Page 1

2017 Powersport Products

1


One Name. One Solution. Since 1941.

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Racer Elite Series, 4-Stroke ................... 4 Top End Off-Road, 2-Stroke .............................. 16 Off-Road, 4-Stroke .............................66 ATV/UTV, 2-Stroke ............................ 112 ATV/UTV, 4-Stroke ............................120 Street Bike ...........................................148 Personal Water Craft ........................ 174 Complete Bottom Rebuild Kits & Components ..................................188 Clutch Kits & Components ................194 Valve Shim Kits & Refills .....................216 Accessories Fuel Management Controllers ........222 Carboretor Jet Kits............................223 Hour Meters & Tachometers ...........224 Crank Pins, Clips, Bearings, Washers ..........................................226 Honing Brushes .................................229 Rings ................................................... 230 Swag, Decals, Banners, Etc. ........... 234 Rider Support Information................235 Products are intended for off-highway, competition vehicles only.

3


PERSONAL WATER CRAFT Model Personal Water Craft

Years

Comp. Ratio

Stock Engine Bore x Stroke

Displ.

Bore Size

Piston Type & Coatings

Cylinder & Machining Requirements

Top End Kit

Top End Kit Pricing

Arctic Cat 650cc Twin Cylinder Barracuda 640 Daytona 640 Monte Carlo 640 Montego 640 Montego Deluxe 640 Tigershark 640 TS / TSL 640 900cc Triple Cylinder Monte Carlo 900 Tigershark 900 1000cc Triple Cylinder Daytona 1000 1997 Monte Carlo 1000 1997

76.0 x 71.0

639.0 652.0 661.0

76.0 76.5 77.0

Deglaze / Hone Bore & Hone Bore & Hone

WK1084 WK1085 WK1086

$307.84 $307.84 $307.84

896.0 998.0

76.5 80.5

Resleeve Resleeve

WK1093

$446.24

1997 1997

76.5 x 65.0 81.0 x 64.6

1000.0 1100.0

81.0 85.0

Deglaze / Hone Resleeve

WK1216 *WK1217

$476.24 $548.24

300cc Single Cylinder 300 SX JS300

1987-1991 1986-1988

76.0 x 64.9

440cc Twin Cylinder JS440

1976-1992

295.0 299.0 303.0 307.0 311.0 439.0 442.0 449.0 475.0 481.0 488.0 496.0 502.0 531.0 537.0 544.0 551.0 559.0

76.0 Deglaze / Hone 76.5 Bore & Hone 77.0 Bore & Hone 77.5 Bore & Hone 78.0 Bore & Hone 68.5 Bore & Hone 69.0 Bore & Hone 69.5 Bore & Hone 71.0 ElectraCoated Resleeve 71.5 ArmorGlide Resleeve 72.0 Resleeve 72.5 Resleeve 73.0 Resleeve 75.0 Deglaze / Hone 75.5 Bore & Hone 76.0 Bore & Hone 76.5 Bore & Hone 77.0 Bore & Hone Crankcase Machining 75.0 Deglaze / Hone 75.5 Bore & Hone 76.0 Bore & Hone 76.5 Bore & Hone Crankcase Machining 76.0 Deglaze / Hone 76.5 Bore & Hone 77.0 Bore & Hone 77.5 Bore & Hone 78.0 Bore & Hone Crankcase Machining

1994-1995 1993-1995 1994-1997 1994-1997 1994-1997 1993 1998-1999 1996 1995

Kawasaki 2-Stroke

475cc Big Bore Kit Twin Cylinder JS440

550cc Twin Cylinder 550 SX JS550 Crankcase machining required for 76.5mm and larger

550cc Twin Cylinder 550 SX Crankcase machining required for 76.5mm and larger

650cc Twin Cylinder 650 SX SC 650 TS 650 X-2 (650) Crankcase machining required for 77.5mm and larger

174

1976-1992

1989-91 1982-88

1992-1995

1987-1993 1991-1995 1989-1996 1986-1995

68.0 x 60.0 71.0 x 60.0

75.0 x 60.0

75.0 x 60.0

531.0 537.0 544.0 551.0

76.0 x 70.0

635.0 643.0 657.0 660.0 668.0

WK1026 $146.55 WK1027 $146.55 WK1028 $146.55 WK1029 $156.55 *WK1030 $156.55 WK1002 $283.29 WK1003 $283.29 WK1004 $303.29 *WK1007 $323.29 *WK1008 $323.29 *WK1010 WK1011 WK1012 WK1013 WK1014 *WK1015

$343.29 $277.92 $277.92 $277.92 $297.92 $297.92

WK1045 WK1046 WK1047

$286.02 $286.02 $286.02

WK1016 WK1017 WK1018 WK1019 WK1020

$283.31 $283.31 $283.31 $303.31 $303.31


Single Piston

Single Piston Pricing

Ring Set

Piston Pin

Circlip

Top End Gasket Kit

Top End Bearing B1024 $18.50

2349M07650 2349M08050

$138.00 $128.00

3012TDW 3169TD

S512

CW20

W5591 $92.24

B1024 $18.50

2394M08100 718M08500

$128.00 $152.00

3189KD 3347KD

S539

CW22

W5591 $92.24

549M07600 549M07650 549M07700 549M07750 549M07800 2084M06850 2084M06900 2084M06950 423M07100 423M07150 423M07200 423M07250 423M07300 516M07500 516M07550 516M07600 516M07650 516M07700

$118.00 $118.00 $118.00 $128.00 $128.00 $122.00 $122.00 $132.00 $142.00 $142.00 $142.00 $152.00 $152.00 $118.00 $118.00 $118.00 $128.00 $128.00

2292TD 3012TD 3032TD 3051TD 3071TD 2697CD 2717CD 2736CD 2795CD 2815CD 2835CD 2854CD 2874CD 2953TC 2973TC 2992TC 3012TC 3032TC

S513

CW18

W5291 $28.55

B1022 $18.50

S259

CW16

W5293 $39.29

B1021 $18.50

S259

CW16

W5294 $39.29

B1021 $18.50

S259

CW16

W5295 $41.92

B1021 $18.50

608M07500 608M07550 608M07600 *608M07650

$118.00 $118.00 $118.00 $128.00

2953TD 2973TD 2992TD 3012TD

S259

CW16

W5296 $50.02

B1021 $18.50

549M07600 549M07650 549M07700 549M07750 549M07800

$118.00 $118.00 $118.00 $128.00 $128.00

2292TD 3012TD 3032TD 3051TD 3071TD

S513

CW18

W5297 $47.31

B1022 $18.50

B6063 $32.95

B5003 $18.26 Left Only 1987-04 SX

PWC

W5387 $51.84

Street Bikes

CW20

ATV • 4-Stroke

S461

Sleeve

ATV • 2-Stroke

2992TD 3012TD 3032TD

Main Bearing Kit

Off-Rd. • 4-Stroke

$128.00 $128.00 $128.00

Main Seal Kit

Off-Rd. • 2-Stroke

632M07600 632M07650 632M07700

Bottom End Gasket Kit

Racer Elite • 4-Stroke

WK kits include: Pistons, rings, pins, clips, top end gasket kit, & cylinders when applicable. Individual pistons include: Rings, pins & clips. * Build On Demand item: Contact Wiseco for pricing, batch minimums, and lead time.

Crankshafts Clutch Valve Train Accessories

175


PERSONAL WATER CRAFT Model Personal Water Craft

Years

Comp. Ratio

Stock Engine Bore x Stroke

Displ.

Bore Size

Piston Type & Coatings

Cylinder & Machining Requirements

Top End Kit

Top End Kit Pricing

Kawasaki 2-Stroke 750cc Twin Cyl. 20mm Pin 750 SS / SX 750 ZXi ST 750 STS 750 Super Sport Xi 750 XiR 750 Crankcase machining required for 83mm and larger 750cc Twin Cyl. 22mm Pin 750 SS 750 STX 750 ZXi STS 750 Super Sport Xi 750 Xi Sport 750 Crankcase machining required for 83mm and larger 750cc Twin Cylinder 750 SXi 750 SXi Pro 800cc 800 SX-R 800cc 800 SX-R 900cc Triple Cylinder 900 STS 900 STX 900 ZXi 1100cc Triple Cyl./ Big Pin 1100 STX 1100 ZXi Crankcase machining required for 83mm and larger

1200cc Triple Cylinder Ultra 150 (1200)

1992-1995 1995 1993-1995 1995 1993-1995 1994

1996-1997 1998 1996-1997 1996-1997 1996-1997 1998-1999

2003-2011

2003-2011

2001-2002 1997-2006 1995-1997

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone Resleeve Resleeve Resleeve Crankcase Machining 791.0 82.5 ElectraCoated Bore & Hone 800.0 82.96 Boost Hole Bore & Hone Reed Cutaway 782.0 82.0 Deglaze / Hone 791.0 82.5 Bore & Hone 800.0 82.96 Bore & Hone 791.0 82.5 ElectraCoated Bore & Hone 800.0 82.96 Boost Hole Bore & Hone Reed Cutaway 891.0 73.0 Deglaze / Hone 903.0 73.5 Bore & Hone 915.0 74.0 Bore & Hone 928.0 74.5 Bore & Hone 1071.0 80.0 Deglaze / Hone 1083.0 80.5 Bore & Hone 1097.0 81.0 Bore & Hone 1106.0 81.5 Bore & Hone 1125.0 82.0 Bore & Hone 1151.0 83.0 Resleeve 1179.0 84.0 Resleeve 1193.0 84.5 Resleeve Crankcase Machining 1176.0 80.0 Deglaze / Hone 1191.0 80.5 Bore / Replate

WK1241 WK1242 WK1243 WK1244 WK1245 WK1261 WK1262 WK1263

$321.00 $321.00 $321.00 $341.00 $341.00 $305.83 $305.83 $305.83

WK1100 *WK1101 *WK1102 WK1103 WK1246 WK1247 WK1248 WK1249 WK1250 WK1264 *WK1265

$522.08 $522.08 $522.08 $582.08 $470.17 $470.17 $470.17 $500.17 $483.75 $483.75 $483.75

WK1267 *WK1268

$570.12 $570.12

80.0 x 74.0

743.0 752.0 760.0 771.0 779.0 795.0 820.0 830.0

80.0 80.5 81.0 81.5 82.0 83.0 84.0 84.5

80.0 x 78.0

1999-2005

$321.00 $321.00 $321.00 $341.00 $341.00 $341.00 $312.93 $312.93

80.0

80.0 x 71.0

1997-1999 1996-2003

WK1059 WK1060 WK1061 WK1062 WK1063 WK1090 *WK1091 *WK1092

743.0 752.0 760.0 771.0 779.0 795.0 840.0 850.0

80.0 x 74.0 82.0 x 74.0 82.0 x 74.0 73.0 x 71.0

1995-1996 1998-2002

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone Resleeve Resleeve Resleeve

80.0 x 74.0

Kawasaki 4-Stroke 1500 Four Cylinder Ultra 260 LX Ultra 260 X 1500 Four Cylinder Ultra LX STX 15-F STX

