Page 1

INTERLOCK SWITCHES

MACHINE SAFETY

INTERLOCKING SWITCHES PICO-GUARD™

PICO-GUARD™

Magnet Style

page 554

Magnet Style

Compact Plastic

page 555

Compact Metal

Hinge Style

Locking Style

page 558

• Fiber optic switches for non-contact applications • Straight, right-angle, dual-lens, extremeduty and heavy-duty models • Low-cost alternative to other machine guarding methods • Rugged construction for tough environments • Easy to install

• Magnet switches for non-contact applications • Compact, 3-piece non-contact system • Sealed to resist water and dirt • Designed to resist intentional defeat

• Load-bearing, lever and rotating hinge styles • Adjustable range of operation • One-piece switches

Compact Plastic

Compact Metal

Locking Style

page 564

• Designed to minimize tampering • Five actuator types • Actuator engagement from different locations

552

Hinge Style

More information online at bannerengineering.com

page 570

• Rigid and flexible in-line actuators • Rotating actuator heads

page 573

• Two options for locking mechanisms • Two models for different voltages • Rigid and flexible in-line actuators • Rotating actuator heads


Catalog Page

Model

Type

Package Style

Housing Material

SFI-S1../R1..

Plastic

SFI-D1../A1..

Plastic

Actuator Contacts

Solenoid Contacts

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

PICO-GUARD™

Vision Wireless Indicators

SFI-M12..

554

Fiber Optic

2-Piece

Metal

Safety Light Screens Safety Laser Scanners

SFI-D1E../A1E..

Metal

Fiber Optic Safety Systems Safety Controllers & Modules

SFI-D1H../A1H..

Metal

Magnet

SI-MAG1..

SI-MAG2..

Safety Interlock Switches

Plastic

555

Magnetic

2-Piece

SI-MAG3..

SI-HG63..

Safety Two-Hand Control Modules

Plastic

Emergency Stop Devices

1 NO & 1 NC

ACCESSORIES

page 583

Plastic

559

Metal

2 NC & 1 NO

Metal

SPDT (Form C)

INTERLOCK SWITCHES FIBER OPTIC MAGNET

560

Compact Metal

Compact Plastic

Hinge

SI-HG80..

Electromechanical Non-Locking

1-Piece

HINGE COMPACT PLASTIC COMPACT METAL

SI-LS31H..

561

Plastic

1 NC & 1 NO, 2 NC

SI-LS31R..

562

Plastic

1 NC & 1 NO, 2 NC

SI-LS83.. SI-LS100..

565

Plastic

2 NC & 1 NO, 1 NC & 1 NO, 2 NC

Plastic

1 NC, 1 NC & 1 NO, 2 NC, 2 NC & 1 NO

Metal

1 NO & 1 NC, 2 NC, 2 NC & 1 NO

Plastic

1 NC & 1 NO, 2 NC, 2 NC & 1 NO, 3 NC

1 NC & 1 NO, 1 NC

Metal

1 NC & 1 NO, 2 NC

1 NC & 1 NO

Electromechanical Non-Locking SI-QS75.. SI-QS90..

566

SI-LM40..

570

Electromechanical Locking SI-QM100..

2-Piece

573

Locking

SI-LS42..

Electromechanical Non-Locking

2-Piece

576

2-Piece

LOCKING STYLE

NC = Normally Closed, NO = Normally Open

More information online at bannerengineering.com

553


INTERLOCK SWITCHES

INTERLOCK SWITCHES MACHINE SAFETY

PICO-GUARD™ Fiber Optic

•  Interlock switches interface with PICO-GUARD™ SFCDT-..fiber optic controllers. •  Compact, non-contact and easy to install, the switches interlock doors, guards, gates and covers. •  Fiber optic interlock switches eliminate the need to run electrical wires to a hazardous area. •  Fibers connect and disconnect quickly. •  Switches meet Category 4 requirements with one switch pair per guard per ISO 13849-1 (EN 954-1) when used with a PICO-GUARD controller. •  Impact-resistant polycarbonate plastic, extreme-duty chemically resistant stainless steel or heavy-duty impact-resistant zinc die-cast models are available. •  Switches have an environmental rating of IP67 and are ATEX, FM & CSA approved for use in explosive environments when used with a PICO-GUARD controller. •  Attenuator is available for reducing excess gain in short-run applications.

ACCESSORIES

page 502

•  Splices are available for easily connecting two fiber sections. •  See page 490 for PICO-GUARD controllers.

Models for a variety of applications & environments. Straight

Page 498

• In-line lens housing • Right or left side mounting flange

Straight Barrel

Page 498

• Impact- and chemically resistant stainless steel • 12 mm threaded barrel mounting

Right Angle

Page 498

• Right-angle lens housing • Right or left side mounting flange

Dual Lens & Actuator— Extreme- & Heavy-duty

Dual Lens & Actuator Page 498 • P  assive U-shaped actuator for lift-off doors and removable guards • Center mounting configuration

554

More information online at bannerengineering.com

Page 498

• A  ctuator with U-shaped configuration allows fiber to “enter” and “exit” from one side of the guard only • Extreme-duty chemically resistant stainless steel or heavy-duty impact resistant zinc die-cast models. • Center mounting configuration


Magnet Style

Non-Contact Safety Interlock Switches • Sealed components resist water, dirt and are accommodating to misalignment. • Shifts in distance and alignment don’t compromise sensing. • Coded magnets minimize the risk of intentional defeat. • Compact size makes it possible to conceal the switch. • Magnets with different polarizations add security. • Three housing styles are available for flat or 30 mm barrel mounting. • For safety applications, switch must be used with Gate Monitoring Module GM-FA-10J, SC22-3 Safety Controller or comparable control systems.

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors Vision Wireless Indicators Safety Light Screens Safety Laser Scanners Fiber Optic Safety Systems Safety Controllers & Modules Safety Two-Hand Control Modules Safety Interlock Switches Emergency Stop Devices ACCESSORIES

page 557

online AUTOCAD, STEP, IGES & PDF

INTERLOCK SWITCHES FIBER OPTIC MAGNET HINGE

15.0 mm

COMPACT PLASTIC COMPACT METAL LOCKING STYLE

ø 35.0 mm

88.0 mm

SI-MAG3SM and SI-MAG3MM Models

43.0 mm

25.0 mm

ø 30.0 mm

35.0 mm

13.0 mm

13.0 mm

SI-MAG1SM.. and SI-MAG1MM.. Models

26.0 mm

SI-MAG2SM and SI-MAG2MM Models

SI-MAG Magnet Style Safety Switches Description

Contacts

Sensor Cable

Sensor

Coded Magnet

1 NO & 1 NC

3m

Switching Distance Min. ON Max. OFF —

0-3 mm

3-14 mm

0-8 mm

8-16 mm

Models SI-MAG1SM SI-MAG1SMCO† SI-MAG1MM SI-MAG1MM90* SI-MAG1MMHF

More on next page

NC = Normally Closed Output, NO = Normally Open Output Connection options: For 9 m cable, add suffix W/30 to the 2 m model number (example, SI-MAG1SM W/30).

* Difference is in Direction of Approach. See page 450 for more information. † Cable opposite NOTE: The sensor and its magnet must be mounted at a minimum distance of 15 mm from any magnetized or ferrous material (example, steel) for proper operation. SFA-IMB1 or SFA-IMB2 can be used as spacers (see page 615). Depending on the installation, multiple brackets may be required.

More information online at bannerengineering.com

555


INTERLOCK SWITCHES

SI-MAG Magnet Style Safety Switches

MACHINE SAFETY

Description

(cont’d)

Contacts

Sensor

Sensor Cable

1 NO & 1 NC

Coded Magnet

Sensor

1 NO & 1 NC

Coded Magnet

Switching Distance Min. ON Max. OFF

Models

SI-MAG2SM

0-4 mm

4-8 mm

SI-MAG2MM

SI-MAG3SM

0-3 mm

3-7 mm

SI-MAG3MM

3m

3m

NC = Normally Closed Output, NO = Normally Open Output Connection options: For 9 m cable, add suffix W/30 to the 2 m model number (example, SI-MAG2SM W/30). ACCESSORIES

page 557

NOTE: The sensor and its magnet must be mounted at a minimum distance of 15 mm from any magnetized or ferrous material (example, steel) for proper operation. SFA-IMB1 or SFA-IMB2 can be used as spacers (see page 615). Depending on the installation, multiple brackets may be required.

