Page 1

I NTE R N ATI O N A L


www.hydrotec.com

2


Content

67-70

• Accessories

71-74

• Installation instructions

75-78

Drainage channels

79-106

GAS AND WATER SUPPLY PRODUCTS

107-116

Street furniture

117-123

3

Gully tops

• Dirt Catchers

Dirt traps Accessories

51-66

Drainage channels

• Gully tops

Surface boxes

11-50

Street furniture

• Manhole covers

Manhole covers

MUNICIPAL CASTINGS


About Hydrotec From little to large. On reflection, we consider this company to be a success story. When started over 40 years ago not even the company’s founder, Gisbert Brinkschulte, could have envisioned that his sole ownership company would grow to be such a strong global player namely Hydrotec Technologies AG. The company has grown with a comprehensive network of business partners and is taking all necessary steps to continue growing in the future. Hydrotec products are sold in many different countries and seek to establish ourselves as one of the leading players in each market. To achieve this we adhere to our principles: High quality products at fair market prices.

We like to answer your questions before you ask them. With our commitment to continually improve our technology and broaden our range of quality products HYDROTEC is expanding its’ core business which is manufacturing and selling drainage castings / systems. Self-leveling manhole covers, drainage channels, surface boxes, or street furniture are just a few examples of our product portfolio, which is sold all over the world.

It is not just a question of business, but of people who understand our business. Our staff at HYDROTEC strive to find the best possible solution for our customers every day. We have a simple recipe for giving you the information you need: Responsibility. Employees who identify themselves with their jobs are motivated and put 100% into their jobs. This helps us and above all our customers.

4


About Hydrotec Single-source supplier. Business means change. We understand each change primarily as an opportunity. This is why we don't just monitor the market status quo. Instead we think about tomorrow's market needs. New ideas on the one hand and our enormous import and export experience on the other: this symboisis holds enormous potential for the successful future development of HYDROTEC.

We offer our customers and partners full service, a single source supplier. Municipal castings such as manhole covers and gully tops, dirt catchers and sumps

Customer specific casting individual cast and steel constructions

Drainage channels a wide-ranging complete program

Water supply products such as surface boxes and extension spindles

Tree protectors tree protection and protective gratings in different types and dimensions

Street furniture Litter bins, benches, posts etc. enhance the urban landscape

What we are proud of! HYDROTEC's competence is not only well-known in Germany. We are now one of the biggest players on the European drainage technology market. However, we have already established a foothold outside of Europe. In the Middle and Far East in particular, dealers, planners and contractors working on communal and private projects all rely on our quality "Made in Germany". The cable duct at the Schalke Arena football stadium, the covers on Palm Tree Island, or the channels for the Formula 1 racetracks in Shanghai and Istanbul are just some of HYDROTEC Technologies AG's reference projects. These are results that can't be achieved from scratch or with unkept promises. Performance and innovation are what it takes to convince others more than anything else – and you can rely on your reputation spreading by word of mouth.

5


SAFETY FIRST ... Once learnt, never forgotten. As specialists with many years of experience in drainage technology, we place much emphasis on product development. This is where high-tech produces the perfect component. Each and every product is put through rigorous quality checks. Product innovations are tested using a 3D simulation program, "FEM", with respect to structural behaviour under load. The results of a simulation give us insights into the durability of a component, and thus allow us to optimize development.

Cover subjected to a stress of 400 kN with torsion curve

6


Certified Quality ...

Our products are tested for compliance with international standards and monitored by internationally accredited test laboratories.

Quality management Compliance with EN 124 is assured by material test institutes accredited for testing throughout Europe (test lab accredited to ISO 17025 standard). EN 124 labeling (item 9 EN 124) 1 - Manufacturer ID 2 - EN 124 designates the European Standard 3 - Load class (e.g. D400) 4 - Approval mark by certification authority Amtliche Materialpr端fanstalt Bremen (Official Testing Institute)

5 - Product name (optional)

Guaranteed Quality We issue a warranty certificate to guarantee premium product quality and offer an extended 10 warranty with liability coverage of up to 5 million Euros for our EN-GJL covers.

General notes Illustrations, dimensions and weights are provided without committment. We reserve the right to modify the design and production methods to reflect the current state of art in technology. All previous catalogues become invalid on publication of this catalogue. All details concerning standards and kite marks were correct when this catalogue went to press.

7


GENERAL AND TECHNICAL INFORMATION 1. Materials We mainly use ductile cast iron or grey cast iron for manhole covers and gully tops. Grey cast iron combined with concrete is an optimium combination of materials:

• Grey cast iron and concrete have very similar material characteristics with respect to heat expansion and ductility. • Neither material is affected by breaking elongation. • Bending strength is improved by using concrete in the pressure area and cast iron in the traction area.

This gives the user a high level of dimensional stability and long service life.

Grey cast iron Cast iron with lamellar graphite (GG) to DIN EN 1561, EN-GJL 100 to 300 This tried and trusted material, which has been used for centuries, is still one of today's most commonly produced cast iron types. Its well-known benefits, such as more or less unlimited molding potential, pronounced stability, and excellent vibration damping make it a very attractive option compared to more expensive, premium types such as ductile graphite iron, annealed cast iron, cast steel, cast aluminum and wrought parts.

Cast iron with lamellar graphiteTensile strength 100-300 N/mm2 Breaking strain <1%

Ductile cast iron Cast iron with nodular graphite (GGG) to DIN EN 1563, EN-GJS 400-15 to 500-7. This more recent cast iron type has far higher rigidity and expansion values than grey cast iron. However, its molding and working potential is similar to that of grey cast iron. Ductile cast iron's elasticity is far more pronounced than that of gray cast iron. Thanks to its excellent rigidity, it is suitable for parts that are subject to stress, including safety parts in the automotive industry and engine building, as well as for lightweight, thin-wall constructions. It is a genuine alternative to cast steel and aluminum guss and to wrought parts.

Cast iron with nodular graphiteTensile strength 500-1100 N/mm2 Breaking strain 2-15%

Natural finish cast iron Surface oxidation of cast iron (graphite / perlite formation) makes it resilient against materials that occur in traffic areas, such as de-icing salts. Scientists have demonstrated that additional surface protection is unnecessary. So don't worry about the "rusty" surface. This is just residual iron dust from the manufacturing process which has no negative impact on the quality or function.

"HYDROprene" inserts "HYDROprene" inserts are highly abrasion-proof, durable elastomer inlays, placed between the cover and the frame to absorb drive-over noise. You can choose between single inserts, or "HYDROprene" Duo inlets in the cover and frame.

8


2. Terms / Variants Manhole covers Manhole covers are the visible element of a manhole to the road and provide a safe cover for underground shafts.

Secured manhole covers Owner / operators who need to prevent unauthorized opening of manhole covers should choose secured covers. We offer a variety of types for various requirements such as protection against theft and vandalism.

â&#x20AC;˘ Safety screw-lock The covers and frames of our manhole covers with safety screw-locks are non-positively and positively locked.

â&#x20AC;˘ Locking by means of turnbuckle The covers and frames of our manhole covers are secured with screw locks. Turnbuckles prevent unauthorized opening of covers as well as negative effect from water or air build-up.

â&#x20AC;˘ Locking by means of 3 point lock (e.g. ECON) 3 point locking system prevents unauthorized opening of the cover. When closed, the cover automatically locks by means of three retainers clicking into place.

Distortion protection Distortion (Anti-Twist) protectors locating pins built into the cover with corresponding receptacles in the frame. This means the cover has a defined position in the frame thus preserving the contact surface quality for a considerable time.

Water tight Surface water tight covers prevent surface water entering the manhole. Surface water tightness refers to the cover and frame. Careful installation on site and validation after completion will help ensure a tight seal between the cover and the shaft. Our guarantee only covers the tightness of the cover / frame seal.

Pressure tight Pressure tight manhole covers provide a seal against backwater pressure. They are availalbe for various pressure levels of 0.1 to 2.0 bar and in various types. It is important to ensure secure locking and a backwater tight seal between the shaft and the cover, this can be achieved by use of propper installation methods.

Gas tight The definition "gas tight" in the context of manhole covers refers to normal sewer and fecal gases. For all other gases, please contact us to check the resilience of the deployed seal.

Drainage during construction work These gully tops have lateral openings that allow surface water to enter drainage works before the road surface has been laid.

Liftable "Liftable" refers to manhole covers with a smooth, vertical cast iron frame. The advantage of this frame is that it can be lifted to street level, if e.g. a new surface course is laid, using hydraulic lifting equipment. A full mounting is required for the cast iron frame after this: it is important to fill the gap between the manhole and the cover frame without leaving any gaps and so that it is capable of bearing load, by implementing appropriate building measures. The only frames suitable for this method are full cast iron frames which are additionally tested and approved by us for this purpose.

Sand trap A catcher comprises of ring-shaped recess in the frame's contact surface which the lid interlocks with by means of a counterring. The channel in the cover is sealed by sand and water providing an effective seal against smells.

9


Installation section EN 124 / EN 1433 Group 1

min. Class A 15 Traffic areas used only by pedestrians and cyclists and similar areas, e.g. greenspace

Group 2

min. Class B 125 Pavements, pedestrian areas and similar surfaces, e.g. parking space for cars and multistory car parks

Group 3

min. Class C 250 Gully tops / drainage channels in the area of the kerbside and for emergency lanes in road construction

Group 4

min. Class D 400 Road surfaces (incl. pedestrian streets), parking lots and similar, paved traffic areas, e.g. car parks on public freeways

In case of doubt, we recommend choosing the higher class. Please also note: Pedestrian areas are only accessed by service and waste disposal vehicles and in emergencies! Pedestrian streets are subject to dual use, i.e. traffic is only prohibited at set times, e.g. pedestrian only during business hours, however, normal traffic can use the street outside of these hours! Use appropriate drains, covers and drainage Class F 900 to DIN EN 124 / DIN 1229 for all special use surfaces (airport surfaces, docks etc.)!

Group 5

min. Class E 600 Non-public traffic areas used by vehicles with a particularly wheel load, e.g. traffic routes in industrial building, dock facilities

Group 6

min. Class F 900 Special areas e.g. flight operation areasat airports

Manufacturer's classification of application areas EN 124 defines various test loads for individual load classes. For example, the load class D400 corresponds to a test force of 400kN. However, it is not entirely possible to evaluate the traffic safety of a cover simply by performing a vertical pressure test. Traffic safety requirements often differ considerably, especially in the D400 load class. For example, the dynamic and static traffic safety requirements for traffic-calmed service roads differ greatly from those of highways and bypasses. HYDROTEC recommends a differentation by the following fields of application:

Scope of application

Scope of application

Scope of application

Scope of application

LT

MT

HT

IT

Low Traffic

Medium Traffic

High Traffic

Intensive Traffic

Areas mainly with car traffic and a low volume of heavy goods traffic, e.g. traffic-calmed side roads, service roads…

Areas with a normal volume of car and goods traffic, e.g. country roads and industrial roads …

Areas with a high volume of traffic such as e.g. highways and bypasses …

Areas with intensive traffic load, e.g. curves, crossroads, t-junctions …

This classification is simply a recommendation. The choice of cover depends on the specific local conditions and is the planner's responsibility. In doubt, you should choose the next higher class.

10


Gully tops Dirt traps Accessories

12-13 14 15 16 17-18

Surface boxes

Drainage channels

– ECON Overview – ECON 600 – ECON 700, ECON 500 – ECON 800 – ECON H 600 liftable

Street furniture

Manhole covers

ECON Manhole Covers

11


DUCTILE CAST IRON (GJS), DIN EN 124

ECON Manhole covers Ergonomic and compact for all cases Lock

• Easy ergonomic opening of the cover • 120° inspection position, 90° lift-out position and

retention mechanism to prevent accidental closing of the cover • Optional opening aid (as of DN 800)

Retention mechanism

• 3 point locking system • Innovative self-locking 3 point locking system • Prevents unauthorized opening

= protection against theft and vandalism • The 3-fold bolt locking system centers the cover in the frame

Optimized surface

• Innovative "criss-cross design" with optimized drainage reduces danger of slipping and icing • Minimizes the roll-over noise generated by moving traffic • Optimum opening Ergonomic handling

Unlock cover

Inspection opening

Remove cover

Close cover

Dirt catcher

• 4 recesses in the frame support the use of any standard dirt catcher (e.g. DIN 1221), standard for ventilation type

Damping inserts

• Replaceable polychloroprene inlet (DIN 53505) • Durable, highly resilient to abrasion for extreme loads, temperature resilient • Minimizes vibration and prevents the cover coming loose from the

substructure

12


DUCTILE CAST IRON (GJS), DIN EN 124

ECON MANHOLE COVERS ECON 500 / 600 / 700 / 800 – Push-on manhole cover

Manhole covers

When it comes to ERGONOMICS, SAFETY, TECHNOLOGY and ECONOMY, the ECON manhole cover is the solution for demanding applications. The fully cast cover is produced from ductile cast iron to allow us to build in more intelligent technologies. The special hinge construction of the 3 point cover guarantees ergonomic use. The integrated spring-arm locking system guarantees safe positioning of the cover even in case of heavy load, while additionally providing effective protection against vandalism.

• Frame with circumferential, replaceable, polychloroprene damping insert incl. support for standard dirt catcher (ventilated type) • Cover with / without ventilation openings, anti-twist

with non-positive 3-point locking mechanism on underside of cover, self-locking with hinge inspection position 120°, 90° lift-out position and safety retention mechanism

• CRISS-CROSS-DESIGN minimizes traffic roll-over noise and improves anti-slip properties.

13

ECON with flange frame and dirt catcher recess = Type with ventilation

ECON Plus with circumferential damping inlet = type without ventilation

Optimized hinge with safety retention mechanism

Frame with replaceable, damping insert

Non-positive lock, 3-fold bolt locking system

Ergonomic opening aid


DUCTILE CAST IRON (GJS), DIN EN 124

ECON MANHOLE COVERS ECON 600 3 point locking system, safety hinge, HYDROprene insert

Type

Class

Outer dimensions mm

894708

Without ventholes

D400

785

600

100

70

9

894718

With ventholes, recesses for dirt catchers With inlet grating, recesses for dirt catchers With inlet grating

D400

785

600

100

70

9

D400

785

600

100

72

9

D400

850

600

100

62

9

E600 E600

785 785

600 600

100 100

84 84

9 9

Art. no.

894728 894009 895708 895718

Without ventholes With ventholes, recesses for dirt catchers

Clear diameter mm

Height Weight Sold by mm kg Pallet

Accessories: Dirt catcher page 68, opening bar page 72

14

894708


DUCTILE CAST IRON (GJS), DIN EN 124

ECON MANHOLE COVERS ECON 700

Art. no.

Type

Class

Outer dimensions mm

Clear diameter mm

Height Weight Sold by mm kg Pallet

894533

Without ventholes

D400

900

700

100

88

10

894532

4 ventholes

D400

900

700

100

88

10

894531

4 ventholes

D400

900

700

200

110

894534

4 ventholes, square flange frame 4 ventholes, square flange frame

D400

900x900

700

100

95

D400

900x900

700

200

118

D400

900x900

700

100

124

894535

894530

4 ventholes, square TOP flange frame

Manhole covers

3 point locking system, safety hinge, HYDROprene insert

8947533

894530

ECON 500 3 point locking system, safety hinge, HYDROprene insert

Art. no.

Outer dimensions mm

Clear diameter mm

Height Weight Sold by mm kg Pallet

Type

Class

894529

Without ventholes

D400

686

500

130

54

8

895529

Without ventholes

E600

686

500

130

68

8

15


DUCTILE CAST IRON (GJS), DIN EN 124

ECON MANHOLE COVERS ECON 800

• Frame with polychloroprene damping insert • Cover without ventholes • Innovative self-locking 3-fold bolt locking system • Prevents unauthorized opening

= protection against theft and vandalism • Easy ergonomic opening of the cover • 120° inspection position, 90° lift-out position and retention mechanism to prevent accidental dropping of the cover • Durable, highly resilient against abrasion for extreme loads • Optionally available with gas pressure spring and turnbuckle

3-point locking system

Double hinge

Turnbuckle

Gas pressure spring

ECON 800 3 point locking system, double safety hinge, HYDROprene insert

Art. no.

Type

Class

Outer dimensions mm

Clear diameter mm

Height Weight Sold by mm kg Pallet

894520

Without ventholes

D400

1036

800

130

129

5

8945204

Without ventholes, turnbuckle

D400

1036

800

130

130

5

8945201

Without ventholes, turnbuckle, gas pressure spring With ventholes

D400

1036

800

130

131

5

894510

89451041 With ventholes, turnbuckle, gas pressure spring

D400

1036

800

130

129

5

D400

1036

800

130

131

5

894520 16


DUCTILE CAST IRON (GJS), DIN EN 124

ECON MANHOLE COVERS ECON H 600 ECON-H 160 / ECON-H 100

Manhole covers

When it comes to ERGONOMICS, SAFETY, TECHNOLOGY and ECONOMY, the ECON manhole cover is the solution for demanding applications. The full iron cover is effected in ductile cast iron to allow us to build in more intelligent technologies. Thanks to the special lift-up design of the cover, which weighs just 46 kg, ergonomic operations are guaranteed. The integrated spring-bolt locking system guarantees safe positioning of the cover even in case of heavy load, while additionally providing effective protection against vandalism.

Safety hinge

160 mm

100 mm

For special requirements in refurbishing, the full functionality of the ECON H 160 is also available in 100mm height.

various frame heights for any application

with wide support flange

17

also available as a inlet grating


DUCTILE CAST IRON (GJS), DIN EN 124

ECON MANHOLE COVERS ECON H 600 â&#x20AC;&#x201C; liftable 3 point locking system, liftable frame, safety hinge, HYDROprene insert

Art. no.

