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Solutions for Staple Fibre Spinning

accotex texparts


Welcome to Oerlikon Textile Components Yarn quality is our business

Oerlikon Textile Components with its well established product lines Accotex, Daytex, Fibrevision, Heberlein, Temco and Texparts is one of the worlds leading suppliers of quality determining components for all filament and staple fibre spinning applications. Highest quality and reliability are the common characteristics of all products. Continuous development ensures that Oerlikon Textile Components will always strengthen its

Content: Introduction

02

Weighting Arms

06

Texparts PK 2600 SE Series

07

Top Rollers / Top Apron Cradles

08

Bottom Rollers / Bottom Roller Bearings

09

Cots and Aprons

10

Complete Spindles / Spindle Upper Parts

15

Spindle Bearings

16

Zero Underwinding 17 Rings and Travellers

17

Textile Bearings

18

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Oerlikon Textile Components

leading position as the component supplier of choice to the textile industry. Oerlikon Textile Components has approx. 1000 Employees worldwide with manufacturing facilities and sales offices in the Americas, Europe and Asia and is headquartered in Switzerland. A global network of experienced representatives ensures prompt service and close contact with our customers in spinning mills as well as with the leading machine manufacturers.


If it touches yarn it‘s by Oerlikon Textile Components

Staple Fibre Processing

Filament Processing

Fabric Processing

Accotex® Fibrevision® Texparts®

Daytex® Fibrevision® Heberlein® Temco®

Daytex® Fibrevision®

Preparation

Spinning

Preparation

POY, SDY/FDY, BCF

Roving

False Twist Texturing

Warping

Fabric Production

Weaving

Spinning

Ring

Taslan Air Texturing

Rotor

Knitting

Finishing

Air

Winding

Air Covering

Twisting

Glas Forming

Oerlikon Textile Components

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State-of-the-art production sites

Product Line Texparts® Texparts® offers components for the textile industry including drafting systems, complete spindles, spindle bearings and bottom rollers, rings and travellers as well as bearings for staple fibre processing. These parts based on latest technology are installed and have proven themselves millionfold in daily use in textile mills worldwide. By securing our quality standards and our efficient marketing organisation we want to maintain and expand our market leadership. In doing so we are a confident partner for our customers in the field of mechanical engineering for spinning machines as well as for our customers in the spinning mills. Due to more than 80 years market leadership for textile machine components in the area of spinning and twisting, the product line Texparts can offer you today the basis for the production of top-quality yarns.

Headquarters of Texparts Products in Fellbach / Germany

Product Line Accotex® Since 1911 the product line Accotex has continued to introduce new and trusted spinning cots, aprons, roll coverings, belts and grinding equipment for textile mills around the world. The Accotex brand has earned its reputation for superior quality by helping yarn spinners to produce better yarn for better fabrics. Accotex® Cots and Aprons are made to meet the highest quality and service demands. The Accotex Products use the latest elastomer and state-of-the-art production technology which gives you a consistent product every time you order. The Technology Center of the product line Accotex is working in close collaboration with textile research institutes and machine manufacturers to stay ahead in new developments.

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Oerlikon Textile Components

Headquarters of Accotex Products in Münster / Germany


All quality determining components from one source

Texparts® Weighting Arms Texparts® Top Rollers and Accotex® Cots

Texparts® Bottom Rollers Texparts® Bottom Roller Bearings

Accotex® Top Aprons and Texparts® Top Apron Cradles

Texparts® Complete Spindles

Accotex® Bottom Aprons

Texparts® Rings and Travellers

Texparts® Zero Underwinding

Texparts® Spindle Bearing Units

Texparts® Tension Pulleys

Texparts® Contact Roll Assemblies

(Example ring spinning machine)

Oerlikon Textile Components

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Drafting Systems Texparts ® Weighting Arms

Drafting systems for processing a wide variety of fibres have a crucial effect on the quality of the spinning process. With the development of innovative and efficient drafting systems Oerlikon Textile Components has underlined its leading position and set the pace towards the increasing demands

Series

Short Staple

Long Staple

being placed on modern ring spinning machines with regards to yarn quality and process reliability. With millions of weighting arms installed Oerlikon Textile Components is the leading supplier of drafting systems for all fibre types.

