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1984 - 1996 YAMAHA OUTBOARD SERVICE REPAIR MANUAL 2HP - 250HP YEARS_( 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 )_DIY MANUAL DOWNLOAD !! - PDF Service Manual

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"1984 - 1996 YAMAHA OUTBOARD SERVICE REPAIR MANUAL 2HP - 250HP YEARS: ( 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 ) * DIY MANUAL DOWNLOAD !! - PDF Service Manual

1984 - 1996 YAMAHA OUTBOARD (2HP - 250HP) MANUAL *DIY FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL FOR PRODUCTION YEARS: ( 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 ) YAMAHA OUTBOARD SERVICE MANUAL (YEARS: 84 85 86 87 88 89 90 91 92 93 94 95 96 ).

COVERS YAMAHA OUTBOARD V4 & V6 ENGINE MODELS


COVERS YAMAHA OUTBOARD YAMAHA OUTBOARD 2STROKE & 4STROKE

COVERS YAMAHA OUTBOARD 1 2 3 & 4 CYLINDERS

COVERS YAMAHA OUTBOARD 2 - 250 HP ALL MODELS COVERED

INCLUDES YAMAHA OUTBOARD JET DRIVES

VERY HIGH QUALITY MANUAL - SIMPLY THE BEST MANUAL OUT THERE FOR YOUR ""1984 - 1996 YAMAHA OUTBOARD (2HP - 250HP)"" - INSTANT DOWNLOAD FULL DOWNLOAD SUPPORT PROVIDED AFTER PURCHASE - DONT HESITATE ANYMORE!!

MANUAL DETAILS:

============

1. Downloadable: YES


2. Compatible: All Versions of Windows & Mac

3. Language: English

4. File Format: PDF

5. Requirements: Adobe PDF Reader

6. Pages: 630

DESCRIPTION:

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COVERS ALL MODELS & ALL REPAIRS A-Z

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE.


COMPLETE STEP-BY-STEP INSTRUCTIONS, DIAGRAMS, ILLUSTRATIONS, WIRING SCHEMATICS, AND SPECIFICATIONS TO COMPLETELY REPAIR YOUR VEHICLE WITH EASE!

YOU GET EVERYTHING YOU WILL EVER NEED ON ONE EASY-TO-USE PDF-MANUAL. NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN LOST PAPER MANUALS AGAIN.

ALL PAGES ARE PRINTABLE, SO PRINT OFF WHAT YOU NEED & TAKE IT WITH YOU TO YOUR VEHICLE OR WORKSHOP. YOU CAN BLOW-UP IMAGES AND THEN PRINT OFF ENLARGED COPIES!

FACTORY HIGHLY DETAILED REPAIR MANUALS, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAMS TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE.


ALL MANUALS ARE WINDOWS VISTA32 and 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

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* INSTANT DOWNLOAD

* NO SHIPPING COST

* NO NEED TO WAIT FOR A CD-ROM

EXACT DETAILS AND YEARS OF MODELS COVERED:

===========================


COVERS ALL MODELS AND ALL REPAIRS FOR 1984 - 1996 YAMAHA OUTBOARD SERVICE REPAIR MANUAL (2HP - 250HP). FOR MORE SPECIFICS LOOK DOWN:

Yamaha Outboard 55 hp 2 cyl. 760cc 2-stroke years covered 1989 - 1995 : 1989 1990 1989 1990 1991 1992 1993 1994 1995 ( 89 90 91 92 93 94 95 )

Yamaha Outboard 60 hp 3 cyl. 849cc 2-stroke Years: 1991-1996 1991 1992 1993 1994 1995 1996 ( 91 92 93 94 95 96 )

1987-1996 Yamaha Outboard 65 Jet 3 cyl. 1140cc 2-stroke years covered: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 70 hp 3 cyl. 849cc 2-stroke years covered: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1994 1995 1996 Yamaha Outboard 75 hp 3 cyl. (1140cc) 2-stroke years: 94 95 96

1994 1995 & 1996 Yamaha Outboard 80 hp 3 cyl. (1140cc) 2-stroke years: 94 95 96

1987-1996 Yamaha Outboard 80 Jet V4 (1730cc) 2-stroke years: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1989-1996 Yamaha Outboard 85 hp 3 cyl. (1140cc) 2-stroke years: 1989 1990 1991 1992 1993 1994 1995 1996


