P RODUCT O VERVIEW
Max-Air Technology 751 Hoff Rd O'Fallon, MO 63366 P 1.888.842.8588 F 1.866.842.3144 www.max-airtechnology.com email@example.com 5/2011 Rev 6
ALUM I NUM ACTUATORS
Introducing the NEW Max-Air Unlimited Cycle Life Warranty* *Refer to document MA020107W for details
Evolution In Engineering Rack & Pinion Actuators Features & Benefits • The MAX-AIR rack & pinion pneumatic actuator produces linear torque output in a compact design utilizing the same body and end caps for double acting and spring return units. • NAMUR VDI/VDE 3845 and ISO 5211 dimensions on all sizes. No special blocks are required to mount solenoid valves, limit switches or positioners. • The standard angle of rotation is 90º. Additional travel rotations of 120º, 135º, 150º and 180º are available. UT16 through UT66* feature a travel stop with ±10º adjustment in both open and closed directions (International Patent). • The “patent pending” bottom plate design, unique to MAX-AIR, secures a captive pinion (anti-blowout system) and permits flexibility in mounting by retaining AISI 304 nuts (standard) or AISI 304 bolts (optional) in either dual ISO patterns, or to customer dimensions. • All pinions are supplied with anti-blowout retention in both directions. • The female pinion drive is standard with a double square output drive and optional with a double-D drive, keyed drive and designs to meet your specific requirements. • Shaft bearings isolate the pinion gear from the housing and support the shaft for high cycle applications. • The pinion teeth are engaged for the full length and stroke of the piston. The pinion height allows manual override without disturbing the position indication. 2 PRODUCT OVERVIEW
• Extruded aluminum body is internally machined and lapped to exact specifications. All internal and external surfaces are anodized for corrosion resistance and wear enhancement. • External open/closed indicator is standard, available for all rotations. • Pistons incorporate double wear pads to separate the rack from the actuator wall and serve as both guide and wear bearings. • Epoxy coated special steel springs are preloaded with non-metallic materials. The stainless steel end cap fasteners are extra long to allow for spring relaxation. All parts are corrosion resistant. • Air pressure operation from 40 to 150 PSI. Water, nitrogen and compatible hydraulic fluids may also be used to power the actuator by utilizing one of the specialty coatings described on page 10. • All external fasteners are corrosion resistant stainless steel. • All units are permanently lubricated at the factory with non-silicone grease. • All units are externally stamped with a progressive traceable serial number. • 100% of all units are factory pressure and leak tested, and individually boxed for shipping. *UT71 and UT76 offer 5° stroke adjustment on the opening phase of the actuator.
Temperature range from -4ºF to 176 ºF with standard BUNA-N nitrile seals. Higher temperature with optional VITON® seals and techno-polymer piston guides and bearings (250ºF continuous and 300ºF cyclic). Lower temperature available with silicone seals (-40ºF).
OPEN/CLOSED standard in technopolymer material for 90º and 180º.
Exclusive to MAX-AIR Pinion:
Carbon steel/electroless nickel coated for all sizes (stainless steel available on request as option).
Note: Standard temperature rating for Canadian market is -40ºF to 500ºF with silicone seals.
End caps and pistons:
Die-cast aluminum pistons are epoxy powder coated (internal and external) for corrosion resistance; corrosion resistant technopolymer pistons are supplied in the UT12 units. Die-cast aluminum end caps are epoxy powder coated (internal and external) for corrosion resistance in the UT21 and larger models; corrosion resistant techno-polymer end-caps are supplied in the UT11, UT14 and UT19 models.
Extruded aluminum body (ASTM B210 6063) is internally machined to exact specifications and lapped to reduce friction and increase the life of seals and skates. All internal and external surfaces are anodized for corrosion resistance. Options: hard anodizing with PTFE coating, epoxy powder coated units or autocatalytic nickel impregnated body protection.
Technopolymer or die-cast aluminum material. This is our anti-blowout pinion system (Patent pending).
Technopolymer. Large contact area, high performance, long life resistance.
