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Solutions for Staple Fiber Spinning

accotex texparts


Welcome to Oerlikon Textile Components Yarn quality is our business

Oerlikon Textile Components with its well established product lines Accotex, Daytex, Fibrevision, Heberlein, Temco and Texparts is one of the worlds leading suppliers of quality determining components for all filament and staple fiber spinning applications. Highest quality and reliability are the common characteristics of all products. Continuous development ensures that Oerlikon Textile Components will always strengthen its

Content: Introduction

02

Weighting Arms

06

SE Series

07

Top Rollers / Top Apron Cradles

08

Bottom Rollers / Bottom Roller Bearings Flyers

09 09

Cots and Aprons

10

Spindle Upper Parts Zero Underwinding

12 12

Spindle Bearings

13

Belts Textile Bearings

14 14

Rings and Travellers

15

02

Oerlikon Textile Components

leading position as the component supplier of choice to the textile industry. Oerlikon Textile Components has approx. 850 employees worldwide with manufacturing facilities and sales offices in the Americas, Europe and Asia and is headquartered in Switzerland. A global network of experienced representatives ensures prompt service and close contact with our customers in spinning mills as well as with the leading machine manufacturers.


If it touches yarn it‘s by Oerlikon Textile Components

Staple Fiber Processing

Filament Processing

Fabric Processing

Accotex® Fibrevision® Texparts®

Daytex® Fibrevision® Heberlein® Temco®

Daytex® Fibrevision®

Preparation

Spinning

Preparation

POY, SDY/FDY, BCF

Roving

False Twist Texturing

Warping

Fabric Production

Weaving

Spinning

Ring

Taslan Air Texturing

Rotor

Knitting

Finishing

Air

Winding

Air Covering

Twisting

Glas Forming

Oerlikon Textile Components

03


State-of-the-art production sites

Product Line Texparts速 The product line Texparts offers components for the textile industry including drafting systems, complete spindles, spindle bearings and bottom rollers, rings and travellers, flyers as well as bearings for rotor spinning. These parts based on latest technology are installed and have proven themselves millionfold in daily use in textile mills worldwide. By securing our quality standards and our efficient marketing organisation we want to maintain and expand our market leadership. In doing so we are a confident partner for our customers in the field of mechanical engineering for spinning machines as well as for our customers in the spinning mills. Due to more than 80 years market leadership for textile machine components in the area of spinning and twisting, the product line Texparts can offer you today the basis for the production of top-quality yarns.

Headquarters of Texparts Products in Fellbach / Germany

Product Line Accotex速 Since 1911 the product line Accotex has continued to introduce new and trusted spinning cots, aprons, roll coverings, belts and grinding equipment for textile mills around the world. The Accotex brand has earned its reputation for superior quality by helping yarn spinners produce better yarn for better fabrics. Accotex速 Cots, Aprons and Belts are made to meet the highest quality and service demands. The Accotex Products use the latest elastomer and state-of-the-art production technology which gives you a consistent product every time you order. The Technology Center of the product line Accotex is working in close collaboration with textile research institutes and machine manufacturers to stay ahead in new developments.

04

Oerlikon Textile Components

Headquarters of Accotex Products in M端nster / Germany


All quality determining components from one source

Texparts® Bobbin Hanger

Texparts® Weighting Arms

Texparts® Top Rollers and Accotex® Cots

Accotex® Top Aprons and Texparts® Top Apron Cradles

Texparts® Bottom Rollers Texparts® Bottom Roller Bearings

Accotex® Bottom Aprons

Texparts® Complete Spindles

Texparts® Yarn Guide Elements

Texparts® Rings and Travellers Accotex® Belts

Texparts® Zero Underwinding ®

Accotex Spindle Tapes

Texparts® Spindle Bearing Units Texparts® Contact Roll Assemblies

(Example ring spinning machine)

Oerlikon Textile Components

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Drafting Systems Texparts 速 Weighting Arms

Drafting systems for processing a wide variety of fibers have a crucial effect on the quality of the spinning process. With the development of innovative and efficient drafting systems Oerlikon Textile Components has underlined its leading position and set the pace towards the increasing demands being

Series

PK SE

PK 2000

PK 2100

PK 1500

PK 1550

PK 1600

PK 1660

PK 3000

PK 5000

PK 6000

06

Oerlikon Textile Components

Short Staple

Long Staple

placed on modern ring spinning machines with regards to yarn quality and process reliability. With millions of weighting arms installed Oerlikon Textile Components is the leading supplier of drafting systems for all fiber types.

