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Company profile

Every part mAtters!


WE ARE BUILDING THE MOSAIC OF THE FUTURE. WITH COURAGE, INNOVATION, AUDACITY. WE ARE ALL A PIECE OF THE ULTIMATE PUZZLE! VISION

MISSION

We shall become the leader in plastic processing in Slovenia and consolidate our competitive position in Europe and globally. We shall specialize in the production of the most complex high-quality products while remaining committed to care for our employees and our environment.

To harness the knowledge, years of experience, and cutting-edge technology to meet the requirements of all customers. To bring to fruition even the most challenging ideas with the highest level of quality. To develop each project into a long-term business relationship. To act in a manner that is responsible to the employees and the environment in which we live.


WE KNOW THE WAY! Our goals and expectations are high. We have learned a lot throughout our history and we carefully forged the lessons learned into our operations and business relationships. We are aware that commitment to new challenges is what drives our company forward. We shall stay on the course that was mapped out by the needs of our partners, ecological consciousness, and care for the employees. This will be attained by placing great stress on knowledge and development of our services, child-like inquisitiveness and playfulness in the search for solutions to the challenges brought on by our partners, and our strong belief that continuous development, investment into employees, and care for the environment are the best companions on our journey. Every particle counts. Every particle is equally important. Together, they add up to a guarantee of our persisting success in the future.

Igor Skaza, General manager


Stable growth and development 1977

• Launch of the company • Production floor area: 32 m2 • Technological equipment: 2 machines • Number of employees: 2 plus the Skaza spouses Mr. Franc and Mr. Martina • Initial partner: RŠC (Mining School Center), Prvi Partizan Titovo Užice, Farmin, Veplas • Achievements: survival in the market.

< 1985

• Production floor area: 150 m2 + 200 m2 • Technological equipment: 5 machines • Number of employees: 6 employees • New partners: ERA for Gorenje, BIRA Bihač, Glin Nazarje, Agis Ptuj • Achievements: growth and development from a garage workshop to a manufacturing company.

< 1991

• Production floor area: 150 m2 + 200 m2 • Technological equipment: 10 machines • Number of employees: 12 • New partners: Luka Koper, IKEA • Achievements: Refurbished production facilities.

< 2000

• Production floor area: 1,520 m2 • Technological equipment: 20 machines • Number of employees: 42 • New partners: GRAMMER • Achievements: an extension manufacturing hall of 230 m2; the company is joined by the Skaza spouses’ son Igor Skaza.

< 2004

• Production floor area: 2,000 m2 • Technological equipment: 23 machines • Number of employees: 85 • New partners: LANDIS+GYR • Achievements: Founding of the quality, technology, procurement, HR, and warehousing and logistics departments; certificate: IKEA IWAY standard; the company is joined by Mrs. Tanja Skaza.

< 2008

• Production floor area: 3,810 m2 • Technological equipment: 38 machines • Number of employees: 93 • New partners: STRIEBEL&JOHN • Achievements: extension to the production hall with an area of 1,100 m2 (production and management); implementation of 2K technology; ISO 14001:2004 certificate (environmental management system).

< 2012

• Production floor area: 3,810 m2 • Technological equipment: 45 machines • Number of employees: 160 • New partners: UAB Kitron, Agriton, Spar, Mercator, TUŠ, Petrol. • Achievements: in-house brands Organko, Bokashi Organico, Cuisine; ISO 9001:2008 certificate (quality management system); implementation of ultrasonic welding and GTI (gas injection technology); processing of ULTEM PEI material; 90% of output is exported; marketing department.


EMPLOYEES

TURNOVER 17 160

108

93

12 11.8

113 95

93

mio. EUR

100

9.5

9.4

10.1

05

06

07

08

GROWTH FUELLED BY KNOWLEDGE

09

10

11

Long-term planning allows us to anticipate the needs of our customers. Investment into our own development and state-of-the-art technology has proven the right move. All business processes are constantly controlled and upgraded. The result is improved efficiency and a clear view of the processes at the company. This is confirmed by the awarded certificates.

Year

Year

7.8

05

06

07

08

ISO 9001 : 2008 ISO 14001 : 2005

09

10

11

IWAY Preparing for ISO 5001


Stable growth and development

FROM IDEA TO DELIVERY

IDEA EPRINT

BLU PROJECT

ation Concretizea and of the id g the definin y of possibilition execut

Aiding r ome the cust ment p in develo final of the design 3D n of u sim latioes of all stag ess the proc

The customerâ&#x20AC;&#x2122;s blueprint idea is all we need to start. We then work with the customer to assign a project team that systematically and confidently enters every stage of the process with the goal of attaining the best final result. We work hard to integrate our experience, knowledge, and commitment into the process of designing the end solution. Cutting-edge technology allows us to test new ideas and materials. A completed development process results in a flawless product delivered to the customer.

