Structall Contractor Price Catalog

Structall is a manufacturer and distributor of SIPs (Structural Insulated Panels) as well as a wide range of aluminum extrusion, windows, doors, and many other building supplies. Structall SIPs are used as floors, roofs, and structural walls - from patio covers and carports to screen rooms, room additions, residential home construction, and commercial building construction.

Why Buy from Structall?

• Custom Order Entry Program

All documents laser-printed with full item descriptions. Easy to understand - no cryptic acronyms.

• Emailed order acknowledgements

Customers know what they are getting at what price.

• Contact call the day before delivery

Always a customer approval on backorders. No surprises when truck arrives.

No other distributor takes the time and expense to protect the product like Structall.

Foam bumpers on both the male and female sides of panels. Heavy cardboard endcaps installed for added protection against damage and ease of stacking. All extrusion and pan orders are stretch wrapped, which helps prevent damage on our truck and yours.

Individually Labeled Orders

Each item is labeled by customer and job. You don’t have to sort through the material on multiple jobs.

Orders are delivered on OUR trucks by OUR drivers

Loads are specially loaded and blocked at our facility and reblocked after every stop. This results in less damage and confusion with the paperwork.

• Extensive Marketing Support

Pre-Printed Brochures, Customized Flyers, Product Catalogs, Free Product Samples.

• The only supplier with six color options in panels, five colors in extrusion, and four colors for pans.

Structall Load & Scan Process

Once your order has been assigned with others in the region, it is added to a shipping manifest. The manifests are taken to the loading dock personnel who will begin the loading process. The manifest is then scanned into the Dock Workstation where the contents of your order are broken down into individual units. Each unit is assigned a unique serial number and each order is assigned a color code.

Three piece colored tags that correspond to your order are printed with the individualized serial numbers, as well as extrusion and package numbers, then applied to the appropriate units.

As each unit is scanned, the Dock Workstation changes scanned units from “Unloaded” to “Loaded” status as they are loaded onto the truck.

After loading is completed, a Shipping Superviser will compare the shipping manifest to the Dock Workstation before the truck is allowed to leave.

Serialized barcode labels are printed, scanned, and applied to all of your panels while the Dock Workstation keeps track of everything set to be delivered to your location.

Corporate Headquarters

350 Burbank Road, Oldsmar, FL 34677

Sales Desk: 877.314.2509 | Information: 800.969.3706 | Local: 813.855.2627 | Fax: 813.814.0018

info@structall.com

Hours of Operation: Monday - Friday, 7:30 AM - 5:00 PM Eastern

FROM PINELLAS

Head north on U.S. Highway 19 to SR-580 or SR-584. Then east to the county line (Race Track Road). Turn left (north) on Race Track Road and go approximately 7/10ths of a mile to Douglas. Turn left (west) on Douglas, go approximately 2 blocks to Burbank. Turn right (north) on Burbank, go about 1/2 block. The factory is located on the right hand side at 350 Burbank Road.

FROM TAMPA

Take I-75 to I-275 south and exit at the Tampa International Airport exit. Travel north on Memorial Highway, continuing north on Eisenhower Boulevard until it dead ends at Hillsborough Avenue or SR580. Travel west on Hillsborough Avenue approximately 14 miles to the county line (Race Track Road). Turn right (north) on Race Track Road and go approximately 7/10ths of a mile to Douglas, turn left (west) on Douglas, go approximately 2 blocks to Burbank Road. Turn right (north) on Burbank, go about 1/2 block. The factory is located on the right hand side at 350 Burbank Road.

Lakeland Service Center

5120 Great Oak Drive, Lakeland, FL 33815

Toll-Free: 855.431.2642 | Local: 863.577.0600 | Fax: 863.577.0659

info@structall.com

Hours of Operation: Monday - Friday, 7:30 AM - 5:00 PM Eastern

PLANT CITY

Swindell Rd. Swindell Rd. Region Ct. Great Oak Dr. Pine Chase Ave. County Line Rd. PolkPkwy. Old Tampa Hwy. NewTampaHwy. Orlando

FROM OLDSMAR

FROM TAMPA

Follow I-4 East about 25 miles. Take exit 25 South (County Line Road) and travel about 2 blocks.

Turn East (left) on Great Oak Drive. After crossing railroad tracks, Structall is on right.

Head East on SR-580 (Hillsborough Ave./Tampa Rd.). Turn right (SE) on Memorial Hwy. (CR 576). Keep to your right onto Independence Pkwy. Bear right onto the ramp merging onto SR589 (Veterans Expy.). Exit right on ramp to North I-275. Exit I-4 and travel about 25 miles. Exit 25 South (County Line Road) and go about 2 blocks. Turn East (left) on Great Oak Drive. After crossing railroad tracks, Structall is on right.

FROM ORLANDO

Follow I-4 West to exit 25. At top of ramp, go South (right) on County Line Road about 2 blocks. Turn East (left) on Great Oak Drive and go 2 blocks crossing railroad tracks. Structall is on the right.

San Antonio Service Center

3802 Binz Engleman, Ste. A105, San Antonio, TX 78219

Toll-Free: 800.880.4198 | Local: 210.225.7997

sanantonio@structall.com

| Fax: 210.225.7197

Hours of Operation: Monday - Friday, 7:30 AM - 4:30 PM Central

FROM AUSTIN

Head south on I-35 and take the BinzEngleman exit (#162) turning right. Structall Building Systems will be on your left across from the Brooke Army Medical Center, before the first traffic light at George Beach.

FROM HOUSTON

Take I-10 and exit at I-410. Head north on I-410 till you get to the Binz-Engleman exit (#161). Turn left and follow the road under I-35. Structall will be on your left across from the Brooke Army Medical Center, before the first traffic light at George Beach.

FROM DOWNTOWN SAN ANTONIO

Go north on I-35 and take the Binz-Engleman exit (#161). Turn left and follow under I-35. Structall will be on your left across from the Brooke Army Medical Center, before the first traffic light at George Beach.

Gulf Coast Service Center 5045 Iberville Street, Unit B, St. Gabriel, LA 70776

Toll-Free: 800.310.1405 | Local: 225.673.8776 | Fax: 225.677.8133

sbsla@structall.com

Hours of Operation: Monday - Friday, 7:30 AM - 4:00 PM Central

Snap-N-Lock™ Structural Insulated Panel - SIP

• Internal Snap-Lock fastening feature.

• Snaps together in header.

• No rocking of panels required.

• Metal is chemically bonded to foam.

• Continuous Insulation.

• Quick and easy to install.

• Foam thicknesses from 2” to 8”.

• Panels come in 48” or 23-1/8” widths.

• Eliminates condensation problems.

• Skylights and fans installed with ease.

.024 Stucco Embossed Aluminum

.024 Cedar Embossed Aluminum

.030 Stucco Embossed Aluminum

26 ga Stucco Embossed G90 Galvanized Steel

26 ga Smooth G90 Galvanized Steel

Insulated Foam Interface

• Florida Product Approved (HVHZ)

Approval #: FL-15491-R6

Approval #: FL-21443-R5

Approval #: FL-19974-R3

• California Building Code Approved

• Texas Department of Insurance Approved

Approval #: RC-247

• International Code Council - ICC

The Snap-N-Lock™ Panel is recognized by ICC-ES ESR-2488 and ESR-3152

• ENERGY STAR® Certified

.024 & .030 Aluminum Snap-N-Lock™ Composite Roof Panels with White Tuff-Kote Dual Layer Paint Finish meet or exceed the requirements set forth by ENERGY STAR®.

•

• Ribbing is 8” OC.

• Internal Snap-Lock fastening feature.

• Snaps together in header.

• No rocking of panels required.

• Metal is chemically bonded to foam.

• Continuous Insulation.

• Quick and easy to install.

• Foam thicknesses from 2” to 8”.

• Panels come in 48” or 23-1/8” widths.

• Eliminates condensation problems.

• Skylights and fans installed with ease.

• Florida Product Approved (HVHZ)

Approval #: FL-15491-R6

Approval #: FL-21443-R5

Approval #: FL-19974-R3

• California Building Code Approved

• Texas Department of Insurance Approved

Approval #: RC-247

• International Code Council - ICC

The Snap-N-Lock™ Panel is recognized by ICC-ES ESR-2488 and ESR-3152

• ENERGY STAR® Certified

.024 & .030 Aluminum Snap-N-Lock™ Composite Roof Panels with White Tuff-Kote Dual Layer Paint Finish meet or exceed the requirements set forth by ENERGY STAR®

•

•

White

Smooth

26ga G90 Galvanized Steel Ceram-A-Star 1050 Coating

White Stucco Embossed .024 & .030 Aluminum

White Cedar Embossed .024 Aluminum

Ivory Stucco Embossed .024 Aluminum

Ivory Cedar Embossed .024 Aluminum

What is Tuff-Kote?

Tuff- Kote is a dual-layer paint finish with a base color layer, and a clear protective top layer. The top coat is fused to the base coat during the baking cycle. The result is a paint finish that is more resistant to damage than standard paint finishes.

• Durable satin matte finish.

• More resistant to weather and alkalines.

• Requires less maintenance than other finishes.

• Resists scratching, marring, corrosion and fading.

• Protects against surface damage during installation process.

Desert Sand

Cedar Embossed .024 Aluminum

Sandstone Stucco Embossed .024 Aluminum

Sandstone Cedar Embossed .024 Aluminum

Adobe Stucco Embossed .024 Aluminum

Bronze Stucco Embossed .024 Aluminum

R-Value Factor

R-Value Chart

Thermal resistance is an index of material’s resistance to the flow of heat. It is the reciprocal of the K or C-value.

The higher the R-value, the better the resistance to the flow of heat (BTUs) and the better the insulation. R-values are usually reported for a stated thickness. R-values for different materials, or different thicknesses of the same material, may be added together to reach a total R-value for a system.

Wood Structural Panel R-Values

Oriented Strand Board (OSB)

The thermal resistance, or R-value (in ft2 - hr - °F / BTU), of OSB panels is listed below. Thicker panels have more insulating value; therefore R-values increase with increasing panel thickness. These values are listed in Table 2 of the Structural Board Association’s “OSB in Wood Frame Construction,” (U.S. Edition 1996/97).

Plywood

The thermal resistance, or R-value (in ft2 - hr - °F / BTU), of plywood panels is listed below. Thicker panels have more insulating value; therefore R-values increase with increasing panel thickness. These values are listed in Chapter 25, Table 4 of the 2001 ASHRAE Handbook published by the American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE).

U-Value Factor

Overall coefficient of heat transmission, or the quantity which will flow through a specific building section composed of a number of materials one square foot in area during one hour when there is hot or cold side temperature difference 1° F. Where

Weight Chart

Snap-N-Lock Structural Insulated Panels

Half-Snap Structural Insulated Panels

Technical Service Report: Structall Building Systems

Abstract: Analysis of three roofs for Solar Reflectance per ASMT C1549 and Emittance per ASTM C1371 for ENERGY STAR® approval.

