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EXPO

railway supply

2018

professional publication for railway experts

PJSC “DNIPROPETROVSK RAILWAY SWITCH PLANT”

DnSZ

http://dnsz.ua

RAILWAY SWITCH PRODUCTS

TURNOUT COMPONENTS

HIGH MANGANESE STEEL PARTS

railway

2018

EXPO

i n t e r n at i o n a l p r o j e c t

RWA systems RWA systems are adapted to the modern railway and subway operating rules

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Turnouts Turnout components. High manganese steel parts.

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Corporation KRT Railway track elements, parts and components of rail fastening

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PP «PROM-ALLIANCE» vul. Tobolska, 42, of. 406, Kharkiv 61072, Ukraine +38 (057) 7175601, +38 (057) 7205908 0577586982@ukr.net www.gdc.com.ua

HYDRAULIC

TRACK

EQUIPMENT HYDRAULIC TRACK JACK (10 TONS, 20 TONS) HYDRAULIC RAIL PULLER HYDRAULIC RAIL STRAIGHTENER


EXPO 2018

railway supply

Content Repair and retrofitting, development and manufacturing of new wheelset lathes

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Innovative solutions for the transport of next generation

Joint Stock Company «LOCOMOTIVE BUILDER» – Tbilisi Electric Locomotive Building Plant

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30 RESEARCH AND PRODUCTION ENTERPRISE «HARTRON-EXPRESS LTD» (LIMITED LIABILITY COMPANY) — everything’s under control! 34 International project «Railway EXPO 2018»

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EXPRESS SERVICE Locomotives – reliable solution to every shunting task

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RPE Corporation KRT, Ltd. — a leader in its industry!

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Traction rolling stock and industrial machinery lighting equipment, electrical contact and relay devices

G. ZWIEHOFF GMBH – a synonym for high performance and innovative capacity in the field of road/rail technology

We integrate advanced technological solutions

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Microprocessor-based systems for railway traffic control by RWA

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Quality guaranteed!

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Professional publication for railway experts Founder and publisher of «Railway Supply» magazine – PROM-ALLIANCE, Kharkiv, Ukraine, +38 057 7586982, e-mail: rws.in.ua@gmail.com www.expo.rws.in.ua, www.rws.in.ua Certificate of state registration of the print media №21737-11637Р of 21.12.2015 Chief Editor – Batrak Alexandr Advertiser carries all the responsibility for the content of its advertising materials


EXPO 2018

railway supply

Cabinet finalizes talks with GE Transportation on renewal of Ukrzaliznytsia rolling stock The Cabinet of Minis­ters of Ukraine has completed negotiations with U.S.based GE Transportation and by the end of this year an agreement on strategic partnership to implement a seven-year rolling stock renovation program for Ukrzaliznytsia will be signed, the government’s press service has said. The relevant agreement was achieved during a meeting of the GE Transportation leadership with Prime Minister of Ukraine Volodymyr Groysman. «I am glad we have finalized our agreements, and all the documents must be coordinated and signed by the end

of the year. The government will facilitate this process,» the head of government said. The report says the active phase of negotiations on this project has been conducted for the last three months by the leadership of Ukrzaliznytsia with the support of the Ukraine Investment Promotion Office UkraineInvest. The parties agreed that within the framework of implementation of all agreements localization (the use of Ukrainian capacities) will increase to 40%. In addition, it was agreed that products of Ukrainian origin, created on the basis of technologies and observing GE standards, will be used in other GE Transportation projects in other countries. http://en.interfax.com.ua

Quality management system of PJSC «Dnipropetrovsk Railway Switch Plant» is the basis for sustainable production management and release of high quality products PJSC «Dnipropetrovsk Railway Switch Plant» produces components for permanent way: turnouts (ordinary, symmetric, curved, double cross turnouts), diamonds of various types from rails R50, R65, European rails 49E1, 54E1, 60E1 for tracks with 1435 mm, 1520 mm and 1524 mm gauges, derailers, expansion joints. There are foundry and mechanical shops at the plant that provide production of turnout parts, diamonds and other elements for the permanent way. Complete production circle is implemented at the enterprise, starting from inhouse design department, specialized pattern shop, foundry shops and ending with machine-assembly shop where serial turnouts

as well as turnouts for any individual requirements are produced. The plant’s structure includes 3 departments for proper organization of quality control of the products. They are: quality control department, technical control department and testing laboratory. Laboratory is accredited by Accreditation Governmental Office of Ukraine against DSTU ISO/IEC 17025:2006. The prior target for the enterprise is the production of high quality items that complies current and future requirements of the market. The quality of turnout items is backed up by production capacity of the enterprise and guaranteed by quality management system of the plant. http://dnsz.ua

Baku – Tbilisi – Kars railway corridor inaugurated The presidents of Turkey and Azerbaijan and the prime ministers of Georgia, Kazakhstan and Uzbekistan attended a ceremony at the Port of Baku on October 30 to dispatch an inaugural freight train on the Baku – Tbilisi – Kars corridor. The heads of state and government then travelled to Alat station by train. The 849 km BTK programme is central to plans to create a rail corridor from the Caspian Sea to Europe via Turkey. It involved upgrading infrastructure in Azerbaijan and Georgia, rehabilitating 153 km of unused 1 520 mm gauge line from Marabda to a break-of-gauge facility at Akhalkalaki, and building 110 km of 1 435 mm gauge line to Kars via a 4,4 km tunnel under the Georgia-Turkey border at Kartsakhi. This completes the missing link between Georgia and Turkey, replacing a route through Armenia which has been out of use since the crossing between Turkey and Armenia was closed in 1993. Speaking at the inauguration, Turkey’s President Recep Tayyip Erdoğan said the BTK railway had become a reality because of the friendship of Azerbaijan, Turkey and Georgia. He said shipments from China would be able to reach Europe in 15 days using the BTK route, and the initial capacity of 6,5 million tonnes of freight and 1 million passengers per year was expected to increase to 17 million tonnes and 3 million passengers per year in 2034. www.railwaygazette.com

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Indian Railways is planning a massive surge of renewable energy deployment for its enormous network, aiming to meet 25% of its power demand with renewables, primarily solar, by 2025. Indian Railways could provide 5GW of solar power to its network through a $3.6bn investment. The organisation has therefore teamed up with the UNDP to make a plan to reach the 5GW milestone, which will involve implementing 3900MW of utility-scale projects and 1100MW via rooftop initiatives. http://www.railway-technology.com

Saudi Arabia to launch Land Bridge railway tenders in 2018

professional publication for railway experts

railway

EXPO

2019

Indian Railways: blazing a trail towards renewable energy

railway supply

i n t e r n at i o n a l p r o j e c t

Annual advertising project! Saudi Arabia is planning to issue tenders for its longdelayed Land Bridge rail project linking the Red Sea port of Jeddah with the Arabian Gulf and the capital Riyadh by early 2018. The project originally included 958km of track between Jeddah and Riyadh, the upgrade of a 450km line between Riyadh and Dammam and a second 150km line between Dammam and Jubail. The cost of the line would depend on the exact route chosen and the location of the Red Sea terminal. It was originally estimated to cost around $7bn. http://saudigazette.com.sa

Moatize/Macuse railway line in Mozambique expands

More than 15 international

events related to railway infrastructure, equipment and rolling stock!

Europe, Asia-Pacific region, Africa , Central Asia, Middle East More than 12 Ukrainian industrial exhibitions

Launching in September 2018!

The future railway line between Moatize and Macuse in central Mozambique’s Tete and Zambézia provinces will be built by a consortium comprising Portugal’s Mota-Engil construction group and the China Complete Engineering Corporation, a subsidiary of the China Machinery Engineering Corporation group. The 44-month contract involves a cost of US$2.389 billion. https://macauhub.com.mo

+380 93 152-04-32 fax: +380 57 758-69-82 phone: +380 57 717-56-01 +380 57 720-59-08 rws.in.ua@gmail.com www.expo.rws.in.ua www.rws.in.ua


EXPO 2018

railway supply

REPAIR AND RETROFITTING, DEVELOPMENT AND MANUFACTURING OF NEW WHEELSET LATHES

WE HAVE THE EXPERTISE The core business of MPP AVIS is repairing and retrofitting machine tools, and the development and manufacture of new lathes for machining locomotive and railroad car wheelsets. The consumers of our products are such enterprises as Illicha MMK in Mariupol, OJSC Turboatom, and Georgian Railways.

AND KNOW WHAT TO OFFER! To reduce the risk of locomotive derailment and damage of railway tracks, wheelset turning should be performed regularly. Doing this in time increases the wheelset service life. Presently, we have developed and put into quantity production lathe carriages for modernising wheelset lathes UBB112, UBC125, UBC150, 1836, and other machine tools. The carriages are installed instead of old hydraulic or mechanical ones. They are equipped with the Sinumerik 840Dsl NC system, linear guideways HIWIN and laser gauges for measuring the wheelset profile.

Lathe KS905F3, as regards its parameters, is close to UBF112N but it is much cheaper. It has two carriages fitted with a Siemens NC system. The wheelset is rotated with grippers that clamp the inner part of wheel treads (the force is applied radially). The grippers are of unique design requiring no readjustment for the diameter of machined wheelsets. The wheelset is positioned with a hydraulic jack.

Retrofitting the machine tools implies the installation of a variable-frequency spindle drive, new electric cabinets and a new hydraulic power unit.

MPP AVIS is moving forward, looking for new ways for further development and invites new business partners to cooperate.

During 2011-2016, AVIS retrofitted six wheelset lathes for the Georgian Railways. Machine tool 1836.10 was also retrofitted for the Luhansk Diesel Locomotive Plant.

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We can also offer new lathes for machining wheelsets with roll-out (KS905F3) and with no roll-out for commuter trains and locomotives (KS906F3 and KS909F3).


RAILWAY WHEEL LATHE КS905F3 – TURNING WHEELSET TREADS The model KS905F3 machine tool is a special wheel lathe for turning wheelset treads over the range of wheel rolling circles of 840-1120 mm (or 840-1250 mm in a special design version) for a railway track gauge of 1520 (1524) mm. The machine tool is equipped with two lathe carriages for simultaneous machining of the left-side and rightside treads of a wheelset. Each carriage is fitted with a mechanism for automatically determining the geometric parameters of the machined surfaces. A Siemens NC system controls the machine tool. The special features of this system provide for operation of the left-side and right-side carriages simultaneously, though independently in time. The treads on both sides are machined using optimal cutting parameters and number of passes. Such an approach reduces overall wheelset machining time. Our unique proprietary software enables determining cutting parameters in a fully automatic mode. The machine tool operator has the option of adjusting the machining parameters provided by the control system. After such adjustment, the control system checks whether the input data are admissible.

