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User’s Manual Please carefully and completely read the safety and maintenance instructions before installing the equipment.

GAMBARE L L I


User’s Manual

STEP 1

Please carefully and completely read the safety and maintenance instructions before installing the equipment. About the manual

Manufacturer’s liability

This manual was prepared for skilled electricians and service technicians and contains important information as to safety cautions for the installation and service of this equipment. Failure to follow cautious installation practices may cause serious injury to the installer or other persons as well as to the surrounding properties. This manual contains the latest state of technical information at the time when the product first entered the market. Continuous dedication to improve our products require that specifications and design are subject to change without notice.

The manufacturer shall not be hold liable for any of the following events:

Glossary

Installation

The following terms are used in this manual with the following meaning:

First draw an accurate installation plan and then continue as below:

Main insulator: round porcelain piece MUST BE MOUNTED 4 cm away from the wall plate to support and keep the cable well stretched.

1234-

• Infringement of the applicable rules and standards in the country of use for electric safety and accidents prevention • Installation errors, incorrect applications of the instructions provided in this manual • Failure to comply with electric power specifications • Modifications or changes without prior manufacturer’s approval • Installation by non-authorized personnel

Fixation of the wooden plates and the main insulators WOODEN PLATES: before installing drill Ø 3mm holes in the plates. A) Drill two fixation holes in each 60mm and 80mm Ø wooden plates. The centre distance between the holes must be parallel to the floor for troublefree fixation of the porcelain elements.

A

Centre distance

Wooden plate Ø 60 o Ø 80

IMPORTANT: non compliance with these instructions may negatively effect the safety of this material.

Floor

Porcelain elements: this includes switches, turn switches, push-buttons, junction boxes and various sockets. Our porcelain elements consist of a base and a cover piece. Porcelain elements are best installed using the special wall plate in order to insulate them from the wall.

Fix wooden plates and insulators; Install the electric Tv or/and telephone cable; Fix the porcelain base plates; Strip the insulation of the electrical, Tv and telephone cables; 5 - Perform cabling of the various junction boxes and porcelain elements; 6 - Bind cables to the insulators; 7 - Align the cable;

B B) Drill three holes in the 100 mm Ø wooden plates to form a up-side-down triangle whose angles are of 60° each (to avoid infringement of the screws of the bases).

Wooden plate Ø 100

Important: Make yourself familiar with these instructions before starting the installation. Please duly account for each and every installation step since the very first design stage of the project. If necessary, the personnel assigned to the installation jobs must comply with these instructions and eventually lay out a “safety procedure” in order to assure maximum safety of all persons and compliance with applicable electric rules and laws in the country. Floor


Fixation of the wooden plates and main insulators

STEP 1

STEP 3

INSULATORS: initially, avoid tightening the screws that must be able to rotate during installation. Final tightening can be performed at the end of the installation.

Base plates fixation

A

A) Locate the main insulators 4cm away from the rim of each wooden plate; B) Locate the remaining insulators approximately 45 cm but no more than 50 cm away from each other (particularly mind this distance requirement for fixation of horizontal cables) C) For insulators fixation on a bend, preferably use two insulators to form a 45° angle against the wall (see picture below). So, the centre distance between insulators will be 5 cm. (If you use only one insulator, the cable may loosen after a while).

A) Unscrew the cover from the base.

Example of a switch and a base

INSTALLATION PATTERNS:

C

B

A

4 cm

B

45 cm

B) Take the base in your hands (remember to start from a junction box base). C) Let the cable through the centre of the base

5 cm 45 cm

4 cm

Wooden plate

45°

Main insulators

Installing electric, TV and telephone cables Start pulling the cable from the top (junction box) to the bottom (turn switch and sockets).

While preparing the necessary wiring cables, make sure to provide 20 cm of cable left from the centre of each wooden plate. This cable length is necessary for later electrical connections and to make pull knots.

Cable 20 cm

C

STEP 2

D

D) place the base in the middle of the wooden plate pulling the cable out (use the provided screws and don’t forget to leave 20 cm cable from the centre of the wooden plate).


STEP 3

Base plates ďŹ xation

STEP 4 E

Stripping the insulation from electric, TV and telephone cables

C C)Make a longitudinal cut in the textile near the clamp.

Steel core clamp

E) Tighten a clamp down against wall underneath base plate (use a steel core clamp).

D D) Cut all around the silk/cotton fabric and pull it out of the pvc cable.

Stripping the insulation from electric,TV and telephone cables

STEP 4

This step provides the necessary length of a silk or cotton piece for step 6. KEEP the fabric for later cable binding.

