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Comer.nl

211.1

Redson brochure.indd 1

09-05-12 13:35


Summary

Inhoud Monorails

- Rails ............................................................................... - Comer 80 ...............................................................80 kg - Comer 150 ...........................................................150 kg - Comer 300 ...........................................................400 kg - Comer 500 .........................................................1200 kg - Comer 500 .........................................................2000 kg - Tracks and profiles ........................................................ - Hangers ......................................................................... - Jointings ........................................................................ - Fixing plates .................................................................. - Accessories ................................................................... - Guides ........................................................................... - Sliding systems for round the corner doors..................... - Sliding systems for folding doors.................................... - Garage doors..................................................................

This document is not contractual. All specifications can be modified without notice.

04 06 08 10 12 14 16 17 19 22 24 25 27 29 33

3 3


Comer TRACKS 70 55 40 30

3.5

2.5

2 1.5 35

85

62

50 5 11.5 7

5.5

11.5

8 14.5

11

14.5

15 18

19

18 25

80

for doors up to 80 Kg

150 for doors up to 150 Kg

300 for doors up to 400 Kg

In order to guaranty high quality systems, Redson manufactures its own profiles :

20

25

500

for doors up to 2000 Kg

æ

3 bending and roll forming machines are to roll any metal thickness up to 6 mm at a short time notice

æ

This also makes it possible to produce special lengths on request and within a short delivery time.

We can therefore improve the reliability of its products and bring the best quality sliding systems on the market :

æ

æ

All the profiles are coated with magnesium zinc (without chromium) in order to preserve all the qualities to all weather. Number of hours of resistance to salt spray and red rust: 800 h !!

The track 500 is made of steel of High Limit of Elasticity. This ensures better resistance and durability.

4


Sliding systems for STRAIGHT SLIDING DOORS

For doors up to 80 kg

6-7

For doors up to 150 kg

8-9

For doors up to 400 kg

10-11

For doors up to 1200 kg

12-13

For doors up to 2000 kg

14-15 5


STRAIGHT sliding doors CAPACITY/DOOR :

80 kg

TRACK :

80

MOVEMENT :

STRAIGHT

• • • • • •

TRACKS Item Nr

Easy and long-lasting running Stable system: the hangers are designed to be constantly in contact with the track All hangers are electrolytically treated The 80/21 (S) and 80/31 (S) hangers mounted on needle roller bearings are a unique Redson system The hanger 80/41 is mounted on ball bearings Hangers can be mounted in 2 different ways: on the side or on the top

Designation

11205

Galvanised track 35 x 30 mm - 3 m long.

11210

Ditto 4 m long.

11211

Ditto 6 m long.

80

HANGERS & PLATES Hanger, top fixing with 2 steel wheels mounted on needle roller bearings. (31S)

11290

Hanger, top fixing with 2 Delrin wheels mounted on needle roller bearings. (31)

11285

Swivelling hanger with ajustable height, Delrin wheels, ø M10 screw (21)

80 kg

11292

11286

Swivelling hanger with ajustable height, Steel wheels, ø M10 screw (21S)

11295

Hanger top fixing, with 4 steel wheels mounted on ball bearings. (41)

21 - 21S

31 - 31S

41

Hanger with swan-neck with 4 steel wheels mounted on ball bearings. (51)

11300

Top fixing plate, Ø M 10.

11310

"U" plate for top fixing, Ø M 10.

11305

Angle plate for side fixing, Ø M 10.

P 51

GUIDES

6

12703

U-profile 25 x 17 mm, galvanised - 3 meter long

12705

Ditto 4 m long.

12710

Ditto 6 m long.

12715

Bottom guide with an olive mounted on a round ended screwing plate. See dimensions and assembly instructions on p. 26

Z

12K

PU

17


80 KG 77

30

28

30

35

35

30

41

M10x55

M10

0

80/21 - 80/21S

80/31 - 80/31S 87

65 35

30

30

38

38

35

35

30

41

M10x55

M10x55

80/41 22

18

10

20

6,2

7,5

22

10

20

10

A

A

R2

25

10

20

20

22

18

R12,5

1,5

Threaded hole M 10

10

2,5

Welded bolt M10

Ditto 5 m long. 100

3 28

95

 M 10 7.8

16

4

5

80

62

45

33

M10 25

8

80/P

R30

4.

5

3T

f

R30

2.5

3

7

77

65

80/Z

min 25 max 35

1.5

80/PU

56

7


STRAIGHT sliding doors CAPACITY/DOOR :

150 kg

TRACK :

150

MOVEMENT :

TRACKS Item Nr

STRAIGHT

• • • •

Easy and long-lasting running Stable system: the hangers are designed to be constantly in contact with the track All hangers are electrolytically treated A complete range of hangers: straight or with swan-neck, with 2 wheels mounted on needle roller bearings or 4 wheels mounted on ball bearings. Steel or Delrin wheels

Description

11505

Galvanised track 50 x 40 mm - 3 m long

11510

Ditto 4 m long

11511

Ditto 6 m long

150

HANGERS & PLATES Hanger top fixing with fixing bolt and 2 Delrin wheels mounted on needle roller bearings (31)

11597

Hanger top fixing with fixing bolt and 2 steel wheels mounted on needle roller bearings (31S)

11585

Swivelling hanger with ajustable height, Delrin wheels, ø M 12 screw (21)

11590

150 kg

11595

21 - 21S

31 - 31S

51

PU

41

Swivelling hanger with ajustable height, Steel wheels, ø M 12 screw (21S) Hanger with swan-neck with 4 steel wheels mounted on ball bearings. (51)

11600

Hanger, top fixing, with 4 steel wheels mounted on ball bearings. (41) Welding type plate

11605

Screwing type plate for top fixing, Ø M 12. Screwing «U» plate, for top fixing, Ø M 12.