Ring Spinning Frame

Roving Frame

Pneumatic loaded

Spring loaded

PK 2600 SE

PK 2000

PK 1550

PK 1660

PK 3000

PK 5000

PK 6000

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Oerlikon Textile Components


Drafting Systems Texparts ® PK 2600 SE Series

Texparts® Weighting Arms for short staple ring spinning machines New mechanical weighting arm series for cotton, man made fibres and blends with staple lengths of up to 60 mm. SE stands for single element and means absolute independent working loading elements. ®

The outstanding features of the new Texparts PK 2600 SE Series are: Texparts® EasySet Maintenance free, quick and very accurate height setting function of each weighting arm without the need of time consuming height adjustment. Texparts® EasyDraft Smart system with absolute independent working single elements, easy and secure adjustment, easy and fast exchange of single elements, high flexibility and new top apron cradle concept.

Texparts® EasyFit Secure and easy fixing of the weighting arm on the support rod. Texparts® EasyAdapt Easy and flexible adaptation of additional components, e.g. core yarn application. Texparts® EasyHandle New lever construction with antirust function guarantees easy handling and less strain on functional elements. Texparts® EasyIndicate Visual load indication for easy checking of the adjusted load stage.

Oerlikon Textile Components

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Drafting Systems Texparts ® Top Rollers and Top Apron Cradles

Texparts® Top Rollers The quality of the top rollers used in the drafting system is of vital importance for the quality of the produced yarn. The smooth running of the top roller with it‘s direct contact to the roving influences the drafting result and therewith the yarn quality achieved. Texparts® Top Rollers LP 1200 Series or LP 1000 Series are used as rear and front top rollers as well as top apron rollers in drafting systems of ring spinning machines and roving frames, both for short and long staple spinning.

Texparts® Top Rollers LP 1200 Series Improved top roller series with two pivot bearings connected with an individual saddle shaft

Texparts® Top Apron Cradles In terms of an optimized spinning process Texparts® Top Apron Cradles with individual apron tensioning concept offer decisive advantages compared to other types. They are available for a wide range of fibre types and lengths and for all drafting systems for every application in short and long staple spinning mills. Benefits • Low friction and gentle apron running thanks to the special surface structure and an ideal combination of materials • Ideal parallel positioning of top apron cradle and top roller • Individual tensioning of aprons per spinning point • Savings in time of up to 40% due to simple apron exchange without the need to remove the apron unit • Lowest possible stress on fibres during drafting and gentle fibre guidance

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Oerlikon Textile Components

Benefits of Texparts® Top Rollers • Long service life due to - Optimized bearing seal - Saddle shaft corrosion free due to nickel plating (LP 1200) - Potential for extreme high load capacity (LP 1200) or high load capacity (LP 1000) • Absolute maintenance free (LP 1200) or long term maintenance intervals with simple lubrication (LP 1000) • Silent and smooth running performance • Highest manufacturing precision

Texparts® Top Rollers LP 1000 Series Top rollers with double-row ball bearings


Texparts 速 Bottom Rollers Texparts 速 Bottom Roller Bearings

Texparts速 Bottom Rollers The quality of bottom rollers is determined by the selection of the raw material used (alloyed steel) and the precision of manufacturing. Oerlikon Textile Components supplies hardchrome plated bottom rollers for ring spinning machines and roving frames with extremely narrow tolerances.

Texparts速 Bottom Roller Bearings Precision needle bearings for ring spinning machines, roving frames and draw frames are renowned for their high load-bearing capacity.

Oerlikon Textile Components

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Accotex® Cots and Aprons

Accotex® Cot Benefits • Perfect running behavior - Excellent cot performance and thus stable yarn quality over the whole cot life - Less laps, less end breaks, less unbound fibers - Less machine stand stills over cot life means higher efficiency • Highest product reliability - Usage of highest quality, reliable and stable raw materials - Processing of all types of fibres under different climate conditions • State-of-the-art production facility - Stable compound quality from shipment to shipment due to highest sophisticated mixing technology • Outstanding life time - perfect grindability Pressfit Cots Pressfit cots are an Accotex invention. They run virtually tension free, providing high performance and long durability.

Accotex® Apron Benefits • Perfect running behaviour - Good friction properties and running behaviour over the whole apron life - No vibration, no stress cracking, lowest slippage tendency - Less breakages - less downtime of single spindles - Less machine stand stills or interruptions - higher efficiency - Trouble free processing of all common fibres under different climate conditions • Highest product reliability - Highest compound technology and high-tech chemistry due to perfect raw material selection and sophisticated and consistent mixing technology

010 Oerlikon Textile Components

Lined Cots Lined cots are used in applications where roller diameter or roller tolerance does not permit the use of Pressfit cots.

