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Z-Carb™-AP Speed and Feed Recommendations – Fractional

www.sgstool.com

Cutting Diameter

Slot Milling - 100% Rw

Material Type

Bhn

1/8

3/16

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

1

rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min Low Carbon Steels

~175 16,350

13

10,930

22

8,170

26

6,550

32

5,450

42

4,680

42

4,090

41

3,640

39

3,270

36

2,720

34

2,040

28

Low Carbon Steels

~275 13,450

11

8,990

19

6,720

22

5,390

26

4,480

34

3,850

34

3,360

33

2,990

32

2,690

30

2,240

28

1,680

23

Med Alloy Steels

~275 11,310

9

7,560

15

5,650

19

4,530

22

3,770

29

3,230

29

2,830

28

2,510

26

2,260

25

1,880

23

1,410

19

Mold And Die Steels

5,810

5

3,880

9

2,900

9

2,330

11

1,940

14

1,660

14

1,450

14

1,290

13

1,160

12

970

12

730

10

~200 15,280

12

10,210

21

7,640

25

6,120

30

5,090

39

4,370

39

3,820

37

3,400

35

3,060

34

2,550

32

1,910

26

Cast Iron - Ductile

~300

7,790

6

5,210

10

3,900

12

3,120

15

2,600

19

2,230

19

1,950

19

1,730

18

1,560

17

1,300

15

970

12

Cast Iron - Malleable

~300

4,890

5

3,270

7

2,440

8

1,960

9

1,630

12

1,400

12

1,220

12

1,090

11

980

10

810

10

610

8

Stainless 300 Series

~275

9,630

8

6,430

13

4,810

15

3,860

18

3,210

18

2,750

18

2,410

18

2,140

18

1,930

18

1,600

17

1,200

13

Stainless 400 Series

~185 13,450

11

8,990

19

6,720

24

5,390

28

4,480

28

3,850

28

3,360

28

2,990

28

2,690

28

2,240

24

1,680

20

Stainless Ph Series

~325

8,100

6

5,410

11

4,050

13

3,240

15

2,700

15

2,320

15

2,020

15

1,800

15

1,620

15

1,350

13

1,010

11

Titanium Alloys

~295

9,170

9

6,130

14

4,580

16

3,670

18

3,060

18

2,620

18

2,290

18

2,040

18

1,830

18

1,530

16

1,150

13

High Temp. Alloys

~300

2,440

2

1,630

3

1,220

3

980

4

810

4

700

4

610

4

540

4

490

4

410

4

310

3

Cast Iron - Gray

~275

Cutting Diameter

Profile Milling - 40% Rw

Material Type

Bhn

1/8

3/16

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

1

rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min Low Carbon Steels

~175 19,560

16

13,070

26

9,780

31

7,840

38

6,520

50

5,590

50

4,890

49

4,350

46

3,910

43

3,260

40

2,440

33

Low Carbon Steels

~275 16,040

13

10,720

23

8,020

26

6,430

31

5,350

41

4,590

41

4,010

40

3,570

38

3,210

36

2,670

34

2,010

28

~275 13,140

11

8,780

18

6,570

23

5,260

26

4,380

35

3,760

35

3,290

34

2,920

31

2,630

30

2,190

28

1,640

23

~275

6,420

6

4,290

10

3,210

10

2,570

13

2,140

16

1,840

16

1,600

16

1,430

15

1,280

14

1,070

14

800

12

Med Alloy Steels Mold And Die Steels Cast Iron - Gray

~200 17,720

14

11,850

25

8,860

29

7,100

35

5,910

46

5,070

46

4,430

44

3,940

41

3,540

40

2,950

38

2,220

31

Cast Iron - Ductile

~300

8,710

7

5,820

11

4,350

13

3,490

17

2,900

21

2,490

21

2,180

21

1,940

20

1,740

19

1,450

17

1,090

13

Cast Iron - Malleable

~300

5,500

6

3,680

9

2,750

10

2,200

11

1,830

15

1,570

15

1,380

15

1,220

13

1,100

12

920

12

690

10

Stainless 300 Series

~275 10,240

9

6,840

14

5,120

16

4,100

20

3,410

20

2,930

20

2,560

20

2,280

20

2,050

20

1,710

19

1,280

14

Stainless 400 Series

~185 15,740

13

10,520

23

7,870

29

6,310

34

5,250

34

4,500

34

3,930

34

3,500

34

3,150

34

2,620

29

1,970

24

Stainless Ph Series

~325

Titanium Alloys High Temp. Alloys

8,710

7

5,820

13

4,350

15

3,490

17

2,900

17

2,490

17

2,180

17

1,940

17

1,740

17

1,450

15

1,090

13

~295 10,080

10

6,740

16

5,040

18

4,040

20

3,360

20

2,880

20

2,520

20

2,240

20

2,020

20

1,680

18

1,260

14

~300

2

1,840

4

1,380

4

1,100

5

920

5

790

5

690

5

610

5

550

5

460

5

340

4

2,750

Cutting Diameter

Profile Milling - 10% Rw

Material Type

Bhn

1/8

3/16

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

1

rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min rpm in/min Low Carbon Steels