1984-1996 Yamaha Outboard 90 hp 3 cyl. (1140cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

96 Yamaha Outboard 105 Jet V6 (2596cc) 2-stroke 1996

1984-1996 Yamaha Outboard 115 hp V4 (1730cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1988-1996 Yamaha Outboard 130 hp V4 (1730cc) 2-stroke years: 1988 1989 1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 140 hp V4 (1730cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1989-1996 Yamaha Outboard 40 hp 2 cyl. (592cc) 2-stroke years: 1989 1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 40 hp 3 cyl. (698cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

96 Yamaha Outboard 45 hp 4 cyl. (935cc) 4-stroke 1996

96 Yamaha Outboard 48 hp 2 cyl. (760cc) 2-stroke 1996


1984-1996 Yamaha Outboard 50 hp 3 cyl. (698cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1994-1996 Yamaha Outboard 50 hp 3 cyl. (849cc) 2-stroke years: 1994 1995 1996

95 96 Yamaha Outboard 50 hp 4 cyl. (935cc) 4-stroke years: 1995 1996

1987-1995 Yamaha Outboard 140 Jet V6 (2596cc) 2-stroke years: 1987 1988 1989 1990 1991 1992 1993 1994 1995

1984-1996 Yamaha Outboard 150 hp V6 (2596cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 175 hp V6 (2596cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 200 hp V6 (2596cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1984-1987 Yamaha Outboard 220 hp V6 (2596cc) 2-stroke 1984 1985 1986 1987

1994-1996 : 1994 1995 1996 Yamaha Outboard 225 hp 76 deg. V6 (3130cc) 2stroke years: 94 95 96

1987-1996 : 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Yamaha Outboard 225 hp 90 deg. V6 (2596cc) 2-stroke years: 87 88 89 90 91 92 93 94 95 96


1990-1996 : 1990 1991 1992 1993 1994 1995 1996 Yamaha Outboard 250 hp V6 (3130cc) 2-stroke years: 90 91 92 93 94 95 96

1984-1996 : 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Yamaha Outboard 2 hp 1 cyl. (43cc) 2-stroke years: 84 85 86 87 88 89 90 91 92 93 94 95 96

1995 - 1996 Yamaha Outboard 2 hp 1 cyl. (50cc) 2-stroke years: 95 96

89 Yamaha Outboard 3 hp 1 cyl. (70cc) 2-stroke 1989

1990-1996 : 1990 1991 1992 1993 1994 1995 1996 Yamaha Outboard 3 hp 1 cyl. (70cc) 2-stroke years: 90 91 92 93 94 95 96

1984-1996 Yamaha Outboard 4 hp 1 cyl. (83cc) 2-stroke years: 84 85 86 87 88 89 90 91 92 93 94 95 96

96 Yamaha Outboard 4 hp 1 cyl. (103cc) 2-stroke 1996

1984-1996 Yamaha Outboard 5 hp 1 cyl. (103cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1986-1996 Yamaha Outboard 6 hp 2 cyl. (165cc) 2-stroke years: 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996


1988-1996 Yamaha Outboard 25 hp 2 cyl. (395cc) 2-stroke years: 1988 1989 1990 1991 1992 1993 1994 1995 1996

1990-1996 Yamaha Outboard 25 hp 2 cyl. (430cc) 2-stroke years:1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 25 hp 2 cyl. (496cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

Yamaha Outboard 25 hp 3 cyl. (496cc) 2-stroke years: 1996

1990-1996 Yamaha Outboard 28 Jet 3 cyl. (698cc) 2-stroke years: 1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 30 hp 2 cyl. (496cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 8 hp 2 cyl. (165cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 9.9 hp 2 cyl. (246cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1984-1996 Yamaha Outboard 9.9 hp 2 cyl. (232cc) 4-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996


1984-1996 Yamaha Outboard 15 hp 2 cyl. (246cc) 2-stroke years: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

96 Yamaha Outboard 20 hp 2-cyl. (395cc) 2-stroke 1996

96 Yamaha Outboard 20 hp 2 cyl. (430cc) 2-stroke 1996

1987-1996 Yamaha Outboard 30 hp 3 cyl. (496cc) 2-stroke years: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

