Page 1

The Most Flexible Coating Unit of the World


S ES Y N I S IT y BU TUN ead W R -R k NE PPO tion Wee O duc a in Prowith

YOUR VERY OWN

PVD COATING

Integrated Into Your Production

Very Affordable & Competitive while providing your customers with ALL • "Standard" Coatings like AlTiN • "State of the Art" Coatings like AlCrN & • "Future" Coatings like QuadCoatings4® Additional Upgrade Options: • OXI Coatings • DLC Coatings • SCiL (sputtered) Coatings • LACS® Hybrid Coatings • Bring Coating Expertise "In-house" • Offer Rush Orders and Delivery with Coating Included • Reduced Operating Costs for Coating, Packing & Handling, Shipping • Offer a Highly Flexible Production Schedule Yielding with Low Inventory Level • Dedicated Coating Properties for Your Tools • High Reliability - High Quality Build • Environmentally-friendly Process


Turbo Upgrades • New system software • New LGD shielding • New lightweight carriers • New preheater


MoDeC® Innovations PLATIT's coating concept - Modular Dedicated Coating - allows the configuration of the number of cathodes, type, and position ® according to the coating task. MoDeC is the driving force behind PLATIT innovations. New coatings and units are developed bearing this principle in mind.

3 LARC® cathodes • Medium size compact coating unit for economical start • For conventional and Nanocomposite coatings • Selected TripleCoatings3® Coatings4® • Selected • Coatable volume: ø485x440 mm • Loading with ø10mm end mills: 504 pieces • 3 (up to 4) batches / day

MoD ®

2 LARC cathodes ® ® LARC technology with sCOAT • Dedicated unit for DLC3 (ta-C) coatings • sCOAT: smooth Coating with straight forward ARC filtering • Coatable volume: ø355x460 mm • Loading with ø10mm end mills: 162 pieces • 2 batches / day

p p p

Patented

®

2 LARC + cathodes ® LARC technology: LAteral Rotating Cathodes • The new generation of the first industrial coating unit for Nanocomposite coatings • The heart of turnkey coating systems for SMEs • Selected TripleCoatings3® • Coatable volume: ø355x460 mm • Loading with ø10mm end mills: 288 pieces • 5 batches / day

4


Series PLATIT's entire product line consists of "compact" coating units. These units come in one piece, with the coating chamber in the same cabinet as the electronics. This eliminates the need of costly and time consuming on-site assembly.

®

®

3 LARC cathodes + 1 CERC cathode • Medium size compact coating unit • 3 cathodes deposit simultaneously • For conventional and Nanocomposite coatings ® • All TripleCoatings3 Coatings4® • Selected • Coatable volume: ø485x440 mm • Loading with ø10mm end mills: 504 pieces • 4 (up to 5) batches / day

DeC®

TURBO ®

®

3 LARC cathodes + 1 CERC cathode • High performance compact coating unit • All 4 cathodes can deposit simultaneously • CEntral Rotating Cathode as productivity booster ® • SCiL cathode for sputtering • For conventional and Nanocomposite coatings Coatings4® • All TripleCoatings3® and • Coatable volume: ø500x460 mm • Loading with ø10mm end mills: 504 pieces • 5 (up to 6) batches / day

in 2003

Combination of LARC® and planar ARC technologies • High volume compact unit • 3 newly developed LARC®-XL rotating cathodes in the door • 2 planar cathodes in the back as boosters • All 5 cathodes can deposit simultaneously • For conventional and Nanocomposite coatings • Most TripleCoatings3® and Coatings4® • Usable plasma volume: ø700 x 750 mm • Coatable volume: ø700 x 700 mm • Loading with ø10mm end mills: 1056 pieces • 3 batches / day 5


PLATIT

TURBO

The High Performance Machine General Information • Compact hard coating unit • Based on PLATIT LARC®, CERC® and SCiL® technologies LAteral Rotating Cathodes, CEntral Rotating Cathodes ® and Sputtered Coatings induced by LARC-GD • Coating on tool steels (TS) above 230 °C, high speed steels (HSS) 350 - 500 °C and on tungsten carbide (WC) between 350 - 550 °C • Reconfigurable by the user into different cathode setups: A: 3 LARC® cathodes and 1 CERC® cathode B: 3 LARC® cathodes ( ) ® ® C: 3 LARC cathodes and 1 SCiL cathode

