BUILDING CONSTRUCTION ITALIAN
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Ag r Ma icol ch tur in e& er y ISSUE 111 33rd Year
Machinery&Equipment Components&Spare Parts Road Construction
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Hydraulic Integrated Circuits
Compact Directional Valves
Compact Power Modules Solutions
Motion Control Valves
"EPQUBXJOOJOHTUSBUFHZ POMZPOFTVQQMJFSGPSBMMPGZPVS NPCJMFBQQMJDBUJPOT
8JUIFYDFMMFOUQSPEVDUMJOFT Bosch RexrothIBTBMMPGUIF TPMVUJPOTGPSZPVBUIBOE
Compact Hydraulics 'JWFQSPEVDUMJOFTBOEBXJEFSBOHFPGTPMVUJPOTUPSFTQPOEUPBOZTQFDJmDDPNQBDUIZESBVMJDTOFFE #PTDI3FYSPUI0JM$POUSPMJTTZOPOZNGPSRVBMJUZJONPCJMFBOEJOEVTUSJBMBQQMJDBUJPOTXPSMEXJEF 'SPNFBSUINPWJOHUPMJGUJOH GSPNSFDZDMJOHUPBHSJDVMUVSFXFFYQMPSFEBMMPGUIFBQQMJDBUJPOTmFMETBOE UIFSFJTOPNBDIJOFXFIBWFOUBQQMJFEPVSUFDIOPMPHZBEWBODFEQSPEVDUTPO"OEFWFOJGXIBUBSFZPV TFBSDIJOHGPSEPFTOUFYJTUZFUZPVMMOFWFSIFBSBAOPGSPNVTPVSTUSFOHUISFMJFTJODSFBUJOHDVTUPNJ[FE TPMVUJPOTGPSFBDIDVTUPNFS#PTDI3FYSPUIThe Drive & Control Company.
Bosch Rexroth Oil Control S.p.A. TBMFT!PJMDPOUSPMDPNt5FM t'BY www.oilcontrol.com
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THE BEST MB, THE L ATE ST- GENER ATION CRUSHER It can be fitted to any excavator. The most state-of-the-art and ground-breaking answer to crushing needs.
COMPANY CERTIFICATION UNI EN ISO 14001:2004 IN PROGRESS
Hall 6 Booths J 012 and J 074 Paris Démo Area A
w w w . m b c r u s h e r. c o m MB S.p.A. - Tel. +39 0445 308148 - info
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ISSUE 111 - 33rd Year February 2012
On the cover Picture of the building site for the construction of the new set of locks of the Panama Canal, Atlantic side. Author of the picture: Vittorio Robiati, Atlantic building site manager
Publisher Mauro Nartelli Chief Editor Matthieu Colombo Editorial Supervision Edvige Viazzoli Editorial Secretary Ornella Oldani email@example.com Contributors to this edition Fabrizio Apostolo, Mauro Armelloni, Antonio Fargas, Cristian Furini, Daniela Stasi
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Year 33 - n.111/February 2012 LO/CONV/059/2010
Selling Prices Annual subscription Italy Abroad One copy Italy One copy abroad
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The latest news from the industry main protagonists
www.putzmeister.com - www.sanygroup.com
putzmeister AnD sAny merge
Putzmeister Holding GmbH and Sany Heavy Industry Co. Ltd announced the signing of an agreement on the merger of both companies. Sany, together with the Chinese Private Equity company CITIC PE Advisors (Hong Kong) Limited as a minority shareholder, thereby acquires 100 per cent of Putzmeister. The final closing of the deal is subject to approval by the relevant authorities and the customary closing conditions. The business activities of Putzmeister and Sany are highly complementary geographically. The merger of the Chinese market leader in concrete pumps with the leading provider in most markets outside of China thus follows a clear strategic and industrial rationale: the creation of the global market leader for concrete pumps. Both partners benefit substantially from the combination. Sany’s financial strength secures Putzmeister’s growth prospects and provides a significant competitive advantage. Sany adds to its portfolio technologically cutting-edge products and innovations and acquires a strong distribution and service network outside of China.
c-series siKD in europe Volvo CE is using Intermat 2012 to introduce 7 models of its expanded C-Series wheeled and tracked skid steer loader line, in Europe for the first time. The wheeled models on show in Paris are the MC60C, MC70C, MC95C and MC115 C. Rated operating capacities for these models range from 610 kg to 1,180 kg and gross engine power from 36 kW to 55 kW. The three tracked models Volvo being launched to customers in Europe are the MCT85C, MCT125C and MCT145C. Rated operating capacities for the tracked models
range from 860 kg to 1,450 kg and gross engine power from 49 kW to 69 kW. Featuring a unique single loader arm design, Volvo skid steer loaders deliver customers with loading performance and durability: Without the horizontal cross member found on two-arm machines, operators experience excellent all-around, class-leading visibility.
A new concept of internAl pressure It's called CRH440 and is one of the last born at Mantovanibenne equipment. This crusher, weighing 290 kg and with an aperture of 440mm, can be applied to excavators from 3 to 6 t and releases to the tips a force of 440kN. The characteristics of the CRH440 are considerably important because they give the user the possibility to work with benefits that typical of pliers of bigger size. All this was possible thanks to the great design work done by Mantovanibenne that allowed the creation of a new concept of internal pressure intensifier to the cylinders (win an award for innovation at Samoter 2010 and a nomination for the Demolition Summit 2011). The CRH440 is provided with free rotation to 360 ° (optionally hydraulic) and then the hydraulic Iine is not required on the mini excavator. –
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Machinery&Equipment EC 409
www.manitou-group.com - www.yanmar.co.jp/en
AlliAnce between mAnitou AnD yAnmAr
powerful plAte At the Intermat, Wacker Neuson will be launching a broad and impressive range of innovative new products for every industry. Highlights include the DPU 130 (picture), a vibratory plate with the power of a 7-ton roller
which has been nominated for the German Industry Innovation Award, the most renowned of its kind. Then there are the new Kramer Allrad 550 and 650 wheel loader models which set new standards for efficiency, economy, and versatility; 5 new crawler-mounted dumper models with a load capacity ranging from 0.5 to 2.5 tons will be also presented on the international stage for the first time. EC 074
HumAn mAcHine interfAce by fAssi Fassi Group announces it has reached a new frontier in processing data from on-board devices of loader cranes; the new technology helps operators to carry out their work with greater speed, precision, and safety. Among the most important innovation guidelines followed by the Italian company in Albino, the one which stands out the most has to do with the Human-Machine Interface (HMI). Its relevance has to do with the fact that today’s on-board systems for Fassi cranes (remote controlled) are so full of information that they require high levels of concentration; the near future is only going to see an increase in the available functions tied to the new systems. In the coming months, the Italian company will unveil this revolutionary, internationally patented system, which is capable of interfacing with the company’s own cranes via smartphones. By the HMI system you can operate as follow: set parameters for remote control levers, conduct rapid analysis and interpretation of crane-use statistics or - for example consult Fassi Geo Locator to reach support centres. –
Manitou Group, a world leader in material handling and compact equipment and Yanmar Co., a proven, global manufacturer of diesel engines and a broad range of compact equipment is announcing today the formation of a strategic alliance. The two companies have had a successful long-standing partnership including the use of Yanmar engines in Gehl and Mustang branded compact equipment manufactured by Manitou in the United States. Initially as part of the alliance, Manitou is pleased to announce that it will launch a line of compact excavators manufactured by Yanmar , under the Gehl and Mustang brands for the North American Sales Region. Manitou is confident that this new line of excavators provided by Yanmar will thoroughly meet the needs of its customers in both value and features for this very important sales region. In parallel, Yanmar will launch a range of skid loaders and compact track loaders designed and manufactured in the United States by Manitou’s Compact Equipment Division under the Yanmar brand for distribution in North America. After the completion of the initial launch, they will look at broader distribution opportunities aimed at growing sales activities for both companies while strengthening each company’s independent dealer network. Further opportunities for manufacturing alliances will also be explored to shorten time to market and better utilize existing worldwide manufacturing facilities and expertise.
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The latest news from the industry main protagonists EC 040
ZED 21J FOR TUNNEL IN HONG KONG One more sale in Hong Kong for CTE Spa: an articulated truck-mounted platform ZED 21J (will be fitted locally to MAN) is destined to the maintenance of the Hong Kong Western Tunnel. CTE, in fact, has won the tender called by the Western Harbour Tunnel Company Ltd. The tunnel is an important connection between the Kowloon Peninsula and Hong Kong Island, and it is the gateway between the center and Sai Ying Pun to West Kowloon, Hong Kong Disneyland, Route 3 and the Hong Kong International Airport. The platform delivery is scheduled for next November. Close-up on details: the articulated truck-mounted platform ZED 21J reaches a working height of 20.8 m, an outreach of 10 m and the basket capacity is 200 kg throughout the entire working area. ZED 21J has a jib of 2.1 m and individual, proportional, electrohydraulic controls. EC 411
FOR RENTAL COMPANY At Intermat Show in Paris, France, JLG will display the highly compact 340AJ boom lift offers a working height of 12.35 m with a horizontal outreach of 6.07m, meeting the demand for a broad range of applications. The jib extends to 1.2 m with near vertical operation. And when ground conditions get tough, proper off-road performance is ensured by the standard oscillating axle and 4WD. With a ground clearance of 25 cms, the 340AJ can cope with grades and break-over angles up to 45 degrees allowing it to drive on slopes and up ramps.