Samples:

.024 Aluminum Tuff-Kote Paint Finish Stock-Sized Snap-N-Lock™ Panels

3” Thick - 1lb EPS Foam

Stucco-embossed: White/White

2’ Wide Snap-N-Lock™ Panels

• W hen ordering Snap-N-Lock™ stock panels, specify quantity, length and width of panels.

• Next day delivery available on established truck routes for established customers, depending upon stock availability.

• Cut-off time is 12:00 Noon for next day delivery. We prefer you fax your order to ensure accuracy.

• Phone orders will always be read back to you for your verification, but we do not accept responsibility for authenticity of order.

2’ Wide, Stock Snap-N-Lock panels are Net 23-1/8” in width.

48”

Extruded Beam Laminated Inside Panel (available in Stock Panels 4’ Wide)

Install with narrow section of foam UP

Beam is surrounded on all sides by foam for better lamination and to reduce telegraphing.

• In Custom ordered panels, Extruded Beam can be placed anywhere in the panel (6” from either edge).

• Beam is centered in all Stock Panel Sizes. Fan Beams Not Available on Square Cut Panels.

.024 Aluminum Tuff-Kote Paint Finish

Custom-Sized Snap-N-Lock™ Panels

Stucco-embossed: White, Ivory, Bronze, Sandstone, Adobe

Cedar-embossed: White, Ivory, Desert Sand, Sandstone

.030 Aluminum Tuff-Kote Paint Finish

Custom-Sized Snap-N-Lock™ Panels

Stucco-embossed: White

Not Available in Cedar-embossed

DO NOT STORE or INSTALL BRONZE and ADOBE SKIN FACES IN DIRECT SUNLIGHT.

• Panels are custom made and charged in 6” increments.

• Available up to 32’ in length.

• Lengths over 24’ will have a surcharge of 10% per sq. foot added to list price.

*Specify Level or Grooved (8” center to center) N/C.

Available in 3” Panel only.

** See Note on Colors next page. SPECIAL

Extruded Beam Laminated Inside Panel (available in Stock Panels 4’ Wide)

Install with narrow section of foam UP

Beam is surrounded on all sides by foam for better lamination and to reduce telegraphing.

• In Custom ordered panels, Extruded Beam can be placed anywhere in the panel (6” from either edge).

• Beam is centered in all Stock Panel Sizes.

Fan Beams Not Available on Square Cut Panels.

.024 Aluminum Tuff-Kote Paint Finish

2-Color, Custom-Sized Snap-N-Lock™ Panels

Stucco-embossed: White, Ivory, Bronze, Sandstone, Adobe

Cedar-embossed: White, Ivory, Desert Sand, Sandstone

.030 Aluminum Tuff-Kote Paint Finish

2-Color, Custom-Sized Snap-N-Lock™ Panels

Stucco-embossed: White

Not Available in Cedar-embossed

Extruded Beam Laminated Inside Panel

(available in Stock Panels 4’ Wide)

Install with narrow section of foam UP

Beam is surrounded on all sides by foam for better lamination and to reduce telegraphing.

• In Custom ordered panels, Extruded Beam can be placed anywhere in the panel (6” from either edge).

• Beam is centered in all Stock Panel Sizes.

Color Combinations Available**

White / White Ivory / Ivory

White / Ivory Ivory / Sandstone

White / Sandstone Ivory / Adobe

White / Adobe Ivory / Bronze

White / Bronze Ivory / Desert Sand

White / Desert Sand Desert Sand / Sandstone

Desert Sand / Bronze Desert Sand / Adobe Desert Sand / Desert Sand

ATTENTION

DO NOT STORE or INSTALL BRONZE and ADOBE SKIN FACES IN DIRECT SUNLIGHT.

• Panels are custom made and charged in 6” increments.

• Available up to 32’ in length.

• Lengths over 24’ will have a surcharge of 10% per sq. foot added to list price.

*Specify Level or Grooved (8” center to center) N/C.

Available in 3” Panel only.

** See Note on Colors next page.

SPECIAL SIZES & LAMINATIONS AVAILABLE

Fan Beams Not Available on Square Cut Panels.

Snap-N-LockSteel

Prices Subject to Change Without Notice

Snap-N-Lock™ Structural Insulated Panel - SIP

• 26 ga G90 Galvanized USDA Steel Skins

• Ceram-A-Star Sil-Polyester Coating

• Expanded Polystyrene (EPS) Core

• Built-in Air and Water Barrier

• True Structural Insulated Panel

• Lab Tested Load-Bearing Walls and Roofs

• Internal Snap-Lock fastening feature

• Continuous Foam Insulation for Max U-Value

• Greatly Decrease Dry-In and Overall Build Time

• Use Smaller Crews and No Heavy Equipment

26 ga Steel Stucco Embossed

26 ga Steel Smooth

G90 Hot-Dipped Galvanized 40 Year Polyester Paint

Insulated Foam Interface

• Roof Panel & Wall Cladding

Florida Product Approved

HVHZ Approved

Approval #: FL-15491-R6

• Structural Wall Panel

Florida Product Approved

HVHZ Approved

Approval #: FL-19974-R3

• International Code Council - ICC

Recognized by ICC-ES # ESR-3152

• California Building Code Approved

Expanded Polystyrene Core (EPS)

Insect Resistant - Available Thicknesses - 2”, 3”, 4”, 6”, 8” Density - 1lb, 2lb R-Value - R-4

structall

Structall Energy-Wise homes are capable of exceeding Energy Star and Builders Challenge efficiency requirements and can nearly achieve Net Zero Home status.

When ordering Snap-N-Lock panels specify quantity, length and width of panels, smooth or stucco embossed skin, thickness of foam, and type of foam.

26ga G90 Galvanized Steel Ceram-A-Star 1050 Coating

When ordering Snap-N-Lock panels specify quantity, length and width of panels, smooth or stucco embossed skin, thickness of foam, and type of foam.

• Panels are custom made and charged in 6” increments.

• Available up to 32’ in length.

*Specify Level or Grooved (8” center to center) N/C.

Available in 3” Panel only.

26 Gauge USDA Steel Snap-N-Lock™ Panels - Over 24’

26

Panels - INSECT RESISTANT

26 Gauge USDA Steel Snap-N-Lock™ Panels - INSECT RESISTANT - Over 24’

THERMOPLASTIC CLAD PANELS

Thermoplastic has been used in products like auto grills and mirrors, garden furniture and outdoor signs because of its weatherability, durability, thermal stability, and scratch & impact resistance. Thermoplastic won’t crack, dent or tear like some products on the market. It’s both tough and rigid. It also has an excellent resistance to outdoor exposure, aging, stains, chemicals, and yellowing. It won’t sag or bow, even when exposed to high heat. In addition, the color runs completely through the sheet, reducing the appearance of abrasions.

CLEANING INSTRUCTIONS

Always use the cleaner according to the manufacturer’s directions. Use a soft, clean cloth to apply the cleaner. Apply the cleaner to the cloth. Clean only a small portion of the surface at one time. After cleaning, rinse off the surface as completely as possible.

For general cleaning the following can be used:

Ivory (soap and water solution)

Formula 409

Windex

Spic and Span

Scrubbing Bubble

Fantastik

Simple Green

Pine Sol.

For heavy cleaning, use the following, but remove immediately after use: Soft Scrub (may slightly abrade surface)

Bug & Tar Remover

OOPS

DO NOT USE:

Acetone

Goof Off

Cleaners that contain esters, ethers, ketones, aromatic and chlorinated hydrocarbons, or Isopropanol (concentrations greater than 25%).

FEATURES & BENEFITS

WEATHERABILITY - Excellent resistance to outdoor exposure, aging and yellowing. Same material used in auto grills and mirrors, garden furniture, and outdoor signs.

DURABILITY - Great toughness and rigidity. Will not crack like FRP.

THERMALLY STABLE - Reduced sagging and bowing in high heat conditions.

SCRATCH RESISTANT - Color fast through the sheet. Will not show abrasion like aluminum.

IMPACT RESISTANT - Will not dent or tear like aluminum.

PERFECT FOR PETS & CHILDREN

Thermoplastic Panels are perfect as an insulated, impact resistant kickplate in screen and modular rooms. Use Thermoplastic panels when damage from pets and children are a concern. Couple with Vinyl windows for Modular Rooms and Pet Resistant Screen for Screen Rooms.

Textures & Colors

White Ivory Sandcastle Embossed - .028

Stucco Embossed - .028

Stucco Embossed - .040

White

White

Sandstone Adobe

Sandstone Adobe Sandstone Bronze Sandcastle - .040

RIGIWALL Thermoplastic Clad Panels

If ordering Rigiwall on one side only, Structall recommends that it be used as the exterior finish to take advantage of the product’s unique benefits. Special sizes and laminations will not be available for this particular product.

.028 Rigiwall both sides

“Sandcastle” texture available in the following colors:

White, Ivory, Adobe, Sandstone

“Stucco” texture available in the following colors:

White, Sandstone

Sizes available: 4’ x 8’ , 4’ x 10’ , 4’ x 12’

.028 Rigiwall one side/

.024 Aluminum Tuff-Kote Gold one side

“Sandcastle” texture available in the following colors:

White, Ivory, Adobe, Sandstone

“Stucco” texture available in the following colors: White, Sandstone

Aluminum Choices:

Stucco Embossed: White, Ivory, Bronze, Sandstone, Adobe

Cedar Embossed: White, Ivory, Sandstone

Sizes available: 4’ x 8’ , 4’ x 10’ , 4’ x 12’

.040 Rigiwall both sides

“Sandcastle” texture available in the following colors: Bronze

“Stucco” texture available in the following colors:

White, Sandstone, Adobe

Sizes available: 4’ x 8’ , 4’ x 10’

.040 Rigiwall one side/

.024 Aluminum Tuff-Kote Gold one side

.040 “Stucco” texture available in the following colors:

White, Sandstone, Adobe

Aluminum Choices:

Stucco Embossed: White, Ivory, Bronze, Sandstone, Adobe

Cedar Embossed: White, Ivory, Sandstone

Sizes available: 4’ x 8’ , 4’ x 10’

.060 Fiberglass Reinforced Plastic (FRP) - both sides

UV Rated

- 24’ Length and greater will carry a 5% per sq.ft. added to NET price

1/4” Panel - 3 Ply - clad both sides 1/4”

Spandrel panels not included on this sheet will be by quote.

WRAPPING CHARGES:

Bronze Bronze

CA3016IVYIVYCE-LF

CA3016IVYIVYSE-LF

CA3016BRZBRZCE-LF

CA3016BRZBRZE-LF

Receiving Gu�er Low Profile Receiving Gu�er

Press Gu�er Brace UP to Install

Press Gu�er Brace DOWN to Install

3” Low Profile Receiving Gutter Includes Gutter Braces

3” Low Profile Receiving Valance

3” Receiving Channel

3” Wall Header

3” Thermo H Beam

Press Gu�er Brace DOWN to Install

Install Gutter Brace approx. every 5 feet.

