Page 1

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

www.prime-mfg.com.au

Bucket Elevator Components Belt Conveyor Components Screw Flights Drag Conveyor Components Parts for Sieves & Screens UHMWPE/HDPE/Nylon/PTFE/POM Products

PRIME MANUFACTURING PTY LTD TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au


Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

CONTENTS Prime Manufacturing is a quality supplier of Bulk Materials Handling Products,

Bucket

Elevator and Conveyor Components, Screw Flights, and Engineering Plastics, at competitive prices.We also provide CNC machining and Cut to Size services for Engineering Plastics. Prime Manufacturing is backed with strong production capability by its international parent company. Annual production exceeds 9 million Plastic Elevator Buckets, 3 million Steel Elevator Buckets, 30 million Elevator Bolts, 1

Plastic Buckets

Steel Buckets

PVC Elevator Belt

Rubber Elevator Belt

Elevator Bolts & Belt Fasteners

P1 - P15

P16 - P18

P19

P20 - P21

P22 - P24

far away.

Conveyor Belt

Conveyor Idlers

Impact Bars

Continuous Screw Flights

Sectional Screw Flights

Prime Manufacturing employs staff that offer over 40 years of combined industry experience in the

P25 - P35

P36 - P38

P39 - P40

P41 - P42

P43

Conveyor Chains & Flights

Chain Sprockets

Nylon Gear Wheels

Sieve Cleaners & Pan Cleaners

Sieve Cleaning Balls

P44 - P47

P48 - P49

P50

P51 - P52

P52

million square metres of Conveyor and Elevator Belts, 100 thousand Impact Bars, 500 thousand Conveyor Idlers, 7 thousand tons of Screw Flights, 100 thousand metres of conveyor chains, 800 tons of Engineering Plastics and 30 million Sieve Cleaning Parts. Prime Manufacturing houses a wide range of stocks in its Melbourne facility and has easy access to products from its international manufacturing plants, which means that the right product is never

Bulk Materials Handling & Engineering Plastics fields. This experience enables us to provide you the right products and solutions at the most competitive price. Call Prime on 1300 332 242, to enjoy the following advantages: •Competitive prices! •Strong manufacturing base with more than 40 years industry experience! •Local stock availability ensuring timely delivery! •Product customisation and machining services to suit your special requirements!

PRIME Your Partner in Bulk Materials Handling Products.

www.prime-mfg.com.au

UHMWPE Sheet/Rod HDPE Sheet/Rod/Tube

Nylon Sheet/Rod/Tube PTFE Sheet/Rod/Tube

POM Sheet/Rod

P53 - P54

P56 - P57

P59

TEL: 1300 332 242

TEL: 1300 332 242

P55

P58

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au


Elevator Buckets

ELEVATOR BUCKET VENTING Bucket with venting holes can improve the efficiency of some bucket elevators when handling certain products. On dense materials such as flour, meals, and mash feeds, the vents allow air to escape through the cup as it fills, which permits the

Over 12 different bucket styles available for agricultural and industrial applications.

cup to fill more completely. During discharge, air can return through the cups as it empties, thus preventing a vacuum that could hold some of the products in the cup and cause backlegging.

A direct replacement for many other international brands.

On extremely light materials such as alfalfa meal, screenings and bran, a vented bucket not only minimizes blowing of the product during loading and discharge, but also reduces air turbulence in the leg as the bucket travels empty down the

Unique bucket design with multiple patents.

return side of the elevator. A reduction in air currents minimizes the vacuum which can draw a light product through the down leg and back to the boot.

Our buckets are well regarded worldwide for their high quality to price ratio.

Four standard patterns air available. Customised patterns are available upon request.

BUCKET MATERIAL OPTIONS

Venting Options Mild Steel

Stainless

HDPE

Nylon 6

Reinforced Nylon

FDA Food Approved

X

X

Max Temp℃ Continuous

180+

250+

70

100

110

60

Max Temp℃ Peak

220

400

80

120

130

70

Material

PU

Cost Wear Resistance Impact Resistance

HDPE: Tough and flexible, suitable for handling grains, foodstuffs, and other products with no sharp edges and material

Vent Pattern 1 One row of 6mm or 8mm holes in body with same hole center and number of holes as mounting holes in back.

Vent Pattern 2 One row of 6mm or 8mm holes in body on 25mm centers.

Vent Pattern 4 Two rows of 6mm or 8mm holes in body on 25mm centers, three holes of 6mm or 8mm on each side.

Custom Vent Vented as required.

Vent Pattern 3 Two rows of 6mm or 8mm holes in body on 25mm centers.

that has a bulk density of less than 1g/cm3. Nylon: High impact and abrasion resistance, better heat resistance and are well suited for handling hot, abrasive and sticky products.

Bucket Elevator Components

Bucket Elevator Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

PU: Extremely abrasion resistance, tough and flexible, and are suitable for handling sharp, cutting and sticky products. Mild Steel: General purpose, long life, well suited to agricultural and industrial products. Stainless Steel: Food grade, corrosive resistance, suitable for food and high temperature applications.

MEASURE AN ELEVATOR BUCKET

1

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TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

2


D Type

Bucket Dimension* (mm)

HDPE/NYLON/PU

Length A

Proj. B

Depth C

D10X7

269

197

180

Center to Center E 90

Model

FEATURES ● Deep bottom bucket for agricultural use. ● Optimised bucket design: - Thicker leading edges for increased abrasion resistance - Reinforced ribs for greater structural integrity - Optimum discharge angle - High water level for greater capacity ● Ideal for handling grains, feeds, fertilizers, seeds, salt and chemicals, etc.

Usage Recommendations ● Minimum bucket spacing: bucket depth "C" +10mm. ● For engineering purpose, we recommend using “(Z-Y)+10%” for usable capacity. ● Mounting holes can be customised on request. ● Venting holes are available in 5 patterns on request

TECHNICAL SPECIFICATIONS Bucket Dimension* (mm)

Mounting Holes (mm)

Length A

Proj. B

Depth C

D4X3

107

81

75

Center to Center E 50

D5X4

133

113

106

D6X4

159

108

D7X4

184

D6X5

Model

Capacity (L)

Number Distance Hole of Down X-Y Diameter Holes D

(Z-Y)+10%

Carton Packaging

Z-Y

Dimension LXWXH (mm)

Quantity per Carton

2

7

22

0.32

0.28

0.25 650x430x450

320

60

2

7

32

0.85

0.65

0.59 650x450x500

216

103

90

2

7

32

0.87

0.72

0.65 650x430x450

168

108

103

120

2

9

32

1.04

0.83

0.75 650x430x450

104

168

140

130

90

2

9

40

1.48

1.21

1.10 650x450x500

108

D7X5

192

140

130

120

2

9

40

1.73

1.32

1.20 650x450x500

84

D8X5

211

140

130

120

2

9

40

1.92

1.55

1.41 650x440x500

84

D9X5

237

140

130

85

3

9

40

2.41

1.93

1.75 650x450x500

60

D10X5

266

140

130

90

3

9

40

2.60

2.10

1.91 650x450x500

50

D11X5

289

140

130

100

3

9

45

2.75

2.21

2.01 650x430x450

42

D8X6

211

168

154

120

2

9

45

2.83

2.28

2.08 650x430x450

56

D9X6

237

168

154

85

3

9

45

3.23

2.57

2.34 650x430x450

48

D10X6

266

168

154

90

3

9

45

3.62

2.84

2.58 650x430x450

40

D11X6

287

168

154

100

3

9

45

4.01

3.11

2.83 650x450x500

40

D12X6

313

168

154

85

4

9

45

4.44

3.48

3.16 650x450x500

35

D13X6

338

168

154

85

4

9

45

4.74

3.78

3.44 650x450x350

28

D14X6

368

168

154

95

4

9

50

5.08

4.15

3.77 650x450x500

25

D9X6-1/2

230

180

180

85

3

9

45

3.67

2.78

2.53 650x450x500

25

D11X6-1/2

280

180

180

100

3

9

45

4.62

3.52

3.20 650x450x500

25

www.prime-mfg.com.au

Mounting Holes (mm)

Capacity (L)

Number Distance Hole of Down X-Y Diameter Holes D

(Z-Y)+10%

Carton Packaging

Z-Y

Dimension LXWXH (mm)

Quantity per Carton

3

9

50

4.83

4.07

3.70 650x450x500

20

D11X7

287

197

180

100

3

9

45

5.39

4.35

3.95 650x450x500

25

D12X7

326

197

180

85

4

9

45

5.81

4.79

4.35 650x430x450

20

D13X7

343

197

180

90

4

9

45

6.52

5.58

5.07 650x450x350

20

D14X7

373

197

180

95

4

9

50

6.90

5.74

5.22 650x430x450

20

D15X7

392

197

180

100

4

9

50

7.61

6.68

6.07 650x430x450

16

D16X7

427

197

180

85

5

9

48

7.94

6.95

6.32 650x430x450

16

D11X8

280

220

216

65

4

9

55

6.52

5.40

4.91 650x450x500

25

D12X8

331

222

206

85

4

9

55

7.45

6.35

5.77 650x430x450

14

D12-1/2X8

330

220

216

85

4

9

55

7.88

6.55

5.95 650x450x350

26

7.56

6.87 650x430x450

14

6.9 650x430x350

14

D14X8

378

222

206

95

4

9

55

8.76

D14×8/B

368

224

172

76.2

5

9

28

7.2

D14-1/2X8

380

220

216

75

5

9

55

9.24

7.69

6.99 650x430x450

18

D15X8

392

222

206

80

5

9

55

9.47

8.73

7.94 650x430x450

14

D16X8

434

222

206

85

5

9

55

10.38

8.91

8.10 650x450x500

18

D18X8

473

222

206

95

5

9

55

11.50

9.98

9.07 650x450x500

10

D18X8/B

465

224

172

79.4

6

9

28

9.4

9.0 650x450x450

10

D20X8

520

225

210

90

6

9

55

13.11

11.66

10.60 650x450x500

10

D16X9

430

260

260

68

6

11

65

14.57

12.10

11.00 650x450x500

10

D1109

113

90

83

60

2

7

25

0.42

0.30

0.27 650x430x450

400

D1411

145

110

96

60

2

7

35

0.75

0.71

0.65 650x450x350

180

D1311

134

115

94

60

2

7

35

0.75

0.56

0.51 650x440x500

240

D1814

188

140

130

120

2

9

40

1.70

1.49

1.35 650x450x500

105

D2314

235

140

130

85

3

9

40

2.27

1.60

1.45 650x440x500

72

D2814

280

140

139

100

3

9

40

2.70

1.87

1.70 650x430x450

50

D2816

282

168

154

90

3

9

45

3.70

3.01

2.74 650x440x500

56

Bucket Elevator Components

Bucket Elevator Components 3

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

* Actual dimensions will vary slightly depending on specified raw material. The dimensions shown above are for HDPE buckets. Size A,B and C for Nylon and Urethane buckets will be about dimensionally 2% larger than HDPE buckets.

Buckets “Nest” together for reduced storage space & freight cost TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

4


M Type

S Type

HDPE/NYLON/PU

HDPE/NYLON/PU

FEATURES

FEATURES

● Medium bottom bucket for agricultural use.

● Shallow bottom bucket for agricultural use.

● Optimised bucket design:

● Optimised bucket design:

- Thicker leading edges for increased abrasion resistance

- Thicker leading edges for increased abrasion resistance

- Reinforced ribs for greater structural integrity

- Reinforced ribs for greater structural integrity

- Optimum discharge angle

- Optimum discharge angle

- High water level for greater capacity ● Ideal for handling grains, feeds, fertilizers, seeds, salt and chemicals, etc.

- High water level for greater capacity. ● Ideal for handling grains, feeds, fertilizers, seeds, salt and chemicals, etc.

