Page 1

Service Repair Manual

Model

216B3 Skid Steer Loader


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

1/9

Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER DSN Configuration: 216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07

Publication Date -01/07/2018

Date Updated -11/07/2018

i04590116

Piston Motor (Hydrostatic) - Disassemble - Two Speed SMCS - 4351-015 S/N - A9H1730-UP S/N - AS21-UP S/N - CD31-UP S/N - DSN1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - SNA1-UP S/N - TNK1116-UP

Disassembly Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

1P-1854

Retaining Ring Pliers

1

B

7S-8469

Bushing

1

C

1P-0510

Driver Gp

1

D

1P-1863

Retaining Ring Pliers

1

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Start By: a. Remove the motor.

Illustration 1

g02744218

1. Remove nut (1) and valve (2)

Illustration 2

g02744356

2. Remove O-ring seal (3), backup ring (4), O-ring seal (5), backup ring (6), O-ring seal (7), and O-ring seal (8) from valve (2).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

2/9


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 3

g02744358

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

3. Use a suitable press in order to remove retaining ring (9) and lock (10). 4. Remove housing (11). 5. Remove the O-ring seal from housing (11).

Illustration 4

g02744436

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

3/9


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

6. Remove springs (12). 7. Use Tooling (A) in order to remove retaining ring (13). 8. Remove piston (14).

Illustration 5

g02744439

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

9. Use Tooling (A) in order to remove retaining ring (15). 10. Remove piston (16).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

4/9


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 6

g02744457

11. Remove spring (17).

Illustration 7

g02745158

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

12. Use a suitable press in order to remove pin (18). 13. Remove valve (19). 14. Remove the spring from valve (19).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

5/9


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 8

g02745161

15. Remove seals (20).

Illustration 9

g02745162

16. Remove piston (21).

Illustration 10

g02745163

17. Remove seals (22).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

6/9


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 11

7/9

g02745176

18. Remove radial motor (23).

Illustration 12

g02745180

19. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to remove retaining ring (24). 20. Remove shim (25).

Illustration 13

g02745196

21. Use a suitable press and Tooling (C) in order to remove shaft (26).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

22. Remove bearing cone (27).

Illustration 14

g02745200

23. Remove bearing cone (28) and seal (29).

Illustration 15

g02745202

24. Remove bearing cup (30) and lip seal (31).

Illustration 16

g02745204

25. Remove bearing cup (32).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

8/9


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Copyright 1993 - 2019 Caterpillar Inc.

9/9

Mon Oct 7 12:45:19 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

1/8

Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER DSN Configuration: 216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07

Publication Date -01/07/2018

Date Updated -11/07/2018

i05971143

Piston Motor (Hydrostatic) - Disassemble SMCS - 4351-015 S/N - AS21-UP S/N - CD31-UP S/N - DSN1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - JXM3176-UP S/N - MWD4581-UP S/N - PWK1-UP S/N - SNA1-UP

Disassembly Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

FT-1028

Spacer

1

B

126-7183

Crossblock

1

6V-8149

Nut

1

154-6182

Forcing Bolt

1

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

C

5P-8245

Hard Washer

1

7S-8469

Bushing

1

Start By: a. Remove the motor.

Illustration 1

g03743316

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

1. Use Tooling (A) and a suitable press to compress spring (2) while removing retaining ring (2). Remove spring (2).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

2/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 2

g03743821

2. Use Tooling (B) in order to remove piston (3).

Illustration 3

g03743707

3. Remove O-ring seal (4) from housing (6). 4. Remove bolts (5) and housing (6).

Illustration 4

g03743712

5. Remove shims (7).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

3/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 5

g03743714

6. Remove external discs (8) and internal discs (9).

Illustration 6

g03743722

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

7. Remove shaft (10) and O-ring seal (11) from housing (13). 8. Remove bolts (12) and housing (13).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