4” Drip Edge Fascia Trim

4” Receiving Channel

4” Wall Header

6” Thermo Wall Header

Order modular rooms pre-cut and pre-assembled in wall units for extremely fast installation. Rooms can go up in as little as one day! Structall offers five colors in panel skins, extrusions, doors & windows, and accessories to help create rooms that are truly unique. Insulated roof, wall, and floor systems all work together for easy installation!

• 2 " or 3" systems available.

• Internal screw bosses leave fewer screws exposed.

• Custom Designed to your Specifications.

• 5 colors available - Including Adobe & Sandstone.

Solaris Edition

Prices Subject to Change Without Notice

Glass + Low-E Clear add

* Insulated Glass: Tempered add

Glass - H/S or S.H. - Over 60” to 72” High

* Use Total Window Cost Above, Plus add

Glass - Kickplates & Transoms (Note: Guideline Only, Not Firm Price)

* Single Glaze Clear

* Single Glaze Clear - Tempered **

* Insulated Glass Clear

* Insulated Glass Clear - Tempered **

Glass - Trapezoids

Vinyl Film - Vertical Vinyl 4-Track (V4T)

* Spring or Pin - Up to 66” High (Clear, Smoke Gray, Bronze, Purple)

* Spring or Pin - Over 66” - 72” High (Clear, Smoke Gray, Bronze, Purple)

* Spring or Pin - Over 72” - 84” High (Clear, Smoke Gray, Bronze, Purple)

Vinyl Film - Horizontal Sliders (H/S)

* Spring or Pin - Up to 72” High (Clear, Smoke Gray, Bronze, Purple)

* Spring or Pin - Over 72” - 84” High (Clear, Smoke Gray, Bronze, Purple)

Vinyl Film - Lip Frames / Deadlites

Acrylic - Horizontal Sliders / Deadlites / Trapezoids

2” Prime Entry Doors List Each

3’-0” x 6’x8” Full Single Hung - Single Glaze - Clear

3’-0” x 6’x8” Full Single Hung - Insulated - Clear

3’-0” x 6’x8” Half Single Hung - Single Glaze - Clear

3’-0” x 6’x8” Half Single Hung - Insulated - Clear

3’-0” x 6’x8” Full View - Single Glaze - Clear

3’-0” x 6’x8” Full View - Insulated - Clear

3’-0” x 6’x8” Vertical Vinyl 4-Track

* Hardware Package: Lockset + Deadbolt + Threshold (Bumper or Saddle) add

* Adjustable Bug Sweep (for inswing door and/or saddle threshold) add

* Astragal for Dual Doors add

Date______________________ Customer #: _____________________________________

Dealer Name ______________________________________________________________

Phone # ________-________-___________ Fax # ________-________-___________

Requested By _____________________________ Desired Ship Date___________-_____

P.O.# __________________ Job Name (Cust. last name)___________________________

Wind Speed or Snow Load Requirement_________________________________________

WALL INFORMATION

 2” Non-Thermal Kickplate Height

 3” Non-Thermal  18”

 3” Thermal-Break  21” (standard)

Extrusion Color  24”

 White  Adobe  Other:__________

 Ivory  Sandstone

 Bronze

Electrical Chase Holes in wall and extrusion (3” system only)  YES

If yes, ________ inches from base

WALL FINISH WH IV BZ AD SS

.024 Aluminum Stucco

.040 FRP Stucco

.024 Aluminum Cedar

.028 Rigiwall Stucco

.028 Rigiwall Sandcastle

.040 Rigiwall Stucco

Indicate Interior (INT), Exterior (EXT), or BOTH in the appropriate row and column above. FRP is not available for EXT finish. Cedar finish must be 48” or under, to maintain vertical lines.

ROOF INFORMATION

Existing Roof?  YES If Yes, check one:  Angle  Top Cap

Existing Roof type:  Wood  Panel  Pan

If YES is marked for Existing Roof - Skip the rest of this section.

Roof Panels Metal Finish Roof Trim Roof Color

 1 lb  .024  Stucco  Ext. Gutter & Val.  White

 2 lb  .030  Cedar  Ext. Fascia Trim  Ivory

_______” Roof Panel Foam Thickness

Header

 Thermo

 Non-Thermo

ROOM MEASUREMENTS

A. Room Projection L _______ R_______

B. Room Width

C. Side Wall Height L _______ R_______

D. Front Wall Height

... Front Wall Height incl. Roof

Back Wall Height incl. Roof

E. Roof Projection

F. Roof Width

G. Roof Edge Height

H. House Overhang

Please check one:  To House Attachment (see diagram to right)  To Soffit Attachment (see diagram to right)

DOORS

Roof Width: _____’

Fan Beams:_______

Skylights:________

Screen Color: Charcoal Specs

Screen Mesh  Inside Mount

 18/14 (standard)

 20/20 (upcharge)

 Pet Resistant (upcharge)

 Outside Mount

 Spring Load

 PIN

Screen

 Window (OSM)

 Wall Frame (ISM)

Vinyl Color

Window Type

 Horizontal Slider

 Single Hung

 Deadlite

 Transom (top)

Window Type

 Horizontal Slider

 Deadlite

 Transom (top)

 Acrylic Kickplate (bottom)

 Glass Kickplate (bottom)  Trapezoid

 Trapezoid

 Other: _________________

 Other: _________________ Window Options

Frame Color

 OSM w/ Removable Screen

 Clear  White  Adobe  OSM w/ Screen Spline Groove

 Bronze  Bronze

 ISM

 Grey Glass Color Frame Color

 Purple  Clear  White

Frame Color  Bronze  Bronze

 White  Adobe  Grey

Acrylic Color

 Bronze  Sandstone  Other: _________________  3/16” Clear

Spreader Bar

 Yes (under 40” wide)

Glass Specs

 3/16” Bronze

 Insulated  3/16” Grey

 Tempered

 Single Glaze

 LOW-E

 Other: _________________

WALL LAYOUT

Please indicate module sizes and location, room dimensions, door location and swing.

Header panel will vary depending on unit height. Must be a minimum of 4”.

Thermo Mullions are recommended for insulated glass rooms. Use Non-Thermo Mullions (A1 & B1) for screen rooms and glass rooms that are not insulated. A B 3” Snap-A-Room™ Components Sales: 877-314-2509 FAX: 813-814-0018

2” x 3” Thermo Female Mullion

EXT33102

Use as one part of two part upright and to frame top and bottom of window openings.

2” x 3” Thermo Male Mullion

EXT33101

Snaps into female mullion, eliminating the need for fasteners. Use as one part of two part upright and to fit corner post and receiving channel.

Sales: 877-314-2509

2” x 3” Female Mullion

EXT33002

FAX: 813-814-0018 info@structall.com

2” x 3” Snap Male Mullion

EXT33011

Snaps into female mullion, eliminating the need for fasteners. Use as one part of two part upright and to fit corner post and receiving channel.

3” Thermo Top Cap

EXT33106

Use to frame top of side wall modules when using 3” Thermo Modular Room Adjustable Top Cap & Lower Assembly.

Use as one part of two part upright and to frame top and bottom of window openings. G

3” Thermo Corner Post

EXT13101

3” Adjustable Thermo Top Cap Assembly

EXT33104 & EXT33105

Adjusts to roof pitch. No more gap between roof panels and front wall.

3” Adjustable Top Cap must be used with 3” Thermo Adjustable Top Cap Lower Assembly.

3” Thermo Base Channel

EXT13106

Use to receive panels on slab and to frame bottom of wall modules.

Receives wall modules at all corners of structure. H

3” Front Window Stop

EXT33004

Support base for anchoring window.

3” 1/2 Keyed Receiver

EXT33013

Receives kick panel and attaches to female and male mullions.

3” 90° Back Window Stop

EXT33013

2" Snap-A-Room Components

Sales: 877-314-2509 FAX: 813-814-0018 info@structall.com STRUCTALL.com

2” Snap-A-Room™ Components

2” Female Mullion

EXT12112

Use as one part of two part upright and to frame top and bottom of window openings.

E

D C

2” Top Cap Receiving Channel

EXT12110

Use to frame top of side and front wall modules. Also used on the front wall modules in place of components C & D.

2” Keyed Receiver

EXT12111

Receives kick panel and attaches to female and male mullions.

2” Mullion

EXT12108

Receives two square cut panels. Width is consistent with finished mullion attachment.

B1

2” Male Mullion

EXT12113

Use as one part of two part upright and to frame top and bottom of window openings.

2” Base Channel

EXT12106

Use to receive panels on slab and to frame bottom of wall modules.

2” Snap Corner Post

EXT12114

Receives wall modules at all corners of structure.

Sales: 877-314-2509 FAX: 813-814-0018

Insulated Roof System Components

Roof

Note: Components not pictured include: Downspouts, Elbows, Drop Outs, Straps, Fasteners, and Caulking.

I1

3” Thermo Wall Header

EXT13103

Fasten to existing structure to receive roof panels. I

3” Drip Edge Fascia Trim

EXT13009

Use to trim front and sides of roof panels. Traditional gutters can be attached to match existing structure.

3” Wall Header

EXT13003

Fasten to existing structure to receive roof panels.

3” Receiving Valance

EXT13002 & EXT13002LP

Attach to side of roof panels when used with Receiving Gutter.

3” Receiving Gutter

EXT13001 & EXT13001LP

Attach to face of roof panel.

Snap-N-Lock Roof Panel

• Internal Snap-Lock fastening feature.

• Snaps together in header.

• No rocking of panels required.

• Continuous Insulation.

• Quick and easy to install.

• Foam thicknesses from 2”, 3”, 4”, 6”, 8”.

• Panels come in 48” or 23-1/8” widths.

• Eliminates condensation problems.

• Skylights and fans installed with ease.

2” Top Cap / Receiving Channel

2” Female Mullion

2” Male Mullion

2” Keyed Receiver

2“ Snap Corner Post

2” x 3” Snap Male Mullion

3” Front Window Stop

3” 90° Back Window Stop

The 3” Modular Room 1/2 Keyed Receiver slides into the Thermo Mullions to provide a thermally- broken receiving channel.

The Adjustable Top Cap Assembly provides a flexible method of attaching roof panels to modular room walls. Adjustable from 3/12 to 5/12 pitch, the assembly works well for both gabled and shed style roof systems. The adjustability eliminates the need to miter panels at the joint. Thermally broken, the extrusion assembly prevents the transmission of heat/ cold from the outside to the inside of the room.

1 x 1 Picket

.040 Wall

3” Wall Header

3” Thermo Wall Header

Door Jamb

Half Z Bar

Standard Z Bar

Adjustable Z Bar

3” Extruded Pan Gutter

3” Extruded Pan Valance

2 x 2 x .093 Equal Angle

These 2-piece extrusions are priced by the pair - ordered and sold by each piece. Beam Cap

Self-Mating Beams

These 2-piece extrusions are priced by the pair - ordered and sold by each piece.

