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AUTOMOBIELRESTAURATIES

TOYOTA FJ40 RESTORATION 1968 body type SD40LV identification number T68 FJ4055404 enginecode F paintcodes fj cruiser paintcode 2JW = Black Diamond Pearl (211) white = iceberg 058 www.toyotareference.com/fjcruiser usefull links on internet only parts http://coolfj40.stores.yahoo.net/index.html technical manual with drawings & parts http://www.sor.com


AUTOMOBIELRESTAURATIES


TOYOTA FJ40 RESTORATION 1968 body type SD40LV identification number T68FJ4055404 enginecode F - PAINTCODES like FJ CRUISER 2008

1- repaint white grille paint in white = iceberg 058 same as roof bumper should be black

2- repaint and repair polyester white roof roof should be white = iceberg 058

3 - the roof should be repaired! it should be possible to unmount roof en sideparts in summer. see 83,84,86, 97

4 -the roof should be repaired! it should be possible to unmount roof en sideparts in summer see 83,84,86, 97

5 - repair roof inside see 83,84,86, 97

6 - inside car should be painted like outside car! Black Diamond Pearl (211)

7 - inside car should be painted like outside car! Black Diamond Pearl (211)

8 - remake like next picture remove horn button and repair like original horn

9 - it should look like this when finished ;)

10 - silver color sample for all parts!

11 - remake seats like this, with same structure lines in leather for front and back seats

12 - make it to fit the weels that are now on the car!


TOYOTA FJ40 RESTORATION 1968 body type SD40LV identification number T68FJ4055404 enginecode F - PAINTCODES like FJ CRUISER 2008

13 -remove welding and repair it like left side mount, watch out, dont remove seal and serial number! see 98

14 - before painting, first remove both items on left and right side! see 88

15 - repair and straiten fenders on both sides

16 - paint ass tray silver & vernis see color sample 10

17 - the 2 holes should be welded and not visable after painting

18 - paint mirrors both site’s silver & vernis, see 10

19 - i will order new sign for 4 x 4 see 76

20 - also this 2 holes should be welded and not visable after painting

21 - also this 2 holes should be welded and not visable after painting

22 - paint dash silver & vernis replace the bulbs see 10 & 34

23 - paint heater black and repair fuse department

24 - the 2 holes should be welded and not visable after painting


TOYOTA FJ40 RESTORATION 1968 body type SD40LV identification number T68FJ4055404 enginecode F - PAINTCODES like FJ CRUISER 2008

25 - paint white grill silver with vernis inside grill should be black toyota sign shoud be silver see 10

26 - replace window seals both sides with universal seals

27 - replace rear window seals with universal seals

28 - replace front window seal

29 - replace window seals both sides with universal seals

30 - i will order al new door seals and window door seals. see 77,78.79.80,81,82,85

31 - i will order new back door grip & locks out en inside car see 122

32 - i will order new door locks 2 front doors and 1 back door see 77,78.79.80,81,82,85

33 - i will order new door grips & locks outside car both sides see 77,78.79.80,81,82,85

34 - paint dash silver & vernis replace the bulbs

35 -

36 -


TOYOTA FJ40 RESTORATION 1968 body type SD40LV identification number T68FJ4055404 enginecode F - PAINTCODES like FJ CRUISER 2008

37 - old & new fj old FJ is going to be like new fj color paintcodes

38 - fj cruiser paintcode 2JW = Black Diamond Pearl (211) white = iceberg 058

39 - do not remove! paint or touch is goverment seal!

40 - do not remove! paint or touch is goverment seal!

41 - front seats change into color sample see 43 & 44

42 - back seats also change into color sample see 43 & 44

43 - seat color sample 4649 nocciola

44 - seats color number

45 - all seats frames and backsides paint into silver with transperant coating, see 46

46 - silver color sample for all parts! mout on rear bumper

47 - remake seats like this, with same structure lines in leather for front and back seats

48 - sandlblast al 5 wheels and paint in white+coating = iceberg 058

www.toyotareference.com/fjcruiser


TOYOTA FJ40 RESTORATION 1968 body type SD40LV identification number T68FJ4055404 enginecode F - PAINTCODES like FJ CRUISER 2008

