Issuu on Google+

THERMO KING TRUCK, TRAILER, CR AND DAS ALARM CODES THIS DOCUMENT SHOWS ALL CURRENT TRUCK, TRAILER AND DAS ALARM CODES. NOT ALL CODES ARE POSSIBLE ON ALL UNITS. IF THE ALARM APPLIES TO A MULTI-TEMP ZONE, THAT ZONE WILL BE IDENTIFIED. BE SURE TO RECORD ALL ALARMS THAT OCCUR. THEY ARE VALUABLE TO THE SERVICE TECHNICIAN. ALARM CODE NUMBERS MARKED WITH PARENTHESES (XX) MAY EXIST WITH ALARM CODE 84 AND MAY CLEAR AUTOMATICALLY.

COLOR CODE DEFINITIONS

OK TO RUN

CHECK AS SPECIFIED

TAKE IMMEDIATE ACTION

THESE ARE SUGGESTIONS ONLY. ALWAYS CONSULT YOUR COMPANY FOR FINAL DECISIONS.

Num

Color

00 01 02 03 04 05 06 07 08 (09) (10) 11 12 13 14 15 16 (17) (18) (19) (20) (21) (22) 23 24 25 (26) (27) 28 29 30 31 32 33 34 35 (36) 37 38

Description

Operator Action

No Alarms Exist Microprocessor Power Up Reset Check Evaporator Coil Sensor Check (Control) Return Air Sensor Check (Control) Discharge Air Sensor Check Ambient Temp Sensor Check Coolant Temp Sensor Check Engine RPM Sensor Unit Running on Coil Sensor High Evaporator Temperature High Discharge Pressure (or Temperature) Unit Controlling on Alternate Sensor Sensor or Digital Input Shutdown Sensor Check Defrost Terminated by Time Check Glow Plugs or Intake Air Heater Manual Start Not Completed Engine Failed to Crank High Engine Coolant Temperature Low Engine Oil Pressure Engine (Vapor Motor CR) Failed to Start Cooling Cycle Check Heating Cycle Check Cooling Cycle Fault Heating Cycle Fault Alternator Check Check Refrigeration Capacity Vapor Motor RPM High (CR) Pretrip or Self Check Abort Defrost Damper Circuit Check Defrost Damper Stuck Closed Check Oil Pressure Switch Refrigeration Capacity Low Check Engine RPM Check Modulation Circuit Check Run Relay Circuit Electric Motor Failed to Run Check Engine Coolant Level Electric Phase Reversed

No action required. No action required. Manually monitor temperature. Report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Manually monitor temperature. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. Manually monitor temperature. Report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. Unit/zone cannot operate and is shut down. Repair immediately. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. Report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. Report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day.

THESE ARE SUGGESTIONS ONLY. ALWAYS CONSULT YOUR COMPANY FOR FINAL DECISIONS.

Num 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 (63) 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78

Color

Description

Operator Action

Check Water Valve Circuit Check High Speed Circuit Check Engine Coolant Temp Unit Forced to Low Speed Unit Forced to Low Speed Modulation Check Fuel System Check Hot Gas or Hot Gas Bypass Circuit Check Air Flow Remote Sensor Shutdown Check Belts or Clutch Check Spare Sensor 1 Reset Clock Check Shutdown Circuit Check Heat Circuit Check Economizer Valve Circuit Test Mode Timeout Check Engine Speeds Check Evaporator Fan Low Speed Check Evaporator Fan High Speed Check Condenser Fan Low Speed Check Condenser Fan High Speed Check Boost Circuit Low Battery Voltage Ammeter Out of Calibration Engine or Vapor Motor Stopped Pretrip Reminder Abnormal Temperature Differential Low Engine Oil Level Check Liquid Line Solenoid Circuit Internal Controller Fault Code Check Remagnetization Circuit Hourmeter Failure Hourmeter 4 Exceeds Set Time Limit Hourmeter 5 Exceeds Set Time Limit Hourmeter 6 Exceeds Set Time Limit Controller Reset to Defaults Controller RAM Failure Controller EPROM Failure Controller EPROM Checksum Failure Data Log EPROM Failure

Manually monitor temperature. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Clear alarm and restart unit. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day.

THERMO KING TK 40933-8-CH (Rev 9 03-07-08)


COLOR CODE DEFINITIONS

OK TO RUN

CHECK AS SPECIFIED

TAKE IMMEDIATE ACTION

THESE ARE SUGGESTIONS ONLY. ALWAYS CONSULT YOUR COMPANY FOR FINAL DECISIONS.