Coatings • Monolayers, Multilayers, Nanogradients, Nanolayers, Nanocomposites, TripleCoatings3®, QuadCoatings4®, SCiL®-Coatings and their combinations ® ® ® • Main standard coatings: AlCrN3 , nACRo4 , ALL4 ® 3 • All TripleCoatings available Coatings4® available • All ® • All SCiL -Coatings available

Hardware

6

• Foot print: W2720 x D1721 x H2149 mm • Vacuum chamber, internal sizes: W650 x D670 x H675 mm • Coatable volume: Ø500 x H460 mm • Max. load: 200 kg • System with turbo molecular pump • Revolutionary rotating (tubular) cathode system with 3 LARC® / CERC® cathodes: • Magnetic Coil Confinement (MACC) for ARC control • LARC®: Up to 200A ARC current • Changing time for skilled operator: approx. 15-30 min/cathode ® • CERC : Up to 300A ARC current ® • SCiL : Up to 30 kW sputtering power • VIRTUAL SHUTTER® and TUBE SHUTTER® ® for all LARC cathodes • Ionic plasma cleaning: • etching with gas (Ar/H2); glow discharge • metal ion etching (Ti, Cr) • LGD®: LARC® Glow Discharge • Pulsed BIAS supply (350 kHz) • 6 (+1) gas channels, 6 MFC controlled • Special dust filters for heaters (24 kW) • Preheater • Electrical connection: 3x400 V, 160 A, 50-60 Hz, 76 kVA 2 • Upgradeable to +OXI, +DLC , +SCiL, and to all at user's site

Electronics and Software • Control system with touch-screen menu driven concept • No programming knowledge is required for control • Data logging and real-time viewing of process parameters • Remote diagnostics and control • Insite operator's manual and on CD-ROM • Enhanced operating software compatible to and

Optimal Cycle Times* • Shank tools (2 µm): ø 10 x 70 mm, 504 pcs: 4 h • Inserts (3 µm): ø 20 x 6 mm, 2940 pcs: 4.5 h • Hobs (4 µm): ø 80 x 180 mm, 28 pcs: 6 h *: The cycle times can be achieved under the following conditions: • solid carbide tools (no outgassing necessary) • high quality cleaning before the coating process (short etching) • continuous operation (pre-heated chamber) • 4-cathode processes • use of fast cooling (e.g. with helium, opening the chamber at 200°C) • 5 (up to 6) batches / day


Coating Technologies of

TURBO

ARC Technology with Rotating Cathodes LARC®

®

• LARC LAteral Rotating Cathodes ®

+

• CERC CEntral Rotating Cathodes

TURBO

®

CERC

DLC2® Option • PVD/PECVD process for deposition of a-C:H:X coatings

OXI Option with Rotating ARC Cathodes • For deposition of Oxide and oxynitride coatings

SCiL® Option

SCiL®

®

• Sputtered Coatings induced by

GD

LACS® Option

LACS®

• Lateral ARC & Central Sputtering simultaneously

Lateral ARC & Central Sputtering & PECVD

LAteral & CEntral ARC Rotating Cathodes

High Performance SPUTTERING GD Induced by

®

®

LARC +CERC

LACS

®

®

SCiL®

AlCrN/BN - AlTiN/BN

TiN - TiCN - TiCC - TiB2 TripleCoatings3®

Coatings4®

TiN, TiCN, AlTiN, AlCrN, nACo®, nACRo®, TiXCo® ® ALL4®, ALL4 , nACoX4®

Plasma Enhanced Chemical Vapor Deposition for DLC Coatings ®

VIc - cVIc - nACVIc - CROMVIc - CROMTIVIc

7


Cathode Configurations

® 3 TripleCoatings

CrTiN3®: For Forming CrTiN - Cr/TiN-NL - CrN or TiN Cathode-positions: 1: Ti – 2: Al

– 3: Cr

– 4: none

– 3: Cr

– 4: none

AlTiN3®: For Universal Use TiN - AlTiN-G - AlTiN-NL Cathode-positions: 1: Ti – 2: Al 3®

AlCrN : For Dry Cutting Abrasive Materials CrN - Al/CrN-NL - AlCrN Cathode-positions: 1: Ti – 2: Al 3®

– 3: Cr

– 4: none

AlCrN +: AlCrN doped by Titan: TiN - AlTiN - Al/CrN-NL – 3: Cr – 4: AlTi33 Cathode-positions: 1: Ti – 2: Al

