Page 1

STAINLESS STEEL BALUSTRADE SYSTEM www.swr-balustrade.co.uk


CONTENTS 3

SWR BALUSTRADE

18

3 Contact Us 3 Service The SWR Way 3 Quality Assured 4 Grade Selection - AISI 304 or AISI 306, Satin or Mirror Polished? 4 Glass

6

MODULAR SYSTEM

7 18 21 23 27

Satin Components Glass Clamp Infill Rod Infill Wire Rope Infill NEW Mirror Polished Components

21

31 NEW GLASS CHANNEL SYSTEM 32 Overview 32 Channel Components 35 Satin Handrail Components 37 Mirror Polished Handrail Components

40 STAND OFF BRACKETS 40 Overview

23

41 TIMBER HANDRAIL

31

41 Overview 41 Components

43 FIXINGS 43 Overview 44 Components

47 TOOLS & ACCESSORIES 47 Components

50 HELP & ADVICE 50 50 51 51 52 56

Loading & Building Regulations Cutting, Drilling & Polishing Cleaning & Maintenance Online Quote Configurator Fitting Instructions Also Available from SWR

43

40


CONTACT US TEL:

01442 359878

FAX:

01442 259918

www.swr-balustrade.co.uk sales@swr-balustrade.co.uk SWR Limited, 3-4 Eastman Way, Hemel Hempstead, Hertfordshire, HP2 7DU Office Hours: Monday - Friday, 8.30am - 5.00pm

Customer Care Excellence Award Winners

SERVICE THE SWR WAY At SWR we are committed to providing high levels of customer service, whilst constantly looking at ways in which we can improve your experience in dealing with us. We have a dedicated team on hand to guide you in your selection of the most suitable balustrade system for your project. Designing and installing your balustrade system is easier than you may think. Simply send us your sketches, photographs or technical drawings and we will help you turn your vision into a reality. Our aim is to provide you with a premium quality, safe and reliable system. We will guide and advise you based on the industry standards and building regulations to ensure complete peace of mind in your selection.

QUALITY ASSURED As an ISO 9001:2008 approved company, quality is at the forefront in all that we do. We have worked to ensure our balustrade systems are designed and manufactured to comply with industry standards and regulations. Our systems have been rigorously tested by The British Standards Institute to BS 6180. To download these test reports and for further technical information please visit us at: www.swr-balustrade.co.uk/knowledge or contact our Sales Team. ISO 9001 Registere d

Quality Management

015

3


SWR BALUSTRADE GRADE SELECTION – AISI 304 OR AISI 316, SATIN OR MIRROR POLISHED? Our balustrade range comprises of AISI 304 and AISI 316 stainless steel, both of which are available in a 320 grit brushed satin finish or a mirror polished finish. AISI 304 and 316 stainless steel appear the same but perform very differently depending on the surrounding environment. This is due to the differences in the chemical composition between the two grades with AISI 316 offering more resistance to corrosion due to the molybdenum content. In line with industry guidelines, as a general rule we recommend AISI 316 for outdoor use and AISI 304 for interior projects. Although satin and mirror polished contain the same chemical composition, they appear very different due to the final surface finish. The mirror finish is polished down to approximately 0.2 microns, which produces a very smooth and reflective surface, making it the most suitable finish for coastal and busy industrial areas containing high emissions. Unlike the satin finish, which is polished down to approximately 0.5 microns, mirror polished provides minimal areas for corrosive elements in the air to rest, which potentially cause permanent damage to your system. The table below can be used as a rough guide to which grade/finish is appropriate for certain environments.

Satin 304 Satin 316 Mirror 304 Mirror 316

Rural

Urban

Industrial

Coastal

Internal External Internal External Internal External Internal External

   

   

   

   

   

   

   

   

For more information, please visit: www.swr-balustrade.co.uk/knowledge or contact our Sales Team.

GLASS SWR’s approach to safety is paramount, which equally extends to our choice of glass as an infill solution for your balustrade system. All glass supplied by SWR is manufactured in accordance with BS EN 12600:2002 and our dedicated team work closely with you to determine the best glass option based on the load information provided. We recognise that clients need a “one stop” solution when it comes to purchasing a glass infill balustrade and so SWR has established a partnership with a top glass processor who has been supplying safety glass since 1985 and is a leading supplier of quality architectural glass products throughout the UK. Whether your requirement is for a domestic glass balustrade for your patio, balcony or a large commercial development, we can supply toughened or toughened & laminated glass to suit your needs.

Choosing The Right Glass When you contact SWR with your glass enquiry, our experienced and helpful team will determine the right glass for you. We will ask some key questions about your requirements which will enable us to discuss the various options with you: • What height of glass do you require? • Is your system internal or external? • Is a stainless steel handrail required? • What loading does the glass balustrade need to achieve? This can be provided by a structural engineer or your local building control officer.

4

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SWR BALUSTRADE GLASS Once we have established this information, we can discuss the thickness of glass required and whether this will be provided as toughened, heat soaked glass or toughened & laminated glass. Toughened glass is ideally suited to most applications where safety is critical, but consideration should be taken if the glass balustrade is at a high level. Toughened & laminated glass is constructed of two pieces of toughened glass either side of a laminate interlayer and offers the same strength under impact as toughened glass with a crucial safety difference - If the pane is damaged resulting in the glass breaking, the fragments will be retained by the laminate interlayer, enabling the system to still act as a barrier until a replacement can be installed. Your glass balustrade system will not only need to look great, it will also be designed to be a key safety feature in your environment. As safety is paramount to SWR, we can call upon the services of an industry recognised Structural Glass Consultancy who, from the information provided to them, can determine precisely what type of glass is required to achieve the strength it is intended for. For your piece of mind, they can provide a written report detailing the calculations used to determine this.

Delivery To Your Door SWR can arrange to have your glass delivered to the majority of locations on the UK mainland. By using a dedicated courier for your glass, we can ensure your order arrives quickly and in perfect condition. All glass delivered to you will have polished edges and radius corners as standard unless requested otherwise. We can also supply frosted/sandblasted glass, silkscreen printed glass and etched glass. For more information, please visit: www.swr-balustrade.co.uk/knowledge or contact our Sales Team.

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SWR BALUSTRADE

MODULAR SYSTEM Our most popular system - strong, stunning and versatile

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MODULAR SYSTEM SATIN TUBE SWR’s stainless steel post and handrail system is designed to provide a user friendly solution for the most bespoke balustrade requirements. The stylish modular system is available in a variety of contemporary infill solutions including glass, wire or rod; giving you complete freedom of design. Our satin product range includes both AISI 304 and AISI 316 grade stainless steel in 42.4mm and 48.3mm diameter tube. Whether you require a balustrade system for a residential or commercial project, we at SWR can offer a cost effective solution designed to meet your specific needs.

Tube

H

Ă˜

T

H

Grade

Part Code

42.4 42.4 48.3 48.3

2.0 2.0 2.0 2.0

Up to 6m Up to 6m Up to 6m Up to 6m

AISI 304 AISI 316 AISI 304 AISI 316

4220.11.910 6220.11.910 4826.11.910 6826.11.910

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MODULAR SYSTEM SATIN BASE & WALL FIXINGS Base Plate For Tube

H

D

Ø

Grade

Part Code

42.4 42.4

67 67

120 120

38.3 38.3

AISI 304 AISI 316

4220.12.010 6220.12.010

Base Plate & Floor Post (1050mm) For Tube 42.4 42.4

H

D

Grade

Part Code

1050 1050

120 120

AISI 304 AISI 316

4220.12.011 6220.12.011

Base Plate Cover For Tube 42.4 42.4

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H 18 18

D 125 125

Ø 42.5 42.5

Grade AISI 304 AISI 316

Part Code 4200.12.019 6200.12.019

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MODULAR SYSTEM SATIN BASE & WALL FIXINGS Heavy Duty Base Plate For Tube

42.4 42.4 48.3 48.3

H

D

Ø

Grade

Part Code

100 100 117 117

100 100 100 100

38.3 38.3 43 43

AISI 304 AISI 316 AISI 304 AISI 316

4220.12.030 6220.12.030 4826.12.030 6826.12.030

Heavy Duty Base Plate Cover For Tube

H

D

Ø

Grade

Part Code

48.3 48.3

17 17

105 105

48.4 48.4

AISI 304 AISI 316

4800.12.039 6800.12.039

For Tube

H

D

Ø

Grade

Part Code

48 48 68 68

79 79 79 79

38.3 38.3 43 43

AISI 304 AISI 316 AISI 304 AISI 316

4220.12.020 6220.12.020 4826.12.020 6826.12.020

Wall Plate 42.4 42.4 48.3 48.3

Articulated Wall Plate For Tube

H

D

Ø

Grade

Part Code

42.4 42.4

65 65

80 80

38.3 38.3

AISI 304 AISI 316

4220.12.021 6220.12.021

Wall Plate Cover For Tube

H

D

Ø

Grade

Part Code

42.4 42.4

16 16

84 84

42.5 42.5

AISI 304 AISI 316

4200.12.029 6200.12.029

All dimensions are in millimetres unless otherwise stated.