11610

Adjustable apron set for panels from 40 to 50 mm thickness. Capacity : 75 kg. Top fixing, screwing type

P

GUIDES

8

12605

U-profile 30 x 30 mm, galvanised - 3 m long

12610

Ditto 4 m long

12615

Ditto 6 m long

12750

Bottom guide with olive on a round ended screwing plate, for U-profile 30 x 30 mm See dimensions and assembly instructions on p. 26

12

30


150

KG

116

116

40

32

50

50

40

48

47

M12x70

M12

150/21 - 150/21S

150/31 - 150/31S

75 50

104

40

40

64

34

49

49

50

50

53

M12

M12x70

35

35

35

Ø5

Welded bolt M12

2

,8

Ø15

35

30 12 12

15

4

7 23

25 80

25

20 10

R1,5

25 19

17 18

14,5 10,5

150/41

11

160

Threaded hole M12

150/P

20

 M 12 8.4

100 90

 5.5

35

7

5

13

min 40 max 50

1.8 75

150/PU

9


STRAIGHT sliding doors CAPACITY/DOOR :

up to 400 kg

TRACK :

300

MOVEMENT :

TRACKS Item Nr

The steel hangers with ball bearings (300/41S) are suitable for fire doors

STRAIGHT

Description

11805

Galvanised track 62 x 55 mm, 3 m long

11810

Ditto 4 m long

11809

Ditto 6 m long

300

21

HANGERS & PLATES Swivelling hanger with ajustable height, Steel wheels, ø M14 screw (21)

11910

Hanger top fixing, with 2 steel wheels mounted on needle roller bearings. Fixing bolt : 50 mm (31)

300 kg

11905

Hanger top fixing, nylon + glass fiber wheels mounted on needle roller bearings (41)

11917

Hanger, side fixing, 4 steel wheels with ball bearings (41 S)

400kg

11915

41-41S

31

51

Hanger with swan-neck with 4 steel wheels mounted on ball bearings. (51)

Plate, welding type 11920

Plate, screwing type for top fixing, Ø M 14.

11925

Adjustable apron set for panels from 50 à 65 mm thick. Capacity : 150 kg. Top fixing, screwing type

P

PU

GUIDES

10

12605

U-profile 30 x 30 mm, galvanised - 3 m long

12610

Ditto 4 m long

12615

Ditto 6 m long

12750

Bottom guide with olive on a round ended screwing plate, for U-profile 30 x 30 mm See dimensions and assembly instructions on p. 26

12

30


300

400

KG

KG

137

137

55

39

62

62

55

50

59

M14x70

M14

300/21

300/31 136

100 60

55

55

38 50

60

31

61

62

62

72

M14

M14x70

300/41 - 300/41 S 18

 M 14 13.7

14 21

98

8

17,

35

140

28

150

300P

24

 6.5

94

3

88

10

40

min 50 max 65

300/PU 15

11


STRAIGHT sliding doors • CAPACITY/DOOR : up to 1200 kg TRACK :

500

MOVEMENT :

TRACKS Item Nr

STRAIGHT

• •

«HLE» track: the track made of steel with «High Elasticity Limit » enables heavy loads in safe conditions The steel hangers with ball bearings (500/41S) are suitable for fire doors For doors over 500 kg: our brackets 500/1GS or 500/2GS have to be fixed every 0.50 m.

Description

12105

Galvanised track 85 x 70 mm 3 m long

12110

Ditto 4 m long

12112

Ditto 6 m long

500

capacity per door

500 kg

Swivelling hanger with ajustable height, Steel wheels, ø M16 screw (21)

600 kg

Hanger top fixing, with 2 steel wheels mounted on needle roller bearings. Fixing screw Ø M 16. (31)

12220

800 kg

Hanger, top fixing with 2 steel wheels mounted on high precicion needle roller bearings. Fixing bolt Ø M 20. (31 S)

12225

600 kg

Hanger, top fixing, 4 wheels with ball bearings, nylon tyre and glass fiber. Fixing bolt Ø M 16. (41)

1200 kg

HANGERS & PLATES

Hanger, top fixing with 4 wheels equipped with precision ball bearings. Recommanded for FIRE DOORS and other HIGH QUALITY doors. Fixing bolt Ø M 20. * (41 S)

12210 12215

12230

12245

12255

Plate, welding type Ø M 16. Reinforced plate, welding type Ø M 20. Plate, screwing type for top fixing Ø M 16. «U» Plate, screwing type for top fixing, Ø M 16. Plate, screwing type for top fixing Adjustable apron set for panels from 55 - 75 mm thickness - Side fixing, screwing type.

