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machines tools construction

ITALY

PORTABLE BORING MACHINES Italian mechanics


MAUCOTOOLS, Machine Tools Construction, is a young company born from the union of important experiences in the Italian mechanical industry. Design skills and specialized know how have allowed to make some important technological innovations in the construction of portable boring machines. MADE IN ITALY

The C40 Dual System is the new line of portable boring machines by MAUCOTOOLS. The new patents make this machine, available in three versions, a powerful tool, all-around, accurate and simple to use. The machine is a dual system, innovative solution that makes it separable. Built in two separate parts that can do independent machinings. To make just operations of carryover of welding, it is not necessary to use the body of the engine machine, just use only the advancement system. Three models: STD 250, also available in the Plus version, STD 400 and STD 600. The supplied accessories, if combined with the optional ones, can cover all the demands of welding and of the boring of precision, for the holes with a diameter between 45mm and 600mm.

The C40 Dual System, Model STD 250 Plus, during machining of a diameter of 250 mm

The C40 Dual System, Model STD 250 Plus with the kit plus 250> 400, during machining of a diameter of 400 mm


dual system

The C40 Dual System, Model STD 250 Plus with the kit plus 400> 600, during machining of a diameter of 600 mm


A few examples of machining Attack morse taper 3 for frontal holes

The C40 Dual System, Model STD 250 Plus, during the boring phase on a bucket with a machine undoubled and not

Using only the advancement system of the C40 Dual System for carryover of internal, external and frontal welding

Details of carryover of welding


dual system

C40 Dual System Engine Body Advancement System

Technical characteristics model

std 250 std 250Plus

std 400 std 600

boring welding

Ø mm 45/250 Ø mm 45/250 Ø mm 45/400* Ø mm 45/600* Ø mm 45/400 Ø mm 45/600

* Prepared with kit Plus 400/600

Ø bar

shaft length

advancement stroke

shaft rotation rpm

motor shaft

mm 40 mm 40

2x1000 mm 2x1000 mm

200 mm 200 mm

60-140 / 200-470 60-140 / 200-470

w 1800 - v 230 w 1800 - v 230

mm 40 mm 40/60

2x1000 mm 0 40 2x1000 mm 0 60 1x1000 mm

200 mm 200 mm

60-140 / 200-470 60-140 / 200-470

w 1800 - v 230 w 1800 - v 230


Standard accessories as standard dual system

Chromed steel bar with attachment tools center distance 72mm, for Ø 16mm tool, designed for insertion of extension bars, cod b27P, eccentric speed joint system

(b27a) Tool holders bar - Ø 40, length 1,000 mm

(b27b) Tool holders bar - cone holder - Ø 40, length 1,000 mm

Chromed steel bar with attachment tools center distance 72mm, for Ø 16mm tool, designed for insertion of extension bars, cod b27P, eccentric speed joint system Complete with morse taper 3

(b27abp) Eccentric pivot - junction of tool holders bars

(b16) Sistema bloccaggio

Locking (anti accident) tool holder bar to the advancement system, (avoids the spill of the bar from the back) (s30m) Fast centering system Q / ty 2, rapid magnetic centering system, equipped with a system of adjustable precision radial

s34s knee bracket Q / ty 12, knee bracket for s34 support, Ø 40 to Ø 250

s34 Supporto macchine Q/tà 4

Support of machines complete with brackets to knee, in the pictures it is clear that the versatility of the support that can be adapted to different needs fixing allowing to operate on holes from 40mm to 250mm.

Complete set of service keys consists of: pin punches for locking of the advancement machine and toolholders bar, combined ended spanner, allen wrenches 3/5/6/12

(c10) Special wrench locking nut of the engine machine (c11) Kit of service wrenches All the standard accessories of standard may also be purchased individually


(p14a)

(p14b)

(p14c)

(P14a) Insert holder for machining from Ø 41 to Ø 61 (P14B) Insert holder for machining from Ø 61 to Ø101 (p14c) Insert holder for machining from Ø101 to Ø181

(p14r) Reinforcement insert holder in combination with the insert door p14c lets you work up to Ø 250, combined with the inserts door and p14a and p14b for further intermediate processings for the heaviest removals