AlTiCrN3®: For Dry and Wet Cutting Ti(Cr)N - Al/CrN NL - AlTiCrN Cathode-positions: 1: Ti – 2: Al

– 3: Cr

– 4: none

nACo3®: For Universal Use, Turning, Drilling TiN - AlTiN - nACo Cathode-positions: 1: Ti – 2: AlSi18 – 3: none – 4: AlTi33

nACRo3®: For Superalloys, Milling, Hobbing CrN - AlTiCrN-ML - nACRo Cathode-positions: 1: Ti – 2: AlSi18 – 3: Cr

– 4: AlTi33

TiXCo3®: For Superhard Machining, Milling, Drilling TiN - nACo - TiSiN Cathode-positions: 1: Ti – 2: Al

8

– 3: TiSi20 – 4: AlTi33

TripleCoatings3®


Coatings4® ALL4®: AlCrTiN4®: For Wet and Dry Machining CrTiN - AlCrTiN-G - Al/CrN Multilayer - AlCrTiN - (CrCN optional) Cathode-positions: 1: Ti – 2: Al – 3: Cr – 4: AlCr30

ALL4®

: Dedicated for Big Hobs

CrTiN - AlCrTiN-G - Al/CrN Multilayer - AlCrTiN - (CrCN optional) – 3: Cr – 4: none Cathode-positions: 1: CrTi15 – 2: Al

AlTiCrN4®: For Tapping and Forming CrTiN - AlTiCrN-G - Al/CrN Multilayer - AlTiCrN - (CrCN optional) Cathode-positions: 1: Ti – 2: Al – 3: Cr – 4: AlCr30

nACo4®: For Universal Use, Turning, Drilling TiN - AlTiN-G - AlTiN-NL - nACo – 2: Al Cathode-positions: 1: Ti

– 3: AlSi18 – 4: AlTi33

nACRo4®: For Superalloys, Milling, Hobbing CrN - AlCrN-G - AlCrN-NL - nACRo Cathode-positions: 1: Cr – 2: AlSi18 – 3: Cr

– 4: AlCr30

TiXCo4®: For Superhard Machining TiN - nACo-G - nATCRo-ML - TiSiN Cathode-positions: 1: Ti – 2: Al

– 3: TiSi20 – 4: AlCr30

nACoX4®: For HSC Dry Turning and Milling TiN - AlTiN - nACo - AlCrON Cathode-positions: 1: Ti – 2: AlSi18 – 3: AlCr45 – 4: AlTi33

9


Coatings4 TripleCoatings3® & Extended Coating Recipe Set ®

AlTiCrN3® TiXCo3®

SCiL ®

nACRo3®

DLC-V ® Ic

o nAC

Ro C A n

nACo3®

TiXCo 3 ®

AlCrN3® AlCrN/BN

AlTiN3® CrTiN3® 10

CROMVIc2®


ALL4®: ® AlCrTiN4

AlTiCrN4®

4

iN T r C l 4® : A ALL rN C i T Al AlCrN Dedic ated nACo 4 ® X

TiXCo4®

nACRo4®

nACo4® nACoX4® 11


Applications of ® TripleCoatings3 &

® 4 Coatings

Wear Comparison at Hobbing with PM-HSS Tools 160

0

tool life: Lmz [m/tooth] 8 10 12

6

4

2

14

18

16

20

VBmax [µm]

VBmax=130µm 120

AlTiN

AlCrN Nanosphere

80 40 0

5

0

10

15 20 No. of produced gears

30

25

Mat.: 20MnCrB5 - Tool: PM-HSS - m=2.7 - Down hill milling - vc=220 m/min - fa=3.6 mm – dry Source: IFQ Magdeburg in the development project LMT-Fette - PLATIT The patented Nanosphere coating is a result of a common development project, exclusively for LMT-Fette

Fine Blanking

Comparative Analysis (SEM) after 30'000 Strokes

Dedicated TripleCoating3® based on AlCrN3®

Standard-AlCrN

TiCN Coating detached, maintenance urgently needed.

Element can continue in service.

Element requires preventive maintenance.