SIGN TOOL DE T DESIGN PRODUC

product Verifying, defining viability ance toler

Design printout

ILDING TOOL-BU


Stable growth and development

TING TOOL TES

TION DISTRIBU

D OMPLETE C LLY U F SUCCESS PROJECT

TION PRODUC

We earned their trust


CORE BUSINESS INJECTION MOULDING AND PLASTICS PROCESSING

Use of top-quality granulated plastics in the injection moulding process, an array of reliable and flexible tool-making partners, years of experience, and our flexibility allow us to carry out even the most challenging and complex projects. Our expert employees control the processes for compliance with the standards of optimization and maximum yield in terms of time and material. From processing basic thermoplastics to more complex polycarbonates, polyamides, or linear polyesters.

SINGLE-COMPONENT CONTINUOUS MOULDING Single-component injection moulding is managed in all project stages. Furthermore, additional services are included to provide a comprehensive solution for our partners. In the process, glass fibres or additives can be used to the input material to make the product fire-proof, UV-stable, or heatresistant.

BI-COMPONENT CONTINUOUS MOULDING Simultaneous injection of two different materials allows creating products with

new properties, especially products with improved durability and strength. We are particularly successful in combining plastics with metal or glass.

Our Velenje facility.


ADDITIONAL SERVICES

LASER MARKING

Marking the products by using a laser. Safe and accurate, without the use of ink or tools that may damage the surface.

ULTRASONIC WELDING

Joining materials using highfrequency ultrasonic vibration. Even allows water-tight and gas-tight welds. Ideal for joining asymmetric materials.

PAD & SCREEN PRINTING

Applying the desired motive to the product using a rubber pad or a screen. Pad printing (or tampography) allows quality print even on curved or 3D surfaces.

GAS INJECTION MOULDING Introducing gas into the injection moulding process allows creating hollows in the products. This reduces costs, provides faster cooling and more rapid production process, and it is an ideal solution to reduce the thickness of product walls.


PRODUCTS FURNITURE INDUSTRY

“Faktum” kitchen leg Materials used: PA 6, PP, PS HI, POM, PP, COPO

“Rationell Variera” cutlery tray Materials used: PP

“Tobias” chair Materials used: PC, ABS

“Rationell” waste separation bins Materials used: recycled PP


PRODUCTS HOME APPLIANCES

Interior and exterior parts of major appliances Materials used: PP + 40% TALK, PS CRISTAL, ABS

Control knobs for cooking appliances Materials used: PBT

Cooling ventilating fan for cooking appliances Materials used: PA 66 + 30/ GF


PRODUCTS ELECTRONICS

Casing for measuring devices Materials used: PC, PC-ABS

Interior parts for measuring device casings Materials used: PC, PC-ABS

Integrated elements for highvoltage devices Materials used: PS with flame retardant

Holding plate and safety membrane Materials used: PP, TPE


PRODUCTS AUTOMOTIVE INDUSTRY

*

Headrest Materials used: PAG, PE-HD

* for Grammer

*

Rear armrest Materials used: ABS S-PA, POM

*

Headrest Materials used: PE-HD, PC-ABS


STATE-OF-THE-ART TECHNOLOGY MACHINERY MANUFACTURERS

NUMBER OF MACHINES

45

*

The machinery is automated, equipped with a closedcircuit cooling system and connected into a central system for drying and transport of granulated plastics.

PRODUCT WEIGHT RANGE

50 0,2 g 1.000 6,0 kg tons

tons

LOCKING FORCE RANGE

*January 2012


WE ARE FOCUSED ON THE FUTURE. WE ARE GROWING AND DEVELOPING. WE KNOW WHAT WE WILL DO IN 2035.


FOCUSED ON THE FUTURE Our business success allows us to plan our steps far ahead. We are about to expand our manufacturing operations to a new location â&#x20AC;&#x201C; even more fitting to the daily dynamics required by the laws of the market. Adjusting to customer demand will be even easier and our response and flexibility further enhanced. We concentrate on new materials as we pursue our corporate philosophy of environment protection and the global trend of biodegradable plastics. We believe we are entering an era in which all input materials are biodegradable and reusable. Highly functional building design will allow optimum connections between all processes at the company. Anticipated shift date: October 2013.

We are joining the trend of biodegradable plastics by testing new input raw materials. BIO PLASTICS

Highly functional building design will allow optimum connections between all processes at the company. Anticipated shift date: October 2013.


BOLDLY, OPEN-MINDEDLY, AND RESPONSIBLY! WE KNOW THE WAY!


RESPONSIBILITY

ENVIRONMENT

SOCIETY

We strive not to burden the environment. Looking to consolidate the confidence of our customers, we introduced the environmental management system according to the international standard ISO 14001:2004. Now, our efforts are geared towards obtaining the ISO 50001 standard. In order to reduce our environmental impact as much as possible, we have committed to rational use of electric energy, noise control, and care for continuous improvement to the environmental management system. Special care is paid to raising the awareness of our youngest as we believe that a keen sense for the preservation of nature should be nurtured from an early age on. We work with kindergartens to show the children how care for the nature and waste separation are essential for preservation of the environment in which we live.

We are aware of our companyâ&#x20AC;&#x2122;s effect on the environment in which we operate. We seek involvement in the projects that affect the long-term development of the region, and the projects focused on providing aid to those in need. Special care is paid to the children as we, consistently with our vision, communicate our message of protection of nature and care for a clean environment.


THANK YOU! www.plastika-skaza.si


Company profile