• State of the art production facility - Precise product dimension - High dimensional stability • Outstanding life time - Stable and consistent construction - Superior life cycle for all common fibre types - Sufficient resistance to all popular fibre dressings, colours and greases


Drawing Fibre

Product

Colour

Shore A Hardness

Front roller

CO

121

black

70

Front roller

CO, Blends, MMF

J 470

green

70

Front roller

Blends, MMF

NO 714

light green

80

Front roller

CO, Blends, MMF, WO

J 490

grey

83

all

NO 780 P

grey

-

Fibre

Product

Colour

Shore A Hardness

Detaching roller

CO, Blends, MMF

J 463

lavender

63

Detaching roller

CO, Blends, MMF

J 470

green

70

Draw box roller

CO, Blends, MMF

J 470

green

70

Draw box roller

CO, Blends, MMF, WO

J 490

grey

83

Combing apron

all

972

red / red

-

Clearer cover

all

NO 780 P

grey

-

Fibre

Product

Colour

Shore A Hardness

Front and back roller

CO, Blends, MMF, WO

J 490

grey

83

Apron roller

CO, Blends, MMF

ME 480

black

80

Applications

Clearer cover

Example

Combing Applications

Example

Short Staple Ring Spinning Roving Applications

CO = Cotton

.

Blends = Blends

.

MMF = Man Made Fibres

.

Example

WO = Wool Oerlikon Textile Components 011 11


Roving Fibre

Product

Colour

Shore A Hardness

Top and bottom apron

all

78210 G

grey / green

-

Clearer cover

all

NK 770

green

-

Clearer cover

all

NO 780 P

grey

-

Fibre

Product

Colour

Shore A Hardness

Front roller combed cotton Ne 60 and above

CO combed

J 460

burgundy

60

Front roller combed cotton Ne 30, blends Ne 40 and man made fibres Ne 50 and above

CO combed, Blends, MMF

J 463

lavender

63

Front roller carded and combed cotton Ne 18, blends Ne 20 and man made fibres Ne 30 and above

CO carded and combed, Blends, MMF

J 465

turquoise

65

Front roller combed cotton Ne 20, blends Ne 30, man made fibres Ne 30 and above

CO combed, Blends, MMF

J 466

yellow

67

Front roller carded cotton Ne 20, blends Ne 30 and man made fibres Ne 30 and above

CO carded, Blends, MMF

J 470

green

70

Front and back roller carded cotton Ne 10, blends Ne 18 and man made fibres Ne 18 and above

CO carded, Blends, MMF

J 476

blue

76

Front and back roller for general purpose

all

J 490

grey

83

Apron roller

all

ME 480

black

80

Top and bottom apron

all

78210 G

grey / green

-

Bottom apron

all

78210 G KN

grey / green

-

Clearer cover

all

NK 770

green

-

Applications

Example

Ring Spinning Applications

CO = Cotton

.

Blends = Blends

.

MMF = Man Made Fibres

* Bottom Apron for Rieter ring spinning machines 012 Oerlikon Textile Components

.

WO = Wool

Example

*


Long Staple Ring Spinning Roving Fibre

Product

Colour

Shore A Hardness

WO

ME 480

black

80

Top and bottom apron

all

78210 G

grey / green

-

Clearer cover

all

NK 770

green

-

Fibre

Product

Colour

Shore A Hardness

Front and back roller

CO, MMF, WO

J 470

green

70

Front and back roller

CO, Blends, MMF, WO

J 490

grey

83

Blends, MMF, WO

NO 78210*X

grey / green

-

Fibre

Product

Colour

Shore A Hardness

Front roller for counts Ne 80 and above

WO

J 463

lavender

63

Front roller for counts Ne 60 and above

CO, Blends, MMF, WO

J 470

green

70

Back roller

CO, Blends, MMF, WO

J 490

grey

83

Apron roller

all

ME 480

black

80

Top and bottom apron

all

78210 G

grey / green

-

Spinning balloon

all

NO 780 B

grey

-

Clearer cover

all

NK 770

green

-

Applications Apron roller

Example

Finisseur Applications

Top and bottom apron

Example

Ring Spinning Applications

CO = Cotton

.

Blends = Blends

.

MMF = Man Made Fibres

.