CONCRETE SOLUTIONS In 1963 in Minerbe, near Verona (Italy), the Furlani family has built a production facility with the aim at creating the highest quality machinery and plants for concrete production and materials processing, as well as environmental protection. The headquarters of Simem cover a surface area of about 150,000 sqm where the most advanced technologies for the steel manufacturing process are being used. 200 highly specialized professionals are employed for engineering, manufacturing, servicing and promoting the international sales. Throughout the last 4 decades, high quality combined with avant‐garde solutions have allowed –
Simem to develop three Business Units: Concrete batching plants, Water treatment plants and Solid treatment plants. The product range includes: planetary mixers, twin‐shaft mixers, continuous flow mixers, horizontal and vertical concrete batching plants, mobile and supermobile concrete batching plants, concrete recycling plants and plants for precast concrete. 7
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Machinery&Equipment EC 365
INNOvATIvE STAbILIZATION SYSTEM The Light Boy series powered by Yanmar contains 5 lighting towers compact, easy to operate, maneuverable and very stable. This range diffuses powerful light, requires little maintenance and enjoys long lifespan. The range (except ELB43SD) is equipped with E-ballast (Electronic ballast). This high technology ballast can use frequencies of both 50Hz and 60Hz in common and can accept power voltage from 90V to 240V.
Sampierana, with the Eurocomach brand, designs and manufactures miniexcavators, skid loaders and articulated backhoe loaders for all construction needs. SAMPIERANA S.p.A. - 47021 S. PIERO IN BAGNO (FC) Italy - Via Leonardo da Vinci, 40 Tel. +39 0543 90.42.11 - Fax +39 0543 90.31.08 www.sampierana.com - firstname.lastname@example.org
USER-FRIENDLY bATCHING PLANTS Euromecc, leader in the concrete batch plant manufacturing industry, invests in technology to maximize the ease-of-use of its plants. The newest Euromecc mobile batching plant Euromobil4 FAST 30 is the first one to be equipped with the new automation and it will be presented at Intermat. Equipped with 4 aggregate bins, FAST 30 ensures the production of 30 m3/h of high quality concrete, thanks to a 750/500 l planetary mixer, charged by skip. The management of the entire plant can be directly performed by an innovative touch-screen, with the possibility to manage and print cycle data, configuration parameters and formulas. An advanced and very simple 3D-graphic interface with visual display of the system allows an intuitive, user-friendly and immediate use of the entire plant. Each operation is explained by phrases translated into the end-user's language, accompanied by images and animations. Moreover, the system informs the user about the maintenance operations and settings accordingly.
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The The latest latest news news from from the the industry industry main main protagonists protagonists EC 028
A new CrUSher mk On the occasion of Intermat 2012, the International Triennial Earth-Moving and Building Machinery Exhibition, which will be held in Paris from 16th to 21st April 2012, the Vicenza company Trevi Benne S.p.A. will show almost the entire range of its homemade production. Equipment for demolition, handling and recycling, with crushers, steel shears, screening and crushing bucket and a 6,5 ton custom fit heavy duty bucket. In addition to these attachments Trevi Benne will officially introduce its new series MK Multi-Kit Crusher and the new Wood Cracker line WS
and WT dedicated to the forestry sector to the French public. The MK Series objective is to create a versatile, multi-function tool for all working conditions by using a universal body attaching a various interchangeable demolition kits range with a new and innovative hydraulic system. This hydraulic release system is absolutely safe and allows the operator to significantly reduce the time required to replace each kit with a consequent reduction of machine downtime on the job site. There will be a corner dedicated to the new Wood Cracker line for excavators offering two types of equipment for cutting and size reduction on the forest field.
BiogAS Formwork The BioGas System by Faresin permits the construction of circular tanks with a minimum radius of 10 metres and ensures the perfect tightness of the structures without having to use tie-rods. It consists of completely metallic panels with reduced dimensions and whose surface turned towards the cement pour, calendered with a very large curvature radius, is concave or convex depending on whether the panels are for shoring up the inner face or the outer face of the circular pour. The horizontal sides of the panels are flat and have holes for the vertical tightening accessories or the parapet uprights. As well as fixing to the adjacent panel by means of wedges,
the inside panels are connected by fixed or adjustable props to vertical struts, creating a support structure suitable for supporting the pressure of the concrete during the pour stage. Furthermore, it creates an adequate and safe working platform for the workers during the pour casting.
22.8 m working heighT on TrUCk Oil & Steel is a leading manufacturer of truck mounted aerial platforms and spiders, based in San Cesario sul Panaro (Modena) and part of PM Group, one of the first worldwide groups in the field of working at heights. The product range is wide: Snake 2311 by Oil & Steel, for examples, has a 22.8 m working height and a 10.3 m outreach on a 3.5 t. The double pantograph structure of the boom allows the operator to make accurate vertical movements described as “plumb-line manoeuvres” and allows it to overcome obstacles 8m high. The mounted structure is managed with a manual/electric hydraulic distributor, with dual controls that can be used to make a number of manoeuvres simultaneously. –
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Machinery&Equipment EC 406
qUArTer oF A CenTUry
imPACT CrUSher And SCreen At Intermat 2012 Powerscreen will display the Powerscreen XH500 impact crusher and the Warrior 2400 screen. Commenting on the forthcoming line up at Intermat, Damian Power, Powerscreen Global Product Line Director said, “By exhibiting two of Powerscreen’s largest machines, the XH500 impactor and our largest ever screen, the Warrior 2400, we are demonstrating how we can meet the needs of the aggregates and mining segments not just in France but across the world. We look forward to meeting with customers and discussing the features and benefits of our equipment at the 2012 Intermat exhibition.”
To SUPPLy BULk mATeriALS hAndLing Metso will supply a tandem rotary railcar dumper to Hamersley Iron Pty Ltd. in Australia. The equipment will be delivered to Hamersley Iron’s Cape Lambert, Port B iron ore operation in North Western of Country. The order also includes spare parts, technical assistance during installation, pre-commissioning, commissioning and performance testing. The design of the equipment allows for lower maintenance and higher, more efficient material output flow, and ease and safety of maintenance is also improved through a reduction of overall components. This is the second Metso equipment of this kind delivered to Hamersley Iron for this project. The previous equipment was delivered in 2011. The design of the equipment was achieved by working closely with Rio Tinto and the engineering team of this project. Delivery is scheduled for the second quarter of 2013. Hamersley Iron Pty Ltd is a member of Rio Tinto Group, one of the world’s leading iron ore producers. –
25 years have gone since Hinowa was created, a company born out of its founding members’ great eagerness to do. They were tireless people with long experience, plenty of humanity and armed with spirit of sacrifice and enthusiasm. Many things have happened in this quarter of a century: they have gone a long way together. Hinowa has invested in quality, research and development, introducing new products to international market, has built with advanced technologies and materials, and has offered solutions able to meet the needs of all types of market niches. The company has signed a strategic partnership with the global manufacturer Jlg for the construction of self-propelled aerial work platforms.
Vacuum Prime Centrifugal Pumps up to 12”
The Widest Range! www.variscospa.com
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The latest news from the industry main protagonists EC 103
PROBLEM-FREE CONSTRUCTION The "Parco della Musica e della Cultura" in Florence, thought to celebrate the 150th anniversary of the unification of Italy, is bringing the city back to the top of the cultural and artistic scene of the country. The complex includes an opera house (1.800 seats), a concert hall (1.100 seats) and an open-air theatre (2.000 seats), as well as wide outdoor areas and an underground car park. The complicated architecture of the complex required an optimal balance between formwork and scaffolding. Through the compatibility of the Peri systems, the transfer of loads is optimized along with simplifying jobsite operations and accelerating construction progress. Interface problems and execution mistakes are avoided, thus productivity maximized. Peri technical advantages, custom jobsite solutions and planning services, as well as rapid logistic operations helped the successful project completion.
