

2 3/8 1 3/4

2 5/8 2 1/4

3 1/8 2 1/2

3 3/8 3

3 5/8 3 5/8

4 1/4 4 1/4

4 3/4 5 1/2

A B

1 1/4 3/4

1 3/8 3/4

1 1/2 7/8

1 7/8 1 1/8

2 1 3/8

C D

5/8 15/16

11/16 1

3/4 1

15/16 1 1/4

1 1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8 1 7/16 1 5/8 1 3/4 1 3/4 1 7/8 2 3/8 2 9/16 2 11/16

Coupling Reducer Half Coupling Pipe Cap

.125 .125 .063 .031

.125 .125 .063 .063

.25 .25 .188 .125

.25 .25 .188 .25

.438 .438 .25 .313

Weight (pounds)

.625 .625 .313 .50

1.563 1.563 .75 1

2.188 2.188 1.125 1.625

3.125 3.125 1.563 3.125

4 4 2 5

6.75 6.75 3.375 8.50

16.75 16.75 8.375 14

Dimensions (inches) Nominal Pipe Size

Class 6000

1/8

1/4

3/8

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

4

A B

1 1/4 7/8

1 3/8 1

1 1/2 1 1/4

1 7/8 1 1/2

2 1 3/4

2 3/8 2 1/4

2 5/8 2 1/2

3 1/8 3

3 3/8 3 5/8

3 5/8 4 1/4

4 1/4 5

4 3/4 6 1/4

C D

5/8 1

Coupling Reducer Half Coupling Pipe Cap

.188 .188 .094 .125

11/16 3/4 15/16 1 1/16 1 1/16 1 5/16

1 1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8 1 1/2 1 11/16 1 13/16 1 7/8 2 2 1/2 2 11/16 2 15/16

Weight (pounds)

.188 .188 .094 .125

.25 .25 .125 .188

.50 .50 .25 .313

1 1 .50 .438

11

2.125 2.125 1.063 .75

2.375 2.375 1.188 1.313

4.375 4.375 2.188 1.688

7.75 7.75 3.875 3.25

10.75 10.75 5.375

13.50 13.50 6.75

24.50 24.50 12.25


Socket Weld Reducers Inserts (MSS-SP79) Class 3000 Class 6000 Class 9000

Type 1

Class 3000 Nominal Pipe Size 3/8 x 1/4 1/2 x 3/8 1/2 x 1/4 3/4 x 1/2 3/4 x 3/8 3/4 x 1/4 1 x 3/4 1 x 1/2 1 x 3/8 1 x 1/4 1 1/4 x 1 1 1/4 x 3/4 1 1/4 x 1/2 1 1/4 x 3/8 1 1/4 x 1/4 1 1/2 x 1 1/4 1 1/2 x 1 1 1/2 x 3/4 1 1/2 x 1/2 1 1/2 x 3/8 2 x 1 1/2 2 x 1 1/4 2 x 1 2 x 3/4 2 x 1/2

C

D

Ftg. Type

A

.675 .850 .850 1.060 1.060 1.060 1.325 1.325 1.325 1.325 1.670 1.670 1.670 1.670 1.670 1.910 1.910 1.910 1.910 1.910 2.385 2.385 2.385 2.385 2.385

.555 .690 .555 .855 .690 .555 1.065 .855 .690 .555 1.330 1.065 .855 .690 .555 1.675 1.330 1.065 .855 .690 1.915 1.675 1.330 1.065 .855

1 1 1 1 2 2 1 2 2 2 1 2 2 2 2 1 2 2 2 2 1 2 2 2 2

7/16 7/16 7/16 7/16 7/16 3/8 9/16 1/2 7/16 3/8 9/16 9/16 1/2 7/16 3/8 9/16 5/8 9/16 1/2 7/16 9/16 11/16 5/8 9/16 1/2

Class 6000

B E 3/4 13/16 13/16 7/8 5/8 11/16 15/16 5/8 11/16 3/4 1 11/16 3/4 13/16 7/8 1 1/8 11/16 3/4 13/16 7/8 1 1/4 13/16 7/8 15/16 1

Type 2

15/16 1 1/16 15/16 1 5/16 - - 1 1/2 - - - 1 7/8 - - - - 2 1/4 - - - - 2 1/2 - - - -