Type

Class

Outer dimensions mm

Clear diameter mm

D400

785

600

100

87

9

D400

785

600

100

87

9

D400

785

600

100

87

9

D400 D400

785 785

600 600

160 160

106 106

8 8

D400

785

600

160

106

8

Height Weight Sold by mm kg Pallet

Round frame 8141200 814121 814125

8141202 8141212 8141251

Without ventholes, circumferential insert With ventholes, recesses for dirt catchers With inlet grating, recesses for dirt catchers Without ventholes With ventholes, recesses for dirt catchers With inlet grating, recesses for dirt catchers

Accessories: Dirt catcher page 68, opening bar page 72

8141200

Square frame 814211 814201

Without ventholes, concrete / iron frame With ventholes, concrete / iron frame

D400

785

600

125

168

8

D400

785

600

125

168

8

Accessories: Dirt catcher page 68, opening bar page 72

814201

18


Gully tops Surface boxes

Drainage channels

Dirt traps Accessories

– ECON SN Overview 20 – ECON SN 600, BALTIC SN 700 21 – SCANDIC SN 600, 700, 800 22 – SN 625, TITAN SN 600 23

Street furniture

Manhole covers

Floating, self-levelling Manhole Covers

19


DUCTILE CAST IRON (GJS), DIN EN 124

FLOATING, self-levelling Manhole covers ECON SN

Optimized hinge with safety retention mechanism

with replaceable, damping insert

Non-positive, 3 point bolt locking system

With wide supporting flange for optimum load distribution

Variety of frame heights for any application

300 mm

190 mm

Different behavior of the manhole, road surface and manhole cover can only be compensated by rethinking the whole, legacy system. The solution is a modified load bearing system on the ECON SN cover. The cover frame has a particularly wide load transfer flange which is anchored at and borne by the surface of the tarmac layers of the road decking. This solution deliberately does without a connection to the shaft. Thanks to this design, the cover can respond to any settling of the road decking. It is adjusted to match the current layer of tarmac and then rolled flush with the top layer to provide load bearing capability.

625 633 mm mm

Concrete ring available in two diameters

ECON SN covers offer totally new benefits that standard covers cannot provide: • Reduces load on the manhole by up to 50% • The cover and frame does not rest directly on top of the shaft, thus making it impossible to destroy the sub-construction. • Favorable load distribution makes the ECON SN particularly well-suited for plastic manholes. • The cover is flush with the road decking. • If the road decking settles due to compacting after laying, the cover moves by the same amount. • Considerable reduction of mounting and operating costs. The problem: The cover places strain on the manhole

The solution: The cover is part of the road decking

20

1 Road surface 2 Binding layer 3 Carrying layer


DUCTILE CAST IRON (GJS), DIN EN 124

FLOATING, self-levelling Manhole covers ECON SN 600 3 point locking system, rollable frame, safety hinge, HYDROprene insert

616

Type

Class

Outer dimensions mm

814123

Without ventholes

D400

850

600

190

108

5

814122

With ventholes, recesses for dirt catchers With inlet grating, recesses for dirt catchers

D400

850

600

190

108

5

D400

850

600

190

95

5

Art. no.

814124

Clear diameter mm

Height Weight Sold by mm kg Pallet

814123

also available in load class E600!

8141231

Without ventholes

D400

850

600

300

124

3

8141221

With ventholes, recesses for dirt catchers With inlet grating, recesses for dirt catchers

D400

850

600

300

124

3

D400

850

600

300

111

3

8141232

600

814191

also available in load class E600!

Accessories

814191 814192

Mounting frame Concrete ring adapter

785

Accessories: Dirt catcher page 68, opening bar page 72

633

80

33

20

814192

BALTIC SN 700 Fremdüberwachung Third Party Certification

BALTIC SN 700

Art. no.

Type

Class

Outer dimensions mm

894567

Without ventholes

D400

850

Clear diameter mm

600 894 567 SA0567

21

Height Weight Sold by mm kg Pallet

190

Referenz Reference

Qualitätsmanagement Quality Assurence

ISO 9001-2000

Klasse Class

D 400

110

Änderungen vorbehalten! / subject to alterations in measurement and design!

BALTIC SN 700 with hinge, locking mechanism and insert, for shafts and pipes 700, optionally with turnbuckle

5 Material

EN-GJS-500-7

HYDROTEC Technologies · Düngstruper Straße 46 · D-27793 Wildeshausen · Germany Telefon: (+49) 04431 / 9355-0 · Telefax: (+49) 04431 / 9355-99 Internet: www.hydrotec.com · eMail: info@hydrotec.com

Gewicht Weight

ca. 110 kg Schutzvermerk nach DIN 34 beachten!

Manhole covers

100 190

850


DUCTILE CAST IRON (GJS), DIN EN 124

floating, self-levelling Manhole covers SCANDIC SN 600 2 point locking system, rollable frame, HYDROprene insert

Type

Class

Outer dimensions mm

894126

Without ventholes

D400

800

590

200

102

5

894129

With inlet grating, waterway 800 cm2

D400

800

590

200

100

5

Art. no.

Clear diameter mm

Height Weight Sold by mm kg Pallet

fits manholes and pipes with clear diameter of 600mm!

SCANDIC SN 700 2 point locking system, rollable frame, HYDROprene insert

Type

Class

Outer dimensions mm

894127

Without ventholes

D400

850

600

190

105

5

894128

With inlet grating, waterway 760 cm2

D400

850

600

190

105

5

Art. no.

Clear diameter mm

Height Weight Sold by mm kg Pallet

fits manholes and pipes with clear diameter of 700mm!

SCANDIC SN 800 2 point locking system, rollable frame, HYDROprene insert

Art. no.

Outer dimensions mm

Clear diameter mm

Height Weight Sold by mm kg Pallet

Type

Class

894548

without ventholes, round frame

D400

935

758

200

115

5

8945481

without ventholes, square frame D400

900

758

115

136

5

fits manholes and pipes with clear diameter of 800mm!

22


CAST IRON, DIN EN 124

floating, self-levelling Manhole covers SN 625

Manhole covers

Rollable frame, HYDROprene insert in frame, for covers to DIN 19584 and ÖNORM fits covers with clear diameter of 625 mm / standard compensating rings to DIN 4034!

Art. no.

Type

804411

concrete/iron cover,without ventholes concrete/iron cover,with ventholes

804401

Outer Clear dimensions diameter Class mm mm

Height mm

Weight kg

Sold by Pallet

D400

850

600

250

150

5

D400

850

600

250

147

5

also available in load class F900!

804412 804402

Full cast cover,without ventholes Full cast cover,with ventholes

D400

850

D400

850

600

250

144

5

600

250

145

5

also available with HYDROprene DUO insert!

804401

TITAN SN 600, safety cover

The problem solver for high dynamic and static loads

80 Art. no.

Type

806411

concrete/iron cover,without ventholes concrete/iron cover,with ventholes concrete/iron cover,without ventholes 5 point locking system

806401 806433

Outer Clear dimensions diameter Class mm mm

Ø600 Height mm

Weight kg

Sold by Pallet

D400

890

600

300

190

4

D400

890

600

300

190

4

D400

890

600

300

190

4

23

300

Ø886 Ø686


Overview ECON System Cover variants without ventholes

with ventholes

Inlet gratings

D400 / E600 / F900

D400 / E600 / F900

D400

Frame variants ECON • round • with circumferential insert • Dirt catcher support

• NW 500, H=130 • NW 600, H=100 / H=130 • NW 700, H=100 / H=130 • NW 800, H=130

ECON SN • round • with circumferential insert • Dirt catcher support

• NW 600, H=100 / H=130 • NW 700, H=190 • NW 800, H=190

ECON SN • round and square • with circumferential insert • Dirt catcher support

• NW 600, H=100 / H=160

24


Gully tops Dirt traps Accessories

26 27 28 29 30 31 32 33 34

Surface boxes

Drainage channels

– TRIX 600 Overview – TRIX 600, TRIXprotect 600 – SAFETY 600, TRAFFIC 600, D/T 600 – EURO 600, HYDROtight 600 – HYDROtight 800, 1000/600 watertight – NORE 550, 500 – 400 / 425, 280 / 300, 300 – Pipe cover 250, 300 – Pipe cover 315, 425, 500

Street furniture

Manhole covers

Round Manhole Covers

25


DUCTILE CAST IRON (GJS) DIN EN 124

ROUND MANHOLE COVERS TRIX 600 The TRIX manhole cover is the solution with respect to ergonomics, safety, technology and economy. The ductile cast iron manhole cover to DIN EN 124 allows for more intelligent built in technologies. The integrated self-locking 3-point locking system keeps the cover in place in the frame to enhance traffic safety. Thanks to its special locking system and lift-up design the TRIX offers effective protection against vandalism. TRIXprotect offers a firm connection between the frame and cover, and thus maximum protection against vandalism and theft.

3 point bolt locking system

Hinge/Ergonomics 120° Inspection position 90° Retention mechanism

circumferential HYDROprene insert

26

• Frame with fastening device • optimized cover design


DUCTILE CAST IRON (GJS) DIN EN 124

ROUND MANHOLE COVERS TRIX 600

Manhole covers

3 point locking system, safety hinge, HYDROprene insert

Art. no.

Type

Class

Outer dimensions mm

Clear diameter mm

Height Weight Sold by mm kg Pallet

894004 8940041 894004 894104 8940047

Without ventholes, round frame Without ventholes, round frame Without ventholes, square frame Inlet grating, round frame

D400

785

600

100

60

10

D400

850

600

100

61

10

D400

850

600

100

75

12

D400

785

600

100

61

10

Opening tool, see Accessories page 72!

894104

TRIXprotect 600 3 point locking system, safety hinge, HYDROprene insert, Theft protection: Cover is firmly attached to the frame Option: additional turbuckle locking mechanism

Art. no.

Type

Outer Clear dimensions diameter Class mm mm

Height mm

Weight kg

Sold by Pallet

10

894005

Without ventholes, round frame

D400

850

600

100

61

8940050

Without ventholes, round frame

D400

785

600

100

60

10

894015

With ventholes, round frame

D400

850

600

100

61

10

Opening tool, see Accessories page 72!

894005 27


DUCTILE CAST IRON (GJS) DIN EN 124

ROUND MANHOLE COVERS SAFETY 600 Safety hinge, HYDROprene insert

Art. no.

Outer Clear dimensions diameter Class mm mm

Type

Height mm

Weight kg

Sold by Pallet

894006

Without ventholes, round frame

D400

850

600

100

85

9

894106

Without ventholes, square frame

D400

850

600

100

93

9

Opening tool, see Accessories!

TRAFFIC 600 Circumferential damping insert in frame

Outer Clear dimensions diameter Class mm mm

Art. no.

Type

894071

Without ventholes, cover concrete/iron Without ventholes, cover concrete/iron Without ventholes, cover concrete/iron Without ventholes, cover concrete/iron

894072 894073 894011

Height mm

Weight kg

Sold by Pallet

D400

850

600

100

86

10

D400

785

600

100

82

10

D400

785

600

140

86

7

D400

810

600

76*

78

12

*In case of frame headway below 100mm observe EN 124, Section 7.16 when fitting!

D/T 600

Manhole Cover 600 dia., 760 x 760

Fremdüberwachung Third Party Certification

NormStandard

Qualitätsmanagement Quality Assurence

ISO 9001-2000 Anwendung Application

Klasse Class

D400

2 triangular covers, 3 point cover support, covers connected by stainless steel bolts

Art. no.

Type

Class

Height mm

Weight kg

Sold by Pallet

85

9

- GRP can be adapted - Covers coupled by means of 2 nos stainless steel bolts

894423

Triangular cover, square frame

D400

800

600

100

- Criss-cross design - optimal slode safety, minimization of roll-over noise

Referenz Reference

894 423

Klasse Class

D 400

SA-0423-01/02/05/ZB

Material Material

EN-GJS-500-7

Änderungen vorbehalten! / subject to alterations in measurement and design!

Detail: Connection between covers

Outer Clear dimensions diameter mm - Double triangular mm

Gewicht Weight

ca. 85 kg

Schutzvermerk nach DIN 34 beachten!

28


DUCTILE CAST IRON (GJS) DIN EN 124

ROUND MANHOLE COVERS

60 90

EURO 600 criss-cross-design

600

Art. no.

Type

893593

Without ventholes, hinge, locking system Without ventholes, insert

893001

Outer Clear dimensions diameter Class mm mm

Height mm

Weight kg

Sold by Pallet

C250

785

600

60

42

12

C250

785

600

76

54

10

893063

With inlet grating, waterway 1,090 cm2

C250

785

600

60

43

10

892062 892061

Without ventholes With ventholes, recesses for dirt catchers Without ventholes, hinge, locking system

B125 B125

785 785

600 600

60 60

37 37

16 16

Without ventholes, 50 kN

A15

8925932

891062

Manhole covers

785

893593

39

785

600

60

34

16

893001 / 892062

HYDROtight 600 – up to 0.5 bar 4 point locking system with turnbuckle, pressure-tight to 0.5 bar, HYDROprene insert

Detail locking device

Art. no.

Type

Outer Clear dimensions diameter Class mm mm

894753

Without ventholes

D400

750

893753

Without ventholes

C250

750

892753

Without ventholes

B125

750

Height mm

Weight kg

Sold by Pallet

610

100

90

10

610

70

70

10

610

70

70

10

"Universal" opening key, see Accessories!

29

894753


DUCTILE CAST IRON (GJS) DIN EN 124

ROUND MANHOLE COVERS HYDROtight 800 5 point locking system with square head bolts (M20), watertight, HYDROprene insert

Art. no.

Type

804844

Without ventholes, watertight With ventholes

804814

Outer Clear dimensions diameter Class mm mm

D400

1000

D400

1000

Height mm

Weight kg

Sold by Pallet

800

100

130

4

800

100

130

4

"Universal" opening key, see Accessories!

1000 / 600 - watertight

Ø610 Ø1000 Ø1236

Art. no.

Type

Outer Clear dimensions diameter Class mm mm

Height mm

Weight kg

Sold by Pallet

894570

round frame

D400

1000

1236

130

237

5

8945701

square frame

D400

1000

1237

130

264

5

"Universal" opening key, see Accessories!

30

130

Ø1192

58

Watertight inspection covers for e.g. pumping or well shafts, optimized inspection through cover in cover system


DUCTILE CAST IRON (GJS) DIN EN 124

ROUND MANHOLE COVERS NORE 550

Manhole covers

Cover with closed keyholes and criss-cross-design

Art. no.

Type

Class

892201

Without ventholes, square frame

B125

Outer Clear dimensions diameter mm mm

670x670

550

Height mm

Weight kg

Sold by Pallet

60

40

12

500 Turnbuckle locking, hinge, HYDROprene insert, theft protection – cover is firmly attached to frame

Fremdüberwachung Third Party Certification

Art. no.

Type

Class

894052

With hinge and turnbuckle

D400

Outer Clear dimensions diameter mm mm

650

500

Height mm

Weight kg

Sold by Pallet

100

45

10

Qualitätsmanagement Quality Assurence

ISO 9001-2000

Änderungen vorbehalten! / subject in alterations in measurement and design

LW 500

"Universal" opening tool, see Accessories! Referenz Reference

894052 SA-0471-KA

31

Klasse Class

D 400

Material Material

EN-GJS-500-7

HYDROTEC Technologies · Düngstruper Straße 46 · D-27793 Wildeshausen · Germany Telefon: (+49) 04431 / 9355-0 · Telefax: (+49) 04431 / 9355-99 Internet: www.hydrotec.com · eMail: info@hydrotec.com

Gewicht Weight

ca. 45,0 kg

Schutzvermerk nach DIN 34 beachten!


DUCTILE CAST IRON (GJS) DIN EN 124

PIPE COVER 400 / 425 2 point locking system, Frame with damping insert

Art. no.

Type

Class

894400

Locking mechanism, insert

D400

Outer Clear dimensions diameter mm mm

560

387

Height mm

Weight kg

Sold by Pallet

100

40

Height mm

Weight kg

Sold by Pallet

100

26

280 / 300 Frame with damping insert

Art. no.

Type

Class

D400

894300

Outer Clear dimensions diameter mm mm

450

280

300

300 400

Art. no.

892592

Type

Class

B125

Outer Clear dimensions diameter mm mm

400

300

32

Height mm

Weight kg

Sold by Pallet

30

10

30

328


DUCTILE CAST IRON (GJS) DIN EN 124

PIPE COVER Pipe cover 250

Manhole covers

Hinge, lift-out position for cover in 180째 position = theft protection in fitted position, with rubber sleeve for holding DN 250 pipe

Art. no.

Type

Class

893106

With hinge and rubber sleeve

C250

Outer Clear dimensions diameter mm mm

320x320

170

Height mm

Weight kg

Sold by Pallet

157

16

72

Height mm

Weight kg

Sold by Pallet

160

19

54

Pipe cover 300 Hinge, lift-out position for cover in 180째 position = theft protection in fitted position, with rubber sleeve for holding DN 300 pipe

Art. no.

Type

Class

Outer Clear dimensions diameter mm mm

893105

With hinge and rubber sleeve

C250

360x360

225

33


DUCTILE CAST IRON (GJS) DIN EN 124

PIPE COVER Pipe cover 315 Fastened by 2 stainless steel bolts, for internal housing of DN 315 pipe, 4x through bore hole (Ă&#x2DC; 11,5 mm) for M10 screws

Outer Clear dimensions diameter mm mm

Art. no.

Type

Class

894536

Without ventholes

D400

465

8945363

With inlet grating

D400

465

Height mm

Weight kg

Sold by Pallet

261

115

23

48

261

115

23

48

Height mm

Weight kg

Sold by Pallet

155

36

24

Height mm

Weight kg

Sold by Pallet

Pipe cover 425 3 point locking mechanism with vertical spring arm for external housing of DN 425 pipe. Pipe retained by means of "CLICK SYSTEM" Retention of KG pipe by means of"Click System"

Art. no.