A A) Undo the plait down to the clamp.

B

B) Take the end of the cable and press the textile to the clamp. If you need to pull the cable through walls or any other kind of surface, strictly use the special porcelain cable entry in order to ensure best insulation.

cable entry


Wiring of the junction boxes and other electric elements

STEP 5

STEP 6

Cable binding to the main insulators

To do the knots, use the remaining silk fabric obtained in step 4. How to tie the knots:

A

A

A) Provide approximately 10 cm free cable from the clamp in order to avoid problems when screwing the cover down. Wire and connect all porcelain elements and perform functional test before ďŹ xing the covers on the base pieces.

Cable binding to the main insulators

B

10 cm

STEP 6

In order to keep the cable tight you need binding (knotting) the cable. After wiring the junction box, bind the nearest main insulator. At this stage and not before you can start binding the cable to the insulators. Perform the knots (marked out in the picture by a different colour) in the same direction as the wooden plate.

A) Slightly loosen the plait to obtain a hole.

C

B) Let the fabric obtained in step 4 through the hole.

D

perform the knots in the same direction as the wooden plate.

C) Stretch the double end as shown in the picture.

D) Let both fabric pieces obtained before over the cable and do 2 knots. Take up again the edges and tie two knots with them.


Cable bindinge to the main insulators

STEP 6

STEP 6 G

Binding the cable to the main insulators

H

I

E E) Fit the fabrics into the hole and pull the ends to the knot.

F F) Now insert the cable into the insulator

G) Bind the cable to the opposite main insulator following same procedure.

H) Link the remaining insulators.

I) Remove the two remaining fabric pieces. This is the ďŹ nal result.


Cable binding to the main insulators

STEP 6

Important: if there are more than 2 m cable between the two main insulators, do one knot also in the intermediate insulator between two main insulators. This is especially usefull if the cable is layed horizontally. Around a bend always tie two knots between two insulators (using the same colour fabric for improved aesthetics).

Cable alignment

Articles

STEP 7

Now that the cable is fixed to the main insulators and locked by the base plates, you can start aligning the cable. Using item 01200 (offset insulator with screws and dowels) simply align the cable by rotating the insulator around its own screw (the insulator holes are not aligned, they are offset which makes it easy to adjust). Now tighten the fixation screw and your system is finished.

Examples of wirings by means of two-porcelain elements.