■ The overall dimensions of the lathe allow installing it in the working space of machines models KZh1836, UBB112, and others. ■ Creating any set of profiles by agreement with the Customer. ■ Automatic measurement of the geometric parameters of wheel profiles and of their actual diameter. ■ Machining mode – automatic and semiautomatic. ■ Siemens NC machine tool control system. ■ Standard cutting tools – by agreement: — Double-cartridge tool holder С1866-281112.287 (L and R) or — Double-cartridge tool holder R/L175.32-5055M made by SANDVIK Coromant. ■ The wheelset is rotated with grippers that clamp the inner part of the treads (the force is applied radially). ■ Machining is carried out simultaneously with two carriages. ■ The grippers are of unique design requiring no readjustment for the diameter of machined wheelsets. ■ A unique mechanism for lifting automatically the wheelset to the centre line is used. It does not extend beyond the frame parts.

Automatic calculation of the cutting depth for the left-side and right-side carriages allows minimising the thickness of the metal removed for both sides to ensure equality of rolling circles of wheelset treads after machining. The operator can adjust the cutting depth to account for defects in the machined surfaces such as flat spots, cracks and others, which are not detected automatically. In so doing, the rolling circles of wheelset treads are machined to equal dimensions.

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EXPO 2018

railway supply

UNDERFLOOR WHEEL LATHE KS950F3 FOR TURNING LOCOMOTIVE WHEELSETS WITH NO ROLL-OUT FROM UNDER A LOCOMOTIVE Machine tool model KS950F3 is a special-purpose underfloor wheel lathe intended for turning locomotive wheelsets with no roll-out from under a locomotive. The range of diameters of wheel rolling circles is unlimited, with the rail track width of 1520 (1524) mm. The overall dimensions of lathe KS950F3 allow installing it in the underfloor space of machine tool model KZh20 made by other manufacturers. The wheelset is rotated in the lathe by electric motors with the help of friction rollers. The model is equipped with two lathe carriages for machining simultaneously the left-side and right-side wheelset treads. Each carriage is fitted with a mechanism for automatically determining the geometric parameters of the machined surfaces. A Siemens NC system controls the machine tool. The special features of this system provide for operation of the left-side and right-side carriages simultaneously, though independently in time. The treads on both sides are machined using optimal cutting parameters and number of passes. Such an approach reduces overall wheelset machining time. Our unique proprietary software enables determining cutting parameters in a fully automatic mode. The machine tool operator has the option of adjusting the machining parameters provided by the control system. After such adjustment, the control system checks whether the input data are admissible. Another option is the delivery of software for maintaining machining logs. The log contains information about the locomotive, the number of the machined axle, the date and time of machining, and the geometry of the rolling circle profile after machining.

Automatic calculation of the cutting depth for the left-side and right-side carriages allows minimising the thickness of the metal removed for both sides to ensure equality of rolling circles of wheelset treads after machining. The operator can adjust the cutting depth to account for defects in the machined surfaces, which are not detected automatically, and for the difference in the rolling circles for axles of one boogie or locomotive. This ensures equality of rolling circles of wheelset treads and their admissible deviation for a boogie and locomotive after machining. ■ The overall dimensions of the lathe allow installing it in the underfloor space of machine tool model KZh20 made by other manufacturers. ■ Creating any set of profiles by agreement with the Customer. ■ Automatic measurement of the geometric parameters of wheel profiles and of their actual diameter. ■ Machining mode – automatic and semiautomatic. ■ Siemens NC machine tool control system. ■ Standard cutting tools – double-cartridge tool holder С1866-281112.287. ■ The wheelset is rotated with four friction rollers fitted with individual variable-frequency electric drives. ■ Machining is performed with two carriages simultaneously. ■ A unique design for clamping friction rollers to the machined wheels is used. ■ A system of auxiliary conveying is used for machining wheelsets of light-weight locomotives. ■ The lathe is equipped with a removable chip transporter.

MPP AVIS is moving forward, looking for new ways for further development and invites new business partners to cooperate

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Call us to find out detailed technical specifications of our products. Contacts: +38 (06264) 5-57-61, +38 050 0319008 e-mail: office@avis.in.ua www.avis.in.ua 14-A Vosmikvartirnaya ul., Kramatorsk, Ukraine, 84313


Consolidated booth of Ukrainian producers at InnoTrans 2018

PARTICIPANT

InnoTrans-2018

UKRAINE

railway supply

LOOKING FORWA RD TO SE EING YO U AT OUR BOOTH!

Organization of business meetings: +38 050 325 25 63 RU +38 093 152 04 32 EN rws.in.ua@gmail.com www.EXPO.rws.in.ua

DnSZ JOINT PRODUCTION ENTERPRISE

«KVAZAR»

railway supply professional publication for railway experts

7


EXPO 2018

railway supply

INNOVATIVE SOLUTIONS FOR THE TRANSPORT OF NEXT GENERATION

The electric bus is an innovative product with all the advantages of a trolleybus and a bus, while excluding their disadvantages — says Oleg Bytsko, one of its creators, director of the «Belkommunmash» Research and Production Center Electric bus Е433 “Vitovt Max Electro” 8


In the production of our vehicles we use only advanced technologies of machine-building industry, units and components of the world’s leading manufacturers. Therefore our products meet all basic requirements for the modern urban electric transport: safety, eco-friendliness, economic efficiency and long operational lifetime. OJSC Holding Management Company «Belkommunmash» is one of the leading CIS enterprises in the field of electric transport with more than 40 years history of successful work on repair and production of trolleybuses and trams. The highly qualified staff of the enterprise continuously monitors the trends in the development of the machine-building industry and works daily on the result to meet the growing demands of both passengers and operating organizations. The world community has begun to pay more attention to the care of the environment, in recent years. In particular, many governments have been thinking about the gradual abandonment of diesel and gasoline passenger transport, which causes irreparable damage of the atmosphere and affects adversely people’s health, especially in large dynamically developing cities. An alternative to this transport for citizens is electric transport, so interest in «Belkommunmash» production is actively growing.

«Belkommunmash» chose the fast charging system based on the supercapacitor for the electric bus. To charge from 30% to 100%, the electric buses «Vitovt» need only 6-7 minutes!

The newest development of OJSC «Holding Management Company «Belkommunmash» is electric bus model «Vitovt Max Electro» E433. Ukrainian enterprise CE «Odesgorelektrotrans» had already shown interest to this machine. «The electric bus is an innovative product with all the advantages of a trolleybus and a bus, while excluding their disadvantages,» says Oleg Bytsko, one of its creators, director of the «Belkommunmash» Research and Production Center». «Belkommunmash» chose the fast charging system based on the supercapacitor for the electric bus. To charge from 30% to 100%, the electric buses «Vitovt» need only 6-7 minutes! This short time fits into the driver’s break between trips, which allows the bus to run both shifts, the whole working day and doesn’t require a long night charge. By the way, the system of supercapacitors can be used at ambient temperatures from -40°C to +40°C, without losing its capacity in extremely cold weather conditions. The enterprise has already implemented the project of electric buses launching in Minsk. It should be noticed that the Belarusian capital is the first city in the CIS, which launched fully electric bus route. Since May 2017, 20 electric buses «Vitovt Max Electro» E433 have been running routes in Minsk. In terms of comfort, the electric bus is not worse, but even better than bus and trolleybus. One of the main advantages: this type of vehicle works almost silently, it’s indispensable for the big cities, because the noise level there is very high. The World Health Organization more than thirty years ago proved that noise significantly affects people’s health: they become more prone to stress and insomnia, and the risk of cardiovascular diseases increases. Also, the electric bus produced by «Belkommunmash» is equipped with a system of the floor level lowering from the entrance side («kneeling»). Another very nice characteristic of the Belarusian electric bus is the instalation of sockets and USB-connectors, so passengers will be able to charge their mobile gadgets during the trip - for modern citizens it is necessary, because in our time it is important to always stay online. The range of transport produced by the enterprise is wide. The most popular and beloved model operated by the transport organizations is the 321 trolleybus. This model has been produced since 2001, it is a single-section maneuverable vehicle. Trolleybus model 321 passenger capacity is up to 101 passengers, it has 26 seats, as well as one space for a wheelchair. There is low floor level along the entire length of the cabin in the trolleybus. this model is equipped with a ramp, which facilitates access to the vehicle of passengers with limited mobility or with baby carriages, which reduces the time of boarding at stopping points. Apart from other advantages, trolleybus model 321 produced by «Belkommunmash» is a safe vehicle: thanks to the unique body structure with the placement of power equipment on the roof in hermetic compartments, operation of the trolleybus under all weather conditions is guaranteed to be safe. To improve maneuverability, this trolleybus model can be equipped with an autonomous system based on a diesel generator set intended for pow-

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EXPO 2018

railway supply

The throlleybus has been carrying out passenger transportation in Belarusian cities for many years, for example in Minsk, the most popular trolleybus model is 321, there are more than 400 of them. A Trolleybus model 321 ering the trolleybus electrical equipment while it is moving without a contact electric network. Transport of this model has been carrying out passenger transportation in Belarusian cities for many years, for example in Minsk, the most popular trolleybus model is 321, there are more than 400 of them. However, not only Belarusian companies like such trolleybuses. In 2016 OJSC «Belcommunmash Holding Management Company» returned to the Ukrainian market with the 321 trolleybus, but with the restyled cabin. Now «Belkommunmash» vehicles are running through the streets of such cities as Sumy, Kramatorsk and Dnepr. In August 2017, was signed a contract for the delivery of 47 trolleybuses of this model for the needs of the city of Odessa. However, the line of vehicles produced by the Belarusian company is expanding, because in a modern fast-growing, dynamic city, the transportation must be mobile. Therefore, the constructor department of «Belkom-

Tram model 843 munmash» developed the 32100D, the modification of the classic 321 trolleybus with an increased autonomous motion of 15 kilometers, which can travel either using or not using current collectors. This feature makes it possible to connect new areas of the city, where there is no contact network, with the oldest ones, without harming their ecology. The 32100D accumulates electricity during the movement under the contact network, and then it can put down current collectors and to run autonomously, depending on the battery power. The enterprise has already produced and sold 32 units of this model, which are running now in the CIS countries. In addition to trolleybuses and electric buses, the company produces tramways. Since 2011, the articulated three-section tram model 843 is operating in Kiev. The

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competitions for the renovation of tramway parks on the basis of new bodies installed on the overhauled carriages would be hold in several cities of Ukraine and OJSC «Holding Management Company «Belkommunmash» plans to participate in them. «Belkommunmash» will continue cooperation with Ukrainian consumers. The enterprise established JV «BKM-Ukraine» in Lutsk for trolleybuses joint assembly. Also the creation of a joint venture for tramways assembly in Odessa is being worked out.