Type

Class

894556

Without ventholes

D400

Locking mechanism with vertical spring arm

Outer Clear dimensions diameter mm mm

517

375

Pipe cover 500 Fastened by 2 stainless steel bolts, for internal housing of DN 500 pipe, 4x through bore hole (Ă&#x2DC; 11,5 mm) for M10 screws

Outer Clear dimensions diameter mm mm

Art. no.

Type

Class

894553

Without ventholes

D400

646

442

110

42

10

8945533

With inlet grating

D400

646

442

110

42

10

34


36

Gully tops

37

40

Drainage channels

39

Dirt traps Accessories

38

Street furniture

Surface boxes

– LIFFEY 600 x 600 DOUGLAS 600 x 600 – TELECOM 600 x 600 TELECOM 1200 x 600 / 1200 x 800 cable duct cover – PAVER PAVERplus – SLANEY 600 x 600 PAVER PAVER – LEE 445 x 275 BOYNE 446 x 280

Manhole covers

Square / Rectangular Manhole Covers

35


DUCTILE CAST IRON (GJS) DIN EN 124

SQUARE MANHOLE COVERS LIFFEY 600 x 600 2 triangular covers, 3 point cover support, covers connected by stainless steel bolts

Art. no.

Type

Class

Outer dimensions mm

8944250

Triangular cover

D400

800x800

Clear diameter mm

Height mm

Weight kg

Sold by Pallet

600x600

100

85

10

Clear diameter mm

Height mm

Weight kg

Sold by Pallet

600x600

100

90

10

DOUGLAS 600 x 600 Coupled by means of 4 stainless steel bolts, watertight, HYDROprene insert, cover lifted out by means of screw openings

Art. no.

Type

Class

Outer dimensions mm

894539

Watertight

D400

800x800

36


DUCTILE CAST IRON (GJS) DIN EN 124

SQUARE / RECTANGULAR MANHOLE COVERS TELECOM 600 x 600

Art. no.

Type

Class

Outer dimensions mm

894260

2 triangular covers with turnbuckle

D400

785x785

Clear diameter mm

Height mm

600x600

100

Manhole covers

2 triangular covers, hinge, turnbuckle locking

Weight Sold by kg Pallet

86

9

"Universal" opening tool, see Accessories!

TELEKOM 600 xx1200 800 xx1200 TELECOM 1200 600 / 1200 800 4 triangular covers, hinge, turnbuckle locking

Outer dimensions mm

Clear diameter mm

Height mm

Weight Sold by kg Pallet

Art. no.

Type

Class

894270

4 triangular covers with turnbuckle 4 triangular covers with turnbuckle

D400 780x1380 600x1200

100

160

5

D400 986x1387 800x1200

100

216

5

894522

894270

CABLE DUCT COVER

Outer dimensions mm

Clear diameter mm

Height mm

Weight Sold by kg Pallet

Art. no.

Type

Class

8925541

1 cover

B125

600x970

315x765

56

45

8925542

2 cover

B125

937x1050

728x765

56

89

10

8925543

3 cover

B125 1050x1390 765x1135

56

130

12

37

12


DUCTILE CAST IRON (GJS) DIN EN 124

SQUARE MANHOLE COVERS PAVER

Art. no.

Type

Class

Outer dimensions mm

Clear diameter mm

Height mm

892130

Single seal

B125

300x300

233x233

892135

Single seal

B125

350x350

280x280

Weight kg

Sold by Pallet

30

8

168

30

10

40

892140

Single seal

B125

400x400

330x330

30

13

40

892150

Single seal

B125

500x500

400x400

48

24

40

892160

Single seal

B125

600x600

500x500

49

32

20

892170

Single seal

B125

700x700

600x600

50

48

10

892180

Single seal

B125

800x800

700x700

55

76

10

Type

Class

Outer dimensions mm

Clear diameter mm

Height mm

Weight kg

Sold by Pallet

892220

Flat seal

B125

300x300

245x245

25

7

180

892440

Flat seal

B125

500x500

400x400

38

18

40

PAVERplus

Art. no.

892550

Flat seal

B125

600x600

500x500

38

26

20

892660

Flat seal

B125

700x700

600x600

30

35

16

38

H LW A


DUCTILE CAST IRON (GJS) DIN EN 124

SQUARE MANHOLE COVERS SLANEY 600 x 600

Manhole covers

Locking with spring bar prevents unauthorized opening of the cover, hinge, theft protection = cover firmly attached to frame

Art. no.

Type

Class

Outer dimensions mm

Clear diameter mm

Height mm

Weight kg

Sold by Pallet

892487

With hinge and locking mechanism

B125

716x716

600x600

63

40

14

Clear diameter mm

Height mm

Weight kg

Sold by Pallet

250

18

11

40

PAVER

Art. no.

Type

Class

Outer dimensions mm

892030

Flat seal

B125

300x300

892040

Flat seal

B125

400x400

250

18

11

40

892050

Flat seal

B125

500x500

350

30

19

40

892060

Flat seal

B125

600x600

425

30

25

20

892070

Flat seal

B125

700x700

500

35

35

15

39


DUCTILE CAST IRON (GJS) DIN EN 124

SQUARE MANHOLE COVERS LEE 445 x 275

Art. no.

Type

Class

Outer dimensions mm

Clear diameter mm

Height mm

Weight kg

Sold by Pallet

892202

Cover with open keyholes

B125

575x410

445x275

65

21

40

Clear diameter mm

Height mm

Weight kg

Sold by Pallet

446x281

100

38

32

BOYNE 446 x 280

Art. no.

Type

Class

Outer dimensions mm

894202

Triangular covers with 3 point suspension

D400

645x480

40


Gully tops Dirt traps Accessories Drainage channels Street furniture

Surface boxes

– CAST / CAST 610 42 – CAST / BEGU 610 43 – BEGU / CAST 610 44 – BEGU / BEGU 610 45 – TITAN 610 46 – locking system 625 47 water tight 625 backup resistant 610 – choice of surfaces 625 48 – Manhole cover 600 49

Manhole covers

Grey Cast Iron Manhole Covers

41


GREY CAST IRON (GJL) EN 124

ROUND MANHOLE COVERS CAST / CAST 610

Type

Outer Clear dimensions diameter Class mm mm

894750

Without ventholes

D400

750

610

100

124

10

894751

Without ventholes, HYDROprene With ventholes

D400

750

610

100

124

10

D400

750

610

100

124

10

894740

Height mm

Weight kg

Sold by Pallet

894741

With ventholes, HYDROprene

D400

750

610

100

124

10

894757

Inlet grating, waterway 967 cm2

D400

750

610

100

124

9

8947550

Without ventholes

D400

750

610

140

128

8

8947551

D400

750

610

140

128

8

8947440

Without ventholes, HYDROprene With ventholes

D400

750

610

140

128

8

8947441

With ventholes, HYDROprene

D400

750

610

140

128

8

8947557

Inlet grating, waterway 967 cm2

D400

750

610

140

128

8

893750

Without ventholes

C250

725

610

70

63

10

893740

With ventholes

C250

725

610

70

62

10

893757

Inlet grating, waterway 927 cm2

C250

725

610

70

62

10

892750

Without ventholes

B125

725

610

70

56

10

892740

With ventholes

B125

725

610

70

61

10

892757

Inlet grating, waterway 885 cm2

B125

725

610

70

61

10

725

70

Art. no.



892640

With ventholes

-

892650

-

Without ventholes

-

892640

-

also available with square frame

894757 SA -0014-S A-0278-KAZ

42


GREY CAST IRON (GJL) EN 124

ROUND MANHOLE COVERS

Manhole covers

CAST / BEGU 610

Art. no.

Type

Outer Clear dimensions diameter Class mm mm

894850

Without ventholes

D400

750

894851

D400

750

D400

894840

Without ventholes, HYDROprene Without ventholes, fastened by 2 bolts With ventholes

894841

With ventholes, HYDROprene

8948550

Without ventholes

89485167

Height mm

Weight kg

Sold by Pallet

610

100

130

8

610

100

130

8

750

610

100

130

8

D400

750

610

100

130

8

D400

750

610

100

130

8

D400

785

610

140

142

10

Without ventholes, HYDROprene 894855167 Without ventholes, fastened by 2 bolts, HYDROprene 8948440 With ventholes

D400

785

610

140

142

10

D400

785

610

140

142

10

D400

785

610

140

142

10

8948441

With ventholes, HYDROprene

D400

785

610

140

142

10

893850

Without ventholes

C250

725

610

70

65

16

893840

With ventholes

C250

725

610

70

65

16

892850

Without ventholes

B125

725

610

70

63

16

892840

With ventholes

B125

725

610

70

63

16

8948551

43

8948550


GREY CAST IRON (GJL) EN 124

ROUND MANHOLE COVERS BEGU / CAST 610

Art. no.

Type

Outer Clear dimensions diameter Class mm mm

894730

Without ventholes

D400

785

894731

D400

785

894720

Without ventholes, HYDROprene With ventholes

D400

894721

With ventholes, HYDROprene

814055

Inlet grating, waterway 967 cm2

893730

Height mm

Weight kg

Sold by Pallet

625

160

165

8

625

160

165

8

785

625

160

165

8

D400

785

625

160

165

8

D400

785

625

160

165

8

Without ventholes

C250

750

625

125

100

12

With ventholes

C250

750

625

125

100

12

Inlet grating, waterway 927 cm2

C250

785

625

160

136

8

892730

Without ventholes

B125

750

625

125

100

12

892720

With ventholes

B125

750

625

125

100

12

892727

Inlet grating, waterway 855 cm2

B125

750

625

125

100

12

-

-

-

-

893720 813050

894720

-

-

also available in load class F900!

892720

-

-

894055

44


GREY CAST IRON (GJL) EN 124

ROUND MANHOLE COVERS

Manhole covers

BEGU / BEGU 610

Art. no.

Type

Outer Clear dimensions diameter Class mm mm

Height mm

Weight kg

Sold by Pallet

ECO frame Without ventholes

D400

785

625

160

173

8

8947112

D400

785

625

160

173

8

8947002

Without ventholes, HYDROprene With ventholes

D400

785

625

160

173

8

89470121

With ventholes, HYDROprene

D400

785

625

160

173

8

89470021

With ventholes „DESIGN“

D400

785

625

160

167

8

804099

With sand trap, without ventholes

D400

785

625

160

177

8

894711 785

160

8947102

625

-

-

893710

Without ventholes

C250

750

625

125

100

12

893711

With ventholes

C250

750

625

125

95

12

892710

Without ventholes

B125

750

625

125

100

12

892700

With ventholes

B125

750

625

70

95

12

802009

With sand trap, without ventholes

B125

750

625

125

110

12

802110

Square frame, without ventholes Square frame, with ventholes

B125

750

625

125

134

6

B125

750

625

125

119

6

8947012

802100

also available in load class F900!

160

785

610

89470021

45


GREY CAST IRON (GJL) DIN EN 124

ROUND MANHOLE COVERS TITAN 610 Safety cover The problem solver for particularly high dynamic and static loads

Art. no.

Type

Class

Outer dimensions mm

806211

Without ventholes, HYDROprene With ventholes, HYDROprene

F900

785

610

210

235

4

F900

785

610

210

235

4

806201

Clear diameter mm

Height mm

Weight Sold by kg Pallet

the TITAN system is also available with a self-leveling frame "TITAN SN" and as a gully 500x500!

46


GREY CAST IRON (GJL) EN 124

ROUND MANHOLE COVERS 2 bolt locking system 625 Ø 785 ØØ 680 785

Art. no.

Type

160

160

Ø 680

Class

Outer dimensions mm

Clear diameter mm

Height mm

Ø 625

Weight Sold by kg Pallet

Ø 625

Without ventholes

D400

785

625

160

176

8

804003

With ventholes

D400

785

625

160

176

8

Manhole covers

cast iron/concrete with insert 804013

cast iron/concrete without insert 802013

Without ventholes

B125

750

625

125

110

12

802003

With ventholes

B125

750

625

125

96

12

Multipurpose operating key see page 70

water-tight 625 3 point screw system, HYDROprene insert

Art. no.

Type

Class

Outer dimensions mm

Clear diameter mm

Height mm

804033

D400

850

625

110

150

804053

CAST flange frame / cast iron/concrete cover cast iron/concrete

D400

785

625

160

186

8

802034

cast iron/concrete

B125

800

625

140

140

10

Weight Sold by kg Pallet

5

Multipurpose operating key see page 70

pressure-tight 610 Ø 830

6 point screw system, with HYDROprene, pressure tight to 2 bar

Ø 674

110 110

Ø 830 Ø 674 Ø 610 Ø 610

Art. no.

Type

Class

Outer dimensions mm

804084

CAST flange frame / cast iron cover CAST flange frame / cast iron cover

D400

830

610

110

162

5

B125

750

625

125

75

6

802084

Clear diameter mm

Height mm

Weight Sold by kg Pallet

Multipurpose operating key see page 70

47


GREY CAST IRON (GJL) EN 124

ROUND MANHOLE COVERS recessed covers Cover for a selection of surfaces, filling height 80 mm, HYDROprene insert

Outer Clear dimensions diameter Class mm mm

Height mm

Weight kg

Sold by Pallet

625

160

153

8

785

625

160

152

8

D400

785

625

160

140

8

Cast frame, with ventholes

D400

785

625

160

140

8

Square iron/concrete frame, without ventilation Square Cast frame, with ventilation

D400

785

625

160

210

5

D400

785

625

160

210

5

600

120

89

8

Type

804019

D400

785

804009

cast iron/concrete frame, without ventholes BEGU frame, with ventholes

D400

804079

Cast frame, without ventholes

804069 804119

Ø 785 Ø 680

160

Art. no.

Ø 625

785

804109

Cover for a selection of surfaces, filling height 75 mm

893411

Cast frame, without ventholes

C250

730

48

160

Ø 680

Ø 625

DIN 1958 4 D400 F 900 EN124

H Y D R OT E C


CAST IRON EN 124

HOUSE AND YARD COVERS Manhole cover 600

Art. no.

Type

Class

Outer Clear dimensions diameter mm mm

Height mm

Weight kg

Sold by Pallet

CAST/CAST

A15

719

602

35

28

20

801050

CAST/CAST, Test load 50kN

A15

719

602

35

28

20

Ø 638 Ø 719 Ø 638 Ø 602 Ø 602

also available with state coat of arms!

Manhole covers

800050

35

35

Ø 719

H YDR OT E C

H YDR OT E C

KLASSE A

15

E N 12 4

KLASSE A

15

E N 12 4

719

602

35

46

20

801070

iron/concrete, Test load 50kN

A15

719

602

35

46

20

Ø 638 719

50

A15

Ø 638

50

iron/concrete

35

800070

35

Ø 719

Ø 602

800030

iron/concrete

A15

748

602

100

62

12

801030

iron/concrete, Test load 50kN

A15

748

602

100

62

12

also available with state coat of arms!

100

Ø 602

Ø 602 Ø 748

HYDROTEC

KLASSE A

800150 801147

CAST/CAST, 50 kN, square frame CAST/CAST, 50 kN, with compass rose

A15

700x700

602

37

39

20

A15

700x700

602

37

39

20

also available with state coat of arms!

49

15

E N 124


PLEASE VISIT OUR WEBSITE!

50


51

Gully tops Dirt traps Accessories Drainage channels Surface boxes Street furniture

– ECON Gully tops 52 for every application – ECON 600 x 600, 500 x 500 53 – ECON SKATE 500 x 500 54 – ECON 300 x 500 – ÖNORM 450 x 450 55 – Concrete/iron 500 x 500 56 – 500 x 500, Safety gully top 57 – DONAU 450 x 450 58 600 x 400 – FOLYE, LAGAN 59 – Square gully top 60 Flat, concave – HYDROkerb, HYDROmax 61 – Kerb inlet 450 x 450 62 – LINE 750 63 – Salzach 300 x 300 64 Yard gully top 300 x 300 300 round – – Gully Top 315 pipe / 400 65 – Roof Drainage 66

Manhole covers

Gully Tops


DUCTILE CAST IRON (GJS) and CAST IRON (GJL), EN 124

GULLY TOPS ECON gully tops for every application Our new selection of gully tops extends the current ECON product range. Our aims in developing the new gully tops were:

• to optimize the design to reflect today's ergonomic requirements. • to guarantee compliance with safety requirements • and last but not least to combine these benefits with

best of class practicality. You can choose between self-locking gratings with 4x locking mechanism, or self-locking gratings with hinge and dual locking.

Hinge

Construction period drainage

Surface profile

52

Retention mechanism

Wave design grate


DUCTILE CAST IRON (GJS) DIN EN 124 - D 400

GULLY TOPS ECON 600 x 600 Hinge and locking system, wave design grating, closed flange frame with construction duration drainage

Art. no.

Type

Class

Outer dimensions mm

994224

Flat, SW 30 mm Concave, SW 30 mm

D400

660x640

600x600

100

1320

62

10

D400

660x640

600x600

100

1320

63

10

994225

Clear diameter mm

Inlet Height diameter Weight Sold by mm cm2 kg Pallet

Qualitätsmanagement Quality Assurence

Gully tops

ISO 901-2000

ECON 500 x 500 Spring Locking System

Hinge and locking system, Wave design grating, closed frame with construction duration drainage

570

Qualitätsmanagement Quality Assurence

ISO 901-2000

Locking system detail

Art. no.

Type

Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

Weight Sold by kg Pallet Spring Locking System

994216

994217

Flat, flange frame, SW 30 mm Concave, flange frame, SW 30 mm

D400 535x550

500x500

100

900

46

10

Detail Verriegelung

Referenz Reference

Klasse Class

994 216

D 400

A005-216-02/03

D400 535x550

500x500

100

900

47

10

Material Material

Gewicht Weight

EN-GJS-500-7

ca. 46 kg

HYDROTEC Technologies · Düngstruper Straße 46 · D-27793 Wildeshausen · Germany Telefon: 0049.4431.9355.0 · Telefax: 0049.4431.9355.22 Internet: www.hydrotec.com · eMail: info@hydrotec.com 570

Schutzvermerk nach DIN 34 beachten!