21

31-31S

41

41S

P

PU

GUIDES

12

12930

U-profile 50 x 60 mm, galvanised. 6 m long

12910

Bottom guide with olive (equipped with needle roller bearings) fixed on a screwing type plate (with square ends) - For U-profile 50 x 60 mm See dimensions and mounting instructions on p. 26

B12

50


168

71

85

70

M16

500/21 70

156

70

58

85

85

168

51

A

A B

5x 5,8 tapped

4x Ø

135

80

11,5

12 25 10

15

30

Bolt M16

2,5

Ø19

30 105

25

400

31 24

Threaded hole M16

135

A B 53 M16 63 M20 123 500/41 M16- 500/41S 133 M20

Montures 2285 2285 A 2285 S 2285 L 2285 AL 2285 SL

A B 53 M16 63 500/31 M16 - 500/31S 123 M20 133 M20

19,5

Montures 285 285 S 285 L 285 SL

B

35

15

15

210

500/P

26

 M 16 13.7

 6.5

10

50

150

102

17

min 55 max 75

3

500/PU

100

13


STRAIGHT sliding doors CAPACITY/DOOR : up to 2000 kg • TRACK:

500 •

MOVEMENT :

TRACKS Item Nr

STRAIGHT

«HLE» track: the track made of steel with «High Limit of Elasticity» enables heavy loads in safe conditions Hanger suitable for fire doors (500/82S) with steel wheels and precision ball bearings For doors over 500 kg: the use of our brackets 500/1GS or 500/2GS is required (1 bracket every 0.50 m)

Description

12105

Galvanised track 85 x 70 mm, 3 m long

12110

Ditto 4 m long

12112

Ditto 6 m long

500

DOUBLE HANGER "S" VERSION

HANGERS & PLATES

12240

12250

Hanger, top fixing, with steel wheels mounted on needle roller bearings. Fixing bolt Ø M 20 (62 S) Hanger top fixing with 4 wheels equipped with high-precision ball bearings. Recommanded for FIRE DOORS and other HIGH QUALITY doors. Fixing bolt Ø M 20 (82 S) Reinforced plate, welding type Ø M 20 Plate, screwing type for top fixing - Ø M 20 (PS)

2000 kg

12235

62S

82S

PS

GUIDES 12930

U-profile 50 x 60 mm, galvanised - 6 m long

12910

Bottom guide with olive (equipped with needle roller beraings) fixed on a screwing type plate (with square ends). For U-profile 50 x 60 mm See dimensions and mounting instructions on p. 26 B12

14

50


2000

KG

343

63

118

85

70

M20

500/62S 70

63

113

85

331

M20

500/82S

30

156

400

12

90°

0

45

M2

25

135

80

135

8

50

Ø21

12

4x Ø

500/PS

15


Tracks & profiles Galvanised track 35 x 30 mm - 3 m long

80

11205 11210

Ditto - 4 m long Ditto - 6 m long

11505

Galvanised track 50 x 40 mm - 3 m long

150

11211 11510

Ditto - 4 m long Ditto - 6 m long

11805

Galvanised track 62 x 55 mm - 3 m long

300

11511 11810

see dimensions on p. 4

TUBULAR TRACKS Item Nr Description

Ditto - 4 m long. Ditto - 6 m long

12105

Galvanised track (High Limit of Elasticity steel) 85 x 70 mm - 3 m long

12110

500

11809

12112

Ditto - 4 m length. Ditto - 6 m length.

BR CURVES FOR TUBULAR TRACK 11390 11710 11990 12335

Curve for galvanised track 35 x 30 mm, Radius = 500 mm. Curve for galvanised track50 x 40 mm, Radius = 600 mm. Curve for galvanised track 62 x 55 mm, Radius = 800 mm. Curve for galvanised track 85 x 70 mm, Radius = 1000 mm.

GUIDING PROFILES 12703

Galvanised U profile 25 x 17 mm- 3 m long.

12705

Ditto - 4 m long.

12710

Ditto - 6 m long.

12605

Galvanised U profile 30 x 30 mm - 3 m long.

12610

Ditto - 4 m long.

12615

Ditto - 6 m long.

12930

Galvanised U profile 50 x 60 mm - 6 m long.

GUIDING CURVES 12650 12655 12660

Galvanised curve for U profile 30 x 30 mm, Radius = 600 mm. galvanised curve for U profile 30 x 30 mm, Radius = 800 mm. Galvanised curve for U profile 30 x 30 mm, Radius = 1000 mm.

OR

RAIL

80

150

300

500

Buffer

11255

11560

11875

12185

80-150/7R

300-500/7R

The capacities are indicated for a manual operation. In case of automatic operation, the capacity must be divided by 2. Check the dimensions and particularly the opening dimension. If this dimension is not correct, adjust the track by narrowing or widening its sides. Jointing two tracks can weaken an installation : it is essential to use jointing brackets (see on p.19-20) in order to insure perfect assembly, without track disalignement. Welding has to be excluded.

16

Before the use of the doors, it is recommended that the inside of the tracks be correctly cleaned and greased with bodied oil. To avoid any faulty sliding of the door, it is necessary to grease the inside of the tracks at least every 6 months.