2 x 8 Self-Mating Beams

Beam Cap

Self-Mating Beams

These 2-piece extrusions are priced by the pair - ordered and sold by each piece.

2 x 9 Self-Mating Beams

2 x 10 Self-Mating Beams

Beam Cap

Variable Height Ridge Beam

Aluminum Edge Beams

Greater spans than SMBs of the same size. Look at the span tables!

2 x 10 Edge Beam

Edge

Prices Subject to Change Without Notice

Smooth Beveled End Caps for 2x5 and 2x7 Edge Beams

Exclusive Smooth Beveled End Caps to Complement 2x5 and 2x7 Edge Beams.

• Durable ABS Plastic

• Color Matched to Beam Paint

• Snug and Flush Fit

• Attractive, Upscale Look

C-Beam Splice

7” I-Beam

7” I-Beam Splice

3” Riser Flat Pan

Roll Formed Products

Square Cut Riser Flat Pan

• Underside view is flat with ribs approximately every 2” and is preferred over corrugated systems. Looks very much like tongue and groove planks.

• Attaches easily to any structure.

• Gutter braces provided standard with each order to support both the extruded and roll-form gutters.

Custom rolled to exact lengths from 4’10” to 30’. Stock sizes also available.

Helps prevent water from entering wall header

• Structall’s mounted gutter systems have less area to clog and are more accessible for cleaning than w-pan gutter. For added strength and durability, choose extruded gutter and valance.

Boxed End Riser Flat Pan Option

• Pans are boxed on one end to help prevent wind blown water from entering wall header.

• Patio cover can be enclosed and insulation can be retrofitted to unit at the time of construction or later. Adding insulation to other patio systems reduces head room under the cover, produces inconsistent temperatures, and requires bug plugs which constantly pop out of place.

Can be retrofitted with insulation easily

• This aluminum roof system is very low maintenance, only requiring an occasional light-pressure wash to rinse off dirt and debris.

.024 - 3” Riser Flat Pan Max

.030 - 3” Riser Flat Pan Max Length - 45 ft.

There is a 5% upcharge on lengths above 30 ft.

*Note on Colors: Structall recommends using the metal color options of Sandstone, Bronze, Adobe, and Ivory for use on the bottom of the 3” Riser Flat Pan only. White is the best color to reflect the rays of the sun, reducing heat buildup and related expansion problems inherent with all aluminum products.

.040 Breakmetal Roll Form Pan Gutter Splice

Valance Bracket

See diagram on next page for usage and installation instructions.

Patio Component Splices

• All our splices are concealed - meaning that they fit within the product so the appearance is smooth.

• Jobs are completed faster, easier, and result in a professional looking installment that your customers will appreciate.

• We supply Splices for all of our building products - pan, panel, roll formed, and tilt beam.

.063 Breakmetal Pan Gutter Splice

.063 Breakmetal Panel Gutter Splice (for 3” & 4” Panels)

.040 Breakmetal Roll Form Pan Gutter Splice

2” x 4” .063 Breakmetal Tilt Beam Splice

Typical End Elevation

#10 x 3/4” SMS w/ 1/2” Neo Washer FLASHING

prenotched to accept tilt beam.

3" x 3" x .125 or 3" x 3" x .093 Square Post can also be used.

3" PAN WITH 3" EXTRUDED PAN VALANCE

2" x 4" TILT BEAM

#10 x 3/4” SMS w/ 1/2” Neo Washer PAN

GUTTER BRACE

#10 x 3/4” SMS w/ 1/2” Neo Washer

HEX HEAD MACHINE BOLT

3" EXTRUDED PAN GUTTER

3"

5.765" 1'0"

3" PAN WITH ROLL FORM VALANCE

3" x 3" FLUTED SQUARE POST or Self Mating Beam with hex nut attatch post and tilt beam with hex nut attatch post and base plate or Roll Form Gutter (as pictured in circle) or without

HEX HEAD MACHINE BOLT

1/4” x 2-1/4” Concrette Screw

3" BASE PLATE WITH EARS

GUTTER BRACE

GUTTER BRACE

DOWNSPOUT FASCIA POST HEADER PAN GUTTER

GUTTER

3” Wall Header

Foam Insulator End Cap

3” Riser Flat Pan

Convert from:

• Screen Rooms to Glass Rooms

• Single Skin to Insulated Roof

Insulates:

• Reduces Heat in the Summer

• Keeps Cold out in the Winter

• Reduces Condensation

• Dampens Noise and Quiets

Existing Covers

• Install Now...or Retrofit Later!

Insulator Top Cap

Insulator Top Cap

Insulator End Cap

Use #8 x 1/2” Hex Washer Head Sheet Metal Screws to convert to the Insulator Pan - use caulk to seal each fastener.

The Insulator Top Cap is fastened to the 3” Riser Flat Pan and to the Insulator End Cap to protect the foam.

3” Riser Flat Pans are used in the Insulator Pan. Pre-existing covers utilizing 3” Riser Flat Pans can be easily converted into Insulator Pans.

2-1/4” x 11-3/4” Foam is used in the Insulator Pan which is equivalent to an R-value of R10.

The Insulator End Cap is 1” x 2” x .063 aluminum which completes the Insulator Pan by protecting the foam.

•3” Snap-N-Lock Panel Sample with Fan Beam

•Permawood Metal Color Fandeck

•1-1/2” x 1-1/2” Lattice Tube w/ Beveled End Caps

•2” x 2” Lattice Tube w/ Beveled End Caps

•2” x 3” Lattice tube w/ Beveled End Caps

• 3” x 3” Fluted Post

Aluminum Shade Structures by Structall

Aluminum Shade Structures by Structall

Permawood Shade Structures have a richly textured woodgrain finish and are available in 6 colors:

Graphite Gray, Spanish Brown, Sandstone, Adobe, Desert Sand, and White.

Aluminum Shade Structures by Structall

Add Beauty & Value.

Lattice covers are truly a landscaping focal point and add value and beauty to any home.

Covering your patio or free-standing, shade structures are an attractive addition to any home.

Aluma-ShieldSM with Teflon® surface protector provides:

• Washability of a semi-gloss finish and decorative appeal of a matte finish.

• Surfaces that repel oil, dust, dirt, and stains - making them easy to keep clean.

• Protection from UV and weathering for a long-lasting, beautiful new look.

Aluminum Shade Structures by Structall

Aluminum Shade Structures by Structall

• Products that are resistant to corrosion from sun, salt, and pollution.

• A durable surface that resists chalking and fading.

• A premium coating without the premium price.

White Desert Sand Adobe

Sandstone

Spanish Brown

Graphite Gray

Permawood Shade Structures

An Permawood Shade Structure is an investment in beauty and value. Its lattice design with its sophisticated charm makes it a landscaping focal point for any home. All units are constructed of an embossed aluminum with a richly textured wood-grain finish for an authentic wood look. The long-term cost is less than wood, because Permawood won’t burn, attract termites, crack, peel, warp, rot or need constant repainting. The continuous coating process and paint finish are long-lasting and withstand even the harshest conditions. All components are backed by a limited lifetime warranty and meet ICBO engineering requirements.

• Strong, long-lasting, low maintenance aluminum

• Richly textured wood-grain finish

• Heavy header beam construction

• Paint finish withstands the harshest conditions including: sun, rain, wind and extreme temperatures

• Color-matching fasteners

• Attach to home or construct free-standing

• Open Lattice or Sante Fe Package with solid roof construction

• Custom designed and custom fit

• Posts install with brackets fastened to a concrete slab or embedded in concrete footings

• Virtually maintenance free

• Lifetime limited warranty

Aluminum Shade Structures by Structall

Aluminum Shade Structures by Structall

Aluminum Shade Structures by Structall

Aluminum Shade Structures by Structall

Aluminum Shade Structures by Structall

Choose an open lattice design, solid roof construction, or a combination of both:

Open Lattice - A lattice patio cover provides shade without screening out refreshing breezes.

Santa Fe PackageCombines solid roof construction with lattice accents. Enjoy outdoor living space even when weather isn’t ideal.

• Solid cover can extend entire length of roof or partway.

• Insulated panels give protection from elements

• Patio stays cool and provides excellent shade and protection from sun’s rays.

• Beautiful Southwest accents on the roof trim with exposed rafter tails.

• Posts are 3- piece giving a custom wood look.

The solid section of the roof is constructed with Snap-N-Lock™ panels underneath the decorative rafters. The combination of the open lattice and solid cover truly accent the living space.

Back View

Permawood Shade Structure Components

1-1/2” x 1-1/2” Lattice Splice

Permawood Shade Structure Components

2” x 2” Lattice Splice

Graphite

Add an additional $3.05 ea./list for Mitered, Beveled, Corbel or Scalloped Custom End Cut.

6.625”

2.125”

Permawood Shade Structure Components

2" x 6-1/2" End Cap Beveled Flat

Permawood Shade Structure Components

3"

3"

Permawood Shade Structure Components

3”x3” End Cap Beveled

5/8" Plastic

Permawood Shade Structure Components

Permawood Shade Structure Components

#9 x 2-1/2" HWH SMS w/Neoprene Washer

Permawood Shade Structure Components

0.6 oz. Touch up Paint

Santa Fe Cover

sophisticated charm of a lattice cover. The Santa Fe Package combines the solid roof construction of the Snap-N-LockTM Insulated Panel with beautiful Southwest lattice accents and exposed rafter tails. For maximum protection from the elements, run the panels the entire length of the roof. To provide shade and allow refreshing breezes to pass through, extend the solid roof only partway. www.alumawood.net

Whatever the weather, you can enjoy your outdoor living space with a sense of security. The AluamwoodTM Newport with MAXX PanelTM package combines the elegant charm of an AlumawoodTM Newport patio structure with the strength of the patented Snap-N-LockTM Insulated Panel.

1. Install Wall Header

Santa Fe Cover Installation Guide

A. Select mounting area on wall. Snap a level chalkline along the wall to locate the bottom of the wall header. Remember, for proper drainage, the panels must be installed at a minimum 1/2” slope per foot of projection.

B. Cut wall header to length. Level extrusion and mark position.

C. Run two beads of caulking along the back surface of the box header where it will meet the existing building or fascia board. Extruded header is recommended for maximum strength.

Optional: Apply caulk at top of header, if enough room is available. Caulk

Caulk

D. Position the header against the existing building and secure into place using two #10 x 1-1/2” hex head screws every 12” on center. If attached to 1” fascia board, use two #10 x 2” hex head screws in place of #10 x 1-1/2” screws at all rafter tails. If attached to a masonry wall, the header should be fastened with one 1/4” diameter masonry anchor every 16” on center. If enough room, apply a heavy bead of caulking along the top of the header to insure a water tight seal. House House Mobile Home

Optional: Apply caulk at top of header, if enough room is available.

Optional: Apply caulk at top of header, if enough room is available. Caulk

Optional: Apply caulk at top of header, if enough room is available.