Num

Color

79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 (100) 101 (102) 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123

Description

Operator Action

Internal Data Logger Overflow Check Compressor Temp Sensor High Compressor Temp High Compressor Temp Shutdown Low Engine Coolant Temp Restart Null Forced Unit Operation Check Discharge Pressure Sensor Check Suction Pressure Sensor Reserved for CR Check Electronic Throttling Valve Circuit Electric Overload Check Electric Ready Input Sensor Grades Not Set Low Compressor Suction Pressure Check Loader #1 Circuit Check Loader #2 Circuit Low Fuel Level Failed Remote Return Air Sensor (CR) Check Fuel Level Sensor High Compressor Pressure Ratio Heater Fan Failure (CR) Controlling on Evap Coil Outlet Temp (CR) Low Evaporator Coil Temperature (CR) Low Heater Fuel Level (CR) Check Remote Fan Speed Check Receiver Tank Press Sol Circuit Check Purge Valve Circuit Check Condenser Inlet Sol Circuit Door Open Timeout Check High Discharge Pressure Sensor Check Suction Line Sol Circuit Unit Not Configured Correctly Check Remote Fans Check Electric Heat Circuit Multiple Alarms - Can Not Run Check High Pressure Cut Out Switch Check High Pressure Cut In Switch Auto Switch from Diesel to Electric Auto Switch from Electric to Diesel Reserved for CR Check Alternator Excite Circuit Check PMW Liquid Injection Circuit Check Diesel/Electric Circuit Check Evap Coil Inlet Temp Sensor (CR)

Report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Add fuel as required. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Manually monitor temperature. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Manually monitor temperature. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Close doors. Report alarm at end of day. Replaced by Alarm Code 86 If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. Normal operation – does not affect performance. Normal operation – does not affect performance. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Manually monitor temperature. Report alarm at end of day.

THESE ARE SUGGESTIONS ONLY. ALWAYS CONSULT YOUR COMPANY FOR FINAL DECISIONS.

Num 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 161 188 203 204 216 250

Color

Description

Operator Action

Check Evap Coil Outlet Temp Sensor (CR) Check Tank Level Sensor (CR) Check Back Pressure Regulator (CR) Setpoint Not Entered Engine Run Time Maint Reminder #1 Engine Run Time Maint Reminder #2 Electric Run Time Maint Reminder #1 Electric Run Time Maint Reminder #2 Total Unit Run Time Maint Reminder #1 Total Unit Run Time Maint Reminder #2 Controller Power On Hours Check Spare Digital Inputs Check Spare Digital Outputs Check Damper Motor Heater Output Log DAS Real Time Clock Battery Failure (DAS) Abort Evacuation Mode Not currently used Auto Switch Diesel to Electric Disabled Check Thermax Valve Check Remote Zone Drain Hose Heater Output Lost CAN Communications to Expansion Module Lost Controller ON Feedback Signal Software Version Mismatch Check Multi-Temp Fan Speed Control Output Auto Switch Electric to Diesel Disabled Alarm Not Identified Sensor Out of Range Low (DAS and HMI) Sensor Out of Range High (DAS and HMI) DAS Failed Sensor (DAS) Expansion Module Flash Load Failure Low Suction Pressure Switch Failure Lost CAN Communications to HMI Check Suction/Liquid Heat Exchanger Bypass Valve Log DAS Real Time Clock Invalid (DAS) Log DAS Microprocessor Fault (DAS) Check Display Return Air Sensor Check Display Discharge Air Sensor Check DAS Digital Inputs (DAS) DAS Clock Time Reset (DAS)

Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Manually monitor load temperature. Report this alarm at the end of the day. Be sure setpoint is adjusted to required temperature. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. Report alarm at end of day.

THERMO KING TK 40933-8-CH (Rev 9 03-07-08)

If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. Unit/zone cannot operate and is shut down. Repair immediately. Report alarm at end of day. Manually monitor load temperature. Report this alarm at the end of the day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Unit/zone cannot operate and is shut down. Repair immediately. If unit/zone is shut down repair immediately. Otherwise, report alarm at end of day. Report alarm at end of day. Report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Manually monitor temperature. Report alarm at end of day. Report alarm at end of day. Report alarm at end of day.


ALARM CODES