Low-floor tram model 802

220070, The Republic of Belarus Minsk, ul. Perehodnaya, 64B-2 tel.: +375 17 346 80 03 fax: +375 17 210 50 55 e-mail: bkm@bkm.by web-site: bkm.by


Field equipment Metal cabinets: relay MRC; battery MBC. Boxes: line LB–1, TB–2; cable CB. Cable coupling sleeves: UPM–24, UKM–12. Dividing boxes: RM, MKK, MKP.

Crossover cableassembly equipment Relay cabinets: SR, SRKM, SR–ETsI; Marshalling cabinets: SK, SKKM, SK–ETsI; Relay block cabinets: SRBKM, SB–ETsI; Distribution cabinets: SRP–ETsI. Panel block cabinets: SBP.

Panelboard equipment Power boards: uncontrolled power–down boards, remotely controlled power–down board. Level crossing signaling system boards. Communication cabinets.

Cable ladders: rings, separators, cramps, clamps, boards, brackets, frames, hangers etc.

«ZTZA» PE SIE tel. +38 032 245 7771

e-mail: nvp.ztza@gmail.com

www.ztza.com.ua


EXPO 2018

International Project «Railway railway EXPO 2018» To be in the right place at the right time is not enough now - you have to be everywhere at the same time! «Railway EXPO 2018» project provides you with such opportunity! Project «Railway EXPO 2018» is a unique opportunity to participate in more than 15 international exhibitions of railway infrastructure, equipment and rolling stock covering Europe, Asia-Pacific Region, Africa, Central Asia and the Middle East on the pages of our magazine; as well as in more than 10 Ukrainian infrastructural and industrial exhibitions which will be attended by the main customers of railway products and services in the metallurgical, agricultural, mining, petrochemical and transportation industries. The project is focused on the companies which are interested in having access to foreign markets, it enables them to place information about their goods and services on the pages of the special edition of magazine «Railway Supply» — «Railway Supply EXPO 2018». The special edition «Railway Supply EXPO 2018» is issued in two languages (English, Russian) with press run of 4000 copies. The information about the project participants is additionally published on the Internet on the websites of «Railway supply» magazine and «Railway EXPO 2018» project, as well as in the social network. One of the main tasks of project «Railway EXPO 2018» is to create information environment for the goods and present the manufacturers operating in the sphere of the railway transportation. You can obtain detailed information about the exhibitions and project participants on the website www.expo.rws.in.ua.

EXPO

2018

railway supply

i n t e r n at i o n a l p r o j e c t

The International project «Railway EXPO 2019» will start in September 2018, just after InnoTrans exhibition in Berlin. The detailed information about exhibitions in 2019 will be published on the project website and the social networks towards its beginning.

International project «Railway EXPO 2019» will start in September 2018. Join us! With every new project we try to expand the exhibitions geography and introduce the project participants in all regions of the world.

Contacts: +380 93 152-04-32 fax: +380 57 758-69-82 tel: +380 57 717-56-01 +380 57 720-59-08 rws.in.ua@gmail.com www.expo.rws.in.ua www.rws.in.ua

МЕЖДУНАРОДНАЯ ВЫСТАВКА INTERNATIONAL EXHIBITION

PARTICIPANT 12

InnoTrans-2018


Automation and telemechanics systems for mainline and industrial railway transport, and subways. Research and development, and engineering research activities.

Automation and telemechanics systems for railway transport; developing application software with programming languages specified by standard IEC 61131 and SCADA. Design and development activities.

Package supply of specialpurpose equipment and hardware for railway transport companies.

Introducing automation and telemechanics systems, technical support of RWA systems during their life cycle. Installation and pre-commissioning services.

36 Nauki Avenue, Kharkiv, 61166, Ukraine T. / fax. +38 (057) 719 -62-45, 724 -10 -27 rwa@rwa.com.ua info@rwa.com.ua www.rwa.ua Contact person Pilipenko Andriy Mykolayovych

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EXPO 2018

railway supply

PARTICIPANT

InnoTrans-2018

EXPRESS SERVICE LOCOMOTIVES – RELIABLE SOLUTION TO EVERY SHUNTING TASK MDD 3 diesel shunting locomotives MDD 3 is the smallest two-axle shunter. It is powered by two synchronized diesel engines that deliver 300kW of power. Due to a good choice of gearboxes, vehicle top speed could be adjusted between 15 and 60km/h thus customers select the optimal tractive effort. These locos are quite flexible not only in terms of top speed – their mass is adjustable from just 20 tons for metro and urban rail projects to 36 tons for heavy industrial shunting works. Hauling capacity is up to 1600 tons. This model is homologated in Bulgaria, Ukraine, Kosovo, Macedonia but it is generally intended to perform in-yards at industrial sites, ports, factories.

Express Service is the Eastern European leader in offering new shunting locomotives. Bulgaria based company has developed several series of diesel and battery powered shunters that cover most industrial, in-yard or even light train service duties. 14

MDD 3 diesel shunting locomotive


MDD 4 diesel shunter MDD 4 meets all medium shunting requirements. It is powered by a 400kW Tier 4F engine thus the loco is the most eco-friendly diesel shunter in Europe. It is homologated in Switzerland, Italy and Bulgaria and could obtain permission in most EU administrations. Locomotive is extremely economic with idle fuel spending of just 2l/h. Its mass is 42 tons and is optionally radio remote controlled. Of course – it is the most affordable loco of its class amongst all European competitor models.

MDD 4 diesel shunter

Company has 150 years of history and experience in locomotive technology. Express Service originated as a repairs and service company for locomotives but since 2002 series of new shunters emerged. Nowadays Express Service offers 3 series of diesel shunting locos and 4 types of battery-electric vehicles. All vehicles could be built within gauges between 1000 and 1600mm.

MDD 4 diesel shunting locomotive

MDD 5 series This is Express Service latest development. It is a twin-engine diesel shunter that is intended to replace the aggressively ageing East-Europe shunters. It is Express Service first BoBo locomotive and is a great continuation to MDD 3 series.

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EXPO 2018

railway supply

ES battery-electric shunters Battery traction offers very economic, clean and safe shunting. That’s why Express Service developed several series of battery-powered vehicles – both rail and rail/ road ones. Battery locos have extremely low operation costs and are virtually maintenance free. They have numerous advantages over the diesel shunters and one major drawback – design speed. Battery shunting locomotives are the best-selling products of Express Service. Through cooperation with its main customer – Hegenscheidt MFD from Germany – Bulgarian shunters are exported to many different locations in the whole world. Of course, all shunters are safety integrated with UWL machines of Hegenscheidt.

Battery shunting at Express Service factory

Apart from wheel lathes applications these shunters are mainly used in locomotive and wagon repair depots and workshops, rolling stock factories, industrial plants, ports, logistic terminals. Due to the relatively low design speed, ES vehicles offer great starting tractive effort. Thus, it is not surprise that shunting capacity of the different models is up to 4000 tons.

ES600 and ES1000 battery shunters These two series are the most popular models. Their full-load shunting speed is up to 10km/h – their advantage is at slow, repetitive operations with a lot of idling time. Real life case studies account for less than €10,00 of energy costs per work shift! These vehicles are built out of high quality components from world leading suppliers. All models could be fit with radio remote control systems and train pneumatic brake system is an option. AC motor controllers are liquid cooled and perform at their best for longer time compared to similar competitor vehicles. As a customer-oriented company Express Service offers to its partners the good chance to program the AC system as per their needs thus making ES the most open-sourced and customer friendly locos on the market. ES two-axle battery locos own mass vary from 9 to 36 tons and power range is from just 12 to 130kW. Best price on the market is a well-known fact and leading quality is guaranteed through the many satisfied customers from the most demanding Western European markets.

ES8000 Based on the success of ES200, 400, 600, and 1000 series, Express Service has designed several types of special battery vehicles. A threeaxle light shunter, extra heavy battery shunter, work vehicle with crane and platform – all these are based on the proven design of ES shunters. ES600 shunter

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ES1000 battery shunter at Vilnius depot

TSV — rail/road shunters Usually Express Service does not use rubber traction wheels. ES shunters technology sticks to the two-centuries proven wheelset principle. In fact, ES battery locos are smaller scale electric mainliners. Anyway, to be in line with competitors offering Express Service has a series of road/rail shunters. Not so durable and needing more maintenance – such vehicles are still preferred by some customers. Traction capacity of two-way TSV series is up to 2000 tons.

Tsvetelin Kolev, Project manager Express Service OOD www.lz1866.com info@lz1866.com DZS, Ruse 7011, BG Tel. +359 88 7412838


WE GUARANTEE

THE HIGH QUALITY OF THE PRODUCTS! JOINT PRODUCTION ENTERPRISE «KVAZAR» Ukraine, 03045, Kyiv vul. Naberezhno-Korchuvatska, 136-L tel./fax +38 (044) 501-79-20, +38 (044) 501-79-21, +38 (044) 501-79-22, e-mail: info@kvazar.com.ua www.kvazar.com.ua

JOINT PRODUCTION ENTERPRISE

«KVAZAR» TRACTION ROLLING STOCK AND INDUSTRIAL MACHINERY LIGHTING EQUIPMENT, ELECTRICAL CONTACT AND RELAY DEVICES 17


EXPO 2018

railway supply

PARTICIPANT

InnoTrans-2018

Success and definite results are the foundation of our leadership! Director Vadym Sakharov 18

RPE Corporation KRT, Ltd. – a producer of permanent way elements, parts and components of rail fastenings and has a leading position in Ukraine market


RPE Corporation KRT, Ltd. — a leader in its industry! RPE Corporation KRT, Ltd. — a producer of permanent way elements, parts and components of rail fastenings and has a leading position in Ukraine market. A group of companies that united into one corporation started to manufacture elements for railway needs back in 1993. Innovating and increasing production capacity is a continuous process for our company. Due to progressive management our company confidently holds a strong position in Ukrainian market. Effective implementation of cutting-edge decisions in the production of railway fastenings contribute to high speed railway transportation, decrease operating costs and innovate railways bringing them to European standards. The company specializes in production of a complete cycle of elastic fastening systems type KPP-5 and KPP-5-K. Due to the latest design development and modern materials, we were able to achieve an optimal balance between strength and endurance for railway fastenings. This gave us an opportunity to achieve best wear resistance marks. Long term operating experience on existing tracks proved that fastening systems KPP-5 and KPP5-K produced by our company are equally effective both on passenger high speed transportation as on maximum track load in cargo transportation. On the railways of Ukraine altogether more than 5000 km of tracks is laid with fastening type KPP-5 and 11 km in curves of small radius with fastening type KPP-5-К. Effective production control management, strong laboratory test base, usage of high quality technical equipment provides required level of product quality. All types of laboratory tests of our product are carried out by the independent central laboratory, which is accredited by the National Accreditation Agency of Ukraine for all types of laboratory tests accordance to the requirements of the technical specifications and design documentation for all types of products. Product laboratory tests are carried out at all stages of production. All elements of fastening systems KPP-5 and KPP-5-K and the system itself are certified in the UkrSEPRO Certification System. The modern European quality management system is implemented and used at the enterprise. In January 2017, Ukrzaliznytsya commission carried out qualification tests of permanent way elements in order to set up mass production according to Ukrainian state standards. Commission made positive conclusions as to preparation of all technical documentary processes, incoming inspection of raw materials and identified key physical and mechanical properties of products that are ordered by Ukrzaliznytsia. As a result of the commission, protocols and acts were put together of qualification tests that proves the ability of the company to manufacture and supply high quality products to the consumer that meet modern technical requirements.