Example

*

WO = Wool

* Wall thickness (mm): 1.7, 2.0, 2.2, 2.5 Oerlikon Textile Components 013


Twisting Fibre

Product

Colour

Shore A Hardness

Twisted cot

Blends, MMF

J 490 S

reddish brown

72

Twisted cot

CO, Blends, MMF, WO

J 490

grey

83

all

TW 450

grey / grey

65

Fibre

Product

Colour

Shore A Hardness

Nip roller

CO, Blends, MMF

121

black

70

Nip roller

MMF, Blends

118

dark grey

72

Nip roller

all

J 490

grey

83

Fibre

Product

Colour

Shore A Hardness

Front roller and Nip roller

CO, Blends, MMF

J 470

green

70

Apron drive roller

CO, Blends, MMF

118

dark grey

72

Front roller

CO, Blends, MMF

J 490 S

reddish brown

72

Front, back and nip roller

CO, Blends, MMF

J 490

grey

83

Top apron

CO, Blends, MMF

414 M KN

grey / brown

-

Top and bottom apron

CO, Blends, MMF

NO 4950 KN

grey / brown

-

Applications

Sleeve

Example

Rotor Spinning Applications

Example

Air Jet Spinning Applications

CO = Cotton . Blends = Blends . MMF = Man Made Fibres . WO = Wool * = MMF Bridge length: 16 mm, Blends: 18 mm, CO: 22 mm

014 Oerlikon Textile Components

Example

*


Complete Spindles Texparts ® Spindle Upper Parts

Texparts® Complete Spindles are available for the machines of all well-known manufacturers or can be produced according to customer‘s request. The spindles will be equipped with the most suitable spindle bearings of CS 1, CS 1 S, CS 21 12 or HF/HZ series. Furthermore a wide ranged variety of different flange-, brake- and locking types as well as other spindle accessories are available. All spindles are being optimized with regard to • The tubes to be used • The type of spindle drive • The minimum and maximum speed required • Further customer‘s demands

Upper Part

Texparts® Complete Spindles Oerlikon Textile Components offers a comprehensive range of complete spindles for various kinds of spinning and twisting processes such as • Cotton spindles with bare blades or with aluminium plug • Worsted or semi-worsted spindles • Spindles for draw twisters • Spindles for twisting machines

Each complete spindle consists of the upper part and the bottom part:

Bottom Part • Spindle bearing • Flange Benefits - Outstanding running properties - Long life time - Lowest energy consumption - Long maintenance intervals - Low noise level - Highest manufacturing precision

Bottom Part

Upper Part • Aluminium upper part • Bare blade upper part Benefits - Original for all important ring spinning machines - For a broad range of applications - Highest spindle speeds - Texparts „Sandwich Design“ - Low vibrations

Oerlikon Textile Components 015


Complete Spindles Texparts ® Spindle Bearings

Spindle Types 1970 - 1982

HF 2

1982 - 1995

HF 1

HF 3 HF 21

HF 3

> 1995

CS 1 / CS 1 S

CS 1 12

Today

CS 1 / CS 1 S

CS 21 12

Fine count

HF 3 HF 3 Coarse count

Texparts® CS 1 Spindle Bearing The Texparts® CS 1 Spindle Bearing is used in short and long staple ring spinning machines. With its outstanding running properties the CS 1 has set the standards for spindle bearings, thus today being the standard spindle bearing of modern ring spinning machines.

Texparts® CS 1 S Spindle Bearing The Texparts® CS 1 S Spindle Bearing offers maximum performance within the CS 1 product family. This spindle bearing should be the number one choice for use up to the spinning limits or for special requirements for a low noise level of the ring spinning machine.

Texparts® CS 21 12 Spindle Bearing With the installation of the new Texparts® CS 21 12 Spindle Bearing the spinning mill gains more flexibility for the future with regard to the yarn count. As market demands are changing continuously, our flexible equipment enables an all-time competitiveness and the ability to respond flexible to changing market needs.

Texparts® HF/HZ Spindle Bearing Texparts® HF/HZ spindle bearing assures perfect running properties in the low and medium speed ranges, and even up to high speeds. It‘s the ideal bearing especially for heavy duty spindles used for coarse yarns, tire cord and technical twist, for draw-twisting spindles and two-for-one-twist.