Ftg. Type

A

1 1 1 1 1 2 1 1 2 2 1 2 2 2 2 1 1 2 2 2 1 2 2 2 2

7/16 7/16 7/16 7/16 7/16 3/8 9/16 7/16 1/2 3/8 9/16 9/16 1/2 7/16 3/8 9/16 9/16 9/16 1/2 7/16 9/16 7/8 13/16 3/4 11/16

Note: Socket Weld Reducer Inserts comply fully with MSS-SP-79

12

Class 9000

B E 7/8 15/16 7/8 1 1/16 7/8 7/8 1 1/8 1 1/8 7/8 15/16 1 3/16 13/16 7/8 15/16 1 1 3/8 1 3/16 1 1 1/16 1 1/8 1 7/8 15/16 1 1 1/16 1 1/8

1 1 3/16 1 1 3/8 1 3/16 1 11/16 1 3/8 2 - - - 2 3/8 2 - - 2 11/16 - - - -

Ftg. Type

A

B E

1

7/16 1 3/16

1 3/4

1 1

9/16 7/16

1 1/4 1 1/8

2 1 3/4

1 1 2

9/16 1 3/8 9/16 1 3/16 1/2 7/8

2 3/8 2 -

1 1 2 2

9/16 9/16 9/16 9/16

1 5/8 1 3/8 1 1

2 3/4 2 3/8 -

1 1 2 2 2

9/16 2 1/16 9/16 2 13/16 1 3/4 1 1/16 11/16 1 1/8

3 2 3/4 -


Threaded Plugs & Bushings Class 3000/6000

Round Head Plug

Hexagon Bushing

Square Head Plug

Hexagon Plug

Flush Bushing Dimensions (inches) Nominal Pipe Size

1/8

A 1 3/8 B 13/32 C * 7/16 D 1/4 E 7/16 F 9/32 G 1/4 H 3/8 J K L M N 3/8

1/4

3/8

1/2

3/4

1 5/8 17/32 5/8 1/4 1/2 3/8 1/4 7/16 5/8 3/16 1/2 7/16 7/16

1 5/8 11/16 11/16 5/16 9/16 7/16 5/16 1/2 11/16 3/16 9/16 1/2 1/2

1 3/4 27/32 7/8 5/16 11/16 9/16 3/8 9/16 7/8 3/16 11/16 9/16 9/16

1 3/4 1 1/16 1 1/16 3/8 3/4 5/8 7/16 5/8 1 1/16 1/4 3/4 5/8 5/8

.125 .063 .031 .063 .063

.188 .125 .063 .063 .063

.250 .188 .125 .063 .063

.375 .313 .188 .125 .125

1

1 1/4

1 1/2

2 2 2 1 5/16 1 11/16 1 29/32 1 7/16 1 13/16 2 3/8 9/16 5/8 27/32 7/8 15/16 1 3/16 15/16 1 1/8 1/2 9/16 5/8 3/4 13/16 13/16 1 7/16 1 13/16 2 1/4 3/8 3/8 27/32 7/8 15/16 3/4 13/16 13/16 3/4 13/16 13/16

2

2 1/2

2 1/2 2 3/8 2 1/2 11/16 1 1 5/16 11/16 7/8 2 1/2 3/8 1 7/8 7/8

2 3/4 2 7/8 3 3/4 1 1/4 1 1/2 3/4 1 1/16 3 1/2 1 1/4 1 1/16 1 1/16

3.00 2.25 1.50 1.62 .37

4.75 3.87 2.25 2.37 .62

3

4

2 3/4 3 3 1/2 4 1/2 3 3/4 4 5/8 13/16 1 1/4 1 9/16 1 21/32 1 11/16 2 1/2 13/16 1 1/4 1 1/8 1 3/8 3 3/4 4 5/8 13/16 1 1/4 1 9/16 1 21/32 1 1/8 1 1/4 1 1/8 1 1/4

Weight (pounds)

Round Head Pugs .125 Hexagon Plugs .063 Square Head Plugs .016 Hexagon Bushings Flush Bushings

* Dimension J for Hex Head Bushing and dimension C for Hex Head Plug are the same.