Usage Recommendations ● Minimum bucket spacing: bucket depth "C" +5mm. ● For engineering purposes, we recommend using “ (Z-Y) +5%” for usable capacity. ● Mounting holes can be customised on request. ● Venting holes are available in 5 patterns on request

Usage Recommendations ● Minimum bucket spacing: bucket depth "C" +5mm. ● For engineering purposes, we recommend using “ (Z-Y) +10%” for usable capacity. ● Mounting holes can be customised on request. ● Venting holes are available in 5 patterns on request

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

Bucket Dimension* (mm)

Mounting Holes (mm)

Capacity (L)

Mounting Holes (mm)

Capacity (L)

Carton Packaging

Length A

Proj. B

Depth C

Center to Center E

S1613

165

135

82

90

2

9

25

0.96

0.76

0.72 650x430x450

140

S2314

235

143

96

120

2

9

30

1.68

1.28

1.22 650x450x500

108

S2315

235

155

91

120

2

9

30

1.78

1.49

1.42 650x440x500

90

S2814

285

143

96

90

3

9

30

2.08

1.59

1.51 650x430x450

60

S2815

285

155

91

90

3

9

30

2.20

1.86

1.77 650x430x450

60

40

S2816

290

165

110

90

3

9

35

2.65

2.31

2.20 650x450x350

54

650*450*500

28

S2821

285

219

145

100

3

9

45

5.03

3.76

3.58 650450x350

50

5.94

5.4 770*480*450

28

S3216

330

165

110

80

4

9

35

3.23

2.36

2.25 650x450x350

48

8.1

6.82

6.2 770*480*450

28

S4121

420

219

145

110

4

9

45

7.58

5.70

5.42 650x440x500

40

50

9.8

8.25

7.5 770*480*450

24

50

10.76

9.46

8.6 650*450*500

12

Length A

Proj. B

Depth C

Center to Center E

M1009

105

95

67

50

2

9

20

0.33

0.28

0.25 650*450*500

320

M1312

138

120

90

70

2

8

25

0.7

0.55

0.5 650*450*500

192

M1814

186

150

110

100

2

9

30

1.75

1.49

1.35 650*430*450

90

M2014

215

155

110

100

2

9

30

1.98

1.74

1.58 650*430*450

60

M2814

285

150

110

90

3

9

30

2.6

2.42

2.2 650*450*500

52

M2316

250

168

132

120

2

9

35

3

2.53

2.3 770*480*450

72

M2816

290

168

132

80

3

9

35

3.5

2.97

2.7 650*450*350

M3021

315

225

168

100

3

11

50

6.5

5.5

M3321

340

225

168

120

3

11

50

7.1

M3721

384

225

168

90

4

11

50

M4421

458

225

168

90

5

11

M5021

519

225

168

100

5

11

Model

Bucket Dimension* (mm)

Carton Packaging

Distance Number Hole Down X-Y (Z-Y)+10% Z-Y of Diameter D Holes

5

Dimension LXWXH (mm)

Quantity per Carton

Model

Distance Number Hole Down X-Y (Z-Y)+5% of Diameter D Holes

Z-Y

Dimension LXWXH (mm)

Quantity per Carton

Bucket Elevator Components

Bucket Elevator Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

* Actual dimensions of the buckets will vary slightly depending on specified raw material. The dimensions shown above are for HDPE buckets. Size A, B and C for Nylon and Urethane buckets will be about dimensionally 2% larger than HDPE buckets.

* Actual dimensions of the buckets will vary slightly depending on specified raw material. The dimensions shown above are for HDPE buckets. Size A, B and C for Nylon and Urethane buckets will be about dimensionally 2% larger than HDPE buckets.

5

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

6


EU Type

DQ Type

HDPE/NYLON/PU

HDPE/NYLON/PU

FEATURES

FEATURES

● European Low Profile bucket for agricultural use.

● Shallow bottom bucket for agricultural use.

● Ideal for handling grains, feeds, fertilizers, seeds, salt and chemicals, etc.

● Ideal for handling grains, feeds, fertilizers, seeds, salt and chemicals, etc.

Usage Recommendations ● Minimum bucket spacing: bucket depth "C" +5mm. ● For engineering purposes, we recommend using “(Z-Y) + 5%” for usable capacity. ● Mounting holes can be customised on request ● Venting holes are available in 5 patterns on request

Usage Recommendations ● Minimum bucket spacing: bucket depth "C" +5mm. ● For engineering purposes, we recommend using “ (Z-Y) + 5%” for usable capacity. ● To be supplied with standard recessed holes. ● Venting holes are available in 5 patterns on request.

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

Bucket Dimension* (mm)

Mounting Holes (mm)

Capacity (L)

Length A

Proj. B

Depth C

Center to Center E

4X3

107

91

62

50

2

8.0

17

0.32

0.28

0.25 650x430x450

576

5X4

140

115

80

70

2

8.0

23

0.63

0.55

0.52 650x430x450

216

Model

Bucket Dimension* (mm)

Carton Packaging

Distance Number Hole Down X-Y (Z-Y)+5% Z-Y of Diameter D Holes

Dimension LXWXH (mm)

Quantity per Carton

6X4

159

113

77

88

2

9.0

26

0.67

0.57

0.54 650x430x450

168

7X5

188

144

92

100

2

9.0

30

1.20

1.01

0.96 650x450x500

147

8X5

203

147

111

100

2

9.0

32

1.96

1.50

1.40 650x430x450

60

9X6

240

172

110

120

2

11.0

38

2.50

2.00

1.90 650x450x500

80

11X6

290

174

110

80

3

10.5

36

3.00

2.44

2.32 650x450x500

72

12X7

315

188

123

100

3

9.0

35

4.25

3.33

3.17 650x430x450

48

13X8

340

220

138

120

3

10.5

38

5.60

4.70

4.47 650x450x350

26

14X7

370

188

132

90

4

9.0

35

5.00

3.85

3.66 650x450x500

33

15X8

380

220

142

90

4

10.5

36

6.30

4.90

4.66 650x430x450

24

* Actual dimensions of the buckets will vary slightly depending on specified raw material. The dimensions shown above are for HDPE buckets. Size A, B and C for Nylon and Urethane buckets will be about dimensionally 2% larger than HDPE buckets.

Model

Length A

Proj. B

Depth C

Mounting Holes (mm)

Capacity (L)

Carton Packaging

Distance Center to Number Hole Down X-Y (Z-Y)+5% Z-Y Center of Holes Diameter D E

Dimension LXWXH (mm)

Quantity per Carton

DQ1009

106

93

66

50

2

7

25

0.40

0. 22

0.21 650x450x350

525

DQ1311

136

114

72

60

2

7

25

0.50

0.32

0.30 650x430x450

240

DQ1312

138

120

91

60

2

7

30

0.80

0.64

0.61 650x450x500

276

DQ1814

186

140

87

100

2

9

30

1.13

0.82

0.78 650x430x450

150

DQ1914

190

145

115

100

2

9

35

1.60

1.26

1.20 650x430x450

72

DQ2312

234

125

95

120

2

9

35

1.50

1.16

1.10 650x450x500

78

DQ2316

238

160

102

120

2

9

35

1.90

1.38

1.31 650x430x450

100

DQ2417

248

178

120

120

2

9

40

2.60

2.30

2.18 650x450x500

60

DQ2616

260

167

144

80

3

9

50

2.20

1.32

1.25 650x450x350

24

DQ2817

290

178

120

90

3

9

40

3.35

2.63

2.50 650x450x350

40

DQ2824

289

244

166

100

3

9

45

6.40

5.90

5.60 650x450x500

24

DQ3321

337

215

140

85

4

9

40

5.50

3.90

3.70 650x450x350

28

DQ3325

339

259

170

85

4

9

50

8.50

6.90

6.55 650x450x350

12

DQ3823

382

230

165

100

4

9

45

8.00

6.30

6.00 650x450x500

22

DQ3917

393

170

130

100

4

9

40

5.00

3.42

3.25 650x450x500

27

DQ4423

447

230

165

90

5

9

45

9.20

7.67

7.30 650x450x500

16

DQ4723

475

230

164

95

5

9

45

10.00

8.50

8.10 650x450x500

18

DQ4726

470

260

170

95

5

9

50

11.5

9.90

9.40 650x450x500

12

DQ5021

519

225

168

100

5

11

50

10.76

9.46

8.60 650x450x500

12

DQ5626

569

260

170

115

5

11

50

15.0

12.35

11.75 600x430x570

10

Bucket Elevator Components

Bucket Elevator Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

* Actual dimensions of the buckets will vary slightly depending on specified raw material. The dimensions shown above are for HDPE buckets. Size A, B and C for Nylon and Urethane buckets will be about dimensionally 2% larger than HDPE buckets.

7

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

8


DS Type

HDPE/NYLON/PU Model

FEATURES

Dimension LXWXH (mm)

Quantity per Carton

188

140

130

120

2

9

40

1.70

1.49

1.35 650x430x450

60

DS2010

202

102

98

120

2

7

20

0.91

0.66

0.60 650x430x450

60

DS2014

208

140

120

120

2

9

40

1.80

1.21

1.10 650x430x450

60

DS2312

235

125

125

120

2

9

40

1.90

1.32

1.20 650x450x500

60

DS2314

235

140

130

85

3

9

40

2.27

1.60

1.45 650x450x500

54

DS2316

238

166

154

85

3

9

45

3.00

1.85

1.68 650x430x450

40

DS2511

250

114

115

125

2

7

25

1.50

0.99

0.90 650x450x500

108

DS2616

266

166

154

90

3

9

45

3.30

2.30

2.09 650x430x450

40

DS2812

280

125

130

100

3

9

40

2.40

1.78

1.62 650x430x450

40

DS2814

280

140

139

100

3

9

40

2.70

1.87

1.70 650x430x450

40

DS2816

282

168

154

100

3

9

45

3.70

3.01

2.74 650x450x500

36

DS2823

289

230

190

100

3

9

55

6.70

4.85

4.41 650x450x500

20

DS2916

297

170

155

110

3

9

45

4.00

2.77

2.52 650x450x500

25

Quantity per Carton

DS2919

295

197

178

75

4

9

50

5.80

4.72

4.29 650x430x450

20

DS3114

312

147

146

80

4

9

45

3.26

2.30

2.09 650x450x500

38

Carton Packaging

Distance Center to Number Hole Down X-Y (Z-Y)+10% Z-Y Center of Holes Diameter D E

Dimension LXWXH (mm)

DS1814

TECHNICAL SPECIFICATIONS

Model

Distance Center to Number Hole Down X-Y (Z-Y)+10% Z-Y Center of Holes Diameter D E

Depth C

Usage Recommendations ● Minimum bucket spacing: bucket depth "C" +10mm. ● For engineering purposes, we recommend using “(Z-Y) +10%” for usable capacity. ● Mounting holes can be customised on request. ● Venting holes are available in 5 patterns on request

Capacity (L)

Carton Packaging

Proj. B

● Ideal for handling grains, feeds, fertilizers, seeds, salt and chemicals, etc.

Mounting Holes (mm)

Capacity (L)

Length A

● Deep bottom bucket for agricultural use.

Bucket Dimension* (mm)

Mounting Holes (mm)

Bucket Dimension* (mm)

Length A

Proj. B

Depth C

DS0705

78

55

71

40

2

7

20

0.16

0.07

0.06 650x430x450

700

DS3116

313

168

154

85

4

9

45

4.40

3.09

2.81 650x450x500

38

DS0807

90

75

64

50

2

7

20

0.25

0.15

0.14 650x430x450

625

DS3118

315

190

175

85

4

9

45

5.10

3.52

3.20 650x430x450

20

DS1009A

106

92

88

50

2

7

25

0.42

0.29

0.26 650x430x450

320

DS3121

315

220

200

85

4

9

55

7.40

6.12

5.56 650x450x500

16

DS1009

100

90

93

50

2

7

24

0.40

0.29

0.26 650x430x450

500

DS3518

358

190

180

95

4

9

50

6.80

5.09

4.63 650x430x450

16

DS1109

116

92

85

60

2

7

25

0.42

0.30

0.27 650x430x450

320

DS3621

365

220

200

95

4

9

55

8.50

7.10

6.45 650x430x450

14

DS1307

130

75

80

60

2

7

25

0.40

0.24

0.22 650x450x500

288

DS4118

419

190

180

85

5

9

50

8.40

5.64

5.13 650x430x450

18

DS1309

130

90

80

60

2

7

25

0.50

0.25

0.23 650x450x500

300

DS4121

418

222

200

85

5

9

55

10.40

8.77

7.97 650x430x450

10

DS1311A

134

115

94

60

2

7

35

0.75

0.56

0.51 650x450x500

156

DS4621

460

220

200

95

5

9

55

11.70

9.57

8.70 650x450x500

12

DS1311

134

115

94

60

2

7

35

0.75

0.56

0.51 650x450x500

156

DS4822

480

223

210

76

6

9

68

13.00

9.24

8.40 650x440x500

10

DS1508

152

84

78

76

2

7

18

0.43

0.28

0.26 650x450x500

182

DS1511

150

110

100

80

2

7

35

0.90

0.62

0.56 650x450x500

180

DS1612

165

120

110

90

2

7

40

1.05

0.68

0.62 650x450x500

135

DS1613

164

139

124

90

2

7

40

1.40

1.12

1.02 650x450x500

90

DS1812

188

125

115

120

2

9

40

1.30

0.73

0.66 650x450x500

90

www.prime-mfg.com.au

Bucket Elevator Components

Bucket Elevator Components 9

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

* Actual dimensions of the buckets will vary slightly depending on specified raw material. The dimensions shown above are for HDPE buckets. Size A, B and C for Nylon and Urethane buckets will be about dimensionally 2% larger than HDPE buckets.

