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Service Repair Manual

Model

287 MULTI TERRAIN LOADER


287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

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Shutdown SIS Previous Screen Product: MULTI TERRAIN LOADER Model: 287 MULTI TERRAIN LOADER CNY Configuration: 287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly 267, 277 and 287 Multi Terrain Loaders Machine Systems Media Number -RENR4816-03

Publication Date -01/10/2009

Date Updated -29/10/2009

i01969136

Lift Arms - Remove and Install - Vertical Lift Linkage SMCS - 6119-010 S/N - CNY1-UP

Removal Procedure Start By: A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

1P-1864

Retaining Ring Pliers As

1

B

1U-9200

Lever Puller Hoist

1

6V-9510

Face Seal Plug

4

6V-9831

Cap As

4

6V-9508

Face Seal Plug

2

6V-9829

Cap As

2

ZZ

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

Illustration 1

g00891905

1. If equipped, remove cable strap (2) and disconnect harness assembly (1) .

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Illustration 2

g00891906

2. If equipped, remove bolts (4), bracket (3) and the harness assembly.

Illustration 3

g01022282

3. Use Tooling (A) to remove the retaining ring. Remove pin assembly (5) .

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Illustration 4

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g01022283

4. Loosen bolts (7). Disconnect hose assemblies (6) .

Illustration 5

g01022258

5. Remove bolts (8) . 6. Repeat Steps 3, 4, and 5 for the other side.

Illustration 6

g01022260

7. Attach Tooling (B) and a suitable lifting device to lift arms (9). The approximate weight of lift arms (9) is 368 kg (812 lb).

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Illustration 7

g01022261

8. Remove bolts (10) .

Illustration 8

g01022263

9. Remove bolt (12). Remove pin assembly (11) . 10. Repeat Steps 8 and 9 for the other side.

Illustration 9

g01022284

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Illustration 10

g01022285

11. Raise the lift arms. Remove bolt (15). Remove washer (16). Lower the lift arms. Remove bolt (14). Remove pin assembly (13) from the link assembly. 12. Repeat Step 11 for the other side. 13. Remove lift arms (9). The weight of lift arms (9) is approximately 368 kg (812 lb).

Illustration 11

g01022286

14. Remove washer (17) . 15. Repeat Step 14 for the other side.

Installation Procedure Table 2 Required Tools Tool A

Part Number 1P-1864

Part Description

Qty

Retaining Ring Pliers As

1

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

B

1U-9200

Lever Puller Hoist

1

Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

Illustration 12

g01022286

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1. Install washer (17) . 2. Repeat Step 1 for the other side. 3. Position lift arms (9). The weight of lift arms (9) is approximately 368 kg (812 lb).

Illustration 13

g01022285

Illustration 14

g01022284

4. Install pin assembly (13) into the link assembly. Install bolt (14). Install washer (16). Install bolt (15). Lower the lift arms. 5. Repeat Step 4 for the other side.

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Illustration 15

g01022263

6. Lower the lift arms. Install pin assembly (11). Install bolt (12) .

Illustration 16

g01022261

7. Install bolts (10) . 8. Repeat Steps 6 and 7 for the other side.

Illustration 17

g01022260

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engin...

9. Remove Tooling (B) and the suitable lifting device from lifting arms (9) .

Illustration 18

g01022258

10. Install bolts (8) .

Illustration 19

g01022283

11. Connect hose assemblies (6). Tighten bolts (7) . 12. Repeat Steps 10 and 11 for the other side.

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engin...

Illustration 20

g01022282

13. Install pin assembly (5). Use Tooling (A) to install the retaining ring. 14. Repeat Step 13 for the other side.

Illustration 21

g00891906

15. If equipped, install bracket (3) and the harness assembly. Install bolts (4) .

Illustration 22

g00891905

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16. If equipped, connect the harness assembly (1) and install cable strap (2) . 17. Check the hydraulic oil level. Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level - Check". Copyright 1993 - 2019 Caterpillar Inc.