Springs are carbon steel and coated for corrosion resistance. Spring guides are corrosion resistant technopolymer.
Double travel stop: NOTE: For temperatures above 350˚F, special high-temperature lubricant must be used.
A double travel stop (International Patent) with ±10° adjustment in both open and closed directions in the UT16 through UT66. UT71 and UT76 offer 5° stroke adjustment on the opening phase of the actuator.
Bi-Directional Patented Travel Stop Illustration
NOTE: Max-Air has introduced a new flangeless MT SERIES actuator in 2010. For more information visit www.max-airtechnology.com
MAX-Air actuators feature a bi-directional travel stop (International Patent). Side located stops allow a ±10° adjustment in both closing and opening directions, providing a range of adjustment between 70° and 110° of actuator stroke.
Travel stops are designed to absorb the maximum rated torque of the actuator and the maximum impact load associated with recommended speed stroke. Adjustment of the counter clockwise and clockwise rotation is accomplished by turning the respective left (MAX) and right (0°) adjustment screws to increase or reduce output rotation. PRODUCT OVERVIEW 3
A LU M I N U M ACTUATORS
Ask About Our GRPP Actuators!
The Max-Air line of thermoplastic actuators is designed to withstand the most arduous environments. Available in three sizes, your applications requiring plastics and corrosion resistance is covered up to 500 in-lbs of torque (Double–Acting).
Features & Benefits • Double Acting or Spring Return with spring cartridges made with non-metallic materials (springs are epoxy coated). • Carbon steel electroless nickel pinion with anti-blowout protection in both directions. • The pinion’s lower drive connection is a double square according to ISO 5211/DIN 3337 standards, for ease of valve assembly. • Upper drilling for accessories and upper pinion machining according to NAMUR VDI/VDE 3845 standards. • Solenoid valve connection according to NAMUR VDI/ VDE 3845 made with an insert in alloy UNI 5076 (ASTM B 179) coated with high corrosion resistance material. Air connections are 1/4” NPT. • Supply: air (lubricated if possible), hydraulic oil or water, min 40 PSI - max 120 PSI. • Standard working temperature: -4ºF +176ºF • Progressive serial number stamped for traceability. • 100% seal and running test carried out on electronic equipment. 4 PRODUCT OVERVIEW
DIRECT MOUNT COMPACT DESIGN
MECHANICAL MICRO SWITCH Quick set cams.
The operating position of the switches can be easily changed by adjusting the high resolution spline cams both manually and independently, without the need for additional tools. This operation is electrically safe due to the insulation of the wiring strips and the micro switches. The cams are spring backed and will not be affected by normal vibration.
The MAX-AIR Limit Switch Box has a compact construction, minimizing valve package envelope size.
Despite its compact design, MAX-AIR Limit Switch Boxes are easy to wire up with plenty of room to bring wires into the enclosure. As standard, they have two conduit entries 1/2” NPT. MAX-AIR Limit Switch Boxes are equipped with 2 different removable strips as standard, the first one with 8 terminal points and the second one with 2 points; therefore, dual coil solenoid valves can be connected. The terminal strips are angled to allow for ease in attaching external wires.
Inclusive mounting bracket.
A technopolymer mounting bracket is supplied as standard with each MAX-AIR Limit Switch Box and it fits the NAMUR top mounting hole spacing 80 mm by 30 mm. The bracket allows the use of standard NAMUR stem heights of 30 mm and also 20 mm (coupling included with each unit).
High visibility indicator.
Our tri-dimensional indicator offers clear location of the current valve position for 90°-120°-135°150°-180° angles.
Options MAX-AIR Limit Switch Box is offered with 2 mechanical micro switches or several different types of proximity sensors. Switches are available pre-wired to watertight or other types of specialty connectors. PRODUCT OVERVIEW 5
L I M I T SW I TC H B OX
L I M I T SW I TC H B OX
The MAX-AIR series of Limit Switch Boxes represent a completely new dimension in limit switches for actuators. Manufactured completely in technopolymer with stainless steel fasteners and NEMA 4, 4x (IP65) rating, these products are corrosion resistant and suitable for the most arduous environments.
