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PolyPro : 速

For Venting Condensing Appliances Environmentally Safe Alternative Lower Over-All Cost Than PVC Engineered Terminations Fast, Easy To Install


Being Green, Being Responsible. DuraVent looks for feasible ways of doing business in an ecologically sound way. In manufacturing we use water based paints. Our reverse osmosis system recycles 90% of the water used in the paint line. We buy recycled metals for all our products when available, and recycle waste metals. Factory skylights reduces heavy load needs for electric lighting during daylight hours. In the office, paperless invoicing is now standard. Paperless communications to customers are sent via electronic newsletters or email, and we recycle office paper waste. Kaizen (Japanese for “improvement�) refers to the practice of focusing on continuous improvement in manufacturing activities. By improving standardized activities and processes, Kaizen aims to eliminate waste. Since 1998, DuraVent has reduced manufacturing waste in its plant by 30% through Kaizen practices. DuraVent is a member of the US Green Building Council,(USGBC) a non-profit organization dedicated to sustainable building design and construction, and developers of the LEED building rating system.


PolyPro

PolyPro

®

For venting, DuraVent’s PolyPro® is the proven, healthy, environmentally safe alternative to PVC. Specifically designed for venting, it is also 100% recyclable, it contains no toxic or carcinogenic materials, such as chlorides, or heavy metals. Plus, it does not release hazardous gases during combustion. PolyPro has been used for venting throughout Europe for over fifteen years. PolyPro has a higher operating temperature than PVC of 248°F. No glues or solvents are needed at connections. For condensing gas fired appliances. ULC-S636 Listed.

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Our History The M&G Group acquired Simpson DuraVent September 1, 2010. M&G DuraVent, Inc, a member of the M&G Group, is one of 13 companies in the privately held consortium. M&G (www.m-ggroup.com) was founded in 1932 and is headquartered in the Netherlands. The M&G Group produces a wide range of flue and vent products in aluminum, stainless steel and plastic. It is the largest supplier of engineered venting systems for the high-efficiency heating market in Europe. All M&G companies, including DuraVent, are 100% focused on developing, manufacturing and marketing only flue and ventilation systems. Since 1958, DuraVent has been a leading manufacturer of Gas Vent and Chimney products in the US. In 1982, DuraVent was purchased by Simpson Manufacturing. In 2008 DuraVent acquired both the Ventinox product line from America Boa, and ProTech Systems, the highly respected manufacturer of Hearth, HVAC and PHC products. With a broad range of engineered venting products, DuraVent has earned its reputation as the industry leader by offering innovative, safe, professional products for the HVAC and Hearth markets.

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DuraVent | www.duravent.com

M&G DuraVent is dedicated to one thing...focusing on the design and manufacture of venting products. As experts in this industry, our team is passionate about creating innovative, quality products. We invest in equipment with the latest technology to develop and test venting products that are engineered to one standard, excellence. All measuring equipment is calibrated to the same levels as used by testing agencies, and are compliant with ISO 17025, the test laboratory standard. Wind Tunnel Laboratory The wind tunnel lab allows us to gather precise data with 180 degrees of measurement on terminations. All data is anaylized for product performance under rigorous conditions before going to market. Appliance Testing M&G DuraVent offers appliance testing for OEM's. Rain Testing M&G labs test the vapor/moisture barrier of products by subjecting them to extreme rain and wind conditions. These tests are more stringent than required in the US and Canada. Climate Testing M&G labs have developed a patented ice testing system in the climate room. Tests run to -4 degrees F. PolyPro terminations are engineered to remain icicle free. OEM Product Development M&G DuraVent engineeers are expertly skilled to develop venting components to OEM specs. To satisfy specific venting requirements, DuraVent has the experience to provide custom design, prototyping and testing of vent systems and components engineered to the demands of specific appliances.