Source: Feintool, Lyss, Switzerland

Drilling

Productivity Improvement with Higher Speed and Feed 180% 160%

TiAlN

100%

2304

200

140% 120%

nACo3

0.43 140

0.39

34050 35025

1475

80%

4717

2.44 1.56

3146

60% 40% 20% 0%

12

vc [m/min]

f [mm/rev]

Lm [holes]

productivity vf [mm/min]

tc/hole [sec] machine+tools costs/tool use [€]

Work piece material: GGG40 – ap=60 mm Solid carbide step drill: d=7.1/12 mm – Internal cooling with 70 bar - 5 % emulsion Source: Sauer Danfoss, Steerings, Denmark


with

TURBO Tool Life Comparison in High Strength Steel

Drilling

80

Tool Life [m]

70.2

70 60 50

47.6

45.3

40

31.7

30 20 10 0

nACo3 AlCrN1 TiXCo4 TiAlSiN2 market coating market coating Work piece material: X155CrVMo12 - 1.2379 - Rm=1150 N/mm2 - Coolant emulsion 7% Tool: solid carbide drill: Ø 6.8 mm; Edge preparation: 50 µm - Coating thickness: 3 µm vc=70 m/min - f=0.16mm/rev - ap=15 mm - Tested at GFE, Schmalkalden, Germany

Wear Comparison

VB [µm]

Super Hard Milling

183

180 160 140 120 100 80 60 40 20 0

102

VBave

97

86

72

67

60

VBmax

44

AlTiN (market)

AlTiN + AlCrN (market)

nACRo3®

TiXCo3®

Torus end mill in cold-working steel X210Cr12 (1.2080) - 61.5 HRCØ 8 mm - z=4 - ap=0.1mm - ae=3mm vc=100m min-1 - n=4000min-1 - fz=0.2mm - vf=3200mm min-1 - dry - Source: Development project LMT Fette-PLATIT

Milling in Hot Working Steel, 54HRC

Milling

Wear at Lf=27 m [µm]

• Coating thickness d = 2 µm • Lowest wear for TiXCo4 with TiN/SixN toplayer 150 Vb

Corner Wear

100 50 0

TiXCo4

AlCrN/TiSiN-ML

AlCrN

AlTiN

TiCN

Tool: Solid carbide endmill, d= 8mm, vc= 100m/min, ap= 4mm, ae= 0.03mm, emulsion, Cutting length: 27m, Work piece material: Hot working steel, 1.2344 / SKD61, 54 HRC Source: Tool manufacturer, China

13


Applications of ® TripleCoatings3 & Torque and Force Comparison Mc; Torque [%]

Thread Forming

® 4 Coatings

250 200 150 100 50 0

Torque

TiCN-ebeam TiCC-SCiL

0

1

2 3 ap; Thread depth [mm]

4

5

Adhesion layer Ti - TiN Total thickness [µm] 1. Thickness [µm] 2.59

Core Layer TiCN

Top layer TiCC

2. Thickness [µm]

3. Thickness [µm]

0.41

1.02

1.16

Ff; Feed force [%]

Tools: M3 - vc=10mm/min - MQS Material: stainless steel; SUS 304 - X2CrNi19-11 The built up edge by SCiL is smaller than by eBeam 200 150 100 50 0 -50 -100

Feed force

TiCN-ebeam TiCC-SCiL

ap; Thread depth [mm]

Tool Life Comparison at Dry Hobbing

Hobbing Flank wear on nACRo4® with thickness of 4.0 µm after tool life end Lf = 32 m

tool life [m/tooth]

Flank wear on AlCrSi-based market coating with thickness of 3.9 µm after tool life end Lf = 24 m

500 µm

50 45 40 35 30 25 20 15 10 5 0

48.2

32 24

22

14

AlCrSi based market coating thin (3.3 µm)

AlCrSi based market coating thick (3.9 µm)

AlTiCrN3

nACRo4 thick (4 µm)

ALL4: AlCrTiN4

Mat. : 20 MnCrB5 - m=2.7 Tool: 2-teeth - PM-HSS - vc=150 m/min - fa=1.7/work piece revolution - with 5 gears Measured at the University of Magdeburg, Germany

Applications with ALL4® + Tribo

Fine Blanking

Work piece material: stainless steel 1.4509 (X2CrTiNb18) Tool life [# work pieces]

20000

17000

15000 10000

8000

5000 0

14

500 TiCN

ALL4+Tribo AlCrN3 Source: Feintool Technologie AG

Work piece material: stainless steel 1.4301 2mm thick 30000 25000 20000 15000 10000 5000 0