New Holland continues the renewal of its crawler excavators range with the introduction of two new models, the E385C and E485C, in the 35-ton and 48-ton category respectively. These New Holland machines are designed for heavy work; exceptionally powerful and strong, they are built to deal with the most demanding applications and harshest conditions: More power and fast cycles with the new Tier 4 interim engines and high efficiency hydraulics (more fuel savings), new ECO working mode and superior comfort and safety with the EVO cab. EC 069
MATERIALS SELECTION WITH SCREENING BUCKET Perfect for the selection of natural materials, both before and after the crushing phase, the MB-S screening buckets reduce crushing times by up to 60%, consequently allowing you to salvage materials suited to the type of job being carried out and to manage them in the best way possible. Available in three models that differ in terms of size and weight, the screening buckets made by MB can be installed on all excavator models. The MB-S14 is the smallest of the range, suited for excavators weighing from 10 to 20 tons, it is perfect for screening natural materials, both before and after the crushing phase. The MB-S18 model is perfect for excavators from 20 to 35 tons and it is used to select natural materials (riverbed materials, quarry residue, dry soil). Finally the MB-S23 is largest model of the range, as well as the largest screening bucket in the world: absolutely one-of-a-kind, it can be fitted to excavators from 35 tons on up. This range of machines are indicated to: • Primary selection of scrap material, demolition material, filling material for excavations, and material resulting from the reclamation of rocky soil • Selection of pebbles in waterways • Cleaning of beaches • A crucial piece of equipment in all situations were smaller pieces need to be obtained. –
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Machinery&Equipment EC 442
OLIvE LIGHTWEIGHT THERMAL INSULATING Mixxol is the new ready-mix lightweighting thermal insulating fiber-reinforced mortar of Edilteco Group, made of recycled natural aggregates. Mixxol is a new product ready-to-use composed by olive stones. This new lightweight ready-to-use mortar gives a new value to the waste coming from the industries manufacturing olive oil. Mixxol, in fact, is composed by the 49% from crushed olive pit, 100% residues of oil production. After olive crushing, crushed olive stones are washed to remove every trace of their working process; they are grinded and dust is taken away. Mixxol contributes to the planet wellness and gives value to the waste from olives industries.
HEIGHT PERFORMANCE At Intermat in April 2012, Ruthmann will introduce its very first model of the new “Height Performance” line, the Steiger® T 4XX. The “XX” represents the actual working height which the German manufacturer will reveal at a later date. It is expected that the new aerial platform that is about to be unveiled at Intermat will have a working height far greater than 40 meters. The company has officially announced that the design and development phase of this model has been completed and that this new Steiger® model will be presented on an 18-ton, double-axle truck chassis. Ruthmann has also announced additional plans to be presented in Germany, at Bauma 2013, in the spring of next year. EC 028
ALWAyS AT THE FOREFRONT Rovatti pumps are designed and manufactured for potable and industrial water supplies, irrigation, industrial and domestic sewage, drainage, washing, fire-fighting and artificial snow making to name a few. Among the latest novelties first of all the enlargement of the well known AISI 316 casted stainless steel Extreme series of borehole pumps, designed for efficient and reliable pumping of corrosive and aggressive fluids in a wide range of industrial and residential applications. With the new 14” mixed-flow 14EX, the Extreme series can now meet flow requirements up to 840 m3/h, head up to 700 meters, and motor power up to 300 kW. Secondly the consolidated Rovatti E series of borehole pumps has been extended welcoming three innovative and extremely efficient product lines of 8” and 10”: the new 8E-110, 8E-140, and 10E-300. Whereas pumping systems currently account for about 20% of industrial energy consumption worldwide, the optimization of resources could reduce running costs and environmental impact to a significant extent. Water, like energy, is an essential resource. Working for an essential resource means taking care of the future. –
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The latest news from the industry main protagonists EC 030
DYNAMiC lOAD CONTROl SYSTEM Safety is the highest priority for all their products, and stability in any working condition is a value added that all Merlo telehandlers must have. Merlo engineers have created an automatic management system for machine stability parameters which allows you to make the most out of your telehandlers. The Merlo CDC system is also designed to reach a high standard in terms of longitudinal stability. When the machine is in motion, this system achieves even better results than the ones prescribed by the recent EN 15000 standard on the longitudinal stability of telescopic handlers. EC 364
REDuCTiON iN fuEl CONSuMPTiON The new SmartROC T35/T40 surface drill rig by Atlas Copco has already created a frontline position for itself as a big money saver. Based on a completely new control system platform, it ensures that precisely the right amount of energy is generated for each function. This efficient use results in a drastic reduction in fuel consumption - up to 50% depending on rock conditions.
PlATfORM fOR SiBERiA The days when Santa Claus travelled in the skies around the world on his sleigh pulled by reindeers have gone; from now on he is going to deliver the gifts on board of this Prinoth Go-Tract 2000 equipped with a Socage DA328. Joking aside, this equipment, delivered to Prinoth LTD, part of the Leitner Group, is designed to operate in the cold climate of Siberia; the custom made installation allows the Prinoth to stabilize even on extreme angles, thanks to the special stabilizers that Socage also uses for fire-fighting platforms. The aerial platform works without any limitations throughout the working area and is able to carry out a lateral outreach of 14 m and a working height of 29 m with an unlimited loading capacity of 225 kg. The aerial part is equipped with continuous rotation system to avoid any waste of time due to repositioning; furthermore the aluminum basket ( of dimensions 1800 x 700 x 1100 mm ) is equipped with 90° + 90° rotation system. This new installation will be used for the maintenance of oil wells in the Siberian region where other aerial equipment could not operate. –
SPEEDY CONCRETE The Speedy Mix by Ocmer is the ideal concrete plant for companies that require an easy to transport, fast erecting plant complete with a mixer and a range of aggregate bin configurations. The plant is delivered on site in two sections and these can be moved with only two trucks plus any cement silos needed. The Ocmer Speedy Mix is very compact, as it uses an above ground skip hoist aggregate feed system which reduces ground works and it can be erected on any flat base with little or no foundations, saving a great deal of money and time. Compacted output of the plant can be from as low as 20 Cu. Mtr. per hour to 100 Cu. Mtr. per hour and it can be specified with either a twin shaft mixer or a planetary mixer in various sizes. The aggregate bin system has four bins and can be in a very compact 2 + 2 layout, fed from both sides or have the four bins in line configuration for feeding from one side or both if a very high feed and output rate is required. Ocmer can also have a radial aggregate feed belt. 7
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uNCOvERiNg uNliMiTED BuSiNESS OPPORTuNiTiES
BICES 2011-the 11th Beijing International Construction Machinery Exhibition & Seminar was held gloriously from 18th to 21st of October in Beijing. BICES had attracted 1030 exhibitors from 31 countries and districts. There is a dramatic increase of International exhibitors, which exceeds over 35% of total number. Due to the limitation of showing area, there are still hundreds of potential exhibitors missing out this special event. Visitors are coming from more than 100 different countries and districts to join this exhibition. Total number of visitors over 4 days period counts more than 120 thousand. The total show area has achieved a record high in history, reaching 195,000 sqm, which is a 30% growth from previous year. BICES is developing by leaps and bounds, leaving a deep –
enterprises towards low pollution, low emission, highly reliable products in the future. This event attracted full attendance of mainstream offhighway engine enterprises, and hybrid drive machinery received a wide publicity as well. The theme of “revolution” was multi-angular demonstrated in the exhibition. Whether it is industry under restructure or enterprise under consolidations, BICES can fully demonstrate the fast development of China construction machinery industry. In the near future, BICES will
impression to construction machinery industry. China construction machinery industry presents a prosperous picture to the world, and lays a good foundation for the “12-5 year plan” of the industry. The success of holding exhibition also marked a new starting point of BICES. The 11th BICES presented diversified products to the industry with the theme of “shift to China, lift the green world”. The exhibition focuses on green technology, and low carbon development, leading our 5
focus on consistent development of construction machinery industry, and sharply seizes great business opportunities in the procedure of civilization, industrialization, globalization and communication of China. In addition, BICES hammered at new hot points, increased the number of mining vehicle, arial working machine, construction machinery, on show. Another highlight of BICES 2011 is the large number of new products launches which reflect the spirit of autonomous innovation.
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The latest news from the industry main protagonists
Components Spare Parts
In preparation for new regulations on emissions that are soon to take effect (final TIER 4, above 19 kW in the US; Stage IIIB, above 37 kW in the EU), Kohler/Lombardini is presenting a new line of KDI (Kohler Direct Injection) diesel engines. Fully optimized to meet market demands, the design was developed using the most advanced technology currently available. Clean combustion achieved with a high-pressure (2000 bar) Common Rail system of the latest generation (G3S solenoid-type injectors), combined with an electronically triggered EGR valve that makes circulate the right amount of exhaust gases (which are liquid-cooled by a water/air heat exchanger), enables emission levels to comply with the new regulations while providing exceptional performance - and all without the use of after-treatment systems. The absence of after-treatment systems offers countless advantages for both the manufacturer and the user. The added value of KDI and the technology employed to create it result in “Best Comfort” for the user, thanks to the compact size of the engine, and its performance, sturdiness, low levels of vibration and noise emissions, and low operating and maintenance costs.
