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Service Repair Manual

Model

216B3 Skid Steer Loader


216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

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Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER PWK Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07

Publication Date -01/07/2018

Date Updated -11/07/2018

i04590116

Piston Motor (Hydrostatic) - Disassemble - Two Speed SMCS - 4351-015 S/N - A9H1730-UP S/N - AS21-UP S/N - CD31-UP S/N - DSN1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - SNA1-UP S/N - TNK1116-UP

Disassembly Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

1P-1854

Retaining Ring Pliers

1

B

7S-8469

Bushing

1

C

1P-0510

Driver Gp

1

D

1P-1863

Retaining Ring Pliers

1

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Start By: a. Remove the motor.

Illustration 1

g02744218

1. Remove nut (1) and valve (2)

Illustration 2

g02744356

2. Remove O-ring seal (3), backup ring (4), O-ring seal (5), backup ring (6), O-ring seal (7), and O-ring seal (8) from valve (2).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 3

g02744358

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

3. Use a suitable press in order to remove retaining ring (9) and lock (10). 4. Remove housing (11). 5. Remove the O-ring seal from housing (11).

Illustration 4

g02744436

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

6. Remove springs (12). 7. Use Tooling (A) in order to remove retaining ring (13). 8. Remove piston (14).

Illustration 5

g02744439

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

9. Use Tooling (A) in order to remove retaining ring (15). 10. Remove piston (16).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 6

g02744457

11. Remove spring (17).

Illustration 7

g02745158

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

12. Use a suitable press in order to remove pin (18). 13. Remove valve (19). 14. Remove the spring from valve (19).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 8

g02745161

15. Remove seals (20).

Illustration 9

g02745162

16. Remove piston (21).

Illustration 10

g02745163

17. Remove seals (22).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 11

7/9

g02745176

18. Remove radial motor (23).

Illustration 12

g02745180

19. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to remove retaining ring (24). 20. Remove shim (25).

Illustration 13

g02745196

21. Use a suitable press and Tooling (C) in order to remove shaft (26).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

22. Remove bearing cone (27).

Illustration 14

g02745200

23. Remove bearing cone (28) and seal (29).

Illustration 15

g02745202

24. Remove bearing cup (30) and lip seal (31).

Illustration 16

g02745204

25. Remove bearing cup (32).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Copyright 1993 - 2019 Caterpillar Inc.

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Tue Oct 8 17:57:03 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

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2019/10/8


216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

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Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER PWK Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07

Publication Date -01/07/2018

Date Updated -11/07/2018

i05269920

Piston Motor (Hydrostatic) - Disassemble - Final Drive Bench Method SMCS - 4351-015 S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP

Disassembly Procedure Table 1 Required Tools Tools

Part Number

Part Description

Qty

A

1P-1861

Retaining Ring Pliers

1

B

136-1452

Retaining Ring Pliers As

1

C

1P-0074

Slide Hammer Puller Gp

1

D

5F-7339

Adapter

1

E

1P-1859

Retaining Ring Pliers

1

F

5P-5197

Retaining Ring Pliers As

1

G

FT-3081

Adapter Plate

1

308-5676

Spanner Wrench Assembly(1)

1

329-1669

Spanner Wrench Assembly(2)

1

308-5675

Driver Assembly

1

H

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

K (1)

6 Pin

(2)

7 Pin

127-8458

Final Drive Bench Ar

1

1H-3110

Bearing Puller Gp

1

Start By: a. Remove the piston motor.

Illustration 1

g01509813

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

1. Remove bolts (1) and head (2).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 2

g01510048

2. Remove bearing (3) and seal (4).

Illustration 3

g01510076

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

3. Remove plug (5).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 4

g01510154

4. Remove O-ring seal (8) from plug (5). 5. Remove spring (7) and spool (6). 6. Repeat Step 4 for opposite side.

Illustration 5

g01510333

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

7. Remove plug (12), O-ring seal (13), spring (11) and washer (10). 8. Remove spool (9).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

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9. Repeat Step 7 for opposite side.