Optional: Apply caulk at top of header, if enough room is available.

Caulk

Caulk

Optional: Apply caulk at top of header, if enough room is available.

Caulk

Optional: Apply caulk at top of header, if enough room is available. Caulk

Caulk

Caulk

Optional: Apply caulk at top of header, if enough room is available.

Optional: Apply caulk at top of header, if enough room is available.

Santa Fe Cover Installation Guide

2. Post Bracket Installation and Post Attachment

A. Posts should be plumb and bottom cut off if necessary to adjust the pitch of the panels for proper drainage and, at the same time, to adjust the header so that it is level from end to end.

(Recommended roof pitch is 1/2” for each 1 foot of panel length.)

B. With the posts cut to length, plumb them again and mark the slab attachment. The anchors should be at least 4”away from the edge of the slab or expansion joint and 30” away from any crack. Two 3/8” holes should be drilled through the post brackets and corresponding holes 2-1/2” deep into the slab. Attach the brackets to the slab using the concrete anchors and hammering them into the concrete making sure not to damage the threads.

C. Next, fit each post onto its bracket and fasten with four #14 x 3/4” painted sheetmetal or self-drilling screws.

a. Drill 3/8” hole with the masonry bit at least 3” deep.

3. Install Beam

b. Clean hole by blowing out debris.

A. Set the 3x8 beam on top of the posts. Make sure the seam side is up and lines up with the wall hanger on the ledger board.

B. Level the beam.

C. Attach the post to the beam using the bracket as shown.

#14x3/4” screws

c. Drive the concrete anchor bolt far enough into hole so that at least six threads are below the surface. Do not damage threads.

d. Tighten to 7 foot lbs. with a torque wrench or 2 to 3 turns from finger tight position to achieve the proper anchor setting.

#14x3/4” screws

Wall Header

Chalkline Slab

4. Install Sideplates on Posts

Note: Sideplates should be stuffed with foam.

A. Place the sideplate so that it is centered on the post. Measure 12” from the bottom of the sideplates and drill a 5/8” hole through one side and the foam, making sure not to puncture the other side or dent the sideplate.

B. Place a #14 x 3/4” sheetmetal screws through the sideplate into the post.

C. Measure and mark up 24” on center. Drill a 5/8” hole.

D. Use a level to make sure the sideplate is centered on the post and plumb.

E. Place a #14 x 3/4” sheetmetal screws through the remaining holes.

F. Drill four holes into the sideplates as done previously but for the header/sideplate attachment. (As shown)

G. Place a #14 x 3/4” sheetmetal screws into the four holes.

H. Place the 5/8” plugs into the holes.

I. Repeat these steps on the opposite side and for all remaining posts.

5. Install Snap-N-Lock™ Panels

Santa Fe Cover Installation Guide

A. Place the first panel into position with the female side facing the outward perimeter of the structure. To avoid scratches on the interior side you have two options:

1.) Roof panels can be lifted over the wall sections top side down, and then turned over when in position.

2.) Cardboard end caps or carpet pieces can be draped over the top channel, so that the panels don’t brush against the metal surface. Check the panel for proper depth in the header and square up to support walls.

B. Fasten panel to the top and bottom of the box header with #8 x 9/16” Tek screws 8” on center.

C. The front and side walls are fastened using a special #10 hex head sheetmetal screw. These should be placed 8” on center on the front wall and at least every 24” on the side walls. The sheetmetal screws should be used in conjunction with a 1/4” x 1-1/2” aluminum washer with neoprene backer. When going into wood framing a 1/4” x 6” lag can be substituted. Fasten the starter panel on the side wall and the outside corner only.

Note: The panel must be free on male edge to snap properly, and screws should not be placed within 4” of panel seam.

D. Run a bead of sealant/adhesive down the top channel of the male side in the sealant reservoir, making sure there are no air bubbles/ pockets. We recommend using Solar Seal 900.

E. Insert the second panel into the header in a level position with the starter panel, using proper handling techniques to avoid scratches.

F. Position panel. Bump panel together until it snaps, bumping from header to overhang. Panels should be snapped together fairly soon after caulking is applied to reservoir. Wipe down top seam of panel to smooth caulk.

G. Repeat with each new panel until finished. The last panel should be squared off on the male side prior to installing to accept valance. Then fasten remaining #10 screws or 1/4” bolts to final side wall and outside corner. (If panels need cleaned, use soap and water.)

H. After all roof panels are installed, run a bead of sealant where the top edge of the wall header meets the panel.

facing the outward perimeter of

#8 hex head tek screws

6. Install Fascia Trim with Drip Edge/ Receiver Gutter

You can trim the roof two ways:

1) Fascia Trim on all three sides, or

2) Receiver/Gutter in front and Valance on sides.

A. Cut front extrusion to exact width of roof plus 1/8”. Run a heavy bead of caulking along upper inside edge of extrusion.

B. Slip the extrusion over the end of the panels starting at one end and working the extrusion down the width of the roof. Application can be done from the roof or a ladder. A thin putty knife will facilitate application if the fit is tight.

C. Using #8 x 9/16” tek screws at 12” intervals, secure extrusion to the roof front.

D. Seal at all connections with Solar Seal 900 caulking.

E. Drill a weep hole on each end and at each roof panel seam (every 2 or 4 ft.) on the underside of drip edge.

Receiver/Gutter Fascia

Drill a small weep hole on either end of extrusion and at roof panel seams on the underside of the drip edge.

7. Install Matching Valance (use w/receiving gutter) or Fascia Trim with Drip Edge

A. Both the valance and fascia trim fit to the outside of the front extrusion. At the end closest to existing structure, cut valance/fascia at appropriate angle to allow for roof slope At the opposite end, to allow for gutter or fascia trim, cut out the flanges 4-3/4”.

FIG. 17

FIG. 18

Cut out 4-3/4"

Cut angle

Fascia Cover

8. Install Alumawood Trim

Note: This step is non-structural and may be modified.

A. Drill several 5/8” holes in one of the 2”x 6” Rafters and attach to the side fascia. This rafter should extend past the side fascia to the desired projection. Repeat for the other side.

B. Cut one of the 2”x 6” rafters so it fits snugly between the two side rafters. Attach to the Fascia Gutter.

C. Attach Rafter Brackets at 24” on center to the front of the front rafter. Use two #10 sheetmetal screws.

D. Attach Rafter Tails to the rafter brackets. Use four #10 sheetmetal screws.

9. Install Downspouts

A. Cut two 1” diameter holes in the bottom of the Gutter Fascia. This should be close to an end post.

B. Place the downspout flange over the hole and fasten with #8 x 1/2” sheetmetal screws.

C. Insert the downspout elbow into one end of the downspout tube and fasten from the sides with #8 x 1/2” sheetmetal screws.

D. Hold the downspout assembly in place to check for proper length and cut as required.

E. Slip the upper end of the downspout flange and fasten from the two sides with #8 x 1/2” sheetmetal screws.

F. Attach the downspout tube to the post with the strap. Fasten on two sides with #8 x 1/2” sheetmetal screws.

Rafter Bracket

Side Rafter

Rafter Tail

Rafter Bracket

Rafter Bracket

10. Final Sealing Procedures

A. Due to the advanced design of the Snap-NLock™ panel, it is almost impossible for the panel seams to leak. As in any aluminum roof structure, the most critical point is where the header meets the support wall. For best results counterflashing should be used. If structure has no drip edge, use a flexible flashing such as Flex-Seal.

B. To insure a water tight seam, caulk under edge of counterflashing that rests on roof and secure with a #8 x 1/2” screw at 6” intervals.

C. Use Solar Seal 900 to seal exposed screws and bolt heads. Make sure to completely cover the washers, because of the depression formed when tightening the panels down. Water can sit around the washers and create a problem. Apply caulking along all roof panel connections, outside along all wall module connections to existing structure and along outside edge of base channel.

Drip Edge Panel House House

Drip Edge Panel

“L” shaped brakeform counterflashing tucked behind drip edge. Caulk and secure in front.

“L” shaped brakeform counterflashing tucked behind drip edge. Caulk and secure in front.

Optional Upgrade: Provide the homeowner a more long-term, low-maintenance solution to leaks, by also covering panel connections at header, fascia and gutter; and panel seams with Flex-Seal. The tape remains flexible, while moving with the varying metals of the panel and extrusion as they expand and contract. No fishmouths will form and the bond will remain unaffected. The aluminum backing provides superior UV protection. It also enables the tape to conform to irregular surfaces for a weathertight seal.

11. Final Steps After Roof Installation

A. Secure top channel and base channel to wall panels on interior and exterior. Use #8 x 9/16” tek screws every 16” on center, with two at edge of each module at mullion. If using the adjustable top cap, raise upper assembly until plumb with roof line and secure.

“L” shaped brakeform counterflashing tucked behind drip edge.

Caulk and secure in front.

Drip Edge Panel

“L” shaped brakeform counterflashing tucked behind drip edge.

Caulk and secure in front.

Drip Edge Panel Panel

Mobile Home

Panel Drip Edge

“L” shaped brakeform counterflashing tucked behind drip edge. Caulk and secure in front.

#8 x 1/2”-1/4” Hex Head Self-Drilling

#8 x 9/16”-1/4” Hex Washer Head Self-Drilling

Self-Drill Tek Screws

#12

#8 x 1/2” Hex Washer Head Type A Plated

Sheetmetal Screws

Sheetmetal Screws

#10 x 5” Hex Washer Head Type A Plated

Magnetic Hex Nut Drivers

Pictured: 1/4” x 2-9/16” Magnetic Hex Nut Driver

1/4” I.D. 1-1/2” O.D. Aluminum Washer with Neoprene

Washers

Backer

Anchors

T-Bolts

Wedge Anchor

Anchors

1/8” x 1/4” Aluminum Pop Rivet 44A

NET PRICE - NO DISCOUNT

Trufast SIP Heavy Duty Self Drill Fasteners

Trufast SIP Heavy Duty Technical Specifications

TRUFAST SIP HD (Heavy Duty) Fastener is designed to attach structural insulated panels (SIPs) and plywood or OSB faced composite boards to steel purlins and bar joists.

• One Drive Bit - T-30 Star Drive Bit included with purchase of full pail of fasteners (full pail consists of 500 fasteners for 6” SIP HD, and 250 fasteners for 8” and 9-3/4” SIP HD).

• Low profile, pancake head provides excellent pull-through resistance

• Special drop-nose drill point designed to drill and tap nested steel purlins (16-10 ga.) or bar joists (max. 1/4” thick)

• Spiral grooved threads to minimize binding torque

• Large diameter wire for increased shear resistance

Trufast SIP Light Duty Technical Specifications

TRUFAST’s New SIP Fastener is designed to meet the fastening requirements of Structural Insulated Panels into wood and steel (18 gauge max.) substrates.

• Drill Point for quick penetration

• Large Pancake Type Head, T-30 Torx Drive.

• One free Drive Bit with each purchase of a full pail of fasteners.

• Thread design to maximize performance and increase pull out value.