570

Referenz Reference

Klasse Class

994 216

D 400

A005-216-02/03

924955

924985

Flat, liftable frame, SW 30 mm Concave, liftable frame, SW 30 mm

Referenz Reference

D400 500x500

350*

100

1131

994 217 53

16

D400 500x500

350*

100

1131

51

16

A005-217-02/03

* Support for dirt bucket to DIN standard (see page 68-69)

53

Material Material

EN-GJS-500-7

HYDROTEC Technologies · Düngstruper Straße 46 · D-27793 Wildeshausen · Germany Telefon: 0049.4431.9355.0 · Telefax: 0049.4431.9355.22 Internet: www.hydrotec.com · eMail: info@hydrotec.com

Klasse Class

D 400

Material Material

EN-GJS-500-7

HYDROTEC Technologies · Düngstruper Straße 46 · D-27793 Wildeshausen · Germany Telefon: (+49) 04431 / 9355-0 · Telefax: (+49) 04431 / 9355-99 Internet: www.hydrotec.com · eMail: info@hydrotec.com

Gewicht Weight

ca. 46 kg

Schutzvermerk nach DIN 34 beachten!

Gewicht Weight

ca. 47 kg

Schutzvermerk nach DIN 34 beachten!


DUCTILE CAST IRON (GJS) DIN EN 124 - D 400

GULLY TOPS ECON SKATE 500 x 500 Safety wave grating, hinge and locking system, closed frame with construction duration drainage particularly suitable for pedestrian precincts and parking lots, as well as for bicycles

Art. no.

Type

994214

Flat, pedestrian, flange frame, SW 16 mm Flat, pedestrian, liftable frame, SW 16 mm

924956

Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

D400 545x570

500x500

100

956

56

10

D400 500x500

350*

100

956

56

10

Weight Sold by kg Pallet

* Support for dirt bucket to DIN standard (see page 68-69)

496

100

434x444

ECON Austria 500 x 500

352

Hinge and locking system, optional anti-theft protution with steel pin

Type

Clear diameter mm

Height mm

Inlet diameter cm2

496

Weight Sold by kg Pallet

434x444 100

Art. no.

Outer dimensions Class mm

352

994256

Flat, liftable frame, SW 27 mm Concave, liftable frame, SW 27 mm

D400 496x496

352*

100

1000

58

10

D400 496x496

352*

100

1000

53,5

10

496 434x444

100

994255

352 310

110

55

100

* Support for dirt bucket to DIN standard (see page 68-69)

ECON 300 x 500

310

A005-212-01-02 E inlaufquers chnitt: 504 cm²

D400 480x310

350*

100

504

36

24

D400 480x310

350*

100

504

36

24

310

* Support for dirt bucket to DIN standard (see page 68-69)

54

110

924975

Flat, liftable frame, SW 30 mm Concave, liftable frame, SW 30 mm

480

924945

110

Weight Sold by kg Pallet

100

Inlet diameter cm2

55

Height mm

100

Clear diameter mm

55

Type

Outer dimensions Class mm

15

Art. no.

480

Hinge and locking system, Wave design grating, closed frame with construction duration drainage


CAST IRON (GJL) EN 124

GULLY TOPS ÖNORM 450 x 450 Gray cast iron (GJL-200) gully tops to ÖNORM EN 124 (B5110, ÜA certified), SW 36 mm

Clear diameter mm

Height mm

Inlet diameter cm2

Flange frame 994730 Flat, flange frame,insert D400 560x485

450

80

900

63

16

994740

980

65

16

Weight Sold by kg Pallet

455

80

Type

107

Art. no.

Outer dimensions Class mm

D400 560x485

450

80

993730

Flat, flange frame

C250 560x485

450

80

900

55

16

993740

Concave, flange frame

C250 560x485

450

80

980

60

16

Gully tops

485

Concave, flange frame

36

560

Inlet spigot seating (501023 / 521024) for dirt bucket to DIN standard (see page 70)

900

96

16

D400 540x540

350*

160

980

95

16

C250 540x540

350*

160

900

95

16

C250 540x540

350*

160

980

95

16

455

160

160

80

350*

107

D400 540x540

Ø 450 540

993750 993760

Flat, concrete/iron frame Concave, concrete/iron frame

* Support for dirt bucket to DIN standard (see page 68-69)

55

540

36

BEGU frame 994750 Flat, concrete/iron frame,insert 994760 Concave, concrete/iron frame


CAST IRON (GJL), EN 124

GULLY TOPS 500 x 500

Art. no.

Type

160

Gully top in cast iron to DIN EN 124 / DIN 1229, construction period drainage Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

D400 500x500

350*

160

1450

104

16

D400 500x500

350*

160

1450

104

16

C250 500x500

350*

160

1450

104

16

C250 500x500

350*

160

1450

104

16

D400 500x500

350*

160

1450

104

16

D400 500x500

350*

160

1450

104

16

C250 500x500

350*

160

1450

104

16

C250 500x500

350*

160

1450

104

16

D400 500x500

350*

185

900

112

16

D400 500x500

350*

185

900

112

16

C250 500x500

350*

185

900

112

16

Ø 348

Weight Sold by kg Pallet

903130 903131

904180 904181 903180

903181

904161

Cast iron frame 914158 Flat, cast iron frame, SW 36 mm, hinge, locking system, insert

160 Ø 348

185

904131

Ø 350

500

904130

500

500

500

903151

500

C250 500x500

350*

185

900

112

16

D400 500x500

350*

185

900

112

16

185

903150

Ø 350

EURO-Ertima Kl.D Pultform

D400 500x500

350*

140

1100

107

490 x 490

16

500

904151

Flat, concrete/iron frame, SW 36 mm Flat, concrete/iron frame, SW 36 mm, insert Flat, concrete/iron frame, SW 36 mm Flat, concrete/iron frame, SW 36 mm, insert Flat, concrete/iron frame, pedestrian, SW 16 mm Flat, concrete/iron frame, pedestrian, SW 16 mm, insert Flat, concrete/iron frame, pedestrian, SW 16 mm Flat, concrete/iron frame, pedestrian, SW 16 mm, insert Concave, concrete/iron frame, SW 34 mm Concave, concrete/iron frame, SW 34 mm, insert Concave, concrete/iron frame, SW 34 mm Concave, concrete/iron frame, SW 34 mm, insert Concave, concrete/iron frame, pedestrian, SW 16 mm

160

904150

500

BEGU frame

*Support for dirt bucket to DIN standard (see page 68-69)

Ø 350

500

Zeichn.Nr.: GB/A005-183-1/3

914947

56

15.03.04


DUCTILE CAST IRON (GJS), DIN EN 124

GULLY TOPS TITAN 500 x 500, Safety gully top

Art. no.

Type

916151

Flat, BEGU frame, HYDROprene

Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

F900 504x504

350*

160

565

Gully tops

The problem solver for particularly high dynamic and static load, construction duration drainage in frame, grate made of ductile cast iron, insert

Weight Sold by kg Pallet

115

16

* Support for dirt bucket to DIN standard (see page 68-69)

57


DUCTILE CAST IRON (GJS) EN 124

GULLY TOPS DONAU 450 x 450 2 point locking system, Wave design grating, closed frame 3-sided flange

Type

Outer dimensions Class mm

994731

Flat

D400

540

340*

100

615

48

20

994741

Concave

D400

540

350*

150

615

56

20

Art. no.

Clear diameter mm

Height mm

Inlet diameter cm2

Weight Sold by kg Pallet

* Support for dirt bucket to DIN standard (see page 68-69)

600 x 400 Gully tops for 500mm diameter shafts, Hinge with theft protection of grating

115

600x400

Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

Weight Sold by kg Pallet

Art. no.

Type

994247

Triangular flange frame D400

610x410

350

115

950

70

6

9942471

Triangular flange D400 frame, locking system Triangular flange frame C250

610x410

350

115

950

70

6

993247 9932471

Triangular flange frame, locking system

C250

610x410

350

115

950

69

6

610x410

350

115

950

69

6

58

ď Ž445 ď Ž690


DUCTILE CAST IRON (GJS)

GULLY TOPS FOYLE Hinge and locking system, Wave design grating, closed flange frame, screw type optional

Type

994201

Concave, SW 30 mm Concave, SW 30 mm

993201

Clear diameter mm

Height mm

Inlet diameter cm2

D400 590x507

390x304

100

833

31

40

C250 590x507

390x304

100

833

31

40

Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

D400 515x400

365x307

100

674

28

48

C250 515x400

365x308

75

674

23

48

Weight Sold by kg Pallet

LAGAN Hinge and locking system, Wave design grating, closed flange frame, screw type optional

Art. no.

Type

994202

Flat, SW 30 mm Flat, SW 30 mm

993202

59

Weight Sold by kg Pallet

Gully tops

Art. no.

Outer dimensions Class mm


DUCTILE CAST IRON (GJS) EN 124

H

GULLY Square gullyTOPS top – flat

A

Art. no.

Type

Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

993030

Flat

C250

354

300x300

40

400

14

993040

Flat

C250

464

400x400

40

740

23

20

993050

Flat

C250

564

500x500

40

1140

37

20

Weight Sold by kg Pallet

40

993060

Flat

C250

664

600x600

40

1615

50

20

993070

Flat

C250

764

700x700

40

2030

73

10

Square gully top – concave

H

A

Art. no.

Type

Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

993130

Concave

C250

354

300x300

40

400

14

993140

Concave

C250

464

400x400

40

740

23

20

993150

Concave

C250

564

500x500

40

1140

37

20

Weight Sold by kg Pallet

40

993160

Concave

C250

664

600x600

40

1615

50

20

993170

Concave

C250

764

700x700

40

2030

73

10

60


DUCTILE CAST IRON (GJS) EN 124

GULLY TOPS HYDROkerb Kerb drainage inlet

175

500

Type

Clear diameter mm

Height mm

Inlet diameter cm2

Weight Sold by kg Pallet

993840

For kerb type "Form A" C250

604

405

175

1000

55

12

993841

For kerb type "Form T"

604

405

233

1050

62

24

Ă&#x2DC; 405 604

558

C250

H

HYDROmax Kerb drainage inlet, Cover EN124-B125

800

H Y D R OT EC

830

H Y D R OT EC

Art. no.

Type

Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

Weight Sold by kg Pallet

EN124 B 125

EN 124 C 2 5 0

992841

For kerb type "Form T"

C250 830x800

650

200/36

750

75

10

Art. Nr.: 992841

61

Gully tops

Art. no.

Outer dimensions Class mm


DUCTILE CAST IRON (GJS) EN 124

GULLY TOPS Kerb Drainage 450 x 450

Outer dimensions Class mm

Art. no.

Type

993450 9934502

For kerb type "Form A" C250 500x496 with grating, locked For kerb type “Form A” C250 500x490

9934501

For kerb type “Form T”

Clear diameter mm

Height mm

Inlet diameter cm2

350*

170

240

58

170

300

48

10

170

270

50

10

Weight Sold by kg Pallet

430x430 170

113

490

*Support for dirt bucket to DIN standard (see page 66-67)

170

500

330

113

430x430

A005-250-KAZ-03 - Form T

62

500

470

330

C250 500x470

10


DUCTILE CAST IRON (GJS) EN 124

GULLY TOPS LINE 750 Inlet grating for line drainage

Height mm

Inlet diameter cm2

750

Weight Sold by kg Pallet

993200

LINE 200x750

C250

750

200

27

430

20

20

993250

LINE 250x750

C250

750

250

27

620

22

20

993300

LINE 300x750

C250

750

300

27

860

27

20

993400

LINE 400x750

C250

750

400

27

1120

38

20

993500

LINE 500x750

C250

750

500

27

1560

44

20

4,5

200

990109

Frame 750

990112

Locking device

750

B C

65

-

005-129-6-KAZ

LINE 750 x 300

Art. no.

Type

Outer dimensions Class mm

Clear diameter mm

Height mm

Inlet diameter cm2

9933003

750x300

C250 780x343

749x238

90

860

43

9933013

750x300 AT

C250 780x343

749x238

90

1275

35

63

Weight Sold by kg Pallet

Gully tops

Type

Clear diameter mm

27

Art. no.

Outer dimensions Class mm


DUCTILE CAST IRON (GJS) and CAST IRON (GJL), EN 124

Home and yard drainage Salzach 300 x 300 HYDROP Kl.D

120

Flat gully top for standard DIN shaft, Displacement safeguard on manhole, particularly well suited for paving, SW 16 mm

Ø240 Ø275 Ø380

Height mm

Inlet diameter cm2

Weight Sold by kg Pallet

904261

D400

380

240

120

220

22

42

902261

B125

380

240

120

220

18

42

EN 124 D40 0 DIN 122 9

Type

Clear diameter mm

HYDROTEC

Art. no.

Outer dimensions Class mm

Mud bucket to DIN 1236 (see page 69)

Yard gully top 300 x 300 / 400 x 400

60

SW 16 mm Ø 230

100

300

300

300

300

Ø 230

Clear diameter mm

Height mm

Inlet diameter cm2

Weight Sold by kg Pallet

Art. no.

Type

902290

Flat, DIN 19593 Concave, DIN 19593

B125 300x300

230

100

220

20

48

B125 300x300

230

100

220

20

48

concrete/iron frame, flat, DIN 19593 Flat, DIN 19590 concrete/iron frame, flat, DIN 19590

B125 400x400

230

130

220

50

30

A15

300x300

230

60

220

12

80

A15

400x400

230

80

220

33

24

901250 901150

130

400

Ø 240 400 400

902291

Ø 240

400

902270

80

Outer dimensions Class mm

Mud bucket to DIN 1236 (see page 69)

Yard gully top 300 round Test load 50 kN

Ø 380

39

Ø 356

Ø 280 Ø 330

Art. no.

Type

Outer dimensions Class mm

900090

Concave

50kN

380

Clear diameter mm

Height mm

Inlet diameter cm2

280

39

215

64

Weight Sold by kg Pallet

11

96

155

298


DUCTILE CAST IRON (GJS) EN 124

Gully TOP Gully Top 315 pipe

Type

994253

315

D400 418x468

295

327 468

Clear diameter mm

Height mm

Inlet diameter cm2

267

190

575

418

Art. no.

Outer dimensions Class mm

190

For pipes DN 315 with “click” system, innovative spring lock system, 4-point lock mechanism, hinge, anti-theft protection, self levelling frame, optimal slide safety, suitable for pedestrians, insert

Weight Sold by kg Pallet A005-253-KAZ-01

Gully tops

39

Gully Top 400 509x457

250

Innovative spring lock system, 4-point lock mechanism, anti-theft protection, self levelling frame, optimal slide safety, suitable for pedestrians 325 375

Art. no.

Type

Outer dimensions Class mm

9932541

400

C250 509x457

Clear diameter mm

Height mm

Inlet diameter cm2

325

250

460

Weight Sold by kg Pallet

56 Rost: A005-254-05 Rahmen: A005-254-06

A005-254-KAZ-02

Gully Top 400 163-303

Innovative spring lock system, 4-point lock mechanism, anti-theft protection, self levelling in sliding frame, optimal slide safety, suitable for pedestrians

321 380x424

Art. no.

Type

Outer dimensions Class mm

993254

400

C250 525x490

Clear diameter mm

Height mm

Inlet diameter cm2

321

163-303

460

Weight Sold by kg Pallet

525

490

65,5 A005-254-KAZ-01

65


CAST IRON EN 124

Roof Drainage Roof Drainage DN 100

315

185

50

DN 100

350

Roof Drainage for down pipe DN 100

DN 100

Type

990100 9901001

DN 100 long version DN 100 short version with movable excentric ring incl. basket

Height mm

315/185 324/165

350 235

Weight Sold by kg Pallet

9,5 9

DN 100

-

324

165

Art. no.

Outer dimensions mm

235

DN 100

338

Roof Drainage DN 125 / 150

185

55

DN 125

350

Roof Drainage for down pipe DN 100

N 125

372,5 185

Art. no.

Type

990125 990150

DN 125 DN 150

Outer dimensions mm

Height mm

338/185 373/185

350 350

66

Weight Sold by kg Pallet

11 14

-

350

55

DN 150

N 150


Dirt catcher / dirt bucket

70

Gully tops Dirt traps Accessories

69

Drainage channels

68

Street furniture

Surface boxes

– Dirt catcher DIN 1221 for manhole covers NW 600 – Dirt bucket DIN 4052 500x500 for square gully tops – Dirt bucket DIN 4052 for longitudinal gully tops 300x500 – Dirt bucket DIN 1236 for yard flows – Inlet spigot

Manhole covers

galvanized steel or plastic

67


GALVANIZED STEEL or PE-HD

DIRT CATCHERS / MUD BUCKETS Dirt catcher DIN 1221 for manhole covers 600

Art. no. Type

Material

Weight Sold by kg Pallet

501000 DIN 1221, heavy duty type with cross bar

galv. steel

7,2

501100 Similar DIN 1221, with cross bar

galv. steel

5

36 36

501001 Similar DIN 1221, with traverse bar

galv. steel

4,7

48

501200 Similar DIN 1221, deep type 220 mm, model "Austria", with cross bar 521025 Similar DIN 1221, with cross bar

galv. steel

5

32

PE-HD

2,9

36

Mud bucket DIN 4052 for square gully tops 500x500

Material

Weight Sold by kg Pallet

501003 DIN 4052-A4, height 600 mm

galv. steel

8,5

27

501004 Similar DIN 4052-A4, height 600 mm

galv. steel

6

36

501050 Similar DIN 4052-A3, height 445 mm

galv. steel

5

45

501007 DIN 4052-B1, height 250 mm

galv. steel

6,5

60

501008 Similar DIN 4052-B1, height 250 mm

galv. steel

5,5

60

PE-HD PE-HD

3,5 2

45 60

521027 DIN 4052-A4, height 600 mm 521028 DIN 4052-B1, height 265 mm

Ă&#x2DC; 380

26 5

Art. no. Type

PE

68


GALVANIZED STEEL or PE-HD

DIRT CATCHERS / MUD BUCKETS Mud bucket DIN 4052 for longitudinal gully tops 300x500

Art. no. Type

Material

Weight Sold by kg Pallet

501009 DIN 4052-C3, height 575 mm

galv. steel

7

40

501010 Similar DIN 4052-C3, height 575 mm

galv. steel

6

40

galv. steel galv. steel

5,1 4,6

52 52

Dirt traps Accessories

501013 DIN 4052-D1, height 325 mm 501014 Similar DIN 4052-D1, height 325 mm

210

325

395

Mud bucket DIN 1236 for yard tops

Ø 260

Material

Weight Sold by kg Pallet

501018 Similar DIN 1236-L, height 420 mm

galv. steel

3,5

60

501016 Similar DIN 1236-K, height 250 mm

galv. steel

2,5

100

420

Art. no. Type

250

Ø 255

501031 Similar DIN 1236-KL, height 420 mm 501032 Similar DIN 1236-KK, height 250 mm

PE-HD PE-HD

69

1 0,7

120 120


GALVANIZED STEEL or PE-HD

DIRT CATCHERS / DIRT BUCKETS Inlet funnel Ø 425

130

For gully tops without bucket holder. The collector funnel is placed directly onto the manhole and feeds the water to the bucket in line with DIN 4052-A4 / A3 / B1.

