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Engineering Services Complete engineering solutions that ensure machinery compliance from design to manufacture and installation

TĂœV SĂœD Product Service


TÜV SÜD Product Service offers assessment and engineering services to manufacturers and users of machinery, so that they can have peace of mind that they comply with all applicable machinery safety legislation. As the market leader in machinery safety, we offer complete solutions, and our many years of experience in safety compliance provides you with the reassurance that your machinery has been independently assessed by experts. Engineering Services TÜV SÜD Product Service provides complete engineering solutions that ensure machinery compliance, including comprehensive project management, bespoke guarding and a selection of safety products. As market leaders in safety compliance engineering for machinery, we have the knowledge and experience to design and install the most appropriate solutions for your needs.

Our Safety Solutions:

Our complete safety solution including risk assessments, safety inspections and engineering project management, taking a machine through a full compliance procedure on your behalf Engineering project management of a total solution involves design, manufacture and installation Supply and installation of appropriate and cost effective products to fulfil your requirements

Why Choose TÜV SÜD Product Service?

As an independent services provider we are not tied to any particular suppliers of safety products, so we are able to source the most appropriate safety products to meet your requirements All solutions are manufactured in accordance with all current and relevant legislation and in accordance with all applicable EN Standards. All relevant documentation will be supplied with the solutions including Declarations of Conformity for guarding and electrical work, where applicable Test reports and evidence of compliance to these Directives will be included within any electrical or mechanical engineering project TÜV SÜD Product Service guarantees to provide our customers with the best possible service. We endeavour to produce optimal solutions for your engineering requirements, using the most effective technology currently available Our engineering personnel have experience in a vast range of industries and use their experience in partnership with our clients to develop high quality solutions


Functional Design Specification The initial stage of any machinery safety engineering project is to complete an engineering design process. In order to establish and agree the project requirements and boundaries in detail, a Function Design Specification (FDS) will be generated. A number of site surveys may be carried out as part of this design process. On acceptance of the FDS, TÜV SÜD Product Service will begin the overall design process in accordance with appropriate EN standards such as: Physical guarding designed and built to EN 953 and EN ISO 13857 Safety control systems designed to EN ISO 13849 or EN 62061 Electrical design to EN60204 Selection of the most suitable safety products including interlocks, and light curtains where appropriate

Electrical Engineering Services The increased use of technology in machinery safety means that compliance engineering projects are often more electrically biased than mechanical. Our electrical engineering services include: Design, manufacture and installation of safety control systems, including electrical control panels Installation and testing of Electro-Sensitive Protective Equipment (ESPE), including light curtains, laser scanners, pressure mats and safety edges.

Safety Control Systems TÜV SÜD Product Service employs a range of techniques to reduce the level of risk, many of which will not involve the use of safety-related control systems. The more critical the role played by the safety-related part of the control system, the more reliable and resistant to faults it must be. Safety-related control systems are designed and configured to be reliable enough to perform the necessary functions to achieve or maintain a safe state or mitigate the consequences of a hazard. Once the appropriate standard has been chosen, an initial assessment will be carried out to ascertain the correct Category/ Performance Level/ SIL Level for the control system. This level or category is the basis for how the safety control system will be designed, whether or not it needs to include dual channel and redundancy. Where appropriate, the design will need to be validated before the safety control system is produced.

ESPE As technology has moved on, the use of ElectroSensitive Protective Equipment (ESPE) has significantly increased. Items such as light guards and laser scanners are more prevalent in use than ever before and whilst they may have benefits in terms of output and production over more traditional types of guarding, their role within the safety related parts of the control system (SRP/CS) cannot be underestimated. TÜV SÜD Product Service offers a stand-alone ESPE periodic inspection and test service, which includes: Inspecting the position to ensure the correct distance from the danger zone Ensuring additional safeguards are provided to prevent access to the danger zone from directions not covered by the ESPE Testing the overall response time Testing the detection capability Inspecting the stopping performance monitor (if fitted) Inspecting and testing primary machine control elements to ensure correct functionality

Safety Products TÜV SÜD Product Service is dedicated to offering clients a complete safety product solution. Through our many years of experience, we have the knowledge and expertise to select the most appropriate safety products from our wide ranging portfolio from all of the leading manufacturers. Being an independent company, we are not tied to any particular suppliers of safety products, guaranteeing you an unbiased selection of safety products based around your needs, whatever they may be. When choosing a product, TÜV SÜD’s personnel will discuss the application first to ensure that the product chosen is the most relevant for the specified need.


Machine Guarding

Machine guarding is more than just fabrication; it is a design solution to prevent access to dangerous moving parts. Invariably all guarding is bespoke in its need to fit to existing machines, structures or to cover a specific risk. TÜV SÜD Product Service guarding design and installation engineers draw on decades of experience in the design and fabrication of guard systems to produce a complete solution for increased machine safety. We know what is required and can offer a solution that covers everything from risk analysis, dimensioning and layout proposals to a turnkey installation with many unique advantages.

Our Guarding Service Includes:

Localised guarding solutions – for any industrial application Machine shop guarding – standard and bespoke guarding for machine tools, including drilling machines, grinders, milling machines, lathes, chuck guards, saddle shields and lead screw guarding Perimeter guarding – off the shelf or bespoke solutions which can be CAD designed, with material and height specific, duty rated, accessibility designed and integrated locking systems All guarding CE marked to the Machinery Directive

TÜV SÜD Product Service Unit 3, Westbury Street, Elland, Halifax, HX5 9AT +44 (0)845 075 008 machinery@tuv-sud.co.uk www.tuv-sud.co.uk/machinery

2013 © TUV SUD Ltd | UK-MKG-Machinery-Engineering-Services-en-UK

Our fundamental understanding and integration of the EN standards requirements into our products and our quick turnaround sets us aside from the competition.


Engineering Services  
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