Mon Oct 14 22:45:48 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

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Shutdown SIS Previous Screen Product: MULTI TERRAIN LOADER Model: 287 MULTI TERRAIN LOADER CNY Configuration: 287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly 267, 277 and 287 Multi Terrain Loaders Machine Systems Media Number -RENR4816-03

Publication Date -01/10/2009

Date Updated -29/10/2009

i01755726

Pilot Operated Hydraulic Control - Remove SMCS - 5059-011; 5705-011

Removal Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

6V-9507

Face Seal Plug (9/16 - 18 THD)

12

Cap As (9/16 - 18 THD)

12

A 6V-9828 Start By: A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". B. Raise the cab. Refer to Disassembly and Assembly, "Cab - Tilt". Note: SERVICE DATA: TOOLING (A) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/14


287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

Illustration 1

g00898322

1. Remove four screws (1). Remove cover (2) .

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Illustration 2

g00898324

2. Disconnect harness assemblies (3) .

Illustration 3

g00898326

3. Disconnect six hose assemblies (4) .

Illustration 4

g00898327

4. Remove cable strap (6). Raise boot (5) .

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Illustration 5

g00899604

Illustration 6

g00899605

5. Remove bolts (7). Remove bolts (8). Remove bracket assembly (9) .

Illustration 7

g00898333

6. Remove pilot operated hydraulic control (10) .

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7. Repeat Steps 1 through 6 for the other side. Copyright 1993 - 2019 Caterpillar Inc.

Mon Oct 14 22:46:44 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

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Shutdown SIS Previous Screen Product: MULTI TERRAIN LOADER Model: 287 MULTI TERRAIN LOADER CNY Configuration: 287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly 267, 277 and 287 Multi Terrain Loaders Machine Systems Media Number -RENR4816-03

Publication Date -01/10/2009

Date Updated -29/10/2009

i01989273

Pilot Operated Hydraulic Control - Disassemble SMCS - 5059-015; 5705-015

Disassembly Procedure Table 1 Required Tools Tool A

Part Number

Part Description

1U-7279

Pin Punch

Qty 1

Start By: A. Remove the joystick control and mounting. Refer to Disassembly and Assembly, "Pilot Operated Hydraulic Control - Remove".

NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

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Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly procedures on a clean work surface. Keep components covered and protected at all times.

Illustration 1

g00898506

1. Remove boot (1) .

Illustration 2

g00898513

Observe the handle's orientation for assembly purposes.

2. Use Tooling (A) to remove roll pin. Remove handle assembly (2) .

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Illustration 3

3/4

g00899349

Observe the lever's orientation for assembly purposes. Observe the interlock solenoid's orientation for assembly purposes.

3. Loosen nut (6). Remove lever (7). Remove nut (5). Remove washer (4). Remove monocam (3) .

Illustration 4

g00899357

4. Remove bolt (8). Remove coil assembly (9) .

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

Illustration 5

4/4

g00899360

5. Remove six fittings (10). Remove solenoid (11). 6. Repeat Steps 1 through 5 for the opposite side. Copyright 1993 - 2019 Caterpillar Inc.

Mon Oct 14 22:47:39 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

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287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine(...

1/5

Shutdown SIS Previous Screen Product: MULTI TERRAIN LOADER Model: 287 MULTI TERRAIN LOADER CNY Configuration: 287 Multi Terrain Loader CNY00001-UP (MACHINE) POWERED BY 3034 Engine

Disassembly and Assembly 267, 277 and 287 Multi Terrain Loaders Machine Systems Media Number -RENR4816-03

Publication Date -01/10/2009

Date Updated -29/10/2009

i02389112

Pilot Operated Hydraulic Control - Assemble SMCS - 5059-016; 5705-016

Assembly Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

1U-7279

Pin Punch

1

B

155-0695

Thread Lock Compound

1

NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or

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Caterpillar Cat 287 MULTI TERRAIN LOADER (Prefix CNY) Service Repair Manual (CNY00001 and up)  

Caterpillar Cat 287 MULTI TERRAIN LOADER (Prefix CNY) Service Repair Manual (CNY00001 and up)  

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