SI-MAG Safety Switches Specifications Switching Elements

Three pole-stable reed switches

Repeat Switching Accuracy

± 0.1 mm

Construction

Epoxy-encapsulated circuit in polyamide housing

Environmental Rating

NEMA 4X; IP67

Switching Capacity

30V dc max. @ 0.25 W

Operating Temperature

-5° to +70° C

Connections

Integral PVC-jacketed 3 m 4-wire cable. Cable O.D. is 5 mm. Wires are 24 AWG. (0.25 mm2)

Wiring Diagrams

1-Channel Coded Magnet Switches: WD033 (p. 764) 1-Channel (Multiple Guards): WD035 (p. 765)

NOTE: See page 450 for direction of approach information.

556

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Monitoring Control Module (required for a complete system) Description

Models

Product Information

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors Vision

• T  he gate module monitors up to 20 Banner coded magnets for contact failure or wiring fault. • Two-channel operation monitors redundant switches on a single guard; one-channel operation monitors single switches on two guards. • Two redundant output switching channels connect to control-reliable power interrupt circuits and are rated for up to 250V ac at up to 6 A. • The reset input can be used for external device monitoring (EDM). • The gate monitoring module uses 24V ac/dc at less than 150 mA.

Wireless Indicators

GM-FA-10J

Page 513

Safety Light Screens Safety Laser Scanners Fiber Optic Safety Systems Safety Controllers & Modules Safety Two-Hand Control Modules

SC22-3-S... • One controller provides configurable monitoring of multiple safety devices. • 22 input terminals can monitor both contact-based and PNP solid-state input devices. • 3 pairs of independent solid-state safety outputs can be used with selectable one- or two-channel external device monitoring. • Ten configurable non-safety status outputs track inputs, outputs, lockout, I/O status and other functions. • All SC22-3 modules use 24V dc. • 10/100 Base TX Ethernet communication option using EtherNet/IP and Modbus TCP protocols (SC22-3E models).

Safety Interlock Switches Emergency Stop Devices

SC22-3-C...

SC22-3E-S...

Page 508

SC22-3E-C... INTERLOCK SWITCHES FIBER OPTIC MAGNET HINGE COMPACT PLASTIC COMPACT METAL LOCKING STYLE

More information online at bannerengineering.com

557


INTERLOCK SWITCHES

MACHINE SAFETY

HINGE STYLE SWITCHES • Three types are available—load-bearing hinge, hinged lever and rotating hinge. • One-piece switch eliminates need for alignment, engagement and risk of breakage of a separate actuator. • Design meets positive opening requirements for safety interlocks (IEC 60947-5-1) .

SI-HG63 Load Bearing

Page 559

• H  inge operates to a full 270° range of motion with safety switching point adjustable over full operating range. • Setpoint is ± 1.5° adjustable after being set. • In-line and right-angle hinge models are available. • Hinge supports an axial and radial load of 1200 N.

SI-HG80 Load Bearing

• H  inge operates to a full 180° range of motion. • In-line and right-angle hinge models are available. • Hinge supports an axial load of 750 N and more than 1,000 N in radial direction. • Housing is constructed of corrosion-resistant zinc die-cast.

• Safety switching point is repositional. • Housing is constructed of corrosionresistant stainless steel.

558

Page 560

More information online at bannerengineering.com

SI-LS31H Hinge Lever Style Page 561

SI-LS31R Rotary Hinge-Style Page 562

• B  uilt-in hinge lever actuator attaches to doors or flaps which open 90° in one direction. • Actuator head rotates in 90° increments. • Housing is constructed of glass reinforced thermoplastic with plated steel actuator. • All models are insulated devices (IEC 60947-5-1) .

• R  otating actuator connects directly to door hinge. • Actuator head rotates in 90° increments. • Housing is constructed of glass reinforced thermoplastic with plated steel actuator. • All models are insulated devices (IEC 60947-5-1) .


SI-HG63 Hinge Style Switches

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

* Dimensions for SI-HG63FQDL are mirror image.

Vision Wireless

45 mm 19.5 mm

127.5 mm

online AUTOCAD, STEP, IGES & PDF

147 mm

82 mm

Safety Laser Scanners

Safety Controllers & Modules Safety Two-Hand Control Modules

SI-HG63FQDR*

Safety Interlock Switches Emergency Stop Devices

SI-HG63 Hinge Style Switches, 63 mm Actuator Type

Safety Light Screens

Fiber Optic Safety Systems

39.5 mm

SI-HG63FQDRR

Indicators

Contact(s)

Connection

Models

Contact Config. & Switch Diagram

SI-HG63FQDR

In-line Integral load bearing

INTERLOCK SWITCHES FIBER OPTIC MAGNET HINGE COMPACT PLASTIC COMPACT METAL

2 NC & 1 NO

In-line Integral load bearing

6-pin Micro QD

SI-HG63FQDL

LOCKING STYLE

SD001 (Page 578)

SI-HG63FQDRR

Right-angle Integral load bearing

SI-HG63A

Blank hinge Hinge 270°

NC = Normally closed contact, NO = Normally open contact

Connection options: A model with a QD requires a mating cordset (see page 559).

Cordsets Micro QD to Flying Leads See page 673 Threaded 6-Pin Straight Right-Angle Length 2 m MQEAC-606 MQEAC-606RA 5 m MQEAC-615 MQEAC-615RA 9.1 m MQEAC-630 MQEAC-630RA Additional cordset information available. See page 655.

More information online at bannerengineering.com

559


INTERLOCK SWITCHES

MACHINE SAFETY

SI-HG80 Hinge Style Switches

64.0 mm

80.0 mm 19.0 mm 97.0 mm 42.6 mm

72.0 mm

online

SI-HG80DQDR

SI-HG80DQD

AUTOCAD, STEP, IGES & PDF

SI-HG80 Hinge Style Switches, 80 mm Actuator Type

Contact(s)

Connection

SPDT (Form C)

4-pin Micro QD

SI-HG80DQDR

Right-angle Integral load bearing

— Blank hinge SPDT = Single-Pole, Double-Throw Contacts

Connection options: A model with a QD requires a mating cordset (see page 560).

Cordsets Micro QD to Flying Leads See page 672 Threaded 4-Pin Straight Right-Angle Length 2 m MQEAC-406 MQEAC-406RA 5 m MQEAC-415 MQEAC-415RA 9.1 m MQEAC-430 MQEAC-430RA Additional cordset information available. See page 655.

560

Contact Config. & Switch Diagram

SI-HG80DQD

In-line Integral load bearing

Hinge 180°

Models

More information online at bannerengineering.com

SI-HG80A

SD002 (Page 578)


SI-LS31H Hinge Lever Style Switches

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

93.5 mm

Vision Wireless Indicators Safety Light Screens Safety Laser Scanners Fiber Optic Safety Systems Safety Controllers & Modules

95 mm 22 mm

Safety Two-Hand Control Modules Safety Interlock Switches

online 30.5 mm

Emergency Stop Devices

AUTOCAD, STEP, IGES & PDF

31.0 mm

SI-LS31H Hinge Lever Style Switches, 31 mm Actuator Type

Contact(s) 1 NC & 1 NO

SI-LS31HGD

SD003 (Page 578)

INTERLOCK SWITCHES FIBER OPTIC MAGNET HINGE COMPACT PLASTIC COMPACT METAL LOCKING STYLE

Vertical Hinged Lever ± 90°

SI-LS31HGE

SD004 (Page 578)

1 NC & 1 NO

SI-LS31HGRD

SD005 (Page 578)

2 NC

SI-LS31HGRE

SD006 (Page 578)

1 NC & 1 NO

SI-LS31HGLD

SD007 (Page 579)

2 NC

SI-LS31HGLE

SD008 (Page 579)

2 NC

Right-Hand Hinged Lever 180°

Left-Hand Hinged Lever 180° Hinge 90°

Models*

Contact Config. & Switch Diagram

One-Directional 180°

One-Directional 180°

NC = Normally Closed Contact, NO = Normally Open Contact

* Contact factory for integral quick-disconnect (QD) and pigtail QD options.

More information online at bannerengineering.com

561


INTERLOCK SWITCHES

MACHINE SAFETY

SI-LS31R Rotary Hinge Style Switches

84.0 mm 22 mm

online AUTOCAD, STEP, IGES & PDF

30.5 mm

31.0 mm

SI-LS31R Rotary Hinge Style Switches, 31 mm Actuator Type

Contact(s)

Contact Config. & Switch Diagram

1 NC & 1 NO

SI-LS31RTD

SD009 (Page 579)

2 NC

SI-LS31RTE

SD010 (Page 579)

Rotary Shaft 360° Rotary

Models*

NC = Normally Closed Contact, NO = Normally Open Contact

* Contact factory for integral quick-disconnect (QD) and pigtail QD options.

