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TRUSTED. TESTED. TOUGH.™

PRODUCT CATALOG


Table Of Contents

1

Conversion Charts......................... 20-21

Magnetic Base Drills....................... 3-6

Slugger Accessories....................... 22-24

Slugger Cutters.............................. 7-16

Metal Cutting Saws....................... 25-26

Cutter Information................ 7

Bender ........................................ 27-28

Standard Slugger速 Cutters.... 8-10

Notching Equipment...................... 29-33

Sheet Metal Cutters.............. 11-12

Grinding Equipment...................... 34-38

ShortSlugger速 Cutters.......... 13-14

Carbide Tipped Cutters........ 15-16

RotoStar Welding Positioner........... 39-40

RadiusMaster..................... 37-38

Industrial Arbors............................ 17-18

Hydraulic Punch............................ 41

Cutter Remanufacturing.................. 19

Beveler......................................... 42


2


slugger portable magnetic drills Great Products Keep Getting Better At Jancy Engineering Inc., we strive to bring you the most advanced customer driven features available in all of our products. When you talk, we listen. With over 25 years of industry experience, we continue to work with leading industry users to constantly improve our line. We think you’ll agree that the best magnetic drills just keep getting better!

Jancy Drills include a 1 year warranty. * *Warranty does not cover normal wear items such as brushes, guards, etc.

Magforce

3

Height Height (without coolant bottle) Width Length Weight Motor Arbor bore Drill point breakaway Magnet base dimensions Magnet dead lift Slugger cutter diameter (maximum) Slugger depth of cut (maximum) Spindle CL to Guard Face Spindle CL to Magnet Face Spindle CL to Motor Face Total travel

12" (305mm) 11-1/4" (286mm) 6-1/2" (165mm) 11-1/2" (292mm) 27 lbs. (12.25kg) 1.6 HP 1200W (single phase) 120V / 10.2 ~ 240V / 5.1A 395 RPM (no load) - 280 RPM (load) 3/4" (19.05mm) 1096 lbs. on 1" plate (497 Kg on 25mm Plate) 4" x 6-1/2" (101.6 x 165mm) 1810 lbs. on 1" plate (821 kg on 25mm Plate) 1-5/8" (41mm) 2" (52mm) 3-5/16" (84.2mm) 1-3/8" (35mm) 1-3/4" (45mm) 2-9/16" (65mm)

Features Ultra compact 11-1/4" working height (without coolant bottle). • Adjustable cutter guard with built in chip breaker. • Through spindle coolant system with removable reservoir. • Permanent quill system requires no adjustments. • Stationary motor. • Lightweight — only 27 pounds. • ”Smart magnet circuitry”™. • Positive slug ejecting arbor system. • 3/4" drive twist drill set available. • Case Included. •

Magforce - the name says power, and this little drill delivers just that.

Part #06920 (120v) · Part #06921 (240v)

dimensions and specifications


slugger portable magnetic drills JM101

Part #19020 (120v) · Part #19024 (240v) dimensions and specifications

Max Height Min Height Width Length Weight Motor Arbor bore Drill point breakaway Magnet base dimensions Magnet dead lift Slugger cutter diameter (maximum) Slugger depth of cut (maximum) Spindle CL to Guard Face Spindle CL to Magnet Face Spindle CL to Motor Face Total travel

16-1/4" (413mm) 13-7/8" (352mm) 7-1/2" (191mm) 9-3/8" (238mm) 28 lbs. (12.7Kg) 0.9 HP 700W (single phase) 120V / 6.0A 450 RPM (no load) - 330 (load) 3/4" (19.05mm) 650 lbs. on 1" plate (294.84Kg on 25mm Plate) 3"x 6-1/4" (76.2mm x 159mm) 1480 lbs. on 1" plate (671Kg on 25mm Plate) 1-3/8" (35mm) 2" (51mm) 3-1/4" (83mm) 7/8" (23mm) 1-1/4" (32mm) 2-9/16" (65mm)

Features • New frame design reduces weight while making drill easier to carry. • New spoke handle allows for handle to easily be moved from left to right side. • A proven performer with positive slug ejection. • Twist drill and tapping capacity up to 1/2”. • ”Smart magnet circuitry”™. • Case Included.

