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Empowering with steel • Gücünü çelikten alan kurulufl

ANADOLU

YEARS

ANADOLU STEEL CASTING DÖK Ü M S A N A Y ‹ A.fi. 40.77 N • 29.75 E Hürriyet Cad. No: 1 Körfez / Kocaeli - TURKEY Phone: (+90 262) 527 13 51 - (+90 262) 527 21 90 Fax: (+90 262) 527 28 76 info@anadoludokum.com.tr www.anadoludokum.com.tr

K u r u c u mu z Fa h r e t t i n D i l e k ’ i se v g i y l e a n › y o r u z . . .

STEEL CASTING DÖKÜM SANAY‹ A.fi.

YEARS


Breathing life into steel...

of molten metal capacity has been achived. The

consicious of the fact that what matters at the end

production process from one department to another.

maximum weight of a single piece that can be cast

of the day is customer satisfaction. i.e. your

At Anadolu Döküm, by employing state of the art

Manufacturing steel castings since its inception in

at any given time is 25 tons. Behind the curtain is

satisfaction. When the parts you require, start their

casting technology, we meet the precise

1968, Anadolu Döküm today operates in its modern

25-strong admin staff including 11 engineers and

production journey is our plant, our engineering

requirements of our customers since we are capable

production facilities with a closed area of 12,000 sq mt,

7 technicans and, at the shop floor, a team of real

team first analyses your requirement, runs the

of delivering products ranging from 1 kg-25 tons

which is spread on an area of 16,400 sq mt.

heroes i.e. 110-strong highly motivated and qualified

simulation programme with a view to specifying the

without compromising on the quality or sensivity:

Anadolu Döküm now supplies world markets with

labour force who are experienced and adequately

hot points and shrinkage areas and clearly establish

we can undertake the manufacture of both large

both standard and tailor made products at superior

trained, each and every one specialising in their

the casting method to be applied. The philosophy of

volume static casting and centrifugal castings

quality. Due to the massive investment programme

own area of activity.

“doing it right in the first time” is the secret behind

including Bi-Metallic centrifugal cast products. Thes

the company has implemented, a total of 32 tons

Most importantly, all team members are constantly

our success, which we apply at various stages of the

flexibility makes us strong, effective and reproductive.

Çeli¤e can katmak...

tirdi¤i üretim y›lda 10.000 ton, 25 ton tek parça

tutarak hizmet veren bir kurulufl.

Anadolu Döküm'de hassas çelik alafl›mlar›, güç

dökebilme olana¤›na sahip ve toplam s›v› metal

Anadolu Döküm’de bir parça dökülmeden önce

ve dayan›kl›l›k gerektiren tonlarca a¤›rl›ktaki

1968 y›l›nda kurulan Anadolu Döküm Sanayi A.fi.

kapasitesi 32 tondur.

müflteri talebi göz önünde tutularak en ileri

parçalar titizlikle haz›rlan›r ve dökülür. Yatay ve

12.000 m2‘si kapal› olmak üzere 16.400 m2‘lik

Anadolu Döküm 9’u mühendis 7’si tekniker

teknolojik uygulamalarla simülasyonu yap›l›r,

dikey savurma yöntemleri, özel bir teknik ve bilgi

tesisleriyle dünyan›n çeli¤ini dünya için döküyor,

olmak üzere 22 kiflilik yöneticileri ve tümü

çekinti bölgeleri ve s›cak noktalar saptan›r.

gerektiren Bi-Metal dökümleri titizlikle gerçek-

›s›l ifllem ve talafll› üretim gerçeklefltiriyor.

deneyimli, konular›na hakim 110 kiflilik

Döküm iflleminin ilk seferinde hatas›z, firesiz

lefltirilir. 25 tonluk parça da 1 kg’l›k parça da ayn›

Eges ve Ajax indüksiyon ocaklar›yla gerçeklefl-

kadrosuyla müflteri memnuniyetini ön planda

gerçeklefltirilmesi sa¤lan›r.

hassasiyetle hayata geçirilir.


Breath quality into steel...

receive your products on time and at a competitive

Operating the most advanced and experienced

Our Lloyd certificates:

price, in full compliance to contract terms.

laboratory in the region, fully equipped with all

• Germanischer Lloyd

Our Quality Approval certificates indicate that we

the necessary hardware and devices, we not only

• Lloyd's Register

have set up a “Quality Assurance System” to

undertake our own mechanical and non destructive

• "Type Approval" from DNV

Trust is the key in Anadolu Döküm and production

oversee our production and management

testing for ourselves but also for engineering firms

• RINA

is based on two elements: efficiency and customer

procedures. We are accredited to ISO 9000-2000,

acroos the country.