~175 21,240

22

14,200

37

10,620

43

8,510

53

7,080

70

6,080

70

5,310

68

4,720

65

4,250

60

3,540

57

2,650

47

Low Carbon Steels

~275 17,420

20

11,640

34

8,710

40

6,980

47

5,810

61

4,980

61

4,350

59

3,870

58

3,480

54

2,900

50

2,180

41

Med Alloy Steels

~275 14,060

15

9,400

24

7,030

31

5,630

36

4,690

47

4,020

47

3,510

45

3,130

42

2,810

41

2,340

37

1,760

31

Mold And Die Steels

7,030

8

4,700

15

3,510

15

2,820

18

2,340

23

2,010

23

1,760

23

1,560

21

1,410

19

1,170

19

880

16

~200 18,340

19

12,260

33

9,170

40

7,350

48

6,110

62

5,240

62

4,580

59

4,080

56

3,670

54

3,060

51

2,290

41

Cast Iron - Ductile

~300

9,320

9

6,230

16

4,660

19

3,730

24

3,110

30

2,670

30

2,330

30

2,070

28

1,860

27

1,550

24

1,170

19

Cast Iron - Malleable

~300

5,810

8

3,880

12

2,900

13

2,330

15

1,940

20

1,660

20

1,450

20

1,290

18

1,160

17

970

17

730

13

Cast Iron - Gray

~275

Stainless 300 Series

~275 10,850

12

7,250

19

5,420

22

4,350

27

3,620

27

3,100

27

2,710

27

2,410

27

2,170

27

1,810

25

1,360

19

Stainless 400 Series

~185 16,660

18

11,130

31

8,330

39

6,670

46

5,550

46

4,760

46

4,160

46

3,700

46

3,330

46

2,780

39

2,080

33

Stainless Ph Series

~325

9,020

9

6,030

16

4,510

19

3,610

22

3,010

22

2,580

22

2,250

22

2,010

22

1,800

22

1,500

19

1,130

16

~295 10,390

14

6,950

21

5,200

24

4,160

27

3,460

27

2,970

27

2,600

27

2,310

27

2,080

27

1,730

24

1,300

19

~300

3

2,040

5

1,530

5

1,220

7

1,020

7

870

7

760

7

680

7

610

7

510

7

380

5

Titanium Alloys High Temp. Alloys

3,060

Profiling: Axial Depth (Ad) 1.5 x Diameter (max.)

224

Slotting: Axial Depth (Ad) 1 x Diameter (max.)


Z-Carb™-AP Speed and Feed Recommendations – Metric

www.sgstool.com

Slot Milling - 100% Rw

Cutting Diameter

Material Type Low Carbon Steels

12 14 16 18 20 25 mm/ mm/ mm/ mm/ mm/ mm/ mm/ mm/ mm/ mm/ rpm min rpm min rpm min rpm min rpm min rpm min rpm min rpm min rpm min rpm min rpm mm/ min ~175 17,300 375 10,380 550 8,650 650 6,490 835 5,190 1,055 4,330 1,055 3,710 980 3,240 900 2,880 900 2,600 880 2,080 705