SI-HG63 Hinge Style Switches Specifications Contact Rating

3 A @ 230V ac max., 1.0 A @ 24V dc max.

European Rating

Utilization categories: AC15 and DC13 (IEC 90497-5-1) Ui = 250V ac, Ith = 5A

Minimum Switching Speed

5 operations per minute

Switching Angle

NC contact: ±3º

Mechanical Life

1 million operations

Short Circuit Protection

4 amp Slow Blow, 8 amp Fast Blow. Recommended external fusing or overload protection.

Force Exerted by Guard per Switch

Axial and radial: 1200 N (264 lbf) max.

Wire Connections

6-pin Micro-style quick-disconnect (QD) fitting. Cordsets are ordered separately. See page 559.

Operating Range

0° to 270°

Construction

Hinge: X22CrNi 17 Switch: PBT

Environmental Rating

NEMA 4; IP67

Operating Conditions

Temperature: –25° to +70° C

Weight

0.65 kg (1.43 lb)

Application Note

To avoid excessive radial stress in applications containing large doors, the hinge switch should be mounted either in pairs of two, or in conjunction with a blank hinge (see page 559).

NO contact: ±9º

Certifications

Contact configuration and Switching Diagram

562

SD001 (p. 578)

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2.5 kV max. transient tolerance

NEMA A300 P300

Tolerance for all angles: 1.5º


Contact Rating

3 A @ 250V ac max., 0.5 A @ 60V dc max.

European Rating

Utilization categories: AC15 and DC13 (IEC 90497-5-1) Ui = 250V ac, Ith= 3A

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

Minimum Switching Speed

20 operations per minute

Vision

Mechanical Life

1 million operations

Wireless

Short Circuit Protection

6 amp Slow Blow, 10 amp Fast Blow. Recommended external fusing or overload protection.

Indicators

Force Exerted by Guard per Switch

Axial: 750 N max. Radial: 1000 N max.

Operating Range

0° to 180°

Wire Connections

4-pin Micro-style quick-disconnect (QD) fitting. Cordsets are ordered separately. See page 560.

Construction

Zinc Die-cast (GD-Zn)

Environmental Rating

NEMA 4; IP67

Operating Conditions

Temperature: -25° to +70° C

Safety Interlock Switches

Weight

0.40 kg

Emergency Stop Devices

Application Notes

To avoid excessive radial stress in applications containing large doors, the hinge switch should be mounted either in pairs of two, or in conjunction with a blank hinge (see page 560).

SI-HG80 Hinge Style Switches Specifications 2.5 kV max. transient tolerance

NEMA A300 P300

Safety Light Screens Safety Laser Scanners Fiber Optic Safety Systems Safety Controllers & Modules Safety Two-Hand Control Modules

Certifications

Contact Configuration and Switching Diagrams

SD002 (p. 578) INTERLOCK SWITCHES FIBER OPTIC MAGNET HINGE

SI-LS31 Hinge Style Switches Specifications Contact Rating

10A @ 24V ac, 10A @ 110V ac, 6A @ 230V ac, 6A @ 24V dc

European Rating

Utilization categories: AC15 and DC13 Ui= 500V ac Ith= 10A

COMPACT PLASTIC COMPACT METAL

2.5 kV max. transient tolerance Ue V 24 110 230

40-60 Hz Ie/AC-15 A 10 10 6

Contact Material

Silver-nickel alloy

Maximum Switching Speed

50 operations per minute

Mechanical Life

1 million operations

Required Actuation Force

SI-LS31R models: 10 N cm

Short Circuit Protection

6 amp Slow Blow, 10 amp Fast Blow. Recommended external fusing or overload protection.

Wire Connections

Screw terminals with pressure plates accept the following wire sizes – Stranded and solid: 20 AWG (0.5 mm2) to 16 AWG (1.5 mm2) for one wire Stranded: 20 AWG (0.5 mm2) to 18 AWG (1.0 mm2) for two wires

Cable Entry

M20 x 1.5 threaded entrance

Construction

Glass fiber-reinforced thermoplastic UL94-VO rating; plated steel actuator

Environmental Rating

IP65

Operating Conditions

Temperature: -30° to +80° C

Weight

0.09 Kg

Certifications

Contact Configuration and Switching Diagrams

NEMA A300 P300

LOCKING STYLE

Ie/DC-13 A 6 1 .4

SI-LS31H models: 15 N cm

Adapter supplied to convert from M20 x 1.5 to ½" - 14 NPT threaded entrance

LISTED Auxiliary Device

SI-LS31R models: SD009 and SD010 (p. 579) SI-LS31H models: SD003, SD004, SD005, SD006, SD007 and SD008 (pp. 578-579)

More information online at bannerengineering.com

563


INTERLOCK SWITCHES

Compact Plastic MACHINE SAFETY

Flat Pack and Limit Switch Styles • Mechanically coded actuators use two independent operating elements to minimize intentional tampering or defeat. • Rotating head requires no tools. • Four standard actuators are available, as well as an optional high-extraction-force adapter. • Housing is constructed of glass reinforced thermoplastic with plated steel actuator. • IP65 switch housing rating increases to IP67 with addition of a screw to the wiring chamber door. • Design meets positive opening requirements for safety interlocks (IEC 60947-5-1) .

ACCESSORIES

page 583

SI-LS83 and SI-LS100

SI-QS75 and SI-QS90

Page 564

• • • •

L ow profile for confined areas Limit switch design (EN 50047) In-line or right-angle actuator Actuator engagement from four side or four top positions • Insulated device on all models (IEC 60947-5-1)

Page 566

• F  lat-pack design for limited space requirements • Actuator engagement from front, back, or either of two top positions • Insulated device on all models (IEC 60947-5-1)

SI-LS100 and SI-LS83 Plastic Style Switches

100.0 mm

83.0 mm 22 mm

online 22 mm

30.5 mm

30.0 mm

27.0 mm

30.0 mm

SI-LS100 Models SI-LS83 Models (both models shown with right-angle rigid in-line actuator)

564

More information online at bannerengineering.com

AUTOCAD, STEP, IGES & PDF

Replacement actuators for safety interlock switches (page 583)


SI-LS100 Plastic Style Switches, 100 mm Kits Actuator Type

Interlock

SI-QS-SSA-2 Straight Rigid In-Line

Kit Model*

Contact(s)

Contact Config. & Switch Diagram

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors Vision

SI-LS100F

SI-LS100SF

Wireless Indicators

SI-QS-SSA-3 Rigid In-Line

SI-LS100F

SI-LS100SRAF

2 NC & 1 NO

Safety Light Screens

SD011 (Page 579)

Safety Laser Scanners Fiber Optic Safety Systems Safety Controllers & Modules

SI-LS100F

Safety Two-Hand Control Modules

SI-LS100MRFF

Safety Interlock Switches

SI-QS-SSU Flexible In-Line

Emergency Stop Devices ACCESSORIES

page 583

SI-LS83 Plastic Style Switches, 83 mm Kits Actuator Type SI-QS-SSA-2 Straight Rigid In-Line

Interlock

SI-LS83D

Kit Model*

Contact(s)

Contact Config. & Switch Diagram INTERLOCK SWITCHES FIBER OPTIC

SI-LS83SD

MAGNET HINGE COMPACT PLASTIC COMPACT METAL

SI-QS-SSA-3 Rigid In-Line

SI-LS83D

SI-LS83SRAD

SI-LS83D

SI-LS83MRFD

SI-QS-SSA-2 Straight Rigid In-Line

SI-LS83E

SI-LS83SE

SI-QS-SSA-3 Rigid In-Line

SI-LS83E

SI-LS83SRAE

SI-LS83E

SI-LS83MRFE

LOCKING STYLE

1 NC & 1 NO

SD012 (Page 579)

2 NC

SD013 (Page 580)

SI-QS-SSU Flexible In-Line

SI-QS-SSU Flexible In-Line Multi-Directional

NC = Normally Closed Contact,

NO = Normally Open Contact

* A kit contains an interlock and actuator. Individual interlocks (without actuator) are for replacement purposes only. Contact factory for integral quick-disconnect (QD) and pigtail QD options.