A NEW MINING TIRE BUSINESS UNIT
With annual sales exceeding $12 billion for fiscal year 2011, Parker Hannifin is the world’s leading diversified manufacturer of motion and control technologies and systems, providing precisionengineered solutions for a wide variety of commercial, mobile, industrial and aerospace markets. The company’s products are vital to virtually everything that moves or requires control, including the manufacture and processing of raw materials, durable goods, infrastructure development and all forms of transport.
Bridgestone Americas Tire Operations (BATO) announced the formation of an integrated mining tire business unit and the reorganization of the Bridgestone Commercial Group. The new business unit, Bridgestone Mining Solutions, combines all mining tire sales, service and sales engineering, as well as a select group of U.S. and Canadian stores into one integrated structure. Shawn Rasey will lead the new organization as Vice President, Bridgestone Mining Solutions. “We are very excited to begin this new chapter with our mining tire business,” said Kurt Danielson, President, Bridgestone Commercial Solutions (BACS). “The formation of Bridgestone Mining Solutions will allow us to enhance our mining offerings and be more responsive to our mining customers’ needs.”
SYNERGY FOR LIFTING INDUSTRY Trimble and Manitowoc Cranes announced that they have signed an agreement to develop a solutions that can harness precise positioning technology and wireless communications. Trimble and Manitowoc intend to develop solutions that will transform the way in which crane operations and information are managed on a construction site.The solution would be able to measure crane position, easy to install, non-contact sensors that can be installed on both fixed and mobile cranes.
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Components&Spare Parts EC 375
NEW RANGE FOR SWING DRIVE
FOR HEAVY DUTY WORK Outset has introduced a new and highly innovative instrument for the earthmoving sector: Lanx HD by Outset, the ultimate weighing control solution for the rigid dumper trucks. All round trips are automatically memorized without the requirement for operator intervention, Outset Lanx HD uses digital sensors positioned on the vehicle's suspensions and displays all data on an easy to read display. All weighing data including material, operator and destination can be transmitted via GPRS, printed out by a special designed printer or saved on USB Flash Drive device to ensure continuous updating and management of the loading activity. The system immediately pays for itself because knowing the weight of the load when you travel means optimizing transport times and economic yield in complete safety.
Poclain Hydraulics is widening its offer with the creation of the MZ hydraulic motor designed to drive the swing drives of 2 to 6 ton mini-excavators. MZ motors are distinguished by their compactness that makes them easier to build into machines. These high torque motors also improve operator productivity, accuracy and comfort. Poclain Hydraulics enhanced productivity of the machine. The increased efficiency of motors helps to make the most of the power installed on the machine, thus offering improved acceleration, a guarantee of productivity. Thanks to their low internal losses, the MZ motors contribute to reducing the fuel consumption of mini-excavators. The integrated valve technology in the MZ motors helps to eliminate shocks and inadvertent movements when stopped. The cab’s acoustic comfort has also been improved. Worldwide leader in designing and manufacturing hydrostatic transmissions integrating high torque cam lobe motors, Poclain Hydraulics employs over 1,500 people around the world in its 8 facilities.
DOZERS UNDERCARRIAGE Berco presents the track undercarriage system Robustus: The new system increases the life of all components and reduces ownership and operating costs. After the great success of the past editions of Bauma, Samoter and Conexpo, Berco will display at Intermat Robustus system for D5 and D6 machines. According to common experience, 50% or more of the maintenance costs during the life of a crawler dozer or loader belongs to undercarriage maintenance and repairs. Increasing the life of undercarriage components is the winning strategy to reduce ownership and operating costs. The core feature of the Robustus (ROtating BUShing Track Undercarriage System) is the rotating bushing. In a machine fitted out with traditional undercarriage the sprocket slides on the external surface of the bushing. In the new system the bushing rotates when in contact with the sprocket, reducing the bushing and sprocket friction and wear, thus making their life longer. As a consequence, it is not necessary to turn bushings and pins and replace sprocket segments during the whole life of the undercarriage. –
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The latest news from the industry main protagonists EC 417
Productivity, safety and versatility
The all-new Michelin XADN+ will be brought to market in summer 2012 in the segment’s best-selling size: 29.5R25. Used for groundwork, in motorway, railway, dam and other infrastructure construction projects, in quarries and sandpits, and for surface mines, articulated dump trucks are chosen for their great versatility and adaptability to all types of terrain. The XADN+ tire range will replace the current XADN lineup, launched in 1996. The new tire helps to maximize equipment uptime thanks to: More damage-resistant sidewalls, a more durable tread with optimized bracing plies and casings, and a longevity increased by 8% to 15% through the use of a new rubber compound in the tread. EC 418
board weighing solutions Vei manufactures, installs and services a wide range of on board weighing solutions for wheeled loaders, compact loaders, excavators with bucket and grapple, skid steer, off highway dump trucks, articulated dump trucks, concrete mixers, telehandlers, agricolture loaders. And in different environments and applications: demolition, recycling, mining, construction, and agricolture. Along with the weighing product Vei offers different solutions for data management such as memory sticks, wireless, local radio network and printout reports. With a worldwide spread network Vei provides a worldwide service support. The Millennium5 is a new on board weighing system with a new color graphic interface which makes it easy and simple to use. The builtin connectivity allows to have real time data before the loaded truck exits the site. EC 390
ASK EVERYTHING, NOW. Parts for:
Parts that make the difference.
Latest digital electrohydraulics developments involve the integration of axes cards functions into proportional electrohydraulics, to introduce a new automation architecture based on distributed intelligence and communication network interfacing. The Atos solution is represented by innovative position/force controls performed by smart digital servoactuators consisting of a low friction servocylinder, with integral position and force transducers, actuated by high performance servoproportional valve with on board digital driver and axis controller. The new consistent line of digital controllers manage, in closed-loop, position, speed or force of any electrohydraulic axis in either integrated format or panel mounting. They are independent units with 2 basic operational modes: Slave control: precisely performs in real-time the motion closed loop control, according to external analog or fieldbus position reference signals. Motion cycle control: carries out a pre-programmed position/time motion cycle with closed loop control. The machine’s control unit provides digital commands (start/stop/switch-over) for the axes synchronization to the machine working cycle.
G.A. SPA - 41018 San Cesario s/P, Modena (Italy) - Via del Commercio, 7 (z. i. La Graziosa) - www.garicambi.it
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AN INNOvATION CENTER Diversified industrial manufacturer Eaton Corporation joined with its partners at Czech Invest and the Czech Technical University (CVUT) to announce the opening in Prague of Eaton’s newest global Innovation Center. The new facility at Roztoky Science & Technology Center will be Eaton's first global Innovation Center in
Europe and the fifth one in the company's global network of advanced innovation centers, also located in the United States, India and China. The Innovation Center will conduct cuttingedge research focused on the development of more energy-efficient power systems and the electrification of transportation, vehicle and aircraft applications.
TOOLS FOR HYDRAULIC HAMMERS Corimag is specialized in the production of high quality tools for all types of hydraulic hammers. The Corimag range includes standard tools as well as the patented high performance "X" profile for midium-hard rock and special tools with carbide insert (HMP) for very hard and abrasive rock. Newly added product: new patented designed quick coupler for bucket and other tools , assembled on excavator. It’s a quick coupler with unique strength and versatility features, in fact, it can be used with all types of equipment. Its double wedge design, exclusive and patented, allows a strong coupling without slacks, despite long operating time and heavy loads. The range includes fittings for all machine sizes. EC 335
FRONT SHOvEL BUCKET Verco has developed a new design for front shovel bucket with round bottom plate. The new design has the best balance between lightness, wear resistance and impact resistance, so it lasts long and prevents from machine stops, but at the same time it lowers fuel consumption. Verco front shovel buckets are available for the biggest and more powerful machines in the world, such as Terex RH120, Terex RH40, Komatsu PC3000 and many others. Their buckets are completely manufactured in Italy and have been sent to many customers all around the world. The buckets are completely built in Hardox 400, Hardox® 500 and Weldox®700 steel directly supplied from Ssab Sweden. Verco is proud member of the Hardox Wearparts Network and has a strong collaboration with the best producers of teeth for mining buckets, such as Mtg, Feurst, Italricambi, Esco and many others. –
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The latest news from the industry main protagonists EC 420
diesel particulate filter Mobiclean r advanced Hug Engineering’s Mobiclean R advanced is a diesel particulate filter system with passive regeneration. This means, because of the integrated preoxidation catalyst, no active devices are needed to burn off the soot and regeneration starts at 170° degrees Celsius. As with all Hug filter systems, mobiclean R advanced uses an enclosed, catalytic coated substrate. Only with this kind of enclosed filter system an efficiency of soot reduction up to 99% can be achieved. The substrate’s base material consists of silicon carbide. The mobiclean R advanced is recommended for engines from 15 - 650 kW with a moderate work load. Installation is very easy and maintenance requirements are below common filter systems. Mobiclean R filter systems are a brand of the company Hug Engineering AG in Elsau, Switzerland. Founded in 1983, Hug Engineering AG has become the leading manufacturer of exhaust gas purification systems for various types and sizes of engines. The main activities of the Swiss filter specialists are the planning, design, production and sales of exhaust gas purification systems and are carried out independently within the company in Switzerland. Products of Hug are installed in locomotives, construction machines, trucks, busses, yachts, power plants, and greenhouses. EC 219
available in d.c. and in a.c. Ravioli provides a complete range of products and solutions for every customers’ needs: Limit switches, joystick controllers, industrial radio remote controls and sliprings. With a particular interest in radio remote controls, and especially with Ravioli J Line, the company provides an innovative series of radio remote controls for industry: JUMP and n-Joy. Reliable, safe and versatile, the J Line turns out to be suitable for the control of a wide range of industrial and site lifting equipment. One of the innovative element of these radio controls is their availability both in d.c. and in a.c., advantageous convenience thanks to their comfortable belt and their ergonomic battery location and the possibility to obtain some advanced functions, such as the master-slave operation. The transmitter is provided with a new antenna, which improves its reception capacity (+20%). Besides the basic versions, these radio remote controls can be also supplied with both 6 and 8 push-buttons, display or with data-feedback function. EC 421
cvt for construction Cost reduction, less consumption and increased productivity are the main topics of the construction industry. At Intermat 2012 ZF presents product highlights like the CVT (Continuous Variable Transmission) cPOWER for construction machinery. As a system supplier ZF is always focused on the whole driveline and con-
nects high sophisticated software with axles and transmissions. The rising demands for fuel reduction and productivity increase require new technologies in construction machines, such as the CVT. A trend towards lower engine speeds and the demand for engine stabilization by a constant speed concept are the future challenges in the construction machinery market. The continuously variable cPOWER from ZF meets both requirements.