Low Carbon Steels

~275 14,230 310

8,540

460

7,120

540

5,340

680

4,270

870

3,560

870

3,050

815

2,670

750

2,370

750

2,130

725

1,710

585

Med Alloy Steels

~275 11,970 255

7,180

385

5,980

450

4,490

570

3,590

725

2,990

725

2,560

660

2,240

625

1,990

625

1,800

605

1,440

485

~275

Mold And Die Steels

3

Bhn

6

8

10

130

3,690

200

3,070

230

2,300

295

1,840

375

1,540

375

1,320

350

1,150

320

1,020

320

920

310

740

255

~200 16,170 330

9,700

515

8,090

605

6,060

770

4,850

980

4,040

980

3,470

915

3,030

835

2,700

835

2,430

825

1,940

670

Cast Iron - Ductile

~300

8,250

175

4,950

265

4,120

310

3,090

400

2,470

495

2,060

495

1,770

460

1,550

430

1,370

430

1,240

420

990

330

Cast Iron - Malleable

~300

5,180

110

3,100

165

2,590

200

1,940

240

1,550

310

1,290

310

1,110

285

970

265

860

265

780

255

620

200

Stainless 300 Series

~275 10,190 200

6,110

330

5,090

395

3,820

450

3,060

450

2,550

450

2,180

450

1,910

420

1,700

420

1,530

400

1,220

330

Stainless 400 Series

~185 14,230 275

8,540

475

7,120

615

5,340

705

4,270

705

3,560

705

3,050

705

2,670

705

2,370

615

2,130

615

1,710

495

Stainless Ph Series

~325

8,570

145

5,140

275

4,290

330

3,210

395

2,570

395

2,140

395

1,840

395

1,610

395

1,430

330

1,290

330

1,030

265

Titanium Alloys

~295

9,700

230

5,820

360

4,850

410

3,640

460

2,910

460

2,430

460

2,080

460

1,820

460

1,620

410

1,460

410

1,160

330

High Temp. Alloys

~300

2,590

50

1,550

80

1,290

80

970

100

780

100

650

100

550

100

490

100

430

90

390

90

310

70

Cast Iron - Gray

6,150

5

Profile Milling - 40% Rw

Cutting Diameter

Material Type Low Carbon Steels

12 14 16 18 20 25 mm/ mm/ mm/ mm/ mm/ mm/ mm/ mm/ mm/ mm/ rpm min rpm min rpm min rpm min rpm min rpm min rpm min rpm min rpm min rpm min rpm mm/ min ~175 20,700 450 12,420 650 10,350 770 7,760 990 6,210 1,250 5,180 1,250 4,440 1,170 3,880 1,070 3,450 1,070 3,100 1,050 2,480 840

Low Carbon Steels

~275 16,980 370 10,190 550

8,490

650

6,370

820

5,090 1,040 4,250 1,040 3,640

980

3,180

900

2,830

900

2,550

870

2,040

700

~275 13,910 310

8,340

460

6,950

540

5,210

680

4,170

870

3,480

870

2,980

790

2,610

750

2,320

750

2,090

730

1,670

580

~275

4,070

230

3,400

270

2,550

340

2,040

430

1,700

430

1,460

400

1,270

370

1,130

370

1,020

360

810

290

Med Alloy Steels Mold And Die Steels Cast Iron - Gray

3

Bhn

6,790

5

150

6

8

10

~200 18,760 390 11,250 610

9,380

710

7,030

910

5,630 1,150 4,690 1,150 4,020 1,080 3,520

980

3,130

980

2,810

970

2,250

790

Cast Iron - Ductile

~300

9,220

200

5,530

300

4,610

350

3,460

450

2,770

550

2,300

550

1,980

510

1,730

480

1,540

480

1,380

470

1,110

370

Cast Iron - Malleable

~300

5,820

130

3,490

200

2,910

240

2,180

290

1,750

380

1,460

380

1,250

350

1,090

320

970

320

870

310

700

240

Stainless 300 Series

~275 10,840 220

6,500

360

5,420

430

4,060

490

3,250

490

2,710

490

2,320

490

2,030

460

1,810

460

1,630

440

1,300

360

Stainless 400 Series

~185 16,660 330

9,990

580

8,330

750

6,250

860

5,000

860

4,160

860

3,570

860

3,120

860

2,780

750

2,500

750

2,000

600

Stainless Ph Series

~325

Titanium Alloys High Temp. Alloys

170

5,530

310

4,610

380

3,460

450

2,770

450

2,300

450

1,980

450

1,730

450

1,540

380

1,380

380

1,110

300

~295 10,670 260

9,220

6,400

400

5,340

460

4,000

510

3,200

510

2,670

510

2,290

510

2,000

510

1,780

460

1,600

460

1,280

370

~300

1,750

100

1,460

100

1,090

120

870

120

730

120

620

120

550

120

490

110

440

110

350

90

2,910

60

Profile Milling - 10% Rw

Cutting Diameter

Material Type Low Carbon Steels

3 5 6 8 10 12 14 16 18 20 25 mm/ rpm mm/ rpm mm/ rpm mm/ rpm mm/ rpm mm/ rpm mm/ rpm mm/ rpm mm/ rpm mm/ rpm mm/ rpm min min min min min min min min min min min ~175 22,480 630 13,480 910 11,240 1,080 8,430 1,390 6,740 1,750 5,620 1,750 4,820 1,640 4,210 1,500 3,750 1,500 3,370 1,470 2,700 1,176

