World in motion... Reaching New Heights in Motion Technology
Precision motion and machine control
One of the big storage ring sextupole magnets at Diamond Light Source. Image courtesy of Diamond Light Source
For more than a quarter of a century Delta Tau has consistently and continually set the global benchmarks for precision motion and machine control. Over a million axes of motion installed worldwide in control equipment as diverse as machine tools and medical device manufacturing, robots and the Hubble telescope, packaging machines and Hollywood movie sets. There are few lives untouched by products made using Delta Tau motion controls. Delta Tau in the UK has forged specialised services to the high technology and scientific communities. Many Synchrotron and high energy laser and neutron facilities depend on Delta Tau technology to control their complex multi axes equipment â€“ Diamond Light Source is the UKâ€™s national synchrotron science facility, located at the Harwell Science and Innovation Campus in Oxfordshire and uses Delta Tau motion Controllers on many of the beamlines there. By accelerating electrons to near light-speed, Diamond generates brilliant beams of light from infra-red to X-rays which are used for academic and industry research and development across a range of scientific disciplines including structural biology, physics, chemistry, materials science, engineering, earth and environmental sciences.
Despite its scientific pedigree, Delta Tau also offers the most versatile and flexible multiple axis motor controllers for general purpose machine control and automation tasks. The ability of the PMAC range of products to control different motor types and technologies from a single motion card offers machine builders many practical advantages. Moreover, all the Delta Tau products are backed by expert technical support right here in the UK .
Protein crystallography sample holder on protein crystallography beamline. Image courtesy of Diamond Light Source
Beamline i04.1 experiment end station.
Image courtesy of Diamond Light Source
MATLAB®’s Simulink® with Power PMAC Facilitates user-servo code generation for Power PMAC using Simulink®’s Embedded Coder (previously known as Real-Time Workshop). The objective is to fully automate code generation for Power PMAC’s servo loop closure routines (tasks) utilizing Simulink’s® control blocks.
Sophisticated Firmware Features Five built-in control algorithms:
The New Power Brick LV-IMS Motion Computer
Power Brick LV IMS The Power PMAC is a Motion Controller and Linux computer rolled into one. Running an open source public domain operating system with a Xenomai real time kernel The PMAC has come of age. Now with EPICS and TANGO compatibility running onboard or remotely, the new Power Brick LV-IMS offers the scientific communities around the world a powerful integrated package. Using fully programmable four-quadrant four-phase technology in the eight axis amplifier stage, the power PMAC-LV-IMS is capable of running any mix of stepper, AC servo or DC servo motors. Having unique software control of the current in each axis allows the user to fully customise each application. Each block of four axes comes in three different current ratings of: 0.25A continuous 0.75A peak; 1.0A continuous 3.0A peak; and 5.0A continuous 15A peak. All current ranges operate between 12 and 48VDC.
As well as standard quadrature encoder inputs, both versions come complete with a range of serial encoder interfaces. These include Endat 2.2, Hiperface, SSI, Yaskawa Sigma II, and Tamagawa. For more recent and future protocols, not included in the DSPgate3, provision has been made to fit a mezzanine board to facilitate the use of these and analogue sin/cos and resolver feedback devices. The Delta Tau MACRO (Machine And Control Ring Optical) interface now comes as standard, enabling the controller to control 32 axes. It also allows any Delta Tau MACRO product such as I/O, analogue interfaces or amplifiers to be added to the systems.