13

.750 .500 .313 .188 .125

1.125 1.125 .563 .375 .125

1.563 1.375 .875 .688 .188

7.62 5.87 2.87 3.50 1.00

12.87 13.00 7.18 8.31 2.00


MSS-SP-83 Unions - Threaded & Socket Weld Class 3000 Class 6000 Threaded

Socket Weld

B & C dimensions across octagon corners

B & C dimensions across octagon corners

* “C� dimension is across octagon corners or a diameter as applicable. The 2 1/2" and 3" 3000 and 2" 6000 sizes have octagonal male and female ends; the other sizes are round.

Dimensions (inches)

Class 3000

Nominal Pipe Size

A B C D (MIN.) E F

1/8

1/4

3/8

1/2

3/4

1

1 1/4

1 11/16 1 11/16 1 27/32 2 2 5/16 2 7/16 2 7/8 1 31/64 1 31/64 1 11/16 1 15/16 2 3/8 2 25/32 3 23/64 53/64 53/64 1 1 3/16 1 15/32 1 25/32 2 7/32 25/32 25/32 31/32 1 3/32 1 5/32 1 3/8 1 45/64 3/8 3/8 3/8 3/8 1/2 1/2 1/2 .420 .555 .690 .855 1.065 1.330 1.675

1 1/2

2

2 1/2

3 3 1/2 4 1/4 3 23/32 4 27/64 5 15/64 2 35/64 3 1/16 3 9/16 1 7/8 2 1/16 2 3/8 1/2 5/8 5/8 1.915 2.406 2.906

3 4 7/16 6 5/32 4 9/32 2 7/16 5/8 3.535

Weight PER UNION (pounds)

.38

.36

.50

.695

1.175

1/8

1/4

3/8

1/2

3/4

1.64

2.59

3.41

1

1 1/4

1 1/2

5.12

Dimensions (inches)

Class 6000

Nominal Pipe Size

A B C D (MIN.) E F

1 11/16 1 27/32 2 2 5/16 2 7/16 2 7/8 3 1 31/64 1 11/16 1 15/16 2 3/8 2 25/32 3 23/64 3 23/32 53/64 1 1 3/16 1 15/32 1 25/32 2 7/32 2 35/64 25/32 31/32 1 3/32 1 5/32 1 3/8 1 45/64 1 7/8 3/8 3/8 3/8 3/8 1/2 1/2 1/2 .420 .555 .690 .855 1.065 1.330 1.675

2

3 1/2 4 1/8 4 27/64 5 15/64 3 1/16 3 9/16 2 1/16 2 3/8 1/2 5/8 1.915 2.406

Weight PER UNION (pounds)

.5

.56

.75

1.25

14

1.75

3

3.75

6.0

10.5

8.75

12.625


Rockwood Unions • Ball to cone seats for smooth alignment. • Can be cracked and rejoined- repeatedly. • Replaceable, interchangeable parts. • Carbon Steel, coated to resist corrosion. • Stays sealed, despite shock, vibration, expansion and rough wrenching. • Silicon bronze and stainless steel seats double locked under 120,000 lb. psi. • Conveniently packaged. • Suitable for use with Schedule 40/80 pipe. • 100% hydro tested.

Type 601 Type 602 Type 602B Type 604

* Preferred over bronze to carbon steel seated unions.

Dimensions (inches)

Type 601, 602, 604

Nominal Pipe Size

1/8 18-NPT

1/4 18-NPT

3/8 18-NPT

1/2 14-NPT

3/4 14-NPT

1 11 1/2-NPT 1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT

A 1 3/4 1 3/4 2 2 1/4 2 7/16 2 11/16 2 31/32 3 1/8 3 11/16 B 1 1/4 1 1/4 1 7/16 1 21/32 2 2 3/8 2 3/4 3 3 23/32 C 3/4 3/4 7/8 1 3/32 1 25/64 1 5/8 2 2 9/32 2 51/64 D 51/64 51/64 15/16 1 11/64 1 7/16 1 23/32 2 3/32 2 11/32 2 7/8 E .264 .402 .408 .534 .548 .683 .707 .724 .757 F 3/4 3/4 13/16 1 1 1/16 1 3/32 1 19/64 1 21/64 1 15/32 G 1/2 1/2 9/16 11/16 3/4 27/32 7/8 1 1 7/32 H 19/32 19/32 3/4 25/32 29/32 1 1/16 1 5/32 1 7/32 1 7/16 I 21/64 3/8 1/2 5/8 27/32 1 1/16 1 13/32 1 21/32 2 1/16 J 29/32 29/32 1 1/16 1 5/16 1 37/64 1 13/16 2 1/4 2 1/2 3 1/16 K 1/8 1/8 1/8 3/16 7/32 7/32 9/32 9/32 19/64 L 7/8 7/8 15/16 1 1/8 1 3/16 1 5/16 1 7/16 1 1/2 1 25/32 M 1.035 1.035 1.164 1.437 1.693 1.975 2.416 2.649 3.221 Style Nut Hex Hex Hex Hex Octagon Octagon Octagon Octagon Octagon Weight PER UNION (pounds)