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MODULAR SYSTEM SATIN BASE & WALL FIXINGS 8.5

Small Wall Plate

D

For Tube

H

D

Grade

Part Code

42.4 42.4

5 5

42.4 42.4

AISI 304 AISI 316

4220.12.022 6220.12.022

Ø

D

Grade

Part Code

25.4 25.4

80 80

AISI 304 AISI 316

4220.21.030 6220.21.030

Breast Work Section For Tube

350

2

42.4 42.4

Short 90° Base Plate For Tube 42.4 42.4

H 51.2 51.2

D 76 76

Ø 42.4 42.4

Grade AISI 304 AISI 316

Part Code 4220.12.090 6220.12.090

Long 90° Base Plate For Tube

107.4 65

42.4 42.4

Ø

Grade

Part Code

42.4 42.4

AISI 304 AISI 316

4220.12.100 6220.12.100

78

Support Flange

10

For Tube

H

D

Ø

Grade

Part Code

42.4 42.4

30 30

76 76

42.4 42.4

AISI 304 AISI 316

4220.12.110 6220.12.110

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MODULAR SYSTEM SATIN BASE & WALL FIXINGS Post Holder 89

159

5

-2.1

For Tube

H

Ø

Grade

Part Code

27 27 30 30

38.3 38.3 43 43

AISI 304 AISI 316 AISI 304 AISI 316

4220.12.101 6220.12.101 4826.12.101 6826.12.101

42.4 42.4 48.3 48.3

Two Part Post Holder For Tube

50 94

42.4 42.4

Ø

Grade

Part Code

42.5 42.5

AISI 304 AISI 316

4220.12.103 6220.12.103

Grade AISI 304 AISI 316

4220.12.107 6220.12.107

40

110

Flush Ground Post Holder 4

111

For Tube 42.4 42.4

Ø 42.5 42.5

Part Code

47.3

Hinged Post Holder For Tube 45

45

42.4 42.4 48.3 48.3

Ø

Grade

Part Code

42.5 42.5 48.4 48.4

AISI 304 AISI 316 AISI 304 AISI 316

4220.12.555 6220.12.555 4826.12.555 6826.12.555

Grade AISI 304 AISI 316 AISI 304 AISI 316

4220.12.551 6220.12.551 4826.12.551 6826.12.551

Round Post Holder For Tube

42.4 42.4 48.3 48.3

All dimensions are in millimetres unless otherwise stated.

Ø 42.5 42.5 48.4 48.4

Part Code

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11


MODULAR SYSTEM SATIN BENDS, ELBOWS & TEES 90° Curved Elbow For Tube

42.4 42.4 48.3 48.3

H

Ø

Grade

Part Code

31.3 31.3 35 35

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4220.15.160 6220.15.160 4826.15.160 6826.15.160

Grade AISI 304 AISI 316 AISI 304 AISI 316

4220.15.165 6220.15.165 4826.15.165 6826.15.165

90° Curved Elbow M/F (with Cap) For Tube

42.4 42.4 48.3 48.3

H 83 83 84 84

For Tube -2.1

4

Part Code

90° Curved Elbow M/F (with Plug)

-2.1

-2.1

Ø 42.4 42.4 48.3 48.3

7

Ø

42.4 42.4

Grade AISI 304 AISI 316

42.4 42.4

Part Code 4220.15.166 6220.15.166

90° Sharp Elbow For Tube

H

Ø

Grade

Part Code

30 30 35 35

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4220.15.170 6220.15.170 4826.15.170 6826.15.170

H

Ø

Grade

Part Code

42.4 42.4

42.4 42.4

AISI 304 AISI 316

4220.15.175 6220.15.175

42.4 42.4 48.3 48.3

45° Elbow For Tube 42.4 42.4

12

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MODULAR SYSTEM SATIN BENDS, ELBOWS & TEES Three Way Elbow For Tube

H

Ø

Grade

Part Code

30 30 35 35

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4220.15.190 6220.15.190 4826.15.190 6826.15.190

H 60 60 70 70

Ø 42.4 42.4 48.3 48.3

Grade AISI 304 AISI 316 AISI 304 AISI 316

4220.15.210 6220.15.210 4826.15.210 6826.15.210

42.4 42.4 48.3 48.3

Equal T For Tube

42.4 42.4 48.3 48.3

Part Code

Articulated Elbow

H

For Tube

H

Ø

Grade

Part Code

27 27 30 30

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4220.15.250 6220.15.250 4826.15.250 6826.15.250

Ø

Grade

Part Code

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4220.15.251 6220.15.251 4826.15.251 6826.15.251

Ø 42.4 42.4 48.3 48.3

Grade AISI 304 AISI 316 AISI 304 AISI 316

4220.15.280 6220.15.280 4826.15.280 6826.15.280

42.4 42.4 48.3 48.3

Three Way Articulated Joint For Tube H

42.4 42.4 48.3 48.3

104 104 112 112

Straight Connector For Tube

H

6 6 6 6

42.4 42.4 48.3 48.3

All dimensions are in millimetres unless otherwise stated.

Part Code

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13


MODULAR SYSTEM SATIN END CAPS Flat Capping Plug (Stainless Steel) For Tube

H

Ø

Grade

Part Code

42.4 42.4

2.5 2.5

42.4 42.4

AISI 304 AISI 316

4220.15.140 6220.15.140

Flat Capping Plug (Plastic Sleeve) For Tube

H

Ø

Grade

Part Code

48.3 48.3

8 8

48.3 48.3

AISI 304 AISI 316

4826.15.140 6826.15.140

Grade AISI 304 AISI 316

4220.15.155 6220.15.155

Round Capping Plug (Stainless Steel) For Tube 42.4 42.4

H 21 21

Ø 42.4 42.4

Part Code

Round Capping Plug (Plastic Sleeve)

14

For Tube

H

Ø

Grade

Part Code

15 15 15 15

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4220.15.150 6220.15.150 4826.15.150 6826.15.150

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42.4 42.4 48.3 48.3

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MODULAR SYSTEM SATIN HANDRAIL BRACKETS Wall Bracket For Tube

H

L

Ø

Grade

Part Code

42.4 42.4

74 74

75 75

42.4 42.4

AISI 304 AISI 316

4200.13.040 6200.13.040

Ø

Grade AISI 304 AISI 316 AISI 304 AISI 316

4200.13.041 6200.13.041 4800.13.041 6800.13.041

Articulated Wall Bracket For Tube

78

42.4 42.4 48.3 48.3

H 63 63 63 63

L 66 66 66 66

42.4 42.4 48.3 48.3

Part Code

50

Wall Bracket 13

5-63

24

For Tube

Ø

42.4 42.4

Grade AISI 304 AISI 316

42.4 42.4

Part Code 4200.43.042 6200.43.042

85

Wall Bracket (Requires Welding) For Tube

H

L

Grade

Part Code

50 50

75 75

AISI 304 AISI 316

4000.13.043 6000.13.043

All All

20

Wall Bracket with Ring Saddle For Tube

80 54

42.4 42.4

Ø

Grade

Part Code

42.5 42.5

AISI 304 AISI 316

4200.13.044 6200.13.044

7

All dimensions are in millimetres unless otherwise stated.

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15


MODULAR SYSTEM SATIN HANDRAIL BRACKETS 85

Bracket for Glass For Tube 42.4 42.4

40-80

Ø

Grade

Part Code

42.4 42.4

AISI 304 AISI 316

4200.16.045 6200.16.045

Suitable for 12-13mm glass

Wall Bracket Cover For Tube

H

D

Ø

Grade

Part Code

42.4 42.4

14 14

85 85

12 12

AISI 304 AISI 316

4200.13.049 6200.13.049

Ball with Internal Thread Ø 50

3

11

19

45

AISI 304

4000.21.355

Gate Hinge For Tube

15

16 14

M6

Part Code

8

8

10

Thread Grade

10

Grade AISI 316

6200.21.500

For Tube

Grade

Part Code

42.4

AISI 316

6200.21.520

42.4

Part Code

36

8 20 16 19 14

10

14

15

10

Gate Latch

45

36

16

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MODULAR SYSTEM SATIN HANDRAIL SUPPORTS Tube Saddle For Tube H

H

42.4 42.4 48.3 48.3

9 9 5 5

D

Ø

Grade

Part Code

42.4 42.4 48.3 48.3

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4220.14.230 6220.14.230 4826.14.230 6826.14.230

Stand Off Articulated Rail Support For Tube

H Ø Grade Part Code 42.4 78 42.4 AISI 304 4220.14.233 42.4 78 42.4 AISI 316 6220.14.233 48.3 79 48.3 AISI 304 4826.14.233 48.3 79 48.3 AISI 316 6826.14.233

Articulated Ring Saddle For Tube 42.4 42.4

D 42.4 42.4

Ø 42.4 42.4

Grade AISI 304 AISI 316

4220.14.234 6220.14.234

Part Code

Articulated Tube Saddle For Tube

H

Ø

Grade

Part Code

42.4 42.4

55 55

42.4 42.4

AISI 304 AISI 316

4220.14.240 6220.14.240

Articulated Post Bracket For Tube

H

Ø

Grade

Part Code

42.4 42.4

40 40

42.4 42.4

AISI 304 AISI 316

4220.14.241 6220.14.241

All dimensions are in millimetres unless otherwise stated.