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Components&Spare Parts EC 436
a new plant in Mexico Hella announces it plans to expand its operations in Mexico with a new plant which will increase production of headlamps and rear combination lamps. Hella Lighting plans to break ground on a new 215,000-square-foot facility to produce automotive headlamps and rear lighting systems in Irapuato, Mexico, later this spring. Located in the state of Guanajuato, the new plant is scheduled to open in June 2013 with an annual capacity of approximately 1.2 million headlamps and 1.5 million rear combination lamps. Hella plans to invest more than $97 million in the new facility. The new plant allows to increase Hella‘s annual production capacity in the Americas for headlamps from 3.7 million to 4.9 million and for rear combination lamps from 2.5 million to 4 million. EC 202
control valve The UCH type valve is a Bellino’s control valve capable of covering extensive fields of applications. The constructional structure of the multihole cage, locked between body and bonnet, perform the function of sliding the piston plug along its full strike, thus obtaining a better rangeability. The machine drilling is designed to reduce the negative effects due to the fluid high velocity (erosion, cavitation, noise level). The special design allows self-centering between plug and cage, thus reducing all clearance deriving from the machining tolerances. –
ultra ruGGed J.R. Merritt's new ultra-rugged, CS3HD joystick was designed from the company's industryproven CS3 joystick. The CS3HD provides a Hall-effect sensor in a compact, yet heavy-duty package. J.R. Merritt offers this unit with 1, 2- or 3-axis control, as well as a variety of standard and custom options, including a Halleffect twist third axis with spring return to center. The durable 10 mm diameter operating shaft and robust internal mechanism of the CS3HD make this device ideal for use with J.R. Merritt's new FG-5 universal hand grip. This large, multi-function grip is used for left-hand or right-hand operation.
forward to Meet eu staGe iv eMissions At the Intermat 2012 construction industry show taking place in Paris April 16-21, Cummins will display a full line-up of 56 to 503 kW engines with next generation exhaust aftertreatment systems ready to move forward to meet EU Stage IV and EPA Tier 4 Final regulations, starting from Jan. 1, 2014. The QSB6.7 MidRange engine and the QSX15 Heavy-Duty engine with near-zero emissions capability and improved fuel efficiency will be a key focus of attention for visitors to the Cummins booth. The popular QSB6.7 engine, widely used for many types of construction equipment, achieves an impressive 231 kW peak power at 2.200 rpm with ratings available down to 109 kW. The QSB6.7 utilises the Cummins Compact Catalyst-Selective Catalytic Reduction (CCC-SCR) aftertreatment system to meet Stage IV and Tier 4 Final in 2014. Cummins heavy duty power will be highlighted by the QSX15, rated up to 503 kW at 2.100 rpm with a peak torque of almost 2800 Nm. The QSX15 offers high power capability for premium-performance machines operating. The QSX15 aftertreatment system for Stage IV and Tier 4 Final near-zero emissions combines the Cummins Particulate Filter with Selective Catalytic Reduction (CPF-SCR).
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The latest news from the industry main protagonists EC 439
HI PERFORMAnCE nOVA STARTER BATTERIES Nova starter batteries range with AGM technology has been designed to meet a demand for higher performance, providing an excellent response to a market like that of construction sites which requires much more than just a standard. In fact, the advantages and benefits arising from the use of these Fiamm batteries are far superior compared to traditional lead-acid batteries. The characteristics of higher resistance to vibrations than conventional batteries and extreme charge and discharge acceptance make this product the best solution for all those application areas that require extreme use of the battery, ensuring reliability and high performances. EC 135
A COnSTAnT FLOW OF SOLUTIOnS Stucchi offers to its customers a wealth of solutions able to solve the problems associated with residual pressure and which fall perfectly in line with the company’s mission: a constant flow of solutions. One type of flat face valves offer by Stucchi is the APM series. This male flat face coupling is a solution for manual connection with residual pressure in the circuit. The series features a patented triple valve system: a double internal pressure release valve and flat face valve. This system permits easy connection of couplings when there is high internal residual pressure, without loss of fluid. The APM male coupling is the ideal solution when the residual pressure is on the side of the male coupling, while the respective female coupling is without pressure and therefore allows the oil to flow back to the tank. EC 338
FOR MInInG & QUARRY AMC Meccanica was born 20 years ago as engineering and sales company for mining, quarry and contractors equipment. Today the company is an important part of the “QS GROUP” and responsible for the engineering and worldwide distribution of the products which are supplying the manufacturing facilities. All products are backed by a professional team offering technical and service support. To satisfy the increasing self-drilling ground anchors demand, AMC Meccanica present a new series of flushing head QS-RBS. A very light type for smaller machines but using water, air and grout for flushing. The standard series for air or water by drilling in quarry,
mine or tunnel is flushing head QS which they produce in several dimensions. It depends on the thread that is needed. The project is realised considering the use of a drilling rotopercussion hammer. And for drilling with rotopercussion hammer they produce bits for drill big diameter using high pressure for example in jet grouting with top hammer. The bits are threaded male IF or API.REG. as your choice, are build with site for automatic valve. The dimensions are from 110 mm diameter to 152 mm, with spherical buttons for soil hard, with spherical buttons for limestone and compact concrete, cross HM cutting blades for sandy soil. The strength of AMC is the production of rotary drilling equipment as bits and reamers from diam 65 mm to 250 mm system GDB, GDS and GDM used in quarry.
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50 Years of QualitY In 2012 Rulmeca, leading manufacturer of rollers for belt conveyors, is celebrating 50 years of activity. Since the year of foundation in 1962 in Almè, Bergamo, the Company has been changing and developing in line with the market and the products offer. Behind the high quality of Rulmeca products there is a brand full of history, innovation, international evolution and research. The experience and knowhow acquired in many years has allowed
the company to grow constantly and to widen its product range. Today Rulmeca is 1,100 employees, 22 Rulmeca companies in the world, specializing in the production and sales of rollers, motorized pulleys and components for belt conveyors in bulk handling applications. Rulmeca has a turnover of 150 million euros. The acquirement of the most important quality certifications, both referred to the company and to the production processes, witnesses the care that Rulmeca has in every activity aspect. EC 422
alliance for engines construction Deutz and Shandong Changlin Machinery Group Co., Ltd. – a Chinese manufacturer of agricultural machinery and construction equipment - signed an agreement to set up a joint venture for the production of engines. This joint venture, which will trade engine under the name of Deutz (Shandong) Engine Co., Ltd. and whose day-to-day management will be performed by Deutz, will manufacture engines for the highly successful million-selling 2011 series at the beginning of 2013. By producing these engines with displacement of less than four litres, Deutz is significantly scaling up its operations in China, where the Deutz (Dalian) Engine Co., Ltd. joint venture has been manufacturing Deutz branded four to eight-litre engines since 2007. EC 334
working in progress 2011 has been a very important year for Padoan group, focused on the internationalization attending events with excellent results for its presence on the global market. The fair Comtrans (Moscow) for the Russian and Asian market has represented a strategic place for the sale of Padoan’s products to the industrial vehicles industry in the Eastern European and Asian countries. In the other part of the world, Padoan has reached South America. The design, the technology and the functionality of Padoan's tanks are very requested in Chile, Brazil, Perù, Ecuador, Uruguay and Colombia. Padoan is not only increasing its presence on the market, the company is also constantly developing the technical aspect of its products: research and development of new products, new simple and efficient applications in order to propose complete and reliable products, granting quick and easy fitting. The most important solution is represented by the oil tank EVO Tank, a technologically advanced product. –
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The latest news from the industry main protagonists
Not to be missed at the Atlas Copco booth at Intermat 2012 will be the CC900E concept asphalt roller which is available on the market today. With its battery-driven system it would be the world’s first totally emission-free compaction machine. The concept asphalt roller CC900E from Atlas Copco’s road paving specialist Dynapac provides a glimpse of the future and is well worth seeing. “The new roller offers many benefits - Atlas Copco says -. In addition to being emission free, it is very quiet in operation and offers the same compaction performance as its diesel-driven counterpart, the CC900. Twin electric drive motors ensure comfortable, smooth travel and, together with electric vibration motors, generate high-quality compaction results. For normal tasks, the CC900E electric roller will work for a full day on one charge and can be recharged simply overnight. Thanks to its low noise level and exhaust-free drive this machine is also ideal for indoor works”.