(pc14) Assembly wrench inserts

(p15) coated solid carbide inserts Pack of 10 inserts

(c29) Orthogonal caliber Orthogonal caliber for measurements to tool holder bar inserted

(c31p) Comparator and Bracket for tool displacement control (c37) Power cable 220v only for Advancement System machine in autonomous solution

(r17ps) Contoured prolongs adapter fitting thread guide torch, gas diffuser for external carry welding

(a32) Advancement adapter Advancement System machine support, for the only welding (t17) Telescopic torch of continuous wire welding, to connect to standard welders, extensible from 800mm to 1600mm

(r17p40) Prolongs adapter fitting thread guide torch, gas diffuser of 40mm

(g08L) Thread guide 0.8 long for welding of above diameters

(r17p60) Prolongs adapter fitting thread guide torch, gas diffuser of 60mm

(g10L) Thread guide 1.0 long for welding of above diameters

(r17t) Fitting thread guide torch

(g08c) Thread guide 08 short for welding of minimum diameter of Ø 45

(g22c) Cup gas-tight short, for minimum diameter of Ø 45

(r17ar) Adapter fitting thread guide torch, gas diffuser

(g10c) Thread guide 1.0 short for welding of minimum diameter of Ø 45

(g22L) Cup gas-tight long, for above diameters

(r17s) Swivel fitting, swivel thread guide torch


Optional dual system

(C40m) Engine Body

(C40c) Switchboard control at distance

(c36) Cable of connection of switchboard

(k100) Kit quick centering conical and extensible for the centering of the bucket

(b27p) Extension toolholder bar of Ø 40, length 1000 mm chromed steel bar with tools attack wheelbase 72mm, for tools Ø 16mm, prepared for inclusion of additional extension bars, joining system rapid to eccentric.

(s35) Switchboard bracket support orientable with 360 ° rotation, both of the bracket that the switchboard

(k100p) Prolongs of centering With the addition of one or more extensions may be centre buckets of greater extent

(p101) Insert holder Ø 10 for portable boring machines


Accessories of Carryover of Welding To have the full Advancement System of the required accessories for the self-sufficient machining of carryover of welding, needs the following components: (t17) Telescopic torch (r17ps) Contoured prolongs (r17s) swivel fitting (r17t) fitting torch (r17ar) Adapter fitting torch (r17p40)Prolongs adapter (r17p60) Prolongs adapter fitting (g08c) Thread guide 08 short (G10C) Thread guide 1.0 short (g08L) Thread guide 0.8 long (G10L) Thread guide 1.0 long (g22c) Cup gas-tight short (g22L) Cup gas-tight (a32) Advancement adapter s34s Bracket at knee Q / ty 3 s34 Machines support Pin punches from the kit of the service wrenches

(C40a) Advancement System

kit Plus 250>400

for std 250 plus da Ø 250 a Ø 400

The kit consists of: 12 Brackets at knee (s34s-400) 1 Reinforcement Toolholder (p14r-400) 1 rod comparator holder /400 1 rod for measuring diameter

kit Plus 400>600

for std 250 plus da Ø 400 a Ø 600

The kit consists of: 12 Brackets at knee (s34s-600) 2 flanges for support (s34sf) 1 Support (s34s-60) 1 Reinforcement Toolholder (p14r-400) 1 Toolholder bar (b27-60) 60x1000

kit Plus 250>600

for std 250 plus da Ø 250 a Ø 600

The kit consists of: 12 Brackets at knee (s34s-400) 1 Reinforcement Toolholder (p14r-400) 1 rod comparator holder /400 1 rod for measuring diameter 12 Brackets at knee (s34s-600) 2 flanges for support (s34sf) 1 Support (s34s-60) 1 Reinforcement Toolholder (p14r-400) 1 Toolholder bar (b27-60) 60x1000


Machining phases, boring and welding

Application fields: The versatility of our machine makes it usable in almost all industrial sectors: earthmoving, oil industry, shipbuilding, railway, wind power...


PLANE

www.maucotools.it

machines tools construction

MAUCOTOOLS SRL LocalitĂ Serramonda Z.I. 88044 Marcellinara (CZ) - Italy T. 0961.903818 - info@maucotools.it

ITALY

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MAUCOTOOLS, Machine Tools Construction, portable boring machines