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17


GLASS CLAMP INFILL Create a contemporary look without obscuring the view.

18

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MODULAR SYSTEM SATIN GLASS CLAMP INFILL Round Glass Bracket 46

For Tube Suit Glass T

42.4 42.4 42.4 42.4 48.3 48.3 48.3

Ø 42.4 42.4 42.4 42.4 48.3 48.3 48.3

6-8 6-8 8-10 8-10 8-10 8-10 11.5

Grade AISI 304 AISI 316 AISI 304 AISI 316 AISI 304 AISI 316 AISI 316

Part Code 4200.16.260 6200.16.260 4200.16.261 6200.16.261 4800.16.261 6800.16.261 6800.16.115

46

Flat Glass Bracket Surface Flat Flat

46

Suit Glass T

Grade AISI 316 AISI 316

6-8 8-10

Part Code 6F00.16.260 6F00.16.261

Round Zamac Glass Bracket For Tube Suit Glass T

Ø

Grade

Part Code

42.4 6-8 42.4 Zamac Z200.17.272 42.4 8-10 42.4 Zamac Z200.17.271 42.4 10-12 42.4 Zamac Z200.17.273

46

Flat Zamac Glass Bracket Surface Flat Flat Flat

All dimensions are in millimetres unless otherwise stated.

Suit Glass T 6-8 8-10 10-12

Grade

Part Code

Zamac Zamac Zamac

ZF00.17.272 ZF00.17.271 ZF00.17.273

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19


MODULAR SYSTEM GLASS CLAMP INFILL

Vertical Glass Hanger For Tube 42.4

20

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D 30

Ă˜ 42.4

Grade AISI 304

Part Code 4200.16.262

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MODULAR SYSTEM

ROD INFILL

A modern look with a sturdy, rigid finish.

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21


MODULAR SYSTEM ROD INFILL COMPONENTS 12mm Rod Holder For Tube

42.4 42.4 48.3 48.3

D

Ø

Grade

Part Code

12.2 12.2 12.2 12.2

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4200.20.311 6200.20.311 4800.20.311 6800.20.311

Rod Ø Length Grade 2 1 12

22

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Up to 3m Up to 3m

AISI 304 AISI 316

Part Code 4000.19.155 6000.19.155

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MODULAR SYSTEM

WIRE ROPE INFILL A minimal finish, fitting for all applications.

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23


MODULAR SYSTEM WIRE INFILL COMPONENTS Wire Rope Tension Kit For Tube

Length

Grade

Part Code

Universal Universal Universal

3 metres 5 metres 10 metres

AISI 316 AISI 316 AISI 316

6000.23.003 6000.23.005 6000.23.010

Wire Rope Post Tensioner For Tube

D

4 4 4 4

42.4 42.4 Timber Timber

Ă˜ 42.4 42.4 Flat Flat

Grade AISI 304 AISI 316 AISI 304 AISI 316

Part Code 4200.23.471 6200.23.471 4000.23.472 6000.23.472

Rigging Screw (Jaw & Wire Rope Terminal MT Form Stainless Steel)

D H

D1

Wire L1 A D H LG Part Code M8 4 210 11 8 11 285 SSRFS0408M M12 6 300 14 12 20 410 SSRFS0612M

D1

A L1 LG max length

D L2 A

Swage Fork Terminal (MT Form Stainless Steel) Wire

L1 L2

A

D

H

Part Code

4 86 45 11 8 11 SSRFS0408M 6 128 64 14 12 20 SSRFS0612M

H L1

B

Eye Bolt (DIN 580 Type Stainless Steel) H

L

D1 M6 M8 M10 M12

L 11 13 17 20.5

B H WT (kg)

Part Code

16 20 25 30

SSEB0006 SSEB0008 SSEB0010 SSEB0012

28.06 35.65 44.12 52.16

0.025 0.050 0.094 0.166

D1

24

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MODULAR SYSTEM WIRE INFILL COMPONENTS B

Eye Nut (DIN 582 Type Stainless Steel) H

D1 B D

L

D1

B H WT (kg)

Part Code

M6 M8 M10 M12

16 20 25 30

SSEN0006 SSEN0008 SSEN0010 SSEN0012

28.06 35.65 44.42 52.16

0.023 0.046 0.086 0.144

Eye Bolt (Wood Thread Stainless Steel) D

L B

WLL (Tons) WT (kg)

Part Code

5 50 11 0.05 0.017 SSLEB05050L 6 60 14 0.08 0.028 SSLEB06060L 8 80 18 0.15 0.065 SSLEB06080L 10 100 22 0.22 0.127 SSLEB10100L

D1

Eye Bolt (Metric Thread Stainless Steel)

B D

L

D1

D1 M6 M6 M6 M8 M8 M10 M12

L D 40 60 80 80 100 100 120

All dimensions are in millimetres unless otherwise stated.

5 5 5 6 6 8 10

B 15 15 15 20 20 25 30

WLL (Tons) WT (kg) 0.05 0.05 0.05 0.08 0.08 0.15 0.22

0.027 0.030 0.035 0.065 0.072 0.130 0.230

Part Code SSLEB06040 SSLEB06060 SSLEB06080 SSLEB08080 SSLEB08100 SSLEB10100 SSLEB12120

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25


MODULAR SYSTEM WIRE INFILL COMPONENTS Stainless Steel Wire Rope (1x19) Diameter

4 6

Approx. Mass

Min. Breaking Load

Part Code

7.81kg/100m 17.6kg/100m

12.6 force kN 28.2 force kN

SS119040 SS119060

Approx. Mass

Min. Breaking Load

Part Code

6.05kg/100m 13.6kg/100m

9.49 force kN 21.4 force kN

SS770040 SS770060

Stainless Steel Wire Rope (7x7) Diameter

26

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4 6

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MODULAR SYSTEM NEW MIRROR POLISHED COMPONENTS SWR are proud to launch our new range of mirror polished modular system tube and components. Our stainless steel post and handrail system is designed to provide a user friendly solution for the most bespoke balustrade requirements. Our mirror polished product range includes both AISI 304 and AISI 316 grade stainless steel in 42.4mm and 48.3mm diameter tube. Whether you require a balustrade system for a residential or commercial project, we at SWR can offer a cost effective solution designed to meet your specific needs.

Tube

H

Ø

T

H

Grade

Part Code

42.4 42.4 48.3 48.3

2.0 2.0 2.6 2.6

Up to 5m Up to 5m Up to 5m Up to 5m

AISI 304 AISI 316 AISI 304 AISI 316

4220.11.910MR 6220.11.910MR 4826.11.910MR 6826.11.910MR

Wall Plate For Tube

H

Ø

D

Grade

Part Code

42.4 30 95 38.3 AISI 304 4220.12.020MR 42.4 30 95 38.3 AISI 316 6220.12.020MR 48.3 35 100 43 AISI 304 4826.12.020MR 48.3 35 100 43 AISI 316 6826.12.020MR

Base Plate Cover For Tube

D

Ø

Grade

Part Code

42.4 110 38.3 AISI 304 4200.12.019MR 42.4 110 38.3 AISI 316 6200.12.019MR 48.3 120 43 AISI 304 4800.12.019MR 48.3 120 43 AISI 316 6800.12.019MR

27

Base Plate & Welded Floor Post For Tube 970 9 17 8

D Ø Grade Part Code 42.4 100 42.4 AISI 304 4220.12.011MR 42.4 100 42.4 AISI 316 6220.12.011MR 48.3 115 48.3 AISI 304 4826.12.011MR 48.3 115 48.3 AISI 316 6826.12.011MR

All dimensions are in millimetres unless otherwise stated.

www.swr-balustrade.co.uk

27


MODULAR SYSTEM NEW MIRROR POLISHED COMPONENTS Post Holder For Tube

42.4 42.4 48.3 48.3

Ø

Grade

Part Code

42.5 42.5 48.4 48.4

AISI 304 AISI 316 AISI 304 AISI 316

4220.12.551MR 6220.12.551MR 4826.12.551MR 6826.12.551MR

90° Curved Elbow For Tube

H Ø Grade Part Code 42.4 30 42.4 AISI 304 4220.15.160MR 42.4 30 42.4 AISI 316 6220.15.160MR 48.3 35 48.3 AISI 304 4826.15.160MR 48.3 35 48.3 AISI 316 6826.15.160MR

Articulated Elbow For Tube

Ø

H

Grade

Part Code

42.4 27 42.4 AISI 304 4220.15.250MR 42.4 27 42.4 AISI 316 6220.15.250MR 48.3 30 48.3 AISI 304 4826.15.250MR 48.3 30 48.3 AISI 316 6826.15.250MR