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

10


DW Type

DM Type

HDPE/NYLON

HDPE/NYLON/PU FEATURES

FEATURES

● Bottomless buckets for agricultural use. ● An assembly of several bottomless buckets and one bucket with bottom

● Continuous discharge bucket for agricultural use. Suitable for low speed

is installed at a close spacing on the belt. This will allow materials to be

discharge elevators with belt speed of 0.5~0.8m/s. ● A perfect choice for products that are fragile or easily damaged. The low

conveyed continuously allowing larger capacity. Capacity can increase

speed of discharge makes it an ideal bucket for moving products that need to be conveyed with minimal impact. ● Ideal for handling grains, feeds, foodstuffs and seeds, etc.

1.5~2 times with the use of the bottomless buckets. Bottomless buckets can be used at higher discharge speed. ● Ideal for handling grains, feeds, fertilizers, seeds, salt and chemicals, etc.

Usage Recommendations ● Minimum bucket spacing: Buckets spacing in one group=“C” +1mm; Bucket spacing between the groups=Bucket Projection “B” - Bucket Depth “C” +25mm. ● For engineering purposes, we recommend using “L” for usable capacity. ● Mounting holes can be customised on request

TECHNICAL SPECIFICATIONS

● Minimum bucket spacing: bucket depth "C" +2mm. ● For engineering purposes, we recommend using“L” for usable capacity. ● To be supplied with standard convexed holes.

TECHNICAL SPECIFICATIONS

Bucket Dimension* (mm) Model

Usage Recommendations

Mounting Holes (mm)

Bucket Dimension* (mm)

Carton Packaging

Distance Center to Hole Number Down Center of Holes Diameter D E

Capacity (L)

Dimension LXWXH (mm)

Quantity per Carton

0.08

650x450x350

1200

20

0.21

650x430x450

7

15

0.18

2

7

22

70

2

7

45

70

2

60

90

2

Length A

Proj. B

Depth C

DW0706

72

62

30

30

2

7

14

DW1109

110

92

50

60

2

7

DW0907

90

78

33

40

2

DW1109A

110

92

45

60

DW1310

130

102

45

DW1311

130

110

DW1812

186

125

Model

Mounting Holes (mm)

Carton Packaging Capacity (L)

Dimension LXWXH (mm)

Quantity per Carton

0.70

650x450x500

108

142

0.88

650x450x500

90

48

186

1.60

650x450x500

42

9

46

189

2.40

650x430x450

26

2

9

60

215

3.60

650x430x450

20

125

2

7

44

175

2.21

650x430x450

15

113

3

9

55

223

6.20

650x430x450

10

Distance Center to Number Hole Down Center of Holes Diameter D E

Length A

Proj. B

Depth C

DM1010

105

110

129

50

2

9

48

142

600

DM1310

138

110

128

80

2

7

37

650x450x500

750

DM1413

143

143

172

93

2

9

0.25

650x450x500

400

DM1715

175

156

176

113

2

20

0.36

650x430x450

432

DM2017

207

179

194

139

7

18

0.36

650x450x500

560

DM2313

230

138

136

9

25

0.85

650x430x450

175

DM2921

294

210

200

F

* Actual dimensions of the buckets will vary slightly depending on specified raw material. The dimensions shown above are for HDPE buckets. Size A, B and

* Actual dimensions of the buckets will vary slightly depending on specified raw material. The dimensions shown above are for HDPE buckets. Size A, B and

C for Nylon and Urethane buckets will be about dimensionally 2% larger than HDPE buckets.

C for Nylon and Urethane buckets will be about dimensionally 2% larger than HDPE buckets.

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

Bucket Elevator Components

Bucket Elevator Components 11

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

12


DH Type

DL Type

NYLON

PP/NYLON

FEATURES

FEATURES

● Well suited to agricultural applications such as drying of rice, seeds and

● Specially designed for chain conveyors with horizontal product transmission.

grains as well as any other products that have to be dried/treated for

● Commonly used in applications when minimal product damage is required

further processing.

or in situation where loading and discharging of the product is difficult.

● Ideal for handling grains, feeds, fertilizers, seeds, salt and chemicals, etc.

● Ideal for handling grains, feeds, fertilizers, seeds, salt and chemicals, etc.

Usage Recommendations ● Minimum bucket spacing: bucket depth "C" +10mm. ● For engineering purposes, we recommend using “(Z-Y) + 10%” for usable capacity. ● To be supplied with standard convexed holes. ● Venting holes are available in 5 patterns on request.

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

Bucket Dimension (mm)

Mounting Holes (mm)

Capacity (L)

Bucket Dimension* (mm)

Carton Packaging

Length A

Proj. B

Depth C

Center to Center E

DH1106

116

62

62

63

2

7

13

0.17

0.11

0.10 650x450x350

250

DH1406

143

64

71

76

2

7

19

0.22

0.18

0.16 650x450x350

DH1409

147

94

87

96.5

2

7

20

0.42

0.21

DH1808

189

87

79

100

2

7

20

0.53

DH1910

197

100

87

65

3

7

17

DH2512

255

123

116

141

2

9

30

Model

Usage Recommendations ● Dimension “G” refers to the conveyor chain pitch in the chain conveyors. ● Consult our engineer for the installation of DL buckets as various dimensions and figures are to be considered.

Distance Number Hole Down X-Y (Z-Y)+10% Z-Y of Diameter D Holes

Dimension Quantity LXWXH per Carton (mm)

Model

Carton Packaging Capacity (L)

Dimension LXWXH (mm)

Quantity per Carton

1.20

650x430x450

60

193

2.34

650x430x450

50

149

158

2.30

650x450x500

40

373

173

190

3.19

650x450x500

30

440

400

173

190

4.00

650x450x500

20

125

480

430

195

207

4.80

650x450x500

24

133

69

/

430

110

125

2.00

650x450x500

40

236

120

762

717

205

224

11.00

770x480x450

12

Length A

Proj. B

Depth C

D

E

F

G

DL2412

246

132

61

/

282

122

130

230

DL2619

260

190

78.5

341

309

190

0.19 650x450x350

225

DL3115

310

160

78

/

354

0.37

0.34 650x430x450

210

DL3219

330

200

110

/

0.74

0.34

0.31 650x430x450

200

DL3319

368

198

103

1.40

1.10

1.00 650x440x500

90

DL3821

384

213

DL4013

406

DL6323

651

Bucket Elevator Components

Bucket Elevator Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

* Actual dimensions of the buckets will vary slightly depending on specified raw material. The dimensions shown above are for PP buckets. Size A, B and C for Nylon buckets will be about dimensionally 2% larger than PP buckets.

13

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

14


AA Type

SS Type

HDPE/NYLON/PU

Carbon Steel

FEATURES

FEATURES

● Optimum industrial style bucket with a heavy reinforced lip and corners

● Shallow bottom style for higher capacity at closer bucket spacing. ● Monobloc pressed seamless construction. The smooth inner and outer

and a thickened back wall for mounting strength. ● Suitable for conveying of ore, sand, gravel, coal, fertilizer, clay, salt,

surface finish assist with a cleaner discharge of products. ● Well suited to high temperature applications, or where heavy products or

limestone and cements or any product. ● Weight reduction up to 80% compared to traditional cast iron buckets. ● Less energy required due to lighter material being used.

sharp products are likely to be elevated .

● Up to 25% more capacity than cast iron buckets. ● Extended bucket and belt life, less maintenance, less elevator downtime.

Usiage Recommendations ● Minimum bucket spacing: bucket depth "C"+5mm. ● For engineering purpose, we recommend use “(Z-Y) + 5%” as usable capacity. ● Special thickness is available on request. ● Venting holes are available in 5 patterns on request.

● Cleaner discharge, minimal material build-up at the bottom of buckets. ● Non corrosive, non sparking, heat resistant, impact and abrasion resistant.

Usage Recommendations ● Recommended minimum bucket spacing: bucket projection "B" × 2. ● Mounting holes can be customised on request. ● Venting holes are available in 5 patterns on request.

Bucket Dimension (mm)

TECHNICAL SPECIFICATIONS

Model

Bucket Dimension * (mm)

Capacity (L)

Length A

Proj. B

Depth C

H

X-Y

Z-Y

Standard Spacing (mm)

AA4X3

103

87

78

51

0.27

0.226

152

0.09

24

AA5X4

134

105

105

74

0.74

0.556

200

0.23

AA6X4

160

105

105

74

0.89

0.68

200

AA7X4

184

105

105

74

1.07

0.85

AA7X5

180

130

134

93

1.55

1.25

AA8X5

206

130

134

93

1.83

1.47

AA9X5

232

130

134

93

2.00

1.67

AA9X6

238

156

156

108

2.80

AA10X6

264

156

156

108

AA11X6

290

156

156

AA12X6

320

165

AA12X7

314

AA14X7

365

AA14X8

Model

TECHNICAL SPECIFICATIONS

Weight Per Item (Kg)

Quantity per Carton

Mounting Holes (mm)

Center Length Proj. Depth Thickness to A B C Center E

Capacity (L)

Distance Number Hole Down X-Y (Z-Y)+5% of Holes Diameter D

Z-Y

Weight per Item (Kg)

Quantity per M3

SS1009

106

89

60

1.0

50

2

9

20

0.29

0.20

0.19

0.125

7200

SS1312

140

115

78

1.5

70

2

9

22

0.61

0.43

0.41

0.34

4200

SS1814

188

140

92

1.5

100

2

9

28

1.29

0.95

0.90

0.52

2450

24

SS2314

237

142

92

1.5

120

2

9

28

1.70

1.33

1.26

0.695

1680

0.27

24

SS2316

238

168

108

1.5/2.0

120

2

9

35

2.25

1.73

1.65

0.83/1.1

1360

200

0.3

24

SS2814

287

142

92

1.5

90

3

9

28

2.11

1.64

1.56

0.83

1260

254

0.44

24

SS2816

289

168

108

1.5/2.0

80

3

11

38

2.91

2.18

2.08

0.98/1.3

1020

254

0.5

28

SS3018

308

185

116

2.0

100

3

11

35

3.66

2.58

2.46

1.56

900

254

0.54

28

SS3316

330

165

108

2.0

100

3

9

38

3.30

2.53

2.41

1.55

1020

2.18

300

0.67

42

SS3021

310

217

140

2.0

100

3

11

38

5.50

4.20

4.00

2.05

600

3.14

2.44

300

0.73

35

SS3321

340

218

130

2.0/2.5

120

3

11

38

5.51

4.11

3.92

1.85/2.32

500

108

3.43

2.69

300

0.77

35

160

108

4.10

3.05

300

0.95

24

180

180

125

5.25

3.99

355

1.13

12

180

180

125

6.30

4.90

355

1.25

12

365

206

206

142

7.64

5.82

410

1.94

12

AA16X8

416

206

206

142

8.85

6.65

410

2.1

10

AA18X8

460

206

206

142

10.15

7.67

410

2.38

10

AA18X10

460

258

258

168

14.8

11.36

510

3.6

7

SS3721

384

218

130

2.5

89

4

11

38

6.18

4.39

4.18

2.25

500

SS4521

466

216

130

2.5

89

5

11

38

8.00

5.87

5.59

3.35

400

SS4626

465

260

170

2.5

95

5

11

50

10.70

7.35

7.00

5.6

350

SS5626

565

265

170

2.5

110

5

11

50

15.00

11.00

10.50

7.1

300

Bucket Elevator Components

Bucket Elevator Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

Note: Steel buckets are supplied complete with standard recessed holes. Special drilling is available on request.

* Actual dimensions of the buckets will vary slightly depending on specified raw material. The dimensions shown above are for HDPE buckets. Size A, B and C for Nylon and Urethane buckets will be about dimensionally 2% larger than HDPE buckets.

15

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

16


SM Type

Fabricated Steel Elevator Bucket

Carbon Steel

Carbon Steel/Stainless Steel

FEATURES

FEATURES

● Medium bottom style to achieve the maximum individual capacity, while

● Manufactured by folding, punching, and welding. ● Well suited for high temperature applications or when extremely sharp

still maintaining the perfect fill and discharge characteristics of the original

products are carried in bucket elevators.

S type steel bucket. ● Monobloc pressed seamless construction. The smooth inner and outer

● Allow almost an infinite number of bucket designs to be realized, these could include thicker wear resistant leading edges, specialized bucket

surface finish, assist with a cleaner discharge of products. ● Well suited to high temperature applications, or where heavy products or

shapes and sizes, etc.

sharp products are likely to be elevated.

