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M A S T E R I N G M E TA L S Product Catalogue agricultural equipment

2012

Agricultural equipment Agricultural equipment

Piping / Ventilation System / Square Silo / Storage Silo / Fabric silo


Telefon 0 92 31 / 9 79 20 / Telefax 0 92 31 / 7 26 97

Product catalogue 路 agricultural equipment

M A S T E R I N G M E TA L S

www.a-schmelzer.de

Mr Gerhard Schmelzer fon +49 (0) 9231 97920 fax +49 (0) 9231 72296 Mr Alexander Schelter fon +49 (0) 9231 979245 fax +49 (0) 9231 72697 alexander.schelter@a-schmelzer.de Mr Andreas Kellner fon +49 (0) 9231 979221 fax +49 (0) 9231 72697 andreas.kellner@a-schmelzer.de Ms Renate Tippmann fon +49 (0) 9231 979216 fax +49 (0) 9231 702351 renate.tippmann@a-schmelzer.de Mr Fritz Schaller fon +49 (0) 9231 979239 fax +49 (0) 9231 702351 friedrich.schaller@a-schmelzer.de

S2

as at 02/I2 - s


M A S T E R I N G M E TA L S

Piping ASW Pipes galvanized, welded joint, tension ringed ASW Segments and connectors ASW Moulded components 2-Way-Valve 3-way-valve Grainbrake Helix pipe system Grain bellows Bellow Piping With Bulge Piping - Silo Draft

DGBM DGBM

Ventilation DGBM

DGBM

Product overview

Telescope ventilation pipe (Patent) Extracting winch for telescope ventilation pipe Telescope ventilation pipe for Potatoes Air Lance, Air Whisper Air Pillar (Patent) Air Rocket Under Floor Ventilation Ducting for under floor ventilation Air channels Axial ventilators Radial ventilator ASAJg

DGBM

Storage / Flat storage Damm wall silo Modul wall silo Flat Storage + Doors + Equipment Air duct systems Vario - Silo ED Square silo storage Square silo storage with square funnel Equipment W100 Fabric Silo

as at 02/I2 - s

DGBM

S3


M A S T E R I N G M E TA L S

NOTES

Notes

as at 02/I2 - s


M A S T E R I N G M E TA L S

Piping

Piping Piping


M A S T E R I N G M E TA L S

ASW - zinc-coated pipes, welded, flanged PIPING 1 mm 100

120

150

160 OK

200

250

300

0,25 m

4010014015669

0,5 m

4010014015664

1,0 m

4010014015665 4002014015677 4010014015682 4010014015684 4010014015817

2,0 m

4010014015666 4002014015678 4010014015683 4010014015685 4010014015818

4010014015814

3,0 m

EXTENSION PIPE 1-2 m

4010014015676

2-4 m

4010014015677

PIPING 2 mm 100

120

150

160

200

250

300

0,25 m 0,5 m

4010014015670

4010014015673 4010014015701 4010014015824

1,0 m

4010014015678

4010014015680 4010014015702 4010014015825

2,0 m

4010014015679

4010014015681 4010014015703 4010014015826

PIPING 3 mm 100

120

150

160

200

250

300

Piping

0,25 m 0,5 m

4010014015698 4010014015819 4010014015811

1,0 m

4010014015699 4010014015808 4010014015812

2,0 m

4010014015700 4010014015809 4010014015813

S6

as at 02/I2 - s


M A S T E R I N G M E TA L S

ASW - zinc-coated pipes, welded, flanged Flow pipe for grain, seeds + other bulk material Both the length and diameter of the pipe are nominal sizes. Sheet metal is zinc-coated (other material, such as stainless steel, is available on request)

Piping

Welded joint: foil joint or MAG with CUSI-wiring Join: Flanged rim

as at 02/I2 - s

S7


M A S T E R I N G M E TA L S

ASW - Segments and Connectors

SEGMENTS (straight) 1,5 mm / 2 mm / 3 mm 150/1,5

150/2

200/2

250/2

300/2

200/3

250/3

300/3

5,0°

4010015015664 4010015015669 4010015015679 4010015015689 4010015015747

15,0°

4010015015666 4010015015671 4010015015681 4010015015691 4010015015749 4010015015686 4010015015696 4010015015718

30,0°

4010015015667 4010015015672 4010015015682 4010015015692 4010015015750 4010015015687 4010015015697 4010015015719

45,0°

4010015015668 4010015015673 4010015015683 4010015015693 4010015015751 4010015015688 4010015015698 4010015015720

SEGMENTS (spherical)

Piping

150/1,5

150/2

200/2

250/2

300/2

200/3

250/3

300/3

5,0°

4010015015724 4010015015729 4010015015734 4010015015741 4010015015713 4010015015708 4010015015746

15,0°

4010015015726 4010015015731 4010015015736 4010015015743 4010015015715 4010015015710 4010015015721

30,0°

4010015015727 4010015015732 4010015015737 4010015015744 4010015015716 4010015015711 4010015015722

45,0°

4010015015728 4010015015733 4010015015738 4010015015745 4010015015717 4010015015712 4010015015723

CONNECTOR 150/ 1/1,5 2-tlg o. D

150/ 2,0

200/ 1,0 200/ 2,0 / 3,0 250/ 2,0/3,0 300/2,0/3,0

4010024015673

without seal

2-tlg m. D

4010024015672 4010024015686

4010024015694

with seal

S8

as at 02/I2 - s

4010024015695 4010024015696


M A S T E R I N G M E TA L S

ASW - Moulded parts

FORK PIECE 150/1,5

150/2

200/2

250/2

200/3

250/3

300/3

1 x 45째

4010008015666

4010008015668

4010008015674

4010008015676

4010008015679

4010008015680

4010008015682

2 x 45째

4010008015667

4010008015669

4010008015675

4010008015677

4010008015684

4010008015681

4010008015683

3-fach

4010008015664

200/3

250/3

300/3

200/3

250/3

300/3

4010008015692

OUTLET HATCH 150/1,5

150/2

200/2

250/2

straight

4010001015665

4010001015667

4010001015669

4010001015671

45째 with slide Valve

4010001015666

4010001015668

4010001015670

4010001015672

150/1,5

150/2

200/2

250/2

ROTARY SLIDE

4010017015664

4010017015665

4010017015668

4010017015671

FLAT SLIDE

4010017015673

4010017015674

4010017015675

as at 02/I2 - s

S9

Piping

PIPE SLIDE VALVE


M A S T E R I N G M E TA L S

ASW - Moulded parts

SWIVEL HEAD 150/1,5

150/2

200/2

250/2

4010025015670

4010025015674

4010025015678

4010025015688

150/2

200/2

250/2

200/3

250/3

300/3

200/3

250/3

300/3

250/3

300/3

T - PIECE 150/1,5 4010008015678

Piping

ROTARY PIPE DISTRIBUTOR 4-fach 4 distributions 6-fach 6 distributions 8-fach 8 distributions

S 10

150/2

200/2

250/2

4010025015671

4010025015675

4010025015689

4010025015672

4010025015676

4010025015690

4010025015673

4010025015677

4010025015691

as at 02/I2 - s

200/3


M A S T E R I N G M E TA L S

ASW - Moulded parts

2-Way-Valve 150/1,5

150/2

200/2

250/2

300/2

200/3

250/3

300/3

1 x 45°

4010010015762 4010010015756 4010010015746 4010010015748 4010010015750 4010010015727 4010010015729 4010010015731

2 x 45°

4010010015763 4010010015757 4010010015747 4010010015749 4010010015751 4010010015728 4010010015730 4010010015732

ADAPTERS 150/1,5

150/2

200/2

250/2

straight

4010023015673 4010023015675 4010023015677 4010023015687

45°

4010023015674 4010023015676 4010023015678 4010023015688

200/3

250/3

300/3

100 - 120,1 mm

4010023015672

120 - 150,1 mm

4010023015670

150 - 200,2 mm

4010023015667

100 - 250,2 mm

4010023015691

Piping

ADAPTERS ø - ø

as at 02/I2 - s

S 11


M A S T E R I N G M E TA L S 2-way-valve -compact construction style -low installation height -straight inner flaps -free of residue -sealing lip seal -symmetrical mounting -single-lever operation -integrated digit indicator -zinc-coated model -actuating drive Optional FOLDING BOX NG - electrical 200/2

