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T ea mI nt r oduc t i on 8 S pons or Pr of i l es

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Pr omot i on& Ma r k et i ng

Wheel S y s t ems

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Ra pi d Or t hogr a phi c Pr ot ot y pi ng Dr a wi ngs

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14 Dev el opment &T es t i ng

Wewoul dl i k et ot a k et hi soppor t uni t yt o e x pr es sourpr of oundgr a t i t udea nddeep r ega r dst oours c hool , Del hi Publ i cS c hool , R.K.Pur a m,a nd i t st ea c her sf ort hei r e x empl a r y gui da nc e , moni t or i ng a nd c ons t a ntenc our a gementt hr oughoutt he c our s e of t hi s c ompet i t i on. T he bl es s i ngs ,hel pa nd gui da nc e gi v en by t hem f r om t i me t ot i me s ha l lc a r r y us a l ong wa y i n our l i v es . Wewoul da l s ot a k et hi soppor t uni t yt o e x pr es sadeeps ens eofgr a t i t udet oMr . Aa di t y aT a ngr i , i nCount r yCoor di na t or , F 1 i nS c hool sI ndi a ,f orhi sc or di a ls uppor t , v a l ua bl ei nf or ma t i ona ndgui da nc e , whi c h hel ped us i n c ompl et i ng t hi st a s k t hr oughi t sv a r i ouss t a ges . Wea r eobl i ged t os t a member sofF 1i nS c hool sI ndi af or t he v a l ua bl ei nf or ma t i on pr ov i ded by t hem i nt hei rr es pec t i v e el ds .We a r e gr a t ef ulf ort hei rc ooper a t i ondur i ng he per i odof ourc ompet i t i on. L a s t l y , wet ha nk a l mi ght y ,ourpa r ent s ,br ot her s ,s i s t er s a nd f r i ends f or t hei r c ons t a nt enc our a gement wi t hout whi c h t hi s v ent ur ewoul d ha v enotbeen pos s i bl e .


T ea mI nt r oduc t i on

TECHNI CAL

i v t es hKhur a na Abi neetDa sSha r ma J T ea m Ma na ger

Abi neet i s a r obot i c s ent hus i as twho a s pi r est o bui l dr obot swhi c hf a c i l i t a t e s us t a i na bl e dev el opment . He ha s won s ev er a l c ompet i t i onsa tna t i ona l a nd ev en i nt er na t i ona ll ev el s , i nc l udi ng t hos e i n engi neer i ng c ol l eges .Hei s a n i mper a t i v e pa r t of t he t ea m, i nt egr a t i ng i t t o pr ov i de hi gher ef f i c i enc y of wor k . He manages mar ket i ng and mer c handi s i ng a nd a l s o c ont r i but es t o t he des i gni ng of t he c a r .

Des i gnE ngi neer

An a s pi r i ng aut omot i ve engi neer ,J i v t es hha sdeep i ns i ght si nt ot he F or mul a One Wor l d of Ra c i ng. J i v t e s h a s pi r est obui l dt hef i r s tc a r whi c hr uns c ompl et el y on Gr eent ec hnol ogy .Heha sa k een i nt er es ti n el ec t r oni c s a nd r obot i c s .J i v t es h’ sr ol e r equi r esdeepk nowl edgeof a er ody na mi c s a nd c l ea r c onc ept ua l phy s i c s . He ma k ess ur et ha tt hedes i gn hasl eas tnumberoff l aws .

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T a na yVa r dha n Cont entDev el oper

Mohi tSha r ma Gr a phi cDes i gner

Ta na yi st hel at es taddi t i on An exper t pr ogr ammer , t o ourr os t er .Hewa nt st o Mohi ta s pi r est o pur s ue a begi nas t a r t upi nt hef ut ur e c a r eer i nc omput er engi a ndi sa na v i ds oc c erf a n. He neer i ng.Ama nofpunc t ua l t a k esi nt er es ti n des i gni ng per s ona ,hi sot heri nt er es t s ba nner sf ort hes c hoola nd a r e di gi t a li ma gi ng a nd i sa l s oi nt er es t edi nv i deog- f oot ba l l .Mohi ta s s i s t st he a mes .Bei ng t heyounges tt ea m wi t h por t f ol i o, memberoft het eam, hei s pr i nt i ngneedsaswel las r es pons i bl e f or ens ur i ng mer c handi s edes i gn. t ha tt het ea m ha sr epr es ent a t i ononwebpl a t f or ms .He a l s oi sak eenobs er v a nta nd l i k est ol ea r nnew s of t wa r e.

Al i Abi di

Ar c hi tSi ngh

Al i i sa na v i dF or mul aOne f a n. Hef i ndsgr ea ti nt er es t i nhor s er i di nga ndha spa r t i c i pa t edi ns ev er a l ev ent s oft hes a me.Al i ha st a k en upt her es pons i bi l i t yof i ndus t r yr el at i onsand s pons or s hi pmanagement .Hema k ess ur et ha t t het ea m does n' tl a c ki n wha ti tneedst of unc t i on, ma yi tbemonet a r yori n f or m ofs er v i c es .

