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Service Repair Manual

Model

216B3 SKID STEER LOADER


216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

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Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER CD3 Configuration: 216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07

Publication Date -01/07/2018

Date Updated -11/07/2018

i02362815

Piston Pump (Hydrostatic) - Assemble SMCS - 5070-016-H7

Assembly Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

A

9U-7289

Ruler

1

B

1P-1861

Retaining Ring Pliers

1

F

1P-0510

Driver Gp

1

G

1P-1854

Retaining Ring Pliers

1

J

1P-1860

Retaining Ring Pliers

1

K

8H-0663

Bearing Puller Gp

1

L

2P-8301

Seal Guide

1

M

6V-2055

Grease

1

N

1U-6395

Grease

1

P

9S-3263

Thread Lock Compound

1

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 1

g00906515

1. Install liner (69). 2. Install seal (68).

Illustration 2

g00906511

3. Install actuator (67).

Illustration 3

g00906134

4. Install bearing (66).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 4

g00906130

5. Raise the temperature of bearing (65). 6. Use a suitable press and Tooling (K) to install bearing (65).

Illustration 5

g00905698

7. Use Tooling (J) to install retaining ring (64).

Illustration 6

g00905653

8. Install shaft (63).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 7

g00905582

9. Use Tooling (B) to install retaining ring (62).

Illustration 8

g00905650

10. Dowel (59) must be aligned with the piston pump housing during assembly. 11. Install O-ring seal (58).

Illustration 9

g00905648

12. Install bearing races (56) on pins (57).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 10

g00905448

Illustration 11

g00973870

Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment.

13. Install pins (53). 14. Install washer (54). 15. Place barrel (50) in a suitable press. 16. Use Tooling (F) and Tooling (G) to install spring (55) and retaining ring (52).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 12

g00905445

17. Install the shims and retainer (51) to barrel (50).

Illustration 13

g01178137

Note: Align the reaction plate assembly with the barrel. 18. Install reaction plate assembly (48) to barrel (49).

Illustration 14

g01178135

19. Install swashplate (47). 20. Install bearing assemblies (45) and (46).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 15

g01178133

21. Install linkage (44). 22. Install the rotating assembly and swashplate (43).

Illustration 16

g01180099

Illustration 17

g01178132

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 18

g01178131

23. Note the orientation of linkage (44). 24. Pin (42A) must be centered in the hole in the pump housing. 25. Install slotted pin (42) so that the slotted pin engages pin (42A). 26. Install the plug and O-ring seal (41). 27. Repeat Step 24 through Step 26 for the other side.

Illustration 19

g01180101

Illustration 20

g01180102

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Note: The port plates are marked for assembly. Port plates are not interchangeable. 28. Apply Tooling (M) to port plate (40). 29. Align port plate (40) with the piston pump housing. 30. Install port plate (40). 31. Position linkage (44) in order to connect with actuator (67) during assembly. 32. Assemble the cover to the piston pump housing. 33. Repeat Step 1 through Step 32 for the other end of the piston pump.

Illustration 21

g01180104

34. Apply Tooling (N) to seal (61). 35. Use Tooling (L) to install seal (61).

Illustration 22

g00906796

36. Use Tooling (B) to install retaining ring (60).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine...

Illustration 23

10/17

g01178127

37. Install bolts (38) to cover (39).

Illustration 24

g00905224

38. Position stud (36) and nut (37). 39. Use Tooling (A) to measure the distance from stud (36) to nut (37). Set the distance to the recorded measurement from the disassembly.

Illustration 25

g01180160

40. Install fittings (35).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine...

41. Install caps (34). 42. Install connector (33).

Illustration 26

g00905035

Note: Align the mark on the housing with the notch in stud (31). 43. Install stud (31) and nut (32). Set the distance to the recorded measurement from the disassembly. 44. Use Tooling (A) to measure the distance from stud (31) to nut (32). Tighten the nut to a torque of 30 ± 2 N·m (22 ± 1 lb ft). 45. Repeat Step 43 and Step 44 for the other stud.

Illustration 27

g01178123

46. Install adapter (30). 47. Install fitting (29). 48. Install connectors (28). Tighten the connectors to a torque of 22 ± 1 N·m (16 ± 1 lb ft). 49. Install caps (27).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine...

Illustration 28

g01054370

Illustration 29

g01054368

Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment.

Note: Keepers (21) are marked for assembly. Do not mix keepers (21). 50. Install spacer (25). 51. Install spring retainer (24). 52. Install spring (23). 53. Install spring retainer (22). 54. Install shaft (26).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine...