Usage Recommendations ● Minimum bucket spacing: bucket depth "C" +10mm ● For engineering purpose, we recommend using “L” for usable capacity. ● Mounting holes can be customised on request ● Venting holes are available in 5 patterns on request

Usage Recommendations ● Minimum bucket spacing: bucket depth "C" +5mm. ● For engineering purpose, we recommend use“(Z-Y) + 10% ” as usable capacity. ● Special thickness is available on request. ● Venting holes are available in 5 patterns on request.

TECHNICAL SPECIFICATIONS Bucket Dimension (mm) Model

SM0808 SM1009 SM1312 SM1612 SM1614 SM1814 SM2314 SM2814 SM2015 SM2316 SM2616 SM2816 SM3016 SM3316 SM3516 SM2818 SM3018 SM3318 SM3518 SM3718 SM3021 SM3321 SM3521 SM3721 SM4521 SM5021

Length Proj. A B 85 106 138 170 168 188 234 288 208 234 264 288 308 340 361 290 308 340 362 385 310 340 362 383 464 515

80 89 120 130 147 147 147 147 152 160 165 165 165 165 167 182 182 182 182 195 218 215 215 218 215 215

Center Depth Thickness to C Center E 58 1.0 43 66 1.0 50 88 1.5 70 124 1.5/2.0 100 112 1.5/2.0 100 112 1.5 100 112 1.5/2.0 120 112 1.5/2.0 100 112 1.5 100 122 1.5 70 128 2.0 80 130 2.0/3.0 80 135 2.0/3.0 100 135 2.0/3.0 110 130 2.0 89 138 2.0/2.5/3.0 80 140 2.0/3.0 100 140 2.0 110 140 2.0/3.0 120 140 2.5 89 163 2.5 100 163 2.0/3.0 120 162 2.5 120 160 2.5/3.0 89 163 3.0 89 163 3.0 100

TECHNICAL SPECIFICATIONS Mounting Holes (mm)

Capacity (L)

Weight per Quantity Item Distance per M3 Number Hole (Kg) Down X-Y (Z-Y)+10% Z-Y of Holes Diameter D 2 2 2 2 2 2 2 3 2 3 3 3 3 3 4 3 3 3 3 4 3 3 3 4 5 5

8 9 9 9 9 9 9 9 9 9 11 11 9 11 11 11 9 11 11 11 11 11 11 11 11 11

16 20 25 35 30 30 32 32 32 32 35 38 36 38 38 38 36 38 38 38 50 50 50 50 50 50

0.21 0.33 0.82 1.31 1.58 1.77 2.30 2.91 2.00 2.70 3.28 3.64 3.88 4.40 4.50 4.50 4.50 5.20 5.50 6.40 6.70 7.20 7.60 8.60 10.10 11.25

0.19 0.28 0.7 0.98 1.32 1.52 1.96 2.49 1.68 2.31 2.81 3.10 3.20 3.85 4.02 3.85 3.85 4.40 4.51 5.39 5.72 6.22 6.45 7.13 8.47 9.80

0.18 0.11 0.25 0.14 0.64 0.4 0.89 0.54/0.71 1.20 0.63/0.8 1.38 0.68 1.78 0.81/1.08 2.26 1.05/1.36 1.53 0.75 2.10 0.88 2.55 1.4 2.82 1.56/2.35 2.90 1.65/2.5 3.50 1.9/2.9 3.65 1.88 3.50 1.72/2.08/2.58 3.50 1.8/2.7 4.00 2.05 4.10 2.1/3.2 4.90 2.8 5.20 2.98 5.65 2.32/3.5 5.86 3.14 6.48 3.27/3.94 7.70 4.5 8.91 4.8

1080 825 675 675 540 600 600 600 480 480 480 525 420 420 350 280 1080 825 675 675 540 600 600 600 480 480

Bucket Dimension (mm)

Mounting Holes (mm) Capacity (L)

Length A

Proj. B

Depth C

Center to Center E

FSD3016

300

165

155

86

4

6.5

52

4.65

FSD3522

355

220

205

76

5

8

90

9.35

FSD4022

405

220

205

73

6

8

90

10.67

FSD4522

455

220

205

79

6

8

90

11.98

Model

Number of Holes

Hole Diameter

Distance Down D

Bucket Elevator Components

Bucket Elevator Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

Note: Customized bucket shapes and sizes are available on request.

Note: Steel buckets are supplied complete with standard recessed holes. Special drilling is available on request.

17

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18


Elevator Belts PVC Solid Woven Elevator Belt

FRASOR Rubber Elevator Belt FEATURES ● Laminar construction. It consists of EP carcass and

Woven Carcass

Top Cover Carcass

PVC Bottom Cover

Skim Bottom Cover

● PVC elevator belt has a durable tight woven polyester carcass that is co-extruded with a blue PVC covering both resistance to oils and some solvents, wear resistance and mildew resistance.

Model

Color

● Manufactured with a tight woven carcass and resilient PVC cover, our PVC belts will resist bolt pull-through which means a reliable and secure fixing of the bucket to the belt. ● Flexibility allows for a smoother running along the elevator pulley with easy tracking. ● Fire resistance and anti-static properties of the PVC make this belt ideal for using in grain handling applications.

TECHNICAL SPECIFICATIONS

PVC300 PVC450

● Suitable for handling products with moderate oil. ● Temperature ranges from -35℃ to 85℃.

Thickness (mm)

top and bottom. No delamination occurs under normal operating conditions. PVC belt has better characteristics of

Model

there is a risk of fire or explosion.

TECHNICAL SPECIFICATIONS

FEATURES

Rated Tensile Strength in Warp

Color

Thickness (mm)

Ibs/PIW

N/mm

170

300

4.2

300

600

5.6

450

800

7.5

600

1050

9.0

PVC170 Cover: Blue Carcass: White

PVC600

Working Temperature (℃)

-10~+80

Elongation at Rated Load (%)

Recommended Minimum Diameter of Pulley (mm)

0.60

200

0.60

300

0.70

400

0.70

600

Note: Customized size & punching sevice are available on request.

PERFORMANCE OF PVC COVER

19

special cover rubber. Manufactured by sulfuration. ● Flame retardant, anti-static and oil resistant belt. ● Recommended for using in the applications where

PVC Top Cover

EP600/4 1.5+1.5 EP800/4 1.5+1.5 EP1000/5 2.0+2.0

Top + Bottom

Adhesion Strength Rated Recommended (N/mm) Tensile Elongation at Working Minimum Pulley Strength in Rated Load Carcass Ply Temperature Diameter Cover Rubber Warp (%) (℃) Total to (mm) to Carcass Ply (N/mm) Carcass Ply

1.5+1.5

7.5

600

300 3.2

Black

1.5+1.5

7.8

800

2.0+2.0

10

1000

≤ 1.2

4.5

-35 ~ +85 3.5

Units

Value

Tensile Strength

MPa

≥15

Adhesion Strength for Cover Against Carcass

N/mm

≥6.5

Elongation at Break

%

≥300 3

Abrasion Loss

mm

≤100

Electric Conductivity

≤300

Flammability (Visible Flame)

s

≤10

Flammability (Non-flame)

s

≤30

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550

Note: Customized size & punching sevice are available on request.

PERFORMANCE OF COVER RUBBER Index

Units

Value

Tensile Strength

MPa

≥12

Adhesion Strength for Cover Against Carcass

N/mm

≥3.5

Elongation at Break

%

≥450

Abrasion Loss

mm3

≤150

Oil Resistance: Volume Expansion

Index

400

≤20%

Electric Conductivity

≤3

Flammability (Visible Flame)

s

≤45

Flammability (Non-flame)

s

≤30

TEL: 1300 332 242

Bucket Elevator Components

Bucket Elevator Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

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20


Elevator Bolts Reformed Rubber Elevator Belt

Bolting Sets Options

FEATURES ● Additional wear resistant fabric is added onto the bottom rubber which is the driven side of the belt to increase belt life. For buckets with recessed holes use: Bolt, hexagon nut, spring washer, and domed washer.

● Well suited to grain handling industry. Top Cover Carcass Skim Skimmed Fabric

For plastic buckets with flat holes use: Bolt, hexagon nut, spring washer and large flat washer.

Fang Bolts

TECHNICAL SPECIFICATIONS

Model

Color

600YP 800YP 1000YP

Black

Thickness (mm)

Rated Tensile Strength in Warp (N/mm)

5.0

600

6.5

800

8.0

1000

For steel buckets with flat holes use: Bolt, hexagon nut, spring washer and small flat washer.

FEATURES Elongation at Rated Load (%)

Adhesion Strength (N/mm) Carcass Ply to Carcass Ply

Cover Rubber to Carcass Ply

Working Temperature (℃)

300 ≤ 1.2

≥ 4.5

≥ 3.2

● With 2 fangs on the head for better biting into the belt, to

Recommended Minimum Pulley Diameter (mm)

-35~+85

350 400

Note: Punching services is available on request.

PERFORMANCE OF COVER RUBBER

prevent from rotation when tightening. ● Available in Carbon Steel (Galvanized).

SPECIFICATIONS Size (Nominal)

Diameter of Head (mm) D

M6 M8 M10

25 27 31

25 (mm)

30 (mm)

Length (L) 35 38 40 (mm) (mm) (mm) Weight (kg/100pcs)

1.07

1.17 1.85 3.16

1.25 1.97 3.26

1.34 2.23

2.25 3.37

45 (mm)

50 (mm)

2.35 3.81

3.94

Bucket Elevator Components

Bucket Elevator Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

Note: Customized length is available on request.

Index

Units

Value

Tensile Strength

MPa

≥12

Elongation at Break

%

≥450

Abrasion Loss

mm3

≤150

Euro Bolts FEATURES ● 2 raised lugs on the bolt head to prevent rotation when tightening. ● Available in Carbon Steel (Galvanized).

SPECIFICATIONS Size (Nominal)

Diameter of Head (mm) D

M6 M8 M10 M12

25 30 32 40

20 (mm)

25 (mm)

30 (mm)

0.95 1.67

1.04 1.82 3.15

1.13 1.98 3.40

Length (L) 35 40 45 (mm) (mm) (mm) Weight (kg/100pcs)

50 (mm)

60 (mm)

70 (mm)

2.14 3.64 4.73

2.60 4.38 5.80

6.52

7.23

2.29 3.89 5.09

2.45 4.14 5.45

Note: Customized length is available on request.

21

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22


Elevator Belt Fasteners

Ordinary Bolts FEATURES ● 3 raised lugs on the bolt head to prevent rotation when tightening. ● Available in Carbon Steel (Galvanized).

A proper belt clamp will result in more reliable equipment operation, less downtime, and longer life time of the elevator belt. Our belt fasteners are able to offer a high degree clamping force during equipment operation in various working environment.

LIGHT DUTY FASTENERS

S1

SPECIFICATIONS Size (Nominal)

Diameter of Head (mm) D

16 (mm)

22 (mm)

Length (L) 25 (mm) Weight (kg/100pcs)

M6

17

0.55

0.73

0.75

0.88

M8

23

1.35

1.55

30 (mm)

● Material: Carbon Steel (Galvanized) ● Created by stamping with accurate dimension. ● Ease of assembly and suitable for various belt width. ● Belt Strength: 315N/mm max. ● M10 Bolts

38 (mm)

S2

1.86

Note: Customized length is available on request.

No.1 Norway Bolts

● Material: Carbon Steel (Galvanized) ● Created by welding two S1 belt clamp fasteners with accurate dimension. ● Ease of assembly and suitable for various belt width. ● Belt Strength: 800N/mm max. ● M10 Bolts

FEATURES ● With cuboid transition between head and screw, to strengthen the bolt head and prevent from rotation when tightening by locking into the belt punching holes. ● Available in Carbon Steel (Galvanized).

HEAVY DUTY FASTENERS

SPECIFICATIONS

● Material: Carbon Steel (Galvanized) ● Precision cast process, accurate clamp dimension and consistent high clamp forces during operation. ● A mechanical clamping device with a simple three-piece metal construction with serrated jaws to generate the superior clamping force. ● Belt Strength: 1200N/mm max. ● M12 Bolts

Length (L)

Size (Nominal)

Diameter of Head (Inches) D

1″

1/4″

1″

1.07

1.18

1.29

5/16″

1-3/16″

1.82

2.02

2.22

3/8″

1-1/4″

2.98

3.29

3.60

1-1/4″

1-1/2″

1-3/4″

2″

Weight (kg/100pcs) 1.51 2.41

2.61 4.22

S5

Note: Customized length is available on request.