End Cap For Tube

Ø

H

Grade

Part Code

42.4 9 42.4 AISI 304 4220.15.140MR 42.4 9 42.4 AISI 316 6220.15.140MR 48.3 10 48.3 AISI 304 4826.15.140MR 48.3 10 48.3 AISI 316 6826.15.140MR

Wall Bracket

75

For Tube 50

28

01442 359878

42.4 42.4 48.3 48.3

Ø 42.4 42.4 48.3 48.3

Grade AISI 304 AISI 316 AISI 304 AISI 316

Part Code 4200.13.040MR 6200.13.040MR 4826.13.040MR 6826.13.040MR

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MODULAR SYSTEM NEW MIRROR POLISHED COMPONENTS Articulated Glass Bracket Handrail Support

82

For Tube

30-80

42.4 42.4 48.3 48.3

Ø

Grade

Part Code

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4200.16.045MR 6200.16.045MR 4800.16.045MR 6800.16.045MR

Tube Saddle For Tube

8.5

42.4 42.4 48.3 48.3

Ø D 42.4 42.4 48.3 48.3

42.4 42.4 48.3 48.3

Grade

Part Code

AISI 304 AISI 316 AISI 304 AISI 316

4220.14.230MR 6220.14.230MR 4826.14.230MR 6826.14.230MR

Extended Saddle For Tube H

H

42.4 42.4 48.3 48.3

79 79 80 80

Ø D Grade 42.4 42.4 48.3 48.3

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

Part Code 4220.14.231MR 6220.14.231MR 4826.14.231MR 6826.14.231MR

Articulated Extended Saddle For Tube H

H

90

H

42.4 42.4 48.3 48.3

79 79 80 80

Ø D Grade 42.4 42.4 48.3 48.3

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

Part Code 4220.14.233MR 6220.14.233MR 4826.14.233MR 6826.14.233MR

90° Extended Saddle For Tube H

42.4 42.4 48.3 48.3

All dimensions are in millimetres unless otherwise stated.

79 79 80 80

Ø D Grade 42.4 42.4 48.3 48.3

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

Part Code 4220.14.236MR 6220.14.236MR 4826.14.236MR 6826.14.236MR

www.swr-balustrade.co.uk

29


MODULAR SYSTEM NEW MIRROR POLISHED COMPONENTS Round Glass Bracket 45

For Tube Suit Glass T

45

42.4 42.4 42.4 42.4 48.3 48.3

6-8 6-8 8-10 8-10 8-10 8-10

Ø 42.4 42.4 42.4 42.4 48.3 48.3

Grade AISI 304 AISI 316 AISI 304 AISI 316 AISI 304 AISI 316

Part Code 4200.16.260MR 6200.16.260MR 4200.16.261MR 6200.16.261MR 4800.16.261MR 6800.16.261MR

Flat Glass Bracket Surface

Flat Flat Flat Flat

Suit Glass T

Grade

Part Code

6-8 6-8 8-10 8-10

AISI 304 AISI 316 AISI 304 AISI 316

4F00.16.260MR 6F00.16.260MR 4F00.16.261MR 6F00.16.261MR

Tube Connector For Tube H

Ø Grade Part Code 42.4 6 42.4 AISI 304 4220.15.280MR 42.4 6 42.4 AISI 316 6220.15.280MR 48.3 6 48.3 AISI 304 4826.15.280MR 48.3 6 48.3 AISI 316 6826.15.280MR

30

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SWR BALUSTRADE

NEW GLASS CHANNEL SYSTEM Our seamless, fashionable, state of the art system is perfected

www.swr-balustrade.co.uk

31


GLASS CHANNEL SYSTEM OVERVIEW SWR now supply a new frameless glass channel balustrade system suitable for both internal and external use. The system consists of an aluminium channel allowing customers to choose between either a base mounted or side mounted application with an improved clamping method to ensure installation times are kept to a minimum and to guarantee your glass is fully stable. The new clamping method also allows glass to be easily removed or adjusted once the system is installed, saving both time and money. The system is fully tested under the current building regulations of BS6180 and can achieve a maximum loading of 1.5kN. We also provide a 3kN system, which is available on request. Whether the system is to be fixed in or around the home or within a busy commercial environment, SWR will advise you on the most suitable balustrade system for your project. Various cladding methods are available to protect your channel and cover any visible clamps that may be on show. You also have the choice to include a satin finish or a mirror polished stainless steel slotted handrail to enhance your design and improve the system’s overall strength. For further information on glass, installation guides, building regulations and our test results, please visit our website: www.swr-balustrade.co.uk/knowledge or contact our Sales Team.

COMPONENTS 72 28

Aluminium Channel Fixing Length

111.5

Floor Side

13

Up to 3 metres Up to 3 metres

To Suit Glass

Part Code

12 - 21.5 12 - 21.5

0000.31.400 0000.31.401

Suitable for glass sized 12mm-21.5mm - please call for further details. 14

32

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GLASS CHANNEL SYSTEM CHANNEL COMPONENTS Aluminium Top Seal Strip

20.5

8

11

Length

Part Code

Up to 3 metres

6000.32.050

2m required with every 1m of Base Fixed Channel 1m required with every 1m of Side Fixed Channel

9.5

22.5

Aluminium Side Cladding Length

119

Part Code

Up to 3 metres

6000.32.030

1m required with every 1m of Side Fixed Channel

72

Aluminium Bottom Cladding Length

62

Part Code

Up to 3 metres

6000.32.040

Optional – 1m required with every 1m of Side Fixed Channel 20

1 72

Aluminium End Plate - Bottom Cladding Position

120

Left Right

182

Part Code 6000.32.06L 6000.32.06R

Required with Bottom Cladding 20

1

Aluminium End Plate - Base Fixed

Part Code

6000.32.070

120

Used when fitting Top Seal only to Channel 72

All dimensions are in millimetres unless otherwise stated.

www.swr-balustrade.co.uk

33


GLASS CHANNEL SYSTEM CHANNEL COMPONENTS 1

Aluminium End Plate - Side Fixed

Part Code

6000.32.074

120

Used when fitting Top Seal one side of the Channel and Side Cladding to the other

74

Clamping Wedges & Cover Seal Suit Glass

Quantity

Part Code

Pack of 4 Pack of 4 Pack of 4 Pack of 4 Pack of 4

0000.33.312 0000.33.315 0000.33.317 0000.33.319 0000.33.321

12 15 17.5 19 21.5

Pack includes 4 Clamping Wedges and all necessary bolts with 2m of Rubber Gasket - everything required for 1m of channel

Aluminium Channel Connecting Dowels Quantity

Part Code

Pack of 3

6000.33.080

Optional - 1 pack required per Channel connection

Stainless Steel 10mm Head Spanner

Part Code

0000.90.300

Required to tighten Clamping Wedges

34

01442 359878

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GLASS CHANNEL SYSTEM SATIN HANDRAIL COMPONENTS Slotted Tube Length

Ø

T

U

Grade

Part Code

Up to 6m Up to 6m Up to 6m Up to 6m

42.4 42.4 48.3 48.3

24 24 30 30

24 24 27 27

AISI 304 AISI 316 AISI 304 AISI 316

4215.41.910 6215.41.910 4815.41.910 6815.41.910

Straight Connector For Tube

H

Ø

Grade

Part Code

42.4 42.4 48.3

6 6 6

42.4 42.4 48.3

AISI 304 AISI 316 AISI 316

4215.45.280 6215.45.280 6815.45.280

Ø 42.4 48.3

Grade AISI 316 AISI 316

6215.45.180 6815.45.180

90° Elbow (Horizontal) For Tube 42.4 48.3

H 30 35

Part Code

90° Elbow (Vertical) For Tube

H

Ø

Grade

Part Code

42.4 48.3

30 35

42.4 48.3

AISI 316 AISI 316

6215.45.170 6815.45.170

Adjustable Slotted Elbow (25-55° Upward) For Tube

42.4 42.4 48.3 48.3

All dimensions are in millimetres unless otherwise stated.

H 30 30 35 35

Ø 42.4 42.4 48.3 48.3

Grade AISI 304 AISI 316 AISI 304 AISI 316

Part Code 4215.45.190 6215.45.190 4815.45.190 6815.45.190

www.swr-balustrade.co.uk

35


GLASS CHANNEL SYSTEM SATIN HANDRAIL COMPONENTS Adjustable Slotted Elbow (25-55° Downward) For Tube

H

Ø

Grade

Part Code

30 30 35 35

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4215.45.195 6215.45.195 4815.45.195 6815.45.195

42.4 42.4 48.3 48.3

Wall Mounted Bracket For Tube

42.4 42.4 48.3 48.3

H 30 30 35 35

D 90 90 95 95

Ø 39.3 39.3 45.2 45.2

Grade AISI 304 AISI 316 AISI 304 AISI 316

Part Code 4215.42.020 6215.42.020 4815.42.020 6815.42.020

End Cap For Tube 4

Ø

Grade

Part Code

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4215.45.140 6215.45.140 4815.45.140 6815.45.140

Length

To Suit Glass

Part Code

Up to 6m Up to 6m Up to 6m Up to 6m Up to 6m Up to 6m

8.0 - 10.76 12.0 - 16.76 16.76 - 18.0 8.0 - 13.0 13.0 - 17.52 18.0 - 21.5

0200.47.012 0200.47.015 0200.47.811 0800.47.0813 0800.47.015 0800.47.019

42.4 42.4 48.3 48.3

Rubber Gasket For Tube

42.4 42.4 42.4 48.3 48.3 48.3

Rubber Gasket for other sizes of glass are available.