Ø 300

Material

501023 heavy duty type

galv. steel

Weight Sold by kg Pallet

1,2

440

Art. no. Type

200

110

440

425

Ø 300

PE-HD

521024

70

0,3

200

PE


Manhole covers

Accessories

73 74

Dirt traps Accessories

Gully tops

72

Street furniture

Surface boxes

Drainage channels

– "Universal" Opening bar – Opening bar / "SCANDIC" Cover lifter – Multipurpose operating key – Manhole step DIN 19555 Form B – ZIP – Gully lock system

71


accessories

Öffn

ung

shil

fe E

CON

Quali tätsm Quali anag ty As emen suren t ce

900

1-20

00

n! desig and rem ent mea su s in alter ation

511

78-1

! / subje

HYD

ROTE

alten rbeh en vo rung Ände

Gewicht Weight

C Te ch Mater Tele nologi Mater ial es · fon: ial Inte (+49) Düngs Stah 04 trupe rnet : ww 431 / l verz w.hyd 9355 r Straße inkt rote -0 · Te 46 · c.co D m · lefax: (+ -27793 eMai l: info49) 0443Wildesha @hy 1 us drot / 9355 en · G -9 ec.c erm om 9 an

ca. 4,5 kg

ct to

1

Schutzvermerk nach DIN 34 beachten!

approx. 4.5

Material Material

Refer Refer enz ence

989

SA00

galv. steel

Weight kg

Stahl verzinkt

Material

HYDROTEC Technologies · Düngstruper Straße 46 · D-27793 Wildeshausen · Germany Telefon: (+49) 04431 / 9355-0 · Telefax: (+49) 04431 / 9355-99 Internet: www.hydrotec.com · eMail: info@hydrotec.com

Art. no. Type

989511 Opening aid for ductile manhole covers e.g. ECON, TRIX, SAFETY

Referenz Reference

ISO

989 511

IX

SA0078-11

"Universal" Opening bar

/ TR

y Schu

tzver mer k na

ca.

4,5

Gewic W eig ht ht

Opening bar / cover lifter "SCANDIC / BALTIC" N 34

kg

beac

hten

!

Art. no. Type

999632 Opening aid and cover lifter for SCANDIC, BALTIC

Multipurpose operating key

Material

Weight kg

galv. steel

5

Qualitätsmanagement Quality Assurence

Vielzweck - Bedienschlüssel

ISO 9001-2000

Material

Weight kg

galv. steel

1,5

Kreuzschlüssel für Abdeckungen und Aufsätze

Art. no. Type

- für 4-Kantschrauben M16 und M24 (DIN 478) - Aushebehaken - Schlitzschlüssel

989503 Spider for covers and gully tops for square headed bolts M16 and M24, lift-out hook and slotted screwdriver

Referenz Reference

989 503 H00178

72

Material Material

Stahl verzinkt

HYDROTEC Technologies · Düngstruper Straße 46 · D-27793 Wildeshausen · Germany Telefon: (+49) 04431 / 9355-0 · Telefax: (+49) 04431 / 9355-99 Internet: www.hydrotec.com · eMail: info@hydrotec.com

Änderungen vorbehalten! / subject to alterations in measurement and design!

ch DI

Gewicht Weight

ca. 1,5 kg

Schutzvermerk nach DIN 34 beachten!

Änderungen vorbehalten! / subject to alterations in measurement and design!


accessories Manhole step DIN 19555 Form B Manhole step for single run step irons for setting in concrete

Art. no. Type

Weight kg

Poly / Steel

1,4

Dirt traps Accessories

989404 For setting, drill holes of 25 mm Depth 70 mm

Material

73


zIP â&#x20AC;&#x201C; GULLY LOCK SYSTEM ... avoid trouble when things go wrong! Preventive environmental protection. The patented ZIP gully locking system is a preventive environmental protection measure to prevent dangerous and aggressive media entering the canalisation. We recommend protecting all drains with ZIP wherever dangerous media are filled and decanted, transported, stored or processed. Low-cost retrofitting to existing standard gully tops is easily achieved. The robust locking mechanism can be actuated either manually or automatically.

Secure your flows!

Method of operation A rotating closing bolt actuates the spring bars on the butterfly valve. Thus closing and opening the ZIP locking system. The sealing element seated below the housing ring is resilient to soiling. The sealing surfaces are kept clean by the rain water off-flow. The drive is immersion protected for automatic operations. Don't hesitate to contact us. We would be pleased to advise you on this. Using an Allen key, the ZIP is easily and quickly closed and re-opened

74


Manhole covers

Installation instructions

77

Gully tops

76

Street furniture

Surface boxes

Drainage channels

Dirt traps Accessories

â&#x20AC;&#x201C; Fitting, Operation and Maintenance Instructions â&#x20AC;&#x201C; Handling and maintenance

75


Installation instructions Installation, operation and maintenance instructions Location and load class ... The procedure for installing manhole covers and gully tops depends on the installation location, the corresponding traffic loads, and the planned surface layer. Installation locations are assigned to classes A15 through F900 in EN 124. The manhole structure must be suitable for the traffic load. The planner is responsible for choosing the correct load class. Please note:

In case of doubt, we recommend choosing the higher class for the application cases listed here.

A-15

(Group1)

B-125

(Group 2)

C-250

(Group 3)

D-400

(Group 4)

E-600

(Group 5)

Before Installation…

F-900

(Group 6)

Please also note: Pedestrian areas are only accessed by service and waste disposal vehicles and in emergencies! Pedestrian streets are subject to dual use, i.e. traffic is only prohibited at set times, e.g. pedestrian only during business hours, however, normal traffic can use the street outside of these hours! Use appropriate drains, covers and line drains Class F 900 to DIN EN 124/DIN 1229 for all special use surfaces (airport surfaces, docks etc.)!

• All parts must be checked to ensure perfect working order. Never install damaged parts! • Use suitable lifting gear for loading and offloading, and for transporting parts on site. • Use appropriate tools for lifting out and/or inserting covers to avoid damage . Before inserting the cover, always clean the bearing surfaces and – if it exists – check the seal for cleanliness and correct seating, and ensure that the closing device is in perfect working order and serviceable. • Before installation clean and wet the underside of the frame. • The civil engineering contractor is responsible for the correct installation of manhole covers! Observe all technical regulations. • The planner is responsible for choosing a suitable installation method, mortar quality and the manhole cover position with respect to driving direction.

Installation ... • The frame must always be in full contact with the mortar bed and capable of bearing. If the substructure is not executed correctly, subsequent traffic load will cause loosening, premature wear, rattling, or even destruction of the cover. • Prepare the mortar bed (min. MG III, DIN 1053), install the frame with full contact and align at the correct height. • When installing thin-walled frames which are not torsion-free make sure the cover is fitted when installing the frame. • For ECON H frames watch out for mortar pentrating the holes in the frame bearing surface. • When adjusting the cover height by more than 40mm the use of concrete retaining rings, spacer seg ments, or non-shrink, quick setting grout with plastic additive is recommended. • In case of subsequent height adjustments always execute a new mortar bed throughout. • Clean the cover and frame contact surfaces. • Fit the cover and check for noise-free seating. 4 road surface 1 Clean and dampen the contact surfaces 2 Set the frame fully in a 20-40 mm mortar bed 3 concrete seating 3 Encase the frame in concrete (min. C20 / 25) and compact 4 Lay road surface (30-40 mm) 2 mortar bed Attention! In case of subsequent height adjustments always execute a new mortar bed throughout. Clean the contact surfaces of the frame and cover before fitting and thoroughly clean the hinge recess. Mortar specification: Crushing strength min. 10 N / mm2 / Mortar group III to DIN 1053 We recommend quick-setting mortar and the use of formwork. Do not subject the cover to load until the mortar has set (see manufacturer's instructions).

76

1 top ring


Installation instructions Handling and maintenance

Manhole covers with spring locking and hinges e.g. ECON / TRIX ...

UNLOCK COVER

INSPECTION OPENING

REMOVE COVER

CLOSE

Pressure-tight – and water tight manhole covers ... Covers secured by screw locks should be inspected once annually. If you need to open the manhole covers, follow these steps: • Clean the bearing surfaces • Clean the drill holes in the cover • Check the insert for damage and replace if needed • After cleaning apply, protective spray to the insert (silicon) • Insert the cover. Make sure that it is fully seated and flush (screw connection) in the frame. • Before inserting the screws, check the self-locking DUBO washers for damage and replace if needed. • Tighten screws cross-wise (wheel nut principle) and evenly using a torque wrench at a tightening torque of 120 – 150 Nm. • We recommend additionally securing the screws with screw locking fluid.

Self-levelling manhole covers e.g. ECON SN / SCANDIC SN ... Please observe our separate installation instructions for floating, self-leveling manhole covers.

77

Dirt traps Accessories

The covers are opened by means of a lift-out bar which is inserted into the recess between the frame and the cover, and unlocked by lifting force. The manhole cover is secured against accidental closing at 90°. The cover is removable in 90° position. To close the cover lift the cover slightly in 90° position and allow it drop. Check all seals and inserts for damage before closing and replace if needed. Check hinges for soiling and clean if needed, before closing the cover.


Why use manhole and covers to EN 124 standard? Manhole covers and gully tops that comply with the European standard EN 124 offer many advantages. Many characteristics of the cover / gully top which are critical for the planner are specified by this standard: They include, to name just a few, e.g.: 1. The Materials, 2. The inside diameters to ensure convenient access to manhole constructions, 3. Securing of the grating or cover in the frame to a safe position in the road, 4. The surface characteristics to prevent pedestrians slipping and vehicles skidding in rainy and icy conditions, 5. Specification of grating gaps to guarantee minimum apsorbtion capacities. But the standard does more than this. It ensures observance of product quality standards by means of internal controls by the manufacturer (internal auditing) and neutral controls by external auditors (typically material testing authorities). Homologization tests must be performed by external auditors to demonstrate that the requirements of the standard have been fulfilled in all respects. The manufacturer is required to hand out these documents to the planner / user on request. Additionally, EN 124 assigns manhole covers and gully tops to various classes. The class assignments (A15 to F900) relate to the maximum load bearing capacity. The road installation locations are defined by the classes.

How do I identify an EN 124 cover? All covers that comply with the standard must display the details marked in the following figure on the frame and cover / grating:

Manufacturer name

Standard designation with class assignment / class range

Certification authority stamp

Conclusion:

Only manhole covers that comply with EN 124 are state of art and give planners / users the assurance they need when selecting the right product! Covers and gully tops to EN 124 are mandatory legal requirements for public traffic space in many countries. Installing covers that do not comply with EN 124 in all respects to public roads may constitute "dangerous interference with public highways" and entail substantial fines and costs for the dealer / planner / owner / operator.

78


79

Gully tops Dirt traps Accessories Drainage channels Surface boxes Street furniture

System overview 80 / 81 MINI System – The MINI System / Installation 82 – MINI 100 Products 83 MINI SLOT 100 84 HYDROline 85 TOP System - The TOP System / Installation 86 – TOP 100 Products 87 / 88 MAXI System - The MAXI System / Installation 89 – MAXI 100 Products 90 / 91 – MAXI 150 Products 92 – MAXI 200 Products 93 - The MAXI F1 300 System 94 – MAXI 100 F1 300 Products 95 – MAXI F1 high security 103 HYDROblock – The HYDROblock System / Installation 96 – HYDROblock Products 97 Additional information – General installation instructions 98 - 101 – Special accessories 102 - – Special applications 103 - 105 Planning aids – Hydraulic calculation 106

Manhole covers

Drainage channels


SYSTEM OVERVIEW

A 15

B 125

C 250

D 400

E 600 F 900

HYDROline One piece channel

MINI 100 A

MINI 100 B

Slot grating galvanized

Mesh grating galvanized

TOP 100

A 15 - C 250

Slot grating galvanized Mesh grating galvanized

MAXI 100 / 150 / 200 MAXI 100 C / D / F

A 15 - F 900 MAXI 150 D / F

MAXI 200 D / F

E 600

MAXI F1 300 MAXI 300 E

A 15 - F 900

HYDROblock 100 / 200 / 300 HYDROblock 100

HYDROblock 200

HYDROblock 300

Load classes to EN 1433 standard

Klasse 15: Class AA15: 15kN kNtest Prüfkraft ==15 force

Klasse 125: Class BB 125: = 125 125 kN kN test Prüfkraft = force

Klasse 250: Class CC 250: = 250 250 kN kN test Prüfkraft = force

Verkehrsflächen, Traffic areas whichdiecanausbe schließlich Fussgängern used only byvon pedestrians and und Radfahrern benutzt cyclists.

Gehwege, Fussgängerzonen Footpaths, pedestrian preund vergleichbare cincts and similar Flächen, areas, PKW-Parkflächen PKWcar park areas, und multistory Parkdecks. parking.

Bordrinnenbereich unbeKerb areas, road und shoulders fahrene vehicle Seitenstreifen und without traffic and Ähnliches. similar.

werden können.

Klasse 400: Class DD400: 400kN kN test Prüfkraft ==400 force

Fahrbahnen von(also Strassen (auch Surfaces Flächen, die mit hohen Road surfaces pedestrian required to Radbear Fussgängerstrassen), Seitenlasten befahren streets), road shoulders and heavy wheel werden, loads, z.B. e.g. streifen von Strassen und ParkHäfen und Dockanlagen. parking space for all kinds of harbors and dock facilities. flächen, die vehicles. für alle Arten von road-going Strassenfahrzeugen zugelassen sind.

8

0

Klasse 600: Class EE 600: = 600 600 kN kN test Prüfkraft = force

Klasse 900: Class FF 900: 900 kN kN test Prüfkraft == 900 force Flächen, diesubjected mit besonders Surfaces to hohen Radlasten extremely high befahren wheel werden, z.B. Flugbetriebsloads, e.g. airport operaflächen. tion areas.


System benefits at a glance

Easy connection to ground pipes

No "overshoot" thanks to longitudinal grating slots

Clean closure for any drainage channel

Easy opening and closing from standing position

81

Drainage channels

• all drainage channel elements made of fiber reinforced concrete (concrete strength class C35/45) • liquid-tight to EN 1433 standard • Resilient against de-icing salt to EN 1433 and ÖNORM standards (marked "+R" = highest de-icing salt resilience class, EN 1433 standard) • Internal auditing to DIN EN 1433 standard • External auditing to DIN V 19580 standard - by MPA Bremen - and KIWA in line with BRL5070 concrete elements


MINI System Product description The MINI channel is a simple modular system for uncomplicated D.I.Y. installation. The sections are 500 and 1000mm long and easily joined together by means of their practical contoured ends. Each channel section has a precast vertical outlet (DN 100). The overlaid slotted grating and mesh grating provide a neat transition from the channel to the adjoining road surface. Apart from use in private and leisure areas, the MINI channel is also suitable for pedestrian precincts, courtyards and car parks. The gratings are held firmly in the channels, thus avoiding jamming between the adjoining paving stones. The slotted grating bonds with the concrete body. The use of natural building materials guarantees environmental friendliness.

Fig.: Installation case study

• practical system for easy D.I.Y. installation • precast vertical outlet in each section • no jamming of gratings between adjoining paving stones• the overlaid grating replaces edge protection

• precise fitting contoured channel ends for quick joining Areas of application

• Garage drainage • Patio drainage • Drainage of domestic driveways • Forecourt drainage 82


MINI 100 System MINI A with galvanized slotted grating Product range Article

Article No.

Weight kg

Construction length mm

Construction depth (mm) Inlet Outlet

Pieces per pallet

64110...

120

Drainage channel element

Feed box

...000 ...005

24,0 15,5

1000 500

120 120

120 120

48 96

...008

29,0

500

363

363

10

Slot width

140

waterway 280 cm2/m

100

20

30

120

3

20

DN 100

DN 100

MINI B with galvanized mesh grating Product range Article No.

Feed box

Construction length mm

Construction depth (mm) Inlet Outlet

Pieces per pallet

64120...

120

Drainage channel element

Weight kg

Drainage channels

Article

...000 ...005

24,0 15,5

1000 500

120 120

120 120

48 96

...008

29,0

500

363

363

10

Mesh width

140

waterway 848 cm2/m

100

20

30

120

3

20

DN 100

DN 100

Accessories MINI A and MINI B Installation examples on page 96

DN 100

Feed box incl. galvanized dirt catcher

End piece Art.No.: 7001600 83

Pipe joint DN 100 Art.No.: 7002100

Foul air stop DN 100 Art.No.: 7003100


MINI SLOT 100 MINI SLOT 100

Product range

stainless steel Feed Box

Construction length mm

Construction depth (mm) Inlet Outlet

Pieces per pallet

6413... ...1000 ...1005 ...1008

24,0 15,0 29,0

1000 500 500

210 210 210

210 210 210

48 96 -

...2000

24,0

1000

210

210

48

...2005

15,0

500

210

210

96

...2008

29,0

500

210

210

-

90

90 475

1000

142 105

142 105

140 15

140 15 75 90

210505

210

Feed Box

Weight kg

75 90

Drainage channel element galvanised

Article No.