● Material: Carbon Steel (Galvanized) ● Precision cast process, accurate clamp dimension and consistent high clamp forces during operation ● A mechanical clamping device with a simple three-piece metal construction with deep serrated jaws to generate the maximum clamping force possible. ● Belt Strength: 1600N/mm max. ● M16 Bolts

Bolts Accessories Item

Domed Washer

Size (Nominal) Metric Imperial M6 1/4” M8 5/16″ M10 3/8″ M12 1/2″

S4

Bucket Elevator Components

Bucket Elevator Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

T (mm) 1.6 2.0 2.5 2.5

Kg (100pcs) 0.34 0.57 1.16 1.9

Small Flat Washer

M6 M8 M10 M12

1/4″ 5/16″ 3/8″ 1/2″

1.6 1.6 2 2.5

0.11 0.19 0.37 0.67

Hexagon Nut

M6 M8 M10 M12

1/4″ 5/16″ 3/8″ 1/2″

5.2 6.8 8.4 10.8

0.21 0.45 0.84 1.25

Item

Large Flat Washer

Size (Nominal) Metric Imperial M6 1/4″ M8 5/16″ M10 3/8″ M12 1/2″

T (mm) 1.6 2 2.5 3

Kg (100pcs) 0.27 0.61 1.2 2.19

Spring Washer

M6 M8 M10 M12

1/4″ 5/16″ 3/8″ 1/2″

1.6 2.1 2.6 3.1

0.05 0.11 0.21 0.36

Nyloc Nut

M6 M8 M10 M12

1/4″ 5/16″ 3/8″ 1/2″

8 9.5 11.9 14.9

0.22 0.46 0.86 1.28

Material: Carbon Steel (Galvanized), only for Spring Washer, it's made from Manganese Steel.

23

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24


Heavy Duty Fabric Conveyor Belts General Conveyor Belts

Nylon Conveyor Belt

● The general fabric conveyor belt is made of EP, NN or Cotton fabric and finished through the processes of calendering, firming and vulcanizing, etc. This type of belt will exhibit good flexibility, excellent troughability and is an economical solution for your conveying needs.

● The nylon canvas is woven by nylon fabric both in warp and in weft. ● It is the most widely used fabric in rubber industry, and its

● It is suitable for conveying in normal temperature various non-corrosive pointless lumps, granular or powders such as coal, coke, sand and cement in bulk or packaged.

tensile strength and good fatigue resistance.

● We could offer belt with cover grade in accordance to International standard such as DIN 22102, RMA, AS 1332, SABS 1173/2000, IS 1891, BS 490, JIS K 6322, etc.

Nylon Fabric

● Conveyor belt with nylon canvas inside has the characteristics of thin belt body, high tensile strength, good shock resistance

Skim

and trough ability, high adhesion between plies, splendid

Bottom Cover

flexibility and long working life. Cover Rubber

● Nylon conveyor belts are suitable for medium, long distance

Adhesion

and heavy-load transportation of materials, widely used in

Standards

Tensile Strength

Elongation at Break

Abrasion

Cover to Ply

Cover to Ply

Ply to Ply

DIN 22102

MPa

%

mm3

N/mm (≤1.5mm)

N/mm (>1.5mm)

N/mm

DIN 22102-Z

15

350

250

3.5

4.5

5

mining, metallurgical industry and architectural industry, ports.

SPECIFICATIONS Fabric Structure Carcass

Cover Thickness (mm) Type

DIN 22102-W

18

400

90

3.5

4.5

5

DIN 22102-Y

20

400

150

3.5

4.5

5

NN 80

DIN 22102-X

25

450

120

3.5

4.5

5

NN 100

Warp

No. of Plies

Weft

Top

Bottom

3.0-18.0

1.5-10.0

Belt Width (mm)

NN 125 Cover Rubber Standards

Tensile Strength

Elongation at Break

NN 150

Adhesion Abrasion

Cover to Ply

Cover to Ply

Ply to Ply

N/mm (>1.5mm)

N/mm

AS 1332

MPa

%

mm

N/mm (≤1.5mm)

AS 1332-N17

17

400

200

4

4.8

6

AS 1332-M24

24

450

125

4

4.8

6

3

Cover Rubber

NN

Nylon-66

Nylon-66

NN 200 NN 250

300-5000

NN 350 NN 400 NN 500

Polyester Conveyor Belt

Adhesion

Standards

Tensile Strength

Elongation at Break

Abrasion

Cover to Ply

Cover to Ply

Ply to Ply

RMA

MPa

%

mm3

N/mm (≤1.5mm)

N/mm (>1.5mm)

N/mm

RMA-I

17

400

N/A

3

4.4

4

RMA-II

14

450

N/A

3

4.4

4

● Polyester conveyor belt, also called EP or PN conveyor belt, whose tension resistant body is canvas woven by polyester in warp and polyamide in weft. ● The belt has the characteristics of low elongation in warp and

Top Cover

good trough ability in weft, good water resistance, and good wet strength, suitable for medium, long distance and heavy-load ● Because of high initial modulus of polyester, the belts can choose a relative low safety factor.

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2-6

NN 300

transportation of materials.

25

Top Cover

outstanding merits are its high abrasion resistance, high

Belt Conveyor Components

Belt Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

TEL: 1300 332 242

EP Fabric Skim Bottom Cover

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26


Heat Resistant Conveyor Belt

SPECIFICATIONS Cover Thickness (mm)

Fabric Structure Carcass

Type Warp

Belt Width (mm)

No. of Plies

Weft

Top

Bottom

and foundry. ● It can resist high temperature.

EP100

● The rubber compound used in the cover has been designed to avoid

EP125

premature aging due to contact with any source of heat. ● Heat resistant conveyor belt can be divided into three types according to

EP150 Polyester

Nylon-66

temperature. ● Ideal for conveying sintered ores, cokes, soda ash, chemical fertilizer, slag

EP80

EP

Suitable for conveying hot material like powder or clump materials at high

EP200

2-6

3.0-18.0

1.5-10.0

300-5000

EP250

working temperature range: HRT-1 ≤100°C, HRT-2≤125°C, HRT-3≤150°C.

PHYSICAL PROPERTY INDEXES

EP300

Type

EP350

Item

1

2

3

Range

EP400 Hardness

Cotton (CC) Conveyor Belt

Tensile Strength

● Cotton canvas is woven by cotton fibers both in warp and in weft, its elongation is relatively low, it is good in mechanical Breaking Elongation

fastening and adhesion with rubber.

Top Cover

● Cotton conveyor belt has relatively small deformation under high temperature condition, suitable for short-distance and light-

Difference before and after aging (IRHD) Maximum value after aging

(IRHD)

Change rate of property

(%) ≤

Minimum value after aging Change rate of property Minimum value after aging

(MPa)

20

±20 85

25

30

40

12

10

5

(%) ≤

50

55

(%)

200

180

Belt Conveyor Components

Belt Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

Skim

load transportation of materials.

Cotton Canvas Bottom Cover

● Polyester cotton conveyor belt is the upgraded product of cotton conveyor belt, and its tension resistant body is woven by

polyester cotton fibers in warp and cotton fibers in weft. ● Polyester cotton conveyor belts physical and mechanical characteristics are better than those of cotton conveyor belts, especially the belt body is thinner and lighter. The belt has lower energy and material consumption. It is the ideal choice for medium, short distance and medium-load transportation of materials.

High Temperature Resistant Conveyor Belt ● The belt carcass of this product is EP fabric of high modulus, low shrink, and high breaking tensile strength. ● Cover rubber of this product uses EPDM rubber or chlorobutadiene rubber that has very good high temperature resistance. ● The belt is made with extra care after mixing rubber with high temperature resistant materials, assembling and vulcanizing.

SPECIFICATIONS Carcass

27

Fabric Structure

Type

Warp

Weft

NN

Cotton

Cotton

CC-56

TC

Polyester

Cotton

TC-70

No. of Plies

2-6

Cover Thickness (mm) Top

Bottom

3.0-18.0

1.5-10.0

● The belt can bear 250°C even 500°C high temperature for a short time. Belt Width (mm)

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● It is suitable for use in cement, metallurgical and steel industry.

300-5000

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28


Flame Resistant Belt

Cold Resistant Belt

The product is made of cotton canvas, nylon canvas or EP canvas and finished through the process of calendaring,

The product selects cotton canvas, nylon canvas or EP canvas as carcass, cover rubber

assembling, vulcanizing, etc, suitable for conveying materials that require a flame resistant and static conductive belts

selects a blend of NR and BR, which has the properties of high elasticity, shock resistance,

in power, chemical, light, metallurgical and grain processing industries, under the condition of flammable or explosive

cold resistance, etc. It can work normally under the conditions of -40°C.

environment above coal mines.

Usage: suitable for conveying materials outdoors in freezing area, cold storage, etc.

TECHNICAL DATA

COVER PHYSICAL PROPERTY INDEX

Cover Type

Fire Resistant

Standards

Minimum Tensile Strength (MPa)

Minimum Elongation (%)

Abrasion

SANS-F

17

350

180

IS-1891(FR Grade)

17

350

200

ISO-340(FR Grade)

17

350

180

AS-F(FR Grade)

14

300

200

AS-1332(FR Grade)

14

300

200

DIN S Grade

17

350

180

DIN K Grade

17

400

200

MSHA-FR

17

350

200

CAN/CSA (FR Grade)

17

350

200

H

D

L

Tensile Strength / MPa ≥

24

18

15

Breaking Elongation / % ≥

450

400

350

Change rate of tensile strength / %

±25

±25

±25

Change rate of breaking elongation / %

±25

±25

±25

120

100

250

Ageing Experiment (70°C, 7d)

Material with fire hazards, e.g. Coal

Index

Item

Material Covered

Abrasion / mm3 ≤ Cold Resistant Coefficient at Elongatation ≥

C1(-45°C)

0.3

C2(-50°C)

0.2

Note: C1-- temperature condition is -45°C~+50°C; C2-- temperature condition is -60°C~+50°C

COVER RUBBER PROPERTY Tensile Strength / MPa

Elongation at Break / %

Abrasion / mm3

≥18

≥450

≤200

≥16

≥400

≤250

Chemical Resistant Conveyor Belt

Belt Conveyor Components

Belt Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

● The rubber cover, which is made from chemical resistant materials, has fine antichemical corrosiveness and good physical property. ● It is specially made for those materials which would dissolve expand or corrode the belt.

Oil Resistant Conveyor Belt

● It is suitable for conveying material with chemical corrosiveness in chemical factory, chemical fertilizer factory, paper mill, mining industry etc.

● Oil resistant belt carries parts and components coated with machine oil, heavy-oil treated coal in cooking plants and electric power generating plants, soybean draff, fish meat and

TECHNICAL INDEXES

other oily materials. Materials containing non-polar organic solvents and fuel. ● The belt compounded of oil resistant synthetic rubber has good resistance to the damaging effects encountered when conveying oil contaminated or treated materials. ● Oil resistant conveyor belt can be divided into two types according to cover properties:

Physical Property

Anti-abrasive type (D) and Ordinary type (L).

Elongation at Break (%) ≥

Abrasion (mm3) ≤

Hardness (°)+10/-5

Ozone Deterioration

Before Aging

14

400

250

60

no cracks

After Aging

12

340

-

65

-

Class

Soak Liquid

Density

Soak Conditions

COVER RUBBER PROPERTY

29

Tensile Strength (MPa) ≥

Item

Item

Tensile Strength / MPa

Elongation at Break / %

Abrasion / mm3

LO

N/A

≥350

≤200

DO

N/A

≥350

≤160

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Cover

Acid and Alkali Resistance

°C x h

Change Rate before and after Soak Swelling Rate

Change Rate of Tensile Strength

A1

HCL

18%

50°C x 96h

≤+10%

≤-10%

A2 A3

H2SO4 NaOH

50% 48%

50°C x 96h 50°C x 96h

≤+10% ≤+10%

≤-10% ≤-10%

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30


Chevron Conveyor Belt

Endless Belt

APPLICATION

Endless conveyor belt is conveyor belt that has been made into endless without joint in the process of production.

Chevron conveyor belt is suitable for conveying loose, bulky or

FEATURES

bagged materials on inclined surface at angles of less than 40

● Its feature is that there is no joint in belt carcass, and the belt shall not

degrees.

be shortened in service life due to early failure in the joints of the belt. ● The belt is flat in surface and even in tension, thus it runs smoothly and

FEATURES

its elongation in working is low.

● Anti-slip

● Cover Rubber classification: General, oil, heat and chemical-resistant,

● Cleats and top cover rubber are vulcanized integrally

etc.

● Cleat pattern, angle and pitch are designed elaborately

● We can make endless belt of light conveyor belt, general use belt and heavy duty belt according to customers' requirement.