36

01442 359878

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GLASS CHANNEL SYSTEM MIRROR POLISHED HANDRAIL COMPONENTS Slotted Tube Length

Ø

T

U

Grade

Part Code

Up to 5m Up to 5m Up to 5m Up to 5m

42.4 42.4 48.3 48.3

24 24 30 30

24 24 27 27

AISI 304 AISI 316 AISI 304 AISI 316

4215.41.910MR 6215.41.910MR 4815.41.910MR 6815.41.910MR

Straight Connector For Tube

H Ø Grade Part Code 42.4 6 42.4 AISI 304 4215.45.280MR 42.4 6 42.4 AISI 316 6215.45.280MR 48.3 6 48.3 AISI 304 4815.45.280MR 48.3 6 48.3 AISI 316 6815.45.280MR

90° Elbow (Horizontal) For Tube

H

Ø

Grade

Part Code

42.4 30 42.4 AISI 304 4215.45.180MR 42.4 30 42.4 AISI 316 6215.45.180MR 48.3 35 48.3 AISI 304 4815.45.180MR 48.3 35 48.3 AISI 316 6815.45.180MR

90° Elbow (Vertical) For Tube

H

Ø

Grade

Part Code

42.4 30 42.4 AISI 304 4215.45.170MR 42.4 30 42.4 AISI 316 6215.45.170MR 48.3 35 48.3 AISI 304 4815.45.170MR 48.3 35 48.3 AISI 316 6815.45.170MR

Adjustable Elbow (25-55° Upwards) For Tube

H Ø Grade Part Code 42.4 30 42.4 AISI 304 4215.45.120MR 42.4 30 42.4 AISI 316 6215.45.120MR 48.3 35 48.3 AISI 304 4815.45.120MR 48.3 35 48.3 AISI 316 6815.45.120MR

All dimensions are in millimetres unless otherwise stated.

www.swr-balustrade.co.uk

37


GLASS CHANNEL SYSTEM MIRROR POLISHED HANDRAIL COMPONENTS Adjustable Elbow (25-55° Downwards) For Tube

H

Ø

Grade

Part Code

42.4 30 42.4 AISI 304 4215.45.130MR 42.4 30 42.4 AISI 316 6215.45.130MR 48.3 35 48.3 AISI 304 4815.45.130MR 48.3 35 48.3 AISI 316 6815.45.130MR

Wall Mounted Bracket For Tube

42.4 42.4 48.3 48.3

H 30 30 35 35

D 90 90 95 95

Ø 39.3 39.3 45.2 45.2

Grade AISI 304 AISI 316 AISI 304 AISI 316

Part Code 4215.42.020MR 6215.42.020MR 4815.42.020MR 6815.42.020MR

End Cap For Tube

4

42.4 42.4 48.3 48.3

Ø

Grade

Part Code

42.4 42.4 48.3 48.3

AISI 304 AISI 316 AISI 304 AISI 316

4215.45.140MR 6215.45.140MR 4815.45.140MR 6815.45.140MR

Rubber Gasket For Tube

D

5

42.4 42.4 42.4 42.4 48.3 48.3 48.3 48.3

Length

D

To Suit Glass

Part Code

Up to 5m Up to 5m Up to 5m Up to 5m Up to 5m Up to 5m Up to 5m Up to 5m

24 24 24 24 27 27 27 27

8.0 - 11.0 11.5 - 14.5 15.0 - 17.0 17.5 - 19.0 12.0 - 14.5 15.0 - 17.5 18.0 - 19.5 20.0 - 21.5

0200.47.010MR 0200.47.012MR 0200.47.015MR 0200.47.019MR 0800.47.012MR 0800.47.015MR 0800.47.019MR 0800.47.020MR

Rubber Gasket for other sizes of glass are available.

38

01442 359878

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GLASS CHANNEL SYSTEM MIRROR POLISHED HANDRAIL COMPONENTS

All dimensions are in millimetres unless otherwise stated.

www.swr-balustrade.co.uk

39


STAND OFF BRACKETS OVERVIEW The Stand Off Brackets from SWR allow for the installation of a structural glass balustrade in almost any location. Whether you require a Juliet balcony or a glass balustrade for your staircase or terrace these brackets are the ideal solution. A stainless steel handrail can also be incorporated onto the glass if desired. We provide a variety of bracket sizes from 10mm to 100mm (S). Available in 40mm & 50mm diameter (Ă˜). The brackets can incorporate 8mm, 10mm, 12mm or 15mm thick glass (G). Other glass thicknesses can be integrated upon request. We supply brackets in a mirror or satin finish, available in both AISI 304 (internal) and AISI 316 (external) grade stainless steel. Brackets have a side drive hole in the boss for tightening and are supplied complete with soft parts. They require a 25mm diameter hole in the glass.

G

M10-16

30

Satin finish

40

Mirror finish

01442 359878

S

6

6mm Countersunk Screws

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TIMBER HANDRAIL OVERVIEW For an excellent alternative to a stainless steel handrail, SWR’s oak timber handrails are perfect for a natural feel and appearance. Our oak timber handrail is 45mm diameter and can be varnished to a colour of your choice. It is compatible with a range of our stainless steel components, giving a modern feel to your balustrade system.

COMPONENTS

Oak Handrail Ă˜

Part Code

45

0000.71.0AO

Round End Cap Grade

Part Code

AISI 304

4000.75.260

Flat End Cap Grade

Part Code

AISI 304

4000.75.265

All dimensions are in millimetres unless otherwise stated.

www.swr-balustrade.co.uk

41


TIMBER HANDRAIL COMPONENTS

90° Curved Elbow Grade

Part Code

AISI 304

4000.75.600

90° Sharp Elbow Grade

Part Code

AISI 304

4000.75.601

Connector Grade

Part Code

AISI 304

4000.75.603

Nylon Connector Ø

Material

Part Code

39

Nylon

0000.75.600

Ø

Grade

Part Code

42.4

AISI 304

4000.75.602

T-Connector for Tube

42

01442 359878

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FIXINGS OVERVIEW High quality AISI 316 / A4 stainless steel fixings available from SWR Whether you are fixing into solid concrete, brick or timber; SWR have the perfect solution. Our dedicated team will guide you through the fixings you require for each component and will advise on the most suitable fixing methods for your project. All of our fixings are high quality AISI 316 / A4 stainless steel and are available from stock. For further information, please visit: www.swr-balustrade.co.uk/fixings or contact our Sales Team.

Please note: SWR provide advice and guidance on fixing requirements. However, these are only suggestions and it is the responsibility of the installer to ensure the suitability of these fixings. All dimensions are in millimetres unless otherwise stated.

www.swr-balustrade.co.uk

43


FIXINGS COMPONENTS

Socket Cap Screw Size

Length

Quantity

Part Code

M8

20

Packs of 10

6000.91.250

Socket Button Screw Size

Length

Quantity

Part Code

M5

20

Packs of 10

6000.91.140

Self Tapping Pan Head Screw Gauge

Ø

Length

Quantity

Part Code

4 10

3 5

1¼” (30mm) 2” (50mm)

Pack of 12 Pack of 12

6000.91.032 6000.91.030

Self Tapping Countersunk Screw Gauge

Ø

Length

Quantity

Part Code

10

5

2” (50mm)

Pack of 12

6000.91.031

Rawl Through Bolt

44

Size

Length

Quantity

Part Code

M8 M10 M12

95 95 100

Pack of 15 Pack of 15 Pack of 15

6000.91.260 6000.91.360 6000.91.460

01442 359878

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FIXINGS COMPONENTS

Coach Screw Size

Length

Quantity

Part Code

M8 M8 M10 M10 M12 M12

100 120 100 120 100 120

Packs of 12 Packs of 12 Packs of 12 Packs of 12 Packs of 12 Packs of 12

6000.91.210 6000.91.211 6000.91.310 6000.91.311 6000.91.410 6000.91.411

Studding Size

Quantity

Part Code

M8 M10 M12

Per metre Per metre Per metre

6000.91.220 6000.91.320 6000.91.420

Size

Quantity

Part Code

M8 M10 M12

Pack of 25 Pack of 25 Pack of 25

6000.91.280 6000.91.380 6000.91.480

Size

Quantity

Part Code

M8 M10 M12

Pack of 10 Pack of 10 Pack of 10

6000.91.271 6000.91.371 6000.91.471

Round Washers

Dome Nuts

All dimensions are in millimetres unless otherwise stated.