More information online at bannerengineering.com

565


INTERLOCK SWITCHES

MACHINE SAFETY

SI-QS75 and SI-QS90 Flat-Pack Style Switches

90.0 mm

75.0 mm

40.0 mm

online

40.0 mm AUTOCAD, STEP, IGES & PDF

52.0 mm

33.0 mm

33.0 mm

SI-QS75 Models ACCESSORIES

52.0 mm

Replacement actuators for safety interlock switches (page 583)

SI-QS90 Models

(both models shown with rigid in-line actuator)

page 583

SI-QS75 Flat-Pack Style Switches, 75 mm Kits

Actuator Type

Interlock

SI-QS-SSA-4 Rigid In-Line

Kit Model*

SI-QS75C

SI-QS75MC

SI-QS75C

SI-QS75MFC

SI-QS75C

SI-QS75MC-100 (High-Force)

SI-QS-SSU Flexible In-Line SI-QS-SSA Rigid In-Line & SI-QS-100 High-force Accessory

Multi-Directional

NC = Normally Closed Contact,

NO = Normally Open Contact

* A kit contains an interlock and actuator. Individual interlocks (without actuator) are for replacement purposes only. Contact factory for integral quick-disconnect (QD) and pigtail QD options.

566

More information online at bannerengineering.com

Contact

1 NC

Contact Config. & Switch Diagram

SD014 (Page 580)


SI-QS90 Flat-Pack Style Switches, 90 mm Kits Actuator Type

SI-QS-SSA-4 Rigid In-Line

Interlock

Kit Model*

Contact(s)

Contact Config. & Switch Diagram

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors Vision

SI-QS90D

SI-QS90MD

Wireless Indicators Safety Light Screens

SI-QS90D

SI-QS90MFD

SI-QS-SSU Flexible In-Line

1 NC & 1 NO

Safety Laser Scanners

SD015 (Page 580)

Fiber Optic Safety Systems Safety Controllers & Modules Safety Two-Hand Control Modules

SI-QS-SSA Rigid In-Line & SI-QS-100 High-force Accessory

SI-QS90D

Safety Interlock Switches

SI-QS90MD-100 (High-Force)

Emergency Stop Devices ACCESSORIES

page 583

SI-QS-SSA-4 Rigid In-Line

SI-QS90E

SI-QS90ME INTERLOCK SWITCHES FIBER OPTIC MAGNET

SI-QS90E

SI-QS90MFE

2 NC

SI-QS-SSU Flexible In-Line

SI-QS90E

SI-QS90ME-100 (High-Force)

SI-QS-SSA-4 Rigid In-Line

SI-QS90F

SI-QS90MF

SI-QS90F

SI-QS90MFF

SI-QS90F

SI-QS90MF-100 (High-Force)

SI-QS-SSU Flexible In-Line

Multi-Directional

HINGE COMPACT PLASTIC COMPACT METAL LOCKING STYLE

SI-QS-SSA Rigid In-Line & SI-QS-100 High-force Accessory

SI-QS-SSA Rigid In-Line & SI-QS-100 High-force Accessory

SD016 (Page 580)

NC = Normally Closed Contact,

2 NC & 1 NO

SD017 (Page 580)

NO = Normally Open Contact

* A kit contains an interlock and actuator. Individual interlocks (without actuator) are for replacement purposes only. Contact factory for integral quick-disconnect (QD) and pigtail QD options.

More information online at bannerengineering.com

567


INTERLOCK SWITCHES

MACHINE SAFETY

SI-LS83 and SI-LS100 Plastic Style Switches Specifications Contact Rating

10A @ 24V ac, 10A @ 110V ac, 6A @ 230V ac, 6A @ 24V dc 2.5 kV max. transient tolerance NEMA A300 P300

European Rating

Utilization categories: AC15 and DC13 (IEC 60947-5-1) Switches with 1 & 2 contact pairs: Ui= 500V ac, Ith= 10A Switches with 3 contact pairs: Ui= 400V ac, Ith= 5A

40-60 Hz Ie/AC-15 A 10 10 6

Ie/DC-13 A 6 1 .4

Contact Material

Silver-nickel alloy

Maximum Switching Speed

30 operations per minute

Maximum Actuator Speed

1 m/second

Mechanical Life

1 million operations

Minimum Actuator Engagement Radius

In-line actuators: 150 mm Flexible actuators: 50 mm in all directions

Actuation Extraction Force

12 N

Short Circuit Protection

6 amp Slow Blow, 10 amp Fast Blow. Recommended external fusing or overload protection.

Wire Connections

Stranded and solid: 20 AWG (0.5 mm2) to 18 AWG (1.0 mm2) for one wire Stranded: 20 AWG (0.5 mm2) to 18 AWG (1.0 mm2) for two wires

Cable Entry

M20 x 1.5 for SI-LS100 and M16 x 1.5 for SI-LS83 threaded entrance. Adaptor supplied to convert to ½"- 14 NPT threaded entrance.

Construction

Glass fiber-reinforced thermoplastic UL94-VO rating

Environmental Rating

IP65 Note: Addition of a No. 3 x ¼" screw (max) to the wiring access door increases sealing to IP67; NEMA 4X

Operating Conditions

Temperature: -30° to +80° C

Weight

SI-LS83 models: 0.12 kg SI-LS100 models: 0.13 kg

Certifications

Contact Configuration and Switching Diagrams

568

Ue V 24 110 230

LISTED Auxiliary Device

SI-LS100 models: SD011 (p. 579) SI-LS83 models: SD012 and SD013 (pp. 579-580)

More information online at bannerengineering.com


Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

SI-QS75 and SI-QS90 Flat-Pack Style Switches Specifications Contact Rating

10A @ 24V ac, 10A @ 110V ac, 6A @ 230V ac, 6A @ 24V dc 2.5 kV max. transient tolerance NEMA A300 P300

European Rating

Utilization categories: AC15 and DC13 (IEC 60947-5-1) Switches with 1 & 2 contact pairs: Ui= 500V ac, Ith= 10A Switches with 3 contact pairs: Ui= 400V ac, Ith= 5A

Ue V 24 110 230

40-60 Hz Ie/AC-15 A 10 10 6

Ie/DC-13 A 6 1 .4

Vision Wireless Indicators

Contact Material

Silver-nickel alloy

Safety Light Screens

Maximum Switching Speed

30 operations per minute

Safety Laser Scanners

Maximum Actuator Speed

1 m/second

Fiber Optic Safety Systems

Mechanical Life

1 million operations

Safety Controllers & Modules

Minimum Actuator Engagement Radius

In-line actuators: 150 mm Flexible actuators: 50 mm in all directions

Safety Two-Hand Control Modules

Actuation Extraction Force

High-Force models: 100 N

Short Circuit Protection

6 amp Slow Blow, 10 amp Fast Blow. Recommended external fusing or overload protection.

Wire Connections

Screw terminals with pressure plates accept the following wire sizes – For switches with one or two contacts: Stranded and solid: 20 AWG (0.5 mm2) to 16 AWG (1.5 mm2) for one wire Stranded: 20 AWG (0.5 mm2) to 18 AWG (1.0 mm2) for two wires

Safety Interlock Switches

All others: 10 N

For switches with three contacts: Stranded and solid: 20 AWG (0.5 mm2) to 18 AWG (1.0 mm2) for one wire Stranded: 20 AWG (0.5 mm2) to 18 AWG (1.0 mm2) for two wires Cable Entry

M20 x 1.5 for SI-QS90 and M16 x 1.5 for SI-QS75 threaded entrance. Adapter supplied to convert to ½" - 14 NPT threaded entrance.

Construction

Glass fiber-reinforced thermoplastic UL94-VO rating

Environmental Rating

IP65 Note: Addition of a No. 3 x ¼" screw (max) to the wiring access door increases sealing to IEC IP67; NEMA 4X

Operating Conditions

Temperature: -30° to +80° C

Weight

SI-QS75 models: 0.11 kg SI-QS90 models: 0.13 kg

Application Notes

Models with one and two contacts have three cable entry locations (bottom and two sides); models with three contacts have two cable entry locations (two sides). All entry locations are sealed with knockouts. To remove knockouts, thread the supplied M16 x 1.5 or M20 x 1.5 to ½" - 14 NPT conduit adapter or optional M16 x 1.5 or M20 x 1.5 cable gland into one of the threaded entry locations. The knockout will break open just before the adapter or cable gland bottoms out.

Certifications

Contact Configuration and Switching Diagrams

Emergency Stop Devices

INTERLOCK SWITCHES FIBER OPTIC MAGNET HINGE COMPACT PLASTIC COMPACT METAL LOCKING STYLE

LISTED Auxiliary Device

SI-QS75 models: SD014 (p. 580) SI-QS90 models: SD015, SD016 and SD017 (p. 580)

More information online at bannerengineering.com

569


INTERLOCK SWITCHES

Compact Metal MACHINE SAFETY

Limit Switch Style with In-Line Actuator • Rigid and flexible in-line actuators are available. • Actuator head rotates to four possible positions, in 90º increments. • Housing is constructed of die-cast aluminum with stainless steel actuator • Design meets positive opening requirements for safety interlocks (IEC 60947-5-1) . • All models contain protective earth terminals (IEC 60947-1) .