L IM IT SW ITCH E S
ALUMINUM LIMIT SWITCHES
Ask About Our New Universal Mounting Bracket in 303 SS.
Features “Quick Set” Cams
The operating position of the switches can be easily changed by adjusting the high resolution spline cams manually and independently without the need for additional tools. The cams are spring backed and will not be affected by normal vibration.
ALUM I NUM
The Max-Air MS41-2AL is a very compact limit switch box, thereby allowing maintenance of a smaller valve envelope size.
MS41-2AL is equipped as standard with two (2) conduit entries, 1/2” NPT and one (1) terminal strip with 8 points, angled to allow for easy wiring.
High Visibility Indicator
The MS41-2AL comes standard with a high visibility beacon, offering clear location of the current valve position.
Captive Cover Bolts
The switchbox also comes standard with stainless steel captive cover bolts.
NAMUR 80x30 H30 stainless steel bracket supplied as standard with stainless steel fastening hardware for ease in mounting the switchbox onto the actuator. MS41-2AL can be mounted on NAMUR H20 actuators through a technopolymer coupling.
Available ATEX II 3 D and ATEX II 2 G D (EExia) approved. Ask about our CSA listed switches.
Electrical Rating Mechanical Switches
3A @ 250 V AC
See Ordering Information
Max 48 VDC @ 0.25A-5W Max
MS41-2AL 2 Mechanical Switches 6 PRODUCT OVERVIEW
Also available in Stainless Steel.
-4°F to 176°F
Black Epoxy Powder Coating
IS41-2AL 2 Inductive Proximity Sensors
PS41-2AL 2 Magnetic Proximity Sensors
Each solenoid valve is available in single coil (SV61), dual coil (SV62) or 3 position configuration (SV3P–Open, Closed or Centers in Pressure) and can be used on either lubricated or non-lubricated air.
NEMA 4/4x, IP65, any voltage
Intrinsically safe, 24 VDC (not pictured)
NEMA 7/9 Explosion Proof, any voltage
Ask About Our Solenoids Listed to
NOTE: All solenoids also available with HIGH TEMPERATURE (-HT) VITON® Seals.
Dual Coil Series
All configurations shown are available with dual coils.
3 Position Versions Open Centers Closed Centers Centers in Pressure
3-Way & 4-Way Adapter Plates
Speed Control Mufflers
Features & Benefits • Design according to NAMUR VDI/VDE 3845. • Universal usage: can be mounted on all types of pneumatic actuators (rotary or linear) with a NAMUR connection. • Port size: inlet and exhaust 1/4” NPT. • Versions: single coil, dual coil and 3 position (open centers, closed centers or center in pressure). • Manual override as standard (lockable).
• Nylon coil, insulation class F, as standard; technopolymer coil, insulation class H as optional. • Protection class NEMA 4, 4x (IP65) standard. Optional: “Intrinsically Safe EExi” “Explosion Proof EExm” “Explosion Proof EExd (NEMA7)” • All units are stamped with a progressive traceable serial number. PRODUCT OVERVIEW 7
S OLE N O I D VALVES-NAMUR TYPE
SOLENOID VALVES NAMUR TYPE
: The Max-Air NAMUR series solenoid valve is a revolution in design featuring an electroless nickel plated spool, easy-to-use manual override, (lockable) and the fact that each solenoid valve is field convertible for use on either double acting (4 way) or spring return (3 way) actuators, you will be way ahead of your competition.
POS ITION ERS
ROTARY VALVE P OS I T I O N E RS
Max-Air offers both single & double-acting valve positioners, with input signals of 4-20 mA and 3-15 PSI configurations, for proportional control of rotary actuators. The positioners operate on the force-balance principal by comparing the standard signal transmitted from a pneumatic or an electro–pneumatic device and the angular rotation of the operating stem, and conveys a positioning amplified pressure to the valve actuator. Offered in NEMA 4/4X, explosion proof and intrinsically safe environments. Please call our sales team at (636) 272–4934 for more information.