.32

.30

.40

.72

1.10

1/8 18-NPT

1/4 18-NPT

3/8 18-NPT

1/2 14-NPT

3/4 14-NPT

1.5

2.2

2.6

4.6

Type 602B

Dimensions (inches) Nominal Pipe Size

1 11 1/2-NPT 1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT

Depth Socket 7/16 7/16 7/16 1/2 1/2 9/16 9/16 9/16 11/16 Socket Diameter .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406 Style Nut Hex Hex Hex Hex Octagon Octagon Octagon Octagon Octagon Weight PER UNION (pounds)

.32

.30

.40

.72

15

1.10

1.5

2.2

2.6

4.6


Lug Nut Unions Class 3000 Class 6000

16

A

A

3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

1.950 2.065 2.375 2.580 2.950 3.115 3.575 4.200 4.475 8.50

2.065 2.375 2.580 2.950 3.115 3.575 4.200 -

Class 6000

• Threaded and socket weld ends. • Seating characteristics of AAR unions. • Twin lugs in sizes up to 3/4" Class 3000 and 1/2 Class 6000. • Tri-lug design in sizes from 1"- 4" Class 3000 and 3/4" - 2" Class 6000.

Dimensions (inches) Nominal Pipe Size

Class 3000

Lug Nut Unions from Bonney Forge are unions with modified Stub-Acme threads ideal for applications requiring rapid assembly and/or breakdown.


General Terms and Conditions of Sale of: Bonney Forge (hereafter referred to as “BF”) WARRANTY

All products are warranted to be free from manufacturing defects for a period of one (1) year from date of shipment, and any found to be defective within that period will be replaced without charge, provided (1) that the product was used as recommended and in accordance with approved installation and operating practices, (2) that its failure resulted from a manufacturing defect and not from damage due to corrosive, abrasive, or other wear normally to be expected in the services involved, (3) that the product was not modified or changed (unless written approval was given by BF), and (4) that written notice of such defect is delivered to BF during such one (1) year period. No labor costs or other expense or liability is assumed. The Uniform Commercial Code shall not apply to the sale, nor the Michigan statutes adopting the Uniform Commercial Code. This express warranty is in lieu of and excludes all other warranties, guarantees, or representations, expressed or implied. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.

EXCLUSIONS

Do not use BF products in aircraft or aerospace applications. No warranties, guarantees or representations of any kind are made with respect to such applications. Purchaser assumes all risks of any use in such applications and will indemnify and hold harmless BF against and from any claims, costs (including attorney’s fees) and liabilities arising out of such use.

PURCHASER’S REMEDIES

The Purchaser’s remedies with respect to any product furnished by BF hereunder that is found not to be in conformity with the terms and conditions of the contract because of breach of contract, breach of express or implied warranty, or negligence shall be limited exclusively to the right of replacement of such defective product or, at our option, repayment of our sale price of the product. In no event shall BF be liable for claims (based upon breach of contract, breach of express or implied warranty, or negligence) for any other damages, whether direct, immediate, foreseeable, consequential, or special or for any expenses incurred by reason of the use or misuse, sale or fabrication of products which do or do not conform to the terms and conditions of the contract.

PRICES

Prices, and other terms of sale and payment, are subject to change without notice. Unless a contrary provision appears in this price schedule, quotation or order acknowledgment, prices may be withdrawn without notice at any time. Stenographic or clerical errors are subject to correction.

ACCEPTANCE OF ORDERS

All orders are subject to BF credit department approval prior to acceptance by BF. No assignment of the Purchaser’s rights may be made without the written consent of BF.

REMITTANCES

All accounts are payable in United States funds, free of exchange, collection, or any other charges. If, in the sole discretion of BF, the financial condition of the Purchaser at any time so requires, BF retains the right to require full or partial payment in advance.