210

Article

210

475 505

MINI SLOT 100, sideways

stainless steel Feed Box

Pieces per pallet

6413... ...3000 ...3005 ...3008

29,0

...4000 ...4005 ...4008

24,0 15,0 29,0

24,0 15,0

1000 500

240 240

240 240

48 96

500

240

240

-

1000 500 500

240 240 240

240 240 240

48 96 240 122

240 122

84

107

142 105 16,5

142 105 16,5

140 15 476 505

1000

140 15

107

Feed Box

Construction depth (mm) Inlet Outlet

240 122

Drainage channel element galvanised

Article No.

Construction length mm

240 122

Article

Weight kg

1000

Product range


hydRoline HYDROline 120 x 1000 HYDROline one piece channel Flat drainage channel made in ductile iron placed in site concrete

Application areas: - indoor and outdoor areas - indoor car parks, underground garages, parking decks, terraces, industrial plants etc. - pedestrian areas (safe for pedestrians, wheelchairs, bikes etc.) - areas with low rainfall such as roofed places, arcades, platforms - drainage and evaporation channel

Systeme: - low height of construction - low requirements for construction work - extreme resistant - easy cleaning - one piece = rattle free - ergonomic handling and easy construction work - grooved underpart and concrete anchors as well as edgewise noses for the fixed connection in the bed of concrete B

Describtion / sizes:

122

122

110

B

- Standardelement approx. 120x1000mm - Element with outlet approx. 120x1000mm - height without anchors approx. 30mm - test load 900kN - ductile iron (GJS)

Art. No. 68000000

12kg 110

B

B

B

B

122

122

110

Security of grate due to bar = protection against anti-theft and vandalism

Element with socket DN 100

110

Art. No. 68000018

B

Underface with anchor for concrete

Concave catwalk = protection against overflow

85

B

End wall

12kg


TOP System Product description The TOP system includes galvanized slot and mesh gratings for compliance with load classes A15 through C250. All drainage channel elements are supplied pre-assembled with matching gratings.

Fig.: Installation case study

Fig.: Element as 4-way joint

• Galvanized slot gratings or galvanized mesh gratings • Screwless, patented grating locking system • Galvanized steel edge protection • Fiber-reinforced concrete C35 / 45 channel • Connecting profiles for precise fit • Secure anchoring by longitudinal strut prevents "outgrowing" • Precast base for vertical outlet to DN 100/150 • Secure rebated joint • EN 1433, DIN V 19580, Type M Fig.: TOP locking system

Areas of application

• Cycle paths and footpaths • School yards • Car parks Modular system Drainage channel element 1000 mm without slope

...000

...011

Slope channel 1000 mm

Drainage channel element 500 mm without slope Drainage channel element 500 mm with slope Feed box Sink trap

...050

...021

...031

...041

...051

...100

...061

...071

...081

...091

...101

...005

...055

...105

...006

...056

...106

...008 ...009

...008 ...009

...008 ...009

86


Top 100 System TOP 100 A 15 â&#x20AC;&#x201C; C 250 with galvanized steel frame and slot grating Product range Article

Weight kg

160

32,0 16,0 15,5

...000 ...005 ...006

34,5 17,5 16,5

000 1 500 500

160 160 160

160 160 160

24 48 48

185

...050 ...055 ...056

37,5 19,0 18,0

...050 ...055 ...056

40,0 20,5 19,5

000 1 500 500

185 185 185

185 185 185

24 48 48

210

...100 ...105 ...106

43,5 21,0 20,0

...100 ...105 ...106

46,5 22,5 21,5

000 1 500 500

210 210 210

210 210 210

24 48 48

...008

45,5

...008

47,0

500

500

500

10

...011 ...021 ...031 ...041 ...051

33,5 34,5 35,5 36,0 37,0

...011 ...021 ...031 ...041 ...051

36,5 37,0 38,0 38,5 39,5

000 1 1000 1000 1000 1000

160 165 170 175 180

165 170 175 180 185

24 24 24 24 24

...061 ...071 ...081 ...091 ...101

38,0 39,5 40,0 42,0 43,0

...061 ...071 ...081 ...091 ...101

40,5 42,0 42,5 44,5 45,5

000 1 1000 1000 1000 1000

185 190 195 200 205

190 195 200 205 210

24 24 24 24 24

Special element Feed box Elements with Slope 0.5 %

Lower part 1000 mm length

with slot grating

Construction depth

Construction depth

Elements with Slope 0.5 %

500

Special element Basic element

63430...

160 - 185

Basic element

Construction Construction Individual length depth (mm) price per mm Inlet Outlet pallet

...000 ...005 ...006

Basic element Special element

Weight kg

185 - 210

63210...

Article No. C 250

Drainage channels

Article No. A15

DN 100 DN 150 oval 500

HE Inlet Einlauf

HA . Auslauf Outlet

18

DN 100 DN 150 oval

waterway 359 cm2/m Special element

waterway 359 cm2/m

87

See page 98 for more accessories


Top 100 System TOP 100 C 250 with galvanized steel frame and mesh grating

Weight kg

Construction length mm

160

...000 ...005 ...006

34,0 17,0 16,0

1000 500 500

160 160 160

160 160 160

24 48 48

185

...050 ...055 ...056

39,5 20,0 19,0

1000 500 500

185 185 185

185 185 185

24 48 48

210

...100 ...105 ...106

45,5 22,0 21,0

1000 500 500

210 210 210

210 210 210

24 48 48

...008

47,0

500

500

500

10

160 - 185

...011 ...021 ...031 ...041 ...051

35,5 36,5 37,5 38,0 39,0

1000 1000 1000 1000 1000

160 165 170 175 180

165 170 175 180 185

24 24 24 24 24

185 - 210

Product range

...061 ...071 ...081 ...091 ...101

40,0 41,5 42,0 44,0 45,0

1000 1000 1000 1000 1000

185 190 195 200 205

190 195 200 205 210

24 24 24 24 24

Article No. C 250

Article

Construction depth (mm) Inlet Outlet

Individual price per pallet

63230... Basic element Special element Basic element

Basic element Special element Feed box Elements with Slope 0.5 %

Elements with Slope 0.5 %

500

Special element

with mesh grating

Accessories for TOP 100

970

DN 150

Construction depth

Construction depth

DN 100

Feed box incl. galvanized dirt catcher

Sink trap

DN 100DN 150 oval

Auslauf . Outlet

500

HA

HE Einlauf Inlet

18

DN 100DN 150 oval

waterway 1,010 cm2/m

End piece closed with pipe joint DN 100 Art.No.: 7001110 Art.No.: 7001120

Special element

Foul air stop DN 100 Art.No.: 7003100

mesh 30/15

See page 102 for more accessories

waterway 1,010 cm2/m

88


MAXI System Product description The MAXI drainage channel is an optimized heavy duty channel with excellent properties. All drainage channel elements are supplied pre-assembled with matching gratings. Fig.: Installation case study

C2 5 D4 0 00 F9 00

Fig.: Element as 4-way joint

• Secure rebated joint • EN 1433, DIN V 19580, Type M • Cast iron grating with longitudinal or cross slots • Longitudinal slots prevent water overflow, thus ensuring high water absorbtion capacity

Drainage channels

• Screwless, patented grating locking system • Firmly anchored ductile cast iron edge protection • Fiber-reinforced concrete C35/45 channel • Secure anchoring by longitudinal strut prevents "outgrowing" • Connecting profiles for precise fit • Each channel element has a precast base for vertical outlet to DN 100/150 Fig.: MAXI locking system

Areas of application

• Industrial areas with heavy goods traffic

• Alternatively available with F1 screw connection system • Cycle paths and footpaths • Public traffic area construction

• Airports / race circuits

• Car parks for heavy goods vehicles / Loading and unloading areas Modular system Drainage channel element 1000 mm without slope

...000

with slope

Drainage channel element 500 mm without slope Drainage channel element 500 mm with slope Feed box Sink trap

...050

...011

...021

...031

...041

...051

...100

...061

...071

...081

...091

...101

...005

...055

...105

...006

...056

...106

...008 ...009

...008 ...009

...008 ...009

89


MAXI 100 System MAXI 100 C 250 with iron edge protection and grating

Weight kg

Construction length mm

160

...000 ...005 ...006

45,0 24,5 20,5

000 1 500 500

160 160 160

160 160 160

24 48 48

185

...050 ...055 ...056

49,0 23,5 23,5

000 1 500 500

185 185 185

185 185 185

24 48 48

210

Product range

...100 ...105 ...106

54,0 24,5 24,5

000 1 500 500

210 210 210

210 210 210

24 48 48

...008

49,5

500

500

500

10

...011 ...021 ...031 ...041 ...051

44,5 44,5 44,5 45,0 46,0

000 1 1000 1000 1000 1000

160 165 170 175 180

165 170 175 180 185

24 24 24 24 24

...061 ...071 ...081 ...091 ...101

47,0 48,5 49,0 50,5 52,0

000 1 1000 1000 1000 1000

185 190 195 200 205

190 195 200 205 210

24 24 24 24 24

Article No. C 250

Article

Construction depth (mm) Inlet Outlet

Individual price per pallet

61131...

Special element Basic element

Feed box Elements with Slope 0.5 %

Elements with Slope 0.5 %

160 - 185

Special element

185 - 210

Basic element

500

Special element

Cast iron grating with cross slots

Accessories for MAXI 100

DN 150

970

Basic element

DN 100

Feed box incl. galvanized dirt catcher

Sink trap

also availabe with pedestrian grating! End piece closed Art.No.: 7001110

with pipe joint DN 100 Art.No.: 7001120

Foul air stop DN 100 Art.No.: 7003100

See page 98 for more accessories Channel element with 2 gratings, waterway 554 cm2/m

DN 100DN 150 oval

Special element

90

HA

A-C

DN 100 DN 150 oval

Construction depth

. Auslauf Outlet

MAXI 100

500

HE Inlet Einlauf

18


MAXI 100 System MAXI 100 D 400 / F 900 with iron edge protection and grating Product range

160

...000 ...005 ...006

51,0 23,5 23,0

...000 ...005 ...006

51,0 23,5 23,0

000 1 500 500

160 160 160

160 160 160

24 48 -

185

...050 ...055 ...056

55,5 26,5 26,0

...050 ...055 ...056

55,5 26,5 26,0

000 1 500 500

185 185 185

185 185 185

24 48 -

210

...100 ...105 ...106

60,5 22,5 21,5

...100 ...105 ...106

60,5 22,5 21,5

000 1 500 500

210 210 210

210 210 210

24 48 -

235

Basic element

...150 ...155 ...156

62,5 31,0 31,0

...150 ...155 ...156

62,5 31,0 31,0

000 1 500 500

235 235 235

235 235 235

24 48 -

...200 ...205 ...206

65,0 32,5 32,5

...200 ...205 ...206

65,0 32,5 32,5

000 1 500 500

260 260 260

260 260 260

24 48 -

...008

52,0

...008

52,0

500

500

500

10

...011 ...021 ...031 ...041 ...051

48,5 49,5 50,5 51,0 52,0

...011 ...021 ...031 ...041 ...051

51,5 52,5 53,5 54,5 55,5

000 1 1000 1000 1000 1000

160 165 170 175 180

165 170 175 180 185

24 24 24 24 24

...061 ...071 ...081 ...091 ...101

53,0 54,5 55,0 56,5 58,0

...061 ...071 ...081 ...091 ...101

56,5 57,5 58,5 59,5 60,5

000 1 1000 1000 1000 1000

185 190 195 200 205

190 195 200 205 210

24 24 24 24 24

Special element Basic element Special element Basic element Special element Basic element

Feed box Elements with Slope 0.5 %

Elements with Slope 0.5 %

500

Special element

61160...

260

Special element

Construction Construction Individual length depth (mm) price per mm Inlet Outlet pallet

160 - 185

Basic element

Weight kg

185 - 210

61140...

Article No. F 900

Cast iron grating with longitudinal slots

Accessories for MAXI 100

DN 150 DN 100

Feed box incl. galvanized dirt catcher

Sink trap

End piece closed with pipe joint DN 100 Art.No.: 7001110 Art.No.: 7001120

Foul air stop DN 100 Art.No.: 7003100

also availabe with pedestrian grating!

See page 98 for more accessories Channel element with 2 gratings, waterway 512 cm2/m

DN 100DN 150 oval

DN 100DN 150 oval

91

Construction depth

D-FC

Construction depth

Construction depth

Slot width

MAXI 100

Drainage channels

Article

Weight kg

970

Article No. D 400


MAXI 150 System MAXI 150 D 400 / F 900 with iron edge protection and grating Product range Article No. D 400

Article

Weight kg

210

77,0 36,5 36,0

...000 ...005 ...006

77,0 38,4 36,0

000 1 500 500

210 210 210

210 210 210

20 30 30

260

...050 ...055 ...056

84,0 40,5 40,0

...050 ...055 ...056

84,0 41,3 40,0

000 1 500 500

260 260 260

260 260 260

20 30 30

310

Special element Basic element

...100 ...105 ...106

88,0 44,5 44,0

...100 ...105 ...106

90,0 45,0 43,0

000 1 500 500

310 310 310

310 310 310

15 30 -

...008

65,0

...008

65,0

500

500

500

10

...011 ...021 ...031 ...041 ...051

74,5 75,8 77,4 79,5 80,0

...011 ...021 ...031 ...041 ...051

78,6 79,7 81,5 82,0 83,0

000 1 1000 1000 1000 1000

210 220 230 240 250

220 230 240 250 260

20 20 20 20 20

...061 ...071 ...081 ...091 ...101

82,1 82,8 84,5 85,7 88,0

...061 ...071 ...081 ...091 ...101

84,7 88,3 86,7 89,9 90,0

000 1 1000 1000 1000 1000

260 270 280 290 300

270 280 290 300 310

16 16 16 16 16

500

Special element Feed box Elements with Slope 1 %

Elements with Slope 1 %

61560...

210 - 260

Basic element

Construction Construction Individual length depth (mm) price per mm Inlet Outlet pallet

...000 ...005 ...006

Basic element Special element

Weight kg

260 - 310

61540...

Article No. F 900

Cast iron grating with longitudinal slots

Channel element with 2 gratings, waterway 736 cm2/m Slot width 208 150

29

D-F C 30

MAXI 150

Bauhรถhe Construction depth

20

29

214

Accessories

DN 150

DN 150

End piece Art.No.: 7001151 92


MAXI 200 System MAXI 200 D 400 / F 900 with iron edge protection and grating Product range

110,0 55,0 55,0

1000 500 500

310 310 310

310 310 310

12 24 -

...008 ...009

72,0 144,0

500 500

550 1100

550 1100

6 5

61260...

310

...050 ...055 ...056

61240... ...050 ...055 ...056

5501100

Construction length mm

Article No. F 900

...008 ...009

Article

Drainage channel without slope element Special element Feed box Sink trap

Weight kg

Article No. D 400

Construction depth (mm) Inlet Outlet

Pieces per pallet

Cast iron grating with longitudinal slots

Channel element with 2 gratings, waterway 970 cm2/m Slot width

500

D-FC 550

MAXI 200

DN 150

DN 150 258

200

DN 150 / 200

29 20

29

40

310

Feed box incl. galvanized dirt catcher

1100

264

Sink trap Accessories

End cap plastic Art.No.: 7001200

Foul air stop DN 150 Art.No.: 7003150

End cap iron Art.No.: 7001152 93

See page 98 for more accessories

Drainage channels

Accessories for MAXI 150 / 200


MAXI “F1” System 300 Product description The "F1" locking system, which was developed for Formula 1 race circuits, meets the extremely rigorous requirements in high security areas. All drainage channel elements are supplied pre-assembled with matching gratings.

Fig.: Installation case study

Fig.: locking device

D E6 F 9 00 00

C2 50 40 0

• EN 1433 and DIN V 19580, Type M • Secure rebated joint • High security "F1" locking system • For areas with extremely high wheel loads e.g. harbor facilities • Longitudinal slots prevent water overflow, thus ensuring high water absorbation capacity Areas of application

• Industrial areas with heavy goods traffic • Car parks for heavy goods vehicles / Loading and unloading areas • Airports / race circuits

94


MAXI "F1" System 300 MAXI+ 300 E 600 with iron edge protection and grating Product range Weight kg

Construction length mm

...0501 ...0551

180,0 90,0

1000 500

400 400

400 400

6 4

...0081

139,0

500

750

750

4

Article No. E 600

Article

Pieces per pallet

66350...

Channel element with 2 gratings, waterway 1,120 cm2/m

28

28 12

28

12 12

750

400

Drainage channel element

Feed box

Construction depth (mm) Inlet Outlet

380 300 25

500

1000

400400

400

500

Drainage channels

388

MAXI+ 300 F 900 with iron edge protection and grating Article No. F 900

Article

Weight kg

Construction length mm

209,0 99,0

1000 500

Construction depth (mm) Inlet Outlet

Pieces per pallet

66360...