APPLICATIONS

Selection of a type and height of cleats depends on the material to be conveyed and the angle of inclination:

It is widely used in building, mines, chemical plants, metallurgical industry and agriculture.

Max. Angle of Inclination Type of Material

Height of Cleats

Material Example H(mm):14

H(mm):16

H(mm):25

H(mm):32

Powdery

Flour, etc.

25°

25°

28°

30°

Loose flowing

Corn, barley, wheat, rye, etc.

20/25°

20/25°

25/30°

25/30°

Loose rolling

Gravel, ground stone, etc.

25°

25°

28°

30°

Packed

Sacks, paper sacks, etc.

30/35°

30/35°

35/40°

35/40°

Sticky

Wet sand, ash, wet loam, etc.

30°

30/35°

35/40°

40/45°

CLEAT PATTERN RANGES

V-Belts Wrapped V-Belt

Belt Conveyor Components

Belt Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

CLASSICAL V-BELTS

Conveyor belts with close V type, open V type, C type, and Y type

● Reliable tensioning capacity ● Suitable for V-flat drive units applications

PVC/PVG Solid Woven Belt

● Transmission engineering ● Conveyance technology ● Agricultural machinery

APPLICATIONS & FEATURES

● Mining

● Especially suitable for material conveying at inflammable of underground coal mines.

● Construction machines

● The fabric is high in strength, with low elongation, light carcass, shock resistant, anti-tear and good in trough ability.

FEATURES ● Suitable for applications in dry conditions at a slope angle of no greater than 16 degrees. ● Cover thickness can be from 0.5 to 4 mm. ● Nitrile Covered PVG type. ● Suitable for applications at a slope angle of less than 20 degrees, thickness can be 1 to 8 mm. ● Resistance to wetness, slip, low temperature and wear resistance of the belt.

STANDARDS

Section

Z

A

B

C

D

E

Top Width (mm)

10

13

17

22

32

38

Thickness (mm)

6

8

11

14

19

23

Angle

40°

40°

40°

40°

40°

40°

Length (mm)

360~2700

356~6000

533~13000

800~15000

1800~15000

1800~15000

Length (inch)

14 - 107

14 - 237

21 - 512

31 - 590

75 - 590

75 - 590

MT914, BS3289 and HG2805

31

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TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

32


Packing Handling Conveyor Belts NARROW V-BELTS

Rough Top Conveyor Belt

● Double power transmission capacity of the classical v-belts ● Especially compact designed cords enhance durability and length stability ● Excellent in resistance against heat, oil and wear

CONSTRUCTION 2 or 3 ply construction with cut edges and carcass of EP fabric.

● Energy-saving ● Used on all the new drives, from light duty drives to heavily loaded drives.

The surface texture resists the tendency for the material to roll back down the conveyor.

FEATURES ● The top cover is made of wear-resistant rubber with a non-slip surface. It has cushioning effect, mollifies and absorbs vibrations and impacts given on transported materials and simultaneously prevents slipping. ● Available with bottom cover or bare back for slider bed applications. ● Although it depends on the transported materials, transportation at inclination angles 25 ~ 30 degrees are feasible. Section

Top Width (mm)

Thickness (mm)

Length Range (mm)

Angle

SPZ

10

8

375~3810

40°

SPA

13

10

647~10000

40°

SPB

17

14

1000~10000

40°

SPC

22

18

1780~10000

40°

3V/9N

9.5

8

375~3810

40°

5V/15N

16

13.5

1100~10000

40°

8V/25N

25

23

2540~10000

40°

APPLICATIONS Rough top conveyor belt is used for transporting light weight goods, such as sacks, boxes and parcels, on inclined surface at angles of maximal 35 degrees.

Flat Transmission Belt Flat transmission belt is a common flat rubber belt, also called transmission belt, usually uses high-quality cotton canvas as its skeleton layers.

Belt Conveyor Components

Belt Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

APPLICATION

Raw Edged Cogged V-Belt

It is mainly used in factories, mines, docks, metallurgical industry, ordinary mechanical power transmission, great power processing of grains like rice and wheat, irrigation equipment, wood cutting and other power transmitting equipment for

● The Raw Edged Cogged Belts have two cut surfaces on both sides, so its resistance to bending and heat dissipation is

industry and agriculture.

better than wrapped belts. ● Short fibers are mixed in the rubber in the direction of the belt's width, contributing to power transmission and helping to resist abrasion caused by side pressure.

PRODUCT CLASSIFICATION ● Category: 28 OZ (ounce), 30 OZ (ounce), 32 OZ (ounce), 34 OZ (ounce) and 36 OZ

● Application: Used on heavy duty, high speed drives

(ounce). ● Cut edge flat rubber belt: Cut edge flat rubber belt is manufactured by adhering several layers of full width canvas together, the sides of the belt are surfaces formed by cutting, the belt edge surfaces are coated with rubber paste. ● Round edge flat rubber belt: Round edge flat rubber belt is folded by the outer ply or plies of canvas and the sides of the belts are curved surfaces.

33

Section

Top Width (mm)

Thickness (mm)

Length Range (mm)

Angle

AX

13

8

356-3000

40°

BX

17

11

533-3000

40°

CX

22

14

800-3000

40°

DX

32

19

1800-3000

40°

www.prime-mfg.com.au

● Available in variety of colors, mainly of them have four colors: light brown, yellow, orange and black.

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

34


Conveyor Idlers

Belt Fasteners We can offer all kinds of fasteners which can be used for light and heavy duty conveyor belts in different width.

The idlers are very important component of belt conveyor. They are present along the entire length of the conveyor,

Series Fasteners

● T12

Series Fasteners

supporting the belt and moving the materials loaded on the belt. The idler’s diameter should be correctly selected to

● 2002 Series Fasteners

● T05

Series Fasteners

comply with the belt width and travel speed. The correct idler length is selected according to belt width and rollers type.

● 2003 Series Fasteners

● MR

Series Fasteners

General steel idlers consist of idler shells, spindles, bearings, bearing houses, seals and axial fixed units.

● T10

Series Fasteners

● LGK

Series Fasteners

● T14

Series Fasteners

● FLEX Series Fasteners

● RV6

● T10H Series Fasteners

INSIDE STRUCTURE

Rubber Sheets

Idlers consist of idler shells, spindles, bearings, bearing houses, seals and axial clips.

More resistant to ageing, temperature and medium pressure, water-proof, and anti-shock. General purpose rubber sheeting mainly used as sealing gasket, sealing strip, it also could be put on the workbench or used as rubber matting.

We adopt untouched multi-labyrinth seal structure, a complex, bend and narrowed labyrinth channel is formed between the inner seal

SPECIFICATIONS

and outer seal. The channel is filled with grease. Labyrinth seals are

Thickness: 1mm-50mm

precision designed and manufactured to ensure normal running of

Width: 0.5m-2m

rollers. They are water, dust and wear resistant which protect the

Length: 1m-30m

bearing from being damaged.

TECHNICAL DATA

Bearing Specific Gravity (g/cc)

Hardness (Shore A)

Tensile Strength (MPa)

Elongation at Break %

Color

Our idlers choose C3 serials ball bearings, adopt double sealed

1.45

50±5

5

300

Black

Idler Pipe, Spindle and Bearing House

1.5

60±5

4

250

Black

The idler pipe and spindle comply with industry standard. The TIR(Total

1.6

65±5

3

250

Black

1.7

70±5

2-2.5

200

Black

NR/SBR 1 Ply

1.6

65±5

3

250

Black

NR/SBR 2 Ply

1.6

65±5

3

250

Black

Red SBR Sheet

1.7

80±5

3

200

Red

Grey SBT Sheet

1.7

80±5

3

200

Grey

Type

NR/SBR

35

Seals

Belt Conveyor Components

Belt Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

www.prime-mfg.com.au

structure to improve the water and dust proof ability.

Indicated Runout), roundness, straightness and outline dimension comply with high grade requirement. The bearing house, stamped by good quality steel, is welded to idlers shell by automatic machine hand with precision which ensures the whole strength of the idlers.

TYPES Carrying Idlers ● Trough Idlers

● Trainer Idlers

● Impact Idlers

● Self-aligning Idlers

TEL: 1300 332 242

Return Idlers ● Flat Single Return Idlers ● V Type Return Idlers ● Cleaning Type Return Idlers

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

36


Trough Idlers A trough idler, which is the most common idlers used in high capacity belt conveyor, is mounted on the carrying side. Generally it consists of 3 rollers in equal length. The two outer rollers are inclined upward and the middle one is horizontal. The inclined degree can be 30°,35°and 45°, some can be up to 60° in suspended type. There are two basic types: standard type and ahead inclined type. The latter can also be

SPECIFICATIONS

present all through the conveyor to prevent the belt from sideslip.

Belt Width B

Self-aligning Idlers The trainer idlers are fitted in order to keep the belt running in the

Diameter d1

Length L1

76

200

89

315

500

correct course. When the belt accidently slides to one side, the frame

102 108

of self-aligning idlers acts as an opposing force redirecting the belt back to its correct course.

650

250

89

380

108

Self Cleaning Idlers

800

750

following types: Comb type (Flat type & V type), Spiral type (Flat type & V type).

1000

Impact Idlers

1400

159 1800

178 194 152 159

950

2000

178 194

102

380

219

108

600

245

127

465

133

700

152

178 2200

152

194 219

750 1110 2200

800 1250 2500

245

1400

159 178

530 800 1600

670 1000 2000

159

1150

127

1800

152

108

159

being damaged.

900

159

219

133

caused by falling materials preventing the belt and idler body from

152 194

127

are fitted under the feed system. The rubber rings absorb the impact

600

465

159

Impact idlers with rubber rings of high shock absorbing materials

133

102

133

1200

Length L1

315

133

materials that are stuck to the belt’s working surface. They are of the

Diameter d1

89

127

Self cleaning idlers are fixed on the return side of the conveyor to clean

1600

600

76 102

Belt Width B

Belt Conveyor Components

Belt Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

2400

194 219

900 1400 2800

245

194

Flat Return Idlers They are adopted to support the conveyor belt on return side.

Idler Frame available on your request 37

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

38


Impact Bars Used in the conveyor loading points or transfer points to replace traditional cushion rollers. It is designed to absorb impact during material loading and help to eliminate spillage. This results in less wear and tear on your conveyor system and it significantly improves the efficiency and reduces the maintenance cost. A Type (Default)

B Type

FEATURES ● UHMWPE surface with extremely low coefficient of friction on the top of impact

SPECIFICATIONS

bars can reduce significantly the wear on the conveyor belt. ● Shock absorbing rubber can absorb maximum impact.

A (mm)

Type

● “T-slot” extruded metal construction allows fitting of the impact bars along the

100

50, 75, 100

12, 15 (Flame Retardant Bar )

750

of the parts.

800

Impact Bars

900 1220

TECHNICAL DATA

1400 1524

Index Item

High Elastic (H)

Flame Retardant (S)

60±5

50±5

60±5

UHMWPE Color

Blue

Blue

Brown

Coefficient of Surface Friction for UHMWPE

0.07

0.07

0.10

Normal (Shore A)

≤ 3.0 x108 Average test time by flame combustion ≤ 6S

(Ω)

Flame Resistance Ability (Combustion by Alcohol Burner) Adhesion

UHMWPE Thickness H2 (mm)

700

● Manufactured by hot vulcanization which provides an efficient and reliable joining

Surface Resistivity

H (mm)

600

entire length of the bar.

Rubber Hardness

B (mm)

(N/mm) ≥

Rubber & UHMWPE:

B1220 B1400 B1524

B Type Impact Bars

B1600

Belt Conveyor Components

Belt Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

B1800 Note: Other dimensions in the diagram are respectively: C=36mm; D=17.5mm; H1=15mm. Customized sizes are available on request.

6.0

Rubber & “T-slot” extruded metal construction:

6.0

T-Bolts

Note: Flame Retardant Impact Bar--With quality approval on the “Flame Resistant and Anti-static” ability for Underground Coal Mine Industry, and has “Certificate of Qualified Products” issued by “China National Inspection & Supervision Center of Coal Mine Equipment”.

A=34mm B=8mm M=16mm L=40/50/60mm L1=32/42/52mm

Note: Bolt size can be customized to suit individual applications.

Normal/High Elastic Bar 39

Flame Retardant Bar

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

40


Screw Flights

Continuous Cold Rolled Screw Flights

The largest and professional screw flight manufacturer, with patents for spiral manufacturing process.

FEATURES ● High accuracy, low production cost for high volume orders.

Backed with three manufacturing technology to produce the different types including Continuous Cold Rolled Screw Flight, Sectional Screw Flight and Continuous Equal Thickness Screw Flight which almost meet all the market demand on the types and sizes.