Ask about the certifications available. Call our sales team at (636) 272–4934 for more details.
Ask About Our Full Line of Linear Postioners!
POSITION TRANSMITTER & LIMIT SWITCHES Max-Air offers a stand-alone direct mount position transmitter (PTM01) and a stand-alone position transmitter with internal limit switches (PTM02). The position transmitter and limit switches can also be ordered as an option within the desired rotary positioner. Please call our sales team at (636) 272-4934 for more information. Independent Position Transmitter 8 PRODUCT OVERVIEW
AVA I L A B L E P OS I T I O N ER M ODE LS PNY01–3-15 PNY02–3-15 PNY03–3-15 PNY04–3-15
PSI, PSI, PSI, PSI,
Universal Universal Universal Universal
R OTA RY P O S IT I O N E R S
Pneumatic Positioners with Gauges
MTG MTG, LS MTG, PTM MTG, LS + PTM
Electro-Pneumatic Positioners with Guage PEY01–4-20 mA, Universal MTG PEY02–4-20 mA, Universal MTG, LS PEY03–4-20 mA, Universal MTG, PTM PEY04–4-20 mA, Universal MTG, LS + PTM
Explosion Proof Electro-Pneumatic Positioners PEX01–4-20 PEX02–4-20 PEX03–4-20 PEX04–4-20
mA, mA, mA, mA,
Universal Universal Universal Universal
MTG MTG, LS MTG, PTM MTG, LS + PTM
Stainless Steel Electro-Pneumatic Positioners
Use of filter regulator is the key to long life performance!
PES01–4-20 mA, DA, Universal MTG PES02–4-20 mA, SR, Universal MTG PES03–4-20 mA, DA, Universal MTG, LS PES04–4-20 mA, SR, Universal MTG, LS PES05–4-20 mA, DA, Universal MTG, PTM PES06–4-20 mA, SR, Universal MTG, PTM PES07–4-20 mA, DA, Universal MTG, LS + PTM PES07–4-20 mA, SR, Universal MTG, LS + PTM
Max-Air Positioner Product Legend
LS = Limit Switch PTM = Position Transmitter DA = Double Acting SR = Spring Return
Options Independent Position Transmitters
High Vibration Electro-Pneumatic Positioners
High & Low Temperature Adder– All Positioners
Positioner Assembly & Piping Options
PTM01–Position Transmitter, MTG PTM02–Position Transmitter + LS, MTG
TEA01–High & Low Temperature Adder
PEVX01–Remote Smart High Vibration, DA, PTM PEVX02–Remote Smart High Vibration, SR, PTM
TUBING-SS–SS Tubing + SS Fittings TUBING-NYLON–Nylon Tubing + Air Fittings TUBING-TEFLON–High & Low Temp + Air Fittings
PE-SMART-DA–SMART 4-20 mA, DA PE-SMART-SR–SMART 4-20 mA, SR
Smart Positioners–Stainless Steel
PES-SMART-DA–SS SMART 4-20 mA, DA PES-SMART-SR–SS SMART 4-20 mA, SR
Smart Positioners–Explosion Proof
PEX-SMART-DA–EXPL PRF SMART 4-20 mA, DA PEX-SMART-SR–EXPL PRF SMART 4-20 mA, SR
Smart Positioners–Optional Features PTA01–Smart Position Transmitter Adder HCA01–Smart Hart Protocol Adder LSA01–Smart Limit Switch Adder
PRODUCT OVERVIEW 9
SPEC I AL COATI N G S
Max-Air offers a wide variety of actuator coatings which extend the limits of service for aluminum actuators. These coatings provide economical alternatives to stainless steel in a wide variety of applications, extending the boundaries of the traditional service limits for aluminum actuators. From salt spray to immersion to caustic washdown environments, our specialty coatings can solve your actuation problems without the extreme cost of stainless steel.