Hangers

F

Hanger with normal threaded rod

A B C

E

D 1

A

B

C

D

E

F

40

11025

56

39

13

32

28

M8

80

11215

89

50

13

40

30

M10

150

11515

116

63

16

51

50

M12

300

11830

123

83

25

70

64

M14

500

12115

162

115

26

88

86

M20

500GS

12120

162

118

26

86

110

M20 Dim in mm F

Hanger with long threaded rod

A B C

E

D A

B

C

D

E

F

40

11030

89

39

13

32

28

M8

80

11220

141

50

13

40

30

M10

150

11520

162

63

16

51

50

M12

300

11835

178

83

25

70

64

M14

500

12125

227

115

26

88

86

M20

500GS

12130

227

118

26

86

110

M20

2

* Use the rĂŠf. 8578 with all versions of S type hangers for loads higher than 160 kg.

Dim in mm

17


Hangers G

Wall ďŹ xing hanger

A

F

C D

E

10

B

A

B

C

D

E

F

G

57

40

40.5

12

40

49

8.2

80

11275

150

11575

75

50

55.5

15.5

50

64

10.5

300

11895

95.5

69

70

25

65

83

12.5

Dim in mm

Roof ďŹ xing hanger F E H A G B C

D 12 80

11281

A

B

C

D

E

F

G

H

76

40

20

58

13

38.5

6.5

36

150

11581

100

65

32.5

76

16

54

10.5

47

300

11901

130

88

44

96

24

66

12.5

62

Dim in mm

18


Jointings

E

Jointing

A

D

C

B A

B

C

D

E

40

3 11045

36

31

45

13

M4

80

11235

44

36

75

13

M6

150

11535

63

47

80

17.5

M6

300

11850

75

62

100

25

M6

500

12145

106

86

110

26

M10 Dim in mm

Jointing with normal threaded rod F

A B C

E

D 3/1B

A

B

C

D

E

F

40

11045 + 11035

57

36

13

31

45

M8

80

11235 + 11225

85

44

13

36

75

M10

150

11535 + 11525

120

63

17.5

47

80

M12

300

11850 + 11840

123

75

25

62

100

M14

500

12145 + 12135

162

106

26

86

110

M20 Dim in mm

19


Jointing hangers

Jointing with long threaded rod F

A

B

C

D 3/2B

E

A

B

C

D

E

F

40

11045 + 11040

90

36

13

31

45

M8

80

11235 + 11230

137

44

13

36

75

M10

150

11535 + 11530

120

63

17.5

47

80

M12

300

11850 + 11845

178

75

25

62

100

M14

500

12145 + 12140

227

106

26

86

110

M20 Dim in mm

Wall ďŹ xing jointing

G

A

F

C

D

B

E

11

A

B

C

D

E

F

G

80

11280

57

40

40.5

12

40

49

8.2

150

11580

75

50

55.5

15.5

50

64

10.5

300

11900

95.5

69

70

25

65

83

12.5

Dim in mm

20


Jointing hangers

Roof ďŹ xing jointing E

F A G B C

D 13

A

B

C

D

E

F

G

80

11282

76

40

20

58

38.5

36

6.5

150

11582

100

65

32.5

76

54

47

10.5

300

11902

130

88

44

96

66

62

12.5

Dim in mm For the ďŹ xing of the rails, it is recommended to place an hanger every approximately 700 mm.

21


Fixing plates Fixing plates E

G

L corner to be screwed C

F D

A I

B

H

J

A

B

C

D

E

F

G

H

I

J

40

4 11050

33

30

26

1.2

21

15

4.2

14

11

8.2

80

11240

40

44

34.5

1.8

30

17.5

6.5

18

12

10.2

150

11540

60

60

42

3

42

32

8.5

27

19

12.2

300

11855

75

71.5

50

4

49.5

26

11.2

38

20

14

500

12155

90

100

80

6

72

43

11

42

20

21

500GS

12160

90

100

70

8

70

35

12.5

42

20 21 Dim in mm

C

Roof ďŹ xing plate D A

F

G

E 5

A

B

C

D

E

B

F

G

40

11060

92

25

3

13.6

70

6

6.3

80

11245

92

25

3

17

70

6

6.3

150

11545

110

35

3

24

87

15

8.5

300

11860

154

50

5

37

130

0

10.5

500

12165

155

70

5

35

133

0

12 Dim in mm

22


Fixing plates Fixing plates Adjustment plate to be screwed I

A D E

G C

H

B F

6

A

B

C

D

E

F

G

H

I

80

11250

50

49

30

35

6.5

11

21

74

25

150

11550

65

70

45

40

7.5

14

21

94

35

300

11865

80

94

59

50

8.5

16

24.8

125

50

500

12170

90

112

72

65

10.5

22

30

159

50

110

114

74

65

10.5

22

31

158 50 Dim in mm

Hanger under I profil

D C E F

A

B

8

A

B

C

D

E

F

IPE

IPN

80

11265

160

50

10

46 à 91

35

M10

150

11565

160

50

10

46 à 91

36.5

M12

80 to 180 100 to 200

300

11880

160

50

10

46 à 91

35

M14

80 to 180 100 to 200

500

12190

160

50

12

46 à 91

37

M20

80 to 180 100 to 200

80 to 180 100 to 200

Dim in mm

23


Accessories STOPS Item Nr

Description Buffer stop Ø 20 mm Buffer stop Ø 40 mm Adjustable stop fixed on a plate for doors sliding between 2 walls