ACCESSORIES

page 583

118.8 mm 30.0 mm

112.5 mm

30.0 mm

online AUTOCAD, STEP, IGES & PDF

40.0 mm

42.0 mm

42.0 mm

SI-LM40MKV Models (with flexible in-line actuator)

Replacement actuators for safety interlock switches (page 583)

40.0 mm

SI-LM40MKH Models (shown with rigid in-line actuator)

SI-LM40 Limit Switch Style, 40 mm Kits Actuator Type

SI-QM-SSA Straight Rigid In-Line

Interlock

SI-LM40KHD

Kit Model*

Contact(s)

SI-LM40MKHD

1 NO & 1 NC

SI-LM40KHD

More on next page NC = Normally Closed Contact,

NO = Normally Open Contact

* A kit contains an interlock and actuator. Individual interlocks (without actuator) are for replacement purposes only. Contact factory for integral quick-disconnect (QD) and pigtail QD options.

570

SD018 (Page 580)

SI-LM40MKHFD

SI-QM-SMFA Flexible In-Line

Multi-Directional

Contact Config. & Switch Diagram

More information online at bannerengineering.com


SI-LM40 Limit Switch Style, 40 mm

(cont’d)

Kits Actuator Type

Interlock

Kit Model*

Contact(s)

Contact Config. & Switch Diagram

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors Vision

SI-QM-SSA Straight Rigid In-Line

SI-LM40KHE

Wireless

SI-LM40MKHE

Indicators

2 NC

SD019 (Page 581)

Safety Light Screens Safety Laser Scanners Fiber Optic Safety Systems

SI-LM40KHE

Safety Controllers & Modules

SI-LM40MKHFE

SI-QM-SMFA Flexible In-Line

Safety Two-Hand Control Modules Safety Interlock Switches Emergency Stop Devices

SI-QM-SSA Straight Rigid In-Line

ACCESSORIES

SI-LM40KHF

SI-LM40MKHF

page 583

2 NC & 1 NO

SI-LM40KHF

SD020 (Page 581) INTERLOCK SWITCHES FIBER OPTIC

SI-LM40MKHFF

MAGNET

SI-QM-SMFA Flexible In-Line

HINGE COMPACT PLASTIC COMPACT METAL LOCKING STYLE

SI-QM-90A Flexible In-Line

Multi-Directional

SI-LM40KVD

SI-LM40MKVD

1 NO & 1 NC

SI-LM40KVE

SI-LM40MKVE

2 NC

NC = Normally Closed Contact,

SD021 (Page 581)

SD022 (Page 581)

NO = Normally Open Contact

* A kit contains an interlock and actuator. Individual interlocks (without actuator) are for replacement purposes only. Contact factory for integral quick-disconnect (QD) and pigtail QD options.

More information online at bannerengineering.com

571


INTERLOCK SWITCHES

MACHINE SAFETY

SI-LM40 Limit Style Switches Specifications Contact Rating

10A @ 24V ac, 10A @ 110V ac, 6A @ 230V ac, 6A @ 24V dc 2.5 kV max. transient tolerance NEMA A300 P300

European Rating

Utilization categories: AC15 and DC13 Ui= 500V ac, Ith= 10A

Contact Material

Silver-nickel alloy

Maximum Switching Speed

SI-LM40MKH models: 50 operations per minute SI-LM40MKV models: 10 operations per minute

Maximum Actuator Speed

SI-LM40MKH models: 1.5 m/second SI-LM40MKV models: 0.5 m/second

Mechanical Life

SI-LM40MKH models: 1 million operations SI-LM40MKV models: 25,000 operations

Minimum Actuator Engagement Radius

Rigid actuator: 400 mm Flexible actuator: 150 mm

Actuation Extraction Force

SI-LM40MKH models: 10 N SI-LM40MKV models: 20 N

Short Circuit Protection

6 amp Slow Blow, 10 amp Fast Blow. Recommended external fusing or overload protection.

Wire Connections

Screw terminals with pressure plates accept the following wire sizes – Stranded and solid: 20 AWG (0.5 mm2) to 16 AWG (1.5 mm2) for one wire Stranded: 20 AWG (0.5 mm2) to 18 AWG (1.0 mm2) for two wires

Cable Entry

M20 x 1.5 threaded entrance Adapter supplied to convert M20 x 1.5 to ½" - 14 NPT threaded entrance

Construction

Aluminum alloy die cast

Environmental Rating

IP65

Operating Conditions

Temperature: -30° to +80° C

Weight

SI-LM40MKH models: 0.34 kg SI-LM40MKV models: 0.31 kg

Certifications

Contact Configuration and Switching Diagrams

572

Ue V 24 110 230

40-60 Hz Ie/AC-15 A 10 10 6

LISTED Auxiliary Device

SI-LM40MKH..D models: SD018 (p. 580) SI-LM40MKH..E models: SD019 (p. 581)

More information online at bannerengineering.com

SI-LM40MKH..F models: SD020 (p. 581) SI-LM40MKV.. models: SD021 and SD022 (p. 581)

Ie/DC-13 A 6 1 .4


Locking Style

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

Spring or Solenoid Locking • Two locking mechanisms are available: spring lock with energized solenoid release and energized solenoid lock with spring release. • Rigid and flexible in-line actuators are available. • Actuator head can be rotated in 90º increments to eight possible actuator positions: four vertical and four horizontal. • Two models are available, based on voltage. • Design meets positive opening requirements for safety interlocks (IEC 60947-5-1) . . • Insulated device on all models with plastic housing (IEC 60947-5-1) • Protective earth terminals on all metal models (IEC 60947-1) .

Vision Wireless Indicators Safety Light Screens Safety Laser Scanners Fiber Optic Safety Systems Safety Controllers & Modules Safety Two-Hand Control Modules Safety Interlock Switches Emergency Stop Devices ACCESSORIES

SI-LS42 Locking Style Switches

page 583

30.0 mm 170.0 mm

INTERLOCK SWITCHES FIBER OPTIC

online

MAGNET HINGE COMPACT PLASTIC COMPACT METAL

AUTOCAD, STEP, IGES & PDF

SI-LS42 Models (shown with rigid in-line actuator)

LOCKING STYLE

Replacement actuators for safety interlock switches (page 583)

45.0 mm

42.5 mm

SI-LS42 Safety Switches, 42 mm - Spring Lock and Solenoid Unlock Kits Actuator Type SI-QM-SSA Straight Rigid In-Line

SI-QM-SMFA Flexible In-Line Multi-Directional

Interlock

Kit Model *

Contact(s)

SI-LS42DSG

SI-LS42DMSG

SI-LS42USG

SI-LS42UMSG

Actuator Contacts: 1 NC & 1 NO

SI-LS42DSG

SI-LS42DMSGF

Solenoid Monitor Contacts: 1 NC & 1 NO

SI-LS42USG

SI-LS42UMSGF

NC = Normally Closed Contact,

Solenoid Voltage

Contact Config. & Switch Diagram

24V ac/dc

24-48V dc/ 24-230V ac

SD023 (Page 581)

24V ac/dc

24-48V dc/ 24-230V ac

More on next page

NO = Normally Open Contact

* A kit contains an interlock and actuator. Individual interlocks (without actuator) are for replacement purposes only. Contact factory for integral quick-disconnect (QD) and pigtail QD options.

