Induction Heating Technology A source of High Frequency electrical power, An induction coil to generate the alternating magnetic field, An electrically conductive workpiece to be heated. Having said this, practical induction heating machines/induction heater are usually a little more complex. For example, an impedance matching network is often required between the High Frequency source and the induction coil in order to ensure good power transfer. Water cooling systems are also common in high power induction heaters to remove waste heat from the induction coil, its matching network and the power electronics. Finally some control electronics is usually employed to control the intensity of the induction heating action, and time the induction heating cycle to ensure consistent results. The control electronics also protects the system from being damaged by a number of adverse operating conditions. However, the basic principle of operation of any induction heater remains the same as described earlier. How does Induction Heating work ?
A source of high frequency electricity is used to drive a large alternating current through a induction coil. This induction heating coil is known as the work coil. See the picture opposite. The passage of current through this induction heating coil generates a very intense and rapidly changing magnetic field in the space within the work coil. The workpiece to be heated is placed within this intense alternating magnetic field. Depending on the nature of the workpiece material, a number of things happen... The alternating magnetic field induces a current flow in the conductive workpiece. The arrangement of the work coil and the workpiece can be thought of as an electrical transformer. The work coil is like the primary where electrical energy is fed in, and the workpiece is like a single turn secondary that is short-circuited. This causes tremendous currents to flow through the workpiece. These are known as eddy currents. In addition to this, the high frequency used in Induction Heating applications gives rise to a phenomenon called skin effect. This skin effect forces the alternating current to flow in a thin layer towards the surface of the workpiece. The skin effect increases the effective resistance of the metal to the passage of the large current. Therefore it greatly increases the induction heating effect of the induction heater caused by the current induced in the workpiece.
DaWei induction heating machines are wildly used in heat treatment, preheat welding,post welding heating treatment,bonding, brazing, welding, forging, melting and heat fitting solutions in many fields like medical device, auto parts, metalwork, Machinery&equipment Industry, electronics and electrical industry, Metal industry and Packaging industry, Cable&wire, Foundry&metal .Tube&pipe, ect. The main applications are as following.
A: parts surface heating treatment, parts surface hardening, tempering, annealing, etc.
B: metal brazing, high-frequency brazing, pan bottom brazing, tool head brazing, copper brazing, lead-free soldering, vacuum fusion, etc.
C: forging, shaping, warm bending, high frequency shrinkage fitting, heat enveloping, heat sealing, metal desiccating, nut inserting, rotor inserting,etc.
D: precious metals melting. E. dry resin, resin coating, warm resin forming,shrinkage fitting & Extraction ect. F: PWHT,Post weld Heat Treatment,Preheat Welding pipeline.
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induction heater, PWHT, induction furnace
Published on Feb 15, 2013