• Bureau Veritas

satisfaction. You can rest assured that you will

which was approved by Lloyd’s Register.

Çeli¤e kalite katmak...

kalite güvence belgeleri çal›flma ilkelerinin en

register onayl› ISO 9000-2000 belgesine sahip

Anadolu Döküm’ün sahip oldu¤u Lloyd belgeleri;

güzel kan›tlar›d›r.

olmufltur.

• Germanischer Lloyd

Anadolu Döküm’de güven esast›r. Anadolu Döküm

fiirketimizce sahip olunan uluslararas› boyuttaki

Bölgedeki en donan›ml› ve deneyimli laboratuvar

• Lloyd's Register

verimlilik ve müflteri memnuniyeti parametresini

kalite belgeleri: Geliflen kalite anlay›fl›, ülkemizde

olarak ülke genelinde tüm mühendislik firmalar›na

• DNV'den "Type Approval"

daima en uygun noktada kesifltirir, flartname ve

ve dünyada artan kaliteli çelik döküm parça talebini

hizmet verdi¤i gibi kendi üretimlerinin tüm

• RINA

sözleflmelere sad›k kalarak iflini tam zaman›nda

en üst düzeyde karfl›lamak üzere kuruluflumuz

mekanik ve tahribats›z kontrollerini de gerçeklefl-

• Bureau Veritas

ve en uygun fiyatlarla gerçeklefltirir. Sahip oldu¤u

"Kalite Güvence" Sistemini gelifltirmifl Lloyd's

tirmektedir.

• Det Nordske Veritas

• Det Nordske Veritas


We add our experience and knowledge to steel...

We can provide our customers with the following

In our laboratory;

As a laboratory fully equipped and experienced in

destructive and non-destructive tests by our

• Tensile • Hardness,

the region, we provide services to many

personnel authorised by German DGZfP (Level 3-

• Bending,

construction contractors, shipbuilding and

Tüv Nord / Level 2- Tüv Nord)

• Notch Impact,

engineering companies as and when they need

The Non-Destructive tests:

• Magnetic Particle,

mechanical and non-destructive testing on their

• Magnetic Particle • Liquid Penetration

• Micro/Macro Structure Inspections,

products.

• Ultrasound

• Ultrasonic Tests

Çeli¤e bilgi birikimi, teknoloji ve deneyim katmak...

Laboratuvarlar›m›z;

• 1 adet ultrasonik dedektör • 1 adet metalurjik

elemanlar›m›z taraf›ndan afla¤›daki testler

• 1 adet çelik için 10 de¤iflik programa sahip Hilger

mikroskop, numune haz›rlama aletleri ve gerekli

yap›lmaktad›r:

Analytical Optik Spektrometre • 1 adet laboratuvar

bütün deneyleri yapabilecek kum laboratuvar›

Manyetik Parçac›k • S›v› Penetrant

tav f›r›n› • 1 adet kurutma f›r›n› • 2 adet 60 ton

• 1 adet seyyar sertlik ölçme cihaz›.

Ultrasonografi

kapasiteli E¤me ve Çekme test cihaz› • 1 adet

Tahribats›z muayeneler;

Mekanik ve fiziksel testler;

Charpy V Notch Impact-Çentik test cihaz›

Alman Kuruluflu DGZfP'den sertifikal›

Çekme • Sertlik • E¤me • Çentik

• 2 adet sertlik ölçme cihaz› (HRC, BHN)

(Seviye 3 - Tüv Nord / Seviye 2 - Tüv Nord) teknik

Mikro/makro yap› incelemeleri


Supplying steel to world markets...

Çeli¤i sanayiye sunmak...

The molten metal obtained from Eges and Ajax

casting molds. The casting is then applied to

induction furnaces, is analyzed with ATAS thermal

heat treatment with our furnaces in door and

analyzing system.

putting into the oil baths providing to high level

• 6600 x 4500 x 3080 - HT Furnace

For shaping the steel with our hands, the molten

quality, in other words, turning steel into real

• 2600 x 1900 x 1890 - HT Furnace

metal is brought in bottom pouring ladles

steel.

• 3500 x 1800 x 1800 - HT Furnace

• Heat Treatment: 3 natural gas consuming Heat Treatment (HT) Furnaces:

including isolating lining boards and argon

• 1550 x 1850 x 1900 - Oil Bath

diffusers; either in sand molds or in centrifugal

• 3400 x 2900 x 3300 - Oil Bath

Tek parça 25 tona kadar döküm yapma olana¤›.