11271

80/9

Screwing type stop with rubber buffer for door up to 80 Kg (80/9) Sealing type stop with rubber buffer Ditto - reinforced version Double stop in cast iron for door closing in the centre Adjsutable from 40 to 75 mm - sealing type

11570

Screwing type stop with rubber buffer (150/9)

11885/11200 Screwing type stop with 2 rubber buffers (300-500/9) 11890/12205 Reinforced stop with 2 spring buffers - Screwing type. (300-500/9S)

HANDLES 13019

Handle in ABS, mortising type Height : 75 mm - Width : 20 mm

300500/9S

300/9

150/9

Handle in ABS, mortising type Height : 70 mm - Width : 46 mm 13014

Handle made with buckled sheet 15/10e Height : 200 mm - Width : 90 mm

13016

Ditto in stainelss steel

13030

Handle on a 265 mm plate Handle made with buckled sheet - 245 mm

STOPS & BOLTS 13035

Catch stop, cataphoresis treated, screwing type. Standard version (DV23)

13040

Catch stop, raw steel. Reinforced version (DV23S)

SK200K

SK2006N

HG275

Nickel plated stop - For small wooden or metal door Height : 128 mm Ditto - For large wooden or metal door Height : 190 mm Reinforced bolt with screwing type Length : 300 mm - Ø 14 mm

DV23/DV23S

Ditto, welding type - Length : 300 mm - Ø 14 mm Keeper of bolt, mortising type for 1314 and 1314 SO

AG50

Keeper of bolt for 1314 and 1314 SO 13051

Reinforced bolt with screwing plates. Length : 500 mm - Ø 16 mm (SG50)

13050

Ditto welding type - Length : 500 mm - Ø 16 mm (AG50)

SG50

Keeper of bolt, mortising type for 1316 and 1316 SO DG9

Keeper of bolt for 1316 and 1316 SO 13052

Bolt with padlock holder, case in cast iron, cane and keeper in steel. Weight : 660 gr. - Ø 16 mm (DG9)

PULLEYS 13422

Swinging pulley Ø ext. : 90 mm - groove Ø : 75 mm for cables of Ø max. 4 mm (KP LICHT)

13425

Pulley in cast iron, offset, screwing type Ø ext. : 145 mm - Ø groove : 120 mm for cables of max. Ø 6 mm. (KP) Pulley in cast iron Ø ext. : 145 mm - groove Ø : 120 mm for cables of max. Ø 6 mm.

24

KP LICHT

KP


Guides BOTTOM GUIDES 12790

Guide for vertical sealing, with a zytel olive (C12) Guide for horizontal sealing with a zytel olive Adjustable guide, with a zytel olive. Screwing type Adjustable guide for horizontal sealing with 2 zytel olives

C12

Adjustable guide with 2 zytel olives, screwing type Zytel olive Ă˜ 46 mm, Height : 45 mm, for an axle of 16 mm Ă˜ 12720

Bottom olive guide, without plate - For U 25 x 17 mm (18K)

12785

Ditto for U-profile 30 x 30 mm (18)

12755

Bottom guide on a sealing plate - For U-profile 30 x 30 mm (13)

12715

Bottom guide with olive fixed on a round-ended plate Screwing type - For U-profile 25 x 17 mm (12K)

12750

Ditto for U-profile 30 x 30 mm (12) Bottom guide with olive, on a reinforced plate Screwing type - For U-profile 30 x 30 mm

12910

Bottom guide with olive (with needle roller bearings) on a reinforced plate. Screwing type For U-profile 50 x 60 mm (B12)

18K

13

18

Adjustable shoe-guide in cast iron (21 to 50 mm) for standard doors Adjustable shoe-guide in cast iron (32 to 70 mm) for heavy doors Half shoe-guide in cast iron for standard doors

12K

12

Half shoe-guide in cast iron for heavy doors 12780

Half shoe-guide in nylon, for garage doors (17N)

12761

Nylon guide, screwing type, for U-profile 30 x 30 mm (16N)

B12

17N

16N

UPPER GUIDES Adjustable upper guide with 2 olives mounted on needle roller bearings, for bottom sliding doors - Sealing type Height of the olive = 30 mm Long adjustable upper guide with 2 olives mounted on needle roller bearings, for bottom sliding doors - Sealing type Height of the olive = 65 mm 62998

Adjustable upper guide with 2 olives mounted on needle roller bearings, for bottom sliding doors - Screwing type Height of the olive = 30 mm (B24) Long adjustable upper guide with 2 olives mounted on needle roller bearings, for bottom sliding doors - Screwing type - Height of the olive = 65 mm