Tool life [# work pieces] 25000 14000

1000 TiCN AlCrN3 ALL4+Tribo Source: Feintool, Lyss, Switzerland


Applications of

Options

OXI-Option: Oxide Quad-Coatings versus CVD at Turning of High Alloyed Steel nACoX4® PVD 3 µm

nACoX4® PVD 6 µm

CVD

800 700

nACoX4® PVD 9.5 µm

+ 77% Cutting Time

Wear VB [µm]

600 500 400 300 200 100 0

75 175 0 50 100 150 200 25 125 225 250 ~35 cycles ~62 cycles Cutting time [sec] Inserts: WNMG – vc=110 m/min – f=0.4mm – Cutting length/cycle: 6.42m Material Ni-steel – Rm=620 N/mm2 – Coolant: MQS Source: Daimler AG, Stuttgart, Germany

SME can more than compete with CVD using their own, thick PVD-OXI-coatings!

2 DLC2-Option: Tapping in Titanium Production ComparisonCosts of Cutting Torque with TiCN with Solid Carbide Drillsand CROMTIVIc

40 30

TiCN coated

CROMTIVIc2 tool 1

CROMTIVIc2 tool 2

Torque Md / Nm

20 10

Cutting torque

0

Back driving torque

-10 -20 -30 -40 0

10

20

30 40 50 60 Number of true-to-gauge threads

70

80

90

Material: TiAl6V4 - Tap: HSS - M10 - Thread depth ap=24 mm vc = 8 m/min - Core hole diameter: dc=8.5 mm - Coolant: Emulsion 10 % - external - p=50 bar Source: IGF project - RWTH Aachen, Germany

SCiL®-Option: Milling

ComparisonCosts of thewith builtSolid up edges at aluminum cutting Production Carbide Drills Zr

O

Al

29

108

Ti

O

Al

31

102

87

27

12

W

59

C

O

Al

W

87

10

W

47

18

211 X EDX- detection frequency of the respective element: DLC3® deposited by p Segmented TiB2-cathode for SCiL®-Technology

SEM and EDX after 283 m tool life Material: 3.4365 AlZnMgCu1,5 - Tool: Torus end mill Ø12mm – r=2.5mm – z=2 vc=377 m/min – ae=5mm – ap=6mm – fz=0.2 mm/rev

15


LACS® Technology for HYBRID Coatings Simultaneous Lateral ARC and Central Sputtering ARC-Evaporation • High ionization degree • High coating density, high coating hardness • Excellent adhesion • High productivity LARC®+CERC® • Droplets cause rougher surface

®

SCiL Sputtering • Lower ionization degree • Lower coating density and hardness • Moderate adhesion • Lower deposition rate • Few droplets, smooth surface

ARC-Technology: LARC®+: LAteral Rotating Cathodes

®

Sputter-Technology: SCiL : Sputter Coatings Induced by LGD® LGD® : Lateral Glow Discharge

CERC®+: CEntral Rotating Cathodes

Options of flexible coating units for cutting tools: • ARC-Technology for ~85% of the coatings for cutting tools • 4 generations of coatings • for milling, hobbing, drilling, sawing, fine blanking, etc. • + High performance sputtering (SCiL®) for smooth coatings • for tapping • for milling aluminum cutting with TiB2 • + PECVD-Technology for DLC2 coating • for titan cutting with DLC2 top coating

Using Coating Material Components to Increase Performance Al: Heat resistance: Cr: Thoughness + abrasive wear resistance: Al/Cr/Ti: Nanolayer: thoughness: Ti: risk for break out: Bor: chemical stability: AlCrN3-NL (standard)

AlCrSiN (market)

AlCrN3-NL (optimized)

(AlCrN+ AlCrN/SiN)4

(AlCrN+ AlCrTiN)4

160

Si

140

NL

Ti

Bor

Flank wear [µm]

120 100 80 60 40 20 0

16

0

10

20

50 30 40 60 Tool life / teeth [m] HSS hobbing - mn = 2.31, vc = 150 m/min, fa = 1.69 mm/rev, zo = 5, dry Measured by the 1-teeth test at the University Magdeburg, IFQ, Germany


Ring Cathodes and Their Applications Ring Cathodes* for SCiL with Bx, TiB2, ...W

1. Cathode body, incl. magnetic & electronic systems 2. Holed pipe for coolant inlet 3. Membrane pipe, tensed by inside cooling water for good conduction to the rings 4. Target rings *Patent pending

substrate

AlCrN based market coating

140

AlCrN/BN Boron: X%

AlCrN/BN Boron: Y%

120 Average wear [µm]

gradient layer

adhesion layer

Using Boron as Material Components for Optimizing the Coatings' Internal Stress

100 80 60 40 20 0

AlCrN/BN coating with triple structure measured by energy dispersed by X-Ray spectroscopy Source: University Freiberg, Germany