48 -the toyota sign should be silver see next picture, see 46 & 10

49 -toyota sign is silver + coating see 46 & 10

50 - al parts should be silver + coating see 46 & 10

51 - al parts should be silver + coating see 46 & 10

52 - repairdoorhandel is broken should be silver + coating

53 - Doorhandel back door is broken, i try to order new parts see 122

54 - make as new in body color black

55 - i will order new grips and locks see 77 & 81

56 - replace stearing seal with universal seal? not availeble

57 - repair & repaint diff lockers

58 - paint glove department in silver & vernis,keep transmission signplate intact see 10, 123,124,125,125

59 - make it to fit the weels that are now on the car! color diamond pearl


TOYOTA FJ40 RESTORATION 1968 body type SD40LV identification number T68FJ4055404 enginecode F - PAINTCODES like FJ CRUISER 2008

60 - all engine parts should be black like this picture

61 -not like this ;)

62 -repaint chassis and make al parts drive train black like this, see 102 & 104

63 -the inside of the engine compartment should become Black Diamond Pearl (211)

64 -unmount body from chassis and sandblast chassis see 101

65 - unmount all body parts before painting! see 83,95,96

66 - unmount all body parts before painting! see 83,95,96

67 - paint full tank black

68 - unmount and paint brake plates before mounting new brakes see 105 & 106

69 - unmount all body parts before painting! see 101

70 - replace steering demper see 107


NEW PARTS I WILL ORDER

71 - 2 NEW TURN LIGHTS FRONT FENDERS

72 - 2 NEW TURN LIGHTS FRONT FENDERS

73 - new back lights

74 - 2 new reflectors

75 - set of floor protectors

76 - new logo back site

77 - new left door lock & back door lock

78 - replace inside doorhandles i ordered also new bold set for this

79 - new bold set for doorhandels

80 - replace door pins

81 - replace outside doorhandles

82 - new bold sets for doors


NEW PARTS I WILL ORDER

83 - replace all fender & roof seals

84 - replace top roof seal

85 - replace new door seals

86 - replace roof seal

87 - all back door replace with new seals

88 - replace seals >

89 - mount new seals

90 - replace hood bumpers

91 - replace hood pads

92 - replace hood hook’s

94 - replace all hood bolts see this set!


NEW PARTS I WILL ORDER

95 - replace top & rear door bolts & screws >

96 - bolt & screw set top & reardoors screw kit

97 - replace hardtop rivets

98 - replace front bumper bolts

99 - replace door bolts

100 - replace bolt set for rear bumper

101 - replace body mount set

102 - replace all springs and shocks and mounts!

103 - replace bumper shocks

104 - replace shackles front & rear springs

105 - replace front and rear brake set

106 - replace all brake hoses and make new brake pipes!


NEW PARTS I WILL ORDER

107 - replace staering stabeliser

108 - replace ingnition mount

109 - replace ingnition

111 - replace radiator hoses & clambs

112 - replace all tie rods

113 - transfer case rebluid set fokkens wil do this!

114 - transmission case rebuilt set fokkens wil do this!

110 - replace coll ignition

115 - replace all clutch parts fokkens wil do this!


NEW PARTS I WILL ORDER

116 - replace fuel filter

119 - replace all brake & gas pads

117 - front axel revision set fokkens wil do this!

118 - engine gasket set fokkens wil do this!

120 - replace 4x4 cable under dash

121 - replace site steps i ordered new ones

122 - i ordered 25 & 26 for replacement

124 - replace left below dash

125 - top dash replace

123 - replace top dash and below see 124,125,126

126 - replace right below dash


To do list fokkens

startmotor revisie dynamo revisie nieuwe accu nieuwe banden kleppen stellen olie filter luchtfilter aandrijfaslijn voor reviseren tussenbak reviseren koppelingsplaten vervangen versnellingsbak revisie electriciteit aansluiten overal boxen plus versterker voor iphone kachel systeem controle & revisie apk & rdw keuring

for any questionS, you can always call me! PETER EEMSING DEVENTERSTRAAT 474 7325 XW APELDOORN +31611316822 MAIL EEMSING@ME.COM

AUTOMOBIELRESTAURATIES

restauratie toyota fj40  

instructie voor restauratie