HOLEMAKER

Max Height Min Height Width Length (including handle) Weight Motor Arbor bore Drill point breakaway Magnet base dimensions Magnet dead lift Cutter diameter (maximum) Cutter depth of cut (maximum) Spindle CL to Guard Face Spindle CL to Magnet Face Spindle CL to Motor Face Total travel

The JM101 has been a durable, dependable workhorse for more than 15 years.

Part #19040 (120v) · Part #19044 (240v)

dimensions and specifications 20" minimum (381mm) (w/Coolant bottle 20-1/8”) 15" minimum (381mm) 7" (181mm) 12" (305mm) 30lbs. (13.7kg) 1.4 HP 1050W (single phase) 120V / 10.2 ~ 240V / 5.1A 560 RPM (no load) - 270 (load) 3/4" (19.05mm) 1095lbs on 1" plate (497Kg on 25mm Plate) 3-1/3" x 6-2/3" (84mm x 168mm) 2350lbs. on 1" plate (1066Kg on 25mm Palte) 1-3/8" (35mm) 2" (50mm) 1-13/16" (46mm) 1-15/16" (49mm) 1-5/16" (33mm) 4" (102mm)

Features • Compact size · Only 15" high by 7" wide. Lightweight at only 30lbs. • External coolant system. • Easily converts to accept twist drills up to 1/2" capacity. • Annular cutter capacity of1-3/8” diameter through 2” material. • Case Included.

A powerful small drill, the Holemaker packs an unexpected punch in a compact 30-pound package.

4


slugger portable magnetic drills 2x2

Part #17980 (120v) · Part #17982 (240v) dimensions and specifications

Max Height Min Height Width Length Weight Motor Spindle bore Arbor bore Drill point breakaway Magnet base dimensions Magnet dead lift Slugger cutter diameter (maximum) Slugger depth of cut (maximum) Spindle CL to Guard Face Spindle CL to Magnet Face Spindle CL to Motor Face Total travel

Features • 2 speed gear box. • 2" diameter through 2" material. • External coolant system. •1/2” twist drill capacity (Screw Machine length). • Ships with #2 morse taper arbor part #07504 to use 3/4” shank cutters. • ”Smart magnet circuitry”™. • Case Included. • Patented hidden motor cord.

The Slugger 2x2 packs a surprise for its compact size. The 2x2 is the smallest Slugger drill that produces a 2-inch diameter hole through 2 full inches of steel.

USA5

The workhorse USA5 has some big capabilities for a drill that stands just 23-3/4” tall and weighs in at 51 lbs.

5

20-7/8" (530mm) (w/Coolant bottle 22”) 17-1/8" (435mm) 8" (203mm) 12" (305mm) 36-1/4 lbs. (16.5Kg) 1.6 HP 1200W (single phase) 120V / 10.2A ~ 240V / 5.1A 300/570 RPM (no load) - 210/420 RPM (load) #2 morse taper 3/4" (19.05mm) 1111 lbs. on 1" plate (504Kg on 25mm Plate) 3-1/2" x 8" (89mm x 203mm) 2657 lbs. on 1" plate (1205Kg on 25mm Plate) 2" (51mm) 2" (51mm) 3-3/8" (86mm) 1-11/16" (43mm) 1-9/16" (40mm) 3-5/8" (92mm)

Part #18066 (120v) · Part #18080 (240v) dimensions and specifications

Max Height Min Height Width Length Weight Motor Arbor bore Drill point breakaway Magnet base dimensions Magnet dead lift Slugger cutter diameter (maximum) Slugger depth of cut (maximum) Spindle CL to Guard Face Spindle CL to Magnet Face Spindle CL to Motor Face Total travel

23-1/8" (588mm) 20-1/8” (512mm) 7-1/2" (191mm) 11" (280mm) 51 lbs. (23Kg) 1.8 HP 1400W (single phase) 120V / 11.7A ~ 240V / 5.8A 270/520 RPM (no load) - 180/340 RPM (load) 3/4" (19.05mm) 950 lbs. on (1" plate 431Kg on 25mm plate) 4" x 7-1/2" (102mm x 191mm) 2320 lbs. on 1" plate (1053Kg on 25mm plate) 2-3/8" (61mm) 3" (77mm) 2-5/16" (59mm) 1-3/4" (45mm) 2-1/16" (53mm) 3-7/8" (92mm)