SUBMARINE TUNNEL 22 www.abcmagazine.eu
Advanced technical solutions Made in Italy were used in some important infrastructural works along one of the most important roads of Northern Europe, the E18, that also runs along the western coast of Norway and passes through the city of Oslo. The submarine Bjørvika tunnel was constructed along this stretch: it consists in 1,100 m of tunnel (of which 675 m underground), 8,000 m of roads, 5,700 m of pedestrian footpaths and cycle paths and 3,500 m of road lanes for public transport use only. Such a complex infrastructure required constant onsite assistance and the use of high quality products tested for use
at the low winter temperatures typical for Scandinavia, and also because part of the tunnel runs below water. The contractor contacted Mapei, which recommended a series of products for repairing concrete, for structural bonding using epoxy resin-based products and fluid mortars for anchoring, injection resins, concrete curing admixtures and products for repairing concrete in water.
VISIBILITY IN ONE DIRECTION How to get road markings visible in one direction only? For example using a new solution that will be also presented during next Intertraffic Amsterdam 2012: Premark® 3D-X from Geveko. Geveko is now launching a new road marking concept, where Premark preformed thermoplastic is combined with sinus shaped grooves making the road marking visible in one direction only. Premark 3DX is a raised marking with 3D feature and hence higher visibility. The optional multi coloured horizontal sign has same recognition as a vertical sign. Furthermore, the sinus shaped grooves in the wheel track increase the awareness of the driver due to the rumble effect and vibration in the car, without disturbing the surroundings. Premark 3D-X is a durable and snow plough resistant solution. The solution can be used for increasing safety, for example in dangerous T-intersections without sufficient traffic lights and markings for road safety, or on highway ramps for preventing and fighting ghost drivers. But it could be also used for helping to protect the vulnerable road users at pedestrian crossings or bicycle crossings. The Premark 3D-X concept has a patent pending. Visit the Geveko stand to see the same T-Intersection from the other side. –
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Road Construction EC 275
IN HOC “ROAD SIGN” VINCES Awaiting to see new models of self-propelled machines MR 40 and MR 60, TerMac (equipment for the road signs) re-extend the invitation to visit the stand at Intertraffic 2012 in Amsterdam. “The undertaking of Termac - says the manufacturer - has always been to satisfy the customers with standard and customized models; and from the point of view of collaborations we greet the new distributor in Iran: Jahan Gostar Radan Shargh”. Thanks to the range of MT trucks for spray plastic, the time of use during the material laying has been reduced both in extraurban and in motorway field. The company also informs about the launch of its Facebook portal (TerMac Srl Equipments), in addition to the space on YouTube (termacmacchine).
NEW CONCESSION IN BRAZIL Impregilo said that EcoRodovias - a leading motorway in Brazil of which Impregilo International Infrastructures NV holds joint control - had been awarded a new motorway concession, the BR 101 federal highway. The concession has a 25-year term. The BR 101 is a 476 km highway linking the state of Rio de Janeiro with the state of Bahia. The initiative requires the operator to improve the motorway doubling the present carriageway and installing new toll stations. EcoRodovias now manages a network of 1,900 km in Brazil. EC 423
ANCHORED LIKE A TREE TreeSystem, Company from Pozzonovo (Padova, Italy) will present at next Intertraffic Amsterdam a patented anchoring system that with its slanting inserts allows to avoid excavation and cast concrete during the installation of road signs. The system guarantees consistent time-costs saving in operations and relevant resistance to the anchored item even in presence of reduced and steep road shoulder, stones in soil mass and asphalt. A traffic sign can be settled in only two minutes using a common hammer. TreeSystem grew up from an idea about ground fixing system, which proposes an innovative anchoring principle, still unknown for foundation skills, but used from time immemorial in nature. It artificially reproduces the method that trees use to hang at the ground and to grow vertically, thereof the name “TreeSystem”. After a trial that confirmed the effectivness of the principle, it has been applied for international patent. The device found its success in the photovoltaic industry where, integrated to a smart and innovative structure, met sector’s professional requirements. EC 327
SILENCER FOR MIXING PLANTS
Ammapax® silencer is a solution for all mixing plant operators whose plants are located close to residential areas. It is available in 10 dB, 15 dB and 20 dB designs. This Ammann product does not require any extra room as it is lowered into the chimney from the top and fixed to the chimney opening. It can be also used in third party plants. It is simple to install thanks to four fixing bolts. Installation in third party plants is also possible and very quick and easy to achieve thanks to the fixing bolts. –
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The latest news from the industry main protagonists EC 009
Dynamic testing systems
new aspHaLt proDUction
Empirical testing of asphalt adapted until now is no longer sufficient to support the leap in quality of paving overtime due to the continual increase of road traffic in terms of frequency, weight, and load time. Controls R&D Department has promptly acknowledged the new requirements from the beginning of 1987. Vast range of testing apparatus for asphalt has been increased with the adoption of the SuperpaveTM testing methods and ASTM, AASHTO, EN standards and a key role is played by the dynamic technologies. On display at Intermat 2012 will be the Dynapave 78B7030, servo-pneumatic dynamic testing system 30 kN capacity, to perform indirect tensile stiffness, creep, fatigue, triaxial on unbound materials and tests under load or displacement control. This system performs load or displacement controlled test with programmable wave shape over frequencies up to 70 Hz, simulating the traffic effect.
Presenting the new Top Tower 3000 P (240 T/h), Marini (Fayat Group) has broadened its range of latest-generation asphalt plants and can now meet all the 200 to 300 t/h market’s needs. To ensure a production rate of 240 t/h in the most unfavourable conditions, it was decided to use the drying-filtering tower of the Top Tower 4000 plant. This consists of an upgraded 940 m² bag filter and a 10 m long dryer drum with a diameter of 2.50 m, equipped with a 19 MW burner and a recycling ring capable of achieving a recycling rate of up to 35%. The main innovation on the new Marini plant concerns the upper part of the mixing tower and the screen in particular. The Company R&D office sought to upgrade the screen and maximise the screening area (38 m² of total screening capacity and 6.6 m² for the sand screen), while keeping the dimensions down to a minimum. EC 380
positive reaction The Board of Directors of Astaldi, chaired by Paolo Astaldi met on February 9th to approve the consolidated results of the fourth quarter of 2011 and to examine Astaldi Group’s preliminary figures for the whole financial year. Despite the complex market situation, the Group ended the year with a turnover of eur 2.35 billion (+14.5%) and significant operating and commercial results, combined with consolidation of the equity and financial structure. Stefano Cerri, the Group’s Chief Executive Officer, commented as follows: “These results were achieved within an overall recessive macroeconomic situation, and show the flexibility of the Group’s economic model, on the one hand, and its ability to react to negative economic situations on the other”.
tHe sUrFace oF eUrope From Intertraffic to Intermat. This is the way of an European company that will be on the stage of two of the most important continental exhibitions in 2012 with its innovative solutions. At Intertraffic Amsterdam Blastrac will present the large Blastrac 2-48DS portable shot blaster. “The 2-48DS - the manufacturer says - is a very powerful machine with 2 high capacity 22kW (29HP) blast motors and therefore it is ideal for large jobsites and heavy duty work”. Talking about Intermat, in Paris Blastrac will receive the bronze medal of the Innovation Award 2012 for the Blastract Multitask BMR85D, a versatile unit that can adress many applications according to the implemented head: line, epoxy, paint or rubber removal, asphalt or concrete renovation, grip and safety improvement, levelling, grinding, polishing.