More information online at bannerengineering.com

573


INTERLOCK SWITCHES

SI-LS42 Safety Switches, 42 mm - Spring Lock and Solenoid Unlock (cont’d) Kits

MACHINE SAFETY

Actuator Type

ACCESSORIES

Interlock

Kit Model *

Contact(s)

SI-LS42DSH

SI-LS42DMSH

SI-LS42USH

SI-LS42UMSH

Actuator Contacts: 2 NC

SI-LS42DSH

SI-LS42DMSHF

Solenoid Monitor Contacts: 1 NC & 1 NO

SI-LS42USH

SI-LS42UMSHF

24-48V dc/ 24-230V ac

SI-LS42DSI

SI-LS42DMSI

24V ac/dc

SI-LS42USI

SI-LS42UMSI

Actuator Contacts: 2 NC & 1 NO

SI-LS42DSI

SI-LS42DMSIF

Solenoid Monitor Contact: 1 NC

SI-QM-SMFA Flexible In-Line

SI-LS42USI

SI-LS42UMSIF

SI-QM-SSA Straight Rigid In-Line

SI-LS42DSJ

SI-LS42DMSJ

SI-QM-SSA Straight Rigid In-Line

SI-QM-SMFA Flexible In-Line

SI-QM-SSA Straight Rigid In-Line

page 583

24-48V dc/ 24-230V ac

SD024 (Page 581)

24V ac/dc

24-48V dc/ 24-230V ac

SD025 (Page 582)

24V ac/dc

24-48V dc/ 24-230V ac

Actuator Contacts: 3 NC

SI-LS42DSJ

SI-LS42DMSJF

SI-QM-SMFA Flexible In-Line Multi-Directional

Contact Config. & Switch Diagram

24V ac/dc

Solenoid Monitor Contact: 1 NC

NC = Normally Closed Contact,

NO = Normally Open Contact

* A kit contains an interlock and actuator. Individual interlocks (without actuator) are for replacement purposes only. Contact factory for integral quick-disconnect (QD) and pigtail QD options.

574

Solenoid Voltage

More information online at bannerengineering.com

24V ac/dc

SD026 (Page 582)


SI-LS42 Safety Switches, 42 mm - Solenoid Lock and Spring Unlock Kits Actuator Type SI-QM-SSA Straight Rigid In-Line

Interlock SI-LS42DMG

SI-QM-SSA Straight Rigid In-Line

SI-QM-SMFA Flexible In-Line

Contact(s)

SI-LS42DMMG

Solenoid Voltage

Contact Config. & Switch Diagram

24V ac/dc

Vision Wireless

SI-LS42UMG

SI-LS42DMG

SI-QM-SMFA Flexible In-Line

Kit Model *

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

SI-LS42UMMG

Actuator Contacts: 1 NC & 1 NO

SI-LS42DMMGF

Solenoid Monitor Contacts: 1 NC & 1 NO

24-48V dc/ 24-230V ac

24-48V dc/ 24-230V ac

SI-LS42DMH

SI-LS42DMMH

24V ac/dc

SI-LS42UMH

SI-LS42UMMH

SI-LS42DMMHF

SI-LS42UMH

SI-LS42UMMHF

Solenoid Monitor Contacts: 1 NC & 1 NO

Safety Light Screens Safety Laser Scanners Fiber Optic Safety Systems

SI-LS42UMMGF

SI-LS42DMH

SD023 (Page 581)

24V ac/dc

SI-LS42UMG

Actuator Contacts: 2 NC

Indicators

24-48V dc/ 24-230V ac

Safety Controllers & Modules Safety Two-Hand Control Modules Safety Interlock Switches Emergency Stop Devices ACCESSORIES

SD024 (Page 581)

page 583

24V ac/dc

INTERLOCK SWITCHES FIBER OPTIC

24-48V dc/ 24-230V ac

MAGNET HINGE

SI-QM-SSA Straight Rigid In-Line

SI-LS42DMI

SI-LS42DMMI

24V ac/dc

COMPACT PLASTIC COMPACT METAL LOCKING STYLE

SI-LS42UMMI

Actuator Contacts: 2 NC & 1 NO

SI-LS42DMI

SI-LS42DMMIF

Solenoid Monitor Contact: 1 NC

SI-QM-SMFA Flexible In-Line

SI-LS42UMI

SI-LS42UMMIF

SI-QM-SSA Straight Rigid In-Line

SI-LS42DMJ

SI-LS42DMMJ

SI-LS42UMI

24-48V dc/ 24-230V ac

SD025 (Page 582)

24V ac/dc

24-48V dc/ 24-230V ac

Actuator Contacts: 3 NC Solenoid Monitor Contact: 1 NC SI-LS42DMJ

24V ac/dc

SD026 (Page 582)

SI-LS42DMMJF

SI-QM-SMFA Flexible In-Line Multi-Directional

NC = Normally Closed Contact, NO = Normally Open Contact

* A kit contains an interlock and actuator. Individual interlocks (without actuator) are for replacement purposes only. Contact factory for integral quick-disconnect (QD) and pigtail QD options.

More information online at bannerengineering.com

575


INTERLOCK SWITCHES

MACHINE SAFETY

SI-QM100 Locking Style Switches

141.3 mm

online AUTOCAD, STEP, IGES & PDF

60.0 mm Replacement actuators for safety interlock switches (page 583)

ACCESSORIES

90.0 mm

page 583

50.0 mm

SI-QM100 Models (shown with rigid in-line actuator)

SI-QM100 Safety Switches, 100 mm - Spring Lock and Solenoid Unlock Kits Actuator Type

Interlock

Kit Model*

Contact(s)

SI-QM100DSG

SI-QM100DMSG

Switching Contacts: 1 NC & 1 NO

SI-QM100ASG

SI-QM-SSA Straight Rigid In-Line

SI-QM100AMSG

Solenoid Monitor Contacts: 1 NC & 1 NO

Solenoid Voltage 24V dc

SD027 (Page 582) 120V ac

Switching Contacts: 2 NC SI-QM100DSH

SI-QM100DMSH

Solenoid Monitor Contacts: 1 NC & 1 NO

Contact Config. & Switch Diagram

24V dc

SD028 (Page 582)

SI-QM100 Safety Switches, 100 mm - Solenoid Lock and Spring Unlock Kits Actuator Type

Interlock

Kit Model*

Contact(s)

SI-QM100DMG

SI-QM100DMMG

Switching Contacts: 1 NC & 1 NO

SI-QM-SSA Straight Rigid In-Line SI-QM100AMG

Multi-Directional

NC = Normally Closed Contact,

SI-QM100AMMG

Solenoid Monitor Contacts: 1 NC & 1 NO

NO = Normally Open Contact

* A kit contains an interlock and actuator. Individual interlocks (without actuator) are for replacement purposes only. Contact factory for integral quick-disconnect (QD) and pigtail QD options.

576

More information online at bannerengineering.com

Solenoid Voltage

Contact Config. & Switch Diagram

24V dc SD027 (Page 582) 120V ac


Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

Locking Style Switches Specifications Contact Rating

4A @ 250V ac max. 2.5 kV max. transient tolerance NEMA A300 P300

European Rating

Utilization categories: AC15 and DC13 (IEC 60947-5-1) Switches with 1 & 2 contact pairs: Ui= 250V ac SI-LS42 models: Ith= 2.5 A SI-QM100 models: Ith= 10 A

Ue V 24 110 230

40-60 Hz Ie/AC-15 A 4 4 4

Ie/DC-13 A 3 0.7 0.3

Silver-nickel alloy

Solenoid Power Consumption

SI-LS42 models: 1.1 VA / Inrush 56 VA (0.2 sec) SI-QM100 models: 5.2 W

Indicators

Safety Laser Scanners Fiber Optic Safety Systems

Maximum Actuator Speed

1.5 m/second

Mechanical Life

1 million operations

Minimum Actuator Engagement Radius

Rigid actuator: 400 mm Flexible actuator: 150 mm

Actuation Extraction Force

SI-LS42 models: 2000 N when locked SI-QM100 models: 1000 N when locked

Short Circuit Protection

6 amp Slow Blow, 10 amp Fast Blow. Recommended external fusing or overload protection.

Wire Connections

SI-LS42 models: 10 cage clamp elements 1.5 mm stranded max. / 16 AWG

Safety Controllers & Modules Safety Two-Hand Control Modules Safety Interlock Switches Emergency Stop Devices

SI-QM100 models: Screw terminals with pressure plates accept the following wire sizes – 16 AWG (1.5 mm2) max. solid; 14 AWG (2.5 mm2) max. stranded, 18 AWG (1 mm2) when using all 11 terminals Cable Entry

M20 x 1.5 threaded entrance Adapter supplied to convert M20 x 1.5 to ½" - 14 NPT threaded entrance

Construction

SI-LS42 models: Glass fiber-reinforced polyamide thermoplastic housing; UL 94-V0 rating SI-QM100 models: Aluminum die cast

Environmental Rating

IP67

Operating Conditions

Temperature: SI-LS42 models: -30° to +70° C SI-QM100 models: -30° to +60° C

Weight

SI-LS42 models: 0.3 kg SI-QM100 models: 0.81 kg

Application Notes

When rotating the actuator head, the actuator MUST BE FULLY ENGAGED. When using a model with solenoid locking, the lock mechanism will disengage upon solenoid power failure.