Features • 2 speed gear box. • 2-3/8" diameter through 3" material. • Internal coolant system. • 3/4" twist drill capacity and tapping options. • Positive slug ejection. • ”Smart magnet circuitry”™. • Case Included. • Patented Internal Motor Cord (Pat# 5,415,503).


slugger portable magnetic drills 4x4

Part #17985 (120v) · Part #17987 (240v)

dimensions and specifications Max Height Min Height Width Length Weight Motor Spindle bore Arbor bore Drill point breakaway Magnet base dimensions Magnet dead lift Cutter diameter (maximum) Slugger depth of cut (maximum) Spindle CL to Guard Face Spindle CL to Magnet Face Spindle CL to Motor Face Spindle CL to Motor Face Total travel

31-3/8" (797mm) 23-1/8” (588mm) 9-1/2" (242mm) 16" (407mm) 73 lbs. (33Kg) 1.8 HP 1400W (single phase) 120V / 11.7A ~ 240V / 5.8A 150–240/ 290 – 450 RPM (no load) 100-150/200-310 RPM (load) #3 morse taper 3/4" (19.05mm) 1934 lbs. on 1" plate (877Kg on 25mm plate) 4-3/4" x 9-1/2" (121mm x 242mm) 4833 lbs. on 1" plate (2192Kg on 25mm plate) 4" (102mm) 3" (77mm) 3-13/16" (97mm) 2-9/16" (65mm) 3-15/16" (100mm) 3-3/16" (81mm) 8-7/16" (215mm)

Features • 4 speed gear box. • 4" diameter through 3" material. • External coolant system. • 1-1/4" twist drill capacity. • Ships with #3 morse taper arbor part #05MT800S to accept 3/4” shank cutters. • ”Smart magnet circuitry”™. • Case Included.

JMH1200

Capable of meeting the challenges of most hole-drilling situations, the powerful 4x4 is capable of cutting a 4” diameter hole through 3” of steel.

Part # 30001 (Hydraulic) dimensions and specifications

Max Height Min Height Width Length Weight Drill point breakaway Magnet dead lift Arbor Bore Cutter diameter (Max) Slugger depth of cut (Max)

17-3/4” (451mm) 16-3/4” (426mm) 6-1/4” (159mm) 14” (356mm) 48lbs. (22Kg) 600 lbs. on 1" plate (272Kg on 25mm plate) 1450 lbs. on 1" plate (658Kg on 25mm plate) 3/4” (19.05mm) 2” (51mm) 2” (51mm)

Features • Cast aluminum frame. • Stainless steel arbor system. • Permanent magnet. • Gusseted aluminum construction motor mount. • Char-Lynn hydraulic motor. • 2”diameter through 2” material. The Jancy Slugger JMH1200 Hydraulic drill is designed for use underwater or anywhere a spark free environment is required. A permanent magnet and hydraulic motor eliminate the need for electrical components. The JMH1200 has been designed to operate at depths up to 450’. This drills tooling and parts are constructed of materials designed to resist corrosive environments.

6


slugger Cutters Cutter Part Number Breakdown S7500 ID TN

Depth of cut

Cutter diameter

Tooth grind

Type of coating or material

(Noted by the letter or letters in cutter part number)

(Noted numerically in cutter part number)

(other than Standard) Specify “ID” or “PG”

Specify “TN”, “TC” or “C”

“S” prefix = 1" “SL” prefix = 2" “S”suffix = 3" “SL” suffix = 4" “SLX” suffix = 6"

depth depth depth depth depth

cut cut cut cut cut

The numbers represent the decimal equivalent of the cutter’s diameter. In the example, 7500 equals 0.7500" (3/4")

slugger cutter information High Speed Steel (HSS) Cutters (M2)

ID Sharpened Cutters for Stack Drilling

Titanium Nitride (TINI) Cutters

Pipe-Style Geometry Cutters for Pipe and Tube Drilling Applications

High Speed Steel is the standard material used to manufacture Slugger cutters. Unless otherwise specified on the order, cutters are packaged as HSS.