Ring Spinning Frame

Roving Frame

Pneumatic loaded

Spring loaded


Drafting Systems Texparts ® SE Series

Texparts® Weighting Arms for short staple ring spinning machines New mechanical weighting arm series for cotton, man made fibres and blends with staple lengths up to 60 mm. SE stands for single element and means absolute independent working loading elements. ®

The outstanding features of the new Texparts PK SE Series are: Texparts® EasySet Maintenance free, quick and very accurate height setting function of each weighting arm without the need of time consuming height adjustment. Texparts® EasyDraft Smart system with absolute independent working single elements, easy and secure adjustment, easy and fast exchange of single elements, high flexibility and new top apron cradle concept.

Texparts® EasyFit Secure and easy fixing of the weighting arm on the support rod. Texparts® EasyAdapt Easy and flexible adaptation of additional components, e.g. core yarn application. Texparts® EasyHandle New lever construction with antirust function guarantees easy handling and less strain on functional elements. Texparts® EasyIndicate Visual load indication for easy checking of the adjusted load stage.

Oerlikon Textile Components

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Drafting Systems Texparts ® Top Rollers and Top Apron Cradles

Texparts® Top Rollers The quality of the top rollers used in the drafting system is of vital importance for the quality of the produced yarn. The smooth running of the top roller with it‘s direct contact to the roving influences the drafting result and therewith the yarn quality achieved. Texparts® Top Rollers LP 1200 Series or LP 1000 Series are used as rear and front top rollers as well as top apron rollers in drafting systems of ring spinning machines and roving frames, both for short and long staple spinning.

Texparts® Top Rollers LP 1200 Series Improved top roller series with two pivot bearings connected with an individual saddle shaft

Texparts® Top Apron Cradles In terms of an optimized spinning process Texparts® Top Apron Cradles with individual apron tensioning concept offer decisive advantages compared to other types. They are available for a wide range of fiber types and lengths and for all drafting systems for every application in short and long staple spinning mills. Benefits: • Low friction and gentle apron running thanks to the special surface structure and an ideal combination of materials • Ideal parallel positioning of top apron cradle and top roller • Individual tensioning of aprons per spinning point • Savings in time of up to 40% due to simple apron exchange without the need to remove the apron unit • Lowest possible stress on fibres during drafting plus gentle fibre guidance

08

Oerlikon Textile Components

Benefits of Texparts® Top Rollers: • Long service life due to - Optimized, state-of-the art seal (LP 1200) or proved seal (LP 1000) - Saddle shaft corrosion free due to nickel plating (LP 1200) - Potential for extreme high load capacity (LP 1200) or high load capacity (LP 1000) • Absolute maintenance free (LP 1200) or long term maintenance intervals with simple lubrication (LP 1000) • Silent and smooth running performance • Highest manufacturing precision

Texparts® Top Rollers LP 1000 Series Top rollers with double-row ball bearings


Texparts ® Bottom Rollers Texparts ® Bottom Roller Bearings

Texparts® Bottom Rollers The quality of bottom rollers is determined by the selection of the raw material used (alloyed steel) and the precision of manufacturing. Oerlikon Textile Components supplies hardchrome plated bottom rollers for ring spinning machines and roving frames with extremely narrow tolerances.

Texparts® Bottom Roller Bearings Precision needle bearings for ring spinning machines, roving frames and draw frames are renowned for their high load-bearing capacity.