55. Place actuator assembly (19) in a suitable press. 56. Install keepers (21).

Illustration 30

g00905018

57. Install O-ring seal (20) on actuator assembly (19).

Illustration 31

g00904933

58. Install actuator assembly (19). 59. Use Tooling (B) to install retaining ring (18).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine...

Illustration 32

g00904930

60. Install O-ring seal (17) to cover (16).

Illustration 33

g00904929

61. Install cover (16). 62. Install nut (15). 63. Install screws (14).

Illustration 34

g01178122

64. Use Tooling (A) to measure the distance from the stud to the nut. Set the distance to the recorded measurement from the disassembly.

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine...

Illustration 35

g00903503

Illustration 36

g00903502

65. Install O-ring seal (10) to plug (8). 66. Install seal (11) to plug (8). 67. Install spring (13). 68. Install shims (12). 69. Install seat (9).

Illustration 37

g00903500

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine...

70. Install plug (8) for the charge relief valve. Tighten the plug to a torque of 70 ± 4 N·m (52 ± 3 lb ft).

Illustration 38

g00903467

Illustration 39

g00903461

71. Install back up ring (7) to cover (3). 72. Install O-ring seal (6) to cover (3). 73. Note the orientation of spring (5). 74. Install seat (4).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine...

Illustration 40

17/17

g00903457

Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment.

75. Install the spring and cover (3) for the crossover relief valve. Tighten the cover to a torque of 160 ± 8 N·m (118 ± 6 lb ft). 76. Repeat Step 71 through Step 75 for the other covers.

Illustration 41

g00903455

77. Install speed sensing valve (2). Tighten the valve to a torque of 50 ± 3 N·m (37 ± 2 lb ft). 78. Install the fittings and connectors (1). End By: a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install". Copyright 1993 - 2019 Caterpillar Inc.

Sun Oct 6 23:29:26 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

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2019/10/6


216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

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Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER CD3 Configuration: 216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07

Publication Date -01/07/2018

Date Updated -11/07/2018

i07376431

Piston Pump (Hydrostatic) - Install SMCS - 5070-012-H7

Installation Procedure Table 1 Required Tool Tool

Part Number

Part Description

Qty

A

247-4296

Pump Support

1

B

138-7575

Link Bracket

1

159-3327(1)

Wrench Adapter

1

387-9124(2)

Wrench Adapter

1

C (1)

For use with hex head bolts.

(2)

For use with 12 point head bolts

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 1

g01053175

1. Use a suitable lifting device, Tooling (B), and Tooling (A) to support piston pump (5). 2. Position piston pump (5). The weight of the piston pump is approximately 61 kg (134 lb).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 2

g01053307

3. Use Tooling (C) to install bolt (6). Tighten bolts (6) to a torque of 160 ± 30 N·m (118 ± 22 lb ft). Note: Refer to Service Magazine, SEPD1272, "A New Bolt Is Used To Fasten The Hystat Pump To The Engine" for bolt replacement information. 4. Repeat Step 3 for the other side. 5. Remove Tooling (A) and (B) from piston pump (5).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 3

g01051393

6. Connect hose (4). 7. Tighten clamp (3). 8. Connect hose assemblies (2).

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216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

Illustration 4

5/5

g01051392

9. Connect hose assemblies (1). End By: a. Install the gear pump. b. Install hydraulic tank. Copyright 1993 - 2019 Caterpillar Inc.

Sun Oct 6 23:30:25 UTC+0800 2019

All Rights Reserved. Private Network For SIS Licensees.

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2019/10/6


216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine(S...

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Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 216B3 SKID STEER LOADER CD3 Configuration: 216B3 Skid Steer Loader CD300001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07

Publication Date -01/07/2018

Date Updated -11/07/2018

i02787466

Control Manifold and Solenoid (Parking Brake) - Remove and Install SMCS - 5264-010; 5479-010

Removal Procedure Table 1 Required Tools Tool

Part Number

Part Description

Qty

6V-9508

Face Seal Plug (11/16 - 16 THD)

3

6V-9829

Cap Assembly (11/16 - 16 THD)

3

6V-9509

Face Seal Plug (13/16 - 16 THD)

2

6V-9830

Cap Assembly (13/16 - 16 THD)

2

ZZ

Start By: a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". b. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt". Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

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Caterpillar Cat 216B3 SKID STEER LOADER (Prefix CD3) Service Repair Manual (CD300001 and up)  

Caterpillar Cat 216B3 SKID STEER LOADER (Prefix CD3) Service Repair Manual (CD300001 and up)  

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