An a s pi r i ng dr ummer , Ar c hi ta s pi r est o pur s uea c a r eeri nl a w.Ahi ghl ypr of es s i ona l per s ona l i t y , heha s ma na ged s ev er a l i nt r a s c hool a nd i nt er s c hool ev ent s . Ar c hi ti sourf i nanc i al r oc ks t ar . Hi s r ol e i nv ol v es l i a i s i ng wi t ht he Tea m Ma na ger ,r educ i ng ex pens esa ndpr ov i di nga l l t he r es our c esr equi r ed by t he t ea m a ta ny t i me of t he da ybyma na gi ng t he f unds ent r us t ed t o hi m.

Spons or s hi pMa na ger

Res our c eMa na ger


T ea mI dent i t y Duet os omeunf or s e e nc i r c ums t a nc e s , ourt e a m wa sc ompe l l e dt o c ha ngei t ‘ sna me . Byv i r t ueof t hi s , t hewhol et e a mi de nt i t yha dt obe r e c ons t r uc t e d onl ya mont h pr i ort ot ot he Wor l dF i na l s .Thi s i nc l ude dc ha ngi ngt hel ogo,we bs i t edoma i n,mot t oa nduni f or m

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Ref l ec t i ngT r a di t i ons Uni f or m Pr ot ot y pes

As F 1 i n S c hool s Wor l d F i na l s i s o b se rvin g r epr es ent a t i on f r om I ndi a f or t he f i r s t t i me,wef eelt ha ti ti s i mper a t i v ef orust o r et a i n our c ul t ur a l v a l ues a nd br i ng I ndi at ot he wor l d For ma l Uni f or m

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Our c us t om QR Code pr ov i des us wi t ha na bbr ev i a t ed r edi r ec tmet hod l i nk t o our webs i t e.


Col l a bor a t i on&Ma na gement I nt er a c t i ons

The e nt i r et e a m wor k e d on t he v a r i ous a s pe c t s oft he c ompe t i t i on,s et t i ng t ar get sa ndc r eat i ng t i mef r amesf or e f f i c i e nta nd e f f e c t i v et i me ma na ge me nt .S c he dul e dt e a m me e t i ngswe r ec a l l e donev er yWednes day .De a dl i ne swe r e s e tf ort a s k swhi c hwe r ea l l ot t e dt or e s pe c t i v et e a m me mbe r s onawe e k l yba s i s . Or ga ni z a t i ona nds c he dul i ngwa sdoneona r e gul a rba s i sa nd a s pe c i a l“ Champi on of t he Week” pr ogr a m wa ss e tup a si nc e nt i v ef ort he t e a m me mbe r s . Ac c or di ng t ot hi s me t hodol ogy t he t e a m me mbe rwho f i ni s he da l lhi swor k ,a ndma y bemor e ,byhi sde a dl i ne ,wa s a l l owe dt opi c konepi e c eofof f i c i a lL e v i t a z eme r c ha ndi s ef or hi ms e l f .Al s ot heme mbe r swhodi dnotme e tt he i rde a dl i ne s ha dt opa yf ort hePi z z at ha twa sor de r e di nt hene x tme e t i ng.

Col l a bor a t i v eT ec hnol ogi es Tel ephone

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Googl e+Hangout

Themos ta c c es s i bl e mea nsofc ommuni c a t i on f orourt ea m wa st he t el ephone, a ndagr ea t c ont r i but ort oour ef f i c i enc yes pec i a l l ydur i ng c r i t i c a l hour s .

Apa r tf r om pr ov i di ngus wi t haf a nba s e, F a c ebook a l l owedust oef f i c i ent l y c oor di na t ev i t a l t a s k sa nd ens ur et ha ti mpor t a nt dea dl i nesa r ea dher edt o.

AGma i l a c c ountwa s s etupt oc ont a c tv a r i ous s pons or sa ndi ndus t r i es . Us i ngGma i l a l s opr ov i ded uswi t hea s ya c c es st o ot herGoogl ea ppl i c a t i ons s uc ha sDr i v e.

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Doc er i i sa nel ec t r oni c whi t eboa r di ngs of t wa r e, whi c ha l l owedas ea ml es s a ndex pr es s i v ef l owof i dea sf r om onemembert o a not her .

Tea mVi ewerRemot e Cont r ol a l l owedust oc onduc tmor epr oduc t i v e meet i nsa si ta l l ows s c r eens ha r i nga swel l a s ‘ Voi c eov erI P’ a nd dua l v i deos ha r i ng.

p3d. i n, a nonl i net ool f or 3dmodel s ha r i ng, a l l owed ourdes i gnengi neert o c ons t a nt l yk eept her es tof t het ea m upda t edwi t ht he c ha ngeshema dei nt he des i gn.