• Tru-Kote™ epoxy coating exceeds FM Standard 4470

Steel House Package Fasteners

#8 x 1/2” Self Drilling Wafer Head Tek Screw for Steel Framing

This type of screw is best used when attaching extrusions, installing window flanges to extruded openings and for heavy gauge steel framing.

#8 x 9/16” Pointed Wafer Head for Steel Framing

Use pointed wafer head screws when attaching wire lath, asphalt shingles, vinyl siding, break metal accessories, high-hat channel, and electric boxes to metal skin and light gauge steel framing.

#8 x 1” Pointed Wafer Head for Steel Framing

Use pointed wafer head screws when attaching wire lath, asphalt shingles, vinyl siding, break metal accessories, high-hat channel, and electric boxes to metal skin and light gauge steel framing.

Sealants & Accessories

Pro-Seal - Structall Brand Silicone Sealant

PRO-SEAL 7500 Professional Grade Silicone Sealant is a high performance, industrial grade silicone sealant. The neutral cure (oxime), low modulus allows for excellent joint movement capailities (±50%), and weatherability with a life expectancy of 50 years. The silicone won’t dissolve foam, is highly UV resistant, and is permanently flexible. The caulk skins over in just 10 minutes, and completely cures within 24 hours.

PRO-SEAL 7500 bonds to almost any substrate, including PVC (vinyl), is non-corrosive, will not shrink or crack, and is low in odor.

Cross-Section of Snap-N-Lock Panel

• PROFESSIONAL GRADE SEALANT

• TEMPERATURE RANGE:

-62º F TO 350º F CONTINUOUS USE

-62ºF TO 400º F INTERMITTENT USE

• PERMANENT FLEXIBILITY

• WILL NOT SHRINK OR CRACK

• CURES IN 24 HOURS

• 50 YEAR LIFETIME EXPECTANCY

Sealants & Accessories

NPC Sealant SOLAR SEAL #900 TERPOLYMER RUBBER

NPC Solar Seal #900 Terpolymer rubber, adhesive/sealant is a high performance product designed to bond and seal right angle joints formed by building materials. Solar Seal #900 does not require a primer and performs equally well on non-pourous and porous surfaces such as vinyl, ceramic, glass, metal, brick, concrete, wood and cedar.

Exceptional fade resistance, adhesion, weatherability, toughness, and elasticity are inherent properties of the basic polymers used to produce SOLAR SEAL #900

• HIGH PERFORMANCE SEALANT

Alternative to silicones & urethanes

• ELONGATION 300 - 400%

• STRONG ELASTIC SEAL

• FLEXIBLE: 40ºF - 300ºF

• SUPERIOR ADHESION to vinyl, brick, metal & cedar

• PAINTABLE

Paint

STRUCTALL CUSTOM TOUCH-UP PAINT (WITH BRUSH)

DURABLE STRUCTURAL SPRAY PAINT

each roll contains application instructions and a scouring pad.

For use on virtually all roofs, RoofSeal/OneStep tape incorporates eternabond’s advance MicroSealant technology and features a UV stable backing.

RoofSeal/OneStep creates a waterproof, moisture and air tight barrier with no additional sealing required. RoofSeal/OneStep remains flexible to temperatures as low as -70°F making it virtually impossible to thermally shock the roof causing a leak.

RoofSeal/OneStep permanently bonds to materials such as ePDM, TPO, most PVC, CSPE/Hypalon, CPE, SBS, APP modifies, asphalt BURs, coal tar BURs, all metal roofs, tiles, shingle, aluminum, Galvanized steel, gypsum board, wood, polyethylene, propylene, polystytrene, fiberglass, brick, concrete, masonry, OSB, etc.

Basic Use

eternabond RoofSeal/OneStep tape is used to seal roof joints (seams) and tears, flashings, copings, skylights, gutters, etc.

Perfect for repairing and restoring roofs on mobil homes and RVs. Very flexible, RoofSeal/OneStep seals to itself so it can be cut and folded around an object, as if wrapping a present.

Technical Data

total thickness

adhesion

Low temp flexibility

application temp

temperature range

Pliability

Water vapor test (aStMe 96B)

Permanence

elongation

tensile break PSi

Shelf life

Surface Preparation

35 mils (+/- 2 mils)

20lbs+/in width

Excellent

>150° to -25° with optional primer

-70°F - >200°F

no cracks in membrane

.005 grms/100” sq./24hrs/100°F

.001 perms maximum

>700% +/- 100

4500 PSi +/- 500 PSi

Up to 5 years

Surface must be clean and dry; free of loose rust and scale, dust, talc, and dirt. Oil, grease, and other contaminants should be removed with a suitable solvent/cleaner.

Eternabond™ RoofSeal/OneStep Tape

•

•

•

•

•

•

•

•

DoubleBond™ is designed for sealing applications requiring an adhesive surface on both sides. It can be used as a self-sealing gasket replacing messy caulks and is ideal for use around skylights, windows and vents.

DOUBLEBOND™ FEATURES

• Non-reinforced 35 mil adhesive tape

• Adheres aggressively to most smooth surfaces, including plywood

• Self-seals around nails, staples and other fasteners

• Provides a dependable weatherproof barrier over a wide range of weather conditions

• Release liner on one side and release film on the other

• Ideal for light-duty applications

Peel & Seal® is the original, self-stick roll roofing specifically designed for low slope residential and commercial applications. Composed of a patented formula (consisting of laminated aluminized foil, high-density polymer films and a thick layer of rubberized asphalt), Peel & Seal® provides a long lasting, durable, maintenancefree roofing surface.

From dormers, residential sunroom additions, “open” porches, and mobile home roofs, to industrial and agricultural buildings where low slope roofs are common place, Peel & Seal® is an excellent solution for these applications. The self-adhering, weatherproof, reflective surface not only forms a highly effective barrier to the elements, but also limits solar heating to help keep the temperature of building interiors significantly cooler.

Applying Peel & Seal® is easy. No tar, torches, mops, glues, tapes, or fasteners are required... a utility knife and hand roller are the only tools needed. Following preparation of the surface, simply peel off the release liner, unroll Peel & Seal® to the proper length.

Peel & Seal® is perfect for hundreds of uses ranging from full-roof applications to patching gutters and vent pipes. Fully pliable and providing a secure seal at edges, corners and over gaps, it is ideal for roof areas that are often difficult to waterproof, including locations where ducts, vents, chimneys, or air conditioning units either protrude through, or are roof mounted.

Peel & Seal® – the original, maintenance-free, energy efficient, economical, self-sealing roll roofing you can count on for any low slope/low pitch application… and warranted by MFM for 10 full years!

Peel & Seal® PowerBond™ White is a 45 mil patented cross-linked waterproofing tape with a highly aggressive PowerBond™ adhesive system that adheres in cold temperatures down to 25°F.

Peel & Seal® PowerBond™ White is specifically designed for low-slope roof applications and is ideal for mobile homes, trailers, RVs, sun rooms, and over metal roofs.

Peel & Seal® PowerBond™ White uses a highly aggressive asphalt adhesive that is combined with a proven UV-stable outer film to form a long-lasting protective barrier. The end result is a seal that prevents leaks and reduces storm water damage.

The product is easily installed, even at temperatures as low as 25°F. Simply remove the release liner, press into place and finish by rolling the seams with a hand roller. Peel & Seal® PowerBond™ White can be cut using scissors or a utility knife.

Peel & Seal® PowerBond White may be left exposed to sunlight indefinitely. The unique formula provides water/ weather proofing, sticks to most surfaces for a sealing bond, self-seals around fasteners, conforms to odd shapes, and is backed by a 12-Year Limited Warranty.

PEEL & SEAL® Tape White Back

Pipe Straps

3-1/2” Injection Molded Drain Scupper

Drop Outs

5” Super Gutter Splice

5” Super Gutter End Cap

7” Super Gutter End Cap Cable Tie with Angle and Flat Bar

The Perfect Combination of Strength & Visibility

Introducing P3 – Pool & Patio Plus, a premium hybrid pool and patio product.

Increased strength & protection without compromising visibility.

P3 - Pool & Patio Plus is the latest, and first, of its kind innovation from ADFORS for the pool & patio market. This new product features a unique hybrid construction using both polyester and fiberglass yarns. This combination gives P3 increased strength and protection, while maintaining excellent outward visibility, which can be lost with traditional, just polyester, products.

P3 is easier to install for contractors and also comes backed by a 7-year warranty!

Additional features & benefits of P3 include:

• 18x14 Mesh

• Thinner profile

• Stronger than standard 18x14 screen

• After 10 year weathering simulation, P3 retains 60% more strength than standard screen

• More openness compared to polyester products for more airflow, increased light and reduced wind load on cages

P3 is available in 100’ contractor rolls in widths up to 106”.

ADFORS Patio & Pool - Fiberglass Screen

Long Lasting and Durable

Heavier screening fabric designed for large areas such as pool enclosures, screened-in patios, and porches.

UV stable coating to ensure long-lasting color and flexibility. The screen will not stretch or shrink, and will maintain its physical properties even under extreme temperatures.

ADFORS - Glass Screen - Fiberglass

Keep grass and debris out

ADFORS Glass Screen is a fiberglass screen that is laminated for use on the bottom part of an enclosure. It is normally used from the chair rail to the pool and patio deck.

ADFORS Sun Guard Solar Fiberglass Screen

Control the damaging effects of the sun

ADFORS Sun Guard Solar Screen can help control the damaging effects of the sun. While filtering light and heat from the exterior, the unique weave is specifically designed for better visibility without distortion from the interior.

ADFORS - Pet Resistant Polyester Screen

Resists damage from household pets

This product will prevent damage from household pets and children who push against the screening. Pet Resistant Screen still allows for excellent outward visibility and airflow.

Although Pet Resistant Screen is much heavier than traditional screening, it can be easily installed in any door or window.

Pet Resistant Screen is the perfect companion product for our insulated kickplates. Screen rooms utilizing aluminum or luran kickplates and Pet Resistant Screen will withstand the daily wear imposed by your beloved pets - translating into years more enjoyment of your screen room.

Flat Spline -

Roll With It! Roll With It!

TWO TOOLS IN ONE - WORK SMARTER AND FASTER THAN EVER!

• Rolls and trims a multitude of materials

• Small splines of different configurations

• Virtually every round spline

• Every flat spline

• Virtually every carpet and linoleum

• Ergonomically designed to reduce fatigue

• Reduces the risk of arm, shoulder and wrist damage

• All corrosion resistant parts

• Light weight

• Safety heel for hand protection

• Ergonomically designed to provide the greatest control with the least amount of effort

• Multiple use tools in one light compact unit

• Sealed life time bearings

• High impact body and rollers

• Quick change of standard blades

• Fast smooth operation of mechanisms

• Designed by professionals for professionals

• Uses standard blades

• Fast, simple blade replacement

Utility Blade included with tool. Replace with standard Utility Knife blades.