G A M BA R E L L I


Switches and Sockets Code 00100

IP 20

IP 20

Dimensions mm Ø 60 - h 67

Porcelain turn-switch 10A 230V

Wooden plates Accessories Code 00220

Code 01100

Dimensions mm Ø 60 - h 45

Dimensions mm

Dimensions mm

Dimensions mm

Ø 60

Ø 60

Ø 60

Ø 80

Ø 80

Ø 80

Code 01101

Porcelain telephone plug 6P/4C RJ 11

Oak wall plate Code 00110

IP 20

IP 20

Dimensions mm Ø 60 - h 67

1P - 10AX 2 way switch 230V

Oak round wall plate Code 01103

Dimensions mm Ø 60 - h 45

Dimensions mm

Dimensions mm

Dimensions mm

Ø 60

Ø 80

Ø 80

Ø 80

Ø 100

Ø 100

Code 01110

Walnut round wall

Code 00120

IP 20

Dimensions mm Ø 60 - h 67

Code 00240

Code 01113

IP 20

IP 20

Dimensions mm Ø 60 - h 53

Brass-porcelain push button for door bell 12V

Dimensions mm

Dimensions mm

Ø 80

Ø 80

Ø 100

Ø 100

Ø 100

Ø 120

Walnut round wall

Code 01121

Dimensions mm Ø 60 - h 50

Dimensions mm

Dimensions mm

Dimensions mm

Ø 100

Ø 100

Ø 100

Ø 120

Ø 120

Ø 120

Code 01122

Oak round wall plate

IP 20

IP 20

Dimensions mm Ø 60 - h 50 Porcelain sat plug

Porcelain universal italian standard select outlets 250V 10/16A

Code 01130

Dimensions mm Ø 60 - h 55

Dimensions mm

Dimensions mm

Dimensions mm

l 126

l 126

l 126

Code 01131

l 140

Code 01132

l 140

l 140

h 60

h 60

h 60

Oak round wall plate for 503 box

Code 01133

Dimensions mm Ø 60 - h 51

Dimensions mm

Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96

Walnut round wall

Code 00242

Code 00210

Porcelain socket for UNEL plugs with central ground 250V 16A

Code 01123

Walnut wall plate

Oak wall plate for 503 box

IP 20

Oak wall plate

Code 00241

Porcelain coaxial male connector TV Ø 9,5

Code 00200

Code 01120

Dimensions mm

Walnut wall plate Code 00121

Oak round wall plate

Code 01112

Dimensions mm Ø 60 - h 50

Code 01111

Oak wall plate

Porcelain coaxial female connector TV Ø 9,5

Porcelain impulse turn-switch 10A 230V

Walnut wall plate

Code 00230

Porcelain RJ45 plug unshielded C.5 UTP T568A-B

IP 20

Code 01102

l 126

l 140

h 60

Walnut round wall plate for 503 box

Walnut wall plate for 503 box

01100 - 01101 - 01102 - 01103 combinable with items - codes: 00100 - 00110 - 00120 - 00121 - 00200 - 00210 - 00220 - 00230 - 00240 - 00241 - 00242 - 01500 01110 - 01111 - 01112 - 01113 combinable with items - codes: 01510 - 01530 - 01540 - 01600 - 01601 01120 - 01121 - 01122 - 01123 combinable with items - codes: 01520 - 01610 - 01611 01130 - 01131 - 01132 - 01133 combinable with items - codes: 00100 - 00110 - 00120 - 00121 - 00200 - 00210 - 00220 - 00230 - 00240 - 00241 - 00242


Accessories Insulators

Insulators

Medallions

Accessories

Screws

Code 01200

Code 01210

Code 01300

Code 01600

Code 01610

Dimensions mm Ø 19 - h 24

Dimensions mm Ø 16 - h 23

Dimensions mm screw 3,5x50 dowel Ø 5

Dimensions mm

Dimensions mm

h 35

h 35 Ø 100

Ø 80

Porcelain insulators with burnished screw and dowels

Porcelain insulators

Burnished screws with nylon dowels for insulators

Cable entry

Cable entry

Cable entry

Code 01400

Porcelain medallion

Code 01410

Dimensions mm

Dimensions mm

Dimensions mm

Ø 30

Ø 24

Ø 33

h 24

h 23

Porcelain cable entry

h 25 Ø 20

Ø 16

Porcelain medallion

Code 01420

Porcelain cable entry

Code 01601

Code 01611

Dimensions mm

Dimensions mm

Ø 25 h 35

h 35

Porcelain cable entry

Ø 100

Ø 80

Decorated porcelain medallion

Decorated porcelain medallion

Accessories Junction boxes

Code 01500

Code 01510

Code 01520

Dimensions mm

Dimensions mm

Dimensions mm

h 51

Porcelain junction box

Code 01530

Code 01540

Dimensions mm

Dimensions mm

h 57

Code 01700

Code 01701

Power 12V - 8A

Power 230V - 8A

h 57

Ø 80

Porcelain junction box with step relay 230V 8A

Ø 100

Ø 80

Porcelain junction box

Porcelain junction box

h 59

h 57

Ø 60

Accessories

Step relay

Ø 80

Step relay

Step relay

Porcelain junction box with step relay 12V 8A

Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96

Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96


Cables

Cables

Silk Code

10001 10002 10003 10004 10005 10006 10007 10008 10009 10010 10011 10012 10013 10014 10015

Silk Colour White White White White White White White White White White White White White White White

Section 2x0,5 2x0,75 2x1 2x1,5 2x2,5 3x0,5 3x0,75 3x1 3x1 3x1,5 3x1,5 3x2,5 3x2,5 4x1,5 4x1,5

mt. 100 100 100 100 100 100 100 100 50 100 50 100 50 100 50

FIMKO CERTIFIED

Silk white covered cable

Code

10101 10102 10103 10104 10105 10106 10107 10108 10109 10110 10111 10112 10113 10114 10115

Colour

Section

mt.

10201 10202 10203 10204 10205 10206 10207 10208 10209 10210 10211 10212 10213 10214 10215

Code

Gray Gray

2x0,5 2x0,75

100 100

Gray

2x1

100

Gray Gray Gray Gray

2x1,5 2x2,5 3x0,5 3x0,75

100 100 100 100

10301 10302 10303 10304 10305 10306 10307 10308 10309 10310 10311 10312 10313 10314 10315

Gray

3x1

100

Gray

3x1

50

Gray Gray

3x1,5 3x1,5

100 50

Gray Gray

3x2,5 3x2,5

100 50

Gray

4x1,5

100

Gray

4x1,5

50

FIMKO CERTIFIED

Silk black covered cable

mt. 100 100

Ivory Ivory Ivory Ivory

2x1 2x1,5 2x2,5 3x0,5

100 100 100 100

Ivory Ivory

3x0,75 3x1

100 100

Ivory Ivory

3x1 3x1,5

50 100

Ivory Ivory Ivory

3x1,5 3x2,5 3x2,5

50 100 50

Ivory

4x1,5

100

Ivory

4x1,5

50

Code

10601 10602 10603 10604 10605 10606 10607 10608 10609 10610 10611 10612 10613 10614 10615 Silk bronze covered cable