www.swr-balustrade.co.uk

45


FIXINGS COMPONENTS Hex Nuts Size

Quantity

Part Code

M8 M10 M12

Pack of 10 Pack of 10 Pack of 10

6000.91.270 6000.91.370 6000.91.470

Polyester Resin Size

Quantity

Part Code

410ml

Per bottle

0000.62.020

Mixer Nozzles Size

Quantity

Part Code

For use with all cartridges

Pack of 10

0000.90.002

Structural Adhesive Size

Quantity

Part Code

25ml

Per syringe

0000.61.637

Size

Quantity

Part Code

7mm

Box of 100

0000.90.011

Rawl Plugs

46

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TOOLS & ACCESSORIES COMPONENTS Drill Bits Ă˜

Part Code

3.2 4.1 5.0 6.5 6.8

0000.90.032 0000.90.041 0000.90.050 0000.90.065 0000.90.068

Tappers Size

Part Code

M3 M4 M5 M6 M8

0000.90.003 0000.90.004 0000.90.005 0000.90.006 0000.90.008

Tapping Wrench

Part Code

0000.90.285

Chemical Injection Tool Size

Part Code

Fits 380-410ml cartridge

0000.90.090

Stainless Steel 10mm Head Spanner

Part Code

0000.90.300

Required to tighten Clamping Wedges

All dimensions are in millimetres unless otherwise stated.

www.swr-balustrade.co.uk

47 35


TOOLS & ACCESSORIES COMPONENTS

Wire Rope Cutters

Part Code: SWR0060

Type of Wire/Material

Max. Cutting Capacities

1770 - 1960 Grade Wire Rope

4mm

Allen Key Size

Part Code

3mm 6mm

0000.90.009 0000.90.001

Gauze Tape Description White Crossweave

Size

Part Code

50mm x 50m

0000.90.012

SWR Easy Clean Description

Size

Part Code

Interior Cleaner

750ml

0000.60.015

Description

Size

Part Code

Exterior Cleaner

750ml

0000.60.020

SWR Metal Shine

48

01442 359878

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TOOLS & ACCESSORIES COMPONENTS Bench Drill • VDE No-volt switch • 6 speed bench drill complete with 16mm capacity suitable for the automotive and maintenance workshop. • Powered by 375W motor offering a highly efficient, smooth running operation. It has an adjustable circular tilting table complete with a rise and fall rack and pinion. • Fitted with a BS approved non re-wireable 3 pin moulded plug and cable.

• Three accurately ground mounting surfaces for drilling holes at 90°. • Precision ground jaws.

• A versatile three-speed machine offering horizontal and vertical cutting capabilities. • The 350W motor gives smooth and accurate saw blade transmission through the adjustable ball bearing guides. • Supplied complete with transport wheels, tool shelf, plastic blade guards and BS safety regulation guard.

Part Code: GD16/16C

230v 16 speed 16mm capacity bench mounted pillar drill Drilling capacity 16mm Chuck capacity 16mm Collar diameter 55mm Spindle taper MT2 Speeds (rpm) 16 (190-2685) Swing 335mm Spindle travel 80mm Column diameter 73mm Table diameter 290mm Throat depth 140mm Base size 435 x 260mm Motor 375W Height 970mm Weight 57kg

Press Vice

Part Code: DPV100/3

100mm 3 Way Drill Press Vice Capacity 85mm Width 100mm

Cutting Saw

Part Code: MBS46A

230v Horizontal & Vertical Metal Cutting Bandsaw Cutting capacity 114mm round/100x150mm rectangular Motor 350W induction Blade length 1638mm Vertical table size 254 x 250mm Height to bed 591mm Height to table 851mm Speeds (rpm) 3 (65, 95, 165) Weight 61kg

All dimensions are in millimetres unless otherwise stated.

www.swr-balustrade.co.uk

49


HELP & ADVICE LOADING & BUILDING REGULATIONS With any project the importance of safety has to be at the forefront of our minds when considering the most suitable balustrade system. With this mentality we work closely with our clients, providing advice on loading and dimensional specifications in line with The Building Regulations K2 Document. Our systems have been rigorously tested to BS 6180 and have been fully approved for residential and commercial projects. For more information, please go to: www.swr-balustrade.co.uk/regs

CUTTING, DRILLING & FINISHING SERVICE SWR offer a full cutting, drilling and finishing service. Our CAD technicians provide our engineers with technical drawings of your system, designed to your specifications. Our highly skilled engineers then cut, drill and tap the balustrade accordingly. During production of your system we take care to polish each tube giving it a smooth clean finish ready for on site assembly. In line with our ISO 9001:2008 procedures we carry out rigorous checks throughout the production process to ensure ease of use and simple assembly when on site. For your convenience on site we work to package each part so that all are marked up clearly and can be easily identified when unpacking and preparing to start the job. It’s the small details that make the difference and ultimately help you to safely and efficiently install your balustrade system.

50

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HELP & ADVICE CLEANING & MAINTENANCE An important thing to remember with stainless steel is that it is stain ‘less’ and not stain ‘free’. Stainless steel is not completely corrosion proof and does require on-going cleaning and maintenance. As members of the British Stainless Steel Association we advise all of our customers to carry out necessary maintenance on your system to help retain the modern finish of the product. We supply our own interior and exterior cleaning products specifically designed for stainless steel. Our cleaners give a sparkling appearance leaving a protective film to aid in future maintenance.

SWR Easy Clean Description

Size

Part Code

Interior Cleaner

750ml

0000.60.015

Description

Size

Part Code

Exterior Cleaner

750ml

0000.60.020

SWR Metal Shine

ONLINE QUOTE CONFIGURATOR SWR also provide a Online Quote Configurator so that you can customise your balsutrade system. Simply select the product type that you are interested in, followed by the estimated length of the system and the number of bends/ corners, and we’ll get back to you with a quote. This process is fast and easy to use. Visit: www.swr-balustrade.co.uk/quote

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FITTING INSTRUCTIONS MODULAR SYSTEM Upright Posts Step 1

1)

Place your base plate down onto the surface you will be fixing to, ensuring that the full plate sits flush and there are no obstacles between the surface and the bottom of the base plate. Once in position, mark out the holes onto the surface using the pre-drilled holes in the base plate. Continue this process for each base plate you intend on fixing to the surface. 1)

Step 2 Once you have marked out the holes for each base plate and are happy with their positions, you now need to drill them. 2)

2)

ChemFix & Studding Method The size of the studding you have purchased will determine the size of the hole you need to drill. A hole one size up from the studding thickness is required. i.e. If you have purchased M8 studding, you will require an M10 hole. If you have purchased an M10 studding, you will require an M12 hole etc. Continue to drill out the holes using the correct size drill bit. We advise customers to drill at least 100mm straight down into the surface they are fixing to. Once all holes are drilled they need to be cleaned of any excess debris that may remain inside the hole. The next step is to calculate the length of each stud you require to fit into the hole. This can be calculated by taking the distance drilled into the ground plus 15mm. 3)

15mm

3)

120mm

i.e. You have a hole that is 120mm into the ground: 120mm + 15mm = 135mm. This means each piece of your studding will need to be cut to 135mm. You will require one piece of studding per hole drilled, cut to your calculated size. Next, take your ChemFix and slowly apply into each hole. 4) The ChemFix sets quickly so once you have applied it to the first 9-12 holes, place down the applicator gun and begin to twist your studding into each hole you have applied ChemFix into. You may find that on twisting the studding into the hole, you have a small amount of excess leaving the hole as the studding reaches the bottom. Please be sure to remove the excess as it can become difficult to remove at a later stage once it has set. Repeat this procedure until all holes are filled with studding and then leave to set for 60 minutes. You will need to change applicator nozzles as the ChemFix will set inside fairly quickly. Once complete, place your base plates back over the exposed studding. Lastly, place your washers, followed by your nuts onto each piece of the studding. Tighten up each nut so that the base plate is securely fixed to the surface. To finish up, place your base plate covers over the base plates to cover all exposed fixings. 5)

4)

5)

Step 3 Take your upright posts and apply the necessary amount of MMA Adhesive to the male fitting exposed from your base plate.

6)

PLEASE NOTE: The MMA Adhesive sets very quickly. Proceed to place all upright posts over the exposed male fittings of the base plates. 6) For further help fitting your Balustrade System, please contact our Sales Team.

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01442 359878

sales@swr-balustrade.co.uk


FITTING INSTRUCTIONS MODULAR SYSTEM Handrail Step 1 - Dry Run

1)

Once you have all upright posts firmly fixed to your surface and you are happy with the strength of each, proceed to place your handrail supports into the top of each upright. 1) Place any elbows you may have into the ends of your handrails and down onto your fixed uprights. 2) PLEASE NOTE: DO NOT use any MMA Adhesive at this time.