TINI coatings improve tool life by increasing surface hardness of the tool and providing greater lubricity. TINI coated cutters are generally used in applications where the material being cut is difficult to machine, or when extended tool life is desired. To order, add the suffix “TN” after part number or set number.

Cutters with pipe-style geometry are advantageous when drilling holes on curved or uneven surfaces. When ordering cutters 1-1/4" and larger, add the suffix “PG” after part number or set number. (Cutters smaller than this are manufactured standard with pipe-style geometry).

Titanium Carbonitride (TICN) Cutters

Cutters for Truck Frame Drilling

TICN coated cutters are practical when drilling highly abrasive or gummy materials such as brass and aluminum alloys. To order, add the suffix “TC” after part number or set number.

M42 Cobalt Steel Cutters

Cobalt cutters are effective when drilling material with inconsistent composition. They are also valuable when increased feed rates are necessary and extending tool life between sharpenings is desirable. To order, add the suffix “C” after part number or set number.

Carbide Cutters

7

ID-style cutters are convenient when drilling through multiple layers. To order, add the suffix “ID” after part number or set number.

Carbide tipped cutters are ideal when cutting materials that are difficult to machine. They are also designed for drilling at higher RPM rates when increased hole making production is desired. To order, refer to part number or set number listed on pages 15-16.

Truck frames are manufactured to retain extraordinary strength and durability. Consequently, frame materials are more difficult to drill. An effective way to combat this problem is to use an ID-style cutter that is also TINI coated. Combined, the resulting cutter simultaneously permits continuous drilling through layers while enhancing cutting performance and extending tool life. To order, add the suffix “ID TN” after part number or set number.

Rail Cutters

Specifically designed for rail drilling. It’s unique design and specially developed coating allow for faster drilling and longer life, even in the toughest rail.

Annular Cutter Patents 5,281,060


slugger cutters 3/4" Shank cutters slugger 1" depth 2" depth 3" depth 4" depth 6" depth cutter decimal OF CUT OF CUT OF CUT OF CUT OF CUT diameter equivalent PART# PART# PART# PART# PART# 7/16” 1/2” 13mm 14mm 9/16” 15mm 5/8” 16mm 17mm 11/16” 18mm 19mm 3/4” 20mm 13/16” 21mm 22mm 7/8” 23mm 15/16” 24mm 25mm 1” 26mm 1-1/16” 27mm 28mm 1-1/8” 29mm 30mm 1-3/16” 31mm 1-1/4” 32mm 33mm 1-5/16” 34mm 1-3/8” 35mm 36mm 1-7/16” 37mm 38mm 1-1/2” 39mm 1-9/16” 40mm 41mm 1-5/8” 42mm 1-11/16” 43mm 44mm 1-3/4” 45mm 46mm 1-13/16” 47mm 1-7/8” 48mm 49mm 1-15/16”

0.4375 0.5000 0.5118 0.5512 0.5625 0.5906 0.6250 0.6299 0.6693 0.6875 0.7087 0.7480 0.7500 0.7874 0.8125 0.8268 0.8661 0.8750 0.9055 0.9375 0.9449 0.9843 1.0000 1.0230 1.0620 1.0630 1.1020 1.1250 1.1410 1.1810 1.1870 1.2200 1.2500 1.2590 1.2990 1.3120 1.3380 1.3750 1.3770 1.4170 1.4370 1.4560 1.4960 1.5000 1.5350 1.5620 1.5740 1.6140 1.6250 1.6540 1.6870 1.6920 1.7320 1.7500 1.7710 1.8110 1.8120 1.8500 1.8750 1.8890 1.9290 1.9370

S4375 S5000 S5118 S5512 S5625 S5906 S6250 S6299 S6693 S6875 S7087 S7480 S7500 S7874 S8125 S8268 S8661 S8750 S9055 S9375 S9449 S9843 S1000 S1023 S1062 S1063 S1102 S1125 S1141 S1181 S1187 S1220 S1250 S1259 S1299 S1312 S1338 S1375 S1377 S1417 S1437 S1456 S1496 S1500 S1535 S1562 S1574 S1614 S1625 S1654 S1687 S1692 S1732 S1750 S1771 S1811 S1812 S1850 S1875 S1889 S1929 S1937

Custom cutter quotes available on request.