PolyPro PolyPro® is a polypropylene ULC-S636 Gas Vent - BH, Class II (248°F max) venting system for the North American continent. PolyPro is engineered for use with category II & IV condensing appliances, is corrosion resistant and utilizes gaskets that enable rapid and adhesive free assembly. Available in 2”, 3”, 4”, 5”, 6” and 8” diameters. PVC pipes are commonly used for venting water heaters, condensing boilers and warm air furnaces, yet PVC was never designed for such use. No other plastic contains or releases as many dangerous chemicals. It poses dangerous environmental health hazards in its manufacture, product life, and disposal. PVC is unfit for safe venting. An environmentally safe alternative is PolyPro, new to the U.S. and Canadian market by DuraVent, for condensing gas appliances. Engineered for venting, it is 100% recyclable, contains no toxic or carcinogenic materials, chlorides, or heavy metals, as found in PVC. It does not release hazardous gases during combustion, and has been used safely throughout Europe for over fifteen years. PolyPro has a higher operating temperature of 248degrees ( PVC is 149 degrees max). PolyPro is engineered with a corrosion-free, condensation management system. DuraVent’s PolyPro is available for solutions requiring single-wall, concentric, manifold and other engineered uses.

Terminations DuraVent’s PolyPro terminations are lab tested to handle harsh weather and remain icicle free in freezing temperatures. Air circulation and weather conditions like rain, wind and ice have the potential to reduce the efficiency of a units performance and the operation of it's venting system. M&G DuraVent has designed its terminations for a tight, leak-free system that does not allow icicle formations.

800-835-4429 | DuraVent

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®

PolyPro® Single Wall and Flex Specifications Applications PolyPro is a polypropylene venting system for use with ULC-S636 Gas Vent - BH, Class II (248°F max) venting system for the North American continent. PolyPro is engineered for use with category II & IV condensing appliances and heating equipment, including tankless water heaters, high-efficiency water heaters, condensing boilers and warm air furnaces. Materials and Construction Rigid pipe constructed of 2.2mm (minimum) thick polypropylene. Flex is double wall polypropylene. EPDM or Viton gaskets. Diameters 2", 3", 4", 5", 6" and 8" Listings ULC-S636 Listed Warnock-Hersey Warranty 10 years ISO 9001 Registered by GasTec

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DuraVent | www.duravent.com

ULC S636 System


PolyPro Typical Installation, Single-Wall Vertical Termination Skyline Vertical

Termination Flashing Flashing

Vent Length Vent Length

Elbow Elbow

Support Bracket Support Bracket

Typical Installation, Flex

A polypropylene vent system for condensing appliances that offers superior environmental, performance, and installation advantages over PVC / CPVC. Environmental Advantages • 100% recyclable. • No leaching or off-gassing of heavy metals or carcinogens. Releases only oxygen and carbon dioxide when burned. • Resistant to aromatic hydrocarbons generated by gas combustion. • Resistant to acids and bases. • No chlorides in PolyPro, unlike PVC. Performance Advantages: • Ideal for all condensing appliances. • ULC S636. • Extra thick wall means it is more stable & secure. • Tight seal at every joint...expands and contracts. with weather and temperature changes, so there is no flexing or cracking in the venting. • Terminations remain icicle free in freezing weather. • Interior of 90° elbows are 88° to prevent standing condensation. • Higher sustained operating temperatures than PVC. • Corrosion resistant. Installation Advantages: • No flammable, messy or harmful glues, cements or solvents needed at connections. • No wait for glue curing time during installation. • Screws into studs for a sturdy and secure brace. • Time saving wall bracket clips quickly and easily to PolyPro pipe. • Lightweight and easy to install. • Gasketed connections make easy removal and replacement of components.

800-835-4429 | DuraVent

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PolyPro® Single-Wall Venting for Condensing Appliances Horizontal Termination Kit

Use for horizontal terminations. White nose. Includes 2 appliance adapters, white wall plate, white firestop, ski boot. SIZE

STOCK #

A

2”

2PPS-HK 3PPS-HK 4PPS-HK

13” 13” 13”

3” 4”

MAX LENGTH A

Vertical Termination Cap Kit

Use for vertical terminations. Includes 2 appliance adapters, ski boot. Choose black or terra-cotta cap. SIZE

BLACK CAP

TERRA-COTTA CAP

A

B

2”

2PPS-VK 3PPS-VK 4PPS-VK

2PPS-VK-TC 3PPS-VK-TC 4PPS-VK-TC

18” 23” 23”

50 1⁄4” 53 1⁄4” 68 1⁄4”

3” 4”

A

B

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DuraVent | www.duravent.com


PolyPro Single-Wall Pipe

Use to vent condensing appliances, including gas-fueled condensing water heaters and high-efficiency warm air furnaces. Listed to ULC S636.