Step 2 Tape the handrail supports to the handrail using gauze tape. Remove the handrail completely from the uprights ensuring the supports are securely taped in the exact position they were when the handrail was in place. 3)

Step 3 Using a felt pen, mark the holes on the handrail where your handrail support is positioned. Once all holes are marked and you are happy with their positions, un-tape the handrail supports.

2)

Step 4 Ensuring your handrail is securely positioned within a vice or similar mechanism, place a small piece of gauze tape over the marked area and using a sharp point, gently mark a pilot hole into your handrail - this will assist you in drilling your hole. Place lubricant onto your drill bit and proceed to drill the holes into your handrail. The correct size drill bit and tapper is included in your order. 4) PLEASE NOTE: Take it slow when drilling holes into your handrail. Once you have successfully drilled all holes into your handrail, you now need to tap them. The correct size tap is included in your order. To tap the hole, drill into it with the tapper. Remove all tape once all holes are drilled and tapped.

3) 4)

PLEASE NOTE: S WR offer a full drilling and tapping service for upright posts, however we do not drill and tap any handrails, to allow for any adjustments to be made on site.

Step 5 Once all holes in your handrail(s) are drilled and tapped, proceed to replace your handrail supports, marrying up the holes in your handrail supports to the holes in your handrail. Place fixings through the underside of your handrail support and tighten until the handrail is securely fixed to handrail support. Repeat until all handrail supports are securely fixed to your handrail(s). 5)

Step 6 Apply MMA Adhesive onto the male fitting of your handrail supports and the male fitting of any elbows on the end of your handrails. Proceed to place the handrail supports and elbows into your uprights. 6)

5)

PLEASE NOTE: The MMA Adhesive sets very quickly.

Step 7 Using gauze tape, securely tape any areas that you have applied MMA Adhesive to act as extra support. Leave to set for 24 hours. For further help fitting your Balustrade System, please contact our Sales Team.

6)

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FITTING INSTRUCTIONS MODULAR SYSTEM Glass Step 1

1)

Once you have successfully installed your steel work, the last step is to install your glass infill. Remove your glass brackets from the packaging along with the correct sized rubbers. Every glass bracket includes both rubbers to accommodate 8mm and 10mm glass, a safety pin and an M8 x 20mm socket cap screw for you to fix the bracket to your upright. 1) PLEASE NOTE: T he safety pin is only used when suspending glass at height. The clamping brackets and rubbers are strong enough to successfully secure your glass in place.

Step 2 Apply the correct size rubber into the inside of your bracket and fix the body of the bracket onto your upright. For your convenience, SWR pre-drill and tap these holes, however should you need to drill and tap on site, please refer to the SWR’s Handrail Fitting Instructions. It is the customer’s decision which side the brackets face. Tighten the screw through the body of the glass bracket into your upright using a 6mm allen key. 2)

2)

Step 3 The glass panel sizes are decided by the customer. Once all brackets are securely fixed to your uprights you will need to calculate the size of your glass. SWR recommend that to comply with current building regulations, once a glass panel is securely fixed in between the brackets, a sphere with a 100mm diameter should not be able to pass through any of the gaps. This includes the gaps between the upright posts and the glass, the handrail and the glass, and lastly, the surface you have fixed the balustrade onto and the glass. If you have fixed your balustrade onto a level surface, your glass panels will be rectangle. To calculate the “width” of your glass, take the measurement between the area within the glass bracket where your glass will rest, up to the same area on the opposing glass bracket, then minus 10mm off the total for some “play”. 3) i.e. Inside of glass bracket to inside of opposite glass bracket is 900mm. (900mm - 10mm = 890mm) Glass Width: 890mm To calculate the height of your glass, measure from the ground to the underside of your handrail and minus the size of the gap you wish to leave, ensuring that this is no more than 100mm. SWR would recommend a 70mm gap between the handrail and the glass, and the surface you have fixed to and the glass. 4) i.e. Measurement from surface area to underside of handrail is 1050mm. (1050mm - 70mm - 70mm = 910mm) Glass Width: 910mm If your glass panels are a “non-standard” shape, SWR advise that templates of the glass are made using a material that can be shaped into exactly how you wish your panel to look. This must be strong enough to be transported to us via courier and onto our glazier for processing. Our recommendation would be MDF wood. PLEASE NOTE: S WR are unable to supply any materials required to template glass. We can offer to collect the templates from the customer at the customer’s expense.

3) 4)

Step 4 On receipt of your glass, place into the glass brackets and tighten the glass clamp, ensuring the glass is securely clamped in all areas. 5)

Important Information – Please Read

5)

SWR will do our very best to advise and guide on the most suitable and safest system for each individual project, however it remains the customer’s responsibility to ensure the final specification complies with current building regulations. We also advise and supply the relevant fixings to enable the installer to fix to certain materials, however it remains the installers responsibility to ensure that the area in which the system is to be fixed is structurally supportive and has been approved by a structural engineer. For further help fitting your Balustrade System, please contact our Sales Team.

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01442 359878

sales@swr-balustrade.co.uk


FITTING INSTRUCTIONS GLASS CHANNEL SYSTEM SWR also provide video instructions to assist you in installing your glass channel system, which can be found at: www.swr-balustrade.co.uk/glasschannel Place your aluminium channel against the area you intend to fix to. Use this as a template to mark out the holes for drilling. Then remove the channel and begin to drill your holes. Your fixing method will determine the size of hole you will need to drill. Please see the guide below for fixing into concrete or brick. When fixing into other surfaces, please contact our Sales Team. PLEASE NOTE: If you are unsure on the quality of the structure you intend to fix to, please seek the advice of a professional.

15mm

1)

120mm

Concrete & Brick When fixing to concrete or brick, SWR would advise the ChemFix and studding method. To achieve this you will require M12 threaded studding and M12 nuts and washers, which SWR supply at www.swr-balustrade.co.uk/fixings Proceed to drill your holes using a 14mm drill bit. This will allow enough space for the ChemFix and the M12 studding. You will need to cut your studding into equal lengths. The length of each piece will depend on how far into your substrate you intend to fix. PLEASE NOTE: SWR advise the minimum distance to fix into your substrate is 120mm, however this distance can be assessed on site. Taking 120mm as an example, you will require an additional 15mm of studding to expose through the hole in your channel, providing you with enough exposed studding to tighten a nut and washer onto. 1) i.e. You have a hole that is 120mm into the ground: 120mm + 15mm = 135mm. This means each piece of your studding will need to be cut to 135mm. Once you have all holes drilled and all necessary studding cut to the required lengths, you will then need to slowly apply your ChemFix into the holes. The ChemFix sets quickly so once you have applied it to the first 9-12 holes, place down the applicator gun and begin to twist your studding into each hole. You may find that on twisting the studding, you have a small amount of excess leaving the hole as it reaches the bottom. Please be sure to remove the excess as it can become difficult to remove at a later stage once it has set. Repeat this procedure until all holes are filled with studding and then leave to set for 60 minutes. You will need to change applicator nozzles as the ChemFix will set inside fairly quickly. 2) Once the ChemFix has set, proceed to place your channel back over the exposed pieces of studding and fix to the ground using your washers and nuts. The glass clamps need to be positioned on the bottom of the glass when inserting them into your channel. This requires you to lift the glass off the floor sufficiently to squeeze the clamps on or turn the glass upside down to attach them. Please see the recommended spacing of clamps for specified glass thicknesses below. All glass thicknesses have been tested under BSI6180 and documentation can be provided upon request. 3) 19mm = 5 clamps per metre 15mm, 17.5mm & 21.5mm laminate = 4 clamps per metre 12mm = 3 clamps per metre PLEASE NOTE: If you have any queries regarding the position of these clamps, please refer to our installation images or video. Once your glass panel is positioned in the channel with the clamps spaced accordingly you now need to place in your clamp bars. Each clamp will require two clamping bars, one either side of the glass. These are positioned so that the screw faces the wall of the channel. 4) When all of the clamping bars are positioned correctly, they need to be tightened. To tighten the clamps onto the glass, you need to turn the bolt on the clamping bar anti-clockwise, so that it begins to meet the channel wall. Whilst carrying out this procedure, please ensure the glass is flush using a spirit level. It is recommended that you tighten the clamps at either end of your glass panel before clamping the intermediates. 5) Once all of your glass is securely clamped within your channel and you are satisfied with the positioning, you need to clip on your aluminium cover seal. 6) Take your rubber gasket and feed into your aluminium strip using lubricant. PLEASE NOTE: Do not stretch the rubber gasket. Once the gasket has been fed into the cover strip, it can now be clipped onto your channel. Start from one end and make your way down. Clip any end caps and side/bottom cladding on to finish. SWR also provide video instructions to assist you in installing your glass channel system, which can be found at: www.swr-balustrade.co.uk/glasschannel For further help fitting your Balustrade System, please contact our Sales Team.