176

8.4:1 2009-2010 2009-2010 10.6:1 2007-2012 2004-2012 2009-2010

83.0 x 69.2 83.0 x 69.2

1498.0

83.0

ArmorGlide

Deglaze / Hone

1498.0

83.0

ArmorGlide

Deglaze / Hone


Single Piston

Single Piston Pricing

Ring Set

Piston Pin

Circlip

S650

809M08000 809M08050 809M08100 809M08150 809M08200 809M08300 809M08400 809M08450

$118.00 $118.00 $118.00 $128.00 $128.00 $128.00 $128.00 $128.00

3150KD 3169KD 3189KD 3207KD 3228KD 3268KD 3307KD 3327KD

S662

810M08250 810M08296

$182.00 $182.00

8250KB 8300KB

S640

CW22

837M08200 837M08250 837M08296 810M08250 810M08296

$138.00 $138.00 $158.00 $182.00 $182.00

3228KD 3248KD 3268KD 8250KB 8300KB

S662

CW22

S662

CW22

659M07300 *659M07350 *659M07400 659M07450 809M08000 809M08050 809M08100 809M08150 809M08200 809M08300 809M08400 809M08450

$138.00 $138.00 $138.00 $158.00 $118.00 $118.00 $118.00 $128.00 $128.00 $128.00 $128.00 $128.00

2874CD 2894CD 2913CD 2933CD 3150KD 3169KD 3189KD 3207KD 3228KD 3268KD 3307KD 3327KD

S512

CW20

S662

CW22

749M08000 *749M08050

$128.00 $128.00

3150TD 3169TD

S598

CW24

40048M08300

$159.00

8300XX

S624

CW28

40052M08300

$159.00

3268XG

S561

CW21

CW20

W6211 $85.00 80-83mm

Main Seal Kit

B1023 $18.50

B6063 $32.95

B1030 $18.50

B6063 $32.95

W6211 $85.00 1996-2002 W6197 $62.73 2003-2008 W6197 $62.73 2003-2008 W5459 $108.08

B1030 $18.50

B6063 $32.95

B1030 $18.50

B6063 $32.95

B1030

B6063

W5522 $116.17 80-81.5mm

B1030 $18.50

Main Bearing Kit

Sleeve

CW22

W6211 $85.00 80-83mm

Off-Rd. • 4-Stroke

W5503 $56.93 85-85.5mm

ATV • 2-Stroke

W5779 $49.83 84-84.5mm

ATV • 4-Stroke Street Bikes

B5003 $18.26 Left Only B5003 $18.26 Left Only

B1023 $18.50

W5780 $99.75 82-84.5mm

3036FA $139.95 2001-2004

Crankshafts

3150KD 3169KD 3189KD 3207KD 3228KD 3268KD 3347KD 3367KD

Bottom End Gasket Kit

PWC

$118.00 $118.00 $118.00 $128.00 $128.00 $128.00 $128.00 $128.00

Top End Bearing

Off-Rd. • 2-Stroke

813M08000 813M08050 813M08100 813M08150 813M08200 813M08300 813M08500 813M08550

Top End Gasket Kit

Racer Elite • 4-Stroke

WK kits include: Pistons, rings, pins, clips, top end gasket kit, & cylinders when applicable. Individual pistons include: Rings, pins & clips. * Build On Demand item: Contact Wiseco for pricing, batch minimums, and lead time.

Clutch

B1075 $18.50

Valve Train

W5781 $186.12

Accessories

177


PERSONAL WATER CRAFT Model Personal Water Craft

Years

Comp. Ratio

Stock Engine Bore x Stroke

Displ.

Bore Size

Piston Type & Coatings

Cylinder & Machining Requirements

Top End Kit

Top End Kit Pricing

Polaris 650cc Triple Cylinder SL 650 SL 650 STD 700cc Twin Cylinder Freedom 700 Hurricane 700 / SL 700 SL 700 Deluxe SLH 700 SLT 700 SLTH 700 Virage 700 750cc Triple Cylinder SL 750 SLT 750

777cc Twin Cylinder Octane 777 Virage i 777 777cc Twin Cylinder Octane 777

2002-2004 1996-1997 1997 1998-2001 1996-1997 1998-1999 2002-2004 1993-1995 1994-1995

2002-2004 2002-2004 2002-2004

Cylinder head modifications required for low dome profile 780cc Triple Cylinder SL 780 SLT 780 SLX 780 785cc Triple Cylinder PRO 785 SLX PRO 785

1999-2000 1997-1998

900cc Triple Cylinder SL 900

1996-1997

1050cc Triple Cylinder SL 1050 SLTX 1050 SLX 1050 SLXH 1050 1200cc Triple Cylinder Genesis 1200 Genesis FFI 1200 Genesis Ficht 1200 Genesis i 1200 PRO 1200 SLTX-B (X-45) 1200 SLX 1200 Virage TX 1200 Virage TXI 1200

178

1992-1995 1995

65.0 x 65.0 81.0 x 68.0

69.8 x 65.0

84.0 x 70.0 84.0 x

647.0 665.0

65.0 66.0

Deglaze / Hone Bore & Hone

*WK1064 $454.42 *WK1066 $454.42

700.0 710.0 718.0 726.0 734.0

81.0 81.5 82.0 82.5 83.0

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone

WK1137 WK1138 *WK1139 WK1140 WK1141

$310.17 $310.17 $310.17 $330.17 $330.17

744.0 755.0 766.0

69.8 70.3 70.8

Deglaze / Hone Bore & Hone Bore & Hone

WK1075 WK1076 WK1077

$454.42 $454.42 $454.42

777.0 783.0 795.0

71.3 71.5 72.0

Bore & Hone Bore & Hone Bore & Hone

785.1 794.4 799.1 794.4

84.5 85.0 85.3 85.0 ElectraCoated Low Dome

70.0

1996-1997 1996-1997 1995-1996

1997 1996-1999 1999 1998 1999-2002 1999-2000 1999 2001-2004 2000-2001 1999 2000-2001 2000-2002 2001-2002

*WK1078 $484.42 *WK1128 $484.42 *WK1087 $484.42

Bore & Hone Bore & Hone Bore & Hone Bore & Hone Cylinder Head Machining

Race Series

71.3 x 65.0

783.0 794.0

71.5 72.0

Deglaze / Hone Bore & Hone

*WK1167 WK1218

$516.64 $516.64

69.7 x 68.0

779.0

69.7

Deglaze / Hone

WK1223

$485.24

74.5 x 68.0

889.0 901.0 913.0 1051.0 1077.0

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Deglaze / Hone Bore & Hone

*WK1142 $488.35 *WK1143 $488.35 *WK1144 $488.35

81.0 x 68.0

74.5 75.0 75.5 76.5 81.0 82.0

84.0 x 70.0

1177.7 1191.6 1198.7

84.5 85.0 85.3

Bore & Hone Bore & Hone Bore & Hone

WK1307 $620.35 *WK1309 $620.35


Single Piston

Single Piston Pricing

Ring Set

Piston Pin

Circlip

Top End Gasket Kit

Top End Bearing

S280

CW18

W5325 $70.42

B1014 $18.50

700M08100 700M08150 *700M08200 700M08250 700M08300

$128.00 $128.00 $128.00 $138.00 $138.00

3189TD 3209TD 3228TD 3248TD 3268TD

S512

CW20

W5523 $54.17 1996-2000

B1039 $18.50

633M06975 633M07025 633M07075

$128.00 $128.00 $128.00

2746CD 2766CD 2786CD

S343

CW18

W5385 $70.42 69.7570.75mm

B1014 $18.50

*633M07125 633M07150 633M07200

$138.00 $138.00 $138.00

2805CD 2815CD 2835CD

811M08450 811M08500 811M08525 *812M08500

$152.00 $152.00 $182.00 $182.00

8450KB 8500KB 8525KB 8500KB

S662

CW22

S662

CW22

633M07150 633M07200

$138.00 $138.00

2815CD 2835CD

S343

CW18

W5555 $102.64

B1014 $18.50

722M06970

$138.00

2746CD

S343

CW18

W5669 $71.24

B1014 $18.50

*687M07450 *687M07500 *687M07550 *687M07650 781M08100 *781M08200

$138.00 $138.00 $138.00 $158.00 $182.00 $182.00

2933TD 2953TD 2973TD 3012TD 3189KD 3228KD

S512

CW20

W5524 $74.35

B1039 $18.50

S512

CW20

W5525 $74.35

B1039 $18.50

811M08450 811M08500 811M08525

$152.00 $152.00 $182.00

8450KB 8500KB 8525KB

S662

CW22

ATV • 4-Stroke

W5436 $70.42 71.25-72mm

Sleeve

ATV • 2-Stroke

2559CD 2598CD

Main Bearing Kit

Off-Rd. • 4-Stroke

$128.00 $128.00

Main Seal Kit

Off-Rd. • 2-Stroke

*624M06500 *624M06600

Bottom End Gasket Kit

Racer Elite • 4-Stroke

WK kits include: Pistons, rings, pins, clips, top end gasket kit, & cylinders when applicable. Individual pistons include: Rings, pins & clips. * Build On Demand item: Contact Wiseco for pricing, batch minimums, and lead time.

Street Bikes PWC Crankshafts Clutch Valve Train Accessories

179


PERSONAL WATER CRAFT Model Personal Water Craft

Years

Comp. Ratio

Stock Engine Bore x Stroke

Displ.

Bore Size

Piston Type & Coatings

Cylinder & Machining Requirements

Top End Kit

Top End Kit Pricing

Polaris 1200cc Triple Cylinder Octane 777 PRO 1200 MSX 140 H.O. (1200) Cylinder head modifications required for low dome profile

2002-2004 2000-2001 2003-2004

84.0 x 70.0

1191.6

85.0 ElectraCoated Low Dome Race Series

Bore & Hone

76.0 x 64.0

580.0 588.0 595.0 602.0

76.0 ElectraCoated Deglaze / Hone 76.5 Bore & Hone 77.0 Bore & Hone 77.5 Bore & Hone

78.0 x 68.0

650.0 658.0 666.0 674.0

78.0 78.5 79.0 80.0

82.0 x 68.0

718.0 726.0 735.0 744.0 754.0

82.0 82.5 83.0 83.5 84.0

Sea-Doo 2-Stroke 580cc Twin Cylinder Explorer 580 / SPX 580 GT 580 GTS 580 GTX 580 Sea-Doo 580 SI 580 / ST 580 SP 580 / SPI 580 XP 580 650cc Twin Cylinder Explorer 650 GTX 650 Speedster 650 Sportster 650 SPX 650 XP 650 718cc Twin Cylinder Challenger 718 Challenger 718 Explorer 718 Explorer 718 GS 718 GSI 718 GTI 718 GTI 718 LE GTS 718 HX 718 / XP 718 SP 718 Speedster 718 Speedster 718 SK Sportster 1800 (718) Sportster 718 Sportster 718 LT SPX 718

180

1993 1990-1991 1992-1996 1992-1993 1988-1989 1990 1991-1996 1991-1992 1994-1996 1994-1995 1994-1995 1995 1994-1995 1993-1994 1998 2000-2001 1997 2002 1997-2001 1997 1996-2005 2002-2004 1997-2001 1995-1997 1997 1996-1997 1999 1998-1999 1996-1998 2002 1996

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone

Stock Style L-Ring

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone

WK1251 WK1252 WK1253 *WK1254

$369.30 $369.30 $369.30 $389.30

WK1116 WK1117 WK1118 WK1119

$327.02 $327.02 $327.02 $347.02

WK1295 $375.02 WK1296 $375.02 WK1297 $375.02 WK1298 $435.02 *WK1299 $435.02


Single Piston

Single Piston Pricing

Ring Set

Piston Pin

Circlip

Top End Gasket Kit

Top End Bearing

Bottom End Gasket Kit

Main Seal Kit

Main Bearing Kit

Sleeve

Racer Elite • 4-Stroke

WK kits include: Pistons, rings, pins, clips, top end gasket kit, & cylinders when applicable. Individual pistons include: Rings, pins & clips. * Build On Demand item: Contact Wiseco for pricing, batch minimums, and lead time.