I n c r e a s e d C orrosion Resistance
Aluminum: Hard Anodized
Aluminum: Anodized w/ Polyamide Epoxy coating
Aluminum: Electroless Nickel Infused
Aluminum: PTFE/PFA Coating
Stainless Steel: 300 series
Silver-gray with a low gloss appearance
Black with a medium gloss finish
Medium gloss silver finish
Glossy black/ optional white finish
Silver; low to medium gloss unless polished
Good general corrosion properties in most “natural” environments with pH from 4.5 to 8.5. Good resistance to salt air environments. The coating is extremely hard and resistant to abrasion.
This epoxy coating is a relatively thick coating which creates a barrier against many of the chemicals which anodizing alone cannot adequately resist. It will resist more acidic or basic environments than anodizing alone.
Uniformly thick coating with essentially no porosity and a reasonably high hardness. The coating is pure, tough, hard, and resistant to many types of corrosion media.
This coating provides complete surface coverage and exhibits excellent corrosion resistance properties in a wide variety of applications. In addition, it is FDA approved for food contact.
304 and 316 Stainless steel are the most commonly used alloys. Both have good corrosion resistance but 316 is generally considered superior, however more expensive.
Relative Cost to Purchase
Lowest cost option
Highest cost option by a significant margin
The coating will provide enhanced corrosion protection in very acidic environments but will not withstand attack from strong alkaline media. Also suitable for low to medium concentrations of caustic washdown solutions.
These coatings are resistant to any environment into which an actuator would be installed. Provided the integrity of the surface is intact, the coating can resist a broad array of chemical environments at temperatures ranging from subzero to over 300 degrees F.
Although Stainless Steel does offer enhanced corrosion resistance, it also is dramatically higher in both cost and weight. The weight differential will often necessitate the use of special support bracketry.
10 PRODUCT OVERVIEW
Good general corrosion resistance, particularly in salt or alkaline Highly acidic environments. or basic Limited resistance environments will to acids. Surface break down the chalking will occur coating. when exposed to UV radiation. Also suitable for low concentrations of caustic washdown solutions.
180° Actuators 180°/150°/135°/120° Double Acting Actuators
Max-Air Technology offers a complete range of extendedbody double acting actuators, from 120° up to 180°. These options allow you to choose the actuator that best fits your application instead of the actuator dictating your automation requirements. (Note: 120° actuators are also available in spring return configuration.)
Dribble Control: 3/4 Position Actuators
180° Center Return Spring Actuators
(-90°, +90°, Return to Center) For applications where returning to center is imperative, Max-Air has this optimal solution. Specially designed and machined, this unit saves hours of engineering redesign when applications require failing to center.
GO-ISO Worm Gear: Max-Air Technology offers a full line of ISO 5211 designed worm gear operators for control on manual valve applications. The line offers ISO 5211 mounting pad and DSQ output connection for ease of mounting onto any existing valve.
Completely integrated solution integrating a Combination Limit Switch and Solenoid box for any DA or SR 3/4 position Control application.
Accumulator Tank Options
Spring Return 180° Actuators
After careful study, Max-Air Technology is pleased to introduce our spring return 180° actuator. This solid solution will give you a lifetime of consistent performance without hassling with oversized actuators. The Max-Air 180° Actuator maintains the same high output torques as our standard actuator.
PV01 Series Declutchable Gear Box Max-Air Technology offers a full line of competitive declutchable gear overrides for emergency system control. The PV01 series is lightweight, has an ISO 5211 mounting pad for ease of mounting, and ISO 5211 DSQ connection. Suitable for both double acting and spring return applications.
(self-contained unit) A unique approach to providing operational self-containment, Max-Air offers this spring-return unit ready to operate without preparing any complicated controls or wiring. Please call or visit our website for more information; www.max-airtechnology.com.
PRODUCT OVERVIEW 11
Max-Air Technology is committed to providing the widest range of application solutions with the greatest degree of mounting flexibility possible. With solutions like these listed below, Max-Air is committed to solving your most challenging applications.
The Best Way to Automate Your Process Did you know that we provide the following services? •
2D and 3D CAD Assembly Drawings
Trained Technical Support Services
On–site Commissioning Services
Engineering System Design Services
Your nearest Max-Air dealer can be found at:
Max-Air Technology Customer Service 1.888.842.9998