Texparts ® Maier Flyers One of the key technology components of a roving frame being of great importance for the quality of the roving produced. Benefits: • Experience - “Maier Flügel” stands for field tested products with more than 50 years of know how and further process development • Perfect smooth running at highest speed - The specific constructions combined with a balanced presser are the guarantee for smooth running with a uniform roving tension from the start to the end for a precise and robust package built-up • Safe presser fixing system - It enables an accurate and constant work of the presser - even after repeated fixing • Soft roving guidance - A special polishing technique for a smoother interior surface of the hollow arm facilitates an uninfluential guidance of the roving • Respect for resources - As a result of lower weight of the aluminum flyer compared to a traditional flyer made of steel and the prevention of air turbulence by an aerodynamic design energy savings will be achieved Oerlikon Textile Components

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Accotex® Cots and Aprons

Accotex® Cot Benefits • Perfect running behavior - Excellent cot performance and thus stable yarn quality over the whole cot life - Less laps, less end breaks, less unbound fibers - Less machine stand stills over cot life means higher efficiency • Highest product reliability - Usage of highest quality, reliable and stable raw materials - Processing of all types of fibers under different climate conditions • State of the art production facility - Stable compound quality from shipment to shipment due to highest sophisticated mixing technology • Outstanding life time - perfect grindability

burgundy

63

lavender

®

Accotex J 465

65

turquoise

Accotex® J 466

Accotex J 463

67

yellow

®

70

black

®

70

green

®

Accotex 118

72

dark grey

Accotex® J 490 S

72

reddish brown

Accotex® J 476

Accotex 121 Accotex J 470

73

blue

®

Accotex NO 714

80

light green

®

83

grey

®

Accotex ME 480

80

black

Accotex® NK 770

-

green

®

-

grey

-

grey

Accotex® 78210 G

-

grey/green

®

-

grey/brown

®

Accotex NO 4950

-

grey/brown

®

Accotex 78210*X

-

grey/green

Accotex® 972

-

red/red

65

grey/grey

Accotex J 490

Accotex NO 780 P ®

Accotex NO 780 B ®

Accotex Aprons

Accotex 414 M

®

Accotex TW 450

010 Oerlikon Textile Components

30 18

18

20

20

20

30

30

10

18

18

5.5

5.5

5.5

5.5

5.5

Twisted cot

Twisting

Sleeve

Top & bottom apron

Apron roller

Back roller

Clearer cover

Ring Spinning Top & bottom apron

Apron roller

Back roller

Front roller

Clearer cover

30

Combing apron

30

Draw box roller

30

Detaching roller cot

50

20

Clearer cover

40

60

Front roller cot

100 % MMF

60

®

Short Staple Spinning Roving

Accotex® Cots Accotex® J 460

Combing

Front roller

Drafting

CO combed / MMF

CO carded / MMF

100 % CO combed

100 % CO carded

WO / MMF

Color

100 % WO

Yarn Count (> = Ne for ring spinning)

Shore A

Product Portfolio


Bottom apron

Top apron

Nip roller

Apron drive roller

Clearer cover

Spinning balloon

Top & bottom apron

Back roller

Air Jet Spinning

Back roller

Rotor Spin.

Ring Spinning

Front roller

Top & bottom apron

Back roller

Front roller

Clearer cover

Top & bottom apron

Finisseur

Front roller

Long Staple Spinning Roving

Apron roller

100 % MMF

CO combed / MMF

CO carded / MMF

100 % CO combed

100 % CO carded

WO / MMF

Color

100 % WO

Yarn Count (> = Ne for ring spinning)

Shore A

Product Portfolio

• State of the art production facility - Precise product dimension - High dimensional stability • Outstanding life time - Stable and consistent construction - Superior life cycle for all common fiber types - Sufficient resistance to all popular fiber dressings, colors and greases

Nip roller

Accotex® Apron Benefits • Perfect running behavior - Good friction properties and running behavior over the whole apron life - No vibration, no stress cracking, lowest slippage tendency - Less breakages - less downtime of single spindles - Less machine stand stills or interruptions - higher efficiency - Trouble free processing of all common fibers under different climate conditions • Highest product reliability - Highest compound technology and high-tech chemistry due to perfect raw material selection and sophisticated and consistent mixing technology