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Road&Construction Road Construction EC 055
saFety For aLL
at tHe Heart oF tHe graDers
Metal Wood will present at Intertraffic Amsterdam 2012 Probikers, the new safety barrier made of Corten steel. In July 2011 the solution passed the Class N2 crash tests in compliance with the harmonised standard EN 1317-5. Its main feature is the “mass” integration of an element which is very sought after by final consumers. Probikers by Metalwood grants more safety not only to drivers, but also to cyclists and motorcyclists since the post of the barrier is protected by a crash cushion which was planned and patented to resist to the different seasons, to string trimmers and snow ploughs. Thanks to a self passivation process, Corten steel grants both high quality and structural standard with a perfect integration in the environment. This is due to the final colour, which is not “zinc-plated” any more. It has instead a “rust effect” thanks to the formation of a compact and passivating layer on the surface which changes its colour with time and exposure to weather conditions.
New graders Komatsu will be on the stage during Intermat 2012. GD555-5 and GD675-5 combine the characteristics of the previous Dash 3 series with features that focus on high performance and fuel efficiency, operator comfort, safety and easy serviceability. “At the heart of the new graders - Komatsu says - is a powerful, low emission and electronically controlled common rail injection SAA6D107E-1 Komatsu engine”. Both machines have a 3-stage Variable Horse Power Control and fuel consumption is lower than on the previous models. A selectable work mode gives a choice between “Power” and “Economy”. Another essential point for graders is excellent blade controllability.
noise absorbing materiaLs Alubel produces a wide range of systems for sound absorbing and insulating barriers designed to achieve the highest possible results in reducing noise and in line with national and EC standards concerning fixed structures for attenuating irritating sounds. Noise abatement is achieved using sound absorbing and sound insulating materials that create a solid structure with no gaps to ensure against noise escaping and compromising the functionality of the barrier over time. Alubel started along its path in the world of abating noise about twenty years ago, marketing sound absorbing panels. Being well aware of this market’s potential and also thanks to its own technical and production capacities, Alubel later decided to produce sound absorbing panels itself. And this is when Alufon was created, a division inside the group to solve acoustic pollution issues, producing sound insulating panels in aluminium laminate or prepainted galvanised sheet and transparent PMMA panels. The Alufon anti-noise barriers have passed all the tests at the certifying bodies Modulo Uno and Istituto Giordano in conformity with the harmonised product standard EN 14388 and with the supporting norms UNI-EN 1793 and UNI-EN 1794 for determining acoustic performance and the safety and environmental requirements respectively. Some references: Milan-Lecco Railway, Verona South ring road, Italian Railways in Mestre, piazza Maggi in Milan, Trento tunnel, A14 motorway-Bologna stretch, Milan Nord Railways. –
BMStor mulcher for excava
hall 5a / F23
13 - 25 t
SEPPI M. S.p.A. Italy-30952 Caldaro Tel. +39 0471 96 35 50 email@example.com
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The latest news from the industry main protagonists EC 274
BitUMen experience Massenza have been exporting their specialised range of construction equipment to worldwide markets for over 50 years. The Company Massenza is based on two divisions: the division for the manufacturing of equipments and plants for bitumen; the division for the manufacturing of equipments for concrete. On both lines Massenza is leader because of the innovative technology and the advanced concepts developped in the production. Their extensive knowledge, built up trough uninterrupted research and field experience, has resulted in a wide range of top quality products. The range includes thermal oil heaters and tanks, spraying tank, emulsion production plants, modified bitumen plants.
AUtoMAtic cAMerA cAliBrAtion
With ACC, the AID specialists introduce a revolutionary and easy way of calibrating cameras for the Kapsch Incident Detection System. This is ony one of the new solutions that Kapsch will present at Intertraffic Amsterdam. In the past - says the Company calibrating cameras for incident detection systems has been a complicated process. Now it comes down to ACC: the ACC vehicle drives by, the cameras enter calibration mode. After the passage, all cameras have 3D calibration data at hand. EC 247
integrAl coMpAction control At Intermat 2012 Bomag will be showing its new tandem rollers in weight classes 3.9 t to 4.3 t for the first time. The 5th series of the BW 135 AD-5, BW 138 AD-5 tandem and BW 138 AC-5 combination model boasts a new design with powerful, water-cooled 4cylinder Kubota engines; comprehensive, integrated Bomag Economizer measuring technology; all-round vision and ergonomic operator’s platform plus Bomag compaction performance. “The powerful exciter system with amplitude of 0.5 mm and high performance hydraulics underpin the top compaction performance - Bomag says -. Drum diameter has been increased to 900 mm providing even better surface quality. But the major new feature on the series is the Bomag Economizer display that enables continuous control of the compaction process. Maximum compaction is achieved when the number of LEDs does not increase with repeated passes. If the number of yellow LEDs suddenly drops, this indicates weak spots in the material”. EC 363
filter technology Aigner in 2010 installed in the Mont Blanc Tunnel his ECCO filter, a high efficiency filter that make it possibile to reduce PM load and to intercept diesel spot particles. The project was developped with the cooperation of Systemair. The system can be used in any tunnel project, whether a new construction or refitting during renovation. This last generation of filter is space-saving and makes for minimal pressure loss and low energy consumption. A four-stage filter process results in highly efficient particulate separation (98%). –
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Road&Construction Road Construction
PAVING INDUSTRY ON THE STAGE Visitors to the 6,500-sqm Caterpillar exhibit at Intermat 2012 will see that half of the space is devoted exclusively to paving products. There are several new product introductions, led by a new tandem vibratory roller line that represents a complete range for the European market, including articulated and drum-steer configurations. Optional attachments enhance versatility and allow customers to improve compaction quality and customize the machine for the application. A full range of pavers, featuring both tracked and wheeled undercar-
riages, also will be at the show. The display includes the new AP255E, the smallest paver in the range, and the new AP1055E, the largest of the Caterpillar paver range, which excels at high-production paving. The full range of vibratory soil compactors will be on display, including representative models of the new B Series vibratory soil compactor line, both smooth drum and padfoot drum. A new pneumatic roller will be on display. The CW34 features an enhanced power train and operator controls, as well as a modular ballast system for easier weight adjustment. Rounding out the display will be Cat cold planers, rotary mixers and utility compactors. EC 124
MADE FOR TUNNELS Cifa will be unveiling a new product for shotcrete at the next Intermat. The new creation is the CST 8.20, a model that joins the already well-known product line for shotcrete: the CSS-3 Step 3, the CSS-3 Crawler, and the PCS 209. The CST 8.20 is a new concept machine thatâ€™s designed for both European and non-European markets, and is positioned in the segment of compact machines made for use in tunnels up to 10 m in height and for mining applications.
The Cifa machine is equipped with a Diesel EPA Stage 4/Tier 4 motor that fully complies with the new European standards, and uses a 45 kW electric motor for pumping. The CST 8.20 has a pumping unit with a variable capacity between 2 and 20 m3/h. The boom offers a variety of innovative solutions while remaining faithful to the characteristics that made the boom so successful in the CSS-3 Step 3. It is comprised of two sections, one of which is telescopic, and comes with a standard remote control. The pump is mounted on a specially designed frame for use in small tunnels.
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The latest news from the industry main protagonists EC 391
rEINForCING SPraYEd CoNCrETE Ruredil X Fiber 54 S (RXF 54 S) is a structural synthetic macro-fiber designed to reinforce sprayed concrete that consists in a non-fibrillated monofilament containing a special blend of polyolefin polymers capable of increasing the ductility of concrete and reducing its plastic shrinkage. Unlike metal meshes, even if galvanized, RXF 54 S will not rust, is not magnetic, is 100% resistant to acids, bases and all aggressive substances, as it is chemically inert. Ruredil RXF 54 S conforms to standard UNI EN 14889-2 for structural applications in injection mortars and concretes. Typical applications: fiber-reinforced sprayed concrete for coverings; fiber-reinforced sprayed concrete for durable, fire-resistant final coverings in tunnels; manufacture of prefabricated blocks for final coverings in tunnels. The particular geometric form and surface properties do not reduce mix workability. “RXF 54 S - the manufacturer says - requires much less cement paste than any synthetic and metal structural fibers. Perfect distribution of RXF 54 S in the fresh cement mix makes it possible to obtain a material which is structurally homogeneous and conforms to the recommendations”. EC 271
raILWaY TraCK SUPPorTS 28 www.abcmagazine.eu
Essen technology consists in several integrated systems for the temporary support of the railway tracks that uses them, in the various configurations of employment a fundamental structural element called Essen Bridge. The aforesaid integrated systems developed by Essen Italia allow the reduction to the minimum, sometimes cancelling, the subjections on the railway activity during the various working stages, considerably improving the exercise level of the routes involved in the intervention. The technology has been in use for over a decade by now in the Italian railway system ambit (and also in Spain and Greece) and counts more then 450 interventions carried out with success. Some services: transit speed equal to 80 km/h; maintenance of the railway activity; rapid assembling.
road SaFETY For WINTEr oLYMPICS In regards to the 2014 Winter Olympics in the Russian city of Sochi, the administration invested in road safety technologies (for example: solutions from the German company Eyevis). Part of the transportation infrastructure included constructing a massive tunnel that connects Sochi with the mountainous region of Krasnaya Polyana. The tunnel is called Baranovsky, and with a width of 10.8 meters, a height of 5.2 meters, and a length of more than 4.2 kilometers
it is currently the third largest tunnel in Russia. Ten years after it began, the tunnel was successfully completed in 2009. In addition to the construction, road safety was also an important investment: over 300 CCTV cameras are used for tunnel monitoring. The feeds from all of these signals flow into a brand new, ultra-modern traffic control center where they are desplayed on a large screen alongside numerous computer signals via a split controller. In order to do this, the authorities opted for a large screen system visual solution from Eyevis: 36 of Eyevis’ 46inch LCDs are installed in an ultra-thin 12 x 3 arrangement.