● Smooth surface finish, good rigidity, easy to weld and assemble.

Equipped with 23 screw flight forming machines, we have an annual production capacity up to 7000 tons. MATERIAL

Screw Flights

Screw Flights

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

Carbon Steel

SPECIFICATIONS Any size within the range of the following table can be made.

P—Pitch D—O.D. d—I.D. T—Thickness

WIDE APPLICATIONGS ● Screw Conveyor

● Holes Piling

● Grain Harvester

● Concrete Mixer

● Water Treatment

● Planting & Cultivation

● Construction Machinery

● Mining

● Farm Machinery

and many more...

Band Thickness (mm)

Min. I.D. (mm)

Max. O.D. (mm)

Max. Band Width (mm)

Pitch/O.D. Ratio

Max. O.D./I.D. Ratio

3.0

20

500

165

0.6-1.3

4.0

3.5

20

500

165

0.6-1.3

4.0

5.0

28

500

165

0.8-1.3

4.0

6.0

40

500

165

0.8-1.2

4.0

Note: 1. When the inner diameter is within the range of Min. I.D. + 5mm, then the max. O.D. should not exceed the triple of I.D. 2. Max. Band Width=(O.D.-I.D.)/2

Sectional Flight left hand

Sectional Flight right hand

Continuous Equal Thickness Screw Flights FEATURES ● Continuous equal thickness is another proprietary process patented and developed by our own in-house engineers with the purpose of overcoming problems like difficult forming, material wastage for small lot production. ● Continuous formed pitch construction with consistent cross sectional thickness between inner and outer edges, high precision, high output and high material usage. ● Manufactured in the same fashion as the screws manufactured by continuous cold rolled forming methods with the difference being consistent material thickness from inner to outer edge of the screw flight.

41

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TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

42


Forged Chains & Flights

Sectional Screw Flights FEATURES ● A proprietary manufacturing process designed to meet special requirements such as various material types, wide thickness range, and large diameters.

Drop Forged Chains “Y” Serial FEATURES

● A single pitch construction with consistent cross sectional thickness between inner and outer edges. Every screw flight section is formed accurately as per customers’ specifications.

● It consists of forged steel links, which can be equipped with various

● A wide range of sizes up to 2000mm in diameter, 40mm in thickness, 1500mm in pitch are available.

plastic or steel scrapers. The connection pin between these links is

● Ribbon, Tapered and Variable Pitch Flights are available on application. Flights can also be hard faced or coated with

in a circlip version. ● Special heat treated alloy steel, drop forged and precision

wear protection materials. ● High precision, with no minimum order quantity requirement and customised size can be met.

machined, with case hardened. ● High strength, strong load-carrying capability.

MATERIAL

● Extremely hard exterior surface and superior wear resistance.

Carbon Steel, Low Alloy Steel, Wear Resistant Steel, Stainless Steel, etc.

SPECIFICATIONS Any size within the range of the following table can be made.

P—Pitch D—O.D. d—I.D. T—Thickness

Pitch (mm)

I.D. (Min.) (mm)

O.D. (Max.) (mm)

Min. O.D. Ratio

60~100

30

480

1.0

Min O.D. (mm)

Thickness Range (mm) 3~16

100~150

35

480

0.8

3~18

150~200

50

520

0.75

3~20

200~250

60

630

3~25

250~300

65

670

3~25

300~350

90

900

3~30

350~400

90

950

3~30

400~450

95

950

450~500

135

1150

3~30

500~550

150

1300

550~650

150

1350

650~750

200

1400

3~45

750~850

200

1400

3~45

850~900

250

1450

3~50

0.7

Min. O.D. = Required Pitch x Min.O.D. Factor

3~35

Model

P (mm)

H (mm)

B (mm)

D (mm)

b (mm)

T (mm)

Breaking Load (Min.)

Material

P100

100

30

33

14

15.5

13

140KN

40Cr

P125-B

125

35

34

17

17

8

150KN

40Cr

P142

142

50.8

43

25

19

12.2

180KN

20CrMnTi

300KN

40Cr

P142H

142

50

62

25

29

15

280KN

20CrMnTi

460KN

40Cr

P160

160

40

48

20

22.5

20

240KN

40Cr

P200

200

64

50

32

23

15

390KN

40Cr

P200-E

200

45

42

20

20

12.2

200KN

40Cr

3~40 3~40

900~950

250

1450

3~50

950~1050

300

1500

3~50

1050~1200

350

1600

3~50

1200~1250

400

1800

1250~1300

450

2000

0.8

TECHNICAL SPECIFICATIONS

3~50

Drag Conveyor Components

Screw Flights

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

Note: Customized sizes and material are available upon request

3~50

Note: Plate Thickness from 20mm to 30mm: Max Band Width should be no more than 400mm. Plate Thickness from 30mm to 40mm: Max Band Width should be no more than 370mm. Plate Thickness from 40mm to 50mm: Max Band Width should be no more than 350mm.

43

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TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

44


Roller Conveyor Chains & Flights

Flight Attachment Types

Roller Conveyor Chains

Welded Steel Flights

FEATURES ● It consists of a combination of inner and outer links. ● The bush/pin connections between the links are available in a circlip, split pin, or a riveted version. ● The steel scrapers can be either bent or welded. ● UHMWPE flights are suggested to attach to the scrapers for more

Bar Attachment

Frame Attachment

efficiency and high wear resistance.

Note: Sizes can be customized upon request.

Plastic Flights

GLF Type

MATERIAL HDPE, Nylon

TECHNICAL SPECIFICATIONS

SPECIFICATIONS Model

Chain Model

L (mm)

a (mm)

b (mm)

A (mm)

B (mm)

h (mm)

d (mm)

FS-P142

P142

475

20

52

43

64

55

25

FS-142H

P142H

325

30

52

63

64

66

25

Note: For the flights fitted for other chain models can be customized on request.

Model

GLF66.675 (6)D×182 GLF66.675

Plastic Scraper Attachment Diagram

(6)D×215 GLF66.675 (6)D×295 GLF100 (6)D×170 GLF100 (6)D×225 GLF100 (6)D×294 GLF100 (5)×225 GLF125 (8)D×285 GLF125 (6)×235 GLF160 (6)×290

45

www.prime-mfg.com.au

(Parameter in mm) Roller

Bush

Dia.

Dia.

(D)

(D2)

Chain

Breaking

Number

Scraper

Inner

Plate

Distance

Width

Width

(P1)

(b)

(B)

66.675

266.7

26

30

6

6

22.23

12.7

182

90

150

4

9

130

66.675

266.7

26

30

6

6

22.23

12.7

215

95

195

4

9

130

66.675

266.7

26

30

6

6

22.23

12.7

295

95

195

4

9

130

100

200

38

40

6

6

36

21.6

16

170

115

2

9

220

100

200

38

40

6

6

36

21.6

16

225

104

194

4

9

220

100

200

38

40

6

6

36

21.6

16

294

115

245

4

9

220

100

200

28

30

5

5

22.23

14.27

225

95

195

4

9

90

125

500

50

50

8

8

32

19.9

285

155

255

4

9

220

125

250

32.5

40

6

6

28.58

20

14.27

235

95

195

4

9

170

160

320

27

45

6

6

32

20

14.27

290

193

2

9

193

Pitch (P)

TEL: 1300 332 242

T1

T2

Pin Dia. (D1)

Width

E1

E2

(L)

of Holes

Drag Conveyor Components

Drag Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

d

(n)

Load in KN (Min.)

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

46


Chain Sprockets Sprockets for Drop Forged Chains

GLR Type

TECHNICAL SPECIFICATIONS Model

Pitch (P)

(Parameter in mm)

Scraper Inner Plate Distance Width Width (P1) (b) (B)

T1

T2

Chain Bush Pin Dia. Width Dia. (D1) (L) (D2)

E1

13

130

102

32

4

9

90

16

130

102

32

4

9

220

GLR66.675

66.675

266.7

27.5

30

6

6

24

GLR100

100

200

38

40

6

6

36

21.6

F

Number of Holes (n)

Breaking Load in d KN (Min.)

Roller Dia. (D)

Chain Model

P100

Flight Attachment FEATURES ● High abrasion resistant, long life span. ● Reduce conveyor noise, less wear loss on the drag conveyor trough.

MATERIAL

P142

UHMWPE

P142H

U Type Flight for GLR Chain Type

47

F Type Flight for GLF Chain Type

www.prime-mfg.com.au

Pitch (mm)

Gear Number Z

D2 (mm)

D (mm)

D3 (mm)

D1 (mm)

D4 (mm)

A (mm)

Number of Bolts

Bolt Size

B (mm)

C (mm)

100

6

197.8

70

105

143

135

83

6

M12

16

36

100

7

228.2

70

108

146

173

83

6

M12

16

36

100

8

259.1

85

144

170

196

83

6

M12

16

36

100

9

290.4

105

174

200

232

83

6

M12

16

36

100

10

321.9

105

179

241.3

264

83

8

M12

16

36

142

6

284

85

136.5

168.3

190.5

112

6

M12

16

46

142

7

327.3

105

162

200

234

112

6

M16

16

46

142

8

371.1

115

187.3

241.3

282

127

8

M20

16

46

142

9

415.2

150

240

285.8

330

127

8

M20

16

46

142

10

459.5

150

240

285.8

330

127

8

M20

16

46

142

11

504

170

310

368.3

419

150

8

M20

16

46

142

12

548.6

170

345

415

465

150

8

M20

16

46

142

13

593.4

170

380

470

521

150

8

M20

16

46

142

14

638.1

170

380

470

546

150

10

M20

16

46

142

7

327.3

105

162

200

234

127

6

M16

18

69

142

8

371.1

115

187.3

241.3

282

150

8

M20

18

69

142

9

415.2

150

240

285.8

330

150

8

M20

18

69

142

10

459.5

150

240

285.8

330

150

8

M20

18

69

142

11

504

170

310

368.3

419

150

8

M20

18

69

142

12

548.6

170

345

415

465

150

8

M20

18

69

142

13

593.4

170

380

470

520

180

8

M20

18

69

142

14

638.1

170

380

470

546

180

10

M20

18

69

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

Drag Conveyor Components

Drag Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

48


Nylon Gear Wheels for Roller Conveyor Chains

Trailers for Drop Forged Chains

FEATURES It is used for supporting the uplink chain in the conveyors, effectively preventing the chains from the running interference caused by sagging of the uplink chains especially for the long distance conveying. It is made from special reinforced nylon material.

Gear Number Z 6 7 8 9 10 6 7 8 9 10 11 12 13 14 7 8 9 10 11 12 13 14

Chain Model

P100

P142

P142H

D1 (mm) 197.8 228.2 259.1 290.4 321.9 284 327.3 371.1 415.2 459.5 504 548.6 593.4 638.1 327.3 371.1 415.2 459.5 504 548.6 593.4 638.1

D (mm) 65 65 65 65 65 85 85 85 115 115 115 115 115 115 115 115 115 115 140 140 140 140

A (mm) 57 57 57 57 57 74 74 77 77 77 105 105 120 120 110 110 110 120 120 120 120 140

B (mm) 35 35 35 35 35 45 45 45 45 45 45 45 45 45 75 75 75 75 75 75 75 75

SPECIFICATIONS

Note: Customized sizes and material are available upon request

Sprockets for Roller Conveyor Chains

Model

A (mm)

B (mm)

δ (mm)

H (mm)

P (mm)

Gear Number Z

TG100X5

φ25

φ170.1

34.2

70

100

5

TG76.2X5

φ25

φ129.6

22.5

50

76.2

5

TG68X5

φ25

φ115.6

24

47

68

5

TG68X4

φ20

φ96.17

25

45

68

4

TG66.5X6

φ26

φ125

25

57

66.5

6

TG66.5X5

φ20

φ100

25

57

66.5

5

TG66.5X5-φ25

φ25

φ100

25

57

66.5

5

TG66.5X4

φ20

φ94.05

25

57

66.5

4

TG63.5X5

φ20

φ108

17

45

63.5

5

TG38.1X8

φ26

φ99.3

20

50

38.1

8

TG38.1X7

φ18

φ87.8

12.5

25

38.1

7

Drag Conveyor Components

Drag Conveyor Components

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

Note: Customized sizes and material are available upon request.