200/3

250/2

250/3

300/2

300/3

1 x 45°

4010010015734 4010010015715 4010010015736 4010010015717 4010010015738 4010010015719

2 x 45°

4010010015735 4010010015716 4010010015737 4010010015718 4010010015739 4010010015720

Folding Box 1 x 45°

Folding Box 2 x 45°

Sketch without motor

C 90°

B C

45°

B

Piping

A

A

D

D Folding Box 1 x 45°

Folding Box 2 x 45°

A NW 200

B 400

C 310

D 330

A NW 200

B 290

C 340

D 340

NW 250

475

362

373

NW 250

350

480

400

NW 300

640

520

400

NW 300

422

546

475

S I2

as at 02/I2 - s


M A S T E R I N G M E TA L S 3-way-valve Straight inside flap Sealing lip seal Separate conveying Single lever operation Actuator Optional Compact construction

3-way valve 200 2 mm

250

300

4010010015713

3 mm

Dimensional sketch for Type Kk3 / 200

Piping

-

DGBM

as at 02/I2 - s

S 13


M A S T E R I N G M E TA L S

NOTES

Notes

as at 02/I2 - s


M A S T E R I N G M E TA L S

Grain Brake

DGBM

DESCRIPTION : - SAFE EMPTYING - EASY CLEANING - Safe reduction of Grain flow - WEAR-RESISTANT - Fully galvanized, giving excellent corrosion resistance - TENSION RINGED FOR CONNECTOR REINFORCED CONSTRUCTION POSSIBLE

GRAIN BRAKE 45째 150/2

200/2

200/3

250/2

250/3

300/3

4010020015664 4010020015665 4010020015671 4010020015666 4010020015672 4010020015673

Grain brake 45째 NW1

NW2

Thickness

L1

L2

Ends

4010020015664

150

150

2 mm

ca. 380 ca. 295 Edge member

4010020015665

200

200

2 mm

ca. 505 ca. 395 Edge member

4010020015666

250

250

2 mm

ca. 635 ca. 500 Edge member

4010020015670

150

150

3 mm

ca. 380 ca. 295 Edge member

4010020015671

200

200

3 mm

ca. 480 ca. 395 Edge member

4010020015672

250

250

3 mm

ca. 635 ca. 500 Edge member

4010020015673

300

300

3 mm

ca. 755 ca. 595 Edge member

4010020015674

300

200

3 mm

ca. 760 ca. 595

smooth

4010020015675

159

159

2 mm

ca. 405 ca. 320

smooth

4010020015676

200

200

3 mm

ca. 510 ca. 400

smooth

4010020015677

250

250

3 mm

ca. 640 ca. 505

smooth

as at 02/I2 - s

S I5

Piping

Article No.


M A S T E R I N G M E TA L S

Pipe Systems Helix DGBM

Advantages: Elaborate support structures are thing of the past Breach the gap without support (90% more than with conventional pipes) These pipes are absolutely round Less wear within your pipes No distortion due to longitudinal or radial welds Due to the spiral-welded pipe, your bulk goods flow more easily Length to order

Piping

Fewer connections due to precise pipe length up to 12 meter The connections can be flange joint, socket joint, or tension rings Wall thickness of pipe can be reduced due to wear resistant materials S I6

as at 02/I2 - s


M A S T E R I N G M E TA L S

Pipe Systems Helix Pipes Steel 2 mm 160 mm

4006014015850

200 mm

4006014015851

Wear-resistant steel

Stainless steel 2 mm

4006014015854

AVAILABLE ON REQUEST 250 mm

4006014015852

4006014015855

300 mm

4006014015853

4006014015856

AVAILABLE ON REQUEST AVAILABLE ON REQUEST Accessories Additional charge per flange, completely welded

Steel

Stainless steel AVAILABLE ON REQUEST

DN 160 mm 4006014015871

AVAILABLE ON REQUEST

4006014015857

AVAILABLE ON REQUEST

4006014015858

AVAILABLE ON REQUEST

4006014015859

DN 250 mm DN 300 mm 4006014015862

Additional charge for painting

Steel

Additional charge for hot-dip galvanisation per m

Stainless steel AVAILABLE ON REQUEST

4006014015866

Steel DN 160 mm 4006014015870

AVAILABLE ON REQUEST

4006014015867

DN 200 mm 4006014015863

AVAILABLE ON REQUEST

4006014015868

DN 300 mm

DN 200 mm

4006014015861

DN 300 mm

DN 250 mm

Stainless steel

4006014015860

DN 250 mm

DN 200 mm

Steel DN 160 mm 4006014015872

DN 200 mm

DN 160 mm

Additional charge per edge member

DN 250 mm 4006014015864

AVAILABLE ON REQUEST

4006014015869

DN 300 mm 4006014015865

Socket joint available on request

Transition from flange – edge member Diameter 160

4009023015694

200

4009023015677

250

4009023015678

300

4009023015679

as at 02/I2 - s

Piping

Standard delivery length 6 metres Longer lengths AVAILABLE ON REQUEST

S I7


M A S T E R I N G M E TA L S

Piping, grain bellows Pipe for Grain Bellow

PIPE FOR GRAIN BELLOW 0,5 m

4001014015674

1,0 m

4001014015670

2,0 m

4001014015671

3,0 m

4001014015672

4,0 m

4001014015673

PIPE ELBOW LARGE RADIUS = 6 x DIAMETER OF PIPE 15°

4001015015664

30°

4001015015665

45°

4001015015666

60°

4001015015667

90°

4001015015669

Pipe Elbow 90 º 150 mm Ø

FLEXIBLE METAL TUBE, 90° Innenwendel aus Edelstahl

Piping

4001019015666

EXTRACTOR PIPE 4001014015675

S 18

as at 02/I2 - s


M A S T E R I N G M E TA L S

Piping, grain bellows Extractor head

EXTRACTOR HEAD

4001028015668

PIPE TOGGLE-PIECE TYPE Z Type Z

4001010015665

PIPE TOGGLE-PIECE TYPE E Type E

ADAPTER PIECE FROM COUPLING TO OK 160

4001010015664

4001023015666

OUTLET WITH SHUT OFF VALVE

ADAPTER FROM FLANGE TO OK 160

4001001015664

4001023015665

ADAPTER PIECE FROM COUPLING TO ROLLED ø 150 4001021015669

SOCKET WITH RUBBER SEAL

PIPE WITH FLANGE ø 150 COMPLETE 4001021015668

4001021015664

ADAPTER FROM FLANGE TO ROLLED ø 150

RUBBER SEAL

SINGLE CLAMP

4001021015667

ADAPTER ø 150 COMPLETE (straight end)

FLANGE

4001024015668

4001024015667

as at 02/I2 - s

S 19

Piping

4001024015665

4001024015666


M A S T E R I N G M E TA L S

Piping, with bulge PIPES 0,88 mm Material thickness DN 250

DN 310

DN 380

DN 450

DN 500

DN 630

0,5 m

4002014015862 4002014015870 4002014015877 4002014015883 4002014015892 4002014015895

1,0 m

4002014015859 4002014015866 4002014015873 4002014015881 4002014015890 4002014015893

2,0 m

4002014015860 4002014015867 4002014015874 4002014015882 4002014015891 4002014015894

3,0 m

4002014015861 4002014015868 4002014015875

INSERTION PIPE DN 250

DN 310

DN 380

1,0 m

4002014015863 4002014015871 4002014015878

2,0 m

4002014015864 4002014015897 4002014015879

DN 450

DN 500

DN 630

PIPE ELBOW 1 mm Material thickness

Piping

R 750 DN 250

R 1000 DN 310

R 1000 DN 380

R 1000 DN 450

R 1000 DN 500

R 1000 DN 630

15°

4002015015785 4002015015849 4002015015810

30°

4002015015770 4002015015786 4002015015811

45°

4002015015771 4002015015788 4002015015812 4002015015847 4002015015830 4002015015834

60°

4002015015774 4002015015791 4002015015816

90°

4002015015782 4002015015807 4002015015824 4002015015827 4002015015832 4002015015835

S 20

as at 02/I2 - s


M A S T E R I N G M E TA L S

Piping, with bulge Pipe elbow radius app. Mid radius 600 mm DN 250 45°

DN 310

DN 380

DN 450

DN 500

DN 630

4002015015773 4002015015790 4002015015814 4002015015848 4002015015831

60° 90°

4002015015784 4002015015809 4002015015826 4002015015828 4002015015833

Pipe elbow reinforced, 1,5 mm mid radius 600 DN 250

DN 310

DN 380

45°

4002015015772 4002015015789 4002015015813

90°

4002015015783 4002015015808 4002015015825

DN 450

DN 500

DN 630

DN 450

DN 500

DN 630

DN 450

DN 500

DN 630

Flexible metal tube DN 250

DN 310

DN 380

45°

4002019015667 4002019015669 4002019015671

90°

4002019015668 4002019015670 4002019015672

DN 250

DN 310

DN 380

Without seal.