Chief Engineer Volodymyr Suslov

In 2017, a certification audit was performed by leading auditors of the international certification body TUV SUD in order to assess the company’s ability to manufacture products in accordance with European standards. As a result of the audit, our company of July 21, 2017 was granted certificates ISO 9001: 2015 – established and applies a quality management system, ISO 14001:2015 – established and applies an environmental management system, and OHSAS 18001:2007 – established and applies an occupational health and safety management system. In 2016, our company participated in the international transport exhibition InnoTrans (Berlin, Germany). After that, cooperation with foreign companies has gained a new momentum. In 2018, we plan to enter the international market with our products. Over the past two years, Corporation KRT has participated in many international railroad exhibitions, such as InnoTrans 2016, SEE Mobility 2017, Trako 2017 and others. At international exhibitions we met with various companies which were interested in our product and negotiations are carried out in order to meet the requirements of foreign customers. RPE Corporation KRT co-operates with the scientific organizations of Ukraine and initiates scientific and practical seminars whose main purpose is to guarantee safety of movement on the railway transportation. By supporting the latest scientific initiatives, we have introduced permanent communication solutions for discussing the urgent issues of railway infrastructure development, scientific and technical and technological support of modern rail fastenings in the context of reforming the railway transport of Ukraine and the world. With a view to the future, we have initiated the harmonization of normative documentation in the field of interoperability of elastic rail fastenings to the norms of the EU countries with the involvement of leading international organizations.

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EXPO 2018

railway supply

Contact information https://krt.co.ua 1 Academic Lazarenko Srt., L’viv, 79026, Ukraine e-mail: sales@krt.co.ua Phone: +38 032 237 54 42 Phone: +38 097 641 96 70

Intermediate elastic Rail R65 rail fastening system KPP-5 Under-rail padIsPRP-2.11 used in straight sections of continuous welded rail tracks and curved

section with a radius of at least 350m (including in track transition curves) with concrete sleepers, with annual cargo capacity of 60 mln ton.km gross/ km, where maximum speed of passenger trains does not exceed 160 km/hr, cargo – 90 km/hr. Main technical parameters

KPP-5

Tension clamp KP-5.2 • Used in continuous welded rail tracks • Can be used in tracks with different rail types: R65, UIC60 or R50 • Provides high electrical resistance due to the use of polymer material in electrical isolation parts • Noise reduction • Fast and simple assembly/disassembly nsulating insert VIP-65.11 • Force of the rail pressed against the sleeper is at least 25 kN • To ensure resilience high elastic pads are used with stiffness at least 60 kN/mm • Average durability of the fastening is at 800 mln.t.gross of passed cargo.

Anchor AZ-2

Ferro-Concrete sleepers

Rail R65

Intermediate elastic rail fastening system KPP-5-K Under-rail pad PRP-3.2.-K

Intended for attaching rails to the sleepers and allows regulating track width in circular and transition curves with small radius. Fastening should be used with rail type R65 and UIC60 on reinforced concrete sleepers type SB3-5.2 Main technical parameters • Is used to regulate the width of the track from 1520 mm to 1535 mm in circular and transition curves with radius from 200 m to 450 m • Allows regulating track width up to 15 mm without additional parts • Noise reduction • Fast and simple assembly/disassembly • Force of the rail pressed against the sleeper not less than 25 kN • To ensure resilience high elastic pads are used with stiffness from 110 to 590 kN/mm Insulating insert VI-K • Provides high electrical resistance due to the use of polymer material in electrical isolation parts Regulating bushing VR-65-K • Average durability of the fastening is at 800 mln.t.gross of passed cargo. Tension clamp KP-5.2

Anchor AZ-2.K Ferro-Concrete sleepers

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KPP-5-K


Joint Stock Company

«LOCOMOTIVE BUILDER» MAINLINE AND INDUSTRIAL ELECTRIC LOCOMOTIVES OF DIRECT CURRENT

COKE-QUENCHING ELECTRIC LOCOMOTIVES SPARE PARTS AND ACCESSORIES FOR ELECTRICAL LOCOMOTIVES 84, D. Guramishvili Ave., Tbilisi, Georgia, 0141 Tel./Fax: (+995 32) 265 31 15, (+995 32) 265 33 77 Web page: www.glmf.ge E-mail: ellocomotive@glmf.ge

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EXPO 2018

railway supply

PARTICIPANT

InnoTrans-2018

Zwiehoff is one of the worldwide leading companies in development and marketing of innovative road/rail vehicles. The multifunctional vehicles for road and rail operation offer efficient, safe and long-lasting solutions for your individual field of application. By using high quality systems supplied by technology market leaders like Knorr-Bremse, Zwiehoff builds the basis for high reliability and low operating costs. Ecological and easy to maintain vehicles as well as a global service network ensure your mobility.

Road/Rail electric shunter ROTRAC E2 and his stronger brother ROTRAC E4

G. ZWIEHOFF GMBH – A SYNONYM FOR HIGH PERFORMANCE AND INNOVATIVE CAPACITY IN THE FIELD OF ROAD/ RAIL TECHNOLOGY 22

The task of the ROTRAC E2 (shunting capacity up to 250 t) and the Rotrac E4 (shunting capacity up to 500 t) is to haul locomotives and railcars at locations like unloading docks, harbours, private railroad companies and repair workshops. Two main requirements of these application areas are very high tractive force of the shunting vehicles as well as their capability of leaving the track and travelling distances between tracks on asphalt. The rubber-coated drive wheels of the ROTRAC E2 and ROTRAC E4 run on the rails and provide the vehicle’s drive, while the lateral guide on rail is achieved by means of metal rollers. The four fully synchronized single-wheel drives are controlled by means of two control units (one per axle) that function in master-slave mode. The key features of the ROTRAC E2 and ROTRAC E4 include a high starting torque, four-wheel drive with electric drive system technology from Linde Hydraulics


G. Zwiehoff GmbH is an innovative, flexible company with many years of experience. Their strength consists in providing customer-tailored solutions, offering you a variety of vehicles which can be used on roads as well as on rails. as well as a low-wear and maintenance-free design. The shunters are remote-controlled and are capable of moving up to 500 t at driving speeds of up to 6 km/h. Another key function of the shunters is the electronic four-wheel/live axle steering that enables straightforward, precise steering. Both shunters are powered by an exchangeable battery with a capacity that is sufficient for one working shift. One very useful component of the ROTRAC E4 is the additional central wheel, which makes the vehicle’s rotation around its own axis possible on road, herewith reducing the turning radius down to approximately 2m. Thanks to the high competences of the collaborating companies Proplan GmbH, Linde Material Handling GmbH and G. Zwiehoff GmbH and thanks to their extensive experience with this technology, the shunting vehicles ROTRAC E2 and ROTRAC E4 can be produced as explosion protected or fire-resistant execution for operation in the chemical industry or for emergency services in danger zones.

The Road/Rail Unimog is also an appropriate road/rail winter service vehicle. Equipped with snow plough, sweeper and sanding system it can remove snow from tracks and roads with the sanding system increasing traction on rails. The Unimog’s hydraulically lowered rail guidance system serves for keeping the vehicle on rail, while the main traction is guaranteed by rubber tires. Eight forward and eight reverse gears enable speeds of up to 50 km/h in either direction on rail and 90 km/h on road.

Unimog as a shunter It’s first-class diesel engine, high-performance transmission and all-wheel drive with differential locks speak for Unimog’s power. Thanks to its rubber road tires, the Unimog creates a very high coefficient of friction, generating high tractive force. This enables the Unimog to easily pull or push heavy loads up to 1000 t. For shunting, the Unimog is additionally equipped with a railway wagon brake system for loads of more than 100 t. The brake system comes from the Knorr- Bremse AG, which is the worldwide leader of braking system and ensure quick filling of the railcar’s air tanks for reliable and safety work. The construction of the Unimog allows the installation of different types of rail coupling systems – mechanical, automatic or custom-tailored special versions. The vehicle is optionally available with radio remote control and can thus be operated by one driver only.

The Unimog –cross functional assistant for plenty of tasks The Unimog is not just a multifunctional road vehicle as we are used to see it on the streets. Besides its operation on roads it is also a full-fledged rail vehicle which can rapidly switch between rail and road. The Unimog with rail guidance system is intended to be used on rails for the same tasks as on roads – for example for tree care, overhead maintenance, watering, tunnel washing, rescue works as well as carrying staff and equipment to worksites. Besides these tasks, it offers many others solutions.

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EXPO 2018

railway supply

ROTRAC RR Alternative for locks ROTRAC RR is a line of rail/road vehicles ranging from 16 to 40 tons and capable of moving trains weighing from 1800 to 4500 tons. They find their application in sidings, ports, cement- and chemical industry, steelworks, terminals, in brief on places where freight cars are to be moved locally at low speed (< 25 km/h) The guiding of the vehicle on the rails comes from two guiding axles. They are lifted and lowered by 2 hydraulic cylinders per axel. The controlling of the guiding axels occurs from out the cabin. Only a limited space of 6 m, where the rails have the same level as the road, is necessary for re-and de-rail. Almost all ROTRAC RR vehicles are available with execution for rail gauges from 1067 mm to 1676 mm. The ROTRAC RR vehicles are equipped with two brake systems: the vehicle braking and the wagon braking system. The traction of the vehicle always comes from its rubber wheels. As the friction coefficient of rubber on iron is Âą 3 times bigger then iron on iron, a rail/ road vehicle with 1/3 of the weight of a locomotive is able to pull the same load. This model range can additionally be equipped with attachments, like a snow plough or sweeper. Through use of a state-of-the-art technology and permanent advancement products, company Zwiehoff ensures a high operational safety and reliability. Darina Finke, Stephan Zwiehoff G. Zwiehoff GmbH GieĂ&#x;ereistr. 8 83022 Rosenheim Germany e-mail: info@zwiehoff.com Web: www.zwiehoff.com Phone: +49 (0) 8031-23285-0

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ROTRAC E2

250 t

ROTRAC E4

500 t

Unimog U400

1000 t ROTRAC RR (NN)

2000-4000 t


DISTRIBUTION CABINET OF AUTOMATIC CONTROL, MONITORING AND DIAGNOSTIC SYSTEM

RESEARCH AND PRODUCTION ENTERPRISE “HARTRON-EXPRESS LTD” (LIMITED LIABILITY COMPANY) 1, Ac. Proskura st., Kharkiv, 61084, Ukraine P.O. Box 2831, Kharkiv, 61085, Ukraine Tel.:+38 (057) 315-11-06, 768-07-92, fax: +38 (057) 768-07-95 e-mail: hartron-express@ukr.net www.hartron-express.com.ua 25


EXPO 2018

railway supply

PARTICIPANT

InnoTrans-2018

Microprocessor-based systems for railway traffic control by RWA We have the expertise and know what to offer. We provide packaged solutions! RWA automation systems have been in fail-safe and continuous operation for over 17 years. They require no extra charges for servicing and upgrading.