B24

25


Guides 45

olive Zytel

49,5 6 71

20

46

R6

45

4

35

52,5

88

60 à 110

24

170

80 50

16

24

110

155

292

14,5

20

14,5

Ø8,5

100 70

300 45 40 à 80

Ø24

44

6

71

50

1

18

20 20

Ø1

32

24 28,5

26

2,5

18

22

22

Ø5 27

27

12 18

18 Ø9

25

35 25

18

110

10

R10

13

22

35

10

10

6.3

4

25

25

18

21

24

1.8 .5

13

40 60

30

18

74

3

32

30 mini

13.5



55

210

90

18K

13

18

5

14

40

6 6

Ø 24

80 à 130 16

45

0,5

9

10

39 39

65

26

5

B12 Ø1

6.5

Ø 50

C12

Ø13,5 Ø13,5

15

12

12 K

A

A 25

6

B

120 80

25 20

400

C

8,5 A-A ( 1 : 1 )

D

90

50 103 77

26

C

D

20 22

33 54

72 108

70

57 ,5

Ø8

40

B

11

9

Ø10,5

15

330 100

A Item Nr Min Max 1011 21 50 1014 32 70

16N

25

150 max

A

200 max 50

B24

25

17N


Sliding systems for ROUND THE CORNER doors

With screwing type hinges With welding type hinges

27


LATERAL sliding doors CAPACITY / PANEL : 200 kg max. TRACK :

80 to 500

MOVEMENT :

LATERAL

• These hangers are especially designed for lateral sliding doors

with a tubular track Hangers with 4 different capacities corresponding to 4 different track sections

The curve has to be fixed on an angle steel by means of a bracket (sealing type)

In case of small quoins (inferior to the curve radius) the service door has to be placed at the push back side

On the push back side, an angle plate fixed on the floor can be used as a guide

The hangers and the hinges for the 300 series are supplied in a «top fixing» version. On request, they can be supplied in a «side fixing» version. HOW TO CHOOSE THE HANGER AND THE TRACK : For a door without a service door : the weight of a single panel has to be taken into consideration. For a door with a service door : the weight of a panel has to be multiplied by 1.5 BOTTOM GUIDING :

with hinges : as many guides as hangers are required

with shoe guides : as many guides as hangers are required (one of them being a half shoe guide)

On the push back side, an angle plate fixed on the floor can be used as a guide.

28


LATERAL displacement doors HANGERS : CAPACITY : 30 kg Item Nr Fig. Description

Track : 80

1 2 3 4 5

Intermediate hanger with hinge (capacity : 30 kg) Offet end hanger (capacity :15 kg) Bottom guide with hinge for U-profile 25 x 17 Offset bottom guide with hinge for U-profile 25 x 17 Hinge 80 x 60, axis Ø 10, top fixing U-profile 25 x 17, galvanized. 4 m long.

7

Ditto 5 m long.

8 9 10 11

Ditto 6 m long. Jointing bracket for U-profile (25 x 17) Galvanized curve - R : 500 mm For panels up to 550 mm U-curve galvanized, 25 x 17. R : 500 mm Angle steel (30 x 20), for curve. Sealing type 610 mm long.

HANGERS : CAPACITY : 60 kg 1 2 3 4 5 7 8 9 10 11

1 2 3 4 6 7 8 9 10 11

7 8 9 10 11

3

4

5

6

Track : 300

Intermediate hanger with hinge (capacity : 120 kg) Offset end hanger (capacity : 60 kg) Bottom guide with hinge for U-profile 30 x 30 Offset bottom guide with hinge for U-profile 30 x 30 Hinge 120 x 100, axis Ø 14, top fixing U-profile 30 x 30, galvanized. 4 m long. Ditto 5 m long. Ditto 6 m long. Jointing bracket for U-profile 30 x 30 Galvanized curve - R = 800 mm For panels up to 900 mm U-curve galvanised,30 x 30. R = 800 mm

7

8

Angle steel (50 x 30), for curve. Sealing type 870 mm long.

HANGERS : CAPACITY : 200 kg 1 2 3 4 6

2

Track :150

Intermediate hanger with hinge (capacity : 60 kg) Offet end hanger (capacity : 30 kg) Bottom guide with hinge for U-profile 30 x 30 Offset bottom guide with hinge for U-profile 30 x 30 Hinge 85 x 85, axis Ø 12, top fixing U-profile 30 x 30, galvanised. 4 m long. Ditto 5 m long. Ditto 6 m long. Jointing bracket for U-profile 30 x 30 Galvanised curve - R = 600 mm For panels up to 650 mm U-curve galvanised,30 x 30. R = 600 mm Angle steel (40 x 25), for curve. Sealing type 710 mm long.

HANGERS : CAPACITY 120 kg

1

Track : 500

Intermediate hanger with hinge (capacity : 200 kg) Offset end hanger (capacity : 100 kg) Bottom guide with hinge for U-profile 30 x 30 Guide du bas d’extrémité, déporté pour U 30 x 30 Hinge 120 x 16, axis Ø 14, top fixing U-profile 30 x 30, galvanized. 4 m long. Ditto 5 m long. Ditto 6 m long. Jointing bracket for U-profile 30 x 30 Galvanized curve - R = 1000. For panels up to 1100 mm U-curve galvanized,30 x 30. R = 1000.

9 10

Angle steel (60 x 40), for curve. Sealing type 1030 mm long.

GUIDANCE WITH SHOE GUIDE 12 13

Cast iron shoe guide, sealing type. Adjustable (21 to 50 mm) Half shoe guide in cast iron - Sealing type.