SL437 SL500 SL511 SL551 SL562 SL590 SL625 SL629 SL669 SL687 SL708 SL748 SL750 SL787 SL812 SL826 SL866 SL875 SL905 SL937 SL944 SL984 SL100 SL102 SL106 SL107 SL110 SL112 SL114 SL118 SL119 SL122 SL125 SL126 SL129 SL131 SL133 SL137 SL138 SL141 SL143 SL145 SL149 SL150 SL153 SL156 SL157 SL161 SL162 SL165 SL168 SL169 SL173 SL175 SL177 SL180 SL181 SL185 SL187 SL188 SL192 SL193 *Consult Jancy for availability.

— — — — — — — — — — — — 7500S 7874S* 8125S 8268S* 8661S* 8750S 9055S* 9375S 9449S* 9843S* 1000S 1023S 1062S 1063S* 1102S* 1125S 1141S* 1181S* 1187S 1220S* 1250S 1259S* 1299S* 1312S 1338S* 1375S 1377S* 1417S* 1437S* 1456S* 1496S* 1500S 1535S* 1562S 1574S* 1614S* 1625S 1654S* 1687S* 1692S* 1732S* 1750S 1771S* 1811S* 1812S* 1850S* 1875S* 1889S* 1929S* 1937S*

— — — — — — — — — — — — — — 812SL 826SL* 866SL* 875SL* 905SL* 937SL 944SL* 984SL* 100SL 102SL* 106SL 107SL* 110SL* 112SL* 114SL* 118SL* 119SL* 122SL* 125SL* 126SL* 129SL* 131SL* 133SL* 137SL* 138SL* 141SL* 143SL* 145SL* 149SL* 150SL* 153SL* 156SL* 157SL* 161SL* 162SL* 165SL* 168SL* 169SL* 173SL* 175SL* 177SL* 180SL* 181SL* 185SL* 187SL* 188SL* 192SL* 193SL*

— — — — — — — — — — — — — — 812SLX* 826SLX* 866SLX* 875SLX* 905SLX* 937SLX* 944SLX* 984SLX* 100SLX* 102SLX* 106SLX* 107SLX* 110SLX* 112SLX* 114SLX* 118SLX* 119SLX* 122SLX* 125SLX* 126SLX* 129SLX* 131SLX* 133SLX* 137SLX* 138SLX* 141SLX* 143SLX* 145SLX* 149SLX* 150SLX* 153SLX* 156SLX* 157SLX* 161SLX* 162SLX* 165SLX* 168SLX* 169SLX* 173SLX* 175SLX* 177SLX* 180SLX* 181SLX* 185SLX* 187SLX* 188SLX* 192SLX* 193SLX*

8


slugger Cutters 3/4" Shank cutters slugger 1" depth 2" depth 3" depth 4" depth 6" depth cutter decimal OF CUT OF CUT OF CUT OF CUT OF CUT diameter equivalent PART# PART# PART# PART# PART# 50mm 2” 51mm 52mm 2-1/16” 2-1/8” 2-3/16” 2-1/4” 2-5/16” 2-3/8” 2-7/16” 2-1/2” 2-9/16” 2-5/8” 2-11/16” 2-3/4” 2-13/16” 2-7/8” 2-15/16” 3”

1.968 2.000 2.007 2.047 2.062 2.125 2.187 2.250 2.312 2.375 2.437 2.500 2.562 2.625 2.687 2.750 2.812 2.875 2.937 3.000

S1968 S2000 S2007 S2047* S2062 S2125-.75S* S2187-.75S* S2250-.75S* S2312-.75S* S2375-.75S* S2437-.75S* S2500-.75S* S2562-.75S* S2625-.75S* S2687-.75S* S2750-.75S* S2812-.75S* S2875-.75S* S2937-.75S* S3000-.75S*