Off-Rd. • 2-Stroke

$182.00

8500KB

S662

CW22

734M07600 734M07650 734M07700 *734M07750

$142.00 $142.00 $142.00 $152.00

2292TD 3012TD 3032TD 3051TD

S477

CW18

W5450 $85.30

B1003 $18.50

663M07800 663M07850 663M07900 663M08000

$128.00 $128.00 $128.00 $138.00

3071LK 3091LK 3110LK 3150LK

S512

CW20

W5384 $71.02

B1039 $18.50 1995-1996

B6072 $49.95

775M08200 775M08250 775M08300 775M08350 775M08400

$152.00 $152.00 $152.00 $182.00 $182.00

8200LF 8250LF 8300LF 8350LF 8400LF

S461

CW20

W5460 $71.02

B1071 $18.50

B6072 $49.95

Off-Rd. • 4-Stroke

*812M08500

ATV • 2-Stroke ATV • 4-Stroke Street Bikes PWC Crankshafts Clutch Valve Train Accessories

181


PERSONAL WATER CRAFT Model Personal Water Craft

Years

Comp. Ratio

Stock Engine Bore x Stroke

Displ.

Bore Size

Piston Type & Coatings

Cylinder & Machining Requirements

Top End Kit

Top End Kit Pricing

Sea-Doo 2-Stroke 780cc Twin Cylinder 3D Base 782 3D Premium 782 Challenger 1800 (782) Challenger 782 GSX 782 GSX 782 RFI GTI 782 LE GTI 782 LE RFI GTI 782 RFI GTX 782 GTX 782 RFI Speedster 782 SPX 782 XP 782 XP-800 LTD (782) XP-800 LTD (782) 785cc Twin Cylinder 3D Base 782 3D Premium 782 Challenger 1800 (782) Challenger 782 GSX 782 GSX 782 RFI GTI 782 LE GTI 782 LE RFI GTI 782 RFI GTX 782 GTX 782 RFI Speedster 782 SPX 782 XP 782 XP-800 LTD (782) XP-800 LTD (782) 950cc Twin Cylinder 3D 950 DI GSX 950 LTD GTX 950 GTX 950 DI GTX 950 LTD LRV 950 LVR 950 DI RX 950 RX 950 DI RXX 950 Sportster 950 LE Sportster 950 LE DI VSP 950 LTD XP 950 XP 950 DI XP 950 LTD * Crankcase machining required for 91mm and larger

182

2005 2005 1997-1999 1996-1997 1996-1997 1999-2000 2005 2003-2005 2004-2005 1996-1999 1998-2002 1998-1999 1997-1999 1996-1997 1995 1997 2005 2005 1997-1999 1996-1997 1996-1997 1999-2000 2005 2003-2005 2004-2005 1996-1999 1998-2002 1998-1999 1997-1999 1996-1997 1995 1997 2006-2007 1997-1999 2000-2002 2000-2003 1998-2002 2000-2003 2000-2003 2000-2002 2000-2003 2001-2002 2000-2003 2004-2005 1999-2003 2000-2002 2003-2004 1998-2003

82.0 x 74.0

780.0 785.0 791.0 800.0 801.0 810.0 820.0

82.0 82.1 82.5 83.0 83.0 83.5 84.0

Stock Style L-Ring

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Must Gap Rings Bore & Hone 83mm Size Bore & Hone Bore & Hone

82.0 x 74.0

780.0 791.0 800.0

82.0 ElectraCoated Deglaze / Hone 82.5 Bore & Hone 83.0 Bore & Hone

88.0 x 78.2

951.0 960.0 971.0 982.0 993.0 1017.0

88.0 88.5 89.0 89.4 90.0 91.0

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone Resleeve Crankcase Machining

WK1300 WK1301 WK1302

$379.09 $379.09 $379.09

WK1303 $379.09 *WK1304 $439.09 WK1305 $439.09

WK1211 WK1212 WK1213 WK1214 WK1215 WK1282 Note: WK kits do not fit DI Models

$383.38 $383.38 $383.38 $411.38 $411.38 $417.97


Single Piston

Single Piston Pricing

Ring Set

Piston Pin

Circlip

Top End Gasket Kit

Top End Bearing

8200LF 8210LF 8250LF 8300LF 8300LF 8350LF 8400LF

S461

CW20

W5556 $75.09 1995-2002

B1072 $18.50

778M08200 778M08250 *778M08296

$138.00 $138.00 $138.00

8200KB 8250KB 8300KB

S461

CW20

W5556 $75.09

B1072 $18.50

716M08800 716M08850 716M08900 716M08940 716M09000 716M09100

$138.00 $138.00 $138.00 $152.00 $152.00 $152.00

3464KD 3484KD 3503KD 3520KD 3544KD 3584KD

S568

CW21

W5574 $107.38 Carb Models 88-90mm

Main Bearing Kit

Sleeve

Off-Rd. • 4-Stroke

$152.00 $152.00 $152.00 $152.00 $152.00 $182.00 $182.00

Main Seal Kit

Off-Rd. • 2-Stroke

779M08200 779M08210 779M08250 *779M08296 779M08300 779M08350 779M08400

Bottom End Gasket Kit

Racer Elite • 4-Stroke

WK kits include: Pistons, rings, pins, clips, top end gasket kit, & cylinders when applicable. Individual pistons include: Rings, pins & clips. * Build On Demand item: Contact Wiseco for pricing, batch minimums, and lead time.

ATV • 2-Stroke

B6073 $59.95

ATV • 4-Stroke Street Bikes PWC Clutch Valve Train

W6250 $157.35 DI Models

B5043 $26.95 Left Only

Crankshafts

W5782 $113.97 Carb Models 91mm

B6074 $59.95

Accessories

183


PERSONAL WATER CRAFT Model Personal Water Craft

Years

Comp. Ratio

Stock Engine Bore x Stroke

Displ.

Bore Size

Piston Type & Coatings

Cylinder & Machining Requirements

Top End Kit

Top End Kit Pricing

Sea-Doo 4-Stroke RXP/RXP-X/RXT/RXT-X all RXP 215 RXP-X 255 RXT 255/260 RXT-X 255/260

2004-2014

8.4:1

100.0 x 63.4

1500.0 100.0 100.5 101.0

ArmorGlide

Deglaze / Hone Bore & Hone Bore & Hone

Wet Jet 700cc Twin Cylinder Duo 700 Kraze 700 ZX 700

1995-1996 1996-1997 1996-1997

81.0 x 68.0

WK1323

$295.29

*WK1325

$295.29

*WK1327 *WK1328

$315.29 $315.29

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone

*WK1040 WK1041 WK1042 *WK1043 WK1317 WK1318 WK1319 WK1320 WK1321 *WK1322

$307.67 $307.67 $307.67 $327.67 $307.84 $307.84 $307.84 $327.84 $327.84 $331.56

84.0 84.5 85.0 85.5 86.0

Deglaze / Hone Bore & Hone Bore & Hone Resleeve Resleeve

WK1290 WK1291 WK1292 WK1293 WK1294

$324.05 $324.05 $324.05 $331.56 $331.56

784.0 794.0 804.0

80.0 81.0

Deglaze / Hone Bore / Replate

WK1306 WK1335

$378.94 $378.94

1051.0 1064.0 1077.0 1090.0

81.0 81.5 82.0 82.5

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone

*WK1329 WK1330 WK1331 WK1332

$510.85 $510.85 $510.85 $570.85

701.0 710.0 718.0 726.0 735.0 753.0

81.0 81.5 82.0 82.5 83.0 84.0

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone

496.0 504.0

72.0 72.5

Deglaze / Hone Bore & Hone

633.0 641.0 649.0 658.0 701.0 710.0 718.0 726.0 735.0 753.0

77.0 77.5 78.0 78.5 81.0 81.5 82.0 82.5 83.0 84.0

84.0 x 68.0

754.0 763.0 771.0 780.0 789.0

80.0 x 78.0

81.0 x 68.0

Yamaha 2-Stroke 500cc Twin Cylinder Wave Jammer 500 Wave Runner 500 650cc Twin Cylinder Super Jet 650 Wave Runner III 650 Wave Runner LX 650 701cc Twin Cylinder FX-1 700 Super Jet 700 Wave Blaster 700 Wave Raider 700 Wave Raider 700 Deluxe Wave Runner III GP 700 Wave Runner PRO VXR 700 Wave Runner XL 700 Wave Venture 700 Wave Venture XL 700 760cc Twin Cylinder Wave Blaster 760 Wave Raider 760 Wave Runner II 760 Wave Venture 760

184

1987-1990 1987-1992 1990-1993 1990-1996 1990-1992 1994-1995 1994-2010 1993-1996 1994-1998 1995-1996 1994-1997 1993-1994 1999-2004 1995-1998 2002 1996-1997 1996-1997 1996-1997 1997

784cc Twin Cylinder Wave Runner GP 800 Wave Runner XL 800 Wave Runner XLT 800

1998-2005 2000-2001 2002-2004

1100cc Triple Cylinder Wave Raider 1100 Wave Venture 1100

1995-1996 1996-1997

72.0 x 61.0 77.0 x 68.0 81.0 x 68.0


Single Piston

Single Piston Pricing

Ring Set

Piston Pin

Circlip

Top End Gasket Kit

Top End Bearing

Bottom End Gasket Kit

Main Seal Kit

Main Bearing Kit

Sleeve

Racer Elite • 4-Stroke

WK kits include: Pistons, rings, pins, clips, top end gasket kit, & cylinders when applicable. Individual pistons include: Rings, pins & clips. * Build On Demand item: Contact Wiseco for pricing, batch minimums, and lead time.

Off-Rd. • 2-Stroke

$189.00 $189.00 $189.00

3937XS 10050XS 10100XS

S626

W5860

790M08100 790M08150 790M08200 790M08250 790M08300 790M08400

$128.00 $128.00 $128.00 $138.00 $138.00 $138.00

3189KD 3207KD 3228KD 3248KD 3268KD 3307KD

S631

CW20

*586M07200 *586M07250

$118.00 $118.00

2835CD 2854CD

S478

CW20

W5235 $68.52

*602M07700 602M07750 602M07800 602M07850 790M08100 790M08150 790M08200 790M08250 790M08300 790M08400

$128.00 $128.00 $128.00 $138.00 $128.00 $128.00 $128.00 $138.00 $138.00 $138.00

3032TD 3051TD 3071TD 3091TD 3189KD 3207KD 3228KD 3248KD 3268KD 3307KD

S423

CW20

W5300 $51.67

B1023 $18.50

WB1004 $51.45

B6064 $49.95

S631

CW20

W5494 $51.84 81-83mm

B1031 $18.50

WB1000 $84.44

B6064 $49.95

757M08400 757M08450 757M08500 757M08550 757M08600

$128.00 $128.00 $128.00 $138.00 $138.00

3307KD 3327KD 3347KD 3367KD 3386KD

S631

758M08000 758M08100

$138.00 $138.00

3150KD 3189KD

S640

CW22

*791M08100 791M08150 791M08200 791M08250

$138.00 $138.00 $138.00 $158.00

3189KD 3207KD 3228KD 3248KD

S631

CW20

W5494 $51.84 81-83mm

Off-Rd. • 4-Stroke

40038M10000 40038M10050 40038M10100

B1031 $18.50

ATV • 2-Stroke

W5495 $55.56 84mm

ATV • 4-Stroke

B5035 $59.95

Street Bikes

W5495 $55.56 84mm

PWC

CW20

B1031 $18.50

W5462 $96.85

B1031 $18.50

YA5356SL $119.95 or 3291FA $139.95 B6064 $49.95

B5035 $59.95

Valve Train

B1074 $18.50

B5035 $59.95

Clutch

W5527 $55.56 86mm W5670 $102.94

B6064 $49.95

Crankshafts

W5526 $68.05 84-85mm

Accessories

185


PERSONAL WATER CRAFT Model Personal Water Craft

Years

Comp. Ratio

Stock Engine Bore x Stroke

Displ.