S pons or s hi p&F i na nc e F i na nc i a l Ma na gement

S pons or s hi pPr opos a l

Oneoft hemos tc ha l l e ngi ngt a s k sdur i ngt hepr e pa r a t i onf ort he Ours pons or s hi ppr opos a lwa sadoc ume ntt ha twee ma i l e da nd c ompe t i t i onwa st hema na ge me nta nds a nc t i onoff unds . L ook i ng pos t e dt o ma ny di f f e r e ntbus i ne s s or ga ni z a t i ons a s k i ng f or a tt hel uk e wa r mr e s pons ebyt hec ompa ni e si nI ndi a , i twa ss l i ght l ys uppor t .Thepr opos a le x pl a i ne dwha tt hec ompe t i t i onwa sa nd di f f i c ul tt oobt a i ns pons or s hi pt ome e tt hec os t sofourT r a v e l , S t a y wha tc ompa ni e sc oul dge toutofi nv e s t i ngi nourt e a m.I nt he a nd Re gi s t r a t i on.Compa ni e st ha ts pons or e d us we r e mor e doc ume ntwe of f e r e d 4 di f f er entc at egor i esofs pons or s hi p i nt e r e s t e di nde pos i t i ngf undsi nt ot hes c hoola c c ount sa sdoi ng pa c k a ge s :pl at i num,gol d,s i l v erand br onz ee a c hha v i ng i t s t hi swoul dc ountf ort he ma saCS Ra c t i v i t y . Ast hes c hool a c c ount pe r k sba s e dont hene tv a l ueofs uppor tof f e r e dbyt hec ompa ny . i ss ubj e c tt oa udi t ,t he r ewe r e al otoff or ma l i t i e si nv ol v e di n wi t hdr a wa loff unds .Thi sc ons ume d al otoft i me ,butour mone t a r yr e qui r e me nt s we r ee v e nt ua l l y me tby t he s c hool L ook i nga tt hepoore c onomi cs t a t eof t hec ompa ni e s , wea dopt e d s e v e r a ls t r a t e gi e si nor de rt or a i s ea de qua t es pons or s hi p.Oneof t he s ewa sbyus i ngt hemedi um ofs oc i alnet wor ki ngs i t ess uc h Any e x c e s ss pons or s hi pf undswi l lbe dona t e dt owa r dst he a s F a c e book a nd L i nk e di n i n or de r t o c ont a c t educ at i onofunder pr i v i l egeds t udent sa tours c hool a swe l l a s De l hi Publ i cS c hool , R. K. Pur a m Al umni f or a s s i s t a nc e . f or gi v i ng f i na nc i a la s s i s t a nc et o a s pi r i ng F 1i ns c hool s Ma nypos i t i v er e s pons e swe r er e c e i v e da sAl umnit oowe r ek e e n t e a ms r unni ng f or t he 2 0 1 4 Wor l d F i na l s .t oe x t e ndt he i rs uppor tt ot he i ra l mama t e rt hr oughs pons or s hi ps .

S t r a t egi es

Cor por a t eS oc i a l Res pons i bi l i t y

Cha l l engesF a c ed T he r ewe r eal otof r i s k sa ndc ha l l e nge si nv ol v e di nt hepr oc e s sof a c qui r i ngs pons or s hi p. Mos tl a r gec ompa ni e si gnor e de ma i l sa nd phonec a l l sf r om t het e a m. Duet ot hene wgov e r nme ntgui de l i ne s ,t hec ompa ni e swhoa gr e e dt ogi v eusmone t a r ys pons or s hi p a l wa y si ns i s t e dongi v i ngc he que si nt hena meofours c hool .Ac c or di ngt ot hi s ,e v e r yc ompa nyha dt out i l i z e2 % ofi t sa nnua l i nc omef orCS R( Cor por a t eS oc i a lRe s pons i bi l i t y ) .Wr i t i ngac he quet oas c hoolqua l i f i e sa sCS R.Wi t hdr a wlofmone yf r om our s c hool a c c ountt oowa sa ni s s ue .Cr e a t i ngape r s ona l ba nka c c ountt oowa sa ni s s ue . Asa l l t het e a m me mbe r sa r emi nor s , none oft he m wa sa l l owe dt oha v eape r s ona l ba nka c c ount . T hi spr obl e m wa sov e r c omebyc r e a t i ngaj oi nta c c ountofat e a m me mbe r wi t hapa r e nt .F ur t he r mor e ,ma nyoft het r a ns a c t i onsma debyuswe r ei nc a s h.Ca s hwi t hdr a wl sf r om s c hoolwe r ehi ghl y di s c our a ge d a nd c umbe r s ome . T hus ma ny of our pay ment s wer e del ay ed a nd s o wa s wor k .