Automation and telemechanics systems for mainline and industrial railway transport, and subways. Research and development, and engineering research activities.

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Automation and telemechanics systems for railway transport; developing application software with programming languages specified by standard IEC 61131 and SCADA. Design and development activities.

Package supply of special-purpose equipment and hardware for railway transport companies.

Introducing automation and telemechanics systems, technical support of RWA systems during their life cycle. Installation and pre-commissioning services.


The following basic component systems have been designed and are batch produced according to specifications: • Dispatcher and centralised traffic control; • Relay-processor interlocking; • Microprocessor-based interlocking; • Microprocessor-based automatic hump switching system; • Microprocessor-based automatic block signalling; • Microprocessor-based semiautomatic block signalling; • Microprocessor-based automatic level crossing signalling system; • Locomotives monitoring systems; • Microprocessor-based axle count system; • Systems for electric power supply of railway facilities.

All RWA systems are adapted to current railway maintenance regulations. Our systems use exclusively standard protocols and interfaces, and batch production equipment. This facilitates the development of systems along the following lines: integration with other systems; identification of mobile units, train traffic schedules, etc. RWA-developed systems are built around Schneider Electric components intended for industrial automation systems. The “two-out-of-two” system structure, jointly with high-reliability hardware (e.g., the MTBF is 300 000400 000 hours (~ 30-40 years)), enables building systems whose safety and reliability parameters meet railway standards. The application software of the systems is developed in the UnityPro programming environment, which supports international standard IEC 61131-3. All this provides an integrated program development environment for control systems in several programming languages.

LLC NPP Zheldoravtomatika developed the first microprocessor-based systems for railway traffic control, and we have introduced them at Ukrainian railways and subways. LLC NPP Zheldoravtomatika is the owner of the RWA trademark and traces its history back to 1999. Today, RWA is a professional engineering company with effective business operations in Ukraine, the CIS countries, and abroad.

RWA control systems are open architecture ones. The UnityPro software is based on the open systems principle. This facilitates its effective and seamless interaction with the software of other systems. This program environment enables programming in the following standard languages: FBD – function blocks language, graphic programming language of the IEC 61131-3 standard and LD – the ladder logic language with a convenient syntax to replace relay-based logic circuits. Hence, when developing systems, programming languages are used that match closely the specific features of building railway automation systems, and include relay equipment and a set of standard blocks.

Standard programming languages enable building open-architecture systems with user-friendly software for service personnel having basic skills in computer engineering. The strict program execution sequence yields a simple internal structure of commands, which are translated to an efficient and reliable code. This excludes the possibility of introducing errors, which occur often when developing programs with object-oriented languages. Development and debugging is performed at all levels with utmost use of off-the-shelf computer-aided design (CAD) systems.

RWA includes four divisions: RWA development, RWA design, RWA supply, and RWA construction that embrace any tasks ranging from design and through to commissioning.

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EXPO 2018

railway supply

RWA control systems require no user fees. Why pay more? Using the software requires no payment of regular user fees in the future. The software includes diagnostics tools. Such an approach enables operating RWA-developed railway automation and telemechanics systems by the standing staff of industry specialists. Upon system commissioning, the customer is given a complete package of technical documentation, including application software presented in clear graphic form that duplicates the signalling arrangement (SA) ladder diagrams. The printed text keeps the original application software intact and allows for amendments in compliance with the procedure in effect at railway transport for making changes in SA ladder diagrams.

We adapt customer’s personnel! Our systems – Your personnel! No programmers are needed to make changes in the application software. It suffices to have industry specialists employed by your enterprise or specialists who have been trained at our training centres or on site during pre-commissioning activities. These specialists are granted the right to make changes in the application software similar to that as in the practice of operating relay systems (making changes in the copies of the traffic department, division, and line section). To protect from making unauthorised changes in the application software, the service personnel is assigned the following access levels: • review and introduce changes; • only a review. The list of persons authorised to make changes in the application software is compiled by the division management and approved by the signalling and communication department management. The above-stated principle concerns all the varieties of railway automation and telemechanics systems – station, blocks, hump interlocking, level crossing signalling, dispatcher control, CTC, etc.

Advantages of RWA systems – nothing extra! You pay only the RWA system cost and nothing else! During the introduction and operation of RWA-developed systems, the customer pays only the system cost, and enjoys more than merely the following advantages: • No need to increase system maintenance workscope as compared to existing relay systems. • Using semiconductor components instead of relay contacts increases the number of switching cycles and completely excludes scheduled checking of components at signalling departments repair and service shops (functional safety with semiconductor components is ensured by using the “two-out-of-two” control structure). • The application software is presented in clear graphical form that duplicates the ladder diagrams used in railway automation and telemechanics. In the online mode, the program algorithms (conventional “current flow over ladder diagram circuits”) are presented in interactive form to track logical dependencies graphically. • Application software listings are printed. This keeps the original software in printed form and allows making changes in compliance with the effective procedure for introducing amendments to ladder diagrams used in railway automation and telemechanics. • No programmers are needed to make changes to the application software. It suffices to have specialists with higher education in railway transport who have completed an advanced academic university program or have attended extension courses at a railway transport university. RWA systems are adapted to current regulations for technical operation of railways and subways. Our systems and technical solutions were introduced and developed for Ukrainian railway enterprises, and for the subways in Kyiv, Kharkiv, Dnipro and Moscow, as well as for industrial transport enterprises in Ukraine and the CIS countries. All this is compelling proof of the advantages of the open-architecture RWA systems! More information on the company’s offer portfolio can be found on our website www.rwa.ua 36 Nauki Avenue, Kharkiv, 61166, Ukraine T. / fax. +38 (057) 719 -62-45, 724 -10 -27 rwa@rwa.com.ua info@rwa.com.ua www.rwa.ua Contact person Pilipenko Andriy Mykolayovych

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WE INTEGRATE ADVANCED TECHNOLOGICAL SOLUTIONS

Engineering Comprehensive designing and equipping of transport machine-building and railroad transport enterprises Special process equipment for manufacturing of railroad transport and railroad car repair Robotic welding centers Automated storage systems Complex painting lines, paint booths, shotblasting equipment Utility vehicles Еquipment for the construction and repair of oil and gas pipelines

Research and Production Enterprise «Techvagonmash» Prospekt Poltavsky 2-D, Kremenchuk, Poltava Region, Ukraine, 39627

Tel: +38 (0536) 70-17-23; Fax: +38 (0536) 77-34-87 E-mail: market@tvagonm.com.ua http://www.tvagonm.com.ua

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EXPO 2018

railway supply

JSC “LOCOMOTIVE BUILDER” IS ONE OF THE MAIN PRODUCERS OF ELECTRIC AND INDUSTRIAL LOCOMOTIVES OF DIRECT CURRENT ON THE TERRITORY OF FORMER USSR

JSC “LOCOMOTIVE BUILDER” – is a company of a machine construction profile, which performs designing and manufacturing of railroad transportation, spare parts and their accessories.

Joint Stock Company «LOCOMOTIVE BUILDER» –

TBILISI ELECTRIC LOCOMOTIVE BUILDING PLANT The plant was founded in 1939, as a railway carriage-building plant. Since 1957, the plant is completely focused on producing mainline electric locomotives. On December 30th, 1957 the plant produced its first mainline electric locomotive of a direct current Н8-201. The structure of the company includes 15 main workshops, Special Construction Bureau (SCB), Special Technological Bureau (STB), Controlling-testing station, test site, laboratories and testing stands, which ensures fulfillment of a complete production cycle. At present, the plant has produced more than 4500 mainline electric locomotives of a direct current, more than 430 industrial coke-quenching electric locomotives, hundreds of thousand spare parts and accessories of various nomenclatures. One of the latest products of JSC «LOCOMOTIVE BUILDER» is a mainline electric locomotive of direct current from series ВЛ11М/6. The locomotive is equipped with modern static transducers of Czech production, electric control system, fire extinguishing system, machinist’s ergonomic cabin. Locomotive ВЛ11М/6 is distinguished with high reliability in exploitation and maintainability. Electric locomotives of series ВЛ11М/6 are successfully exploited on rail roads of Ukraine and Azerbaijan.

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Modification of mainline electric locomotive ВЛ11М/6 is an electric locomotive 8E1. While designing this locomotive, latest technical solutions of contemporary electric locomotive construction were used. The electric locomotive is equipped with 8 traction motors (volume of each – 820 kWt) of the collector type ТЛ-6R, in which instead of motor-axial bearings, rolling bearings are used. Transmission of the traction force and breaking from the cart to the body is performed by inclined tractions. Second stage of the springing is realized with «FlexiCoil» springs. For pneumatic system is used screw compressor with asynchronous driving gear. For cooling system of electric locomotive is also used asynchronous driving gear. Electric locomotive is controlled with electric controller. Control systems and diagnostics are microprocessor-based. Electric locomotive is equipped with alarm and firefighting systems. For on-board power supply and excitation coils for supplying electric traction electric motors, static converters are used. Electric locomotive is equipped with ecologically clean sanitary-technical module. On December 30th, 1957 the plant produced its first mainline electric locomotive of a direct current Н8-201.

Coke-quenching electric locomotives ЭК15, ЭК14У, ЭК14 and ЭК13, produced by JSC «LOCOMOTIVE BUILDER», are successfully exploited on coke-quenching batteries and in steel mills of the neighboring and distant foreign countries, and surpass all the famous, foreign produced similar electric locomotives in accordance with the pricequality. These locomotives are produced with the consideration of climate zones, gauge standards and technical conditions.