SL196 SL200 SL201 SL204* SL206 SL212-.75S SL218-.75S* SL225-.75S SL231-.75S* SL237-.75S* SL243-.75S* SL250-.75S* SL256-.75S* SL262-.75S* SL268-.75S* SL275-.75S* SL281-.75S* SL287-.75S* SL293-.75S* SL300-.75S*

1968S* 2000S 2007S* 2047S* 2062S* 2125S-.75S* 2187S-.75S* 2250S-.75S* 2312S-.75S* 2375S-.75S* 2437S-.75S* 2500S-.75S* 2562S-.75S* 2625S-.75S* 2687S-.75S* 2750S-.75S* 2812S-.75S* 2875S-.75S* 2937S-.75S* 3000S-.75S*

196SL* 200SL* 201SL* 204SL* 206SL* 212SL-.75S* 218SL-.75S* 225SL-.75S* 231SL-.75S* 237SL-.75S* 243SL-.75S* 250SL-.75S* 256SL-.75S* 262SL-.75S* 268SL-.75S* 275SL-.75S* 281SL-.75S* 287SL-.75S* 293SL-.75S* 300SL-.75S*

196SLX* 200SLX* 201SLX* 204SLX* 206SLX* 212SLX-.75S* 218SLX-.75S* 225SLX-.75S* 231SLX-.75S* 237SLX-.75S* 243SLX-.75S* 250SLX-.75S* 256SLX-.75S* 262SLX-.75S* 268SLX-.75S* 275SLX-.75S* 281SLX-.75S* 287SLX-.75S* 293SLX-.75S* 300SLX-.75S*

*Consult Jancy for availability.

part#

pilot pin description

1" depth of cut, 1/2" diameter and smaller (including 13mm & 14mm) 2" depth of cut, 1/2" diameter and smaller (including 13mm & 14mm) 1" depth of cut, 9/16" diameter and larger 2" depth of cut, 9/16" diameter and larger All standard 3" depth of cut, 3/4” dia. & larger 4” depth of cut 6” depth of cut

16001 16002 16003 16004 16005 16010 16012

Set #70350

Set #70353

1" depth cut, 3/4" shank cutter diameter

9

decimal equivalent

7/16" .4375 1/2" .5000 9/16" .5625 5/8" .6250 11/16" .6875 3/4" .7500 13/16" .8125 7/8" .8750 15/16" .9375 1" 1.000 1-1/16" 1.062 1" pilot 7/16"–1/2" 1" pilot 9/16"–1-1/16" Cutter Case

pilot pin functions • Allow coolant flow to center of cutter during drilling cycle. • Eject slug from center of cutter after the drilling cycle. • Align Slugger cutters to desired drilling position.

2" depth cut, 3/4" shank cutter

part# S4375 S5000 S5625 S6250 S6875 S7500 S8125 S8750 S9375 S1000 S1062 16001 16003 70346

Set #70350

decimal

diameter equivalent

part#

SL437 SL500 SL562 SL625 SL687 SL750 SL812 SL875 SL937 SL100 SL106 16002 16004 70348

7/16" .4375 1/2" .5000 9/16" .5625 5/8" .6250 11/16" .6875 3/4" .7500 13/16" .8125 7/8" .8750 15/16" .9375 1" 1.000 1-1/16" 1.062 2" pilot 7/16"–1/2" 2" pilot 9/16"–1-1/16" Cutter Case


slugger cutters Set #70191

Set #70192

1" depth cut, 3/4" shank cutter diameter

decimal equivalent

9/16" .5625 11/16" .6875 13/16" .8125 15/16" .9375 1-1/16" 1.062 Cutter case 1" pilot 9/16"–1-1/16"

2" depth cut, 3/4" shank part#

cutter diameter

S5625 S6875 S8125 S9375 S1062 70346 16003

decimal equivalent

9/16" .5625 11/16" .6875 13/16" .8125 15/16" .9375 1-1/16" 1.062 Cutter case 2" pilot 9/16"–1-1/16"

part# SL562 SL687 SL812 SL937 SL106 70348 16004

Set #70192

Tap Size Cutters

3/4" shank

SLUGGER 1" depth 2" depth tap CUTTER decimal OF CUT OF CUT size pitch form DIAMETER EQUIVALENT PART# PART#