4002024015679 4002024015683 4002024015689 4002024015692 4002024015696

With seal

4002024015680 4002024015684 4002024015690 4002024015693 4002024015697 4002024015702

as at 02/I2 - s

Piping

Snap connector

S 21


M A S T E R I N G M E TA L S

Piping, with bulge DAMPER FLAP DN 250

DN 310

DN 380

DN 450

L= 450mm

DN 500

DN 630

4002010015664

SET OF SPECIAL INLET ELBOWS IN CM DN 250

DN 310

DN 380

200- 239

4002015015776 4002015015793 4002015015818

240- 279

4002015015777 4002015015794 4002015015819

280- 319

4002015015778 4002015015795 4002015015820

320- 359

4002015015779 4002015015796 4002015015821

360- 400

4002015015780 4002015015797 4002015015822

401- 450

4002015015781 4002015015806 4002015015823

PIPE REDUCTION PIECE 4002023015732

380mm auf 250mm

4002023015733

310mm auf 250mm

4002023015735

450mm auf 380mm

4002023015737

500mm auf 450mm

4002023015740

500mm auf 380mm

4002023015741

Piping

380mm auf 310mm

S 22

as at 02/I2 - s

DN 450

DN 500

DN 630


M A S T E R I N G M E TA L S

Piping, for silo draft PIPE; M ETAL THICKNESS 0,6 mm DN 200 m m 0,5 m

4004014015720

1,0 m

4004014015714

2,0 m

4004014015717

3,0 m

4004014015718

4,0 m

4004014015719

IN S ERTIO N PIPE 1,0 m 4004014015721

PIPE BEN D,METAL THICKN ES S 1 mm, mid 7,5° 4004015015694 15°

4004015015695

30°

4004015015696

45°

4004015015697

60°

4004015015698

75°

4004015015699

90°

4004015015700

PIPE CLAMP GALVANIS ED

4002024015673

V2A

4004024015671

CY CLO NE

4004028015678

Zyklon as at 02/I2 - s

S 23

Piping

S TAINLES S


M A S T E R I N G M E TA L S

NOTES

Notes

as at 02/I2 - s


M A S T E R I N G M E TA L S

Ventilation systems

Ventilation systems Ventilation systems


Patent granted

M A S T E R I N G M E TA L S

Telescope ventilation pipe including cable for retracting Also suitable for rapeseed Easy to lay out the telescopic pipe on the Fan connection Ø 300 Air outlet area across the entire length 22 % Easy to retract the pipe, partially or completely, Can be used in grain depths of up to 5m Modular system allow extensions to be fitted at any time From L = 22 m also available with a Ø 400 connection Air distribution, handling

TELESCOPE VENTILATION PIPE Nominal length

2/2/4/300

4009003016423

4m

3/2/6/300

4009003016424

6m

4/2/8/300

4009003016425

8m

5/2/10/300

4009003016426

10 m

6/2/12/300

4009003016427

12 m

7/2/14/300

4009003016428

14 m

8/2/16/300

4009003016429

16 m

9/2/18/300

4009003016430

18 m

10/2/20/300

4009003016431

20 m

11/2/22/300

4009003016438

22 m

Ventilation system

TELESCOPE VENTILATION PIPE

12/2/24/300

4009003016439

24 m

13/2/26/300

4009003016440

26 m

14/2/28/300

4009003016441

28 m

15/2/30/300

4009003016442

30 m

S 26

1st pipe unperforated

Nominal length

2/2/4/300

4009003016338

4m

3/2/6/300

4009003016339

6m

4/2/8/300

4009003016340

8m

5/2/10/300

4009003016341

10 m

6/2/12/300

4009003016342

12 m

7/2/14/300

4009003016343

14 m

8/2/16/300

4009003016344

16 m

9/2/18/300

4009003016345

18 m

10/2/20/300

4009003016346

20 m

Packaging for telescopic ventilation pipe

as at 02/I2 - s

4009081015670


M A S T E R I N G M E TA L S

Telescope ventilation pipe TELESCOPE VENTILATION PIPE 11/2/22/400

4009003016432

Nennl채nge 22

12/2/24/400

4009003016433

24

13/2/26/400

4009003016434

26

14/2/28/400

4009003016435

28

15/2/30/400

4009003016436

30

duct 2,0 m 2,5 m 3,0 m 3,5 m 4,0 m 4,5 m 5,0 m

version 2-tlg. max. length 3,9 m min. Length 2 m weight 42 Kg

distance 2,00 m 2,25 m 2,50 m 2,75 m 3,00 m 3,25 m 3,50 m

3-tlg. 5,8 m 2,1 m 60 Kg

4-tlg. 7,8 m 2,1 m 75 Kg

5-tlg. 6-tlg. 7-tlg. 9,7 m 11,6 m 13,5 m 2,2 m 2,2 m 2,24 m 90 Kg 103 Kg 117 Kg

8-tlg. 15,4 m 2,28 m 129 Kg

9-tlg. 17,4 m 2,32 m 140 Kg

10-tlg. 11-tlg. 19,3 m 21,5 m 2,36 m 2,8 m 150 Kg 162 Kg

as at 02/I2 - s

12-tlg. 23,4 m 2,84 m 174 Kg

13-tlg. 25,3 m 2,88 m 187 Kg

14-tlg. 15-tlg. 27,3 m 29,2 m 2,92 m 2,96 m 200 Kg 214 Kg

Ventilation system

fill height


M A S T E R I N G M E TA L S

Telescope ventilation pipe SILO TELESCOPE SEAL 300

4009003015815

400

EXTENSIONS FOR THE TELESCOPE VENTILATION PIPE ON BELLOW END

Ventilation system

(including fittings) 300 0,5 m 4002014015902 1,0 m

4002014015903

2,0 m

4002014015904

Accessories Cover cap 4009003015773

Distributor 2 x 600 D=300 4009008015665

Distributor 3 x 300 D=300 4009003016276

Spiral hose D=305 - 1,5 m 4015001000003

Spiral hose D=305 - 3 m 4015001000004

Spiral hose D=400 Available on request

Spiral hose D=500 Available on request

S 28

as at 02/I2 - s


M A S T E R I N G M E TA L S

Telescope ventilation pipes

1. Each unit is packed and delivered in wooden crates

2. Installation is simple and efficient and can be carried out by one man.

3. Ventilation of bulk Grain Stores

4. Partial withdrawal is no problem, even when the store is full.

Alternative Method of withdrawal

Ventilation systems

4A. Using Cable and Winch from within the store

5. Even after partial withdrawal, the ventilation system is still functional

Teleskopbel端ftung

6. Cleaning Simply stand the contracted ventilation pipe upright on it's base and shake gently to dispose of any residue

as at 02/I2 - s

S 29


M A S T E R I N G M E TA L S

DGBM

Telescope ventilation pipe -

extract pipes without use of a tractor Space - saving Ready to plug in Easy to use in main air ducts

Extracting winch for telescopic ventilation pipe (manually operated) 4009003016336

Extracting winch for telescopic ventilation pipe (with gear motor)

Ventilation system

4009003016336

S 30

as at 02/I2 - s


M A S T E R I N G M E TA L S

Telescope ventilation pipe for potatoes and onions Not only does the telescope ventilation pipe for grain offer obvious advantages, such as - simple laying out of the telescope pipe on the floor of the Store by use of a rope loop at the far end - simple withdrawal of the pipe using internal steel rope before removal, but also the following additional benefits: - big diameter of hole - Reduces the risk of exit holes being blocket wie soil - big amount of air contribution possible (up to over 10,000m3 /H per pipe) - Less space needed for ventilation - leaving more space available for storage. device than for half-round pipes (cost-effective) - Maximum Storage height with potatoes and onions 3m