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EXPO 2018

railway supply

Electric locomotive ВЛ11

The plant has developed and implemented a program of modernization of mainline electric locomotives of ВЛ10 and ВЛ11 series, which considers mounting auxiliary engines, control panels, microprocessor technology and statistical converters of new generation. At present, in the scope of joint project with company SKODA ELECTRIC a.s, development of design documents are over on eight-axle mainline electric locomotive 8Е1А with asynchronous traction engines, which is intended for freight trains with electric load of 3000V with 1520 mm of gauge width. Electric locomotive has high traction volume and constructional speed of 120 km/hr.

At present, the plant is carrying out a massive modernization and technical re-equipment project of the production. Projects for the galvanic and hardware workshops reconstruction have been performed, is accredited the center of performing certifying tests of electric machinery and devices. On the plant is systematically implemented the introduction of new technologies and is being performed update of equipment park. The policy of the enterprise in the scope of quality development is an important function of the plant management. Is being performed control of all the production stages of electric locomotives and their supporting accessories. Due to the efficient functioning of the quality management system, which is certified according to the ISO 9001:2015 requirements, systematic improvement of production activities is carried out. At the plant, a multi-stage quality control system for the products was introduced. Electric locomotives, produced by JSC “LOCOMOTIVE BUILDER” are successfully exploited of Railroads of Georgia, Azerbaijan, Armenia, Russia and Ukraine.

In the development process of 8Е1А specialists were guided by the following principles: • contemporary salvation in locomotive construction; • development of safety level; • simplifying technical service and repairs • reducing operating costs. JSC “LOCOMOTIVE BUILDER” is successful in performing overhaul and modernization of mainline and industrial electric locomotives of different modifications. Modernization of Locomotive Park is directed to development of technical characteristics and increase of reliability. We are offering corresponding programs of modernization for each type of our production. Main criteria when selecting program for each certain customer is economic efficiency and optimal cost of work. Our programs of modernization correspond to Customer’s requests and are completely competitive. Upgraded electric locomotives are distinguished with high reliability. In addition, volumes of technical service are significantly reduced.

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84, D. Guramishvili Ave., Tbilisi, Georgia, 0141 Tel./Fax: (+995 32) 265 31 15, (+995 32) 265 33 77 Web page: www.glmf.ge E-mail: ellocomotive@glmf.ge

Electric locomotives of series ВЛ11М/6 are successfully exploited on rail roads of Ukraine and Azerbaijan


ALTERNATIVE SHUNTING LOCOMOTIVES

ROTRAC E2 ROTRAC E4 ROTRAC E2

250 tons

ROTRAC E4 500 tons

UNIMOG UNIMOG U400

1000 tons ROTRAC RR (NN)

ROTRAC RR 2000-4000 tons DARINA FINKE, STEPHAN ZWIEHOFF G. ZWIEHOFF GMBH GIESSEREISTR. 8 E-MAIL: INFO@ZWIEHOFF.COM 83022 ROSENHEIM WEB: WWW.ZWIEHOFF.COM GERMANY PHONE: +49 (0) 8031-23285-0

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EXPO 2018

railway supply

RESEARCH AND PRODUCTION ENTERPRISE “HARTRONEXPRESS LTD” (LIMITED LIABILITY COMPANY) is engaged in development and manufacture of equipment of control, monitoring, diagnostic and notification systems. Our developments are widely used in passenger cars and traction and motorcar rolling stock for railways, underground railroads and urban electric transport.

• Automatic, monitoring, control and diagnostic systems for life-support equipment of passenger cars of various modifications; • Multifunctional control and diagnostic systems for traction rolling stock (electric locomotives diesel locomotives, diesel trains, electric trains); • DC and AC electric energy meters; • Fire-alarm and fire-fighting systems for all kinds of transport; • Traffic control and safety systems for rolling stock of underground railroads; • Control and diagnostic systems for urban electric transport (trolleybuses, trams); • Video monitoring, passenger visual and voice notification; • Voltage converters to 220 V, 50 Hz for on-board network of transport means for supply of on-board devices; • Environmentally friendly toilet complexes for standard rolling stock and passenger cars; • Lighting fixtures, signaling devices for rolling stock.

RESEARCH AND PRODUCTION ENTERPRISE

“HARTRON-EXPRESS LTD” (LIMITED LIABILITY COMPANY) —

Еverything’s under control! Distribution cabinet of automatic control, monitoring and diagnostic system

The distribution cabinet provides control, monitoring and diagnostics of electric power supply, ventilation, air conditioning, heating, electric lighting, fire-alarm system (PPKP “Prometheus”), special users, monitoring of fault to frame, monitoring of axle-box heating, environmentally friendly toilet, switching to automated information & diagnostic system of the train. We offer electrical equipment control, monitoring and diagnostic systems for: • compartment passenger cars of the type with DUGG2 direct current generator and MAB-II air conditioner; • couchette passenger cars; • passenger cars with air conditioning and electric power supply system from high-voltage trunk line; • cars with autonomous power supply system and AC generator; • cars with rooftop air conditioner and DUGG28 generator, as well as with rooftop air conditioner and high-voltage static converter; • locomotive-traction passenger cars for interregional communication included in daytime trains having speed of 160 km/h.

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«HAREKS-KM» set of electrical equipment of locomotive driver controller The set provides: • setting direction of electric locomotive movement; • setting positions, rapid increase and decrease (of speed) to running position in traction mode; • setting positions of field weakening in traction mode; • setting positions and type of connection in regeneration braking mode; • blocking a set of positions from inoperative cabin; • imaging by diesel driver controller indication unit of movement direction, current traction position, current deceleration degree, current kind of connection in regeneration braking mode; • switching electric locomotive circuits by means of locomotive driver controller discrete outputs unit (according to table of states and position of main mode-changeover handle and reversing switch of locomotive driver controller setters unit);

• local indication of commands for switching on of actuation switching components of locomotive driver controller discrete outputs unit; • full duplication by locomotive driver controller discrete outputs unit of information visualized on locomotive driver controller indication unit; • forming by locomotive driver controller discrete outputs unit of analog control signal in the range of 0 to 15.5 V with 15 steps of regeneration braking (with increments of 1 V); • setting and imaging by locomotive driver controller discrete outputs unit of analog control signal parameters; • electrical connection between components with the help of set of cables; • power supply of components of the set from electric locomotive on-board network with DC voltage of 50 V.

«GROZA» set of electrical equipment for galvanic isolation of high-voltage equipment

“Groza” set of electrical equipment is developed by us for retrofitting electric locomotive of VL11M series. The set provides galvanic isolation of electrical circuits for measurement of currents of traction motors and voltage in contact system, fed from high-voltage chamber to visualization devices of the locomotive driver’s desk, during repair & restoration works and retrofitting. This development provides digital processing of analog signals fed to its inputs from current and voltage sensors, with subsequent transmission of information from these signals in digital form along communication line; stabilized supply voltage of the unit, as well as galvanic isolation from information communication line. “Groza” set makes it possible to process digital information delivered along communication line, to form transmission and reception of digital information signal along trunk communication line with provision of galvanic isolation.

«HAREKS - DG» set of electrical equipment of electric locomotive diagnostic system

«HAREKS - DG» set of electrical equipment is designed for gathering, processing and imaging of diagnostic information from DC electric locomotive control system. This set provides automatic checkout of technical condition parameters of the systems, assemblies and units of direct current main line electric locomotives; gathering, imaging and analysis of diagnostic information for detection of deviations of measured parameters from the standard values. Our development provides a mode of operator’s dialog with the system, control of process of imaging emergency and warning messages and current information on video monitor, recording information in energy-independent memory modules, as well as forming emergency and warning video- and audio signals.

Set of electrical equipment for metering electric energy The set of electrical equipment for metering electric energy is designed for measuring DC and AC electric energy consumed by electric locomotives, electric trains and other traction rolling stock of railway transport, as well as by rail and road urban electric transport. The average service life is not less than 20 years!

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EXPO 2018

railway supply

«Prometheus» fire-alarm and fire-fighting system «Prometheus» fire-alarm and fire-fighting system is designed for use in electric trains, electric locomotives, diesel locomotives, diesel trains and underground railroad cars for the purpose of automatic detection of fires in early stage of their development. Our system will notify timely the locomotive driver of ignition points, switching on automatic fire-fighting means, switching off/ on electrical equipment circuits and different actuators in case of arising any fire-hazardous situation, as well as it will retain in energy-independent memory information on all changes of system condition with reference to real time of event arising. The system meets the current requirements and European standards.

«Prometheus» fire-alarm system Our system provides indication and audio signaling of the point and cause of fire arising, as well as it makes it possible to combine sections (2 to 8 sections) into single system with possibility of indication of each section condition on DPUI display of the main section and data exchange between DPUI display of the main section and fire-section control reception devices by RS- 485 communication channel. «Prometheus» fire-alarm system controls serviceability of signal tail, fire annunciators, input-output modules, serviceability of circuits leading to actuating components – fire-fighting means, runs in real time, carries out programmed setting-up of annunciators actuation parameters and archiving of alarm events. «Prometheus» fire-alarm system is designed for annunciation and early detection of ignition places in cars of railway transport, electric and diesel locomotives. The fire-alarm system consists of receiving fire control device, remote control and indication panel, fire annunciator, input-output module, visualand visual/audio panels, as well as backup power source.

Set of electrical equipment for voice informing system

For the purpose of provision of emergency communication between electric train locomotive driver and passengers in extraordinary situations, voice reproduction of station names along train coursing route and other service information, as well as voice reproduction of information from the locomotive driver over all train cars, we developed a set of electrical equipment for loud speaking communication system, as well as voice notification on the basis of RS-485 digital interface or Ethernet, which is designed for installation in cars of electric trains of underground railroads.

Set of electrical equipment for visual informing system

The set of electrical equipment for information visual imaging system is designed for installation in head and intermediate cars of underground railroad trains. Our development makes it possible to image in saloons of cars information on names of terminal stations of travel route, train route number according to approved traffic schedule, information on name of current station the train arrives, next station along travel route and various promotional information, to create required comfortable conditions for passengers. RESEARCH AND PRODUCTION ENTERPRISE “HARTRON-EXPRESS LTD” (LIMITED LIABILITY COMPANY) 1, Ac. Proskura st., Kharkiv, 61084, Ukraine P.O. Box 2831, Kharkiv, 61085, Ukraine Tel.:+38 (057) 315-11-06, 768-07-92, fax: +38 (057) 768-07-95 e-mail: hartron-express@ukr.net www.hartron-express.com.ua

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EXPO 2018

railway supply

TRACTION ROLLING STOCK AND INDUSTRIAL MACHINERY «KVAZAR» LIGHTING EQUIPMENT ELECTRICAL CONTACT AND RELAY DEVICES JOINT PRODUCTION ENTERPRISE

JOINT PRODUCTION ENTERPRISE “KVAZAR” Ltd. is the Ukrainian manufacture of traction rolling stock and industrial machinery lighting equipment, electrical contact and relay devices

F

or many years our enterprise successfully coop­ erates and supplies our products to Railways, subways, carriage and repairing works, steel plants, mining and processing works, other Ukrainian industrial companies, as well as to many CIS and Baltic companies. Our enterprise developed technical and construction documentations, which are coordinated with the Profiled Main Administrations of Ukrainian Railway and which are registered in “UKRMETTESTANDARD”. We have all needed manufacturing capabilities for serial production of traction rolling stock and industrial machinery lighting equipment, electrical contact and relay devices.