Contact Configuration and Switching Diagrams

Wireless

Safety Light Screens

Contact Material

Certifications

Vision

INTERLOCK SWITCHES FIBER OPTIC MAGNET HINGE COMPACT PLASTIC COMPACT METAL LOCKING STYLE

LISTED Auxiliary Device

SI-LS42 models: SD023, SD024, SD025 & SD026 (pp. 581-582) SI-QM100 models: SD027 and SD028 (p. 582)

More information online at bannerengineering.com

577


INTERLOCK SWITCHES

Contact/Switching Diagrams SD001 - SI-HG63 Series

SD002 - SI-HG80 Series

rd

rd/wh

11

rd

21

22

11

12

1-2 3°

4

3

2

rd/bk

1 3°

OFF State

10°

rd/ye rd/wh

4 3

Open Closed Transition

SD003 - SI-LS31HGD Series Contact Configuration

2

1

Page 559

Open Closed Transition

SD004 - SI-LS31HGE Series Switching Diagram

Lever in Normal Position

Contact Configuration

Switching Diagram

Lever in Normal Position

0° 90°

11

12 24

±90° 90°

Open Closed Transition

Page 561

SD005 - SI-LS31HGRD Series Contact Configuration

12 22

Lever Rotated

90°

23

11 21

0° ±5° ±8°

11

12

21

22

180°

11-12 21-22 11

12

21

22

12 24

0° 5° 8°

Lever Rotated 180°

180°

180°

11

Switching Diagram

0° 5° 8° 10°

Lever Rotated

23

Page 561

Lever in Normal Position

Monitor

12 24

Open Closed Transition

Contact Configuration

11

±90°

90°

SD006 - SI-LS31HGRE Series Switching Diagram

Lever in Normal Position

23

Safety Monitor Safety

12 24

0° ±5° ±8° ±10°

Safety

11 23

11-12 21-22

11-12 23-24

Lever Rotated

578

Page 560

Safety

gn

34

rd/wh

Safety

rd/ye

33

12

10°

rd/ye

OFF State

rd/bu

22

Operating Angle

12

21

gn

rd/bk

Safety

11

rd/ye

rd/bk

rd/wh

22

34

Operating Angle

rd

21

33

rd/bu

rd/bk

Operating Angle

gn

34

Safety Monitor

12

33

rd/bu

Switching Diagram

ON State

11-12 23-24

22

Contact Configuration

ON State

Safety

34

Switching Diagram

Non-Safety

MACHINE SAFETY

Contact Configuration

Open Closed Transition

More information online at bannerengineering.com

Page 561

11

12

21

22

Open Closed Transition

Page 561

More on next page


Contact/Switching Diagrams SD007 - SI-LS31HGLD Series Contact Configuration

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

SD008 - SI-LS31HGLE Series Switching Diagram

Lever in Normal Position

Contact Configuration

Switching Diagram

Lever in Normal Position

Vision 0°

11-12 23-24 24

Safety

Lever Rotated 180°

11

12

21

22

Indicators

0° 5° 8°

Safety Light Screens Safety Laser Scanners

Lever Rotated 180°

180°

Fiber Optic Safety Systems

Safety

23

0° 5° 8° 10°

Safety

12

Monitor

11

Wireless

11-12 21-22

Safety Controllers & Modules

180°

Safety Two-Hand Control Modules

11

12

23

24

Open Closed Transition

Page 561

SD009 - SI-LS31RTD Series Contact Configuration

Safety Interlock Switches 11

12

21

22

Open Closed Transition

SD010 - SI-LS31RTE Series Switching Diagram

Axle in Home Position 0°

Contact Configuration

Switching Diagram

Axle in Home Position 0°

0°/360°

0°/360°

11 23

12 24

Open Closed Transition

Page 562

33

34

Actuator Removed

15

16

25

26

33

34

33-34

26

15-16 25-26

25

LOCKING STYLE

11

12

21

22

Open Closed Transition

Page 562

Contact Configuration

Switching Diagram

Actuator Engaged

0 7.6

Engaged

11

12

23

24

Engaged

0 4 4.3 4.4

8.3 8.8

Disengaged Safety Safety Monitor

16

COMPACT PLASTIC

SD012 - SI-LS83..D Series Switching Diagram

Actuator Engaged

15

HINGE

330° 350° 360°

>45°

SD011 - SI-LS100 Series Contact Configuration

22

Axle Rotated 45°

Safety Monitor

>45°

21

MAGNET

COMPACT METAL

315° 330° 350° 360°

Axle Rotated 45°

12

Safety Safety

24

11

0° 10° 30° 45°

11-12 23-24

23

0° 10° 30° 45°

Open Closed Transition

21.5 mm

Page 564

Actuator Removed

11

12

23

24

Disengaged Safety Monitor

12

INTERLOCK SWITCHES FIBER OPTIC

11-12 23-24

11-12 23-24

11

Emergency Stop Devices

Page 561

Open Closed Transition

21.5 mm

Page 564

More on next page

More information online at bannerengineering.com

579


INTERLOCK SWITCHES

Contact/Switching Diagrams SD013 - SI-LS83..E Series

SD014 - SI-QS75 Series Switching Diagram

Contact Configuration

11

12

21

22

Disengaged

Open Closed Transition

21.5 mm

Switching Diagram

24

Actuator Removed

11

12

23

24

Engaged

0 2.4 3.2 3.4

Disengaged

21.5 mm

34

Actuator Removed

580

15

16

25

26

33

34

11

12

21

22

Switching Diagram

Engaged

0 6.2 7.2

Actuator Removed Disengaged

11

12

21

22 Open Closed Transition

Contact Configuration

33-34

33

15-16 25-26

26

Page 566

21.5 mm

Page 567

Switching Diagram

Actuator Engaged

0 3.0 3.5 5.0

Engaged

Disengaged Safety Safety Monitor

25

Open Closed Transition

SD018 - SI-LM40MKHD Series Switching Diagram

Actuator Engaged

16

12

Page 562

SD017 - SI-QS90MF Series

15

21.5 mm

Actuator Engaged

Open Closed Transition

Contact Configuration

Disengaged

Contact Configuration

11-12 23-24

23

0

SD016 - SI-QS90ME Series

Safety Monitor

12

Engaged

Actuator Removed

Page 564

Actuator Engaged

11

12

6.2 7.2

11

SD015 - SI-QS90MD Series Contact Configuration

11

11-12

0 4.2 4.5

Safety

Actuator Removed

Engaged

11-12 21-22

22

Safety Safety

21

Open Closed Transition

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21.5 mm

Page 567

11

12

23

24

Actuator Removed

Engaged

11-12 23-24

12

11

12

23

24

0 9 10 11

Disengaged Safety Monitor

11

Switching Diagram

Actuator Engaged 11-12 21-22

Actuator Engaged

Safety Monitor

MACHINE SAFETY

Contact Configuration

Open Closed Transition

40 mm

Page 570

More on next page


Contact/Switching Diagrams SD019 - SI-LM40MKHE Series

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors

SD020 - SI-LM40MKF Series

Contact Configuration

Switching Diagram

Contact Configuration

Actuator Engaged

Switching Diagram

Actuator Engaged

22

Engaged

0 11 14

15

16

25

26

33

34

Engaged

33-34

21

15-16 25-26

12

11-12 21-22

Vision

11

Wireless

0

Indicators

10.5 11 12

Safety Light Screens Safety Laser Scanners

Actuator Removed

21

22

Safety Safety

12

15

Open Closed Transition

Switching Diagram

33

34

Safety Two-Hand Control Modules

Open Closed Transition

Safety Interlock Switches Emergency Stop Devices

Page 571

Switching Diagram

Actuator Engaged

11-12 23-24

24

26

Safety Controllers & Modules

* 1 mm of movement will open contact

Contact Configuration

Actuator Engaged

23

25

Fiber Optic Safety Systems

41 mm

SD022 - SI-LM40MKVE Series

Contact Configuration

12

16

Page 571

SD021 - SI-LM40MKVD Series

11

Disengaged

40 mm

Engaged

0 1* 3

11

12

21

22

11-12 21-22

11

Safety Safety

Disengaged

Monitor

Actuator Removed

Engaged

INTERLOCK SWITCHES FIBER OPTIC

0

MAGNET

3

7

HINGE

7

COMPACT PLASTIC COMPACT METAL LOCKING STYLE

Safety Monitor

Disengaged

Actuator Removed

38 mm

Disengaged Safety Safety

Actuator Removed

11

12

11

12

23

24

21

22

Open Closed Transition