Cotton Colour Bronze

Section 2x0,5

mt. 100

Bronze Bronze Bronze Bronze

2x0,75 2x1 2x1,5 2x2,5

100 100 100 100

Bronze

3x0,5

100

Bronze Bronze Bronze

3x0,75 3x1 3x1

100 100 50

Bronze

3x1,5

100

Bronze Bronze Bronze

3x1,5 3x2,5 3x2,5

50 100 50

Bronze

4x1,5

100

Bronze

4x1,5

50

FIMKO CERTIFIED

Silk Colour Brown

Section 2x0,5

mt. 100

Brown

2x0,75

100

Brown Brown

2x1 2x1,5

100 100

Brown

2x2,5

100

Brown Brown

3x0,5 3x0,75

100 100

For digital tv

For sat tv

Code

Colour

Section

mt.

20001 20101 20201 20301 20401 20501 20601

White

90 db

50

Ivory Gray Brown

90 db 90 db 90 db

50 50 50

Black

90 db

50

Gold Bronze

90 db 90 db

50 50

Brown

3x1

100

3x1 3x1,5

50 100

Brown

3x1,5

50

28001 White

Brown Brown

3x2,5 3x2,5

100 50

Cable waves don’t cause transmission loss.

Brown Brown

4x1,5 4x1,5

100 50

Cotton Code

Tv covered cable

Code

18001 18002 18003 18004 18005 18006 18007 18008 18009 18010 18011 18012 18013 18014 18015 Cotton white covered cable

Colour White

Section 2x0,5

mt. 100

White White White White

2x0,75 2x1 2x1,5 2x2,5

100 100 100 100

White

3x0,5

100

White White White

3x0,75 3x1 3x1

100 100 50

White

3x1,5

100

White White White

3x1,5 3x2,5 3x2,5

50 100 50

White

4X1,5

100

White

4x1,5

50

FIMKO CERTIFIED

Silk

Brown Brown

FIMKO CERTIFIED

Silk brown covered cable

Silk

10401 10402 10403 10404 10405 10406 10407 10408 10409 10410 10411 10412 10413 10414 10415

Section 2x0,5 2x0,75

Silk

Code

Code

Colour Ivory Ivory

FIMKO CERTIFIED

Silk ivory covered cable

Silk

Silk gray covered cable

Silk

Code

30001 30101 30201 30301 30401 30501 30601

Colour White

Section 2x0,25

mt. 50

Ivory Gray

2x0,25 2x0,25

50 50

Brown Black Gold Bronze

2x0,25 2x0,25 2x0,25 2x0,25

50 50 50 50

Colour White

Section 2x0,25

mt. 50

Cotton Colour

Section 90 db

mt. 50

Code

38001

Telephone covered cable

Silk Colour Black

Section 2x0,5

mt. 100

Black

2x0,75

100

Black Black

2x1 2x1,5

100 100

Black

2x2,5

100

Black Black

3x0,5 3x0,75

100 100

Black

3x1

100

Black Black

3x1 3x1,5

50 100

Black Black

3x1,5 3x2,5

50 100

Black Black

3x2,5 4x1,5

50 100

Black

4x1,5

50

FIMKO CERTIFIED

Silk gold covered cable

Code

Colour

Section

mt.

10501 10502 10503 10504 10505 10506 10507 10508 10509 10510 10511 10512 10513 10514 10515

Gold Gold

2x0,5 2x0,75

100 100

Gold Gold

2x1 2x1,5

100 100

Gold Gold

2x2,5 3x0,5

100 100

Gold Gold

3x0,75 3x1

100 100

Gold

3x1

50

Gold Gold

3x1,5 3x1,5

100 50

Gold Gold

3x2,5 3x2,5

100 50

Gold

4x1,5

100

Gold

4x1,5

50

FIMKO CERTIFIED

Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96

Applicable standards: harmonised standards EN 60669 - 1 and 96 Low voltage CE Directive 73/23 - Italian law provision nr. 626 - 25 - 11- 96


G A M BA R E L L I

GI GAMBARELLI S.r.l. Via Borsellino 1/P 42019 - Arceto di Scandiano (RE) Italy Tel 0039 0522 980598 - Fax 0039 0522 989150 www.gigambarelli.com - info@gigambarelli.com


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