Our products are certified by Ukrainian State Committee for Technical Regulation and Consumer Policy “UkrSEPRO”, we got the compliance certificate of quality control system DSTU ISO 9001:2009 “QUALITY CONTROL SYSTEM. DEMANDS” (ISO 9001:2008, IDT). The quality control of manufactured products is carried out by attested works laboratory. For the 20 years we worked out and produce a wide range of railway and industrial equipment. • Electro pneumatic contactors • Cam contactors • Interposing relays • Еlectromagnetic switches • Еlectro pneumatic valves, electro magnets • Intercars high voltage connections • Passengers cars LEDs • Subway cars LEDs • Locomotives LEDs • Subway and locos LED head lights.

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BUSHED SHEAVES HEATING TEMPERATURE CONTROL SENSORS TYPE T393

INTERPOSING RELAYS RP SERIES

Bushed sheaves heating temperature control sensors type T393 is intended for use for the control of the temperature of the heating of the railway passengers cars bushed sheaves. The operation temperature of the sensor is 96±4°C. The operation life is not less than 12000 hours. The environmental working temperature is – from -50 to +45°C. The sensor are produced due to the technical specifications TU U 31.6-30219297-001-2004.

Interposing relays are produced to be exploited as the auxiliary relays in protection circuits and automation of different electrical installations in cases when there is a lack of commutation capability or the lack of the main contacts of relay. The main users of such relays are Ukrainian railways and power supply enterprises. The relays are produced to the Technical Specifications TU U 31.2-30219297-004:2005.

ELECTROMAGNETIC CONTACTORS MK SERIES

TRACTION RELAYS TKPD, TKPM, KPP, KTK SERIES

The contactors are to be used in general purpose industrial stationary installations power electrical control circuits of direct and alternating current and in railway electrical equipment. The contactors are produced due to the technical specifications TU U 31.2-30219297003:2005.

The contactors are intended to be used in AC/DC power electrical control circuits in electric equipment of railway vehicles. The relays are produced to the Technical Specifications TU U31.2-30219297-006:2005.

VALVES, ELECTRO PNEUMATIC VALVES AND ELECTRIC MAGNETS

CIRCUIT CONTROL RELAY TYPE REV

The valves are intended to be used for distance operation of pneumatic drives of railway vehicles, as well as of the installation of general purposes. The valves are used for air pressure supply to different devices of railway vehicles and industrial installations. Electric magnets are intended to be used as the electrical drives for the regulation of diesel engines. The main users of valves and magnets are the repairing departments of Ukrainian Railways. The products are manufactured in accordance with the demands of the Technical Specifications TU U 29.1-30219297-008:2006

The relays are intended to be used in automatic control schemes of alternative current drives up to 660V 50Hz and 60Hz and in direct current drives up to 440V and higher than 1000V in industrial stationary installations and in railway vehicles. The relays are produced due to the technical specifications TU U 31.2-30219297-005:2005

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EXPO 2018

railway supply

ELECTRICAL PNEUMATIC CONTACTORS PK SERIES

INTERCARS HIGH VOLTAGE CONNECTIONS

The contactors are intended for communication of locos power circuits. The products are manufactured in accordance with the demands of the Technical Specifications TU U 31.2-30219297-009:2007.

Intercars high voltage connections are used for suppling the railway cars with the potential difference up to 4 kV DC or up to 3.6 kV AC 50Hz. The connections are installed between neighbors cars or between car and locomotive. The products are manufactured in accordance with the Technical Specifications TU U 31.2-30219297-012:2012.

PRESSURE SENSITIVE SWITCH AK-11B

CAM CONTACTORS KE, KR, KE, EU SERIES

The switches are intended for automatic regulation of the pressed air in railway vehicles pneumatic systems. The products are manufactured in accordance with the demands of the Technical Specifications TU U 33.230219297-010:2008.

The cam contactors and the cam elements are installed on controllers and switches of the locomotives, electric and diesel trains, and are intended for operative communication of power circuits and control lines. The products are manufactured in accordance with the Technical Specifications TU U 30.2-30219297-015:2013.

CONTROLLER CAM WASHING PLATE TYPE EKG-8G WIRE BONDS

JOINT PRODUCTION ENTERPRISE

We have the serious technical and science potential, qualified stuff and equipment for manufacturing of the goods of European quality. Our strategy is the commitment to high quality inclusive of specific demands of the end-users, output products differentiation, the development of the new types of high technology products and the maintenance of the reputation of the reliable partner on the Ukrainian and international market.

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«KVAZAR» Ukraine, 03045, Kyiv vul. Naberezhno-Korchuvatska, 136-L tel./fax +38 (044) 501-79-20 +38 (044) 501-79-21 +38 (044) 501-79-22 www.kvazar.com.ua e-mail: info@kvazar.com.ua


Phone: +38 032 237 54 42 Phone: +38 097 641 96 70 e-mail: sales@krt.co.ua https://krt.co.ua41


EXPO 2018

railway supply

PARTICIPANT

InnoTrans-2018

Research-and-Production Enterprise Techvagonmash is a modern European-level production facility with a high-capacity production base and a business background of 40 years. The intellectual and production-and-engineering potential of the plant enables creating unique premium class equipment. The plant has several production units equipped with essential equipment made by leading European manufacturers. Extensive experience and technological capabilities allow the plant to implement turnkey projects. Collaboration with RPE Techvagonmash starts with detailed design, followed by manufacturing required equipment (including customized one), supervised installation and commissioning, training Customer’s employees, refining the manufacturing technology, a product trial run, and through to servicing. Production is built around process flexibility principles, the option changing fast from one product model to another one, minimum human factor impact, and effective utilization of production areas.ОСНОВНЫМИ

WE INTEGRATE ADVANCED Research-and-Production Enterprise Techvagonmash offers advanced hi-tech solutions adapted to specific features of products and Customer’s production environment. THE MAIN LINES OF ACTIVITY AND PRODUCTION OF THE ENTERPRISE ARE AS FOLLOWS: • integrated design and equipping of transport machine building enterprises • design and manufacture of special-purpose manufacturing process equipment for making railway transport units • industrial process equipment for repair of railway cars • robotic welding complexes • shotblasting and shotpeening equipment • paint and drying booths • utility vehicles • equipment for building and repairing of oil and gas pipelines. Research-and-Production Enterprise Techvagonmash makes unique equipment – automated drilling machines for railway car building. AUTOMATED WORKBENCH FOR CENTER SILLS DRILLING Drilling and all other manufacturing operations are fully automated. The operator needs only to place the center sill on the workbench frame by means of a crane, and the pneumatic clamps and the rammers will perform all other clamping and product positioning operations. Next, a hi-tech drilling gantry equipped with two drilling heads carries out the cycle of simultaneous drilling of the entire group of holes on both sides of the center sill. The gantry is

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equipped with two interchangeable tool magazines capable of changing tools according to the operator’s program. Besides, the gantry automatic control equipment is capable of determining independently the positions of the center sill stops. For this purpose, it is equipped with a probe for accurate positioning of the drilled holes relative to the product, a pneumatic workholding system, and a system for supplying/collecting and cleaning the coolant-cutting fluid. Automation of the center sill drilling workbench ensures high accuracy and uniformity of drilled holes according to preset parameters during the entire drilling cycle. It also cuts substantially the parts machining time and reduces the production area needed for production operations half the size.


TECHNOLOGICAL SOLUTIONS MULTIPURPOSE WORKBENCH FOR AUTOMATIC FRAME DRILLING The workbench is used for making different types of railway cars: gondola cars, hopper cars, boxcars, etc. It has all the characteristics inherent to those of earlier described workbenches. It is also serviced by one operator and cuts car frame machining (riveting and drilling) time to 40 minutes, with drilling taking about 25 minutes. RPE Techvagonmash manufactures various lifting equipment and automated assembly and welding lines used for making bodies of electric locomotives, diesel locomotives, freight and passenger cars, and metro and tramcar bodies. Research-and-Production Enterprise Techvagonmash implements projects not only for railway car building and car repair enterprises, but also for heavy machine building and power machine building enterprises, constructional metalworks, enterprises for making towed vehicles and attachable implements, chemical machine building enterprises, and iron-and-steel works.

LINE FOR APPLYING SERVICE AND CORROSION-RESISTANT COATINGS ON RAILWAY WHEELS In 2016, a project on developing a line for applying service and corrosion-resistant coatings on railway wheels was carried out for Interpipe Company. The line embraces the entire range of wheels manufactured by the company. The line equipment was developed in full compliance with Interpipe-prepared technology of applying the most technologically involved service coating Wilckens SEB 9303, which is an indicator of wheel surface in-service overheating. The first indications of overheating on the wheel surface coating (at t=220-230 °С the coating changes its colour, and at t=250-300 °С, the coating bubbles) are evidence of the need to change the wheelset. In spite of the line service term being short, it has received a positive appraisal of the Customer.

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EXPO 2018

railway supply

In addition, RPE Techvagonmash manufactures a wide range of shotblasting and shotpeening equipment, painting and lifting equipment that can be used at enterprises with various specialisations. The enterprise is a leader in Ukraine in implementing robotic welding complexes. Welding professionals were trained at the Paton Electric Welding Institute and hold IWE qualification certificates (international welding engineer, international industrial process engineer). The Quality Austria Company also certified the welding engineering as per ISO 3834-2-2005. RPE Techvagonmash is the official system integrator of Fanuc Robotics (Japan). Since 2009, the enterprise has had the Quality Management System corresponding to ISO 9001:2008 international standard. This is confirmed annually by the independent audit performed by Quality Austria (Austria), a world leader in certification of quality management systems. AUTOMATED METAL ROLL STORAGE SYSTEMS Techvagonmash offers a multipurpose and in-demand product – automated metal roll storage system. This is a modern solution for storage of a wide range of metal roll, its control and identification. In automated storage systems, metal roll is stored in special trays; after being loaded they are moved automatically to storage cells. This is an essentially new storage method that offers many advantages: • stock tracking of materials with identification of their exact location (storage cell) • controlling the procedures of making book entries/ write-off, using the data of the automated warehouse controller • generating requisite reports • ensuring limitation of access to data, using the authorization mode, • building up substantial reserves of production raw materials in close proximity to machining equipment and tools. Automated storage systems provide for several safety measures that prevent the operator to overload a cassette. Cassette filling is controlled with weight sensors and filling level sensors. The storage control system has a user-friendly interface enabling any employee to master storage control after a short training session. Using automated storage systems for rolled sheet and shaped metal stock allows utilizing available storage units with utmost effectiveness at any production facilities. Besides, the principles of multifunctionality and multipurposeness are at the heart of the architecture of automated storage systems offered by RPE Techvagonmash. Using off-the-shelf solutions enables creating automated storage systems with a wide range of parameters to meet customer’s demands.