11

12

13

29


Screwing type

D

G

C

A

 

E

Intermediate hangers

Item Nr.

A

B

87

30

End hangers

C Min.

Max.

30

45

D

E

F

G

H

I

J

80

60

M 10

5

11

15.2

30

104

44

35

55

85

85

M 12

5

12

25.5

43

140

55

40

70

120

100

M 14

6

15

25.5

50

158

70

55

85

120

100

M 16

6

17

33

50

USE OF CURVE SECTORS FOR WIDE PANELS CURVE SECTOR for track 80 for track 150 for track 300 for track 500

for panels wider than 550 mm for panels wider than 650 mm for panels wider than 900 mm for panels wider than 1100 mm

Piece of curve. The curve must be so cut that the whole system makes a 90° angle Curve sector

Piece of straight track FLOOR GUIDING : Jointing bracket

30

see assembly instructions on p. 20

The use of the curve sectors requires an exclusive use of shoe guide.


LATERAL sliding doors HANGERS : CAPACITY : 30 Kg Item Nr Fig. Description 1 2 3 4 5 6 7 8 9 11

Track : 80

Intermediate hanger with hinge (capacity : 30 kg) End hanger with a 1/2 hinge (capacity 15 kg) Bottom guide with hinge for U-profile 25 x 17 End bottom guide, on 1/2 hinge for U-profile Welding hinge, Height : 80, axle Ø 10 U-profile 25 x 17, galvanized - 4 m long Ditto - 5 m long Ditto - 6 m long Jointing bracket for U-profile 25 x 17 Galvanized curve 35 x 30 - Radius = 500 For panels Galvanized U-curve 25 x 17 - Radius = 500 up to 500 mm Angle steel, welding type (30 x 20) for curve. 610 mm long.

HANGERS : CAPACITY : 60 Kg 1 2 3 4 5 6 7 8 9 11

6 7 8 9 11

6 7 8 9 11

3

4

Angle steel (30 x 20), for curve. Sealing type 710 mm long.

Track : 300

Intermediate hanger with hinge (capacity : 120 kg) End hanger with a 1/2 hinge (capacity : 60 kg) Bottom guide with hinge for U-profile 30 x 30 End bottom guide, on 1/2 hinge for U-profile Welding hinge, Height : 120, axle Ø 14 U-profile 30 x 30, galvanised - 4 m long Ditto - 5 m long Ditto - 6 m long Jointing bracket for U-profile 30 x 30 Galvanised curve 62 x 55 - Radius : 800 For panels up to 900 mm Galvanised U-curve 30 x 30 - Radius : 800

5

6

7

Angle steel (50 x 30), for curve. Sealing type 870 mm long.

HANGERS : CAPACITY : 200 Kg 1 2 3 4 5

2

Track :150

Intermediate hanger with hinge (capacity : 60 kg) End hanger with a 1/2 hinge (capacity : 30 kg) Bottom guide with hinge for U-profile 30 x 30 End bottom guide, on 1/2 hinge for U-profile Welding hinge, Height : 85, axle Ø 12 U-profile 30 x 30, galvanised - 4 m long Ditto - 5 m long Ditto - 6 m long Jointing bracket for U-profile 30 x 30 Galvanised curve 50 x 40 - Radius = 600 For panels up to 650 mm Galvanised U-curve 30 x 30 - Radius = 600

HANGERS : CAPACITY : 120 Kg 1 2 3 4 5

1

Track : 500

Intermediate hanger with hinge (capacity : 200 kg) End hanger with a 1/2 hinge (capacity : 100 kg) Bottom guide with hinge for U-profile 30 x 30 End bottom guide, on 1/2 hinge for U-profile Welding hinge, Height : 120, axle Ø 16 U-profile 30 x 30, galvanized - 4 m long Ditto - 5 m long Ditto - 6 m long Jointing bracket for U-profile 30 x 30 Galvanised curve 85 x 70 - Radius : 1000 For panels Galvanised U-curve 30 x 30 - Radius : 1000 up to 1100 mm

8 9

Angle steel (60 x 40), for curve. Sealing type 1030 mm long.

GUIDANCE WITH SHOE GUIDE 12 13

Cast iron shoe guide, sealing type. Adjustable (21 to 50 mm) Half shoe guide in cast iron - Sealing type.

11

12

13

31


Welding type

C

A

A

A

D

A-A

E

 

Intermediate hangers

Item Nr

End hangers

A

B

87

C

D

E

F

H

80

22

M 10

11

55

85

24

M 12

12

70

120

30

M 14

15

85

120

34

M 16

17

Min.

Max.

30

30

45

104

44

35

140

55

40

158

70

55

USE OF CURVES SECTORS FOR WIDE PANELS CURVE SECTORS for track 80 for track 150 for track 300 for track 500

for panels wider than 550 mm for panels wider than 650 mm for panels wider than900 mm for panels wider than 1100 mm

Piece of curve The curve has to be cut so that the whole makes a 90° angle

Curve sector

Piece of straight track FLOOR GUIDING : Jointing brackets

32

See assembly instructions

The use of curve sectors requires an exclusive use of shoe guide.