Accotex® Cots Accotex® J 460

60

burgundy

Accotex J 463

63

lavender

Accotex® J 465

®

65

turquoise

®

67

yellow

®

70

black

®

70

green

®

Accotex 118

72

dark grey

Accotex® J 490 S

72

reddish brown

®

73

blue

®

Accotex NO 714

80

light green

®

Accotex J 490

83

grey

Accotex® ME 480

80

black

Accotex® NK 770

-

green

®

-

grey

-

grey

Accotex® 78210 G

-

grey/green

®

-

grey/brown

®

Accotex NO 4950

-

grey/brown

®

Accotex J 466 Accotex 121 Accotex J 470

Accotex J 476

Accotex NO 780 P ®

Accotex NO 780 B

80

60

5.5

5.5

®

Accotex Aprons

Accotex 414 M

-

grey/green

®

-

red/red

Accotex® TW 450

65

Accotex 78210*X Accotex 972

grey/grey

Oerlikon Textile Components 011 11


Complete Spindles Texparts ® Spindle Upper Parts

Upper Part

Texparts® Complete Spindles Oerlikon Textile Components offers a comprehensive range of complete spindles for various kinds of spinning and twisting processes such as • Cotton spindles with bare blades or with aluminium plug • Worsted or semi-worsted spindles • Spindles for draw twisters • Spindles for twisting machines

Bottom Part

Texparts® Complete Spindles are available for the machines of all well-known manufacturers or can be produced according to customer‘s request. The spindles will be equipped with the most suitable spindle bearings of CS 1, CS 1 S, CS 21 12 or HF/HZ series. Furthermore a wide ranged variety of different flange-, brake- and locking types as well as other spindle accessories are available. All spindles are being optimized with regard to • The tubes to be used • The type of spindle drive • The minimum and maximum speed required • Further customer‘s demands

Each complete spindle consists of the upper part and the bottom part: • Upper Part - Aluminium upper part - Bare blade upper part Benefits: - Original for all important ring spinning frames - For a broad range of applications - Highest spindle speeds - Texparts „Sandwich Design“ - Low vibrations

• Bottom Part - Spindle bearing - Flange Benefits: - Outstanding running properties - Long life time - Lowest energy consumption - Long maintenance intervals - Low noise level - Highest manufacturing precision

Texparts ® Zero Underwinding The new Texparts® Zero Underwinding concept ensures the prevention of underwinded yarn ends and precise function during all stages of the spinning cycle. Benefits: • Reliable clamping of the yarn ends • Fail-safe yarn cutting • Precise and long-lasting function • Easy handling

012 Oerlikon Textile Components 12


Complete Spindles Texparts ® Spindle Bearings

Spindle types 1970 - 1982

HF 2

1982 - 1995

HF 1

HF 3 HF 21

HF 3

> 1995

CS 1 / CS 1 S

CS 1 12

Today

CS 1 / CS 1 S

CS 21 12

Fine count

HF 3 HF 3 Coarse count

Texparts® CS 1 Spindle Bearing The Texparts® CS 1 Spindle Bearing is used in short and long staple ring spinning machines. With its outstanding running properties the CS 1 has set the standards for spindle bearings, thus today being the standard spindle bearing of modern ring spinning machines.

Texparts® CS 1 S Spindle Bearing The Texparts® CS 1 S Spindle Bearing offers a maximum performance within the CS 1 product family. This spindle bearing should be the number one choice for use up to the spinning limits or for special requirements for a low noise level of the ring spinning machine.

Texparts® CS 21 12 Spindle Bearing With the installation of the new Texparts® CS 21 12 Spindle Bearing the spinning mill gains more flexibility for the future with regard to the yarn count. As market demands are changing continuously, our flexible equipment enables an all-time competitiveness and the ability to respond flexible to changing market needs.

Texparts® HF/HZ Spindle Bearing Texparts® HF/HZ spindle bearing assures perfect running properties in the low and medium speed ranges, and even up to high speeds. It‘s the ideal bearing especially for heavy duty spindles used for coarse yarns, tire cord and technical twist, for draw-twisting spindles and two-for-one-twist.