Ø

SIZE

12”

36”

72”

2”

2PPS-12 3PPS-12 4PPS-12 5PPS-12 6PPS-12

2PPS-36 3PPS-36 4PPS-36 5PPS-36 6PPS-36

2PPS-72 3PPS-72 4PPS-72 5PPS-72 6PPS-72

LENGTH

3” 4” 5” 6”

Adjustable Pipe

Use to add length to straight length of PolyPro pipe. Slips over standard single-wall pipe length. 81⁄4” 61⁄4”

Test Port Ø

SIZE

STOCK #

SIZE

STOCK #

SIZE

40”

77”

2”

2PPS-AVL 3PPS-AVL 4PPS-AVL

5”

5PPS-AVL 6PPS-AVL 8PPS-AVL

8”

2PPS-40

2PPS-75

3” 4”

Use to test for proper applaince operation without penetrating or disconnecting the vent wall. SIZE

STOCK #

SIZE

STOCK #

2”

2PPS-TP 3PPS-TP 4PPS-TP

5”

5PPS-TP 6PPS-TP 8PPS-TP

3” 10”

6” 8”

4”

6” 8”

800-835-4429 | DuraVent

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Appliance Adapter, PVC to PolyPro

Use to connect rigid PolyPro pipe length to PVC on an appliance. SIZE 2” 3” 4”

45º Elbow

STOCK #

2PPS-AD 3PPS-AD 4PPS-AD

Offsets obstructions as needed. B

SIZE

STOCK #

A

B

SIZE

STOCK #

A

B

2”

2PPS-E45 3PPS-E45 4PPS-E45

2 7⁄8” 2 7⁄8” 3”

2 11⁄16” 2 7⁄8” 2 1⁄2”

5”

5PPS-E45 6PPS-E45 8PPS-E45

3 13⁄16” 3 7⁄8” 4 3⁄8”

3 13⁄16” 4” 5 3⁄16”

3” 4”

A

90º Elbow

B

Offsets obstructions as needed. SIZE

STOCK #

A

B

SIZE

STOCK #

A

B

2”

2PPS-E90 3PPS-E90 4PPS-E90

4” 4 5⁄16” 4 1⁄2”

4” 4 5⁄16” 4 1⁄2”

5”

5PPS-E90 6PPS-E90 8PPS-E90

6 11⁄16” 7” 9”

6” 6 1⁄2” 7 11⁄16”

3”

A

4”

Condensate Drain

2” A

3” 87º

4”

STOCK # HEIGHT

2PPS-CD 3PPS-CD 4PPS-CD

7” 7” 7”

SIZE 5” 6” 8”

STOCK # HEIGHT

5PPS-CD 6PPS-CD 8PPS-CD

7” 7” 23⁄4”

Use for a 90° offset or to combine connections from two or more appliances into a common vent. SIZE 2” 3” 4”

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6” 8”

Use to properly manage corrosive condensates common with high efficiency gas appliances. SIZE

Tee with Cap

6” 8”

STOCK #

2PPS-T 3PPS-T 4PPS-T


PolyPro Tee Cap Drain

Use instead of Tee Cap to manage condenstaes at the bottom of a vertical run. SIZE

STOCK #

SIZE

STOCK #

2”

2PPS-TCD 3PPS-TCD 4PPS-TCD

5”

5PPS-TCD 6PPS-TCD 8PPS-TCD

3” 4”

Increaser

Use to increase vent diameter. ØC

A

SIZE

STOCK #

2”- 3”

2PPS-X3 3PPS-X4 4PPS-X5 5PPS-X6 5PPS-X8

3”- 4” 4”- 5”

ØB

5”- 6” 6”- 8”

Firestop Spacer

A

B

C

4 5⁄16” 4 5⁄16” 4 5⁄16” 4 5⁄16” 5 5⁄16”

2” 3” 4” 5” 6”

3” 4” 5” 6” 8”

Use when penetrating floor levels. Two pieces for ease of use. SIZE 2” 3” 4”