2 construction sizes available: K 300 up to a length of 8 metres Maximum filling height 3m

K 2/2/4/300

4m

weight kg ca. 45

K 3/2/6/300

6m

ca. 60

K 4/2/8/300

8m

ca. 75

Nominal length

Ventilation System

300 K

K 500 K Nominal length 10 m

weight kg ca. 110

K 5/2/10/500

4009003016292

K 6/2/12/500

4009003016291

12 m

ca. 140

K 7/2/14/500

4009003016219

14 m

ca. 170

K 8/2/16/500

4009003016218

16 m

ca. 200

K 9/2/18/500

4009003016217

18 m

ca. 230 as at 02/I2 - s

S 31


M A S T E R I N G M E TA L S

Grain ventilation spear Description: With the ventilation spear, you can remove heat centres within the grain; this protects you from large losses at minimum effort. The ventilation spear is easily inserted into the grain and with the turn of the handle moved to the desired hot spot. The ventilation spear cools and dries the grain around its periphery and is then moved to other spots for progressive ventilation of the grain. The AIRWHISPER ventilates due to suction, the AIRLANCE however can suck and blow to give optimal results. The direction of airflow is reversed by changing the bellows. The AIRWHISPER is delivered complete with a plug (230 V), the AIRLANCE is delivered complete with a motor circuit breaker and a connector (400 V)

VENTILATION SPEAR "AIRWHISPER" 4009003015823

PACKING MATERIAL (net-price) 4009003015951

Ventilation system

Spare parts, ventilation lance "AIRWHISPER" ventilation lance "AIRWHISPER" ďƒ†100x2000 semi-finished part Construction length 2,25m

Packaging (net-price)

4009003016073

4009003015951

Radial fan for "AIRWHISPER" 4009029015684

Technical Data:

Motor:

150 W

Volume of air:

250 mÂł/h

Length:

2,5 m

Perforated tube length:

0,8 m

None perforated tube length: 1,2 m Lenght of tip:

0,25 m

Approximate weight.:

13 Kg

Perforation:

1,5 mm

S 32

(also for rapeseed)

as at 02/I2 - s


M A S T E R I N G M E TA L S

Grain lance / AIRLANCE The AIRLANCE can be used to suck and blow (by switching the fan). The AIRWHISPER is supplied complete with plug (230 V-AC); the AIRLANCE is supplied complete with motor circuit-breaker and device end socket (400 V-AC). VENTILATION SPEAR "AIRLANCE" 4009003015831

PACKING MATERIAL (net-price) 4009003015952

Spare parts ventilation lance "AIRLANCE" ventilation lance "AIRLANCE" 150x2000

Packaging

4009003015954

4009003015952

Ventilation System

Clamping ring 150mm, 2-part without seal for 1 mm pipe, galvanized steel 4010024015673

Cone 160-150 with handle 4009003015956

Radial fan for "AIRLANCE" 1.5 kw 4009003016172

Technical data:

Motor: Volume of air: Length: Perforated tube length: None perforated tube length: Lenght of tip: Approximate weight.: Perforation:

1,5 kW 250 m³/h 2,5 m 0,8 m 1,2 m 0,25 m 13 kg 1,5 mm also for rapeseed as at 02/I2 - s

S 33


M A S T E R I N G M E TA L S

Air - Pillar

DGBM

Description The Air-Pillar offers short-term ventilation for grain storage at a reasonable price. Its anti-condensation slide pipe system can be stacked up to a maximum height of 5.30 metres, alternatively of up to 10 metres. The ventilator can be shifted around, so that just one ventilator is required to ventilate and cool a big storage space.

AIRPILLAR Type (without fan) H: 4,20 - 5,10m 4009003016172

! NEW!n!ew fan

Packaging

gh Throu truction! !!! l s n co werfu re po o m n Eve

AIR – PILLAR Typ 200 (without

extension pipe  I50 Lmax ~ I900 pipe I50 l=2000

ventilator) H: 4,25 5,15m

Ventilation system

Typ I50

Typ 200

200 Lmax ~ I900

200 l=2000

4009003016173

235/

I50

3I8/

200

Packaging

Spare parts ventilation lance "AIRPILLAR" Radial fan for "AIRPILLAR" 150 1,5 kw 4009029015671

Radial fan for "AIRPILLAR" 200 2,2 kw inc. Transition 4009029015672

S 34

as at 02/I2 - s

235 Length ca. 950 mm

Length ca.950 mm


M A S T E R I N G M E TA L S

Air - Pillar -

build up a flat storage within a short term with minimum ventilation Minimise damage to air channels during emptying of your Store Reduced damage from condensation on the outside of the pipe a low - priced ventilation Ventilate a big store with only one ventilator work in different storage heights from 5 m to 10 m an extremely high ventilation area of more than 28 % very easy assembly

Rectangular cell

Circular silo

Telescopic pipe, extended

Height adjustment

Radial fan Flat stores Telescopic pipe, retracted Connection pipe

Cone - Suction pipe

Base

AIR-Pillar ventilation pipe in schematic diagram (left: guidelines on arrangement, right: height adjustment) as at 02/I2 - s

S 35

Ventilation System

Height adjustment


M A S T E R I N G M E TA L S

Ventilation devices for big grain silos (190 to 400 tons) - very robust due to corrugated structure - all-purpose application for any cone-shaped slants - delivered dismantled, therefore suitable for Retro-fit into existing plants Stores - improves the efficiency of the amount of air contributed - reduces ventilation time by up to 40% - less loss of pressure due to large blow surface, therefore less energy consumption or bigger amount of air, if ventilator already available - central air contribution i.e. extremely constant ventilation - long-term reduction of grain humidity K30

2/4

1HE

3/5

1HE

4009003016182

K30

Ventilation system

4009003016223

2/4/1HE

3/5/1 HE

Air-Rocket ventilation device for big silos Type K30

2/4

outer 1HE 0,75 m² 65,5%

K30

3/5

1HE 0,93 m²

S 36

61,6%

Air exit area in m2 and % inner at base 4,6% 0,34 m² 30,0% 0,05 m²

total 1,14 m²

0,51 m²

1,51 m²

as at 02/I2 - s

33,8%

0,07 m²

4,6%


M A S T E R I N G M E TA L S

Airfloor Paten applied t for

Full-area ventilation floor type AIRFLOOR

Completely galvanised Ideal for self-assembly Easy cleaning of air space possible Removable panels

as at 02/I2 - s


M A S T E R I N G M E TA L S

Under floor covers

Ventilation system

Maximum load on perforated covers (Per wheel 7 tons) Compatible with slotted covers App. Effective ventilation to area 22 % No edges on top surface

Maximum load on slotted covers (Per wheel 7 tons) Compatible with perforated covers App. Effective ventilation to area 11 %

perforated covers

slotted covers

0,5m

4009003015830

0,5m

4009003015938

1,0m

4009003015829

1,0m

4009003015937

Perforated plate cover, heavily reinforced

Perforated plate cover, heavily reinforced

0,5m

0,5m

4009003016322 Available on request

1,0m

4009003016322 Available on request

1,0m

4009003016323 Available on request

4009003016323 Available on request

Price available on request

S 38 32

as at 02/I2 - s


M A S T E R I N G M E TA L S

Under floor covers

Classification 60 without security factor)

Compatible with standard slotted covers and Perforated covers App. Effective ventilating area 11 % No edges on top surface

SLOTTED COVERS frameless

Slotted covers frameless not loadable suitable for installation in grain silo App. Effective ventilating area 11 % compatible with standard slotted covers and perforated covers No edges on top surface

SLOTTED COVERS frameless, not loadable

0,5m

4009003016089

0,5m

4009003016112

1,0m

4009003016088

1,0m

4009003016111

2,0m

4009003016109

Ventilation System

Slotted covers frameless Easy cleaning through even surface Max. load 10 tons (Calculate according to bridge

- Suitable for pneumatic tyres - Load assumption DIN 1072 bridge class 30 - When using solid rubber tyres, damage may occur to the grille

as at 02/I2 - s

S 39


M A S T E R I N G M E TA L S

Under floor covers

DUCTING Typ 300

DUCTING Typ 500

(also available in 1,5mm and 2,0mm)

(also available in 1,5mm and 2,0mm)

L= 0,5m

4009003015675

L= 0,5m

4009003016190

L= 1,0m

4009003015676

L= 1,0m

4009003016191

L= 1,5m

4009003015677

L= 2,0m

4009003016262

L= 2,0m

4009003015678

L= 3,0m

4009003016193

Ventilation system

Underfloor ventilation (divided formwork)

a ti Innov

DUCTING divided design L= 0,5m

4009003016347

L= 1,0m

4009003016348

L= 1,5m

4009003016349

L= 2,0m

4009003016350

S 40

as at 02/I2 - s

on!!!