The EZ Roller is a superior two-in-one tool which allows you to work faster and safer. The Ergonomic design of the tool - the overall shape of the grip, the placement of the axle, and the heel rest provide a more perfect transfer of the user’s force from his or her shoulder, arm, and wrist without the fatigue and potential muscle and nerve damage associated with other tools. Life-time warranty against defects in the product.

R S W

SPLINE ROLLERS INCLUDED

This tool comes with the most widely used rolling wheel installed. The two other wheels supplied provide additional uses to cover a wide spectrum of uses. These primary uses are as follows: R Wheel - for the larger round vinyl spline materials and carpet. S Wheel - for the standard flat spline materials and carpet. W Wheel - primarily for the small varieties of plastic, vinyl and odd shaped specialty splines used in the window screen, vinyl window and sliding glass door markets.

Miscellaneous Tools

Screen Roller Accessories

White Smooth

Kickplate Coil

Adobe Stucco

Installation of Skylights

Skylights should be centered in the width of the panel, within 1 ft. of the sides. At customer request, skylight openings can be pre-cut and framed at the factory (see Skylight Wrap).

When installing, surface should be clean and dry. Apply 4” Double Bond Flex-Seal tape on all sides of pre-framed opening. Start with the gutter side and cut so it extends 4” on either side of the opening. Make sure you roll the Flex-Seal tape until flat. Apply either the left or right side next, finishing with the header end. All pieces should overlap the previous piece.

Carefully position skylight over opening and secure using #8 x 1/2” Tek screws 8” on center. Place White or Foil Flex-Seal tape over top edge of flange making sure screws are covered. Apply gutter end first, then sides, and finally the header end, making sure all pieces overlap the previous piece.

Skylight Wrap for strengthening the skylight opening. Extrusion sizes available in 3”, 4”, and 6” depths.

Skylight Wrap

FLEX-SEAL™ Tape Double Bond

Florida Product Approval #

Structural Performance Test Results Air

Water Infiltration Test - ASTM E 331

Water @ 12 psf (2.45”) - Passed / No Entry for 15 minutes

Uniform Load Structural Test - ASTM E 330

Design Load +80 psf , -80 psf

Meets performance levels specified in TAS 202

Sash

Corrosion-proof .062” extruded aluminum with welded corners to guarantee a leakproof seal. Top side of sash has an easy-release continuous hinge for quick sash replacement. Powder coated for extra durability.

Glass

Skylight features a condensation gutter to channel moisture off of the glass.

Deck Mount Flashing

Extra wide flange with pre-drilled holes for easy installation. Powder coated for extra durability.

Interior

Pre-finished white poplar wood interior with decorative molding. Thick foam gasket around the perimeter seals the sash to the curb to keep it water-tight.

• Meets the stringent requirements of the Florida Building Code

• High performance glass LoE-240 argon-filled glass

• Drywall return sized for both 1/2” and 5/8” drywall

• .062” extruded aluminum exterior with welded corners

• Integrated 4” flange with pre-drilled screw holes

• ENERGY STAR® Certified in all 50 states

• Replacement Sash Available - see model

• Tempered, LoE-240 argon-filled

• Exterior is powder coated inside and out for superior durability

• Pre-finished white poplar wood interior

• 25-Year non-prorated limited warranty on insulated glass against seal failure

• 10-Year limited warranty against defects in workmanship and materials

IF THIS IS YOUR FIRST TIME INSTALLING ONE OF OUR SKYLIGHTS, ASK FOR INSTALLATION INSTRUCTIONS WHEN PLACING YOUR ORDER. Features & Benefits Kennedy Skylight

Aluminum Clam Shell Awnings

• Helps protect windows from damage when closed.

• Shades window openings to help decrease cooling bills.

• Many colors to choose from.

• Easy to open and close.

• 2 week lead time from order date.

The, All New, Perfect-Breeze Premium Screen Doors are here! Engineered to be durable AND attractive, Perfect-Breeze Screen Doors come standard with features that other screen doors don’t even offer. Look at some of the highlights and see why we call these screen doors Perfect-Breeze.

Features & exclusives

R Full 1¼” Extruded Aluminum Mainframe Assembled with Extra Heavy-Duty Corner Keys.

R 4 Heavy-Duty Hinges with Bronze Bushings.

R 5 Available Colors - Adobe, Sandstone, Bronze, Ivory, & White.

R 3 Available Kickplate Textures - Stucco, Cedar, & Smooth - to coordinate with the screen room kickplate.

R Clean-Routered Interior Extrusion.

R 16” NeveRattle© .030 Aluminum Kickplate.

R Prescreened with 1814 Mesh Fiberglass Screen - Stronger, yet allows More Breeze.

R Exterior Flat Spline - has a better hold on the screen, shows a clean interior profile and matches the spline used on the screen room.

R Thicker Push Bar Attached with Internal Screw Bosses, not rivets.

R Custom Widths Available.

R Adjustable Door Sweep Expander Included.

R Grey Pile Weatherstrip Included - Keeps bugs out and prevents banging when door is being closed.

R Heavy-Duty Door Hardware and Closer Included.

R Fully Boxed to prevent shipping damage on our truck and yours.

Custom Sizes Available - Max Width 48” - Max Height 96” - Call for Pricing.

Custom Sizes Available - Max Width 48” - Max Height 96” - Call for Pricing.

Perfect Breeze Screen Door with Magnador Pet Door

WHITE

Perfect Breeze Screen Door Astragal

Frame only with Z Bar

Screen

Screen Doors

Screen Door Accessories

Kit includes: Contractor Grade Screen Door Closer, Molded Jamb Bracket, Door Handle with Push Button, Door Bracket, Strike Plate, and Mounting Hardware.

Wright Screen Door Closer Kit

Kit includes: Contractor Grade Screen Door Closer, Molded Jamb Braket, Door Handle with Push Button, Door Bracket, Stricke Plate, Safety Chain, and Mounting Hardware.

Now available in NEW Bronze (dark brown) in addition to the original white color. Bronze shows less dirt and wear in heavy use environments like kennels and matches bronze aluminum screen enclosures.

NEW High Power Magnets. 30-40 times greater holding power than the regular magnets. Great alternative for high wind and heavy use. Strongest magnetically held door on the market.

Durable and Simple. The Magnador™ Two-Way Pet Door is a simple to install product at a value price. Durable High Impact Polystyrene resists chewing and is tough, yet forgiving for hard headed dogs. Integrated locking knobs eliminate misplaced or damaged sliding panels or covers.

Magnador™ Two-Way Pet Doors are used extensively in a variety of situations: kennels, doors, screen doors, metal buildings, barns, screen porch enclosures, lanais, pool enclosures, garage doors and dog houses.

Close fit between swinging panel and frame keeps out unwanted pests and bugs. Magnet holds door in place to prevent debris and critters from entering. Screw type locking knobs secure door for entry or exit. No sliding panels to misplace or damage.

Sturdy construction makes this door ideal for hard use. Replacement parts assure long lasting installation and easy repairs.

Two sizes available:

• Medium (11” x 13”) for small and medium size dogs (20-60 pounds).

• Large (13” x 19 3/4”) for medium and large size dogs (50 plus pounds).

Magnador - 2-Way Pet Door

Equipment required for installation:

Pencil, Masking tape, straight edge, Phillips screwdriver, Exterior caulk, 1/8” and 3/8” drill bits, Electric Drill, saber saw

We Offer Doors & Windows from

PGT and CWs warranty for insulated seal failure: After 1 year, neither company will send a service tech to customer homes to replace glass. structall will package the glass and ship to the manufacturer for replacement.

Technical Bulletin Cleaning Aluminum Extrusion

Aluminum extrusion, such as gutters, can develop unsightly dark streaks. The streaks won’t clean off using soap and water. They are caused by algae, dirt, and other particles washing onto the extrusion and electrostatically bonding to the anodized metal. This phenomena is also known as “tiger striping” or “zebra striping”.

Structall recommends the use of specialized cleaners to remove the streaks:

• F-13 Gutter Grenade

• Gutter Zap

• Citrus Gutter Cleaner and House Wash

• Mean Green

• Spray Power

• Simple Cherry

• Citri Kleen

• Gutter Shock

• Purple Power

• Simple Green Gutter Clean

You will need a scrub brush with an extension pole as well as a water hose with standard sprayer. A pressure washer can be used if available.

*Use as directed.* Some of the listed cleaners contain butyl and other chemicals that can damage the paint on the extrusion as well as anything that the cleaner may come in contact with. Dilute the cleaner as prescribed and use appropriate brushes and protective gear.

Technical Bulletin

Dark Colors and Thermal Bowing

Structall recommends panels with Adobe and Bronze skins be used as the bottom skin (install down) or in the room-side position. White is the best color to reflect the rays of the sun, reducing heat buildup and related expansion problems inherent with all aluminum products. Structall’s White coated panel skins are certified by ENERGY STAR® to meet or exceed their requirements for Solar Reflectance per ASTM C1549 and Emittance per ASTM C1371.

Accelerated thermal bowing can occur if a Adobe or Bronze panel skin is exposed to the sun. On stress skin panels such as ours, this effect is caused by the dark coated exterior absorbing heat rather than reflecting it, while the interior-facing skin of the panel stays cool. The overheated exterior-facing skin expands, causing the panel to bow and possibly delaminate.

With that in mind, do not store or stack Adobe or Bronze panel skins facing the sun.

A white, weatherproof coating over the dark top skin or appropriately installed shingles can greatly reduce, if not eliminate, thermal bowing.

*Thermal bowing does not represent a manufacturing defect. Any damage incurred through incorrect storage or installation will void the warranty.

Technical Bulletin Panels Longer than 32ft

Structall does not suggest or endorse the manufacture of the Snap-N-Lock™ Panel in lengths greater than 25ft. Natural, heat related, expansion of the panel skins can cause buckling and cracking at the mid point fastener lines.

Panels greater than 32ft. are not covered by Structall’s Limited Warranty.

Technical Bulletin Painting Rigiwall Panels

For those who wish to paint Rigiwall Panels, the manufacturer suggests using any paint made for vinyl.

Sherwin Williams Durations paints or any solvent-based paint work well. No primer is required using these paints.

Follow the paint manufacturer’s directions for application.

Thoroughly clean the panels prior to painting.

Sales: 877-314-2509

FAX: 813-814-0018

Technical Bulletin Panel Noise

info@structall.com STRUCTALL.com

Structural insulated panels are not sound proof. Sounds will pass through SIPs and sometimes will be amplified. For instance, a typical steel SIP home will have the internal noise level of a typical brick home. However, room additions that are “unfinished” and do not employ furring + drywall or other sound deadening materials and techniques will have a higher internal noise level than that of a typical home interior. Taps and knocks on the outside of an “unfinished” SIP structure will be audible.

Like all building materials, temperature has an effect on structural insulated panels. SIPs construction will expand and contract as the temperature warms and cools. During rapid temperature changes, SIP construction may produce popping sounds if roof joints and beams have not been installed properly. If the structure is “unfinished”, the sounds can be that much more noticeable.