Bore Size

Piston Type & Coatings

Cylinder & Machining Requirements

Top End Kit

Top End Kit Pricing

Yamaha 2-Stroke 1200cc Triple Cylinder Wave Runner GP 1200 Wave Runner SUV 1200 Wave Runner XL 1200 LS2000 Sport Boat LX2000 Sport Boat, XLT 1200 LS210 Sport Boat LX210 Sport Boat 1200cc Triple Cylinder Wave Runner GP 1200 Wave Runner XL 1200 LTD 1300cc Triple Cylinder

1997-1999 1999-2004 1998 1999-2002 2002 2003-2004 2003-2005 2000-2002 1999-2000 2003-2007

84.0 x 68.0

1131.0 1142.0 1156.0 1169.0 1184.0

84.0 84.5 85.0 85.5 86.0

Deglaze / Hone Bore & Hone Bore & Hone Bore & Hone Bore & Hone

80.0 x 78.0 84.0 x 78.0

1176.0 1191.0 1206.0 1176.0 1191.0 1206.0

80.0 81.0

Deglaze / Hone Bore / Replate

84.0

Deglaze / Hone

74.0

Deglaze / Hone

Yamaha 4-Stroke

186

998cc Four Cylinder FX140 / FX140 Cruiser

2002-2006

11.4:1

1050cc Four Cylinder VX1050 Cruiser VX1050 Sport VX1050 Deluxe 1800cc Four Cylinder FX Cruiser SHO FX SHO FZR FZS

2005-2012

11.4:1

2008-2012 2008-2011 2008-2011 2009-2012 2009-2012

Stock

74.0 x 58.0 76.0 x 58.0 86.0 x 78.0

1052.6

76.0

ArmorGlide

Deglaze / Hone

1812.7

86.0

ArmorGlide

Deglaze / Hone

WK1312 WK1313 WK1314 WK1315 *WK1316

$484.31 $484.31 $484.31 $514.31 $514.31


Single Piston

Single Piston Pricing

Ring Set

Piston Pin

Circlip

Top End Gasket Kit

Top End Bearing

CW20

W5570 $100.31

B1031 $18.50

758M08000 758M08100

$138.00 $138.00

3150KD 3189KD

S640

CW22

W6314

B1074 $18.50

867M08400

$182.00

3307KD

S539

CW22

4707M07400

$160.00

2913XA

S532

W6431

*40051M07600

$175.00

2992XG

S532

CW17

40049M08600

$189.00

8600XX

S734

W5590

B1074 $18.50

B6065 $59.95 GP / XL Models B6064 $49.95 SUV Model B6065 $59.95

3286FA $139.95

3286FA $139.95

ATV • 4-Stroke

S631

Sleeve

ATV • 2-Stroke

3307KD 3327KD 3347KD 3368KD 3386KD

Main Bearing Kit

Off-Rd. • 4-Stroke

$128.00 $128.00 $128.00 $138.00 $138.00

Main Seal Kit

Off-Rd. • 2-Stroke

757M08400 757M08450 757M08500 757M08550 757M08600

Bottom End Gasket Kit

Racer Elite • 4-Stroke

WK kits include: Pistons, rings, pins, clips, top end gasket kit, & cylinders when applicable. Individual pistons include: Rings, pins & clips. * Build On Demand item: Contact Wiseco for pricing, batch minimums, and lead time.

Street Bikes PWC Crankshafts Clutch Valve Train Accessories

187


Maintain Optimum Performance.

216


Adjust valve clearance easily, for nearly any bike or ATV!

Valve Shim Kits and Refills

One Name. One SolutionÂŽ. Since 1941

217


Valve Train Valve Shims • Kits & Refills

Shim Diameter & Application Guide Model

Year

7.48mm DIRT BIKE HONDA CRF 150 R CRF 250 R CRF 250 X

Wiseco shim kits are through-hardened and precision ground to exact sizes. Item VSK7 VSK4 VSK9 VSK3

Complete Valve Shim Kits Pricing Size Range $104.95 7.48mm diameter $64.95 8.90mm diameter $104.95 9.48mm diameter $76.95 10.00mm diameter

Description 47 sizes 23 sizes 47 sizes 28 sizes

VK: Complete Kits contain 47 shim thicknesses, 3 of each VS: Refill packs contain 5 shims per package Shim Refill Packs – 5 per package Thickness 1.20 1.25 1.30 1.35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.72 1.75 1.76 1.80 1.84 1.85 1.88 1.90 1.92 1.95 1.96 2.00 2.04 2.05 2.08 2.10 2.12 2.15 2.16 2.20 2.24 2.25 2.28 2.30 2.32 2.35 2.36 2.40 2.44 2.45 2.48 2.50 2.52

218

7.48mm Dia. VS7120 VS7125 VS7130 VS7135 VS7140 VS7145 VS7150 VS7155 VS7160 VS7165 VS7170

8.90mm Dia.

Pricing $9.95 per pack 9.48mm Dia. VS9120 VS9125 VS9130 VS9135 VS9140 VS9145 VS9150 VS9155 VS9160 VS9165 VS9190

10.0mm Dia.

7.48mm STREET BIKE HONDA VFR 800 CB 900 F CBR 900 RR Fireblade CBR 929 RR Fireblade CBR 945 RR Fireblade CBR 1000 RR CBR 1100 XX Blackbird ST 1100 ST 1300 GL 1800 Goldwing NRX1800 Valyrie

VS7180

VS9195 VS8176 VS8180 VS8184

VS7185

TC 250 TE 250 TXC 250 TE 310 TXC 310 TC 450 TE 450 TXC 450 SMR 450 TC 510 TE 510 TXC 510 SMR 510

VS9180 VS9185

VS0185

VS9190

VS0190

VS9195

VS0195

VS8192 VS7195 VS7200

VS8196 VS8200

VS7205

VS9200

VS0200

VS9205

VS0205

VS8208 VS7210

VS9210

VS0210

VS9215

VS0215

VS9220

VS0220

VS9225

VS0225

VS9230

VS0230

VS9235

VS0235

VS9240

VS0240

VS9245

VS0245

VS9250

VS0250

VS8212 VS7215 VS7220

VS8216 VS8220 VS8224

VS7225 VS8228 VS7230 VS8232 VS7235 VS7240

VS8236 VS8240 VS8244

VS7245 VS7250 VS8252

1997-2003 1991-2002 2003-2007 2001-2008 2004-2005

2010-2013 2010-2013 2010-2013 2009-2013 2012-2013 2005-2010 2005-2010 2008-2010 2005-2010 2005-2010 2005-2010 2008-2010 2005-2010

7.48mm DIRT BIKE KAWASAKI KLX 250 KX 250 F KLX 300

VS8188 VS7190

2002-2007 2002-2007 1992-1999 2000-2001 2002-2003 2004-2008

7.48mm DIRT BIKE HUSQVARNA

VS8172 VS7175

2007-2017 2004-2017 2004-2017

Thickness 2.55 2.56 2.60 2.65 2.70 2.75 2.80 2.85 2.90 2.95 3.00 3.05 3.10 3.15 3.20 3.25 3.30 3.35 3.40 3.45 3.50

VS7260 VS7265 VS7270 VS7275 VS7280 VS7285 VS7290 VS7295 VS7300 VS7305 VS7310 VS7315 VS7320 VS7325 VS7330 VS7335 VS7340 VS7345 VS7350

Year

ZXR 400 ZZR 600 ZX-6R ZX-636 ZX-6RR ER-6F/N W 650 KLE 650 Versys ZXR 750 ZX-7R Z 750 ZX-9R Z 1000 ZX-10R

1990-1999 1990-2006 1995-2003 2002-2006 2004-2009 2006-2010 1999-2006 2007-2009 1991-1995 1996-2002 2004-2010 1994-2003 2003-2009 2004-2009

7.48mm DIRT BIKE SUZUKI RM-Z 250

2004-2017

7.48mm STREET BIKE SUZUKI AN 400 Burgman RF 600 GSX-R 600 GSR 600 AN 650 Burgman DL 650 V-Strom GSF 650 Bandit SV 650 SFV 650 Gladius GSX-R 750 RF 900 R GSX-R 1000 GSX-R 1100 W GSF 1250 Bandit GSX 1400

2007-2009 1993-1996 1997-2009 2006-2009 2003-2009 2004-2009 2007-2008 1999-2009 2009 1994-2009 1994-1996 2001-2009 1993-1996 2007-2009 2002-2007

1993-1995 2004-2017 1997-2003

Shim Refill Packs – 5 per package 7.48mm Dia. VS7255

Model

7.48mm STREET BIKE KAWASAKI

8.90mm Dia. VS8256 VS8260

Pricing $9.95 per pack 9.48mm Dia. VS9255

10.0mm Dia. VS0255

VS9260 VS9265 VS9290 VS9295 VS9280 VS9285 VS9290 VS9295 VS9300 VS9305 VS9310 VS9315 VS9320 VS9325 VS9330 VS9335 VS9340 VS9345 VS9350

VS0260 VS0265 VS0270 VS0275 VS0280 VS0285 VS0290 VS0295 VS0300 VS0305 VS0310 VS0315 VS0320


Racer Elite • 4-Stroke

Year

YZ 250 F WR 250 F

2001-2013 2001-2013

7.48mm STREET BIKE YAMAHA 2001-2009 1989-1995 1996-2002 1998-2009 1999-2006 1993-2000 1993 1989-1995 1996-2000

7.48mm DIRT BIKE GAS-GAS EC 250 F EC 300 F

2010-2015 2013-2015

8.90mm STREET BIKE KTM 450 SMR

2008-2014

450 SX ATV 505 SX ATV

2009-2010 2009-2010

FE 250 FE 350

2013-2014 2013-2014

8.90mm DIRT BIKE HUSQVARNA

2004-2014

9.48mm DIRT BIKE KAWASAKI KX 450 F KLX 400 R KLX 450 R

2006-2017 2003 2008-2013

9.48mm STREET BIKE KAWASAKI ZXR 750 VN 800 Vulcan VN 800 Vulcan Classic VN 800 Drifter VN 900 Vulcan Classic ZX 10 GPZ 1100 ZRX 1100 ZZR 1100 ZX-12 R ZRX 1200 GTR 1400 ZZR 1400

1989-1990 1995-1998 1996-2006 1999-2001 2006-2009 1988-1990 1995-1997 1997-1999 1990-1999 2000-2006 2001-2006 2008-2009 2006-2009

9.48mm ATV KAWASAKI KFX 400 KFX 450 R

2003-2006 2008-2014

9.48mm PWC KAWASAKI STX-12 F STX-15 F Ultra LX Ultra 250 X Ultra 260 X

2003-2004 2004-2010 2007-2010 2007-2008 2009-2010

9.48mm DIRT BIKE SUZUKI DR-Z 400 RM-Z 450 RMX 450 Z

2000-2016 2005-2017 2010-2016

9.48mm ATV SUZUKI LT-Z 400 LT-R 450 LT 700 Kingquad

2003-2017 2006-2011 2006-2007

9.48mm DIRT BIKE YAMAHA TT-R 250 1999-2006 YZ 250 F 2014-2017 YZ 250 FX 2015-2017 WR 250 F 2015-2017 YZ 400 F 1998-1999 WR 400 F 1998-2000 YZ 426 F 2000-2002 WR 426 F 2001-2002 YZ 450 F / YZ 450 FX 2003-2017 WR 450 F 2003-2017