DGBM


M A S T E R I N G M E TA L S

Under floor covers

4009003015690

Cross-distributor for lost formwork

90째 corner piece for lost formwork left

4009003015688

right

4009003015689

End cap for lost formwork

4009003015710

Y-distributor for lost formwork

4009003015704

Ventilation System

T-piece for lost formwork

Ventilation connecting box DN 300

4009003015679

4009003015703

Below connection piece DN 150

4009003015932

DN 300

4009003015931

BLIND COVER 1,0m

4009003015774

as at 02/I2 - s

S 41


M A S T E R I N G M E TA L S

Half-round pipes and accessories Type Air-Gigant

Ventilation system

- available in various sizes K30 / K40 / K50 / K60 - zinc-coated design - various models available - up to 25.52 % open cross section - reinforced type T - suitable for rape type R - for potatoes type K

Ventilation duct K 30

4009003015697

K 30-R (Rapeseed)

4009003015699

K 30-T (Reinforced)

4009003015701

K 40

4009003015698

K 40-R

4009003015700

K 40-T

4009003015702

K 50

4009003015828

K 50 R

4009003016209

S 42

as at 02/I2 - s


M A S T E R I N G M E TA L S

Half-round pipes and accessories

Height

240

K K K K

Length

860 Diameter

30 30 T 30 R 30 K

480 Height

400

Length

860 Diameter K 50 K 50 R K 50 K

800 Height

320

Length

860

K K K K

40 40 T 40 R 40 K

Diameter

Measurements

Ventilation System

640

Design

Width

Height

Length

K30

480mm

240mm

860mm

Standard Reinforced Potatoes Rape X

X

X

X

K40

640mm

320mm

860mm

X

X

X

X

K50

800mm

400mm

860mm

X

X

X

K60

960mm

958mm

860mm

X

as at 02/I2 - s

S 43


M A S T E R I N G M E TA L S

Ventilation system

Half-round pipes and accessories

Fan connection DN 150-K 30

4009003015942

End cap K 30

4009003015770

DN 300-K 30

4009003015945

K 40

4009003015771

DN 300-K 40

4009003015707

Connection piece 90째 K 30

4009003015716

K 40

4009003015969

Y-distributor K-30

4009003015717

K-40

4009003016199

T-piece K-30

S 44

K 45

4009003016321

as at 02/I2 - s

Transition plate K 30/ K 40

4009003015769

K 30 / K 50

4009003015972

K 40 / K50

4009003015971


M A S T E R I N G M E TA L S

Half-round pipes and accessories

DN 300

4009003015772

4009003015773

Cross-distributor K 30

4009003015718

K 40 - K 30

4009003015768

K 40

4009003015767

Ventilation System

Cover cap DN 150

as at 02/I2 - s

S 45


M A S T E R I N G M E TA L S

Half-Round Channels for potatoes The economical alternative for conserving potatoes and onions quickly and gently. -

Sturdy construction High air outlet due to slits (cross-section 776 cm²) Duct lengths up to 30 m Easy to mount fans Galvanized design Easy use Flexible solution Height Length

Ventilation system

Type

Article No.

L (mm)

B (mm)

H (mm)

Material thickness

K50

KL

4009003016277

820

800

400

1,25 mm

K60

KL

4009003016278

820

900

450

1,25 mm

K70

KL

4009003016279

820

1000

500

1,25 mm

K80

KL

4009003016280

820

1100

550

1,25 mm

K90

KL

4009003016281

820

1200

600

1,25 mm

K100 KL

4009003016282

820

1300

650

1,25 mm

K110 KL

4009003016283

820

1400

700

1,50 mm

K120 KL

4009003016284

820

1500

750

1,50 mm

K130 KL

4009003016285

820

1600

800

1,50 mm

K140 KL

4009003016286

820

1700

850

1,50 mm

K150 KL

4009003016287

820

1800

900

2,00 mm

K160 KL

4009003016288

820

1900

950

2,00 mm

Technical data KPIs for potatoes and onion ventilation: Air quantity for Potatoes: 100 m³/h /m³ Onions: 150 m³/h /m³ Air resistance for Potatoes: 150 - 250 Pa (15-25 mm WS) /dumping height Onions: 250 - 350 Pa (25-35 mm WS) /dumping height

S 46

as at 02/I2 - s

Price in € (gross)


M A S T E R I N G M E TA L S

Axial fans for ventilation of your store One-piece deep-drawn housing with aerodynamically-shaped suction nozzle -

Housing galvanised or painted Wheel hub in aluminium die casting Profiled impeller vanes in aluminium die casting Impeller vanes adjustable whilst stationary Aluminium in seawater-resistant alloy Construction sizes from 310 mm to 1400 mm impeller diameter Air outputs from 20,000 to 100,000 m³/h Motor performances from 1.1 to 11 kW

Suitable for your individual duct: - Duct length 5 m to 15 m → Fan diameter 60 cm - Duct length 10 m to 20 m → Fan diameter 70 cm - Duct length 11 m to 24 m → Fan diameter 80 cm

Axial fans Typ e Motor position Volume flow Pressure Surface Degree of effectivity

ES 450 /H direkt 10.000 250 galvanized 70%

ES 800 / G direkt 25.000 250 galvanized 73%

ES 900 / F direkt 35.000 250 galvanized 72%

ES 1120 / G direkt 50.000 250 galvanized 72%

ES 1250 / F direkt 70.000 250 galvanized 72%

ES 1400 / H direkt 100.000 250 galvanized 82%

B3 IP 55 2,20 3.000 230/400//50

B3 IP 55 4,00 1.500 400/690//50

B3 IP 55 7,50 1.500 400/690//50

B3 IP 55 7,50 1.000 400/690//50

B3 IP 55 15,00 1.000 400/690//50

B3 IP 55 22,00 1.000 400/690//50

Motor construction shape Protection Class Power in kW Speed Voltage Price

as at 02/I2 - s

S 47

Ventilation System

- Duct length 11 m to 30 m → Fan diameter 90 cm


M A S T E R I N G M E TA L S

Air - Jet ASAJg As the core of a modern drying or ventilation system, the fan is extremely important for the quality of your stored goods. In order to achieve optimum results, you require a continuous quantity of air. Here the AirJEt ASAJg is a reliable partner which brings a breath of fresh air not just to your grain store. The use of standardized components, energy-efficient electric motors and an economic construction design allows you to reduce your costs to a minimum. The AirJEt ASAJg feels happiest when used with high air power and medium pressure. Our range of products comprises 5 fans with motor performances from 7.5 to 22 kW; in this way you can align the system precisely to your requirements.