Illustration 6

g01397331

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

10. Do not remove nut (12A). 11. Remove plug (12B), O-ring seal (12C), O-ring seal (12D), retainer (12E), spring (12F), and valve (12G).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 7

g01511467

12. Remove O-ring seals (14) and (15). Remove springs (16) and port plate (17).

Illustration 8

g01512055

13. Remove bearing race (18) and piston assembly (19).

Illustration 9

g01513257

14. Remove piston assembly (19A).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 10

7/14

g01512054

15. Remove pins (20).

Illustration 11

g01512134

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

16. Use Tooling (A) and a suitable press in order to remove retaining ring (21) from barrel (19).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 12

g01512596

17. Remove washers (22) and spring (23) from barrel (19).

Illustration 13

g01513300

18. Apply low air to port hole (24) in order to remove piston assembly (25).

Illustration 14

g01513310

19. Remove O-ring seals (26) and (27) from piston assembly (25).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 15

g01513421

20. Remove collar (28), discs (29), and plates (30).

Illustration 16

g01513454

21. Remove O-ring seal (31) from collar (28).

Illustration 17

g01513473

22. Remove shaft (32) and swashplate (33).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin...

Illustration 18

g01513577

23. Remove piston (34).

Illustration 19

g01513869

24. Remove balls (35) and springs (36). 25. Use a suitable press in order to remove bearing (37).

Illustration 20

g03353911

26. Use Tooling (B) in order to remove retaining ring (38). 27. Remove plug (39) and the O-ring seal.

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin...

Illustration 21

g01513925

28. Use Tooling (C) and Tooling (D) in order to remove cover (40).

Illustration 22

g01514083

29. Remove O-ring seal (41) and carrier assembly (42).

Illustration 23

g01515008

30. Use Tooling (E) in order to remove retaining rings (43). 31. Remove gears (44) and gear (45).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin...

Illustration 24

g01515037

32. Use Tooling (F) in order to remove retaining ring (46). 33. Remove gear (47).

Illustration 25

g01515047

34. Use Tooling (E) in order to remove the retaining rings (48). 35. Remove gears (49).

Illustration 26

g01515073

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin...

Illustration 27

g02924025

Illustration 28

g01515110

36. Drill the stakes from nut (50). 37. Install spindle (51) and housing (52) onto Tooling (G). 38. Install Tooling (H) into spindle (51). Note: See Table 1 in order to determine the correct spanner wrench assembly. 39. Install Tooling (G) onto the bottom of Tooling (J). 40. Install remaining pieces of Tooling (J). 41. Remove nut (50).

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin...

Illustration 29

14/14

g02923856

42. Use Tooling (K) and a suitable press in order to remove spindle (51) from housing (52).

Illustration 30

g01515147

43. Remove Duo-Cone seals (53) and (54). Copyright 1993 - 2019 Caterpillar Inc.

Tue Oct 8 17:58:02 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

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2019/10/8


216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

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Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER PWK Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07

Publication Date -01/07/2018

Date Updated -11/07/2018

i05308829

Piston Motor (Hydrostatic) - Disassemble SMCS - 4351-015 S/N - B7H1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - TSL1-UP

Disassembly Procedure Table 1 Required Tools Tool

Part Number

A

1P-1861

Retaining Ring Pliers

1

B

136-1452

Retaining Ring Pliers As

1

1P-0074

Slide Hammer Puller Gp

1

5F-7340

Adapter

1

5F-7342

Adapter

1

C

Part Description

Qty

D

1P-1859

Retaining Ring Pliers

1

E

5P-5197

Retaining Ring Pliers As

1

F

FT-3081

Adapter Plate

1

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2019/10/8


216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

G

H

127-8458

Final Drive Bench Ar

1

308-5676

Spanner Wrench Assembly

(1)

329-1669

Spanner Wrench Assembly

(2)

308-5675

Adapter

1

J

1H-3110

Bearing Puller Gp

1

K

5F-7343

Bearing Puller Gp

1

(1)

6 Pin

(2)

7 Pin

Start By: A. Remove the piston motor.

Illustration 1

g01397283

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

1. Remove bolts (1) and head (2) .

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216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 2

g01397317

2. Remove O-ring seals (3) , port plate (4) , and bearing (5) .

Illustration 3

g01397322

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

3. Remove plug (6) .

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Caterpillar Cat 216B3 Skid Steer Loader (Prefix PWK) Service Repair Manual (PWK00001 and up)  

Caterpillar Cat 216B3 Skid Steer Loader (Prefix PWK) Service Repair Manual (PWK00001 and up)  

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