Is›l ifllem sonras› tüm laboratuvar kontrolleri

1600°C’nin üzerinde eritilen metal alafl›mlar›

yap›l›r; talafll› imalat atölyemizde

alttan döküm stoperli ve argon difüzörlü potalarla

müflterimizin talep ve beklentisi do¤rultusunda

• 6600 x 4500 x 3080 - Is›l ifllem f›r›n›

aktar›l›r, ATAS Sistemi ile termal verileri al›n›r,

son fleklini al›r.

• 2600 x 1900 x 1890 - Is›l ifllem f›r›n›

• Is›l ‹fllem: 3 adet do¤al gaz yak›tl› ›s›l ifllem f›r›n› ve su verme havuzlar›

simulasyonu yap›larak çekinti bölgeleri saptan›p

• 3500 x 1800 x 1800 - Is›l ‹fllem f›r›n›

önlemleri al›nm›fl halde haz›rlanan kal›plarda

• 1550 x 1850 x 1900 - Ya¤ banyosu

istenilen özelliklerde dökümü sa¤lan›r.

• 3400 x 2900 x 3300 - Ya¤ Banyosu


Horizontal centrifugal casting...

provides successful, special products in any kind

We are very proud of being the sole producer of

to Ø800 mm OD and 6000 mm length in horizontal

centrifugal casting with a successful background

centrifugal castings.

of material and various sizes to European companies as well as Turkish companies. Anadolu Döküm produces pipes, rollers, etc, up

in Turkey. For nearly ten years Anadolu Döküm

Vertical centrifugal casting... With the introduction of centrifugal casting to the manufacturing activities, Anadolu Döküm has proved a non-stop developer and added the new vertical centrifugal casting machine. With the fascinating properties, capacity and benefits of

this new investment, Anadolu Döküm is now ready to serve its customers to the best of its abilities. Each and every member of the staff have been trained to direct their attention and skills into the newly acquired capabilities. Anadolu Döküm believe that it will shortly prove the unique supplier in the domestic and international markets when it comes to pipes, rolls, furnace rollers, liners and both plain material or bi-metallic castings up to Ø1700 mm OD and 2000 mm height.

Dikey savurma döküm...

Savurma Dökümün Avantajlar›:

Kuruluflumuzun üstün yanlar›ndan bir di¤eri de

Anadolu Döküm’de dik savurma yöntemiyle

daha s›k› yap›, daha yüksek dayan›kl›l›k ve

yatay savurma döküm yöntemiyle özel ölçülerde

Ø1700 x 2000 boya kadar savurma boru ve liner

performans • ‹stenilen bütün kimyasal kompo-

borular, flanfllar, tüpler ve gömlekler dökmektir.

üretimini de gerçeklefltirmekteyiz.

zisyonlar ve alafl›mlarla boru, role, liner dökümü.

Yatay savurma döküm...

800 mm d›fl çap ve 6000 mm boya kadar her çeflit çelik malzemeden savurma döküm borular›n üretimi yatay savurma yöntemiyle yap›labilmektedir.

Standart d›fl› ölçülerde malzeme bulabilme kolayl›¤› • Yüksek kalitede ve sertlikte tek veya bimetal ürünler elde etme • Statik dökümlere göre


Machining shop... Machining is as important as the casting process with a view to building an acceptable image in the casting market. Anadolu Döküm is aware of the importance of the machining. Therefore, within the same premises we have an in-door machining shop which we continually improve on a day to day basis.

Talafll› imalat atölyesi...

• 2 x Conventional Horizontal Milling Machines With NC, Toolholder: BT-40 / BT-50 Workplate: 3200x4800 Rotating Workplate: 2000x2000 • 3 x Conventional Turning Machines Spindle Diameter: Ø900 / Ø660 /Ø750 • 1 x Radial Drilling Machine • 1 x Vertical Milling Machine Workplate: 2100x500

• 2 Adet Bohrwerk Tezgâh› Tutucu Standard›: BT-40 / BT-50 Tabla: 3200x4800 Döner Tabla: 2000x2000 • 3 Adet Konvansiyonel Torna Ayna Çap›: Ø900 / Ø660 / Ø750 • 1 Adet Radyal Matkap • 1 Adet Freze Tabla: 2100x500


Providing steel for production...

Çeli¤i üretime katmak...