S pons orPr of i l es Monet ar yPar t ner s :Ca na r aBa nk ,S y ndi c a t eBa nk ,Uni onBa nkofI ndi aa nd BS ESRa j dha ni P owerL i mi t eda r ea l l publ i cs ec t oror ga ni z a t i onswhi c hpr ov i ded uswi t hmonet a r ys uppor tf orours t a ya ndr egi s t r a t i onex pens es .Theywer e i mpr es s ed by our pr of es s i ona l i s m,wor k et hi ca nd t ec hnol ogi c a la bi l i t y . Engi neer i ng As s i s t anc e:The Oi la nd Na t ur a lGa sCor por a t i on ( ONGC)a nd Ga s Aut hor i t yI ndi aL i mi t ed( GAI L ) ,t ooa r epubl i cs ec t orga sc ompa ni esba s edi nt heI ndi a n s ubc ont i nentwhi c hwer ei nt er es t edi ns uppor t i ngusf i na nc i a l l y .Gener a lEl ec t r i c( GE) ,a n Amer i c a n mul t i na t i ona lc ongl omer a t e, a l s o pr ov i ded us wi t hf i na nc i a ls uppor t . Hos pi t al i t yPar t ner :f l y duba ik i ndl yc ons ent edt obeoura i r l i nepa r t ner .Asi ti sba s edi nt he Uni t edAr a bEmi r a t es ,t heys pons or edapa r tofoura i r l i neex pens es .Theya r eoneofourmos t l oy a l pa r t ner s , ha v i ng been wi t h us i n t he Regi ona l s a nd Na t i ona l s a l s o. Aut omobi l ePar tPr ovi der :Boc aBea r i ngsUS AL i mi t edk i ndl yc ons ent edt oa s s i s tt het ea m wi t hs t a t eoft hea r tbea r i ngs .Thet ea m wa st her ef or e,gi v enadi s c ountonbea r i ngpur c ha s es , wi t hs er v edt obeama j orpa r toft hebudgeta ndt hec onc es s i onr ea l l yhel pedt het ea m. T el ec om Par t ner s :Ai r t el a ndUTT el ec om a s s i s t edusf i na nc i a l l yi nov er c omi ngt r a v el ex pens es a nda l s ohel pedi nr educ i ngi nt er na t i ona l t el ec ommuni c a t i onc os t ss ot ha twes t a yi nt ouc hwi t h our f r i ends , f a mi l y a nd s uppor t ba c k home. Mer c handi s e Par t ner :One ofourmos tl oy a ls pons or s ,Pr i nt l a nd. i n ha sa s s i s t ed usi n mer c ha ndi s e pr i nt i ng bei ng one oft he na t i on‘ spr emi erpor t a l sf orc us t omi z ed pr i nt i ng. WebHos t i ng:S i nf omepr ov i deduswi t hawebhos t i ngpa c k a get omeett her equi r ement sf or t he webs i t e t ha t we des i gn. I t oper a t es out of New Del hi .


Pr omot i ona ndMa r k et i ng I nnov a t i v eMa r k et i ng-Kr y pt a z e

Af t e rt hes uc c e s swewi t ne s s e dwi t hBl i t z c r y pt ,wewe r equi c kt o hos t Kr y pt a z e ,a n onl i ne c r y pt i ct r eas ur e hunt .And,wi t h a t t r a c t i v e me r c ha ndi s ea nd ot he rpr i z e son of f e r ,we r e c i e v e d pa r t i c i pa t i onf r om a l l a c r os sI ndi a .Weus e di tt oc r e a t ea wa r e ne s s a boutr a c i ng,ours pons or sa ndF 1i nS c hool sa ndE ngi ne e r i ng.

Mer c ha ndi s eConc ept s

Cr ea t i v eMa r k et i ng-L ev i c r uz e

Aspa r tofouri nnov a t i v ema r k e t i ngs pons or s hi p,wec r eat eda r ac i ng v i deo game wi t h as e a ml e s sv i r t ua le nv i r onme nta nd s t r a t e gi c a l l yr e pr e s e nt e dours pons or s .Mor e ov e r ,wepl a c e dour c ari nt hev i r t ual env i r onment , wi t hupda t e dt e x t ur e s . Mor e ov e r , t hega mei sa v a i l a bl eonl i nea ndc a na l s obeor de r e di nt heDVD nc ol l a bor a t i onwi t hourme r c ha ndi s epa r t ne r ,wei ni t i a t e dt he f or m onr e que s t . L e v i c r uz ewa sc r e a t e dus i ngt heUni t y3DE ngi ne .I pr oc e s sofde s i gni ng me r c ha ndi s et o gi v ea wa ya spr i z est o wi nner sofourev ent sa nda l s ot os t i mul a t eourbr a ndi de nt i t y .

S oc i a l Pr omot i on

We us e d ours oc i a lpr omot i on out l e t ss uc ha sF a c e booka nd T wi t t e rt ogai nar eac hamongv ar i ousnet wor kss uc ha sour s c hool ,c ount r ya nd a l s ot o pos t news of our pr ogr e s s

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Pi tDi s pl a y Conc eptEv ol ut i on

OurPi tBoot hha se x t e ns i v e l ye v ol v e df r om t heRe gi ona l E v e ntt o t heWor l dF i na l s .Ther e gi ona l spi twa sas e toff l e x e sa ndar obot putt oge t he rf orpr omot i ona nds howc a s i ngt het e a m‘ swor k .The t a bl ef ort hena t i ona l spi tboot hwa smode l e di nt hes ha peofaB and aK,i . e.i ni t i al sofBl i t z kr i eg.Thi s ,a l ongwi t hs omeL ED l i ght i ngandhi ghqual i t yv i ny l , const i t ut edt heNa t i ona l sPi tBoot h.