2)

3) 4)

5)

6)

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ALSO AVAILABLE FROM SWR STAINLESS STEEL WIRE ROPE & COMPONENTS Fully tested stainless steel wire rope and fittings for marine, architectural and structural applications.

To request a brochure call:

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01442 353005

01442 359878

sales@swr-balustrade.co.uk


TERMS & CONDITIONS 1. GENERAL 1.1 All sales contracts of SWR Ltd. (herein referred to as “the Seller”) shall be deemed to incorporate these conditions except in so far as these conditions are varied by any special conditions agreed in writing between the parties. Any terms and conditions in the purchase order which are inconsistent with these conditions shall have no effect.

2. CATALOGUES 2. 1 Catalogues, price lists and any advertising matter published by the Seller are intended only to give an indication of the general nature of the goods available and nothing contained in any such catalogue, list or other matter shall be or be deemed to be a representation by the Seller or a condition or warranty affecting any goods sold.

3. PRICES 3.1 Unless otherwise expressly stated all quotations shall be valid for a fixed period of 30 days only. 3.2 Unless otherwise expressly agreed in writing the price payable for all goods supplied by the Seller shall be the price ruling at the date of despatch plus value added tax thereon at the rate ruling at the date of despatch. All prices are subject to change.

4. PAYMENT 4.1 All goods shall be paid for in full by the Purchaser to the Seller at the time of ordering, by cash, cheque, credit card or finance. 4.2 Where account facilities apply, having been expressly agreed in writing by the Seller, the price shall be paid in full by the Purchaser to the Seller within 30 days of the date of the invoice. 4.3 For all installation products and services purchased a deposit (shown overleaf) is required. This is payable on order confirmation. The balance is payable after the products have been delivered. If the seller is responsible for installation, this balance will be payable once the installation is complete, unless a finance agreement is in place. 4.4 The Seller reserves the right to charge interest at a rate 5% above the Barclays Bank base rate from the date when the price falls due for payment until the date on which such payments are actually received by the Seller, and in the case of any default in payment the Purchaser shall give the Seller every assistance in the repossession of the goods in respect of which payment has not been made.

5.0 DOOR STEP SELLING - COOLING OFF PERIOD 5.1 For orders signed away from the sellers normal premises (i.e. orders placed at your home, place of work or other third party premises) under the doorstep selling regulations act you are entitled to a statutory 7 working days cooling off period - beginning from the date you place your order. Certain goods are exempt from this cooling off period, for example a special order or goods which are personalised or made to a personal specification 5.2 You must inform us in writing during the cooling off period that you are cancelling the order by sending the below notice of cancellation to SWR Ltd. See point 11 below. 5.3 If you have not received the goods at the time of cancellation of the contract and we have not processed the goods for delivery, we will refund to you all the monies paid by you for the goods in question in the same form of payment originally used for the purchase as soon as possible and in any event within 30 days of your cancellation being accepted. 5.4 If applicable any related credit agreements will automatically be cancelled if the order is cancelled within the cooling off period mentioned in point. 5.5 If you do not return the goods to us we shall be entitled to deduct the direct costs of recovering the goods from the amount to be refunded to you.

6. TRANSFER OF TITLE 6.1 Title to goods shall only pass to the Purchaser from the date of payment in full of all sums payable to the Seller under the contract by which those goods were supplied or any other contract. Until such time, goods remain the absolute property of the Seller and the Purchaser shall keep them insured to their full invoice value. Such goods shall be stored in such a way that they are readily identifiable and the Seller shall be entitled to repossess such goods at its entire discretion and at any time prior to payment in full therefore. The Purchaser hereby grants the Seller, its servants and agents a licence to enter upon the Purchaser’s premises for the purpose of repossessing the same. Such repossession shall not affect in any way the continued existence of any contract between the parties. If goods in which title has not passed to the Purchaser are subjected to any process, addition or treatment, the property in the goods so processed, added to or treated, shall be vested in the Seller until title has passed. 6.2 All goods sold by the Purchaser to third parties before title has passed to the Purchaser, shall be sold as agent for the Seller and all proceeds received from such sales shall be held by the Purchaser in trust for the Seller, until payment in full of all amounts outstanding has been received by the Seller. 6.3 Notwithstanding that property in any goods has not passed to the Purchaser, the Seller shall be entitled to sue the Purchaser for the price of such goods if not paid on the due date.

7. DELIVERY 7.1 Any time for the delivery stated by the Seller will be an estimate only on the likely time required to effect delivery from the date of receipt by the Seller of full and final instructions. The Seller will make every reasonable effort to comply with such estimate but the Purchaser shall have no right to damages or to cancel any contract with the Seller by reason only of failure on the part of the Seller to meet any stated delivery time. 7.2 The Seller will endeavour to comply with reasonable requests by the Purchaser for postponement of any stated delivery date but shall be under no enforceable obligation to do so. In the event of any such postponement at the request of the Purchaser, the Purchaser shall pay to the Seller on demand all costs and expenses thereby incurred including a reasonable charge for storage thereby occasioned. 7.3 When the goods are sold “carriage paid” by the Seller, delivery shall be deemed to take place at the moment the goods are lifted from the delivery vehicle and thereafter the goods shall be at the risk of the Purchaser in all respects.

8. DAMAGE IN TRANSIT 8.1 No claim for goods damaged or lost in transit will be accepted by the Seller unless written notification of such damage or loss is given to the Seller by the Purchaser and the carrier within four working days of receipt of the goods by the Purchaser and all damaged goods are retained by the Purchaser pending inspection by the Seller and carrier.

9. LIABILITY 9.1 In placing an order with the Seller subject to these conditions the Purchaser is deemed to acknowledge that the Purchaser is not dealing as a consumer and that the provisions of these conditions restricting the liability of the Seller are (save as may be notified in writing by the Purchaser to the Seller before the time at which such order is accepted) fair and reasonable in the light of all circumstances then known to the Purchaser. 9.2 All goods supplied by the Seller are fit for the normal purpose for which such goods are intended. No liability is accepted if the goods are found not to be fit for any other purpose whether or not such other purpose was made known to the Seller before the contract was made. Any recommendations made by the Seller in such circumstances are made in good faith but as the conditions of use are outside the control of the Seller, it is for the Purchaser to satisfy himself as to the suitability of the goods. Save as aforesaid any conditions or warranty implied or imposed by law as to the quality fitness for the purpose or otherwise however of any goods supplied by the Seller is hereby expressly excluded and in no circumstances (except death or injury caused by the Seller’s negligence) shall the Seller be liable for any loss injury or damage caused or arising whether in contact or in tort save as expressly provided and to the extent provided in this condition. 9.3 If any defect in workmanship or materials shall manifest itself in any goods supplied by the Seller within 12 months of the date of delivery thereof provided always that the goods shall have been found not to be to specification the Seller shall have the right at its sole discretion to replace free of cost to the Purchaser (other than the cost of carriage) any such goods or parts thereof and the Purchaser shall be obliged to accept such replacement in full satisfaction of its claim and shall also return to the Seller at the expense of the Purchaser the goods originally delivered or such defective part thereof as may have been replaced. If the Seller shall fail to replace such goods or parts thereof any amount recoverable by way of damages from the Seller by the Purchaser shall be limited to the difference between the value of the goods at the time of the delivery to the Purchaser and no claim whatever by the Purchaser shall entitle the Purchaser to withhold payment of the price of any goods or to any right of set-off against any payment due to the Seller under any contract made by the Seller and the Purchaser, nor will any claim made by the Purchaser entitle the Purchaser to reject any goods supplied and treat the contract as repudiated and any remedy of the Purchaser shall be in damages only as hereinafter provided. 9.4 The Seller shall be under no liability in respect of any defect arising from fair wear and tear, willful damage, negligence, abnormal working conditions, failure to follow the Sellers instructions, whether oral or in writing, misuse or alterations of the Goods without the Seller’s approval. 9.5 Given the multitude of legislations, we cannot accept liability for the compliance of our products to local building regulations. We therefore would like to draw your attention to the fact that it is always the customer’s responsibility for observing the existing legal regulations and advice should be sort from your local planning office.

10. FORCE MAJEURE 10.1 In the event of any act of God, outbreak of war either general or local, riot or other civil commotion, strike lock-out or act or decree of any government or any other matter or thing beyond reasonable control of the Seller, the Seller: 10.2 Shall not be liable for any injury or damage of any kind thereby caused or resulting therefrom; and 10.3 May at the sole discretion of the Seller withdraw wholly or in part from the contract without any liability whatsoever. The construction validity and performance of this contract shall be governed by the laws of England and all disputes which may arise under out of or in connection with or in relation to this contract shall be subject to the jurisdiction of the courts of England.

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SWR Ltd, 3-4 Eastman Way, Hemel Hempstead, Herts HP2 7DU

01442 359878 FAX: 01442 259918 TEL:

www.swr-balustrade.co.uk sales@swr-balustrade.co.uk

Version B14B.2

SWR Balustrade Brochure 2015  

Our comprehensive brochure has details of all the components we stock, simply select the components you need to build your bespoke solution.