9.48mm STREET BIKE YAMAHA YP 400 Majesty XTZ 750 Super Tenere TDM 850 TRX 850 TDM 900 YZF-R1 FJR 1300 V-MAX 1700

2004-2009 1989-1995 1991-2001 1996-1997 2002-2009 2007-2010 2001-2009 2009

9.48mm ATV YAMAHA YFZ 450 YFZ 450 R

2004-2013 2009-2015

9.48mm DIRT BIKE HUSQVARNA TC 250 TE 250 TXC 250

2005-2009 2005-2009 2008-2009

9.48mm DIRT BIKE GAS-GAS EC 450 F

690 Duke 690 Supermoto 690 SMC 950 Adventure 950 Supermoto 990 Adventure 990 Adventure R 990 Supermoto 990 Supermoto R 990 Superduke 990 Superduke R 1190 RC8

2008-2011 2007-2009 2008-2011 2002-2006 2005-2008 2007-2012 2009-2012 2008-2013 2009-2013 2005-2012 2007-2013 2008-2012

10.00mm DIRT BIKE HUSABERG FE 390 FE 450 FX 450 FE 501 FE 570

2010-2012 2009-2014 2010-2012 2013-2014 2009-2012

10.00mm DIRT BIKE BETA RR 350 Enduro RR 400 Enduro RR 450 Enduro RR 498 Enduro RR 520 Enduro

2011-2015 2010-2014 2010-2014 2012-2014 2010-2011

10.00mm DIRT BIKE HUSQVARNA FE 450 FE 501

2014 2014

2013-2015

Accessories

2014-2017 2014-2016 2014-2017 2014-2016 2017 2014-2017 2014-2016 2017 2015-2016 2014-2016

TRX 450 R / ER

10.00mm STREET BIKE KTM

Valve Train

FC 250 FE 250 FC 350 FE 350 FX 350 FC 450 FE 450 FX 450 FS 450 FE 501

2000-2006

9.48mm ATV HONDA

2009-2011 2008-2011 2012-2014 2012-2014 2008-2011 2008-2010 2009-2011 2006-2008

Clutch

8.90mm DIRT BIKE HUSABERG

1998-2005

400 EXC 450 EXC-R 450 EXC 500 EXC 530 EXC-R 690 Enduro 690 Enduro R 950 Enduro

Crankshafts

8.90mm ATV KTM

VTR 1000 F Superhawk VTR 1000 SP1 / SP2

1988-1995 1991 1997-2001 1998-2000 2002-2009 2003-2007 1991-1992 2008-2009 1999-2009 2006-2010

Year

PWC

2005-2017 2007-2017 2011-2017 2012-2017 2012-2015 2007-2016 2014-2016 2014-2017 2012-2016 2008 2009

9.48mm STREET BIKE HONDA

GSX 600 F GSX-R 750 TL 1000 S TL 1000 R DL 1000 V-Strom SV 1000 GSX-R 1100 B-King 1300 GSX-1300 R Hayabusa VZR 1800 Intruder

Model

10.00mm DIRT BIKE KTM

Street Bikes

250 SX-F 250 EXC-F 350 SX-F 350 EXC-F Freeride 350 450 SX-F 450 EXC 500 EXC 500 XC-W 505 SX-F 505 XC-F

2002-2017 2017 2005-2017

Year

ATV • 4-Stroke

8.90mm DIRT BIKE KTM

CRF 450 R CRF 450 RX CRF 450 X

Model

9.48mm STREET BIKE SUZUKI

ATV • 2-Stroke

2001-2009 1998-2006

Year

Off-Rd. • 4-Stroke

XP 500 T-Max FZR 600 YZF 600 Thundercat FZ6 Fazer YZF-R6 YZF 750 R GTS 1000 FZR 1000 YZF 1000 R Thunderace FZ1 Fazer YZF-R1

Model

9.48mm DIRT BIKE HONDA

Off-Rd. • 2-Stroke

Model

7.48mm DIRT BIKE YAMAHA

219


Data Delivery Advantage

220


Tune into Power & Track Maintenance Intervals

Accessories

One Name. One SolutionÂŽ. Since 1941

221


Accessories FUEL MANAGEMENT CONTROLLERS Make

Segement

Model

Year Range

Controller

Controller Pricing

Arctic Cat Arctic Cat CAN AM CAN AM CAN AM CAN AM CAN AM Honda Honda Honda Kawasaki Kawasaki Kawasaki Polaris Polaris Polaris Polaris Polaris Polaris Polaris Polaris Polaris Suzuki Suzuki Suzuki Yamaha Yamaha Yamaha Yamaha Yamaha Yamaha Honda Honda Kawasaki Kawasaki KTM Suzuki Suzuki Yamaha Yamaha

ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV ATV / UTV Off Road Off Road Off Road Off Road Off Road Off Road Off Road Off Road Off Road

700 EFI Wildcat 1000i DS 450 Outlander 500/650/800 Renegade 500/650/800 Commander 800/1000 Outlander / Renegade 1000 Rancher 420 TRX680 F Rincon TRX700 Brute Force 750 KFX 450 Teryx Ranger 700XP RZR 800 Sportsman 500 Sportsman 700/800 Sportsman/Scrambler 850 Ranger RZR 800, 800XP RZR 900 RZR 570 Sportsman 550 King Quad 450/700/750 LTR 450 LT-Z400 Quadsport YFM550F Grizzly YFM700F Grizzly YFM700R Raptor YFM700R Raptor YXM700 Rhino YFZ 450 all EFI models CRF250R CRF 450R KX250F KX 450F 250SX-F / 350SX-F / 450SX-F RMZ250 RMZ450 / RMX450Z WR250X/R YZ450F

2007-2011 2012-2015 2008-2015 2006-2015 2006-2015 2010-2013 2012-2015 2007-2013 2006-2015 2008-2009 2008-2014 2008-2014 2009-2013 2006-2011 2008-2010 2006-2013 2005-2014 2009-2015 2011-2014 2011-2014 2012-2014 2010-2015 2005-2015 2006-2011 2009-2014 2009-2015 2006-2015 2006-2014 2015 2008-2014 2009-2014 2010-2015 2009-2015 2011 2009-2015 2011-2015 2010-2015 2008-2016 2008-2015 2010-2015

FMC001 FMC155 FMC004 FMC005 FMC006 FMC149 FMC156 FMC007 FMC008 FMC009 FMC010 FMC011 FMC012 FMC013 FMC014 FMC015 FMC016 FMC017 FMC147 FMC148 FMC158 FMC159 FMC018 FMC019 FMC020 FMC021 FMC022 FMC023 FMC176 FMC024 FMC025 FMC138 FMC026 FMC143 FMC027 FMC144 FMC140 FMC028 FMC141 FMC139

$199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95 $199.95

* To order controllers that are emissions legal per CARB EO D-664 for street legal use in California. Add -CA to end of part number.

Easily adjust fuel flow for modifications such as highcompression pistons, cams, intake and exhaust, to fine tune your bike. No dyno or computer needed! Complete with built-in accelerator pump tuning capability. For race applications only.

222

• Plug N’ Play installation • Easy push button operation • Easy air/fuel ratio adjustment • 3 basic zones of operation • Uses OEM base code


Racer Elite • 4-Stroke

CONTROLLER MOUNTS Part #

Price

Color

W6678A

$19.95

Black

$19.95

Red

$19.95

Orange

W6678D

$19.95

Yellow

W6678E

$19.95

Green

W6678F

$19.95

Blue

Off-Rd. • 4-Stroke

W6678B W6678C

Off-Rd. • 2-Stroke

Universal Mounts

Easy to secure controller mounts – made of severe weather and impact resistant high strength Nylon polymer.

Replaces

JK001

$214.95

Keihin Main Jets

Keihin PWM Racing Carbs, CR Roundslide Carbs, FCR MX Carbs, Flatslide CR Carbs, PWK Carbs, PJ Carbs and PE Carbs, 99101-357 Series

JK002

$209.95

Keihin Pilot Jets

Keihin FCR MX Carbs, PJ, PWK, PWM and some smoothbore Carbs, N424-21 series

JK003

$214.95

Mikuni Main Jets

Mikuni VM Roundslide and TMX Carbs 4/42 series

JK004

$254.95

Mikuni Pilot Jets

Mikuni VM22/210 series

Application

PWC

4.8mm

18.7mm

Crankshafts

6mm

3.9mm 28mm

5.9mm

16.5mm

6.3mm 11.3mm 9.3mm

8.5mm

5mm

JK003 Mikuni 4/042 Series Main Jet

JK004 Mikuni VM22/210 Series Pilot Jet

Accessories

JK002 Keihin N424-21 Series Pilot Jet

3.5mm

Valve Train

3.5mm

JK001 Keihin 99101-357 Series Main Jet

13.5mm

Clutch

5mm

10.5mm

6mm

Street Bikes

Pricing

ATV • 4-Stroke

Part Number

ATV • 2-Stroke

Wiseco now carries jet kits for Keihin and Mikuni carburetors – High-precision OEM specification jets, sold in kits with five jets per size.

CARBURETOR JET KITS

223


Accessories HOUR METER & HOUR / TACHOMETER

Hour Meter & Hour / Tachometer (with Log Book)

224

Part No.

Price

W8061

$36.95

W8062

$9.95

W8063

$36.95

Description Hour/Tachometer w/ adjustable input (re-settable MAX RPM) & log book Instrument Style Bracket Hour Meter with Log Book


• Easy Installation -peel & stick two sided tape included, no wiring necessary, or attach with enclosed hardware.

• Every hour meter from includes a Log book for quick referencing of your written service notes. • This Hour Meter Works on all gasoline engines. • It has Adjustable RPM input for dual or single spark ignition systems. • Real Time reading of Tach up to 20,000 RPM's

• 100% epoxy encapsulated case water resistant.

• Records max RPM which is resettable.

• Records & Displays to 9,999.99 hours

• Total hours accumulated is not re-settable and cannot be erased.

• Hour glass symbol appears & flashes on/off to indicate counting time.

• Resolution 0.1 hour

• Easy Installation – peel & stick two sided tape included, no wiring necessary, or attach with enclosed hardware.

• Hour Meter displays can be read at all times (whether power is applied or not)! There is no clicking like mechanical meters. Installation is easy with simple patented one wire wrap.

• No Battery or Ground wire required.

• Solid state electronics, modern LCD, superb environmental durability and enhanced functionality offer today's leading OEM's the best of all possibilities without sacrifice to performance, operation or budget

• Hour glass symbol appears & flashes on/off to indicate counting time.

Street Bikes

• Automatic Roll over

• Log Book

ATV • 4-Stroke

• No Battery or Ground wire required.

ATV • 2-Stroke

• Total hours accumulated is not re-settable and cannot be erased.

• Our Hour/Tach meter has three adjustable inputs for dual or single spark ignition systems. Input is easily set with a touch of a button.

Off-Rd. • 4-Stroke

• This Hour Meter Works on all gasoline engines.

Surface Mounted Inductive Meters provide what today's rider needs and expects from an hour meter. Our Hour Meters are the best selling hour meter on the market, no other meter can provide the same quality, reliability, and feature set.