Ventilation system

Your advantages: -

Sturdy welding and frame construction Direct drive with smooth running Extremely effective degree of efficiency Energy-efficient drive High-power impeller High-quality corrosion protection (powder-coated, RAL 5010) Quick change of location possible Economic to run Low procurement costs Long lifetime Technical Data: Type Motor performance Motor speed Air quantity at 1400 Pa Air quantity at 1000 Pa Sound pressure level ** Weight incl. Motor Dimensions in discharge direction RD/LG 270

(kw) (1/min) (m3/h) (m3/h) (dB(A) (kg) Height (mm) Width (mm) Depth (mm)

RL 630 7,5 1500 12000 19000 75 220 1260 1000 1100

RL 710r *) 11 1500 21500 25500 78 330 1420 1200 1200

RL 710 15 1500 24500 31000 79 340 1420 1200 1200

Article No. 4009029015676 4009029015691 4009029015677 Price Accessories: Protective grille, aisle-side flange, transition subject to additional *) Impeller reduced in circumference for performance adaptation – **) Fan connected both sides DIN 24 166/II –

S 48

as at 02/I2 - s

RL 800r *) 18,5 1500 34000 39000 81 420 1600 1300 1400

RL 800 22 1500 38000 47500 83 440 1600 1300 1400

4009029015692 4009029015678


M A S T E R I N G M E TA L S

Air - Jet ASAJg

Characteristic curve

2000 1800

Pressure in Pa

1600 1400 1200 1000 800

RL 630 7,5 kW

600

RL 710r RL 710 11 kW 15 kW

RL 800 22 kW

RL 800r 18,5 kW

400 200 0 0

2

4

6

8

11

12

14

16

7,5kW

18

20

22

11kW

24

26

15kW

28

30

32

18,5kW

34

36

38

40

42

44

46

48

50

22kW

Volume flow in m³/h x1000 Specifications subject to change without notice

D

A

Technical modifications reserved! I H

E

J Z

B G

K

F C

Accessories Spiral hose

Spiral hose

With sleeve both sides

beidseitig mit Muffe

d=305mm, Länge 1,5m

With sleeve both sides

d=305mm

4015001000003

4015001000004

4015001000005

Abmessungen / Masse: A B ASAJg 630 883,5 750 ASAJg 710 1038 850 ASAJg 800 1237 950

C 847 1009 1095

D 1050 1160 1312

E 1260 1415 1591

Tension band for spiral hose Forked piece 300

F 762 834 934

G 635 715 805

H 698 775 861

I 735 815 905

4009008015665

J 738 815 921

K 553 607 689

Z Ø 14 Ø 14 Ø 14

Technische Änderungen vorbehalten

as at 02/I2 - s

S 49

Ventilation System

Z


M A S T E R I N G M E TA L S

Air - Jet LC Reduce your energy costs with our new generation of mobile high performance fans, especially designed for the ventilation and cooling of grain. During development, particular focus was placed on the reduction of costs through the use of standardized components. Our range, with its 6 types between 1.1 and 7.5 kW, allows you to adapt the product to your actual requirements. .

Fan table Type Art. No. Motor performance (kW) Speed (rpm) – Max. air quantity (m³/h) Weight Price Transitions table Transitions Art. No.

LC 1,1

LC 2,2

LC 3,0

LC 4,0

LC 5,5

LC 7,5

4009029015680

4009029015673

4009029015683

4009029015674

4009029015675

4009029015679

1,1 2850 4000

2,2 2850 5300

3 2880 6500

4 2880 7000

5,5 2920 11000

7,5 2920 12500

42,3

69,9

85,2

95,6

109,6

112,9

ULC 1,1

ULC 2,2

ULC 4,0

ULC 5,5

ULC 7,5

4009023015671

4009023015672

4009023015673

4009023015674

4009023015675

Ventilation system

Price

The galvanised housings guarantee a nearly unlimited lifetime. With your decision to purchase, you will receive a German quality product. -

S 50

as at 02/I2 - s


M A S T E R I N G M E TA L S

Storage Flat Storage

Storage / Flat Storage Storage

as at 02/I2 - s


M A S T E R I N G M E TA L S

Flat storage flat storage is ideal for quick storing of large amounts of crops. Loading is not complicated and after the evacuation Store has been cleared space can be used for other forms of storage. This kind of storing is especially useful, if the crop is brought in dry or with max. 18 % moisture. Then aeration or storage dryeration is enough to conserve the grain.

For this purpose we have two systems to offer.

1. Damwall

storage

Damwall as interior wall (drawn)

Damwall as exterior wall

Damwall as interior wall (stand-alone) S 52

as at 02/I2 - s

Alle Preise zzgl. Mwst


M A S T E R I N G M E TA L S

Flat storage When building a flat storage it must pointed out that: plan tight closing Doors only pre-cleansed crops can be stored long-term plan ventilation ducts if possible plan a dark Store (Stores without daylight stay bird-free) Store hygiene is greatly increased if only sheet metal and concrete are used only sheet metal or concrete

2. Modular wall

DGBM

Modular wall (drawn)

Modular wall (stand-alone)

as at 02/I2 - s

S 53

storage

-


M A S T E R I N G M E TA L S

Accessories for Flat storage air-duct-systems For the above mentioned cell types there different types of gate-systems available and a multitude of main-airduct-systems

3 2 1

1

storage

2

3

S 54

3

as at 02/I2 - s

Bohlentor


M A S T E R I N G M E TA L S

Accessories for Flat storage air-duct-systems

Silo wall

Fan

Grain bulk goods

Flap Accessible main air duct

Air channel internal

Semi-circular over-ground

Silo wall

Fan

Grain bulk goods

Flap Accessible main air duct

Blind cover

Underfloor ducts

Air channel external Silo wall

Fan

Grain bulk goods

Flap Telescopic ventilation pipe

storage

Air channel external

Silo telescope seal

Air channel external

as at 02/I2 - s

S 55


M A S T E R I N G M E TA L S

Vario - Silo Serie ED This is a square-shaped silo for the storage of dry materials, constructed according to a modular system. All silos are made of hot-dipped galvanised steel plate. The silo hopper is delivered at an inclination of 60°, and the standard outlet is ø 150 mm. The Vario silo is of an extremely sturdy construction. The galvanised plates are processed by machinery which fulfils the most up-to-date technical requirements so that precise drilling, precise angles and therefore an excellent fit accuracy are guaranteed. Installation of the Vario silo is quick and easy. Because the Vario silo is delivered as a kit, assembly is also possible even in spaces which are hard to access. In addition, the delivery in individual components optimises transport costs. The outlet height can be varied.

storage

Silos 1-9 mÂł Vario - Silo ED 1

4009099015955

ED 3

4009099015957

ED 5

4009099015959

ED 7

4009099015960

ED 9

4009099015961

ED 1 H

4009099015956

Extended ED 3 H

4009099015958

Extended

S 56

as at 02/I2 - s


M A S T E R I N G M E TA L S

Vario - Silo

ED 1

ED 3

ED 5

ED 7

ED 9

Technical data for silos 1-9 m³ Vario - Silo

Content

Outside dimensions in mm

Total height in mm

Outlet height –

ED 1

1 m3

1172 x 1172

2550

960

ED 3

3 m3

1172 x 1172

4350

960

ED 5

5 m3

1852 x 1852

4000

1300

ED 7

7 m3

1852 x 1852

4700

1300

ED 9

9 m3

1852 x 1852

5400

1300

ED 1 H

1 m3

1172 x 1172

3250

1660

ED 3 H

3 m3

1172 x 1172

5050

1660

as at 02/I2 - s

S 57


M A S T E R I N G M E TA L S

Square cells This system is a well-priced modular design. These zinc-plated panels are not only used in farming and milling, but also prove themselves in other industries.

Accessories

Standard grid W x L I,0 m Max. height 7,5 m (grid I,25 m) Customized measurements are possible

-

on the interior- and exterior mounted HVAC different discharge gates auger discharge conveyor belt floor with pneumatic residue evacuation

storage

W I00 S

A

B

B

C B

L

S 58

L

B

L

as at 02/I2 - s

conveyor belt floor

DGBM


M A S T E R I N G M E TA L S

Square cells with hopper-bottom This compact storage system enables the evacuation of the cell without additional devices. The bottom cone slope of about 35째 provides a efficient and entire evacuation of your store. (different angles are available on inquiry). These modular built cells are supplied up to an overall height of 6,9 m. This storage system has been delivered to more than 1000 customers and can be installed in any building so the storage area is optimally used.

Accessories for - aeration facility - sheet metal cover

storage

1

1

as at 02/I2 - s

S 59


M A S T E R I N G M E TA L S

Fabric silo - Quick installation - Economically viable store variant - Variable and uncomplicated set-up - Ideally suitable for compound feed - Diverse uses possible - Can be dismantled if not in use

0,88 0,95 0,95 2,22 0,60

Content: Length: Width: Height: Outlet height:

3

m m m m m

Outside frame dimensions (m)

storage

Type QG QG QG QG QG QG QG QG QG QG

1 2 3 5 6 8 10 12 15 17

S 60

Content (m3)

Content (T (0,6t/m3))

0,88 3,77 5,83 8,00 10,83 13,00 17,00 20,33 25,00 28,33

0,53 2,0 3,5 4,8 6,5 7,8 10,2 12,2 15,0 17,0

Length 0,95 1,63 1,88 2,29 2,29 2,29 2,59 2,63 3,03 3,24

Width 0,95 1,63 1,88 2,29 2,29 2,29 2,59 2,63 3,03 3,24

as at 02/I2 - s

Outlet height (m)

Min. height./ Max. height. -

min.