400

Drainage channel element

...0501 ...0551

400 400

400 400

6 4

Feed box

750

Accessories 380

500

...0081

149,0

500

750

750

4

Channel element with 2 gratings, waterway 1,120 cm2/m 605

28

MAXI 150

750

MAXI 200

12

12

28

DN 200

DN200

DN150

Feed box incl. galvanized dirt catcher

MAXI 300

MAXI 100

500

400

400

300

388

95

40

380

1000

End piece iron Art.No.: 7001311

Foul air stop DN 200 Art.No.: 7003200


HYDROblock SYSTEM Simple. Safe. Tight. Ingenious Monolithic drainage channel system made of ductile cast iron This revolutionary, new, monolithic drainage channel system sets new standards in drainage technology. Handling is substantially facilitated by the innovative seal system which enables the completion of water-tight, maintenance-free drainage channel lines with very little effort. Tried and trusted seal types used for standard plastic piping are deployed here. The pipe joint and spigot end version ensures easy handling and foolproof installation. The special elements available include both horizontal and vertical connectors. This system is manufactured in "ductile cast iron" to guarantee best of class load classes despite comparatively low weights. This means that the channel system can be easily laid by 1-2 men without using heavy equipment. The HYDROblock system is a type “I” channel type in line with DIN EN 1433 and thus does not require additional concrete encasement. It simply requires a load-bearing foundation with installation shoring. This reduces the installation time considerably and means that the channel can be fully loaded immediately after installation. The monolithic design guarantees rattle-free operations and long-lasting traffic safety, especially in traffic areas with extreme loads, such as e.g. container terminals, truck loading zones and airports.

• Minimal planning and installation requirement • Low maintenance • Theft and vandalism protection • Best of class frost and de-icing salt resilience • Low weight, easy handling

The first channel Labeling of the with sealing ring flow direction

Pedestals for optional foundation installation

Long spigot end guarantees a reliable seal

• Monolithic design made of ductile cast iron (GGG)

• Safety slot system suitable for driving over at right angles and longitudinally

• Up to 50% greater run-in diameter compared with similar systems

Areas of application

• Areas that require long-term traffic safety • Installation at right angles to the road surface • Container terminals • Industrial areas with heavy traffic loads • Airports and race circuits 96

Type I channel without additional concrete encasement

Joints with standard plastic pipes


HYDROblock SYSTEM 100 / 200 / 300 HYDROblock 100 / 200 / 300 F 900 Weight kg

Length mm

Construction depth mm

Pieces per pallet

050

25

1000

180

40

058

17

500

180

Outlet left / right

358

17

500

180

Outlet face side / left / right

458

18

500

180

008

34

500

500

050

66

1000

295

058

42

500

295

Outlet left / right

358

42

500

295

Outlet face side / left / right

458

43

500

295

008

60

500

500

Article No.

60060...

HYDROblock 100 Basic element

Vertical outlet

180

Special element

Feed box with 100 outlet

waterway 400 cm2

60260...

HYDROblock 200 Basic element

20

Vertical outlet

295

Special element

Feed box with 200 outlet

waterway 780 cm2

60360...

HYDROblock 300

050

Basic element

110

1000

413

20

Outlet left / right

058

105

500

413

358

106

500

413 327

Drainage channels

Vertical outlet

413

Special element

413

1000

240

waterway 1.190 cm2

Accessories Special elements

Vertical outlet with 1 pipe sockets

Outlet right / left with 2 pipe sockets

Outlet face side / right / left with 3 pipe sockets

Feed boxes

4x screw connection for noise-free seating and safe access for inspection work.

Maintenance free type with open, downward facing screw holes.

Accessories for HYDROblock HYDROblock also available in version for installing fitting drain asphalt!

View from left

View from right

Easy laying with laying tool

97

Fully compatible with standard PE and PP pipes


Installation instructions Note the following basic principles when laying drainage channels: The drainage channel laying type depends on the installation location, corresponding traffic loads, and the planned decking. Installation locations are organized in classes A 15 to F900 by EN 1433. As of class C all gratings must be anchored to ensure traffic safety. The foundation of the drainage channel must be suitable to bear the traffic load. Horizontal loads arising from traffic or thermal behavior of the surface layer must be transferred by means of sufficiently dimensioned concrete encasement of the channel sections and by expansion joints running longitudinally to the channel, especially in case of adjoining concrete surfaces. The laying direction of the channel is always opposite to the direction of flow and starts at the ground pipe joint. Subsequent surfaces must be executed to be approx. 3 to 5 mm higher than the top edge of the grating or edge protection taking setting and compression into account. Undermining and washing out of decking and channels must be prevented by suitable measures. If extreme horizontal forces are expected at right angles to the channel, e.g. on railway crossings, ramps or highways, the drainage channels should be secured laterally with reinforced decking concrete.

Type I The HYDROblock channel system is manufactured in line with EN 1433 Type I. Concrete encasement is not required. This type requires a load-bearing foundation.

Type M MINI / TOP / MAXI channel systems are manufactured to comply with EN 1433 Type M. This design requires a load bearing foundation and / or encasement to be able to absorb vertical and horizontal loads after installation. See installation instructions.

Gruppe Group 1:1: mind.Class KlasseAA15 15 at least

Gruppe 2: Group 2: 125 atmind. least Klasse Class BB 125

Gruppe Group 3: atmind. least Klasse Class CC 250

Gruppe Group 4: atmind. least Klasse Class DD 400

Gruppe Group 5: KlasseEE 600 600 at mind. least Class

Gruppe 6: Group 6: Klasse F 900 at least Class F 900

Verkehrsflächen, die ausTraffic areasvon which can be schliesslich Fussgängern used by pedestrians and und only Radfahrern benutzt cyclists. werden können.

Gehwege, Fussgängerzonen Footpaths, pedestrian preund vergleichbare Flächen, cincts and similarund areas, PKW-Parkflächen PKW-car park areas, multistory parkParkdecks. ing.

Bordrinnenbereich und unbeKerb areas, road shoulders fahrene Seitenstreifen und without traffic and Ähnliches.vehicle Bordschlitzrinnen similar. Kerb channels with sind immer Gruppe 3. slot gratings are always group 3.

Fahrbahnen von Strassen (auch Road surfaces (also pedestrian Fussgängerstrassen), Seitenstreets), road shoulders streifen von Strassen und Park-and parking space for all kinds flächen, die für alle Arten vonof road-going vehicles. Strassenfahrzeugen zugelassen sind.

Flächen, die mit hohen RadSurfaces required lasten befahren werden,to z.bear B. heavy wheel loads, e.g. harHäfen und Dockanlagen. bors and dock facilities.

Flächen, die mit besonders Surfaces subjected hohen Radlasten befahrento extremely high Flugbetriebswheel loads, werden, z.B. e.g. airport operation areas. flächen.

98


INSTALLATION INSTRUCTIONS Vertical pipe joint Variable connection to ground pipe All MINI, TOP and MAXI channels have a precast outlet in the channel base. The precast can be knocked out carefully using a hammer, after placing the channel on wooden supports leaving a space beneath. Matching pipe joints allow for easy connection of the channel system to pipe systems.

knock outSchl채gen gently mit leichten herausschlagen

Precast in the channel base outlet DN 100 / 150 / 200.

Insert the pipe union Rohrstutzen einsetzen

Matching: pipe joints.

Installation aid for MAXI 300

Drainage channels

A laying aid should be used for laying MAXI 300 in all cases.

Joint seals for requirement "liquid-tight channel" Cross section of joint Joing filler Primer

Primer

Release agent (e.g. adhesive tape)

99


Installation instructions MINI / TOP / MAXI MINI â&#x20AC;&#x201C; Class A 15 / B 125 Lay the stretchers in fresh

Surface compacting: Plaster

concrete and then backfill

1

1

Paving (grouting)

5 mm

gravel Concrete C 25 / 30

The edge protector in the drainage channel must be permanently seated approx. 5 mm lower than the adjoining surface.

load bearing substructure frost-proofload bearing substructure

TOP / MAXI â&#x20AC;&#x201C; Class A 15 - C 250 Surface compacting: Asphalt Top course

2

Binder course

5 mm Base course Concrete C 25 / 30

The edge protector in the drainage channel must be permanently seated approx. 5 mm lower than the adjoining surface.

frost-proofload bearing substructure

Surface compacting: Asphalt / Stretcher / Kerb Kerb

Lay the stretchers in fresh concrete and then backfill

3

3

Top course

5 mm

Binder course Base course

The edge protector in the drainage channel must be permanently seated approx. 5 mm lower than the adjoining surface.

Concrete C 25 / 30 frost-proofload bearing substructure

Surface compacting: Roadway concrete / paving 4

Expansion joint

4 5 mm

Lay the first 2-3 stones in fresh concrete and then backfill

Plaster

Concrete C 25 / 30

The edge protector in the drainage channel must be permanently seated approx. 5 mm lower than the adjoining surface. frost-proofload bearing substructure

100


Installation instructions MAXI 100 / 150 / 200 / 300 HYDROblock 100 / 200 MAXI – Class D 400 - F 900 Surface compacting: Roadway concrete / paving 3

Expansion joint

3

Concrete C 25 / 30 Paving (grouting)

5 mm e.g. Polystyrene

The edge protector in the drainage channel must be permanently approx. 5 mm lower than the neighboring surface.

• Concrete strength of encasement at least C 25 / 30. • The expansion joint width must be executed to reflect the local conditions. • In case of installation locations with extreme loads, reinforcement of the encasement is recommended

frost-proofload bearing substructure

MAXI – Class C 250 - F 900 Surface compacting: Asphalt Top course

4

Binder course

5 mm

Base course Concrete C 25 / 30

The edge protector in the drainage channel must be permanently approx. 5 mm lower than the neighboring surface.

Drainage channels

frost-proofload bearing substructure

HYDROblock - Class F 900 If necessary: circumferential jointing tape to seal the neighboring surface

The surface of the HYDROblock channel must be permanently seated approx. 2 mm lower than theadjoining surface.

HYDROblock Installation aid of Concrete C 25 / 30

Load absorbing foundation in line with structural engineering requirements

Load bearing substrate

101


Fitting direction The laying direction of the channel is always opposite to the direction of flow (green arrows!) and starts at the ground pipe joint. If elements are laid in two directions it is necessary to join two counterfacing elements. To avoid a gap remove the profile rebate with an angle grinder or use end pieces. rebate or use endverwenden pieces FalzRemove entfernen oder Stirnw채nde Fitting direction Verlegerichtung

Fitting direction Verlegerichtung

Flow direction Fliessrichtung

Flow direction Fliessrichtung

Feed box

Fitting direction Verlegerichtung

Flow direction Fliessrichtung Feed box

Feed box

Einlaufkasten

Einlaufkasten

Einlaufkasten

Accessories for all drainage systems Article

Art. No.:

Weight (kg)

Installation bar

7009900

0,65

Cleaning shovel

7009950

1,35

Sealant S-PRO3WF gray

7009743 310 ml 7009744 1,000 ml

Primer S-PRIMER3

7009741

-

Pipe supports (PVC) DN 100

7002100

-

Pipe supports (PVC) DN 150

7002150

-

Pipe supports (PVC) DN 150 oval

7002160

-

Pipe supports (PVC) DN 200

7002200

-

Installation aid HYDROblock

NW 100 7009923 NW 200 7009920

102


Special applications System MAXI F1 – High security channel The line drain system for applications with extremely demanding security requirements. The apsorbtion of maximum undertow and brake forces in combination with sufficient fire resistance are the requirements for prefabricated parts in areas with extreme traffic loads. Longitudinal slots prevent overflowing water and allow the apsorbtion of twice the amount of water. A special screw locking system with the benefits of stainless steel screws: · easy to maintain, only 2 instead of 4 screws per grating· centrally arranged, no contamination at the screw recess, resilient to corrosion · through-screw-thread with self cleaning system threaded blind holes for screw connections at edges

Istanbul

Shanghai

F1 - Shanghai Racing Circuit

MAXI F1 100 / 150 / 200 / 300, EN 1433, DIN V 19580 Length: 1000 mm inner width: 100 mm / 150 mm / 200 mm / 300 mm construction depth: in line with requirements

Class: Inlet diameter: type:

F900 512 cm2 / 736 cm2 / 970 cm2 / 1120 cm2 Channel bed slope to DIN standard

Complete with a channel base of fiber-reinforced, frost and de-icing salt resilient concrete C35 / 45 with cast iron edge protection anchored throughout • 8 interlocking points per meter • 2 gratings made of ductile iron with longitudinal slots (12 mm interspace) • traffic safe special screw locking system of the cover gratings • 4 custom screws per meter and 8 interlocking points per meter • CE compliant • secure anchoring prevents “outgrowing” • prefabricated parts for easy assembling of the sections • secure rebated joint for optional sealing in line with “WHSG” • pre-cast base for vertical outlet DN 100 / 150

103

Drainage channels

The sum total of the material and design benefits was the precondition for fulfilling the demanding security requirements at the Formula 1 circuits in Shanghai and Istanbul and led to the MAXI F1 being selected along with cost-efficiency considerations.


Special applications Rail track drainage system MAXI 150 For track widths 143.5 cm and 100 cm Bei track Spurweite For width143,50cm 143.50 cm==2 2Stück items500mm-Elemente 500 mm elementsMAXI-150 MAXI-150Kl.D400-E600 (For width100,00cm 100.00 cm==nur only item 500 mm element MAXI-150 (Bei track Spurweite 1 1500mm-Element MAXI-150 Kl.D400-E600)

MAXI-Abdeckstein Lay MAXI capstone und and Anschlussstück union in C 25 / 35 in C 25/35 verlegen

Throughflow opening Durchflussöffnung as required nach Bedarf

MAXI-Abdeckstein für jede Spurweite

A

MAXI-Anschlussstück verschiebbar

Rohranschluss

DN 150

(25,00cm)

(25,00cm)

21,75cm

50,00cm 50,00cm Track width= 143,50cm (100,00cm) Spurweite

21,75cm

600

00)

chflussöffnung h Bedarf

A

MAXI capstone MAXI-Abdeckstein forfür any track width jede Spurweite A

MAXI union MAXI-Anschlussstück adjustable verschiebbar

A

Pipe unions Rohranschlussstutzen

DN 150

Anschluss an Grundleitung

Connection to ground pipe

Catch Basin TOP 100 / MAXI 100 / 150 / 200 These box drains, developed for line and point drainage are particularly well suited for connection to deeper lying pipes and / or and / or local infiltration into deeper beds. - - - - - -

Integrated dirt catcher screwless locking system precast outlet DN 100 / 150 load class A 15 to F 900 different cover types from galvanised steel gratings and mesh gratings to cast iron gratings easy handling thanks to two-part design

104

Anschluss Grundleit


Special applications Drainage Channel System MAXI 100 / 150 / 200

Outlet depth Auslaufhöhe

Entwässerung Dränschichten

Einlaufhöhe Inlet depth

Construction length Baulänge

Typ M EN 1433 C250 - F900 +R Einbaubeispiel: Inflow example:

Kerb Bordstein

MAXI 100 Cl. C 250 - F 900

MAXI-100 Kl.C250 - F900 Top course

made of drainage Deckschicht asphalt aus Dränasphalt Binder course Binderschicht Base course Tragschicht Concrete C 25 / 35 Beton C 25/35 frost-proofload frostsicherer bearing tragfähiger substructure Unterbau

Aufsatzzarge

Top Frame System MAXI 150

Removing Abnehmenthe dergratings Abdeckroste

Inserting 2 top frames Fitting the spacers Inserting andund locking Einlegen der 2 AufsatzEinpassen der Einlegen with edge screw the gratings zargen mit protection Kantenschutz- and Distanzbleche Verriegeln anchors connectors verankerung und Verschraubung der Abdeckroste

Laying of the Auftragen derfinal endsurface course gültigen Deckschicht

Cable Duct System MAXI 150

Slot Channel System MINI 100 Top with lateral or central slot. Ideal for inconspicuous drainage of paved areas and for facade drainage.

1000

213

EN 1433 KL. C-F

208

A

1000

20

240

with internal separator avoids tripping hazards during events Load class C 250 - F 900 Screwless, patented grating locking system Firmly anchored ductile cast iron edge protection Channel base made of fiberreinforced concrete C35 / 45

129

- - - - - -

Galvanized or stainless steel slotted gully top to load class B 125 / C 250

142

105 105

Drainage channels

Aufsatzrahmen oder Aufsatzzargen kommen beim nachträglichen Einbau der endgültigen Deckschichten einer Oberflächenbefestigung zum Einsatz. Dadurch ist in der 1. Phase der Baustellenverkehr und die Entwässerung der vorläufigen Oberfläche sichergestellt. In der 2. Phase wird nach dem For later installation die of ca. the3 cm final course. The(z.B. solution for 2-phase installation Erhöhen der Rinnenelemente hohesurface endgültige Deckschicht Asphalt) aufgebracht.


Hydraulic calculation Catchment depth Channel run length

Inflow volume

Inflow volume

Outflow volume

Outflow volume

Catchment depth in case of intake from one side

Catchment depth in case of intake from two sides

Outflow volume / Water level / Base formation constant inflow volume qr = rain yield factor x catchment depth

Site slope

Water leve l

Base slope

line

Flow direct ion

Stepped drop without slope

free fall

Counterslope Channel run length (e.g. 30 m)

The shape of the channel base with or without slope has no effect on the outflow volume of the channel run. The water level remains constant. The outflow volume is determined only by the inner channel diameter at the end of the run, the slope has no impact at all. Result: less effort without slope.

Outflow volume

Calculating the maximum channel run Catchment depth

Inflow volume depending onrain yield factor andcatchment depth

Inflow volume

Example:

Outflow volume

The aim is to determine the maximum length L of a channel run. Inflow volume

The catchment depth E is 30m. The rain yield factor is given as 150. Solution in line with Table 1: The inflow volume is qr = 0.45 A length of L = 19m can be read off in the diagram for the MAXI 100.

Channel run length

Outflow volume "Q" of ground pipe

If the length of the MAXI 100 channel exceeds 19m, it will be unable to drain off the intake of water. In this case you should select a greater effective height or nominal width. The length is L = 26 m for MAXI 150 and L = 47 m for MAXI 200.