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Standard PID only PID enhanced with notch filters, deadband filters, lowpass/highpass filters, velocity loop filters, and/or trajectory prefilters Standard Gantry Control Cross-Coupled Gantry Control Adaptive Control Programmable input, integrator, and output limits Automatic or manual tuning of all motors’ current loops and servo loops Phasing algorithms for maximizing the torque output of commutated motors Commutation algorithms for commutated motors (e.g. DC Brushless, AC Induction, etc.) Field weakening algorithm for AC induction motor (through the Motor[x].DtOverRotorTc structure) The user can also implement his or her own custom servo and phase algorithms in C Look-ahead for dynamic acceleration adjustment for accurate contouring Jerk limiting for smooth motion and reducing mechanical wear Cutter radius (2D) and shape (3D) compensation for machining Position, torque, and backlash compensation Multi-threaded general purpose background programs that run asynchronous to motion: Up to 32 in PMAC’s Script language, 32 in C 0 to 3 multi-threaded general purpose foreground Script programs , 1 general purpose foreground C program, which run asynchronous to motion The above programs can be used for whatever purpose the user desires (e.g. safety and status monitoring, servo gain scheduling, data reporting functions, etc.) User-programmable, PMAC-Scheduled kinematics subroutines Position following (electronic gearing) Time-base control (automatic feedrate adjustment based on an external input signal) Transformation matrices for coordinate system rotation and translation Direct microstepping or pulse and direction (PFM) control for encoderless, open-loop control of stepper motors Position Compare with Digital Output at User Programmed encoder positions at 10 MHz, accompanied by an optional user-written interrupt service routine (ISR) that runs at these positions if desired Coordinate systems make grouping motors for synchronous motion and converting motor units to engineering units simple Multiple-motor axis definitions supported (e.g. for Gantries) Synchronous motion move modes: Linear, Circular, Spline, PVT, and Rapid 1/T extension for digital enhancement of standard Digital A Quad B encoder resolution Automatic move-until-trigger functions with hardware capture User-configurable servo clocks (for closing the servo loop at the appropriate sampling frequency), phase clocks (for commutation), PWM clocks (to get the right pulse frequency depending on motor characteristics) and real- time interrupt clocks (for move planning)
Safety Features: • • • • • •
Hardware and software over-travel limits Amplifier enable/fault handshaking Following error limits Integrated current limit Encoder loss detection Watchdog timer and relay for safely stopping the machine if the controller freezes.
Turbo PMAC LV-IMS Motion Controller
Geo Brick LV IMS-II Delta Tau sets the global benchmarks for precision motion control, The Turbo PMAC based multiple axis low voltage motion controller/data acquisition system with integral amplifiers is designed specifically for the high energy physics market. Controlling up to 8 axes of mixed servo and stepping motor types, the new Geo Brick LV IMS-II family of products is also a fraction of the size and cost of most conventionally built 8-axis systems. The Geo Brick LV concept was designed to control the combination of motor technologies typically encountered in synchrotron applications. Given the complexity of such systems, this new design has significantly reduced cabling, simplifying installation and reducing costs.
the amplifiers, the LV controllers offer the unique power of the Delta Tau position control systems. This concept provides great savings in both panel space and installation costs and whilst the design is optimised for operation using a 48VDC bus - a level that eliminates many regulatory concerns â€“ the amplifiers each have a 250W or 5A capacity. By simply adding the MACRO (Machine And Control Ring Optical) option, the controller can be expanded to 32 axes, also enabling any Delta Tau Macro product such as I/O, analogue interfaces or amplifiers to be added to the system. It is also possible using MACRO to create master/slave configurations linking two Geo Bricks.
The Geo Brick LV IMS-II expands the range of Delta Tauâ€™s widely used Geo Brick integrated multi-axis controller/amplifier family of products. As well as integrating
Six circle diffractometer. Image courtesy of Diamond Light Source
NEW Digital Brick Controller IMS-II
Brick Controller IMS-II and the Power Brick Controller IMS The PMAC “Brick Controller IMS” now comes in two distinct types. The original Turbo PMAC based Brick Controller IMS and now the NEW Power Brick Controller IMS. Not only has Delta Tau upgraded to the NEW Power PMAC we have created a whole new digital version of both systems. These units do not come with integrated drive amplifiers. To augment the original system concept with analogue outputs Delta Tau now offers a wholly digital version. Designed with stepper motors in mind the output from this unit is a digital PWM signal that can be configured to be either step and direction to interface with existing external stepper drives or it can be configured to output a PWM signal compatible with Delta Tau’s larger AC servo drives.