PARTIAL SHIPMENTS AND PAYMENTS

BF reserves the right to make partial shipments from time to time, and to render invoices therefore, which shall be due and payable as provided in said invoices and the paragraph entitled “Remittances”. If the Purchaser becomes overdue in any such partial payment, BF shall be entitled to suspend work and/ or avail itself of other legal remedies.

TAXES

Unless otherwise specifically noted, the amount of any sale, use, occupancy, excise tax, or other tax, of any nature, federal, state, or local for which BF is legally liable, either initially or through failure of payment by Purchaser, shall be added or be in addition to the price quoted and Purchaser agrees to pay the same to BF.

SHORTAGES & DAMAGES IN TRANSIT DELAYS

Claims for shortages must be made in writing within ten days after receipt of shipment, but loss of or damage to material in transit is the responsibility of the carrier.

CANCELLATION & SUSPENSION

The order or contract is subject to cancellation or instructions to suspend or delay work or delivery only upon receipt of written notification and with our consent, and upon agreement to pay BF’s adjustment charge. Orders for special products (usually “price on application” items) may be changed and/or cancelled only upon receipt of written instructions with an expressed agreement to make payment for material used and work already performed.

RETURN OF MATERIAL

No product of our manufacture may be returned without written consent. All goods returned are subject to a handling charge plus freight in both directions and charges for any required reconditioning, unless otherwise specified in writing by BF.

PATENTS

Purchaser will indemnify and hold harmless BF against and from any claims, costs (including attorney’s fees) and liabilities arising out of any suit alleging infringement of any patents, by any product supplied by BF under the contract and made in accordance with the design and/or specification furnished by the Purchaser to BF.

GOVERNING LAW

The contract shall be governed by, construed, and enforced in accordance with the laws of the Commonwealth of Pennsylvania, without regard to conflict of law principles.

NO WAIVER

The failure of BF to insist, in any one or more instances upon the performance of any of the terms, covenants, or conditions of the contract or to exercise any right thereunder shall not be construed as a waiver or relinquishment of the future performance of any such term, covenant, or condition or the future exercise of such rights, nor shall it be deemed to be a waiver or relinquishment of any other term, covenant, or condition or the exercise of any other rights under the contract.

DIES, TOOLS AND PATTERNS

Dies, tools and patterns required to produce the article quoted on shall remain the property of BF. Preparation charges for dies, tools and patterns represent only a portion of cost. Payment of such charge does not give you any right, title, or interest in such dies, tools, or other products of preparation. We will not be responsible for retention of dies or patterns on which no orders are received for two years or more.

FORCE MAJEURE

Any delays in or failure of performance of BF shall not constitute default or give rise to any claims or damages if and to the extent that such delay or failure is caused by occurrences beyond the control of BF, including but not limited to acts of God or the public enemy, expropriation or confiscation of facilities, compliance with any order or request of any governmental authority, acts of war, rebellion or sabotage or damage resulting therefrom, embargoes or other export restrictions, fires, floods, explosions, accidents, breakdowns, riots or strikes or other conceived acts of workmen, whether direct or indirect, or any other causes whether or not of the same class or kind as those specifically above named which are not within the control of BF and which by the exercise of reasonable diligence, BF is unable to prevent or provide against.

PURCHASER’S ACCEPTANCE OF ABOVE CONDITIONS

The contract shall be subject to the terms and conditions contained or referred to in BF’s price schedule, quotation or order acknowledgment and to no others whatsoever. No waiver, alteration, or modification of the terms and conditions in this price schedule, quotation or order acknowledgment shall be binding unless in writing and signed by an authorized representative of BF.

All promises of shipment are estimated as closely as possible, and we will use our best efforts to ship within the time promised but do not guarantee to do so, and assume no liability for not doing so. Materials stated to be in stock are subject to prior sale.

Note: The material in this catalog is for general information. For specific performance data and proper material selection, consult your Bonney Forge representative. Although every attempt has been made to ensure that the information contained in this catalog is correct, Bonney Forge reserves the right to change designs, materials or specifications without notice.

Catalog F9-2006 (2.5M 11/06)

Printed in U.S.A.

Forged Steel Fittings & Unions  

Forged steel fittings & unions catalog

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