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RPE Techvagonmash is an export-oriented enterprise. Over 80% of the products are shipped to enterprises in Uzbekistan, Kazakhstan, the Russian Federation, Belarus, Georgia, Latvia, and Lithuania. Currently, collaboration with Israel and Germany is on the rise. Thus, within the framework of the contract with Uzavtosanoat JSC (Uzbekistan), RPE Techvagonmash is implementing a project for organising production of attachable implements and towed vehicles for trucks. For Elektrovozosborochnyi Zavod LLC (Astana, Kazakhstan), equipment for moving electric locomotives – traversers, turntables, and a blast room – was developed and delivered. In 2016, RPE Techvagonmash initiated its productive cooperation with Alstom Corporation. A project for equipping tram bogies production for Alstom Transport (Germany) is being performed. Research-and-Production Enterprise Techvagonmash offers advanced hi-tech solutions adapted to Customer’s product features and the production environment. At the heart of creating enterprises and separate production shops or production lines are the principles of technology flexibility, the option of changing fast from one product model to another one, minimal human factor impact, and effective utilization of production areas.

RPE Techvagonmash 2-D Poltavsky Prospekt, Kremenchuk Poltava Region, Ukraine 39627 Tel. (+38 0536) 70-17-23; Fax (+38 0536) 77-34-87 E-mail: market@tvagonm.com.ua


RAILWAY WHEEL LATHE КS905F3 – TURNING WHEELSET TREADS REPAIR AND RETROFITTING, DEVELOPMENT AND MANUFACTURING OF NEW WHEELSET LATHES

12 YEARS

on the markets of Ukraine, Russia and Georgia

UNDERFLOOR WHEEL LATHE KS950F3 FOR TURNING LOCOMOTIVE WHEELSETS WITH NO ROLL-OUT FROM UNDER A LOCOMOTIVE

+38 (06264) 5-57-61, +38 050 0319008 e-mail: office@avis.in.ua www.avis.in.ua 14-A Vosmikvartirnaya ul., Kramatorsk, Ukraine, 84313

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EXPO 2018

railway supply

Quality guaranteed! Scientific Industrial Enterprise “Plant of communication technology and automation” (“ZTZA” PE SIE) is the only Ukrainian manufacturer of neutral electromagnetic relays and relay boxes of electric interlocking.

T

he main business lines of the Scientific Industrial Enterprise «Plant of communi­ cation technology and automation» include research and development works, development and production of equipment for signaling control systems on railway and under­ ground railway transport systems. The following equipment is produced at the company: • all kinds of crossover cable assembly system cabinets; • relay and battery cabinets of all modifications; • neutral electromagnetic relays; • contactless electronic relays; • relay blocks of the executive group; • plug in rack-mounted units of different types and modifications; • cable cabinets; • power-down boards, including those controlled remotely; • line boxes and cable coupling sleeves; • building-out and blocking networks; • cable ladders; • level crossing signaling system boards; • tonal rail circuits equipment; • jacks and distribution panels; • adjustable resistors and a number of other products.

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As of today, the company’s product portfolio reaches more than three hundred items and continues to expand. Scientific Industrial Enterprise «Plant of communication technology and automation» («ZTZA» PE SIE) is the only Ukrainian manufacturer of neutral electromagnetic relays and relay boxes of electric interlocking. Each type of product undergoes a complete cycle of performance and investigation tests under the supervision of the Department of Automation and Telecommunication of the JSC «Ukrzaliznytsia». Department of Automation and Telecommunication granted the Signal Telephone and Telegraph Departments permissions to use all types of products on the railways of Ukraine. The «ZTZA» PE SIE in close cooperation with the Department of Automation and Telecommunication successfully carried out a seven-year package of measures to create such products as compact neutral electromagnetic relays (61 items), relay boxes of electric interlocking (17 items). These products are basic items in the signaling control systems on a rail transport system and until recently were supplied only from the Russian Federation. Besides, relays produced at the «ZTZA» PE SIE have several advantages over existing: • relay housing is made of non-combustible materials; • transparent casing does not tarnish and retain its properties during the whole period of its use; • external relay contacts are wedge-shaped, protecting cabinet socket contacts against crushing; • electrical and mechanical characteristics of relay remain throughout the whole period of its use, which is confirmed by reliability and endurance tests.


These benefits also apply to all units produced by the «ZTZA» PE SIE in the gear oil pump relay housings. For instance, time delay units, ground alarms, pulse-generating units, electronic relays and other plug in rackmounted units. Also, the Enterprise is constantly working to develop electronic blocks and relays. According to the technical requirements of the Department of Automation and Telecommunications, the Company has already designed, conducted tests and obtained a permit for application of time delay digital units of the second generation TDDU-D2 (BVMSh-Ts2). Among the advantages of these units is a large number of gradations of time delay, from 2 seconds to 6 minutes with a pitch of 2 seconds, remotely controlled alarm system signaling about potential problems and resistance to power supply voltage fluctuations. For a long period of time, the Company has been mass producing universal digital ground alarm systems GAS-DU (SZI-TsU). Their peculiarity consists in the fact that they replace the GAS-1M (SZI-1М) and GAS-1M (SZI-2М) types alarm systems and they can work with alternating (24V, 220V), constant and rectified not stabilized (12, 24, 60 and 220V) voltage of the controlled voltage source. The company recently successfully completed operational test of the electronic relay TSH-65Е. As part of the operational test, reliability test, during which relay components in-service failures were artificially simulated, has been carried out. As a result, it was proved that relay does not lead to critical failures (switching of more clear light signal) in the case of failure of the relay components. Relay successful without failure has been operating in areas, where mechanical analogs of this type of relay had accelerated wear of contacts.

In 2013, the «ZTZA» PE SIE received a Certificate for quality management system, which confirms the compliance of the Enterprise’s quality system with the requirement of DSTU ISO 9001:2009.

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EXPO 2018

railway supply

Scientific Industrial Enterprise «Plant of communication technology and automation» successfully cooperates with companies from Ukraine, Georgia, the Czech Republic and Germany.

Electronic pulse relays PRR (IVB) and PR-1700E (IMSh-1700E) has been certified. Circuit design is meant to prevent failures such as continued work of normally closed relay channel in pulsed mode (13-33 contacts) in case of breakdown of normally open channel (33-53 contacts), while working in the code switching mode in AC or DC track circuits. Relays can replace mechanical relays of these types upon condition that additional supply voltage is provided. In late 2016, according to the results of successful operation testing and registration of technical conditions, the «ZTZA» PE SIE obtained from the Department of Automation and Telecommunications a permit for application of pulse-generating units PGU-1 (DIM-1) and PGU-2 (DIM-2). Unlike similar units from other manufacturers, in these units modern element base that meets modern standards is used. Moreover, the Company does not forget to support the products that are commercially available for many years. The Company constantly modernizes and adapts its products to meet new regulatory requirements and customer wishes. For example, new design of crossover cable assembly system cabinets is under development now.

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Scientific Industrial Enterprise «Plant of communication technology and automation» successfully cooperates with companies from Ukraine, Georgia, the Czech Republic and Germany. Production of the «ZTZA» PE SIE is distinguished by high quality, as evidenced by reviews on operation, testing, including certification testing. This is confirmed by certificates of conformity for such products as: neutral electromagnetic relays, crossover cable assembly system cabinets, metal relay and battery cabinets, level crossing signaling system boards, relay blocks of the executive group and contactless pulse relays. Thanks to intelligent and maximum use of its sources and reserves, the Enterprise provides: • guaranteed quality products; • competitive market value; • guarantees of compliance with the agreements on production and delivery terms; • meets the requirements and expectations of the customer. Products manufactured by the Enterprise are now successfully working at the rail transport facilities. In 2013, the «ZTZA» PE SIE received a Certificate for quality management system, which confirms the compliance of the Enterprise’s quality system with the requirement of DSTU ISO 9001:2009. Scientific Industrial Enterprise «Plant of communication technology and automation» tel.: +38 032 245 77 71, + 38 032 263 71 07 e-mail: nvp.ztza@gmail.com www.ztza.com.ua


Host of the exhibition

Information service

II INTERNATIONAL EXHIBITION

October, Kyiv The International Specialized Exhibition Rail EXPO 2018 (#REUA) was devoted to the railway industry, namely to railway transport, infrastructure and production of equipment and components for the railway market. With this exhibition, we are creating a platform for transnational exchange of experience, as well as establishing trends and prerequisites for rapid positive changes on the railways. The REUA 2018 exhibition brings together world leading rail brands with thousands of potential customers - professional managers who influence the decision-making in their companies. Manufacturers of goods and services for the railway industry will have a great chance to present their products directly to consumers and find partners (dealers, investors) thereby expanding their sales markets. The exhibition will also allow meeting with contractors and suppliers, as well as testing new ideas and products. The attendees will undoubtedly discover new opportunities for developing their own business. The conferences of REUA 2018 are management forums for the business community. With the participation of industry experts, opinion leaders and practitioners, we are talking about the future of the railways.

For participation, please contact Natalya Krut Deputy head manager of www.promgruz.com tel./fax: +38 056 370 18 32 ext. 259 mob.: +38 (066) 419 98 91, +38 (068) 410 11 03 e-mail: n.kruti@promgruz.com

+38 056 370 18 32

promgruz.com49


POWER WRENCH GMK-1

ELECTRICAL

TRACK EQUIPMENT

DIESEL GENERATORS ED-2T/230 (2KW) ED-4T/230 (4KW)

RAIL DRILLING MACHINE RSS

PP «PROM-ALLIANCE» vul. Tobolska, 42, of. 406, Kharkiv 61072, Ukraine +38 (057) 7175601, +38 (057) 7205908 0577586982@ukr.net www.gdc.com.ua

Railway Supply EXPO 2018  

Special edition - «Railway Supply EXPO 2018» (EN) Content: - Repair and retrofitting, development and manufacturing of new wheelset lathes...

Railway Supply EXPO 2018  

Special edition - «Railway Supply EXPO 2018» (EN) Content: - Repair and retrofitting, development and manufacturing of new wheelset lathes...

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