As well as standard quadrature encoder inputs both versions come complete with a range of serial encoder interfaces. These include Endat 2.2, Hiperface, SSI, Yaskawa Sigma II, and Tamagawa. For more recent and future protocols, not included in the DSPgate3, provision has been made to fit a mezzanine board to facilitate the use of these and analogue sin/cos and resolver feedback devices. The Delta Tau MACRO (Machine And Control Ring Optical) interface now comes as standard, enabling the controller to control 32 axes. It also allows any Delta Tau MACRO product such as I/O, analogue interfaces or amplifiers to be added to the systems.
Storage Ring at Diamond Light Source. Image courtesy of Diamond Light Source
Quad PSU 1.6kVA & Quad PSU 500VA Power Supplies
Quad PSU 1.6kVA
Delta Tau has two new compact switch mode power supply, called the Quad PSU, that not only reduces cabling for the new Geo Brick LV IMS-II, but also provides reliable power for up to four separate controller crates in a single rack mounted device. The power supply unit is a low profile 1U configuration with three power supplies plus a Regen unit. It has a universal Input (85 - 265VAC) with built in power factor correction.
Quad PSU 500VA
Because of the highly efficient nature of the switch mode power supplies used, it runs at a cool 10 degrees above ambient at full load. Both the Quad PSU 1.6kVA and 500VA offer a 48Vdc or 24Vdc motor PSU and two 150W 24Vdc supplies for logic and I/O providing the power to up to four motion controllers. Each motor, Logic and I/O output is individually switched and thermally protected. The Motor power supply is additionally protected from over voltage by motor regeneration with an internal electronic circuit and thermally protected regen resistor. All power supplies are internally protected from over voltage, over current, over temperature and fan failure where fitted.
Diamond Light Source facility at Rutherford Appleton Laboratory near Oxford UK. Image courtesy of Diamond Light Source
Cables & Accessories
Delta Tau offers a full range of mating connectors and interconnecting cables.
The addition of TANGO software for the Power PMAC provides another option for synchrotron motion control community.
Observatory Sciences has worked with Delta Tau to integrate its GeoBrick LV controller and the Brick Controller IMS with EPICS to provide the Diamond Light Source synchrotron with its next generation motor controller solution.
TANGO (TAco Next Generation Object) is a distributed control system, based on object oriented and service oriented approaches to software architecture. It is being actively developed by the collaborative effort of a group of European scientific institutes, including Alba, Desy, Elettra, ESRF, FRM II, Solaris and Soleil. The first user of Observatory Sciences TANGO software library for the Power PMAC will be the Soleil synchrotron â€“ the French national synchrotron which provides a multi-disciplinary instrument and research laboratory. The synchrotron is currently home to a number of high profile research projects, including looking into the production of graphene semiconductor nano-ribbons. This two-dimensional crystal composed of a single layer of carbon atoms has very promising properties that could drive major advances in microelectronics. Observatory Sciences experience with Delta.
More recently, Observatory Sciences is continuing its work with Brookhaven National Laboratoryâ€™s Synchrotron Light Source II (NSLS-II) with the latest project for Power PMAC EPICS support. The ability to use the Power PMAC with both EPICS and now TANGO will enable adoption of these systems at large scientific facilities such as synchrotrons. Observatory Sciences is a recognised leader in EPICS, developing control systems and delivering EPICS training. The EPICS toolkit has been used on many high energy physics facilities as well as on large astronomical telescopes around the world, and EPICS software now provides the core control system for many synchrotron facilities.
TANGO software interface
EPICS interface screen
Delta Tau (UK) Limited 18 Faraday Close Gorse Lane Industrial Estate Clacton-on-Sea Essex CO15 4TR Tel: +44 (0)1255 221055 Fax: +44 (0)1255 225391 Email: firstname.lastname@example.org
Published on Feb 17, 2014