2,22 2,88 3,11 3,13 3,63 4,38

0,60 3,64 3,66 3,63 4,13 4,88

4,84 5,45 5,68 5,75

max.

0,54 0,36 0,28 0,23 0,43

1,09 0,91 0,78 0,73 0,93 0,60 0,60 0,60 0,60


M A S T E R I N G M E TA L S

Fabric silo Fabric silo Frame Trevira Silo

Fabric sack

Frame + fabric sack

400909815732

Filling pipeline

4009098015732

QG 2

4009098015664

4009098015700

4009098015718

4009098015709

QG 3

4009098015671

4009098015701

4009098015719

4009098015710

QG 5

4009098015665

4009098015702

4009098015720

4009098015711

QG 6

4009098015673

4009098015703

4009098015721

4009098015712

QG 8

4009098015666

4009098015704

4009098015722

4009098015713

QG 10

4009098015667

4009098015705

4009098015723

4009098015714

QG 12

4009098015668

4009098015706

4009098015724

4009098015715

QG 15

4009098015669

4009098015707

4009098015725

4009098015716

QG 17

4009098015670

4009098015708

4009098015726

4009098015717

Outlet endpiece

Gate valve with stainless steel tension band

 500

 350

4009017015665

 500

4009017015664

4009001015664

QG

storage

Transition piece 4010023015683

as at 02/I2 - s

S 61


M A S T E R I N G M E TA L S

General business terms I. 1.

2.

Scope of the contract Our General Terms and Conditions of Delivery and Payment are valid for the scope of all deliveries and goods and services, the German Construction Contract Procedures part B (VOB/B) are valid for all construction work. Unless expressly acknowledged in writing by the contractor, clashing terms and conditions of the customer are invalid. All contractual agreements, amendments or verbal agreements require the written approval of the contractor.

and the contractor has amicably placed the rendered goods and services into the care of the customer. VIII. 1.

2. II. 1. 2.

III. 1. 2.

IV. 1.

2.

3.

General business terms

V. 1.

2.

3.

4.

5.

VI 1. 2.

3.

4. VII. 1.

2.

Tenders and tender documents (plans) estimates and offers are all subject to confirmation. Unless expressly designated as binding, all documents, illustrations, drawings, weights, measurements and their calculation bases are only approximate measures. The supplier reserves the right to the title and copyright of estimates, drawings and other documents. Placing of orders Unless acknowledged in writing by the supplier, orders are not valid, this also applies to orders placed by agents. As a matter of principle the contractor and supplier are not liable for errors arising from documents submitted by the customer (e.g. drawings) or from inaccurate or verbal specifications made by the customer. Prices As a matter of principle all prices are ex works exclusive of packing, freight, postage and value guarantee. The respective statutory value added tax will be added to the prices. The prices are binding for 4 months after conclusion of the contract. Any rises in material or labour costs can be passed on by the contractor 4 months after conclusion of the contract if goods and services are still outstanding. In the case of fixed prices that have been agreed in writing contractually, such agreed prices will not be increased. Goods and services necessary for the fulfilment of the order or those rendered on request of the customer and which have not been expressly estimated in the bid will be invoiced additionally. Our prices are quoted for normal working hours. Surcharges customary in the trade will be added to the hourly rate for work performed on Sundays and public holidays and for overtime and night work and for work performed under difficult conditions. Payment Unless otherwise agreed, the following terms and conditions of payment shall apply: 1/3 on receipt of the order confirmation, 1/3 on dispatch or advice of readiness for dispatch, 1/3 30 days after invoicing – in cash or cashless via bank transfer – strictly net. The customer may replace the 1/3-payment due on dispatch or advice of readiness for dispatch by an advance payment bond to the same amount. Payments for part consignments are due immediately. Assembly costs and accommodation expenses are due for payment immediately on receipt of the invoice. In the case of delay in payment we are entitled to charge an amount equal to the respective rate of interest for overdrafts or at least a rate of interest that is 5% above the bank rate charged by the Deutsche Bundesbank. The rate of interest for delay will be set higher or lower if either the contractor can prove costs that have a higher rate of interest or if the customer can prove that the costs are lower. We reserve the right to claim further damages arising from delay. In the case of a verifiable and substantial deterioration in the assets of the customer occurring after conclusion of the contract (e.g. judicial or extra judicial composition proceedings, bankruptcy proceedings, etc.) or the receipt of a written credit report clearly revealing the credit unworthiness of the customer, we are entitled, irrespective of other legal rights, to demand payment in advance or guarantees acceptable to us for the performance of still outstanding goods and services, to withdraw from the contract after a reasonable period of grace for payment or to claim damages for non-fulfilment. Acceptances or customer bills of exchange will not be considered as fulfilment until discharged, whereby the payer is liable for all costs and expenses hereby incurred. We expressly reserve the right to refuse bills of exchange. Bills of exchange are accepted only under the reservation of correct presentation and reclamation. In the case of a breach of the terms and conditions of payment and if payment has still not been made after the expiry of a period of grace of 14 calendar days allowed by the contractor, aforesaid is then entitled to terminate the contract, stop all work, to invoice for all goods and serves rendered and to claim for damages. The retention of payments or the setting-off of such against any counterclaims on the part of the customer that are contested by the contractor are inadmissible. Delivery and assembly Delivery ex works is always effected at the risk of the receiver. The customer may only demand approximate observance of the agreed time limits for performance or delivery times in as far as he has provided all the necessary documentation and has guaranteed the unhindered start of assembly on the building site and agreed payment has been received by the contractor. Should the start, continuation or termination of the work be delayed for reasons for which the customer is responsible, then the contractor is released in this respect from the obligation to comply with the binding and agreed delivery times. If the customer does not immediately provide a remedy on request of the contractor, aforesaid is entitled to claim damages or to set a reasonable time limit for the fulfilment of the contract and to declare that he will terminate the contract should this time limit expire without fulfilment having been effected. Should the contract be terminated, the supplier is entitled to claim compensation for all expenses incurred until the time of termination, including the additional expenditure he has incurred for the abortive bid as well as for the storage and maintenance of the object for which the debt is owed. Occurrences of force major, (e.g. war or risk of war, civil commotions, natural disasters) strike in our factory, lock-outs, official interventions, problems with the power supply etc., give us the right to delay the delivery for the duration of the hinderance plus a reasonable start-up time. This also applies if such circumstances occur at a sub-supplier’s premises. Should the circumstances last for a longer period of time and should it be impossible to predict if and when they will end, the contractor may withdraw fully or partially from the contract with regard to the still unfulfilled contract. The same applies in cases where delivery is rendered unreasonably difficult or impossible due to reasons for which we are not responsible, and this regardless of whether they occur in our own plant or that of our preliminary supplier or sub-supplier. The contractor may only invoke these circumstance if he gives the customer immediate notification. The assertion of a claim to damages, in particular for lost profit, is excluded in cases where the customer incurs damage as a result of slight negligence on the part of the supplier. Acceptance and passing of risk Risk passes to the orderer at the very latest on dispatch of the parts ex works. This also applies in the exceptional cases where free carriage is agreed. Should dispatch be delayed due to reasons for which the supplier is not responsible, risk passes to the orderer on the day the goods are ready for dispatch. Discrepancies arising in connection with the dispatch must be put in writing and sent to the supplier immediately on receipt of the goods. In cases where assembly is effected on the site of the customer, the customer is obliged to accept the construction work immediately. Acceptance is effective after 7 calendar days if the customer has used the goods and services or a part of them. Risk passes to the customer on acceptance. Should acceptance by the customer be delayed, risk passes to him at the moment of the delay. The same applies in cases where assembly is interrupted due to reasons for which the customer is responsible

S 62

3. 4.

5. 6.

IX. 1.

2.

X. 1.

2.

3.

4.

5.

6.

7.

XI. 1.

2.