Ec oF r i endl y

The r ewa sac ons e ns usbe t we e nt het e a m me mbe r st ha tt hepi t boot hmus tbema deoutofbi odegr adabl emat er i al swhi c ha r e r e us a bl ef orhous e hol da nddi s pl a ypur pos e s .Thet e a m de c i de d t ode s i gnt het a bl eoft hepi t boot hwi t hc anet omak ewi c k er . Wi c k e rf ur ni t ur e ma de i s pr i ma r i l yf ound i n t he I ndi a n S ubc ont i ne nta ndi sma debywe a v i ngc a neorpl a s t i cs t r a nds . . Thi s i sana t ur a la ndt r a di t i ona la r ta ndt hewe a v i ngc a nbedonet o gi v es e v e r a l t e x t ur e s . The s ea r ee a s i l yr eus abl ea ndbi ode gr a da bl e .

Pr a c t i c eAs s embl y


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Regi onal s

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HB3

Wor l dF i nal s

De v e l ope di nv e r ys hor tHB s t a nds f or hol l ow HB2 wa sa ma j ors t e pT hi s de s i gn wa s t he As i s t e rt ot hena t i ona l s pe r i od of t i me ,bodya st hi sde s i gnha df or wa r df ort het e a m.I tr e s ul t ofr e s e a r c ha nd de s i gn,i tus e sc ompl ex ni ght ha wk be c a me a as l oti nt hemi ddl eof wa sa ni nt er pr et at i on t e s t i ngi nt opa s tde s i gns .aerodynam ic s av i or f or t he t e a m t he c a rf ort he a i rt o of t he hol l ow body T hi s pr ot ot y pe a l s o pr i nc i pal st o pr oduc e whe na l l ot he rde s i gnsi n pa s s .He nc ei tha dal ow des i gn of t he HB1 .a i me dt oa ddr e s st he l owdr a gc oe f f i c i e nt a nd t he r e gi ona l s f a i l e d dr ag c oef f i c i ent of Al t hough a na dv a nc e d pr obl e ms e nc ount e r e d dr a gf or c e .T hi sde s i gn dur i ng t he 0. 18a ndadr a gf or c eof pi e c eof e ngi ne e r i ng, t hi s wi t hHB2 .T hi swa sa l s oi st he c ul mi na t i on of ma nuf a c t ur i ng pr oc e s s .0. 21 newt on.de s i gn ha d s ome t he f i r s tpr ot ot y pe t ha tc or r e c t i onsba s e dupon T he c a r wa s de s i gne d De v e l ope da sac a rf or s i gni f i c a nt i s s ue s a nd wa s a bl e t o t a k e pr e v i ous v i ol a t i ons of wi t honet hi ngi nmi nd,t he r e gi ona lc ompl i c a t i ons . T hi sa dv a nt a ge of t he r e gul a t i onsa ndi ss ui t e d manuf ac t ur i ng eas e.c ompe t i t i on,t hec a rwa s de s i gn di d howe v e r det ai l ed and f ort he gi v e na x e s of T he de s i gn wa s notma c hi na bl ewi t ht he a c hi e v ea ne x t r e me l yl ow com prehensive ma nuf a c t ur i ng pr oc e s s . opt i mi z e d s o t ha tCNC ma c hi ne pr ov i de d dr ag c oef f i c i ent of t es t i ng,a nda sar e s ul t ma c hi ni ng t wo s i de sofbyt heor ga ni z e r s .T hus under0. 2 and adr ag a c hi e v e dv e r ypr omi s i ng t hebl oc kwoul dc utt he t hei deawasdr opped f or c eof0. 16Newt on,r e s ul t si ni ni t i a lde s i gn de s i gn on t he wood.f or t he na t i ona la s c ompa r e d wi t ht e s t i ng. HB3wa st hef i na l K e e pi ng t hec onc e pti n or r e gi on e v e nt a r ound0 . 3f ormos tc a r s pr ot ot y peo f t h eHBs e r i e s . mi nd t he c a rwa sa l s o i n t he c ompe t i t i on.T h i s wa st h e pr ot ot y pe ma de a sa e r ody na mi c f r om whi c h t he F i nal a sr e gul a t i ons a l l owe d. des i gn was der i v ed.