Off-Rd. • 2-Stroke

Surface Mounted Inductive Meters provide what today's rider needs and expects from hour meters. Engines have strict maintenance schedules that must be followed to provide long life. Use our Hour Meter to keep track of your total time on machine. Plan oil changes, valve services,and other maintenance schedules. Every meter includes a Log Book for you to record service notes.

Hour/Tachometer with Adjustable Input, Resettable MAX RPM and Log Book

Racer Elite • 4-Stroke

Hour Meter with Log Book

• 100% epoxy encapsulated case water resistant.

• Resolution 0.1 hour

Valve Train

• Solid state electronics, modern LCD, superb environmental durability and enhanced functionality offer today's leading OEM's the best of all possibilities without sacrifice to performance, operation or budget.

Clutch

• Hour Meter displays can be read at all times (whether power is applied or not)! There is no clicking like mechanical meters. Installation is easy with simple patented one wire wrap.

Crankshafts

• Automatic Roll over

PWC

• Records & Displays to 9,999.99 hours

Accessories

225


Accessories CRANKSHAFT ACCESSORIES • Pins & Bearings Limited stock available

Crank Pins Part # W5787 W5788 W5791 W5794 W5796 W5797 W5798 W5800 W5802

Crank Pins Diameter mm 16 20 22 22 22 22 24 24 24

Length mm 30 43 46.5 54 54.5 56.5 48 52 55

Type

Part #

Solid Hollow Hollow Hollow Hollow Hollow Solid Solid Solid

W5804 W5811 W5818 W5819 W5820 W5831 W5857 W6451

Crank Pin Bearings Part # B1045 B1046 B1047 B1048 B1049 B1050 B1051 B1052 B1053 B1057 B1058 B1059 B1062 B1063 B1066 B1067 B1068

Type KU KU KU KU KU KU KU KU KU KT KT KU KT KU KU KT KT

ID 20 22 22 22 24 24 25 32 34 24.3 24.6 25 26 28 38 24 25

OD 26 28 28 29 31 32 32 41 43 32.3 30.6 32 34 35 48 30 34

Width 14 14 16 17 17 20 20 18 20 16 15 16 20 16 23 15 17.8

Thrust Washers

226

Length mm 58 54 53 54.5 55 65 57 13

Type Hollow Hollow Solid Hollow Solid Hollow Solid Oiling

Crank Pin Bearings

Limited stock available Part # W5864 W5838 W5979 W6027 W5772

Diameter mm 24 24.3 26 26 26 38 28 30

ID 24.3mm 24mm 24mm 27mm 24.8mm

Thickness 1mm 2.5mm 1.5mm 1.5mm 1mm

Part # B1069 B1070 B1073 B1077 B1078 B1079 B1089

Type KU KU KT KT KU KT KU

ID 30 16 17 32 25 33 32

OD 38 22 23 40 32 41 40

Width 18 12 14 20 16 20 18


Racer Elite • 4-Stroke

PISTON PINS Part #

Length mm 44.50 42.00 47.00 47.00 47.50 60.00

ID mm 9.00 10.00 12.00 12.00 12.16 12.00

Weight grams 47.60 46.00 41.50 51.50 47.50 93.41

Unchromed Pins (2 & 4-cycle use) Part #

748-2050-16-9C

S759C

19 16 19 16 20 21 22 21 22 23 16 19 18

50.44 40.00 45.00 41.50 63.50 63.50 63.50 60.00 60.00 63.50 41.90 52.00 44.50

11.0 9.0 10.0 10.3 10.0 11.0 12.0 9.6 10.6 12.8 9.9 11.0 10.4

Weight grams 74 39 69 38 117 125 132 128 137 142 38 80 59

Superfinished OD (2 & 4-cycle use) Part #

Accessories

Weight grams 10 25 29.32 31 36 44 44 52 39 37 37.88 42.7 39 54 41 49 56.6 78 43 64 47 56 85 62 58.58 55 68.7 73.8 85 63.8 79.9 64 71 76 84.8 68 80 104 90 71 96.81 89 75 79 106.14 117 79 123 146.28

Valve Train

ID mm 7.10 8.00 8.00 9.00 9.00 9.00 9.00 9.00 9.00 10.50 9.91 10.00 10.00 10.00 11.00 11.00 11.00 9.00 12.00 10.00 12.00 12.00 10.00 12.00 10.38 11.90 12.80 11.00 12.00 13.00 12.00 13.00 13.00 13.00 13.00 14.00 14.00 14.00 13.86 15.00 14.00 15.00 16.00 16.00 15.00 15.00 17.00 16.00 15.87

Clutch

Length mm 32.90 39.00 36.50 44.00 44.50 50.00 56.00 60.00 40.00 41.50 41.91 44.40 44.50 57.00 43.00 52.35 61.70 61.70 43.00 47.00 47.00 57.00 62.80 62.81 44.45 46.00 47.50 50.44 63.50 45.00 50.44 50.85 55.50 60.00 50.85 50.85 54.00 70.00 50.80 50.85 57.15 63.50 50.85 54.00 57.15 63.50 50.85 63.50 63.50

Crankshafts

S630 S592 S737 S593 S571 S525 S522 S526 S677 S686 S742 S646 S554 S271 S532 S533 S523 S557 S537 S600 S560 S524 S556 S278 S759 S531 S682 S660 S376 S675 S641 S549 S553 S520 S656 S561 S527 S529 S618 S550 S655 S566 S551 S591 S724 S626 S552 S627 S760

OD mm 10 13 14 14 15 15 15 15 16 16 16 16 16 16 17 17 17 17 18 18 18 18 18 18 18 19 19 19 19 20 20 20 20 20 21 21 21 21 22 22 22 22 23 23 23 23 24 24 25.146

PWC

Weight grams 15 11.8 17 19 14.5 22 23 31 33 32.9 36 34.4 34.4 33.7 34 36 43 44.8 42 54 50 43 58 46 42 50 46 48 48 49 50 63 58 51 60 64 74.2 77 82 56 83 59.8 91.5 64 116 108 115 69 85 101.4 70 99 129 126.5 96

ID mm

Street Bikes

ID mm 8.00 9.00 9.00 8.00 8.90 10.00 10.00 9.00 9.00 9.00 10.00 9.50 10.50 11.00 11.00 11.00 10.00 10.00 11.00 10.00 10.00 11.00 11.00 12.00 13.00 12.00 13.00 13.00 13.00 13.00 13.00 12.00 12.00 13.00 12.00 12.00 11.00 12.00 13.00 15.00 12.00 15.00 12.00 15.00 12.00 13.00 13.00 16.00 15.00 15.00 17.00 15.00 15.00 15.00 18.00

Length mm

ATV • 4-Stroke

Length mm 31.00 31.01 36.00 39.00 29.75 38.35 41.00 45.25 48.00 41.00 41.00 47.00 47.00 44.00 44.50 46.99 50.00 52.00 55.25 57.00 58.40 46.18 56.75 46.18 47.00 49.50 52.70 53.50 54.99 56.00 57.00 58.20 58.50 58.50 60.00 65.50 50.44 58.50 59.89 55.50 60.00 60.00 65.00 65.00 74.50 77.50 82.00 66.50 54.00 63.50 63.50 69.85 82.00 68.00 68.00

S660C S677C S682C S686C S708C S709C S710C S721C S722C S729C S742C

OD mm

ATV • 2-Stroke

S563 S634 S595 S538 S671 S517 S288 S485 S394 S635 S467 S632 S668 S637 S514 S270 S255 S256 S486 S271 S259 S507 S540 S506 S459 S482 S477 S508 S280 S257 S511 S484 S272 S513 S343 S277 S615 S475 S478 S423 S631 S512 S650 S461 S544 S392 S414 S568 S419 S640 S539 S662 S428 S651 S598

OD mm 12 12 12 12 13 14 14 14 14 15 15 15 15 16 16 16 16 16 16 16 16 17 17 18 18 18 18 18 18 18 18 18 18 18 18 18 19 19 19.9 20 20 20 20 20 20 20 20 21 22. 22 22 22 22 24 24

Part #

Off-Rd. • 4-Stroke

S680 S688 S674 S665 S673 S698

OD mm 16 17 17 18 20 20

Off-Rd. • 2-Stroke

DLC Coated Pins

High Tensile Steel Pins

227


Accessories TOP END BEARINGS, MAIN BEARINGS & RETAINER CLIPS Top End Bearings

228

Main Bearings

Part #

ID

OD

B1084 B1041 B1042 B1000 B1043 B1015 B1006 B1080 B1012 B1018 B1083 W5215 B1001 B1013 B1038 B1016 B1021 B1082 B1008 B1005 B1037 B1003 B1022 B1014 B1002 B1036 B1071 B1072 B1039 B1023 B1031 B1004 B1024 B1081 B1030 B1074 W5839 B1075

10 12 12 12 12 12 14 14 14 14 14 14.3 15 15 15 16 16 16 16 16 18 18 18 18 18 19 20 20 20 20 20 20 20 21 22 22 23 24

14 15 15 16 16 17 18 18 18 18 18 19.1 19 19 20 20 20 20 21 21 22 22 22 23 23 24 24 24 25 25 25 25 26 25 27 27 28 29

Length +0/-.2mm 12.5 14.5 16.3 15.5 14.8 14.2 17.5 15.8 15.8 19.8 16.8 15.75 17.3 19.8 17.8 19.8 22.5 19.8 19.5 22.5 19.8 21.8 23.5 21.8 23.8 24.8 23.8 22.8 21.8 24.8 22.8 27.8 23.8 23.8 24.8 22.8 21.7 24.8

Wiseco PN B5005 B5008 B5009 B5010 B5053 B5024 B5012 B5013 B5006 B5014 B5019 B5025 B5046 B5011 B5034 B5017 B5002 B5039 B5041 B5044 B5036 B5052 B5048 B5000 B5003 B5021 B5050 B5055 B5047 B5045 B5035 B5026 B5040 B5042 B5004 B5016 B5037 B5049 B5054 B5038 B5043 B5001

ID (mm) 20 20 22 22 22 25 25 25 25 25 25 25 25 28 28 30 30 30 30 30 30 30 30 30 30 30 30 30 30 32 32 35 35 35 35 35 35 35 39 39 40 40

Retainer Clips OD (mm) 47 52 56 56 56 52 55 62 62 62 62 62 62 68 72 62 62 62 62 62 64 72 72 72 72 72 72 72 76 65 72 72 72 72 80 80 80 80 60 65 80 90

Width (mm) 14 15 16 16 16 15 15 16 17 17 17 17 17 18 18 13 16 16 16 20 16 16 18 19 19 19 19 19 17.5 17 30.1 17 17 17 21 21 21 21 16 18 18 23

Part #

mm

CS13

13

CS20

20

CS22

22

CW10

10

CW12

12

CW13

13

CW14

14

CW15

15

CW16

16

CW17

17

CW18

18

CW19

19

CW20

20

CW21

21

CW22

22

CW23

23

CW24

24

CW26

23

CW28

21

W4958

20

W5263

19.045

W5333

18.5

W5413

.563"

W5414

.6875"

W5487

23.315

W5509

20

W5590

22

W5731

20

W5752

.927"

W5858

12.44

W5860

23

W5939

23

W6045

24

W6139

20.638

W6883

16


Racer Elite • 4-Stroke

CYLINDER HONING PROCEDURE hone. DO NOT install a new piston without honing the cylinder to break the glaze. Finish hone with a 280 grit. Cross hatch is necessary to ensure proper ring seal and adequate lubrication. If the cylinder is in good condition, simply honing the cylinder may be enough to restore the bore to an acceptable condition. However in some cases, boring may be necessary to insure the cylinder bore is within the tolerances outlined in the service manual.

plated cylinder is in good condition, honing may not be necessary. If deglazing is necessary, DO NOT use a ball hone. Use a rigid or brush type diamond hone. Plated cylinders cannot be bored oversize without replating or resleeving.