Sewer

Outflow volume

A ∆h

∆h

A

μ < 0.6

A

μ = 0.6

μ > 0.6

Q

Q = μ • A • √(2g • ∆h) 106


Surface boxes "Gas" – Type 4058 / 4059 – DIN 3581 / 3582 – DIN 3583 / 3584 / 3585

106 107 108

Surface boxes – BALTIC / SN – MOY / TERRA – Cleaning pipe

109 110

Extension spindles – Extensions VAS / KOS

111

112

Surface boxes

Gasket inserts – A-PLUS / C-PLUS

Gully tops

104 105

Dirt traps Accessories

Surface boxes "Water" – DIN STRAKA, DIN 4055, 4056 – DIN STRAKA, DIN 4057

Drainage channels

Manhole covers

Gas and water supply products

Street furniture

107


SURFACE BOXES "Water" DIN 4055 Surface boxes Surface boxes for hydrants DN 80, stainless steel bar, Labelled "HYDRANT"

Art. no.

Type

100005010 100005000

DIN 4055-U/1992, DVGW approved to DIN 3580 Type 4055/1938

100005060

Type 4055/1972

100005910

DIN 4055, height adjustable, DVGW approved, max. extension length 150mm, PE seal insert Type 4055, rigid, DVGW approved, heat resistant to 240° Type 4055, height adjustable, DVGW approved, heat resistant to 240°

Material

Cast iron Cast iron Cast iron

A/D mm

B mm

C mm

Weight Sold by kg Pallet

367x262 420x315

310

32

33

367x262 420x315

310

28

33

487x382 540x440

310

49

12

also available with different labelling!

100015010 100015020

Cast iron

41,5

16

PA

12,5

24

PA

22,6

24

DIN 4056 Surface boxes Surface boxes for shut-off valves for water pipes, stainless steel bar, labelled "W"

Art. no.

Type

100006010 100006000

DIN 4056-W1/1992, DVGW approved to DIN 3580 Type 4056-W1/1938

100006014

Type 4056-W2/1974

Material

Cast iron Cast iron Cast iron

A mm

B mm

C mm

Weight Sold by kg Pallet

190

270

270

9,4

120

190

270

270

12,4

75

310

350

30

27

also available labelled "A"!

100006910

100016010 100016020

DIN 4056-W1, height adjustable, DVGW approved, max. extension length 150mm, PE seal insert Type 4056, rigid, DVGW approved, heat resistant to 240° Type 4056, height adjustable, DVGW approved, heat resistant to 240°

Cast iron

24,5

48

PA

5

60

PA

8,4

48

108


SURFACE BOXES "Water" DIN 4057 Surface boxes Surface boxes for drilled valve clamp for water pipes, stainless steel bar , labelled "W"

Art. no.

Type

100007010 100007000

DIN 4057-A/1992, DVGW approved to DIN 3580 Type 4057/1938

100006014

Type 4057/1974

101007113

Type 4057, Model Austria

100007910

DIN 4057, height adjustable, DVGW approved, max. extension length 140mm, PE seal insert Type 4057, rigid, DVGW approved, heat resistant to 240° Type 4056, height adjustable, DVGW approved, heat resistant to 240°

Material

Cast iron Cast iron Cast iron Cast iron

A mm

B mm

C mm

Weight Sold by kg Pallet

145

200

250

9,4

120

120

170

250

5,7

168

145

200

250

7

144

115

160

150

3,5

294

145

200

also available labelled "A"!

100017010 100017020

Cast iron

270

12,5

60

PA

3

96

PA

5,3

90

PE Combi base plate

Surface boxes

PE/HD base plates for surface boxes to 4055 / 4056 / 4057 / 4058 / 4059 / 3581 / 3582 universally deployable, low weight, excellent pressure resistance

Art. no.

Type

Material

Sold by Pallet

100001004

Combi base plate for Type 4056 / 4057 / 4059 / 3581

PE-HD

304

100001005

Combi base plate for Type 4055 / 3582

PE-HD

250

109


SURFACE BOXES "GAS" Type 4058 Surface boxes Surface boxes for shut-off units water traps or inspection tubes for gas pipes, stainless steel bar, labelled "GAS"

Art. no.

Type

100008002

Type 4058/1938

Material

Cast iron

A mm

B mm

C mm

190

270

270

Weight Sold by kg Pallet

15

75

also available labelled "GAS +" and "GAS □"!

Type 4059 Surface boxes Surface boxes for shut-off units water traps or inspection tubes for gas pipes, stainless steel bar, labelled "GAS"

Art. no.

Type

100009000

Type 4059/1938

100009904

Type 4059, height adjustable, max. extension length 140mm, PE seal insert

100019010

Type 4059, rigid, DVGW approved, heat resistant to 240° DIN 4059, height adjustable, DVGW approved, heat resistant to 240°

100019020

A mm

B mm

C mm

Cast iron Cast iron

120

170

250

7

168

120

170

250

10,7

108

PA

145

200

250

6

120

PA

145

200

250 390

6

90

Material

110

Weight Sold by kg Pallet


SURFACE BOXES "GAS" DIN 3581 Surface boxes Surface boxes for shut-off units for gas and community heating pipes, stainless steel bar, labelled "GAS"

Art. no.

Type

100008162

DIN 3581/1990, DVGW approved to DIN 3580

Material

Cast iron

A mm

B mm

C mm

190

270

270

Weight Sold by kg Pallet

16

75

195 161

100008100

Type 3581/1953

100008910

DIN 3581, height adjustable, DVGW approved, max. extension length 150 mm, PE seal insert Type 3581, rigid, DVGW approved, heat resistant to 240° Type 3581, height adjustable, DVGW approved, heat resistant to 240°

100018010 100018020

Cast iron Cast iron

190

270

270

14

75

24,5

36

PA

7,5

48

PA

9

48

Inner width mm

Height Weight Sold by mm kg Pallet

270

available also labelled, "GAS +", "GAS □"!

ø 140 ø 270

DIN 3582 Surface boxes

Surface boxes

Surface boxes for shut-off units for gas and community heating pipes, stainless steel bar; labelled "FERNGAS"

Art. no.

Type

100008250

DIN 3582/1990, Size 2, DVGW approved to DIN 3580

Exterior dimension Material mm

Cast iron

288

360

270

38

18

also available labelled "GAS"

100008200

Type 3582/1953

Cast iron

288

360

270

32

18

also available labelled "GAS"

111


SURFACE BOXES "GAS" DIN 3583 Surface boxes Surface boxes for shut-off units for gas and community heating pipes, stainless steel bar, labelled "FERNGAS"

Art. no.

Type

100008350

DIN 3583/1990, Size 3, DVGW approved to DIN 3580

External Clear dimension diameter Height Weight Sold by Material mm mm mm kg Pallet

Cast iron

420

480

270

63

12

also available labelled "GAS"!

100008300

Type 3583/1953

Cast iron

420

480

270

60

12

also available labelled "GAS"!

DIN 3584 Surface boxes Surface boxes for shut-off units for gas and community heating pipes, stainless steel bar, labelled "FERNGAS"

Art. no.

Type

100008450

DIN 3584/1990, Size 4, DVGW approved to DIN 3580 Type 3584/1953

100008400

External Clear dimension diameter Height Weight Sold by Material mm mm mm kg Pallet

Cast iron Cast iron

480

530

460/327 505/372

320

113

12

300

58,5

18

DIN 3585 Surface boxes Surface boxes for high pressure release valves for gas and community heating pipes, stainless steel bar, labelled "FERNGAS"

Art. no.

Type

100008550

DIN 3585/1990, Size 5, DVGW approved to DIN 3580

External Clear dimension diameter Height Weight Sold by Material mm mm mm kg Pallet

Cast iron

481x301 540x360 360

63

18

also available labelled "GAS"!

100008500

Type 3585/1953

Cast iron

481x301 540x360 360

63

18

also available labelled "GAS"!

112


SURFACE BOXES BALTIC DN 100 / 160 self-levelling surface box, stainless steel bar, labelled "W"

External Clear dimension diameter Height Weight Sold by Material mm mm mm kg Pallet

Art. no.

Type

101007131

SN, DN 100, 400 kN

GJS

221

102

149

6,5

150

101007132

SN, DN 160

GJS

280

160

150

10,5

100

SN 100 / 150 self-levelling surface box, cover secured by chain, labelled "W"

Art. no.

Type

External Clear dimension diameter Height Weight Sold by Material mm mm mm kg Pallet

SN 100

GJS

210

100

16

75

SN 150

GJS

255

150

24

48

Surface boxes

1010010812 1010010802

BALTIC DN 300 Hinged surface box, labelled "G"

Art. no.

Type

101005131

DN 300, hinge

External Clear dimension diameter Height Weight Sold by Material mm mm mm kg Pallet

GJS

408

300

113

350

5,5

18


SURFACE BOXES / Cleaning pipes MOY Hinged surface box, cover with open key holes

Art. no.

Type

101000533

External Clear dimension diameter Height Weight Sold by Material mm mm mm kg Pallet

GJS

202x202 109x109

102

5,5

40

TERRA Inspection pipe for underground-, down- and collecting pipes with rectangular inspection opening, EPDM sealing insert

Art. no.

Type

121000150

Inspection pipe DN 150

Weight Sold by kg Pallet

Material

GJS

29

114

â&#x20AC;&#x201C;


EXTENSION SPINDLES BRINKSCHULTE SYSTEM Extension spindle for valve drilling clamp Extension spindle, with retaining spring, GJS coupling sleeve

Weight Sold by kg Pallet

Art. no.

Pipe cover mm

120003010

1000 - 1500

2,4

10

120003011

1200 - 1800

2,8

10

120013022

1700 - 2700

4

1

Extension spindle for gate valve Extension spindle, with retaining spring, GJS coupling sleeve and square GJS cap

Pipe cover mm

Measurements

120003012

1000 - 1500

DN 40 / 50

3,2

10

120003013

1200 - 1800

DN 40 / 50

3,7

10

120003632

1700 - 2700

DN 40 / 50

5,2

1

120003014

1000 - 1500

DN 65 / 80

2,8

10

120003015

1200 - 1800

DN 65 / 80

3,2

10

120003626

1700 - 2700

DN 65 / 80

4,4

1

120003016

1000 - 1500

DN 100 / 150

2,7

10

120003017

1200 - 1800

DN 100 / 150

3,1

10

120003623

1700 - 2700

DN 100 / 150

4,6

1

120003018

1000 - 1500

DN 175 / 200

2,9

10

120003019

1200 - 1800

DN 175 / 200

3,4

10

120003633

1700 - 2700

DN 175 / 200

4,9

1

120003020

1000 - 1500

DN 250 / 300

2,6

10

120003021

1200 - 1800

DN 250 / 300

3,3

10

120003625

1700 - 2700

DN 250 / 300

5,4

1

115

Surface boxes

Weight Sold by kg Pallet

Art. no.


GASKET INSERT A-PLUS / C-PLUS A-PLUS C-PLUS Metal components Seal

Art.-No. A-PLUS

Art.-No. C-PLUS

Gasket insert for sealing against non pressurized water, for installation in boreholes or casings Gasket insert for sealing against pressurized water, for installation in boreholes or casings Stainless steel 1.4301 EPDM, resilient from -40° to +140°

Media pipe Ø exterior in mm

Casing / borehole Ø interior in mm

Fig. A-PLUS

17A2000 ... 17C2000 ... 040

040

40

100

042

042

42

100

048

048

48

100

050

050

50

100

060

060

60

125

063

063

63

125

070

070

70

125

075

075

75

125

078

078

78

125

088

088

88

150

090

090

90

150

108

108

108

200

110

110

110

200

112

112

112

200

114

114

114

200

125

125

125

200

133

133

133

200

135

135

135

200

140

140

140

200

141

141

141

200

159

159

159

250

160

160

160

250

168

168

168

250

170

170

170

250

180

180

180

250

200

200

200

300

210

210

210

300

219

219

219

300

222

222

222

300

225

225

225

300

116

Fig. C-PLUS


123

Gully tops Dirt traps Accessories

122

Drainage channels

118 119 120 121

Street furniture

Surface boxes

Tree grates – Tree grates, system layout – Tree grates, square – Tree grates round – Supporting frames Concrete foundation Tree guards Street furniture – Street furniture and customer designed iron products – Street furniture and Steel waste bins

Manhole covers

Street furniture

117


TREE PROTECTION Tree protection • The set comprises grates incl. supporting frame • Concrete foundation available on request • Load class - walkable or alternatively drivable with 50 kN wheel load, unbraked • Novel, anti-slip, durable special coating "Airless epoxy anti-slip" • Many combinations of designs and illuminations supported • Facilitates maintenance thanks to sections with topside screw connections, square bolts, stainless steel (A2) with protecting cap • Easy handling thanks to weight-optimized design • Optional labeling ( 70 x 70 mm ) • An aperture for an irrigation flap is provided for each set • The slot width of 16mm complies with ÖKOCERT guidelines for apsorbtion capacity, ventilation and small animals

System structure • Radial and ray design exchangeable and/or combinable • Combination of round and square possible • Retrofitting of up to 3 (4-part) or 7 (8-part) spotlights in combination • Installation depth of 33 mm • Special threading accessible from top with dirt cover Very easy to maintain!

Accessories Labeling plates

Accessories Irrigation flap

118

118


TREE PROTECTion Square – radial / ray SQUARE – RADIAL Material: Surface: Illumination:

EN-GJL-200, DIN EN 1561 (grey cast iron) Airless epoxy anti-slip special coating, min. 250 um, black with openings for lighting fittings as required

Art. no.

Type

Exterior dimensions mm

5611250100

Radial design, 4-part)

1250x1250

600

5611360100

1500x1500

700

249,0

5611460100

1900x1900

700

382,5

5611560100

2000x2000

700

407,0

2300x2300

700

608,0

Exterior dimensions mm

Interior dimensions mm

Weight kg

176,0

5611660100

radial, 8-part

Interior dimensions mm

Weight kg

185,0

SQUARE – RAY EN-GJL-200, DIN EN 1561 (grey cast iron) Airless epoxy anti-slip special coating, min. 250 um, black with openings for lighting fittings as required

Art. no.

Type

5611250200

Ray design, 4-part

1250x1250

600

5611360200

1500x1500

700

247,0

5611460200

1900x1900

700

397,0

5611560200

2000x2000

700

438,0

2300x2300

700

627,0

5611660200

Ray design, 8-part

119

Street furniture

Material: Surface: Illumination:


TREE PROTECTion ROUND – radial / ray ROUND – RADIAL Material: Surface: Illumination:

EN-GJL-200, DIN EN 1561 (grey cast iron) Airless epoxy anti-slip special coating, min. 250 um, black with openings for lighting fittings as required Exterior dimensions mm

Interior dimensions mm

Weight kg

1250

600

137,5

5621360100

1500

700

187,8

5621460100

1900

700

289,6

5621560100

2000

700

319,6

2300

700

444,0

Exterior dimensions mm

Interior dimensions mm

Weight kg

Art. no.

Type

5621250100

Radial design, 4-part)

5621660100

Radial design, 8-part)

ROUND – RAY Material: Surface: Illumination:

EN-GJL-200, DIN EN 1561 (grey cast iron) Airless epoxy anti-slip special coating, min. 250 um, black with openings for lighting fittings as required

Art. no.

Type

5621250200

Ray design, 4-part

1250

600

133,8

1500

700

188,5

5621460200

1900

700

304,0

5621560200

2000

700

366,0

2300

700

465,0

5621360200

5621660200

Ray design, 8-part

120


TREE PROTECTion Supporting frame

• Each set includes • 4 or 8 parts depending on size • Height 33 mm, rib height 85 mm • Ductile iron GJS-500-7 = durable corrosion protection!

Concrete foundation

• Foundation height 250 mm • Insertion width for holding 120 mm stacking frame • root apertures R 125 • Optionally with or without root apertures • Concrete elements fixed in place by means of

round foundation with 2 segments

the stacking frame • Easy handling due to individual segments

square foundation with 4 segments

Tree protector grates

F16 • Round steel, galvanized • 2-part basket • Height above floor level: approx. 1,800 mm • Basket Ø: Top / center / bottom approx. 500 / 380 / 800 mm • 3 lugs for attaching to tree base or ground Accessories • Ground anchor for anchoring in ground • Special fastening material • Color coating: RAL or DB color 121

Street furniture

F12/F10 • Flat steel, galvanized • 2-part basket • Height above floor level: approx. 1,800 mm • Basket Ø: Top / center / bottom approx. 500 / 380 / 800 mm • 3 lugs for attaching to tree base or ground

F12

F10

F16


Street furniture Customers designed products and iron street furniture We shape and cast your wishes and ideas. No matter whether you need special labeling or your town's coast of arms, or design casting for urban landscaping, we can offer you an individual solution.

• Covers with Coat of Arms, logo or custom labelling

Gratings for ventilation shafts

• Design casting for urban landscaping • Street furniture • Water channels Deckings

• Bollards • Benches • Plant troughs • Individual deckings

Tree protector line gratings

• Fountains and spouters

Manhole covers with coats of arms

Water channel with LED spotlighting

Bench

Plant troughs

Spouter

122

Statue "Lodvig"


Street furniture Street furniture and steel waste bins The perfect fit – our steel range fits with purpose-built functionality and timeless design. Premium quality materials and solid workmanship guarantee long product life.

• Sheet steel waste bins • Free standing waste bins EROS

• Stainless steel waste bins • Ground sleeves • Bollards • Collecting boxes • Stainless steel benches

SINOPE also av. in PP

• Wooden benches • Stainless steel bicycle stands • Locking devices for bins • Stainless steel plant bowls "ZIGARETTE" Ashtray

TITAN Ashtray

Litter bin

Benches

Bicycle stand

123

Plant trough

Street furniture

• Fountains


04/2010 1000

HYDROTEC Technologies AG Düngstruper Straße 46 D-27793 Wildeshausen

Tel. +49 (0) 44 31-93 55 0 Telefax +49 (0) 44 31-93 55 33 Email office@hydrotec.com Internet www.hydrotec.com

124

Gesamtkatalog International EN  
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