0

20

40

60

80 100 120 tc: Milling time [min]

140

160

180

200

Mat.: Tool steel - 1.2085 – X33CrS16 – HRC 29.2 – ap=5 mm – ae=02.5 mm – vc=120 m/min Tools: d=8mm - Fraisa NX-V Torus – d=2.2 mm – z=4 – fz=0.06 mm/teeth – MMS Average wear = (Max. margin wear + VBmax (clearence wear) + Top edges wear + corner wear) / 4

Main Technical Data of Coatings Made by LACS®-Technology Coating

Cathodes

Thickness [µm]

Hardness [GPa]

Internal Stress [GPa] Main application field

Ref-1: TiN

Ti, ---, Ti

2.5

24 - 31

Low

Ref-2: TiCN

Ti, ---, Ti

2.5

32 - 38

High

Ref-3:. AlCrN

Ti, Al, Cr, AlCr-CERC

2.5

36 - 42

Medium

1. AlCrN/BN-A

Ti, Al, Cr, B4C-SCiL

2.5

30 - 50

Low

Hobbing

2. AlCrN/BN-B

Ti, Al, Cr, B4C-SCiL

2.5

30 - 50

Medium

Milling, Turning

3. AlTiN/BN

Ti, Al, ---, B4C-SCiL

2.5

40 - 50

High

4. TiB2

Ti, Al, ---, TiB2-SCiL

1

30 - 40

High

Drilling, Hard Machining Aluminum machining

5. TiN/BN*

Ti, ---, Ti, B4C-SCiL

2.5

40 - 50

High

Reaming

6. TiWN*

Ti, ---, Ti, W-SCiL

2.5

30 - 36

Low

Forming, Mold and Dies

7. TiCN/WCC*

Ti, ---, Ti, W-SCiL

2.5

50 - 15

High-Low

Taping

*in development: not yet available for testing

17


Lightweight Carousels TURBO for Max. usable diameters Dx / Dy mm

Single rotation carousel D1=500

3 (6) axis carousel D3=220 / D6=150

3 axis carousel for saw blades with overlap Max. saw blade D=285 mm

max Ø214

Ø114 max

7 axis carousel D7=143

Ø183 max

18

4 (8) axis carousel D4=214 / D8=114

5 (10) axis carousel D5=168 / D10= 94

12 (6) axis carousel D12=93 / D6=143

14 axis carousel D14= 85

max Ø270

4 axis dedicated asymmetric carousel D3=183 / D1=270


Holders for Cutting Tools Holders

Application

Gearboxes for triple rotation for shank tools with shank diameter D and with gear positions #N

For special big shank tools

Gearboxes for rotating sleeves and for triple rotation for shank tools with shank diameter D and with gear positions #N

Outer D=143 mm - Outer D=173 mm D<=40mm - N=6 D<=25mm - N=8 - N=10 D<=20mm - N=12 D<=14mm - N=18 - N=22 The tools are rotating uninterruptedly around the own axes. It allows very homogeneous coating around the tools. Gearboxes make loading of batches significantly easier. No need for sensitive setting of kickers. For holding big quantities of shank tools D= 1 mm - 3/8": 5 x 14 positions = 70 tools D= 4 mm - 8 mm: 5 x 9 positions = 45 tools

Quad-Gearboxes (4-fold rotation)

D<=52 mm (2") - N= 4 Special sleeves are necessary

The whole batch usually contains the same tools. They are rotating around their own axes. Sleeves

Insert holders with satellites and rods

For standard shank tools. Diameters: [mm] 6, 8, 10, 12, 14, 16, 18, 20, 22, 25, 32 and 1/8", 3/16", 1/4", 3/8", 1/2",4/7", 5/8", 3/4", 7/8", 1" Special diameters on request Satellites for inserts with diameter / edge length [mm] d / â&#x2DC;? : 8.5, 12, 14, 19, 20, 27, 29.5, 42 Satellites positions: 6, 9, 15, 18 Support ring for rods of small inserts. Rods according to the hole diameters of the inserts: d > 2.4, 3.7, 4.2, 5.2, 6.2 mm

Hob holders for shank hobs and bore hobs

TongS keep the inserts without holes, spindled on special rods. TongS are products of 4pvd, Aachen, Germany. The parts of hob satellites are set together according to the sizes and dimensions of the different hobs.