I nnov a t i on&Res ea r c h Bea r i ngs

Re s e a r c hha sbe e nc onduc t e dondi f f e r e ntbe a r i ngt e c hnol ogi e s . Weha v e i nv e s t i ga t e dr adi alf ul ls t eel ,hy br i dc er ami c / s t eel .Vi r t ua lt e s t i nga l one i snote nought ode t e r mi net hepe r f or ma nc epr ope r t i e sofabe a r i ng. Peak r pm ands pi nt i mea r ea l s oi mpor t a ntf a c t or sonwhi c ht hee f f i c i e nc yof t he be a r i ngs i n t he c a r de pe nds . Af t e r due c ons i de r a t i on of e a c ht y peoft heme nt i one dbe a r i ngs ,f ul lc er ami cbear i ngswer eus ed.

Wheel s Thema t e r i a lmus tbel i ght wei ght ,r i gi da ndha v eami ni mals ur f ac e f r i c t i oni nor de rt os a t i s f yt her ol eofahi ghpe r f or ma nc ewhe e l ,r ot a t i ng upt oahi ghr pm. Wei de nt i f i e df i v ema t e r i a l sf ort he i rde s i r a bl epr ope r t i e s . E v e nt hough Pol y pr opy l ene and L DPEha v el ow de ns i t i e st he ywe r e r e j e c t e da st he ywe r ef oundt oha v ehi ghS ur f a c eF r i c t i on.Af t e rt e s t i ng e a c hDur af or m PA,ABSandPhot oPl as t i c ,wef oundt ha tABSwhe e l s pe r f or me dt hebe s t ,duet ot he i re x c e l l e ntt he r ma lc a s t i ng pr ope r t i e s , r e t a i ni ngc onc e nt r i c i t ya ndt husr e l i a bl ee v e nwhe nma nuf a c t ur e da tl ow t hi c k ne s s Thus ABS i s our c hos e n whe e l ma t e r i a l .

Ra pi dPr ot ot y pi ngMa t er i a l s S e l e c t i ngas ui t a bl ema t e r i a lf orr a pi dpr ot ot y pi ngi sc r uc i a lt oe ns ur et ha t no br e a k a ge soc c urwhe nt he c a runde r goe se x t r e me s t r e s si nt he de c e l e r a t i on z one .T wo Pr ot ot y pe mat er i al s hav e been t es t ed: Phot oPl as t i c ,Dur af or m PA .Pr i nt e dDur a f or mP Aa ndPhot oPl a s t i c pa r t sbr ok eoni mpa c twi t ht het owe l s . Phot oPl a s t i ct hewi ngma t e r i a l di d notr e ma i nr i gi d; he nc et hei de at or api dpr ot ot y pepar t swasdr opped.


I nnov a t i on&Res ea r c h V a c c um Ca s t i ng

Due t ot he br e a k i ng ofr a pi d pr ot ot y pe d pa r t si nt he de c e l e r a t i onz onea na l t e r na t epr oc e s sofma nuf a c t ur i ng wa sa dopt e d. F ort hi spr oc e s sPP( P ol yPr opy l e ne )a ndABS we r ea v a i l a bl e . Duet oi t shi ght ens i l es t r engt handl ow s ur f ac ef r i c t i on,ABS wass el ec t ed f ort he pr oc es s .

Ref l exTi meT r a i ni ng

Wedes i gnedanappl i c at i ont opr e pa r ef orr e a c t i ont i me r a c i ng.I the l pe d Abi ne e ta nd Ar c hi tt oi mpr ov et hei r r eac t i on t oa l mos tne gl i gi bl et i mebypr a c t i c i ng unde r nume r ousdi f f e r e ntc ondi t i onsa nds ur r oundi ngs .TheJ S Appl e ti s a l s o a v a i l a bl e on t he t e a m’ s we bs i t e .

Dec el er a t i onMec ha ni s m

Due t ot he da ma ge i nf l i c t e d on t he c a rdur i ng t e s t s e s s i ons ,t he de c e l e r a t i on me c ha ni s m wa s de v e l ope d ba s e dont hei deaofdampi ngofener gy . I tma k e st hec a r l os eaf r a c t i onofi t sk i ne t i ce ne r gywi t he a c hc ol l i s i onwi t h t hes of tc ur t a i ns ,whi c hbr i ngt hec a rt oamor egr a dua l ha ul t ,t he r e by ,r e duc i ngt hef or c ea ppl i e dont hec a rt o br i ngi tt oac ompl e t es t a t eofr e s ti nas hor tt i mepe r i od.

Wheel Cov er s

TheWhe e l Cov e r swe r ede v e l ope dt ol i mi tdi s t ur ba nc e st o t hea i r f l owa r oundt hewhe e l . The yha v eac ur v e dbodyt o di r e c ta i ra wa yf r om t hewhe e lt he r e byr educ i ng dr ag. Mor e ov e r , t he ypr ov i deuswi t he x t r as pac et oal l oc at et o ours pons or st oma x i mi z et henumbe rofs pons or sont he wi ngs ,c y l i nde ra ndv i r t ua lc a r goi nt hec ha s i soft hec a r .