Use these techniques to reduce sound levels within a SIP structure. It is important to lessen the effect of heat on the structure, create buffers between joints, and airspace between the exterior walls and interior finish.

1. Apply a vibration absorbing underlayment directly to roof panels before installing roof finish.

2. Use glue or gasket material at the tops of beams and walls.

3. Furring interior walls with sound deadening material or furring strips before installation of drywall.

4. Use a back ventilated roof finish.

Technical Bulletin

Application of Elastomeric Roof Coating

For those who wish to apply Elastomeric Roof Coating to a panel roof, Structall suggests using an acrylic coating.

Follow the coating manufacturer’s directions on when and how to apply their coating to achieve best adhesion, including their directions for cleaning the roof.

The most important step is to thoroughly clean the roof using an appropriate roof cleaning solution and a scrub brush. The panels must be clear of any dirt, debris, mildew, and chalk.

Technical Bulletin

Rust Filings on Steel Panel Skins

Structall’s Steel Snap-N-Lock™ Panel skins are cut using a shear press. This method results in a clean cut without generating metal chips that can cause rust blemishes on the panel paint finish.

Drilling, cutting, and grinding a steel panel at the jobsite will produce metal filings that will magnetically adhere to the skin of the panel. If these shavings are not removed from the fascia of the panel, the small bits of metal will corrode and blemish the finish. The result is only cosmetic and will not affect the longevity of the panel. However, to avoid the inevitable blemishes to the paint finish caused by the rusting filings, wipe off the panel with a cloth or softbristled brush immediately after modifying the panel.

Wipe off all steel panels at a jobsite (including unmodified panels) before installation to remove any debris that may have blown onto the panels.

If the metal filings were not removed before installation and speckles of rust begin to show on the panels, use cleaning products such as Spic and Span® or Soft Scrub® along with a nylon scrubbing pad and water to clean off the rust filings. The paint finish will likely be stained by the rust but the cleaning will have removed the source of the discoloration.

Fan Beam Installation Detail

• 1 fan per fan beam

• 40lb Max weight per fan beam

CONT. 1 1/2" x 3" x .050 ALUM. FAN BEAM

EXTRUSION OR EQUAL

ELECT RICAL WIRING

CONDUCTOR

4" SNAP-N-LOCK

COMPOSITE PANEL

FASTEN FAN OR LIGHT PER MANUF., SPECS. SCREWS TO BE SELFTAPPING & PENET RATE

FAN BEAM

FAN OR LIGHT FIXTURE

(COMMERCIAL SCALE

FIXTURES REQUIR E

ADDITIONAL STRUC TURAL

N.E.C. APPROVED ELEC. SUPPORT )

• #10 Self-tapping SMS, 12 TPI and 1-1/2” OD Seal washer w/ neoprene insert

• Bottom of fan beam sits 2” from top of all panels

• Fastener must extend 1” into fan beam

Fan Beam Installation Guide

For support capacity and fastener information, refer to our Fan Beam Support Details prepared by Engineering Express. The details can be found at structall.com under ‘Engineering’ (FBC or IBC Engineering). Sealed copies of the details can be purchased directly from Engineering Express.

www.engineeringexpress.com/product/structall-fan-beam-support-details-23-69357/

Install an electrical box to attach the fan.

The panel should be prepped with two holes prior to installation (3-1/2” hole through panel skin and 1/2” foam to fan beam, then 1-1/2” hole through one side of fan beam).

Use a local code approved pancake box. Attach to fan beam and feed wire through. Finish with a local code approved Romex connector and wire nuts.

There are various grommets and pancake electrical boxes sold at Lowe’s and Home Depot that serve to protect the wiring exiting the fan beam. Once installed, the electrical box assembly effectively protects the wiring exiting the panel’s fan beam.

Fans are typically boxed with long screws for fastening to an electrical box. You may need to cut them short or use shorter screws to attach the fan securely.

*Adhere to local code when installing ceiling fans. This guide does not supersede local code.

Example of a simple grommet that can be used to protect the wiring: Commercial

Example of a ½” deep ceiling fan box:

Technical Bulletin

Expanding Foam

During construction, it is possible to have gaps between panels or damaged foam. You can use expanding foam to seal the offending voids.

Structall tested several off-the-shelf expanding foam products:

• Great Stuff Gaps & Cracks

• Great Stuff Window & Door - Insulating

• Great Stuff Window & Door

• Loctite Tite Foam Gaps & Cracks

• Loctite Tite Foam Window & Door

We observed that the expanding foams did not react with nor melt the EPS foam used in our panels. The Great Stuff products were the most user-friendly.

We recommend securing the panels in place prior to applying the expanding foam. Securing the panels first eliminates the possibility of the expanding foam pushing panels or other components out of alignment.

If you intend to use the expanding foam to seal a butt joint between panels, we recommend using Great Stuff Gaps & Cracks since it does not expand as dramatically and will not push the panels away from each other.

Expanding foam is easily trimmed with a serrated blade after fully curing.

We DO NOT recommend the use of “large gap” expanding foam products.

*Follow application directions provided by the manufacturer.* Sales: 877-314-2509

Sales: 877-314-2509

FAX: 813-814-0018

Limited Warranty Metal Clad Panel Products

STRUCTALL BUILDING SYSTEMS, INC. warrants to the Purchaser that Structall’s Metal Panels products will not delaminate as a result of a defect in materials or workmanship for a period of 10 years from the date of the purchase. In the event of a valid claim, Structall will provide replacement panels.

Exclusion of Certain Warranties

This warranty does not cover damage by willful abuse, normal weathering, negligence or failure to provide normal maintenance and cleaning, exposure to industrial pollution, salt spray or chemical atmosphere, damage by physical abuse, abrasion, impact or other force, or an act of nature, such as fire, lightning, windstorms, hailstorms or causes beyond Structall Building Systems, Inc.’s control.

This warranty does not cover use of the product in applications beyond the design limits as spelled out in the Structall engineering publications. Installation not in strict compliance with the Structall installation instructions shall also void the warranty.

Both steel and aluminum clad panels are subject to corrosion and are specifically not covered beyond any warranty provided by the coil manufacturer. Structall recommends a light pressure wash every year for the underside of any panel roof or panel wall section exposed to, or near by, a salt water environment or a swimming pool or spa where chlorine is used.

This warranty does not cover infestation by insects, rodents or other pests. As with any type of construction, an appropriate pest control program should be instituted and maintained.

Limitation of Remedies

The Purchaser’s sole and exclusive remedy for a valid claim against this warranty shall be for the replacement, without charge to the purchaser, of the Structall panels pursuant to the terms of the warranty. The obligation of Structall Building Systems, Inc. to replace the defective products shall not include the removal, dismantling, or reinstallation of any such products. Furthermore, the Purchaser agrees that no other remedy other than that prescribed above shall be available to the Purchaser or other aligned parties making a claim.

Limited Warranty

Aluminum Pan Roof Products

STRUCTALL BUILDING SYSTEMS, INC. warrants to the Purchaser that Structall’s coated aluminum materials used in the roof pans will not split, chip, peel, flake or blister as a result of a defect in materials or workmanship for a period of 10 years from the date of purchase. In the event of a valid claim, Structall will provide replacement pan products.

Exclusion of Certain Warranties

This warranty does not cover damage caused by willful abuse, normal weathering, negligence or failure to provide normal maintenance and cleaning, exposure to industrial pollution, salt spray or chemical atmosphere, damage by physical abuse, abrasion, impact or other force, or an act of nature, such as fire, lightning, windstorms, hailstorms or causes beyond Structall Building Systems, Inc.’s control.

This warranty does not cover use of the product in applications beyond the design limits as spelled out in the Structall engineering publications. Installation not in strict compliance with the Structall installation instructions shall also void the warranty.

Under impact of weather, the coating on pan products will chalk and display some degree of color change during the normal aging process. As these conditions are unrelated to defects in the roof pans, they are not included in this warranty.

Structall Building Systems reserves the right to investigate any claims made under this warranty and to inspect the property in question. In the unlikely event that like products are no longer available, Structall Building Systems will provide substitute products of an equal grade.

Limitation of Remedies

The Purchaser’s sole and exclusive remedy for a valid claim against this warranty shall be for the replacement, without charge to the purchaser, of the Structall panels pursuant to the terms of the warranty. The obligation of Structall Building Systems, Inc. to replace the defective products shall not include labor or costs involved in the removal, dismantling, or reinstallation of any such products. Structall Building Systems responsibility for the cost of refinishing or furnishing replacement material shall be limited to one-hundred percent of the cost of replacement materials only at current market value for the affected area during the first year and shall decrease at a rate of fifteen percent per year for the next four years, five percent per year for the remaining five years. Furthermore, the Purchaser agrees that no other remedy other than that prescribed above shall be available to the Purchaser or other aligned parties making a claim.

Structall Building Systems makes no other warranties expressed or implied as to the products covered by this warranty. The remedies provided herein are exclusive, and are expressly in lieu of all other remedies, including any remedies for incidental or consequential damages.

Limited Warranty Oriented Strand Board Clad Panel Products

STRUCTALL BUILDING SYSTEMS, INC. warrants to the Purchaser that Structall’s oriented strand board clad panel products will not delaminate as a result of a defect in materials or workmanship for the life of the structure in which they are installed. In the event of a valid claim, Structall will provide replacement panels.

Exclusion of Certain Warranties

This warranty does not cover damage by willful abuse, normal weathering, exposure to industrial pollution, salt spray or chemical atmosphere, damage by physical abuse, abrasion, impact or other force, or an act of nature, such as fire, lightning, windstorms, hailstorms or causes beyond Structall Building Systems, Inc.’s control.

This warranty does not cover use of the product in applications beyond the design limits as spelled out in the Structall engineering publications. Installation not in strict compliance with the Structall installation instructions and procedures shall also void the warranty.

Oriented strand board is a wood composite product that is susceptible to damage from the elements. Panels should be stored in a dry environment and should not be exposed to rain and sun for extended periods of time. The oriented strand board will accept a reasonable amount of construction related exposure and may exhibit some surface flaking or scaling as a result. This condition is anticipated and does not reflect a defect of the panels. The panels are structural elements and are not designed to function as the primary interior or exterior surfaces. Structall recommends that in the final application, both surfaces be covered by an appropriate finish material.

This warranty does not cover infestation by insects, rodents or other pests. As with any type of construction, an appropriate pest control program should be instituted and maintained.

Limitation of Remedies

The Purchaser’s sole and exclusive remedy for a valid claim against this warranty shall be for the replacement, without charge to the purchaser, of the Structall panels pursuant to the terms of the warranty. The obligation of Structall Building Systems, Inc. to replace the defective products shall not include the removal, dismantling, or reinstallation of any such products. Furthermore, the Purchaser agrees that no other remedy other than that prescribed above shall be available to the Purchaser or other aligned parties making a claim. This warranty shall not be assignable by Purchaser.