Chain Model

66.675

100

49

Pitch (mm)

Gear Number Z

d1 (mm)

d (mm)

D (mm)

D1 (mm)

A (mm)

B (mm)

66.675 66.675 66.675 66.675 66.675 66.675 66.675 100 100 100

6 7 8 9 10 11 12 8 9 10

22.23 22.23 22.23 22.23 22.23 22.23 22.23 36 36 36

133.41 153.74 174.31 195.04 215.87 236.78 257.74 261.44 292.52 323.77

40 40 50 50 60 60 60 60 70 70

75 75 100 100 110 110 110 110 120 120

80 80 100 100 100 100 100 100 100 100

22.8 22.8 22.8 22.8 22.8 22.8 22.8 33.2 33.2 33.2

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

50


Sieve Cleaners & Pan Cleaners Quadrilateral Type (TF55-M)

FEATURES ● Meets FDA requirements. Polyurethane material suitable for normal and wet environment. ● High bouncing, excellent abrasion resistance, good cleaning effect and longer working life.

It’s suitable for standard size sieve and will reduce the damage to the frame. Weight: 55g

Sieve Cleaners

Quincunx Type (TM68-M) Small Triangle (QA15-M)

With bigger outline, it is suitable for bigger sieve. Weight: 68g

Unique outline and heave in centre, which makes it easy to bounce on sieve. Weight: 15g

TriangleType (TJ81-M)

Big Triangle (QA26-M)

With increased thickness, it has good sieving effect and long working life. Weight: 81g

Increased and thickened outline design which provide bigger potential energy and better cleaning effect.

Sieve Cleaning Balls

Weight: 26g

Rivet Triangle (QD21-M) Center rivet design let it contact with sieve pore to get better bounce as well as easier movement. Weight: 21g

Brush Triangle (QM25-M)

Parts for Sieves & Screens

Parts for Sieves & Screens

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

The design not only provides bouncing on sieve, but also cleaning it at the same time. It greatly improves the final cleaning effect. Weight: 25g

Cotton Canvas Pad (QB32)

MATERIAL

The cotton design provides good protection to the sieve for getting long working life

NB, PU

span.

SPECIFICATIONS

Weight: 32g. Size: 75MM X 52MM X 9MM

Pan Cleaners

PERFORMANCE INDEX

Crisscross Type (TS32-M) Optimized outline and soft structure make it suitable for small spacing sieve. Weight: 32g

Diamond Type (TL42-M) Keeping original shape and flexibility even used for a long time. It’s suitable for standard size sieve. Weight: 43.5g

51

ф16mm, ф19mm, ф22mm, ф24mm, ф26mm ф28mm, ф32mm, ф35mm, ф40mm, ф50mm Note: Other customised sizes are available upon request.

www.prime-mfg.com.au

Material

Index

NB

PU

Hardness (Shore A)

55~85

70~85

Working Temperature(℃)

-25~+100

-40~+120

Oil Resistance

Ordinary

Good

Elasticity

Good

Ordinary

Wear Resistance

Ordinary

Good

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

52


Engineering Plastic Products UHMWPE Sheet/Rod

PROPERTIES Item

ASTM Test Method

Value

(ten thousand)

D2857

450 / 920

(%)

D570

< 0.01

(g/cm3)

D1505

0.935

(MPa)

D638

40-45

(%)

D638

250

Flexural Strength

(MPa)

D747

600

Flexural Modulus

(MPa)

D790

760

Izod Impact

(KJ/㎡)

D250

≥140

(Shore D)

D2240

68

(MPa)

D790

550

(°C)

D648

85

(10-5cm/cm°C)

D696

1.5-2.5

Melting Point

(°C)

D2117

136

Maximum Operating Temp.

(°C)

FEATURES ● Low friction coefficient, high wear resistance. ● Excellent chemical stability, corrosion resistance. ● Non-toxic, in accordance with FDA and USDA standards.

Physical Relative Molecular Weight

● High impact resistant. Water Absorption

● Good self-cleaning properties. ● Low water absorption.

Density Mechanical Tensile Break

APPLICATIONS Flow promotion liners, wear strips, vent and filter plates, trough liners, guide rails and rollers hopper liners, conveyor components subject to high wear and requiring low friction, componentry in direct contact with food stuffs.

SPECIFICATIONS

Sheet Length (mm)

Width (mm)

3080

1220

4260

1090

2120

1090

Rod Thickness (mm)

Color

6.5-200

White

O.D. (mm)

Length (mm)

Color

Elongation at Break

Hardness Compressive Modulus

20-150

1000

White Thermal

Note: Other color is available on request. Modified sheets or special grades such as Reinforced, Anti-static, UV Proof, Flame Resistant, Super Hardness, etc., are available on request. Cutting and machining service is provided.

Thermal Deformation Linear Expansion Coefficient

85

Electrical Thermal Conductivity

W/(m.k)

D177

8.5

Volume Resistivity

(Ω.cm)

D257

1017

Breakdown Voltage

(KV/mm)

D149

50

D150

2.3

Dielectric Constant

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

UHMWPE/HDPE/Nylon/PTFE/POM Products

UHMWPE/HDPE/Nylon/PTFE/POM Products 53

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

54


HDPE Sheet/Rod/Tube

Extruded Nylon Rod FEATURES

FEATURES

Light weight, weldable, physiologically insert, electrical insulation,

Good tenacity, abrasion resistance, oil resistance, aseismicity, the good

weatherproof, chemical resistance.

property of molding process and water content, etc.

APPLICATIONS

APPLICATIONS

Ideal for making insulated and corrosion resistant liners in chemical, electromechanical, food and pharmaceutical industry

Friction bearings, bushings, gears, valve seats, couplings, rollers, cams, clamps, pump components, snap connectors,

or can be used to be machined into mechanical parts like gear, bearing, etc.

etc..

SPECIFICATIONS

SPECIFICATIONS

Sheet

Rod

Length (mm)

Width (mm)

Thickness (mm)

2000-10000

800-1200

0.5-8

2000-3100

1000-1240

10-200

Color

O.D. (mm)

Length (mm)

Color

White

10-250

1000

White

O.D. (mm)

Length (mm)

Color

10-400

1000

White

PROPERTIES Item

Note: Other color is available on request.

Units

Result

We offer cutting and machining service.

Relative Viscosity

PROPERTIES Item

Unit

Value

Density

g/cm3

0.95

Water Absorption

%

< 0.01

Working Temperature

°C

-48~82

Tensile Strength

Mpa

29

Elongation at Break

%

300

Impact Strength of Izod

KJ/㎡

800

Hardness

Shore A

65

-5

Linear Expansion Coefficient

10 cm/cm°C

1.5-2.5

Thermal Deformation Temperature

°C

85

Surface Resistivity

Ω.cm

1017

Dielectric Strength

KV/mm

75

www.prime-mfg.com.au

>2.0

Density

g/cm3

1.15

Moisture Content

%

≤1.5

Tensile Strength

Mpa

70

Flexural Strength

Mpa

110

IZOD Impact

Kg/cm/cm2

350

Elongation at Break

%

60

Flexural Elastic Modulus

Gpa

2.1

Melting Point

210~230

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

UHMWPE/HDPE/Nylon/PTFE/POM Products

UHMWPE/HDPE/Nylon/PTFE/POM Products 55

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

56


PTFE Sheet/Rod/Tube

MC Nylon Sheet/Rod/Tube NATURAL / BLACK CAST NYLON 6

FEATURES

Natural & Black standard grade of Monomer Cast Nylon offers an

● Excellent chemical resistance

excellent combination of Mechanical strength, stiffness and, electrical

● Low coefficient of friction

insulation and wear properties. These properties make our standard

● High operating temperature and stability

grade of nylon the perfect choice for use as gears, rollers, star wheels

● Physiological insert (virgin)

scrolls and many other mechanical applications where the use of metal

● Excellent electrical properties

is not possible.

APPLICATIONS

GREEN / YELLOW OIL FILLED NYLON 6

Suitable for corrosion resistant liner, seal, lining and gasket, guide rail, dielectric material for different frequency, bridge

Green & Yellow Oil Filled cast Nylon is an internally lubricated grade of nylon that is commonly used in applications where applied lubricants cannot be used. Oil Filled Nylons have a lower co-efficient of friction over standard grades of nylon and also offer improved wear resistance.

bearing slide, etc.

SPECIFICATIONS

MoS2 Cast Nylon has a low co-efficient of friction as well as excellent wear characteristics and temperature resistance make an excellent choice for bearings and wear pads, its self- lubricating, and impact resistance properties make it suitable for gears, bearings, bushings, wear slides and many other applications.

APPLICATIONS

Width (mm)

Thickness (mm)

Length (m)

Color

1000,1200, 1500,2000

0.2-6

Customized on request

White

Friction bearings, bushings, gears, valve seats, couplings, rollers, cams, clamps, pump components, snap connectors.

SPECIFICATIONS Length (mm) 1000

Sheet

Rod

Tube

Width (mm)

Thickness (mm)

O.D. (mm)

Length (mm)

O.D. (mm)

Wall Thickness (mm)

Length (mm)

1000

10-100

50-200

500

40-210

5-85

560

PROPERTIES (FOR STANDARD GRADE) Item

Sheet

Skived Sheet

BLACK MoS2 FILLED NYLON 6

Length (mm)

Width (mm)

1200

1200

1500

1500

2000

1000

Rod

Thickness (mm)

Color

1-80

White

Tube

Type

O.D. (mm)

Length (mm)

Compressed

15-300

300

Extruded

10-200

1000

Type

O.D. (mm)

Wall Thickness (mm)

Length (mm)

Soft Tube

4-14

2

100,000

20-35

5-12.5

150

40-160

7.5-62.5

300

Color

White

Hard Tube

Color

White

PROPERTIES Units

Density

g/cm

Water Absorption

%

3

Frictional Coefficient

Value

Item

Units

Value

≤0.6

Density

g/cm3

2.2-2.3

< 0.45

Water Absorption

%

< 0.01

Working Temperature

-180~260

Tensile Strength

Mpa

14

Elongation at Break

%

140

1.15-1.16

Wear Loss

Mg

< 4.5

Compressive Strength

Mpa

127

Rockwell Hardness

RHM

112

Tensile Strength

Mpa

79

Flexural Strength

Mpa

130-150

Izod Impact

KJ/㎡

13

IZOD Impact Strength

KJ/m

>14

Hardness

Shore A

60~80

Elongation at Break

%

60

Shear Strength

Mpa

80-95

Bending Elastic Modulus

Gpa

26.4-31

Heat Deformation Temperature (0.46Mpa)

120

Breakdown Voltage

KV/mm

18.6

www.prime-mfg.com.au

-5

Linear Expansion Coefficient

10 cm/cm°C

1.05

Thermal Deformation Temperature

150

Surface Resistivity

Ω.cm

1016

Dielectric Strength

KV/mm

10

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au

UHMWPE/HDPE/Nylon/PTFE/POM Products

UHMWPE/HDPE/Nylon/PTFE/POM Products 57

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

58


UHMWPE/HDPE/Nylon/PTFE/POM Products 59

Bulk Materials Handling Products at Competitive Prices

Bulk Materials Handling Products at Competitive Prices

POM Sheet/Rod FEATURES ● No centerline porosity ● Good dimensional stability ● Low moisture absorption ● Good wear and abrasion resistance properties ● Excellent machinability ● Good combination of mechanical properties ● Chemical resistance to fuels and solvents

APPLICATIONS ● Used in a wide variety of industrial applications requiring good strength and toughness, dimensional stability, wear resistance and the ability to operate in a wet environment with little absorption. ● Material handling, machinery and fluid handling. ● Typical applications are gears, wear strips, bushings, pump parts, fittings and rollers.

SPECIFICATIONS

Sheet

Rod

Length (mm)

Width (mm)

Thickness (mm)

O.D. (mm)

Length (mm)

2000

1000

8-100

12-230

1000

PROPERTIES Item

Units

Value

Density

g/cm3

1.41

Water Absorption

%

0.22

Tensile Strength

Mpa

60.37

Elongation at Break

%

25

Flexural Strength

Mpa

89

Compressive Strength

Mpa

110

IZOD Impact Strength

KJ/m

7

Rockwell Hardness

RHM

79

Heat Deformation Temperature

158

Volume Resistivity

Ω.cm

1.0x1014

Dielectric Strength

KV/mm

19.7

www.prime-mfg.com.au

TEL: 1300 332 242

FAX: 1300 475 242 Email: sales@prime-mfg.com.au Web: www.prime-mfg.com.au


Bulk Materials Handling Products at Competitive Prices

www.prime-mfg.com.au

87 Cheltenham Road, Dandenong, VIC 3175, Australia Tel: 1300 332 242 Fax: 1300 475 242 Email: sales@prime-mfg.com.au info@prime-mfg.com.au Website: www.prime-mfg.com.au

www.prime-mfg.com.au

Quality supplier of Bulk Materials Handling and Engineering Plastic products competitive prices  

Prime Manufacturing is a quality supplier of Bulk Materials Handling Products, Bucket Elevator and Conveyor Components, Screw Flights, Engin...

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