Wheel S y s t ems Requi r ement s

I nt her e gi ona lc ompe t i t i onweus e dQui c kCAM Pr ot owr i t et he ma c hi nec ode sf ort hec a r s .Thes of t wa r egr e a t l yde c r e a s e dt he ma c hi ne pr ogr a mmi ng pr oc e s s .Al s oi tga v e usa r eal t i me s t i mul at i onoft hema nuf a c t ur i ngpr oc e s s ,whi c he na bl e dust o r ec t i f yer r or sbe f or et hepr oc e s s .Al t houghus i ngQui c k CAM Pr o wa ss i mpl e ,whe ne v e rt hede s i gn c ha nge d weha dt o wr i t ea c ompl et el y new s et of c odes f or eac hs mal lc hange.

Wheel Des i gn1

Wheel Des i gn2

Thi swhe e lde s i gnwa sus e dbyt het e a mi nt he r e gi ona l c ompe t i t i ona ndi st hemos tc ommonl y us edwheels y s t emsi nF 1i nS c hool s . I tc ons i s tof a be a r i ng,out e rs ur f a c e ofwhi c h mount st he r ot a t i ngpor t i onoft hewhe e lwhi l et hei nne ri s a t t a c he d t o t he nonr ot a t i ng s t ub.

Thi swhe e l de s i gnc ons i s t sof2bear i ngs , as t a t i ona r ys t uba ndas pr i ngwa s he r .I t ha sbe e nopt i mi z e df orl ow mas sand l owr ol l i ngf r i c t i on. Thede s i gnha sbe e n opt i mi z e d ov e rt het e s tr unsa si nt he i ni t i a lpr ot ot y pe st hewhe e lus e dt opop out dur i ng t he r a c e s .

Wheel Des i gn3 Thi sde s i gni samodi f i c a t i onoft he na t i ona l s whe e l de s i gn t o c ount e r a c t be a r i ng pl a y a nd pe r f e c t whe e l a l i gnme nt


Dev el opment&T es t i ng F a l c on

Pr oj e c tF a l c oni sat e c hnol ogypr e v i e wbyAut ode s kt ha ts i mul a t e s a i rf l owa r oundv e hi c l e s , bui l di ngs , out doore qui pme nt , c ons ume r pr oduc t s ,orot he robj e c t si nav i r t ua lwi nd t unne l .F a l c on t e c hnol ogy i se x t r e me l y ge ome t r yt ol e r a nta nd e a s yt o us e , e na bl i ngust obe gi ns e e i nga ndunde r s t a ndi nga i rf l owbe ha v i or a r ound t he c a r . I t pl a y e d a c r uc i a l r ol e i n t he l a t e r s t e ps of de s i gni ng.

S ol i dwor k sF l owS i mul a t i on

F l ows t i mul a t i on,a na ddi nS ol i dwor k si soneoft hemos te f f i c i e nt s of t wa r ea v a i l a bl ei nt he ma r k e tf ora c c ur a t ec a l c ul a t i on of a e r ody na mi ca nd phy s i c a lf or c e s .Dr a gv a l ue c a l c ul a t i onsa nd mos toft he v i r t ua lt e s t i ng we r e done us i ng t hi ss of t wa r e .

T ef l on T or e duc ef r i c t i oni nwhe e l s , wede c i de dt oputat hi nl a y e rof T e f l on ont hewhe e l s ur f a c e .Duet ot hel owqua l i t yofT e f l ona v a i l a bl ei n I ndi a ,t hes ur f a c eoft hewhe e lwa snota ss moot ha se x pe c t e d. Al s ot hel a y e rofT e f l onwa s0. 3mm t hi c kwhi c hpos e dapr obl e m whe ns t i c k i ngt hel a y e ront hewhe e ls ur f a c e .Duet henume r ous di s a dv a nt a ge spos e dbyt hepl a s t i ca sc ompa r e dt ot hede c r e a s e i nt r a c kt i me t he i de a ofus i ng PTF E( T e f l on)wa sdr oppe d.


Ma nuf a c t ur e Pr ogr a m Ana l y s i s

I nt her e gi ona lc ompe t i t i onweus e dQui c kCAM Pr ot owr i t et he mac hi nec odesf ort hec a r s .Thes of t wa r egr e a t l yde c r e a s e dt he ma c hi ne pr ogr a mmi ng pr oc e s s .Al s ot he s of t wa r e ga v e usa r e a l t i mes t i mul a t i onoft hema nuf a c t ur i ngpr oc e s s ,t huse na bl i ng ust or e c t i f ya nd e r r or sbe f or et he pr oc e s s .Al t hough us i ng Qui c kCAM Pr owa ss i mpl e , whe ne v e rt hede s i gnc ha nge dweha d t owr i t eac ompl e t e l yne ws e tofc ode sf ore a c hs ma l lc ha nge .