Wall Strap

6” 8”

STOCK #

2PPS-FS 3PPS-FS 4PPS-FS

SIZE 5” 6” 8”

STOCK #

5PPS-FS 6PPS-FS 8PPS-FS

Use to support vertical and horizontal runs. PolyPro version for 2” - 4” diameter pipe. Aluminum strap for 5” - 8” diameter pipe. SIZE 2” 3” 4”

STOCK #

2PPS-WS 3PPS-WS 4PPS-WS

SIZE 5” 6” 8”

STOCK #

5PPS-WS 6PPS-WS 8PPS-WS

800-835-4429 | DuraVent 11


®

Flat Roof Flashing

Use to weather proof penetration of vent through the roof. SIZE 2” 3” 4”

Adjustable Roof Flashing, Aluminum

2” 3” 4”

Adjustable Roof Flashing, Polypropylene

EPDM Replacement Gasket

6” 8”

STOCK #

5PPS-FF 6PPS-FF 8PPS-FF

STOCK #

2PPS-F5 3PPS-F5 4PPS-F5

SIZE

STOCK #

2”

2PPS-F12 3PPS-F12 4PPS-F12

4”

Use as a replacement gasket for rigid PolyPro products. SIZE 2” 3” 4”

12 DuraVent | www.duravent.com

5”

Use to weather proof penetration of vent through the roof. Made of polypropylene. Adjusts from 25° to 45° (6/12 to 12/12).

3” 25º - 45º

SIZE

Use to weather proof penetration of vent through the roof. Made of aluminum. Adjusts from 0 - 25° (0/12 to 5/12). SIZE

0 º - 25º

STOCK #

2PPS-FF 3PPS-FF 4PPS-FF

STOCK #

2PPS-GA 3PPS-GA 4PPS-GA

SIZE 5” 6” 8”

STOCK #

5PPS-GA 6PPS-GA 8PPS-GA


PolyPro Viton Replacement Gasket for Condensing Oil Appliances

Use as a replacement gasket when using PolyPro products with condensing oil appliances. SIZE

STOCK #

2”

2PPS-GAV 3PPS-GAV 4PPS-GAV

3” 4”

Locking Band

Use to secure two pieces of pipe together. Required to comply with ULC-S636 listing. SIZE 2” 3” 4”

STOCK #

2PPS-LB 3PPS-LB 4PPS-LB

800-835-4429 | DuraVent 13


®

PolyPro® Flex Venting for Condensing Appliances Flex Chimney Lining Kit

Use for a vertical flex lining system. Includes chimney cap, rigid flue vent, support brackets, flex connector, support elbow, wall plate and appliance adapter. Flex sold seperately. SIZE

STOCK #

SIZE

STOCK #

2”

2PPS-FK 3PPS-FK

4”

4PPS-FK 5PPS-FK

3”

Flex Length

Use to line masonry chimneys that vent condensing appliances. Double-wall construction. Standard sizes with custom lengths available. Can be cut to length. SIZE

STOCK #

LENGTH

SIZE

STOCK #

LENGTH

2”

2PPS-100F 3PPS-100F

100FEET 100FEET

4”

4PPS-100F 5PPS-100F

100FEET 100FEET

3”

Chimney Cap

5”

Use to vertically terminate a flex system. SIZE

STOCK #

SIZE

STOCK #

2”

2PPS-FCT 3PPS-FCT

4”

4PPS-FCT 5PPS-FCT

3”

14 DuraVent | www.duravent.com

5”

5”


PolyPro Flex Male Adapter

Use to connect PolyPro rigid pipe to PolyPro flex at the base of the system. SIZE

STOCK #

SIZE

STOCK #

2”

2PPS-FAM 3PPS-FAM

4”

4PPS-FAM 5PPS-FAM

3”

Flex Female Adapter

Use to terminate PolyPro flex lining system back to a rigid system. SIZE 2” 3”

Flex Coupler Adapter

2PPS-FAF 3PPS-FAF

SIZE 4” 5”

STOCK #

4PPS-FAF 5PPS-FAF

SIZE

STOCK #

SIZE

STOCK #

2”

2PPS-FAC 3PPS-FAC

4”

4PPS-FAC 5PPS-FAC

5”

Use to support PolyPro Flex from top of masonry chimney. SIZE

STOCK #

SIZE

STOCK #

2”

2PPS-FSB 3PPS-FSB

4”

4PPS-FSB 5PPS-FSB

3”

Spacer

STOCK #

Use to tightly connect one length of PolyPro flex to another.