19


Coating Guide Coating Usage Recommendations Cutting Turning

Steels unalloyed < 1000 N/mm2

Chipless Forming

Milling - Hobbing Drilling Reaming Gear Cutting Broaching Sawing ALL4®

nACo AlTiN

nACRo 4®

Tapping

Injection molding

Stamping Punching

Forming Deep Drawing Extrusion

nACo

AlTiCrN

nACVIc

AlCrN

AlTiCrN (+CrCN)

AlTiN

TiCN (SCiL)(+DLC2)

CrTiN

nACVIc

TiCN (+DLC2)

nACo

AlTiCrN

nACVIc

AlCrN

AlTiCrN (+CrCN)

CrN

ALL4®

CrTiN (+DLC2)

Steels unalloyed > 1000 N/mm2

nACo AlTiN

nACRo

AlTiN

TiCN (SCiL)(+DLC2)

Steels hardened < 55 HRC

nACo

nACo

nACo

nACo

AlCrN

TiXCo

TiXCo

TiXCo

TiCN (SCiL)

ALL4®

Steels hardened > 55 HRC

TiXCo

TiXCo

TiXCo

TiXCo

AlCrN

nACo

nACo

nACo

nACo

nACo

ALL4®

nACo

ALL4®

ALL4® (+CrCN)

ALL4® (+CrCN)

ALL4® (+CrCN)

TiCN (SCiL)(+DLC2)

CROMTIVIc

CROMTIVIc

CROMTIVIc

Stainless steel

Superalloys Ti-based Cast iron Aluminum Si > 12% Aluminum Si < 12% Copper Bronze, Brass, Plastic Graphite

TiXCo

nACRo

TiXCo

nACoX4®

nACoX4®

TiXCo

nACVIc

nACVIc

nACVIc

nACVIc

nACo

AlTiCrN

nACo

TiCN (SCiL)(+DLC2)

CROMTIVIc

CROMTIVIc

CROMTIVIc

nACRo

nACRo

nACRo

CROMTIVIc

nACVIc

nACVIc

nACVIc

ALL4®

ALL4®

ALL4®

TiCN (SCiL)(+DLC2)

CROMTIVIc

CROMTIVIc

CROMTIVIc

nACo

nACo

nACo

nACRo

AlTiN

AlTiN

AlTiN

AlTiCrN

nACRo

nACRo

nACRo

nACRo

nACRo

AlCrN

nACVIc

TiCN

TiCN

TiCN

TiCN (SCiL)

TiCN

TiB2

TiB2

TiB2

TiB2

TiB2

TiB2

TiB2

ZrN

ZrN

ZrN

ZrN

ZrN

ZrN

ZrN

CROMVIc3®

CROMVIc3®

CROMVIc3®

CROMVIc3®

CROMVIc3®

CROMVIc3®

CROMVIc3®

CrN

CrN

CrN

CrN

CrN

CrN

CrN

TiCN

TiCN

TiCN

TiCN (SCiL)

TiCN

TiCN

TiCN

CROMTIVIc

CROMTIVIc

CROMTIVIc

CROMTIVIc

CROMTIVIc

CROMTIVIc

CROMTIVIc

CROMVIc3®

CROMVIc3®

CROMVIc3®

CROMVIc3®

TiXCo3®

TiXCo3®

TiXCo3®

TiXCo3®

nACoX Superalloys Ni-based

ALL

CROMVIc

CROMVIc

CROMVIc

CROMVIc3®

Carbon-fibre composites

TiXCo

TiXCo

TiXCo

TiXCo

Wood

CROMTIVIc

CROMTiVic

CROMTiVic

CROMTiVic

nACVIc

nACVIc

nACVIc

nACVIc

Primary Recommendation: If available, use this coating for the application.

coating A coating B

CROMTIVIc

Alternate Recommendation: Use this coating when the primary recommendation is not available.

Editor: Dr. Tibor Cselle Pi411-2017-ev4

Design:

• Thickness and structure can and should be different according to the different application processes even for the same coating. • The exponent x (coatingx) is defined by the machine, which coating generation the machine can deposit.

Pi411turbo ev4 screen  
Read more
Read more
Similar to
Popular now
Just for you