Any time a cylinder is bored or honed: All ports must be chamfered. The top of the cylinder should be deburred,

IMPORTANT: After honing, the cylinder must be washed with warm soapy water to remove all honing grit. Be sure

Exhaust Power Valves (2-Stroke engines): When boring

Crankshafts

Part No.

Brush O.D.

Overall Length

1.77”-2.24”

W6075

2”

10”

57-70mm

2.24”-2.76”

W6076

3”

10”

63-76mm

2.48”-2.99”

W6077

4”

14”

76-89mm

2.99”-3.50”

W6078

4”

14”

89-102mm

3.50”-4.02”

W6079

4”

14”

Valve Train

45-57mm

Clutch

Nylon Soft Hone Brushes Bore Range Inches

PWC

HONING BRUSHES Bore Range mm

Remove this material

Street Bikes

cylinders with exhaust power valves the exhaust power valve must be 0inspected to ensure it does not extend into the cylinder. The exhaust power valve must have approximately .015” clearance from the cylinder bore. Without proper clearance, the exhaust power valve could contact the piston and engine damage could occur. If machining the exhaust power valve is necessary, remove metal only in the area that extends into the cylinder bore. (See illustration)

ATV • 4-Stroke

to wash away any grit that may have traveled into the transfer and exhaust ports during honing. The cylinder is NOT clean until you can wipe the cylinder wall with a clean, oil dampened cloth and it does not pick up any honing grit. Lightly oil the cylinder bore to prevent oxidation and assist with piston installation.

ATV • 2-Stroke

and the bottom should be generously chamfered for ease of piston and ring installation. When boring a cylinder with an exhaust bridge, the face of the bridge must be relieved .002”-.004” to allow for bridge expansion. Without proper bridge clearance, engine damage could occur.

Off-Rd. • 4-Stroke

Plated Cylinders: (Includes nickel ceramic coatings (Nikasil), chrome, Electrofusion, and boron composite.) If the

Off-Rd. • 2-Stroke

Cast Iron Sleeved Cylinders: To ensure proper ring seal, it is necessary to hone the cylinder with a rigid or brush

Accessories

229


Accessories TiN RINGS

Titanium nitride coated rings are designed for extreme racing conditions by providing extended life and sustained power. Utilized by top race teams and engine builders.

2-Stroke • TiN Rings Part No. 1535CSA 1752CSA 1772CSA 1869CSA 1890CSA 1909CSA 2047CSA 2067CSA 2087CSA 2126CSA 2205CSA 2244CSA 2284CSA 2598CSA 2614CSA 2668CSA 2677CSA 2874CSA 2136CDA 2284CDA 2520CDA 2598CDA

2-Stroke continued

Bore Size (mm) 39.00 44.50 45.00 47.50 48.00 48.50 52.00 52.50 53.00 54.00 56.00 57.00 58.00 66.00 66.40 67.75 68.00 73.00 54.25 58.00 64.00 66.00

Part No. 2756CDA 2835CDA 2844CDA 2565KAA 2834KAA 2913KAA 3012KAA 3032KAA 2933KDA 2975KDA 2992KDA 3032KDA 3347KDA 3464KDA 3500KDA 3874KDA 6500KFA 2992LKA 2756LTA 3248TCA 2992TDA 3065TDA

4-Stroke • TiN Rings

Bore Size (mm) 70.00 72.00 72.25 65.15 72.00 74.00 76.50 77.00 74.50 75.60 76.00 77.00 85.00 88.00 88.90 98.40 65.00 76.00 70.00 82.50 76.00 77.85

Part No. 6600YFA 2992XGA 7680MCA 7700YCA 7800YBA 9550ZVA 9600ZVA 3819XSA 9700ZSA

Bore Size 66.00mm 76.00mm 76.80mm 77.00mm 78.00mm 95.50mm 96.00mm 97.00mm 97.00mm

Key Features • Reduced friction • Wear resistant • Harder than chrome Key Benefits • Resists wear from exhaust bridge that plagues today’s high performance 2-cycle engines. • Maintains size and geometry for exceptional ring seal providing sustained peak performance.

TAPERED RING COMPRESSOR SLEEVES • Machined from Wiseco sleeve forgings to offer the same toughness as Wiseco's forged pistons. • Hard anodized and Teflon coated for low friction and prolonged wear resistance. • Sleeves have a smooth radius that tapers down to the specific bore size. • Compresses the piston rings smoothly and evenly. • Greatly reduces the difficulty with installing thin high-performance oil rings.

RInged Compressor Sleeve Part No. RCS06550 RCS06600 RCS06650 RCS06700 RCS06750 RCS06800 RCS06900 RCS07000 RCS07200 RCS07300 RCS07400 RCS07500 RCS07550 RCS07600 RCS07680 RCS07700 RCS07750 RCS07800 RCS07900 RCS08000 RCS08100

230

Bore Size (mm) 65.50 66.00 66.50 67.00 67.50 68.00 69.00 70.00 72.00 73.00 74.00 75.00 75.50 76.00 76.80 77.00 77.50 78.00 79.00 80.00 81.00

Bore Size (in.) 2.579 2.598 2.618 2.638 2.657 2.677 2.716 2.756 2.835 2.874 2.913 2.953 2.972 2.992 3.024 3.031 3.051 3.071 3.110 3.150 3.189

Part No. RCS08150 RCS08200 RCS08300 RCS08400 RCS08450 RCS08500 RCS08550 RCS08600 RCS08650 RCS08700 RCS08750 RCS08800 RCS08850 RCS08900 RCS08950 RCS09000 RCS09050 RCS09100 RCS09200 RCS09250 RCS09300

Bore Size (mm) 81.50 82.00 83.00 84.00 84.50 85.00 85.50 86.00 86.50 87.00 87.50 88.00 88.50 89.00 89.50 90.00 90.50 91.00 92.00 92.50 93.00

Bore Size (in.) 3.209 3.228 3.268 3.307 3.327 3.346 3.366 3.386 3.406 3.425 3.445 3.465 3.484 3.504 3.524 3.543 3.563 3.583 3.622 3.642 3.661

Part No. RCS09350 RCS09400 RCS09450 RCS09500 RCS09550 RCS09600 RCS09652 RCS09677 RCS09700 RCS09750 RCS09800 RCS09850 RCS09900 RCS09916 RCS09950 RCS10000 RCS10100 RCS10200 RCS10400

Bore Size (mm) 93.50 94.00 94.50 95.00 95.50 96.00 96.52 96.77 97.00 97.50 98.00 98.50 99.00 99.16 99.50 100.00 101.00 102.00 104.00

Bore Size (in.) 3.681 3.701 3.720 3.740 3.760 3.780 3.800 3.810 3.819 3.839 3.858 3.878 3.898 3.904 3.917 3.937 3.976 4.016 4.094


Racer Elite • 4-Stroke

RINGS • 2-Stroke CAUTION: Unless otherwise noted, Wiseco rings can NOT be used in chrome plated bores. Engine damage will occur. *CSM & CDM rings are designed to be used in chrome bores. Type

Thickness

Bore Range

Description

CST

1mm (.039”)

54mm (2.126”) & 66.4mm (2.614")

Alloy steel, ferrox coated, chrome faced, internally notched.

CSA

1mm (.039”)

44.5 - 73mm (1.752 - 2.874”)

CD

1mm (.039”)

1mm (.039”)

39 - 74mm (1.535 - 2.913”)

Alloy steel, ferrox coated, chrome faced, internally notched.

CDW

1mm (.039”)

1mm (.039”)

73.4mm (2.890”)

Alloy steel, ferrox coated, chrome faced, internally notched (for 2.04mm knock pin)

*CSM

1mm (.039”)

*CDM

1mm (.039”)

TC

1.2mm (.047”)

TD

1.2mm (.047”)

TDW

1.2mm (.047”)

LT

1mm (.039”)

Alloy steel, ferrox coated, titanium nitride faced, internally notched.

39 - 73mm (1.535 - 2.874”)

Nodular iron, phosphate coated, internally notched (for use in • Chrome Bores)

39-73mm (1.535-2.874”)

Nodular iron, phosphate coated, internally notched (for use in • Chrome Bores)

1.2mm (.047”)

74.5 - 91mm (2.933 - 3.583”)

Alloy steel, ferrox coated, chrome faced, internally notched.

1.2mm (.047”)

74.8 - 81mm (2.945 - 3.189”)

Alloy steel, ferrox coated, chrome faced, internally notched (for 2.04mm knock pin)

2.0mm (.079”)

67.5 - 80mm (2.658 - 3.150”)

Nodular iron, phosphate coated, chrome faced, internally notched, half-keystone, Dykes “L”.

LK

2.0mm (.079”)

67.5 - 84mm (2.658 - 3.307”)

LK ring package contains (1) LT ring, and (1) flat ring. The flat ring will be a CS style for bore sizes up to 74mm; TC style for 74.25mm bores and larger.

LF

2.0mm (.079”)

KA

1.5mm (.059”)

KD

1.5mm (.059”)

KB

2.0mm (.079”)

81 - 84mm (3.189 - 3.307”)

The LF ring package contains (1) Nodular iron, phosphate coated, chrome faced, internally notched, half-keystone, Dykes “L” top ring, and (1) cast iron, phosphate coated, internally notched second ring. Alloy steel, ferrox coated, chrome faced, side notched, half-keystone.

1.5mm (.059”)

55.57 - 98.9mm (2.188 - 3.894”)

Alloy steel, ferrox coated, chrome faced, side notched, half-keystone.

1.2mm (.047”)

1.2mm (.047”)

82 - 85.25mm (3.228 - 3.356”)

Alloy steel, ferrox coated, chrome faced, side notched, half-keystone.

KE

1.2mm (.047”)

1.2mm (.047")

65mm (2.559”) & 66.5mm (2.618”)

Alloy steel, ferrox coated, chrome faced, internally notched, half-keystone.

KF

1.2mm (.047")

1.2mm (.047")

65mm (2.559”) & 66.5mm (2.618”)

Alloy steel, ferrox coated, chrome faced, internally notched, half-keystone.

Valve Train

55.57 - 98.9mm (2.188 - 3.894”)

Clutch

Alloy steel, ferrox coated, chrome faced, internally notched.

Crankshafts

74.5 - 91mm (2.933 - 3.583”)

PWC

Alloy steel, ferrox coated, chrome faced, internally notched.

Street Bikes

39 - 74mm (1.535 - 2.913”)

ATV • 4-Stroke

1mm (.039”)

ATV • 2-Stroke

CS

Off-Rd. • 4-Stroke

2-Stroke Rings

Off-Rd. • 2-Stroke

All Wiseco rings can be used in cast iron, nickel ceramic platings (Nikasil), boron composite, and Electrofusion bores.