4/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 7

g03743759

9. Remove valve group (14) from housing (13).

Illustration 8

g03743768

10. Remove backup rings (15) and O-ring seals (16) from valve group (14).

Illustration 9

g03743774

11. Remove O-ring seal (17) and seals (18) from housing (13).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

5/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 10

g03743833

12. Remove manifold (19).

Illustration 11

g03743840

13. Remove springs (20) from manifold (19).

Illustration 12

g03743859

14. Remove housing (21).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

6/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 13

g03743882

15. Remove rotor (22) and O-ring seal (23).

Illustration 14

g03743917

16. Use a suitable press and Tooling (C) in order to remove retaining ring (24). 17. Remove shim (25). 18. Use a suitable press to remove shaft assembly (26).

Illustration 15

g03743938

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

7/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

8/8

19. Use a suitable press to remove dust seal (27) and bearing cone (28) from shaft assembly (26).

Illustration 16

g03743926

20. Remove bearing cone (29) and bearing cup (30).

Illustration 17

g03743947

21. Remove bearing cup (31) and lip seal (32) from housing (30). Copyright 1993 - 2019 Caterpillar Inc.

Mon Oct 7 12:46:18 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

1/8

Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER DSN Configuration: 216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07

Publication Date -01/07/2018

Date Updated -11/07/2018

i04590189

Piston Motor (Hydrostatic) - Assemble - Two Speed SMCS - 4351-016 S/N - A9H1730-UP S/N - AS21-UP S/N - CD31-UP S/N - DSN1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - SNA1-UP S/N - TNK1116-UP

Assembly Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

1P-1854

Retaining Ring Pliers

1

B

7S-8469

Bushing

1

C

1P-0510

Driver Gp

1

D

1P-1863

Retaining Ring Pliers

1

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 1

g02745204

1. Lower the temperature of bearing cup (32). 2. Install bearing cup (32).

Illustration 2

g02745202

3. Lower the temperature of bearing cup (32). 4. Install bearing cup (30) and lip seal (31).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

2/8


Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING

NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 3

3/8

g02745200

5. Raise the temperature of bearing cone (28). 6. Install seal (29) and bearing cone (28).

Illustration 4

g02745221

7. Install shaft (26). 8. Raise the temperature of bearing cone (27). 9. Install bearing cone (27). 10. Install shim (25). 11. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to install retaining ring (24).

Illustration 5

g02745176

12. Install radial motor (23).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 6

g02745163

13. Install seals (22).

Illustration 7

g02745162

14. Install piston (21).

Illustration 8

g02745161

15. Install seals (20).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

4/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 9

g02745158

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

16. Install the springs into valve (19). 17. Install valve (19). 18. Use a suitable press in order to install pin (18).

Illustration 10

g02744457

19. Install spring (17).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

5/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 11

g02744439

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

20. Install piston (16). 21. Use Tooling (A) in order to install retaining ring (15).

Illustration 12

g02744436

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

6/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

22. Install piston (14). 23. Use Tooling (A) in order to install retaining ring (13). 24. Install springs (12).

Illustration 13

g02744358

Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force.

25. Install the O-ring seal onto housing (11). 26. Install housing (11). 27. Use a suitable press in order to install retaining ring (9) and lock (10).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

7/8


216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine(...

Illustration 14

8/8

g02744356

28. Install O-ring seal (8), O-ring seal (7), backup ring (6), O-ring seal (5), backup ring (4), and O-ring seal (3) onto valve (2).

Illustration 15

g02744218

29. Install valve (2) and nut (1). End By: a. Install the motor. Copyright 1993 - 2019 Caterpillar Inc.

Mon Oct 7 12:47:17 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2019/10/7

Profile for sa75nk

Caterpillar Cat 216B3 Skid Steer Loader (Prefix DSN) Service Repair Manual (DSN00001 and up)  

Caterpillar Cat 216B3 Skid Steer Loader (Prefix DSN) Service Repair Manual (DSN00001 and up)  

Profile for sa75nk
Advertisement