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Texparts ® Zero Underwinding

The new Texparts® Zero Underwinding concept ensures the prevention of underwound yarn ends and precise function during all stages of the spinning cycle. Benefits • Reliable clamping of the yarn ends • Fail-safe yarn cutting • Precise and long-lasting function • Easy handling

Texparts ® Rings and Travellers Texparts® Rings and Travellers Rings and travellers are the dominant elements in the ring spinning process. Key to success is the reduction of the friction coefficient between ring and traveller to the lowest level possible. At this point you will achieve the perfect balanced spinning geometry, which means that the spinning tension is on a constant balanced level. The reduction of friction will be obtained if the rings and travellers establish a symbiosis. Therefore the Oerlikon Textile Components‘ R&D focused on the ideal combination of rings and travellers. With the new Texparts® Rings and Travellers the perfect combination of the ideal ring and traveller has already been defined.

Texparts® Rings

Texparts® Travellers

Benefits • Texparts® Ring Coating guarantees - No ring running-in - Longer serviceable life for ring and traveller - Consistent smooth running behavior • Highest contour accuracy - No variations in ring sizes - Perfect roundness means no vibration during spinning • Outstanding flexibility - The new ring design ensures high speed spinning for all fiber materials and yarn types - A vast yarn count ranges

Benefits • The smart traveller design with different Texparts® Traveller Coatings ensures an optimized balance between traveller speed, life time and yarn quality • The universal suitability - Enables a reduction of the spare parts stock - Saves time on every lot or traveller change - Makes the time-consuming and complex management of diverse traveller types needless

Oerlikon Textile Components 017 17


Texparts ® Textile Bearings

Texparts® Contact Roll Assemblies AR Texparts® Tension Pulleys SR For spindle operation in ring spinning machines with belt drive systems, Oerlikon Textile Components offers a wide variety of contact roll assemblies AR and tension pulleys SR with outstanding running properties and long service life. Benefits • Reliable guidance of the tangential belt • Reduced energy consumption • Extended liefetime and longer relubrication cycles • Less maintenance

Texparts® Bearings for Rotor Spinning Machines The product range comprises the following bearing types: • TL rotor bearing units for direct tangential drive • LE opening roller bearing units • IL bearing units for support rolls Benefits • Integrated bearing units with maximum running-/ assembly precision • Highest quality • Long service life

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Texparts ® Textile Bearings Product Portfolio by Application

Ring Spinning Roving Frame

Ring Frame

Bottom Roller Bearing UL

Top Roller LP

Winding Machine

Direct Drive

Rotor Bearing Unit TL

Opening Roller Bearing Unit LE

MJS

MVS

Twisting Twister

 

Twin Disc Bearing Unit IL Bearing Unit DR

Bearing Unit ZL

Bearing Unit ZB

Indirect Drive

Air Jet Spinning

Contact Roll Assembly AR Tension/Guidance Roller Bearings SR/FR

Rotor Spinning

Bearing Unit CK

Bearing Unit CR

Oerlikon Textile Components 019 19


Asia Oerlikon Textile Components Shanghai Office 29th Floor Building A Room 2906 - 2907 Gateway International Plaza No. 325 Tian Yao Qiao Road Shanghai 200030 P.R. China T +86 21 6422 0770 F +86 21 6422 0025 info@otcshanghai.com.ch Oerlikon Accotex Texparts 105-C, Mettupalayam Road Thudiyalur, Coimbatore-641 034 India M +91 93441 93444 F +91 422 2643670 texpartsindia@vsnl.net Oerlikon Textile Components Singapore Pte Ltd 151 Gul Circle, Jurong Singapore 629608 T +65 (0) 65869 231 F +65 (0) 65869 233 info@texparts.com.sg

Europe Oerlikon Textile Components GmbH Maria-Merian-Strasse 8 70736 Fellbach Germany T +49 (0) 711 58521 0 F +49 (0) 711 58521 59 info-texparts@oerlikon.com Oerlikon Textile Components GmbH Zweigniederlassung Münster Gustav-Stresemann-Weg 1 48155 Münster Germany T +49 (0) 251 60938 0 F +49 (0) 251 60938 138 info.ms@oerlikon.com North America Oerlikon Textile Inc. 11 Forrester Drive Mauldin, SC 29662 Greenville USA T +1 864 288 0881 F +1 864 234 0203 info.gv@accotex.com www.components.oerlikontextile.com

Spi 2518-2 e . Subject to technical modifications . 06.2011 Reprint only with expressed permission of Oerlikon Textile Components GmbH

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Solutions for Staple Fibre Spinning accotex texparts