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Accotex® Belts

Accotex® Drive and Conveyer Belts Two different basic types are available: Drive and Conveyer Belts. Drive belts connect the power source and the driven item while conveyor or processing belts enable the smooth flow of material. The belt quality has a strong influence on the production output. Any losses caused by damaged belts have to be eliminated. Minimizations of machine downtimes are the key to success. Thus, the premium quality of Accotex® Drive and Conveyor Belts stands for • Longest life time • Constant yarn quality • Highest efficiency • Respect to resources

Texparts ® Textile Bearings

Texparts® Contact Roll Assemblies AR Texparts® Tension Pulleys SR For spindle operation in ring spinning machines with belt drive systems, Oerlikon Textile Components offers a wide variety of contact roll assemblies AR and tension pulleys SR with outstanding running properties and long service life.

Texparts® Bearings for Rotor Spinning Machines

Benefits: • Reliable guidance of the tangential belt • Reduced energy consumption • Extended liefetime and longer relubrication cycles • Less maintenance

Benefits: • Integrated bearing units with maximum running-/ assembly precision • Highest quality • Long service life

014 Oerlikon Textile Components 14

The product range comprises the following bearing types: • TL rotor bearing units for direct tangential drive • LE opening roller bearing units • IL bearing units for support rolls.


Texparts ® Rings and Travellers

Texparts® Rings and Travellers Rings and travellers are the dominant elements in the ring spinning process. Key to success is the reduction of the friction coefficient between ring and traveller to the lowest level possible. At this point you will achieve the perfect balanced spinning geometry, which means that the spinning tension is on a constant balanced level. The reduction of friction will be obtained if the rings and travellers establish a symbiosis. Therefore the Oerlikon Textile Components‘ R&D focused on the ideal combination of rings and travellers. With the new Texparts® Rings and Travellers the perfect combination of the ideal ring and traveller has already been defined.

Texparts® Travellers

Texparts® Rings

Benefits • The smart traveller design with different Texparts® Traveller Coatings ensures an optimized balance between traveller speed, life time and yarn quality • The universal suitability - enables a reduction of the spare parts stock - saves time on every lot or traveller changes - makes the time-consuming and complex management of diverse traveller types needless

Benefits • Texparts® Ring Coating guarantees - No ring running-in - Longer serviceable life for ring and traveller - Consistent smooth running behavior • Highest contour accuracy - No variations in ring sizes - Perfect roundness means no vibration during spinning • Outstanding flexibility - The new ring design ensures high speed spinning for all fiber materials and yarn types - A vast yarn count ranges

Oerlikon Textile Components 015 15


Asia Oerlikon Textile Components Shanghai Office 23th Floor Building A Room 2306 - 2307 Gateway International Plaza No. 325 Tian Yao Qiao Road Shanghai 200030 P.R. China T +86 21 6422 0770 F +86 21 6422 0025 info@otcshanghai.com.cn Oerlikon Accotex Texparts 105-C, Mettupalayam Road Thudiyalur, Coimbatore-641 034 India M +91 93441 93444 F +91 422 2643670 texpartsindia@vsnl.net Oerlikon Textile Components Singapore Pte Ltd 151 Gul Circle, Jurong Singapore 629608 T +65 (0) 65869 231 F +65 (0) 65869 233 info@texparts.com.sg

Europe Oerlikon Textile Components GmbH Maria-Merian-Strasse 8 70736 Fellbach Germany T +49 (0) 711 58521 0 F +49 (0) 711 58521 59 info-texparts@oerlikon.com Oerlikon Textile Components GmbH Zweigniederlassung Münster Gustav-Stresemann-Weg 1 48155 Münster Germany T +49 (0) 251 60938 0 F +49 (0) 251 60938 138 info.ms@oerlikon.com North America Oerlikon Textile Inc. 11 Forrester Drive Mauldin, SC 29662 Greenville USA T +1 864 288 0881 F +1 864 234 0203 info.gv@accotex.com www.components.oerlikontextile.com

Spi 2518-2 e . Subject to technical modifications . 08.2010 Reprint only with expressed permission of Oerlikon Textile Components GmbH


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