Ma c hi ni ngPr oc es s :

Ourc a rwa sma nuf a c t ur e dbymi l l i nga65mm X50mm X223mm bl oc k .A3a x i sDenf or dCNCRout erwa sus e df ort hi spur pos e . Due t ot he c ompl e x i t y oft he de s i gn t he c a rne e de dt o be ma c hi ne df r om a l l f ours i de soft hebl oc kt ha nt heus ua l t wos i de s . I tt ook25mi nut e swhi l ema c hi ni ngf r om t hes i dea nd15mi nut e s e a c hf ort het opa ndbot t om ma c hi ni ng,t ot a l i ngupt oat ot a l ma nuf a c t ur i ngt i meof80mi nut es .Anumbe rofpr obl e mswe r e s ol v e dbe f or et hema nuf a c t ur i ngof t hef i na l c a rt ookpl a c e . F ore g. Thef r ont a l s e c t i onoft hec a rwa st hi nwhi c hc a us e dt hebl oc k st o br e e a kduet ot hei mme ns ef or c et ha tt hebi te x e r t sont hebl oc k . Thi s wa s ov e r c ome by c ha ngi ng t he or der of mi l l i ng t ha ti s f r om t op, bot t om, s i de t o s i de ,t op bot t om.


Ra pi dPr ot ot y pi ng Unl i k et hec onv e nt i ona l wa yofma nuf a c t ur i ng, t hewhe e l sof ourc a ra ndot he rpr ot ot y pe swe r ema deus i ngaddi t i v emanuf ac t ur i ng. I nt hi spr oc e s spa r t sa r ema debys t r a t e gi c a l l yde pos i t i ngpl a s t i c ,l a y e rbyl a y e ra nds ol i di f y i ngi tbyus i ngUVr ay s .L a y e r sa r ea dde d unt i lt hede s i r e dpr oduc ts ha pei sa c hi e v e d.I ti sv e r ys l ow andex pens i v e.He nc e ,i tc os tt het e a m ahugec hunkoft hebudge t . Wi ngswe r ema nuf a c t ur e d byt wo ma t e r i a l s ;Phot oPl as t i ca nd Dur af or m PA.S i nc ei ni t i a l l yt hewi ngswe r epr ot ot y pe d us i ng Dur a f or mP A, t he ywe r et e s t e dwi t ht hes a me . Dur a f or mP Apr ov e dt obet oughandr i gi de nought oha ndl et hei mpul s e sdur i ngt he l a unc ha ndde c e l e r a t i onz one . Butt hes ur f a c ef i ni s hof Dur a f or mP Apa r t swa si r r egul ara ndhe nc e , i ta dde dt os ur f ac ef r i c t i ondur i ng t het e s tr uns .Thewi ngswe r ea ga i nma nuf a c t ur e dwi t hPhot oPl a s t i c , butt he yf a i l e dt het r a c kt e s ta st hef r ontwi ngbr ok ei ns t a nt l y on i mpa c t wi t h t he t owe la tt he e nd of t he t r a c k . He nc e , Pol y Ami de wa s f i na l l y us e d f or t he wi ngs . or e duc es ur f a c ef r i c t i on one c oa te a c h ofpa i nta nd c l e a rc oa twa ss pr a y e d be f or et he f i na la s s e mbl y oft he c a r . T Thewhe e l sa ndwhe e l s uppor ts y s t e mswe r ema nuf a c t ur e dus i ngma i nl y3ma t e r i a l sna me l yDur af or m PA,Phot oPl as t i c ,andABS. S i nc et hema c hi newhi c hpr i nt e dt hepa r t sus i ngDur a f or mP Aha dal ar ges t ep( i . e . t hedi s t a nc ebe t we e n2l a y e r sofa dde dma t e r i a l ) , t hema nuf a c t ur e dpa r t sha dl ow pr ec i s i oni nme a s ur e me ntr e s ul t i ngi npa r t st ha twe r enotoft hec or r e c ts i z ef ort hebe a r i ngst of i t . Asas ol ut i ont ot hema nuf a c t ur i ngpr obl e m, t hepa r t swe r ema nuf a c t ur e dus i ngama c hi newi t has t e pof16mi c r ons( 0. 016mm) . Thi s ma c hi neus e dPhot oPl as t i ca st her a wma t e r i a l whi c hha das moot he rs ur f a c ef i ni s ha ndwa smor edur a bl ewi t ht hi npa r t s .Butt he whe e ls uppor t sf a i l e d r e pe a t e dl ya st he s uppor t woul d br e a k of ff r om t he s t ub ax l ej oi nt dur i ng t r a c kt e s t i ng. He nc e , t oov e r c omet heme nt i one dpr obl e mt hewhe e l swe r eunde r we ntRapi dPr ot ot y pi nga ndt he nS i l i c onmol dswe r ema deout of t he pr ot ot y pe d pa r t s .The s e mol ds we r et he n us e dt o ma k e ABS pa r t s us i ng t he pr oc e s s of Vac uum Cas t i ng.


Or t hogr a phi cDr a wi ngs

Regul at i onCompl i anceDr awi ngs 2013Wor l dF i nal s ,Aus t i n,T ex as Dr awnby:J i vt es hKhur ana Check edby:Abi neetD.S har ma Dat e:11/ 3/ 2013


Rea l i s t i cRender s


LEVITAZE F1 Portfolio  

Submission for 2013 World Finals, Austin, Texas

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