Low Carbon Steels

~275 18,440 560 11,060 830

9,220

980

6,910 1,230 5,530 1,560 4,610 1,560 3,950 1,470 3,460 1,350 3,070 1,350 2,770 1,310 2,210 1,050

~275 14,880 420

8,920

620

7,440

730

5,580

920

4,460 1,170 3,720 1,170 3,190 1,070 2,790 1,010 2,480 1,010 2,230

990

1,790

780

~275

4,460

480

2,230

500

890

410

Med Alloy Steels Mold And Die Steels Cast Iron - Gray

Bhn

320

3,720

380

2,790

~200 19,410 530 11,640 820

7,440

210

9,700

960

7,280 1,230 5,820 1,550 4,850 1,550 4,160 1,460 3,640 1,320 3,230 1,320 2,910 1,310 2,330 1,070

600

1,860

600

1,590

560

1,390

520

1,240

520

1,120

Cast Iron - Ductile

~300

9,870

280

5,920

420

4,930

490

3,700

630

2,960

770

2,470

770

2,110

710

1,850

670

1,640

670

1,480

660

1,180

520

Cast Iron - Malleable

~300

6,150

180

3,690

270

3,070

320

2,300

390

1,840

510

1,540

510

1,320

470

1,150

430

1,020

430

920

420

740

320

6,890

490

5,740

580

4,310

660

3,440

660

2,870

660

2,460

660

2,150

620

1,910

620

1,720

590

Stainless 300 Series

~275 11,480 300

1,380

490

Stainless 400 Series

~185 17,630 450 10,570 780

8,810 1,010 6,610 1,160 5,290 1,160 4,410 1,160 3,780 1,160 3,310 1,160 2,940 1,010 2,640 1,010 2,110

810

Stainless Ph Series

~325

Titanium Alloys High Temp. Alloys

9,540

220

5,720

400

4,770

490

3,580

590

2,860

590

2,390

590

2,040

590

1,790

590

1,590

490

1,430

490

1,140

390

~295 11,000 350

6,600

540

5,500

620

4,120

690

3,300

690

2,750

690

2,360

690

2,060

690

1,830

620

1,650

620

1,320

500

~300

1,940

140

1,620

140

1,210

170

970

170

810

170

690

170

610

170

540

150

490

150

390

130

3,230

80

Profiling: Axial Depth (Ad) 1.5 x Diameter (max.)

Slotting: Axial Depth (Ad) 1 x Diameter (max.)

225


Z-Carb™-AP Application Tips

www.sgstool.com

Application Tips:

Sugerencias de aplicación:

Conseils d’utilisation :

• Avoid re-milling chips

• Evite volver a fresar las virutas

• Évitez de refraiser des éclats

• Tool holders with adequate gripping pressure and TIR are required

• Se requieren portaherramientas con presión de agarre y excentricidad total indicada (TIR) adecuadas

• Il est recommandé d’utiliser des supports d’outils ayant une pression de serrage et un TIR (lecture totale des indicateurs) adéquats

• Se recomiendan portaherramientas sólidos cortos o portapinzas estilo ER de longitud cero para lograr un arranque de viruta abundante con herramientas de más de 12.7 mm (1/2 pulgada)

• Des supports massifs de talon ou des supports de collet style ER de longueur nulle sont recommandés pour enlever beaucoup de matière avec des outils de plus de 1/2 po (12 mm)

• La penetración en rampa o en espiral son los métodos preferidos de acceso a cavidades (aproximadamente 6 grados @ 50% de avance normal)

• Il est suggéré d’utiliser la plongée graduelle ou en spirale pour entrer dans les cavités (environ 6 degrés avec 50 % de l’avancement normal)

• Cuando se deba maquinar materiales difíciles como acero inoxidable, aleaciones para alta temperatura, etc. se recomienda usar aceite soluble en agua

• Il est recommandé d’utiliser de l’huile soluble dans l’eau pour usiner des matériaux difficiles tels que l’acier inoxydable, les alliages de température élevée, etc.

• La rigidez del sistema de fijación es especialmente crítica en tareas de desbastado pesadas

• La rigidité de l’installation est particulièrement critique lors des dégrossissages épais

• Stub solid holders or zero length ER style collet holders are recommended for heavy stock removal using tools over 1/2 inch (12mm) • Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed) • Water soluble oil is recommended when machining difficult materials such as stainless steel, high temp. alloys, etc. • Set-up rigidity is especially critical during heavy roughing

226


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