Accessories

231


Accessories RINGS • 4-Stroke All Wiseco rings can be used in cast iron, nickel ceramic platings (Nikasil), boron composite, and Electrofusion bores. CAUTION: With the exception of the XJ rings, Wiseco 4-stroke rings can NOT be used in chrome plated bores. Engine damage will occur. *XJ rings are designed to be used in chrome bores. Type

Bore Range

Top Ring

2nd Ring

Oil Ring

4-Stroke Rings

EK GFX VA X XA XC XD

XE XG XH *XJ XK XN XP XQ

232

96 - 98mm (3.780 - 3.858”)

0.7mm (.028”) Alloy steel, flat faced

1.2mm (.047”) steel, 93.54 - 105.61mm (3.683- 4.158”) Alloy gas nitrided, positive twist 1.2mm (.047”) Alloy steel, 97mm (3.819”) ferrox coated, chrome faced 1.58mm (.0625”) iron, 80.97 - 92.83mm (3.188 - 3.655”) Cast moly barrel faced 0.8mm (.031”) Alloy steel, 60 - 74.5mm (2.362-2.933”) ferrox coated, chrome faced 1mm (.039”) Alloy steel, 64-94mm (2.520-3.701”) ferrox coated, chrome faced 1mm (.039”) Alloy steel, 66-68mm (2.598-2.677”) ferrox coated, chrome faced 1mm (.039”) Alloy steel, 47-59mm (1.850-2.323”) ferrox coated, chrome faced 1mm (.039”) Alloy steel, 75-83mm (2.953-3.268”) ferrox coated, gas nitrided 1.2mm (.047”) Alloy steel, 95-102mm (3.740-3.977”) ferrox coated, chrome faced 1.2mm (.047”) Soft nitrided, 95mm (3.740”) nodular cast iron 1.5mm (.057”) iron, 98.42 - 103.38mm (3.875 - 4.070”) Cast plasma moly faced 1.5mm (.057”) Cast iron, 96.84mm (3.8125”) plasma moly faced 1.5mm (.057”) iron, 92.01 - 96.01mm (3.663 - 3.780”) Cast plasma moly faced 95 - 97.28mm (3.740 - 3.830”)

1.5mm (.057”) Cast iron, moly faced

1.2mm (.047”) Cast iron, phosphate coated, taper faced 1.2mm (.047”) Cast iron, phosphate coated, taper faced, under hook 1.5mm (.057”) Cast iron, phosphate coated, taper faced 1.58mm (.0625”) Cast iron, taper faced, reverse torsion 0.8mm (.031”) Nodular iron, phosphate coated, taper faced 1.2mm (.047”) Cast iron, phosphate coated, taper faced 1.2mm (.047”) Cast iron, phosphate coated, taper faced 1.2mm (.047”) Cast iron, phosphate coated, taper faced 1mm (.039”) Nodular iron, phosphate coated, taper faced 1.5mm (.057”) Cast iron, phosphate coated, taper faced 1.5mm (.057”) Cast iron, phosphate coated, taper faced 1.5mm (.057”) Cast iron, reverse torsion taper faced 1.5mm (.057”) Cast iron, reverse torsion taper faced 1.5mm (.057”) Cast iron, reverse torsion taper faced 1.5mm (.057”) Cast iron, reverse torsion taper faced

2mm (.079”) 2 piece cast iron oil assembly, phosphate coated 3mm (.118”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 3mm (.118”) 3 piece oil assembly: Stainless steel spacer, chrome faced rails 3.9mm (.1525”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 1.5mm (.059”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 2.8mm (.110”) 3 piece oil assembly: Stainless steel spacer, chrome faced rails 2mm (.079”) 3 piece oil assembly: Stainless steel spacer, chrome faced rails 2.5mm (.098”) 3 piece oil assembly: Stainless steel spacer, chrome faced rails 2mm (.079”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 4mm (.057”) 3 piece oil assembly: Stainless steel spacer, chrome faced rails 4mm (.158”) 3 piece oil assembly: Stainless steel spacer, soft nitrided rails 2.5mm (.098”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 3mm (.118”) 3 piece oil assembly: Stainless steel flex-vent spacer, unplated rails 3mm (.118”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 3mm (.118”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails


Racer Elite • 4-Stroke

RINGS • 4-Stroke Bore Range

Top Ring

2nd Ring

Oil Ring

1mm (.039”) Stainless steel, gas nitrided, barrel faced

XY

95-100mm (3.740 - 3.937”)

1.2mm (.047”) Alloy steel, ferrox coated, chrome faced

XL

65.09 - 67.63mm (2.563 - 2663”)

1.96mm (.077”) Chrome faced Nodular iron

XM

65.09 - 71.50mm (2.563 - 2.815”)

YB

78mm (3.071") & 80mm (3.150”)

YC

77mm (3.031”)

YE

95mm (3.740")

YF

66mm (2.598")

ZB

107.95mm (4.250")

ZC

89mm (3.504") & 91mm (3.583”)

ZG

76mm (2.992”)

ZN

96.84mm (3.8125”)

ZS

95 - 101mm (3.740 - 3.976”)

ZV

96 - 100mm (3.780 - 3.937")

1mm (.039”) Alloy steel, ferrox coated, chrome faced 0.9mm (.035”) Stainless steel, gas nitrided, barrel faced 0.8mm (.031”) Alloy steel, phosphate coated, chrome faced positive twist 1mm (.039”) Alloy steel, phosphate coated, chrome faced positive twist .8mm (.031”) Alloy steel, gas nitrided, barrel faced positive twist 1.1mm (.043”) Ductile iron, plasma moly face 1mm (.039”) Alloy steel, ferrox coated, chrome faced 1mm (.039”) Alloy steel, ferrox coated, gas nitrided 1.5mm (.057”) Alloy steel, unplated face

No second ring

No second ring

3mm (.118”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 2.8mm (.110”) 3 piece oil assembly: Stainless steel spacer, chrome faced rails 2.8mm (.110”) 3 piece oil assembly: Stainless steel spacer, chrome faced rails 1.5mm (.059”) 3 piece oil assembly: Stainless steel flex-vent spacer, nitrided rails

No second ring

1.5mm (.059”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails

No second ring

2mm (.079”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails

No second ring

1.5mm (.057”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails

No second ring

No second ring

No second ring

No second ring

No second ring

No second ring

2mm (.079”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 2.8mm (.110”) 3 piece oil assembly: Stainless steel spacer, chrome faced rails 2mm (.079”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 3mm (.118”) 3 piece oil assembly: Stainless steel flex-vent spacer, unplated rails 2mm (.079”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 2mm (.079”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails

Accessories

1.2mm (.047”) Alloy steel, ferrox coated, chrome faced .95mm (.037”) Alloy steel, gas nitrided barrel faced positive twist

No second ring

2.8mm (.110”) 3 piece oil assembly: Stainless steel flex-vent spacer, nitrided rails

Valve Train

75 - 100mm (2.953 - 3.937”)

Clutch

XX

Crankshafts

77.00mm (3.031”)

PWC

XU

Street Bikes

95 - 104mm (3.740 - 4.094”)

2mm (.079”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 2mm (.079”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails 1.5mm (.059”) 3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails

ATV • 4-Stroke

XS

1.2mm (.047”) Cast iron, phosphate coated, taper faced 1.5mm (.057”) Cast iron, phosphate coated, taper faced 0.8mm (.031”) Ductile iron, phosphate coated, taper faced 1.2mm (.047”) Cast iron, phosphate coated, taper faced, under hook 1.5mm (.057”) Cast iron, phosphate coated, taper faced

ATV • 2-Stroke

85 - 94mm (3.346 - 3.701”)

Off-Rd. • 4-Stroke

1mm (.039”) Alloy steel, ferrox coated, chrome faced 1.2mm (.047”) Alloy steel, ferrox coated, chrome faced 0.9mm (.035”) Alloy steel, ferrox coated, chrome faced

XR

Off-Rd. • 2-Stroke

Type

4-Stroke Rings

233


Accessories SWAG, DECALS, BANNERS & SPECIALTY ITEMS Visit wiseco.com to see more pics, and updates. Part #

Pricing

Description

$2.00 $0.75 $4.00 $4.00 $1.00 $1.00 $5.00 $5.00 $5.00 $2.00

Skull decal (2.5" diameter) 2” x 5” Wiseco Patch 9.36” x 2.77” Fork decal - Black w/blk & red icon 2” x 12” Decal 4 1/2” x 10” Authorized Dealer Decal Sheet of 2, 4 1/2” Decals, plus 2 icons Black 18.5" x 3.25" Trailer Decal Red 18.5" x 3.25" Trailer Decal White 18.5" x 3.25" Trailer Decal 2" x 4" Classic (original logo) oval decal

Decals A. B. C. D. E. F. G. G. G. H.

B.

A.

D58 D14 D18A D17 D12 D22 D24B D24R D24W D61

Banners (not pictured) W5497 C.

D.

$29.86

10’ x 3’ Wiseco black & red on white

$18.95 $24.95 $4.95 $29.95

Handlebar Pad 7/8" - round (not pictured) Handlebar Pad 1 1/8" - square Piston Key Ring Umbrella (Large & durable)

Accessories W6901 W6902 W5865 W6899

F.

H. E.

G. (B).

G. (R).

G. (W). W5865

ound e&r quar

)

able

avail

Pads ebar 902 (s l d n 6 Ha 01/W W69

W6899

234


Racer Elite • 4-Stroke

WE SUPPORT THE SPORT!

Off-Rd. • 2-Stroke Off-Rd. • 4-Stroke ATV • 2-Stroke

Wiseco sponsors many amateur and professional racers throughout the country and the world each year (from national to local levels.)

Accessories

racersupport@wiseco.com

Valve Train

Wiseco Piston ATTN: Racer Support 7201 Industrial Park Blvd. Mentor, OH 44060-5396

Clutch

Resume address using US Mail, UPS or FedEx

Crankshafts

All resumes must be submitted through the mail or through the email address below. Wiseco only accepts resumes that have been typed and will not consider any links to outside websites. You must submit your resume as though it is going to be printed off and you may also include pictures. If you choose to submit your resume on a CD or DVD, only resumes in PowerPoint format will be considered. Because of the volume of resumes received, Wiseco will not return pictures and CD’s/ DVD’s sent with resumes.

PWC

Wiseco will not consider resumes that have incomplete contact information.

Street Bikes

Resume Requirements: 1. Name, Address, City, State, Postal Code, telephone number, and email address. 2. Contact person, if anyone but the racer (i.e.: parent or team manager). 3. Birthdate. 4. Previous year results and any from the current year. 5. Race plans for the coming year. 6. Goals for the coming year and the future. 7. List of vehicles you currently race. 8. List of current sponsors. 9. Statement of why you would be a positive representative to Wiseco Piston. 10. How you learned about Wiseco’s racer support program. 11. Anything else you would like Wiseco to know about you.

ATV • 4-Stroke

Consider submitting a resume to Wiseco for sponsorship


$2.50 WISECO CORPORATE HEADQUARTERS: U.S.A. 800-321-1364 7201 Industrial Park Blvd. Mentor, Ohio 44060-5396 Tech Info: 440-951-6600 Fax: 440-951-6606 wiseco.com DISTRIBUTION WAREHOUSES: Canada 888-494-7326 948 Keyes Dr., P.O. Box 1513 Woodstock, Ontario Canada N4S-0A7 Tech Info: 519-537-6281 • Fax: 519-537-8508 Europe +31 252 687-713 Pesetaweg 32 • 2153 PJ, Nieuw Vennep The Netherlands Fax: +31 252 689-252 info@pmi-europe.com pmi-europe.com

Thank you for the great photos! Ken Hill – BK Performance RCH/Yoshimura/Suzuki Factory Racing ©2017 Race Winning Brands, Inc.

236

Wiseco Powersports Catalog- PWC Only  

PWC offering only.