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The latest news from the industry main protagonists
more power, low costs
New generation Jcb Fastracs with greater power and torque for increased productivity with up to 10% fuel saving. The 8280 is a 279 Cv (208 kW) machine offering with 1.195 Nm of torque and is offered as a direct replacement for the incredibly successful 8250.The brand new Fastrac 8310 is a 306 Cv (228kW) machine and comes with 1.310 Nm of torque and has been introduced to satisfy the demand of the progressive user, who is constantly looking for increased power and torque in order to enhance productivity. New features include Sisu Stage IIIB/Tier 4i, 8.4 l engines, quieter operator environment and GPS auto steer preparation to minimise overlap increasing efficiency by up to 10%. New 2 models get the Activ Traction system to detect wheel slip and to adapt engine revs to the situation. The road cruise control reduces operator effort, at speeds between 20 kph and 70 kph.
A “BAck” leAder
The new Comer Industries C3A-R parallel axes gearboxes are distinguished by high performance and show a transmissible power 180 Cv at 540 rpm, suitable for double and three-auger mixers, with capacity from 30 m3 and over. They get a more silent kinematic transmission thanks to the use of helical gears. Internal pre-load optional device allowing remote speed change through wire or electro-hydraulic driving system. Important features are the two-speed availability at 1:1 and 1.8:1 and three-speed availability at 1:1, 1.5:1 and 2.25:1. The system is also pre-arranged for highspeed pump. The new onespeed C3A-M with 1.8:1 ratio, interchangeable connections with the current C3A series and transmissible power up to 150 Cv at 540 rpm. It is good also for very low speed applications.
It is called Berti and it is one of the European leaders in the manufacturing of agricultural and professional machinery such as mulchers, shredders (for the shredding of stalks of maize, soybean, straw, rice..), and in-line & offset mulchers (suited for operating on embankments, road-side maintenance etc.). Berti also produces hydraulic hedge mowers, suited for the maintenance of green by farmers and municipalities, forestry shredders or shredding trees and branches (of up to 40 cm in diameter), the professional range for heavy land-clearing purposes, suited for tractors of 80 - 250 hp, and rotary tillers and power arrows.
chAllenge to the fuel consumption Saving fuel is the main objective of the newly developed A1VO axial piston variable pump, projected by Bosch-Rexroth for lower power machinery classes. The concept is specially configured for smaller tractors and makes it possible to use low-consumption and thus, low emission, load-sensing systems in an economical way. Such systems are already standards on larger tractors. Simulations based on a conventional 90Cv diesel engine verify fuel consumption savings of between 10 and 15 percent per operating hour in mixed operation. Projected over the usual service life of 6.000 operating hours with a typical load cycle distribution, users can expect savings of approximately 10,000 liters of diesel oil. –
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Agricolture&Machinery EC 431
The machine can be fitted by operators needs, for example with central (with independent hydraulic clutch) and rear PTOs, with rear 3-point linkage and hydraulic distributors where needed. Five are the C series models: C 63 (Lombardini turbo 4 cylindres, 63 Cv), C 55 (Perkins 4 cyl, 52 Cv), C 52 (Lombardini 4 cyl, 50 Cv), C 48 (VM 3 cyl, 49 Cv), C 40 (Lombardini 3 cyl, 40 HP).
gloBAl ApprovAl The new C series is the latest evolution of Caron Transporters. With a modern and appealing design, it has a total approved weight of 5.000 kg, with loading capacities up to 2.600 kg. The new dumping cab system permits easier and faster maintenance.
Mach 4 (87 hp) is an articulated reversible quadtrack for specialised farming designed by Antonio Carraro. The four rubber tracks guarantee positive stability on steep slopes and continuous traction on slippery, crumbly ground and on snow. Mach 4 is created to handle the most extreme working conditions, whatever weather conditions may be and on any kind of ground. It offers a driving comfort comparable to a traditional tractor: the 4 independent tracks move forward in synergy, minimising ground height differences. Mach 4 stability is guaranteed by its low centre of mass, along with tracks floating evenly on the ground excluding damage to the soil. Thanks to its ACTIO chassis, Mach 4 is extraordinarily easy to handle, on tight bends and with agile movement in tight spaces. It is reversible, equipped with Rev-Guide System RGS, and JPM Joystick (proportional multifunction), a device which drastically simplifies work with all equipment. Mach 4 has considerable great towing capacity and it is allowed to circulate on roads at a maximum speed of 40Km/h. Another basic plus, on request, Mach 4 can be fitted with a StarLight cabin assuring maximum operating comfort.
mulching equipment pioneers It was in 1971 when Luciano Seppi, while working in his father Max's locally renowned company, developed his first flail rotor for mulching mowers. Since then flail mulchers have had a big success: first in Italian agriculture and soon in all forms of greenspace maintenance around the world. Recently Seppi presented a new model for 2012. It’s the new version SMO fh model, that is characterized by an innovative, pyramid-shaped 3-point linkage. The connecting tube can be turned over without difficulties. The simple handling without heavy lifting makes the change from a front to a rear linkage very easy. Another advantage of the new design is its high stability. In addition, the side shift has become more stable. –
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The latest news from the industry main protagonists EC 386
QUALITY GROWTH The Faresin Industries research and development department is constantly working to improve the performance and efficiency in its projects. The restyling of Faresin 7.30 Compact fixed multipurpose handler, known and appreciated for its many applications in the agricultural field, involved major changes in the engine hood, grill and tank, as well as the coupling of the new Blue Sky cab. The advantages are greater silentness, greater strength, and greater visibility during use and improved access to maintenance and cleaning all mechanical parts. EC 432
EASY TO CARRY Celli range of mulchers gets wider with a new folding model, Scorpio/P, suitable for cereals, corn and weeds. This new series covers working widths from 4 to 5 meters, whilst total transport width (when folded) is reduced 2.5 meters. Scorpio/P is the result of the long experience of previous model, which has now been improved in many critical features.
X-TRACTOR Tecnoagri backhoes are designed to excavate, load earth resulting from excavation works, dig ditches. All the models are equipped with a very capacious oil tank, fitted to the frame, that guarantees the utmost handling of spaces and allows a good frame solidity between the two feet, a 180° rotation and the lateral arm shifting for "wall-line" works equipped with a hydraulic or mechanical blocking. The innovative joystick control panel improves working ability and the hydraulic independent stabilizer feet, which allows the backhoe to be perfectly horizontal even when working in unleveled grounds.
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N. 111 February 2012
“A great Italian company in the service of your work, innovation, collaboration and passion”. It’s Orsi Group motto, active with constant engagement designs and manufacturing four different families of products such as hydraulic arms (over 50 different
INNOVATION AND PASSION
models and accessories for use ranging from private to public), shredders (10 models turned to gardening, agriculture 86 models and 15 models in forestry), forklift (140 models and a multitude of accessories), platform (22 diesel and electric-drive axles or hydrostatic independently on each wheel). The entire production cycle bears, from planning to implementation of its machines and focused on new technologies of both materials of construction techniques, all this to give more and better products.
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ITALIAN BUILDING AND CONSTRUCTION
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Join Italy’s premier tunnelling event 27–29 March 2012, Lingotto Fiere, Turin, Italy INTERtunnel 2012 brings together the many specialists responsible for planning, building and operating tunnels and underground spaces. See the latest innovations in tunnelling technology Meet suppliers of the products and services essential for safe and efﬁcient tunnel construction and operation. Learn more from the experts Gain an insight into current industry topics and trends at drop-in technical seminars or by joining a conference presented by The Italian Tunnelling Society (SIG). INTERtunnel 2012 features the very latest products and technologies in these key sectors: Construction and contracting services Tunnel construction equipment and plant Construction products and materials Microtunnelling and trenchless technologies Fire protection and safety systems Communications and security equipment and systems Pollution control and ventilation equipment Electrical and lighting systems Consultancy and design services
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