3”

Support Bracket

5”

5”

Use to center PolyPro flex. Universal for all diameters. Simple installation and ratchet adjustment. SIZE 2” 3”

STOCK #

2PPS-S 3PPS-S

SIZE 4” 5”

STOCK #

4PPS-S 5PPS-S

800-835-4429 | DuraVent 15


®

Support Elbow, Extended A

Use the extended support elbow to stabilize the vertical termination. Extended horizontal length can be trimmed to size. Includes supporting assembly and mounting channel. SIZE

STOCK #

A

SIZE

STOCK #

A

2”

2PPS-SE90X 3PPS-SE90X

21 11⁄16” 22 ¼”

4”

4PPS-SE90X 5PPS-SE90X

22 7⁄16” 24 7⁄16”

3”

Chimney Support

Use to support flex liner system against a masonry wall. SIZE

STOCK #

SIZE

STOCK #

2”

2PPS-SUP 3PPS-SUP

4”

4PPS-SUP 5PPS-SUP

3”

Wall Plate

SIZE

STOCK #

SIZE

STOCK #

2”

2PPS-WP 3PPS-WP

4”

4PPS-WP 5PPS-WP

STOCK #

2PPS-GAF 3PPS-GAF

2” 3”

SIZE

STOCK #

4PPS-GAF 5PPS-GAF

4” 5”

Use with the provided rope to guide PolyPro flex lengths down masonry chimney. SIZE 2” 3”

16 DuraVent | www.duravent.com

5”

Use as a replacement gasket for PolyPro flex products. SIZE

Flex Puller

5”

Use to trim wall penetration. White.

3”

Viton Replacement Gasket, Flex

5”

STOCK #

2PPS-FP 3PPS-FP

SIZE 4” 5”

STOCK #

4PPS-FP 5PPS-FP


PolyPro Additional PolyPro products and components may be available since this catalog was published. Contact DuraVent's customer service department. 1-800-835-4429 for more information.

800-835-4429 | DuraVent 17


®

PolyPro® Concentric Specifications Applications Concentric venting system for use with ULC-S636 Gas Vent - BH, Class II (248°F max) venting system for the North American continent. PolyPro is engineered for use with category II & IV condensing appliances and heating equipment, including tankless water heaters, high-efficiency water heaters, condensing boilers and warm air furnaces. Materials and Construction Inner pipe a minimum of 2.2mm thick polypropylene pipe. Exterior pipe made of galvalume. Diameters 3" inner with 5" outer wall. Listings ULC-S636 Warnock-Hersey

18 DuraVent | www.duravent.com

Advantages of Concentric A concentric (or direct-vent, or two-pipe) system maintains indoor air quality by reducing drafts with one penetration, and allows for better humidity level control inside a dwelling. Concentric venting brings to the heating appliance outdoor air as combustion air through an air-tight, sealed system that is safe.


PolyPro Typical Installation, Concentric PolyPro Concentric... SkylineTermination Vertical Skyline Termination Adjustable Flashing Roof Flashing

DuraVent's concentric vent systems incorporate a PolyPro inner with a metal outer. All the advantages of a polypropylene inner encased in a strong, galvalume outer pipe. Available as 3"x5".

Concentric Elbow Elbow

The Concentric System includes: Lengths Elbows Horizontal Termination Vertical Termination Concentric Appliance Adapter

Concentric Length Concentric Vent Length

800-835-4429 | DuraVent 19


M&G DuraVent, Inc. PO Box 1510 Vacaville, CA 95696-1510 800-835-4429 Fax: 707-446-4740 www.duravent.com

'LEED' and USGBC logo is a trademark owned by the U.S. Green Building Council and is used by permission.

This catalog is made from recycled materials. Please remember to recycle.

L275 1/2011 ©2011 M&G DuraVent, Inc. PolyPro® is one of M&G DuraVent’s GreenVent® line of products.


DuraVent Chimney