SD023 - SI-LS42..MSG/MMG Series Contact Configuration

Open Closed Transition

Page 571

Contact Configuration

14

43

44

E1 +

E2 –

Actuator Removed & Unlocked Actuator Contacts

7.0 8.0 9.0

Disengaged

Solenoid Monitor Contacts

21

22

13

14

0

Engaged

31

32

43

44

E1 +

E2 –

Open Closed Transition

11 21

22

31

32

43

44

E1 +

E2 –

0

Engaged

7.0 9.0

Actuator Removed & Unlocked

41 mm

Page 573

12

Disengaged

Actuator Contacts

Solenoid Monitor Contacts

31

32

11

12

43

44

21

22

E1 +

E2 –

Open Closed Transition

Safety

32

11-12 21-22

31

Safety

22

Solenoid Monitor Contacts

21-22 13-14

Solenoid Monitor Contacts

Safety

13

Switching Diagram

Actuator Engaged & Locked Actuator Contacts

Monitor

21

Page 571

SD024 - SI-LS42..MSH/MMH Series Switching Diagram

Actuator Engaged & Locked Actuator Contacts

38 mm

41 mm

Page 573

More on next page

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581


INTERLOCK SWITCHES

Contact/Switching Diagrams SD025 - SI-LS42..MSI/MMI Series

SD026 - SI-LS42..MSJ/MMJ Series Switching Diagram

Contact Configuration

Disengaged

Solenoid Monitor Contacts

31

32

21

22

13

14

41 E1 +

Open Closed Transition

Page 573

SD027 - SI-QM100..MSG/MMG Series Contact Configuration

22

31

32

E1

E2

7.0

+

9.0

0

Engaged

Solenoid Monitor Contacts

11

12

21

22

31

32

41

42

E1 +

E2 –

Open Closed Transition

41 mm

Page 573

SD028 - SI-QM100..DMSH Series Switching Diagram

Contact Configuration

Switching Diagram

Actuator Engaged & Locked Actuator Contacts

22

31

32

13

14

43

44

21-22 13-14

Solenoid Monitor Contacts

21-22 13-14

21

0

Engaged

10 11 12

21

22

31

32

11

12

43

44

Actuator Removed & Unlocked

0 (0)

Engaged

10 (0.39) 11 (0.43) 12 (0.47)

Actuator Removed & Unlocked Safety

Solenoid Monitor Contacts

21

22

31

32

13

14

43

44

Monitor

Disengaged

Open Closed Transition

582

42

Disengaged

Actuator Contacts

Solenoid Monitor Contacts

Actuator Contacts

41

Actuator Removed & Unlocked

Actuator Engaged & Locked Actuator Contacts

31-32

21

41 mm

42 E2 –

12

Safety

Actuator Contacts

7.0 8.0 9.0

E2 –

Actuator Removed & Unlocked

11 0

Engaged

Safety Safety

14

E1 +

Solenoid Monitor Contacts

More information online at bannerengineering.com

41 mm

Page 576

Disengaged

Actuator Contacts

Safety

22

42

13-14

21

41

Monitor

32

31-32 21-22

31

13

Actuator Contacts

Solenoid Monitor Contacts

Solenoid Monitor Contacts

21

22

31

32

11

12

43

44

Open Closed Transition

Monitor

Actuator Contacts

Switching Diagram

Actuator Engaged & Locked

11-12 21-22

Actuator Engaged & Locked

Safety Safety

MACHINE SAFETY

Contact Configuration

41 (1.61) mm (in)

Page 576


Replacement Actuators Parts for Safety Interlock Switches Description Flexible in-line, trumpetstyle, metal actuator used for doors or covers where alignment is difficult to maintain. Flexes in all directions. Minimum engagement radius for hinged closures is 150 mm.

Used With

• SI-LM40MKV

Model

SI-QM-90A

Description

Used With

Rigid in-line metal (die-cast steel) actuator for doors or covers with a radius of 150 mm or greater.

• SI-QS75 (high-force) • SI-QS90 (high-force)

Model

Photoelectrics Sensors Fiber Optic Sensors Special Purpose Sensors Measurement & Inspection Sensors Vision Wireless

SI-QS-SSA

Indicators Safety Light Screens Safety Laser Scanners Fiber Optic Safety Systems

Rigid in-line metal actuator used for doors or covers. Slide-bolt design for use in heavy-duty applications where alignment is difficult to maintain.

Flexible in-line metal actuator used for doors or covers where alignment is difficult to maintain. Flexes in all directions. Minimum engagement radius for hinged closures is 150 mm.

• SI-LM40MKH • SI-LS42 • SI-QM100

• SI-LM40MKH • SI-LS42 • SI-QM100

SI-QM-SB

SI-QM-SMFA

Safety Controllers & Modules

Rigid in-line metal (stamped stainless steel) actuator used for doors or covers with accurate alignment, such as sliding doors. Minimum engagement radius for hinged closures is 150 mm.

• SI-LS83 • SI-LS100

SI-QS-SSA-2

Rigid in-line metal (stamped stainless steel) actuator used for doors or covers with accurate alignment, such as sliding doors. Right-angle mounting flange. Minimum engagement radius for hinged closures is 150 mm.

• SI-LS83 • SI-LS100

SI-QS-SSA-3

Safety Two-Hand Control Modules Safety Interlock Switches Emergency Stop Devices

INTERLOCK SWITCHES FIBER OPTIC MAGNET HINGE COMPACT PLASTIC COMPACT METAL LOCKING STYLE

Rigid in-line metal actuator used for doors or covers with accurate alignment, such as sliding doors. Minimum engagement radius for hinged closures is 400 mm.

SI-QM-SSA

Rigid in-line metal (stamped stainless steel) actuator for doors or covers with a radius of 150 mm or greater.

• SI-QS75 • SI-QS90

SI-QS-SSA-4

• SI-QS75 • SI-QS90

SI-QS-100

Flexible in-line metal (die-cast steel) actuator for hinged doors with a radius of 50 mm or greater. Flexes in all directions. Minimum engagement radius for hinged closures is 150 mm.

• SI-LS83 • SI-LS100 • SI-QS75 • SI-QS90

SI-QS-SSU

Replacement terminal cover

• SI-LS42

SI-LS42-COVER

Tamper Proof Screw (One way)

• SI-LS42

SI-LS42-SCREW OW

High-extraction-force adaptor for particularly heavy or large doors. Adjustable from 50 to 100 Newtons (force). Used only for switches with in-line actuator SI-QS-SSA.

• SI-LM40MKH • SI-LS42 • SI-QM100

More information online at bannerengineering.com

583


INTERLOCK SWITCHES

Safety Interlock Switches Replacement Parts

MACHINE SAFETY

Used In

Model*

SI-LM40MKH..D kits

SI-LM40KHD

SI-LM40MKH..E kits

SI-LM40KHE

SI-LM40MKH..F kits

SI-LM40KHF

SI-LM40MKVD kit

SI-LM40KVD

SI-LM40MKVE kit

SI-LM40KVE

SI-LS42DMSG.. kits

SI-LS42DSG

SI-LS42UMSG.. kits

SI-LS42USG

SI-LS42DMSH.. kits

SI-LS42DSH

SI-LS42UMSH.. kits

SI-LS42USH

SI-LS42DMSI.. kits

SI-LS42DSI

SI-LS42UMSI.. kits

SI-LS42USI

SI-LS42DMSJ.. kits

SI-LS42DSJ

SI-LS42DMMG.. kits

SI-LS42DMG

SI-LS42UMMG.. kits

SI-LS42UMG

SI-LS42DMMH.. kits SI-LS42UMMH.. kits

Individual Interlock (without actuator)

SI-LS42DMH SI-LS42UMH

SI-LS42DMMI.. kits

SI-LS42DMI

SI-LS42UMMI.. kits

SI-LS42UMI

SI-LS42DMMJ.. kits

SI-LS42DMJ

SI-LS100..F kits

SI-LS100F

SI-LS83..D kits

SI-LS83D

SI-LS83..E kits

SI-LS83E

SI-QM100DMSG kit

SI-QM100DSG

SI-QM100AMSG kit

SI-QM100ASG

SI-QM100DMMG kit

SI-QM100DMG

SI-QM100AMMG kit

SI-QM100AMG

SI-QS75..C kits

SI-QS75C

SI-QS90..D kits

SI-QS90D

SI-QS90..E kits

SI-QS90E

SI-QS90..F kits

SI-QS90F

* Kits with one safety interlock switch and an actuator are available (see pp. 564-576).

584

Description

More information online at bannerengineering.com

Banner - 2010 Catalog (Pg 552-584) Machine Safety Interlock Switches 12850_18  

Machine Safety Interlock Switches:- Compact Metal p570, Locking Style p573, PICO-GUARD ™ p554, Compact Plastic p564. Load-bearing, lever an...