1987-1996 Yamaha Outboard 35 Jet 3 cyl. (698cc) 2-stroke years: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996

SERVICE MANUAL COVERS:

=================

1. TIMING AND SYNCHRONIZATION


2. HOW TO USE THIS MANUAL

3. FUEL PUMP SERVICE

4. CLEARINGA SUBMERGED MOTOR

5. SAFETY AND TOOLS

6. SPECIFICATIONS

7. IGNITION SYSTEM YAMAHA MICRO COMPUTER IGNITION SYSTEM (YMIS)

8. SAFETY IN SERVICE

9. REED VALVES ( 2 STROKE MOTORS)

10. TROUBLESHOOTING

11. VALVE CLEARANCE

12. SPECIFICATIONS

13. BOATING SAFETY


14. LUBRICATION AND COOLING OIL INJECTION SYSTEM

15. MAINTENANCE AND GENERAL INFORMATION

16. COOLINGSYSTEM

17. TACHOMETERS

18. SHOP EQUIPMENT

19. ENGINE MAINTENANCE

20. OIL INJECTION SYSTEM (2 STROKE) OIL INJECTION SYSTEM (INLINE)

21. CARBURETED FUEL SYSTEMS CARBURETOR SERVICE

22. LUBRICATION SYSTEM (2 STROKE)

23. SWITCHES/SOLENOIDS

24. OIL INJ ECTION WARNING SYSTEM

25. WIRING DIAGRAMS


26. TOOLS

27. TUNE UP BOAT MAINTENANCE TUNE UP

28. FUEL AND COMBUSTION BASICS

29. IGNITION AND UNDERSTANDING AND TROUBLE SHOOTING ELECTRICAL SYSTEMS

30. CHARGING CIRCUIT

31. SPECIFICATIONS

32. SPECIFICATIONS

33. BOATING EQUIPMENT

34. CONTENTS

35. FASTENERS,MEASUREMENT,AND CONVERSIONS

36. SPECIFICATIONS

37. FUEL TANK AND LINES


38. CRANKING CIRCUIT

39. GENERAL INFORMATION

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RELATED KEYWORDS:

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1984 - 1996 YAMAHA OUTBOARD SERVICE REPAIR MANUAL 2HP - 250HP


INTRODUCTION Filling Lower Unit

CLEANING, WAXING, POLISHING Propeller Installation

CONTROLLING CORROSION SHIFT WITH NO DISCONNECT

FUEL SYSTEM Description

LOADING Removal

FLOTATION ALTERNATOR CHARGING

EMERGENCY EQUIPMENT CIRCUIT SERVICE

COMPASS Troubleshooting

ANCHORS CHOKE CIRCUIT SERVICE

MISCELLANEOUS EQUIPMENT STARTER MOTOR

BOATING ACCIDENT REPORTS CIRCUIT SERVICE

NAVIGATION Circuit Description


INTRODUCTION Testing

TUNE-UP SEQUENCE STARTER DRIVE GEAR SERVICE

COMPRESSION CHECK Disassembling

SPARK PLUG INSPECTION Cleaning and Inspecting

IGNITION SYSTEM Assembling

SYNCHRONIZING Disassembling

BATTERY SERVICE Cleaning and Inspecting

CARBURETOR ADJUSTMENTS Assembling I

FUEL PUMPS BOSCH STARTER MOTOR SERVICE

STARTER AND SOLENOID Removal

INTERNAL WIRING HARNESS Disassembling Armature Testing

WATER PUMP CHECK Cleaning and Inspecting Assembling


PROPELLERS PRESTOLITE SERVICE

LOWER UNIT Removal

BOAT TESTING Disassembling

3 POWERHEAD Armature Testing Cleaning

INTRODUCTION and Inspecting

Theory of Operation Assembling STARTER MOTOR TESTING

CHAPTER ORGANIZATION STARTER MOTOR INSTALLATION

POWERHEAD DISASSEMBLING 7 REMOTE CONTROLS

INTRODUCTION

SHIFT BOXES

3 POWERHEAD (CONT) DOUBLE-LEVER SHIFT

HEAD SERVICE BOX SERVICE


REED SERVICE Troubleshooting

Description Removal

Reed Valve Adjustment Disassembling

Cleaning and Service Cleaning and Inspecting

Installation Assembling

BYPASS COVERS ELECTRIC GEAR BOXES AND

Installation SINGLE LEVER CONTROL

EXHAUST COVER Troubleshooting

Cleaning SINGLE LEVER SHIFT BOX SERVICE

Installation UNITS ONLY

TOP SEAL Disassembling

Removal Cleaning and Inspecting


Installation Assembling

BOTTOM SEAL PROPELLER EXHAUST

MAIN BEARING BOLTS Water Pump Disassembling

AND CRANKCASE SIDE BOLTS Lower Unit Disassembling

Installation Cleaning and Inspecting

CRANKCASE COVER Lower Unit Assembling

Removal Water Pump Installation

Cleaning and Inspection Lower Unit Installation

CONNECTING RODS AND PISTONS Functional Check

Removal TROUBLESHOOTING

Disassembling MANUAL SHIFT

Rod Inspection and Service ALL MODELS


Piston and Ring Inspection WITH PROPELLER EXHAUST

and Service LOWER UNIT SERVICE MANUAL

Cleaning and Inspection Shift Rod Disconnect

CYLINDER BLOCK SERVICE Lower Unit Removal

Honing Procedures Water Pump Removal

Assembling Lower Unit Disassembling

Piston and Rod Installation Cleaning and Inspecting

Crankshaft Installation Lower Unit Assembling

Needle Main and Water Pump Installation

Rod Bearings Lower Unit Installation

Crankshaft Installation Functional Check

With Top Needle Main Brg. LOWER UNIT SERVICE


and Babbitt Ctr. & Bottom MANUAL SHIFT

With Top & Bottom Needle Brg. Lower Unit Removal

and Brg. Water Pump Removal

With Main Brgs. Lower Unit Disassembling

Crankshaft Installation Babbitt Cleaning and Inspecting

Main and Rod Bearings Lower Unit Assembling

Crankcase Cover Installation Water Pump Installation

Main Bearing Bolt and Crankcase Lower Unit Installation

Side Bolt Instl. Functional Check

Bottom Seal Installation PROPELLER EXHAUST

Reed Box Installation MECHANICAL SHIFT

BREAK-IN PROCEDURES Description


V CARBURETOR Troubleshooting

Removal Lower Unit Removal

Disassembling Cleaning and Water Pump Removal

Inspecting Assembling Installation Lower Unit Disassembling

FUEL PUMP SERVICE Cleaning and Inspecting

Removal and Installation Lower Unit Assembling

Cleaning and Inspecting Water Pump Installation

FUEL TANK SERVICE Lower Unit Installation

ELECTRIC PRIMER CHOKE Functional Check

MANUAL PRIMER CHOKE 30 HP 1981 & on

OIL INJECTION SYSTEMS Description

VRO Oil Inject. Troubleshooting


AccuMix (AutoBlend) Lower Unit Removal

5 IGNITION Water Pump Removal

INTRODUCTION Lower Unit Disassembling

SPARK PLUG EVALUATION Cleaning and Inspecting

POLARITY CHECK Lower Unit Assembling

WIRING HARNESS Water Pump Installation

FLYWHEEL MAGNETO IGNITION Lower Unit Installation

TROUBLESHOOTING Description

Wiring Harness Troubleshooting

Key Switch Lower Unit Removal

Compression Water Pump Removal

Condenser Frozen Propeller Shaft


Breaker Points Cleaning and Inspecting

SERVICING FLYWHEEL MAGNETO Lower Unit Assembling

IGNITION SYSTEM Water Pump Installation

Removal Lower Unit Installation

Cleaning and Inspecting Functional Check

Assembling MECHANICAL SHIFT

INTRODUCTION SHIFT DISCONNECT UNDER

GENERAL CARBURETION LOWER CARBURETOR

FUEL SYSTEM Description

TROUBLESHOOTING Trouble shoot ing

Fuel Pump Tests Lower Unit Removal

Fuel Line Test Water Pump Removal


Rough Engine Idle Frozen Propeller Shaft

Excessive Fuel Consumption Cleaning and Inspecting

Engine Surge Lower Unit Assembling

/ Water Pump Installation

CARBURETORS Lower Unit Installation

CARBURETOR Functional Check 171

Removal MECHANICAL SHIFT

Disassembling SHIFT DISCONNECT UNDER

Cleaning and Inspecting LOWER CARBURETOR

Disassembling Description

Cleaning and Inspecting Troubleshooting

Assembling LOWER UNIT (CONT)