Up & over doors CAPACITY / DOOR : MOVEMENT :

up to 450 kg UP & OVER

• • • • •

Easy to install Balancing with counterweight: easy to install and avoid all risks of disadjustment Safety: integrated parachute system (slide and parachute hanger) A range adapted to doors of wide dimensions (up to 450 Kg) All our doors can be motorised

The length of each vertical track should be equal to the height of the door plus 10 cm

Safety parachute

For security reasons, the counterweight path must be protected (by grids, splash guards...)

For low ceilings, the weight of the counterweight must be doubled and the path must be reduced by half.

Non-overrunning doors : During opening, the door frame remains on the inside : thus insuring perfect sealing

33


Residential up & over doors CAPACITY / DOOR : TRACK :

up to 100 kg

MOVEMENT :

UP & OVER

TRACKS & SLIDERS Item Nr

See our assembly instructions on p. 36

7050

Track : 7050

Fig. Description Galvanized track - 2.50 m long - thickness 20/10 - drilled every 1 0.50 m with square holes for square head screws of 6 Height : 53 mm 2

Set of 2 curves - To be used in case of automatic door to a perfect running

3

Notched slide - 2.63 m long

1

2

3

HANGERS & GUIDES 4

Hanger with Delrin wheels and adjustable bracket Guide with Delrin wheel and safety parachute. For the right side

5 Ditto - For the left side

4

5

6

7

ACCESSORIES 6

Adjustable pulley with nylon wheel - Ø ext. 90 mm groove Ø : 75 mm for cables of Ø max. 4 mm

7

Deflection pulley with cast iron wheel. Ø ext. 145 mm groove Ø : 120 mm for cables of Ø max. 6 mm

8

9

To calculate the counterweights, please see Counterweight in cast iron 5 Kg below Standard plate for the fixing of the horizontal track Length = 115 mm

Counterweight in cast iron 2 Kg

Ditto in long version - Length = 160 mm

9

8

HOW TO CALCULATE THE COUNTERWEIGHTS : With swivelling pulleys, balancing counterweights can be placed anywhere, their travel being in general equal to the height of the door. Two possibilities :

34

With adjustable pulley : It is necessary to elevate the end pulley or to arrange a pit in the ground depending of the path (the pit must be equal to the height of the door). The balancing mass must be lightly over the half-weight of the door.

With adjustable pulleys + deflection pulleys : Use additionnal pulleys picture 7. Then the balancing mass must be doubled but the path is reduced by half.


MANUAL USE : 115 mini

3

Vertical section representing the assembling of the bottom guides and hangers.

60

Manual operating up & over door, standard range

AUTOMATIC OPERATION :

75 mini

60

75 mini

Horizontal section representing the assembling of the slides and the vertical tracks, as well as the bottom guides.

130 mini

The curves are essential for a perfect running. Maximal height : 2.3 m. Do not use a lock with automatic operation

Vertical section, representing the assembling of the bottom guides and hangers.

35


Residential up & over doors CAPACITY / DOOR :

up to 450 kg

TRACK :

150-300-500

MOVEMENT :

UP & OVER

see our assembly recommendations

capacity per door TRACKS up to 200 kg 1

Galvanised track 150 Available in 4 m, 5 m and 6 m length

from 200 kg to 350 kg

Fig. Description

Galvanised track 300 Available in 4 m, 5 m and 6 m length

from 350 kg to 450 kg

Item Nr

Galvanised track 500 Available in 4m, 5 m and 6 m length

1

2

SLIDES, HANGERS & GUIDES 5040

6255

8570

Fig. Description 2 3 4

Notched slide - 3 m long Notched slide - 2 m long Hanger

3

4

5

6

Guide with safety parachute for the right side Ditto for the left side

ACCESSORIES 5

Adjustable pulley with cast iron wheel. Ø ext. 145 mm groove Ø 120 mm for cables of Ø max. 6 mm

6

Deflection pulley with cast iron wheel. Ø ext. 145 mm groove Ø 120 mm for cables of Ø max. 6 mm

7

Counterweight in cast iron 2 Kg Counterweight in cast iron 5 Kg

To calculate the counterweights, please see below

7

HOW TO CALCULATE THE COUNTERWEIGHTS : With swivelling pulleys, balancing counterweights can be placed anywhere, their path being in general equal to the height of the door. Two possibilities :

36

With swivelling pulleys : It is necessary to elevate the end pulley, or to arrange a pit in the ground depending of the path (the pit must be equal to the height of the door). The balancing mass must be lightly over the half-weight of the door.

With swivelling pulleys + deflection pulleys : Use additionnal pulleys picture 6. The balancing mass must then be doubled but the travel is reduced by half.


MANUAL USE :

2

For automatic versions, please contact us.

ASSEMBLY DETAILS FOR HANGERS :

ASSEMBLY DETAILS FOR GUIDES :

Vertical section representing the assembly of the bottom guides and hangers.

Horizontal section representing the assembly of the bottom guides and of the slides

Track

E min 170 210 245

B

B

E

A

A

Guide

min. quoin A

Width of the fixing bracket B

60

60

80

100

37


Comer catalogus 211.1  

Comer railprofielen en onderdelen

Comer catalogus 211.1  

Comer railprofielen en onderdelen

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