XII. 1. 2.

Warranty Warranty claims can only be asserted if notice of apparent and obvious defects is made immediately or at the latest within one week. The time of delivery and the day of receipt of the notice of defects are decisive for the calculation of the time limit. In as far as the German Construction Contract Procedures (VOB/B) has been agreed, the caveat emptor in the number VII.1. is 1. not applicable. In this respect these notices of defect are subject to the time limits of the VOB/B. Modifications to the consignment or goods and services that have been undertaken without the approval of the contractor are excluded from the right to removal of defects. A rectification of defects will be carried out free of charge within a reasonable time limit in the case of justifiable notices of defect. A reduction (reduction of the payment) or rescission (cancellation of the contract) can be demanded in the case of continuous failure to rectify the defects. A rectification of defects by the customer or third party is admissible only with our express written approval unless our attempts to rectify the defects remain abortive. In the case of maintenance work, the contractor only gives a warranty for consignments or goods and services that he himself has rendered. In the case of deliveries of components, the contractor is liable only for versions that comply with the drawings. The contractor is not liable for breakdowns that result from inadequate installation or improper care on the part of the customer. There is no liability for delivered parts that are damaged or show premature signs of wear and tear resulting from their material composition, way of usage, normal wear and tear, false or negligent handling, overuse, inappropriate operating supplies, chemical, electrochemical or electrical influences of weather and nature, in as far as these are not due to default on the part of the contractor. Compensation for damage Our liability complies exclusively with our General Terms and Conditions. Any claims not expressly conceded in these conditions are excluded, in particular claims for compensation arising from impossibility, delay, breach of contractual accessory obligations, defaults at the time of drawing up of the contract, inadmissible conduct – even where such claims pertain to the warranty rights of the customer, unless they result from wilful intention or gross negligence on our part or on the part of one of our vicarious agents. The descriptions of our goods and services do not have the nature of a guaranteed characteristic. If characteristics have been expressly guaranteed in such a way that the intent is to ensure the contractor against any resulting damage, the customer’s claim to compensation is not excluded. A possible product liability remains unaffected by these General Terms and Conditions. The customer is obliged to take appropriate measures at his own cost to ensure that no movable or immovable objects, that are not directly part of the work in hand, can be damaged (e.g. by sparks from welding, formation of smoke etc. ). Retention of title We reserve the right to retain the title to the delivered goods until such time as all our claims have been fulfilled regardless of their legal grounds, these to include provisory claims that arose at the time of the conclusion of the contract but that are not yet due, including those resulting from contracts that were concluded simultaneously. The recipient is entitled to dispose of and, in particular, to resell the goods that are subject to retention in the usual course of business in as far as and as long as the rights of the contractor resulting from the retention of title are guaranteed and the customer is not in default of payment. The customer is not otherwise entitled to dispose of the goods, in particular not as a pledge or a transfer by way of security. The customer’s outstanding monies arising from the reselling of the goods that are subject to retention are here and now conveyed to the contractor. The customer has the right, until such right is revoked, to collect any outstanding monies arising from the resale himself. Should the goods that are subject to retention be used by the customer to fulfil a contract for services or a contract for work and services, the right to the same amount of outstanding monies will be conveyed to us in advance, pursuant to the above-mentioned provision. Should the value of the existing securities for the contractor exceed the outstanding monies by more than 20%, we are obliged to release the security to said amount on the request and choice of the customer. The right of resale and collection is forfeited immediately at such time as payments are stopped, a petition for bankruptcy proceedings is filed or judicial or extra judicial composition proceedings are instituted. In compliance with § 950 BGB, processing of the goods that are subject to retention does not lead to the customer gaining the sole title to the new object. In fact the processing is undertaken by the customer for the contractor who becomes joint owner due to his custodianship, such joint ownership is in proportion to the invoice value of the goods that are subject to retention and the new object at the time of the processing. In the case of the customer processing, bonding or amalgamating the goods that are subject to retention with other goods not belonging to the customer, the contractor is entitled to joint ownership of the new object, namely in proportion to the invoice value of the goods that are subject to retention and the invoice value of the new object. The customer holds the contractor’s joint ownership in custody. The contractor’s rights of joint ownership are in turn valid as goods that are subject to retention pursuant to these conditions. The conveyance of the right to outstanding monies arising from the resale is valid in such cases only to the amount of the invoice value of the goods that are subject to retention. Right of withdrawal The customer is entitled to withdraw from the contract if it is impossible for the contractor to deliver, if aforesaid has fallen behind schedule for reasons for which he himself is responsible and allows a time of grace that has been given him under threat of withdrawal to expire, if the supplier has allowed a reasonable time of grace to expire, which he has been granted to remedy a fault for which he is responsible in the sense of the Terms and Conditions of Delivery without achieving the remedy or if the rectification of defects proves impossible. Unforeseen events in the sense of number VI. 3. that lead to an exceedance of the agreed delivery time limit entitle the contractor to withdraw in full or in part from the contract, to the exclusion of any claims of the customer, if the economic position has changed so radically since the placing of the order, that the contractor cannot fairly be expected to fulfil his obligations. This applies even in such cases where an extension of the delivery time limit has been agreed. Place of jurisdiction The place of performance is Waldershof. The parties to the contract agree Waldersdorf as the place of jurisdiction if aforesaid are full traders, legal entities of public law, separate property under public law or if one of the parties to the contract has no domestic general place of jurisdiction. This place of jurisdiction agreement also applies to legal action in connection with bills of exchange or cheques.

XIII. Invalidity of individual provisions Should any provision of our General Terms and Conditions be invalid, the invalid part shall be cancelled but the remaining provisions shall remain valid in as far as they are remain independent and meaningful. Should the whole clause become incomplete because of the cancellation of an invalid provision, it shall be amended in the same sense and intention. XIV.

as at 02/I2 - s

Contracts with foreign persons and companies The contract is subject to German law. German contract wording is valid.


M A S T E R I N G M E TA L S

Invoicing of commissioning costs Due to the enormous amount of time required for the commissioning of deliveries (stock deliveries or direct dispatch - in part neutral dispatch) we are forced to invoice the following commissioning costs plus packaging per order: The following commissioning costs are invoiced: For orders which are to be sent as neutral to the end customer (Independent of goods value) - EUR 50.00 For all small orders of series articles (product catalogue) up to EUR 150.00 Net value of goods: EUR 15.00 Minimum net value of order: EUR 20.00 For orders with incomplete packaging units for the following articles (even if these are ordered together with other articles): Cooling ducts (all designs) Slot hole covers Perforated plate covers Lost formwork

VE VE VE VE VE

150 Stk./K30 50 Stk./1m /2m 50 Stk./1m 28 Stk./2m 56 Stk./0,5m

VE VE VE VE

100 Stk./K40 100 Stk./0,5m 100 Stk./0,5m 28 Stk./1,5m VE 28 Stk./1,0m

Up to EUR 150.00 net value of goods for articles mentioned above: EUR 50.00 From EUR 150.00 to EUR 300.00 net value of goods for articles mentioned above: EUR 35.00 From EUR 300.00 to EUR 500.00 net value of goods for articles mentioned above: EUR 20.00 From EUR 500.00 net value of goods, no commissioning costs are added to these articles. These commissioning costs are only invoiced once per order.

as at 02/I2 - s

S 63


M A S T E R I N G M E TA L S

NOTES

Notes

S 64

as at 02/I2 - s


M A S T E R I N G M E TA L S

NOTES

Notes

as at 02/I2 - s

S 65


M A S T E R I N G M E TA L S

NOTES

Company locations - This is how you can find us.

S 66

as at 02/I2 - s


M A S T E R I N G M E TA L S

National border

General overview of southeasten Germany

Ambros Schmelzer & Sohn GmbH & Co KG Dr.-Zimmer-Str. 28 D -95679 Waldershof

www.a-schmelzer.de as at 02/I2 - s


Agricultural technology Moulding technology Pipeline and system construction

Landtechnik

Ambros Schmelzer & Sohn GmbH & Co. KG Dr.-Zimmer-Str. 28 | D - 95679 Waldershof Telefon 0049 (0) 92 31 / 97 92 - 0 You can find more information on the Internet at: www.a-schmelzer.de

M A S T E R I N G M E TA L S


Katalog Landtechnik englisch