Anadolu Döküm has been working in the steel

Müflterilerimizin emekleri ve birikimleriyle

industry for 40 years and today manufacturing

gerçeklefltirdikleri önemli parçalar›n› üretmek

steel has became a style of life. For 40 years,

bizi son derece memnun ediyor. Döktü¤ümüz

we have been proudly serving our local and

parçalar›n, ifllevlerini en iyi flekilde y›llarca

international customers with the same level

yerine getirmelerinden gurur duyuyoruz...

of interest and excitement as if it was our own first day. Please bear in mind that within the

ASTM, DIN standartlar› ve

scope of our wide production spectrum there

Lloyd kurallar›na uygun olarak

is always a solution which we can tailor make

gerçeklefltirdi¤imiz ürünlerimiz:

for our exact requirements. Our products manufactured according to ASTM, DIN standarts and LLOYD rules:

Genel makine sanayisi için: • Hadde merdane yataklar› • Redüktör gövde ve difllileri • ‹fl makineleri rulman yataklar› General machinery

• Çevre diflliler • Kesme yataklar›

• Work roll chock blocks

• F›r›n Roleleri • De¤irmen aynalar›

• Reduction gearset housings and gears

• De¤irmen ayna ve yan duvar star plakalar›

• Bearing housings • Girth gears

• Seperatörler • Çevre diflliler

• Shear line housings and chocks

• Eksantrik diflliler • Ka¤›t hamuru besleyicileri

• Furnace rolls • Mill heads

• Besleyici kovanlar› • Sinter paleti ›zgaralar›

• Cooling and abrasion plates

• Spiral boru makine parçalar›

• Seperators • Cam gears

• Oyuncak araç kal›p tablalar›

• Feeder shellys • Sinter plates

• ‹ç ve d›fl konik elemanlar

• Spiral pipes, machine parts

• Sinter paletleri • K›r›c› vals tablalar›

• Inner cones - outer cones

• Çevre difllileri • Konverter alt tutma elemanlar›

• Crusher plates • Excavator jaws

• Ekskavatör kepçe çeneleri

• Torpedo railcar pouring

• Torpedo vagonu döküm a¤z›

• Galleys; traction wheels

• Konverter alt tutma eleman kal›plar›

• Pump housings

• Galeler, Cer tekerleri • Pompa gövdeleri

• Armour steel (casting and testing)

• Z›rh çelikleri (dökümü- test edilmeleri)


Power plants & generation:

Enerji santralleri için:

• Butterfly valves & equipments

• Kelebek vana muylu kal›plar›

• Traction wheels

• Kelebek vana muylular›

• Mill heads

• Cer tekerleri • De¤irmen aynalar›

• Turbine adjustment levers

• Türbin ayar kollar›

• Cooling water pumps

• So¤utma suyu pompa fanlar›

• Turbine rings

• Türbin h›z ringleri

• Pelton turbine impellers

• Pelton türbin çarklar›

• Guide vanes

• Türbin ayar kollar›

Mining, construction &

Madencilik, inflaat ve

cement industry:

çimento sanayileri için:

• Crusher parts

• K›r›c› parçalar› • K›r›c› palet parçalar›

• Crusher plates

• K›r›c› rotorlar› • Konik k›r›c› mantolar›

• Rotary crushers

• Ö¤ütme valsleri

• Conical crushers

• Dik de¤irmen rulo sportu

• Grinding rolls

• Hidrolik itici yatak bloklar›

• Vertical mill roll supports

• Gale yataklar› • Girifl a¤›z plakalar›

• Hydraulic pushers’ housing blocks

• De¤irmen Aynalar›

• Galley housings

• De¤irmen difllileri (GGG 80)

• Intake plates

• Dik de¤irmen rulo saportlar›

• Mill heads

• Galeler ve yataklar› • Konkasör rotorlar›

• Mill gears

• Ö¤ütücü valsler • K›r›c› plakalar›

• Rotary crusher parts

• Konik k›r›c›lar


Petrochemical industry:

Petrokimya sanayisi için:

• Pump systems • Pump housings

• Pompa sistemleri

• Diffuser equipments

• Salyangoz pompa gövdeleri • Difüzör ba¤lant› elemanlar›

Marine industry: • Liners • Chain gears • Rudder bosses

Denizcilik sektörü için:

• Rudder & stern tube boses • Bollars

• Linerlar • Irgat kavaletalar›

• Hull, SPEC, HHP AC 14 type anchors

• Dümen ve Stern tube bosalar›

• Exhaust pipes • Cylinder liner • Covers

• Hull, Spek, HHP AC 14 tiplerinde çapalar • ‹skele babalar› • Dümen bosalar› • Egzost kütü¤ü • Piston gömle¤i • Kaver

Defence industry: • Artillery cradles • Artillery gunstocks • Barrel clamps • Suspension housings • Armoured personnel carrier parts

Savunma sanayisi için:

• Artillery personnel rescue parts

• Obüs beflikleri • Obüs kundaklar›

• Gas outlet pipes • Left bracket

• Namlu a¤›z bask›lar›

• Cover mount • Carrier sprocket • Wheel

• Z›rhl› personel tafl›y›c›lar›n›n çeflitli parçalar›

• Cover • Ammunition loading trays

• Tank kurtar›c› döküm malzemesi

Anadolu