Adjustments Lower Unit Removal

CARBURETOR Water Pump Removal

Removal Frozen Propeller Shaft

Disassembling Cleaning and Inspecting

Cleaning and Inspecting Lower Unit Assembling

Assembling Water Pump Installation

Installation Lower Unit Installation

Flywheel Removal FROZEN PROPELLER

Armature Plate Removal Starter Disassembling

Armature Plate Installation Cleaning and Inspecting

Charge or Sensor Coil Removal Assembling

Charge or Sensor Coil Installation


Installation Adjustment

Charge or Sensor Coil TYPE V MOUNTED ATOP

Adjustment FLYWHEEL WITH NO

Flywheel Installation RETURN SPRINGS

Timing Check Adjustment Removal

SYNCHRONIZATION FUEL Cleaning and Inspecting

AND IGNITION SYSTEMS Assembling

Primary Pickup Adjustments Rope Installation

and Locations Starter Installation

BATTERIES Starter Removal

Marine Batteries Disassembling

Battery Construction Cleaning and Inspecting


Battery Ratings Starter Assembling

Battery Location Rope Installation

Battery Service Starter Installation

Jumper Cables TYPE VII MOUNTED ATOP FLYWHEEL

Storage WITH LARGE PAWL PLATE

Dual Battery Installation Starter Removal

GAUGES AND HORNS Disassembling

Constant Voltage System Cleaning and Inspecting

Temperature Gauges Starter Assembling

Warning Lights Starter Installation

Thermomelt Sticks 9 HAND STARTERS

FUEL SYSTEM INTRODUCTION


Fuel Gauge Emergency Starting

Fuel Gauge Hookup TYPE I STARTER

Fuel Gauge Troubleshooting CYLINDER WITH PINION GEAR All

HORNS Starter Rope Replacement

ELECTRICAL SYSTEM Removal

GENERAL INFORMATION Installation

GENERATING CHARGING Starter Removal

CIRCUIT SERVICE Disassembling

Troubleshooting Cleaning and Inspecting

Removal and Disassembling Assembling

Armature Testing TYPE II STARTER

Cleaning and Inspecting CYLINDER WITH PINION GEAR


LOW TENSION FLYWHEEL Rope Removal

MAGNETO IGNITION SYSTEM Rope Installation

Theory of Operation Removal

Troubleshooting Disassembling

Removal Cleaning and Inspecting

Cleaning and Inspecting Assembling

Assembling TYPE IV STARTER

COIL SPRING WITH SLIDING GEAR

TYPE I CAPACITOR DISCHARGE HORIZONTAL MOUNT

Description 10 POWER TRIM/TILT

Theory of Operation SYSTEM DESCRIPTION

Troubleshooting FILLING SYSTEM


Servicing TROUBLESHOOTING

Stator and Charge Coil SERVICING

Replacement ELECTRICAL MOTOR SERVICE

Timer Base and Sensor Cleaning & Inspecting

Assembly Replacement Testing

Power Pack Replacement II MAINTENANCE

Timing Check and Adjustment INTRODUCTION

TYPE II CD FLYWHEEL MAGNETO IGNITION ENGINE SERIAL NUMBERS

Description STARTER MOTOR SPECS.

Theory of Operation REGULATOR SPECIFICATIONS

Troubleshooting GENERATOR SPECIFICATIONS

Checking Type II System CONDENSER SPECIFICATIONS


PUSHBUTTON TYPE SHIFT BOX STARTER ROPE SPECIFICATIONS

SERVICE - ONLY WIRE IDENTIFICATION DRAWINGS

Troubleshooting Typical I-cylinder pwhd.

Cleaning and Inspecting -1984 & on

Assembling 4 Delux

SINGLE-LEVER REMOTE w/manual start;

CONTROL SHIFT BOX Also models equipped

Troubleshooting

Water Pump Removal all w/electric start

Lower Unit Disassembling

Cleaning and Inspecting


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1984 1996 yamaha outboard service repair manual 2hp 250hp years ( 1984 1985 1986 1987 1988 1989 1990