1/2" 1/2" 9/16" 9/16" 5/8" 5/8" 11/16" 11/16" 3/4" 3/4" 7/8" 7/8" 1" 1" 1" 1-1/8" 1-1/8" 1-1/4" 1-1/4" 1-1/2" 1-1/2" 1-3/4" 2"

13 20 12 18 11 18 11 16 10 16 9 14 8 12 14 7 12 7 12 6 12 5 4-1/2

NC NF NC NF NC NF NS NS NC NF NC NF NC NF NS NC NF NC NF NC NF NC NC

27/64" 29/64" 31/64" 1/2" 17/32" 9/16" 19/32" 5/8" 21/32" 11/16" 49/64" 51/64" 7/8" 59/64" 59/64" 25mm 1-1/32" 1-7/64" 1-11/64" 1-11/32" 1-27/64" 1-9/16" 1-25/32"

.4219 .4531 .4843 .5000 .5312 .5625 .5938 .6250 .6562 .6875 .7656 .7969 .8750 .9219 .9219 .9843 1.032 1.109 1.171 1.343 1.421 1.562 1.781

S4218 S4531 S4843 S5000 S5312 S5625 S5937 S6250 S6562 S6875 S7656 S7969 S8750 S9219 S9219 S9843 S1031 S1109 S1171 S1343 S1421 S1562 S1781

SL421 SL453 SL484 SL500 SL531 SL562 SL593 SL625 SL656 SL687 SL765 SL796 SL875 SL921 SL921 SL984 SL103 SL110 SL117 SL134 SL142 SL156 SL178

Please consult factory for stock.

1-1/4" Shank cutters slugger 1" depth 2" depth 3" depth 4" depth 6" depth cutter decimal OF CUT OF CUT OF CUT OF CUT OF CUT diameter equivalent PART# PART# PART# PART# PART# 2-1/8" 2-3/16" 2-1/4" 2-5/16" 2-3/8" 2-7/16" 2-1/2" 2-9/16" 2-5/8" 2-11/16" 2-3/4" 2-13/16" 2-7/8" 2-15/16" 3" Use Pilot Pin

2.125 2.187 2.250 2.312 2.375 2.437 2.500 2.562 2.625 2.687 2.750 2.812 2.875 2.937 3.000

S2125 S2187 S2250 S2312 S2375 S2437 S2500 S2562 S2625 S2687 S2750 S2812 S2875 S2937 S3000 16006

Please consult factory for stock.

SL212 SL218 SL225 SL231 SL237 SL243 SL250 SL256 SL262 SL268 SL275 SL281 SL287 SL293 SL300 16008

2125S 2187S 2250S 2312S 2375S 2437S 2500S 2562S 2625S 2687S 2750S 2812S 2875S 2937S 3000S 16009

212SL 218SL 225SL 231SL 237SL 243SL 250SL 256SL 262SL 268SL 275SL 281SL 287SL 293SL 300SL 16011

212SLX 218SLX 225SLX 231SLX 237SLX 243SLX 250SLX 256SLX 262SLX 268SLX 275SLX 281SLX 287SLX 293SLX 300SLX 16013

10


Cutters slugger cutters SHEET METAL Sheet metal slugger cutters Slugger thin metal cutters are capable of accurately producing holes up to 3" diameter in sheet metal, light tubing, rubber, fiber materials and select plastics. Designed for use with hand held drilling equipment, Slugger thin metal cutters drill up to three times faster than hole saws and have superior tool life. Centerfree design eliminates deflection and leaves smooth bore in work pieces. Provided arbor system quickly installs to most hand drills, accepting full range of cutters. Cutters lock securely into arbor, replacing inaccurate older style thread-on tools. Thin metal cutters are available individually 6mm to 3" or in convenient sets. Cutters are ideal for HVAC, PHCC, electrical and maintenance contractors.

Compare thin metal Slugger cutters to holesaws: Three times faster Superior tool life • Accurate hole finish • Precision ground • Reduced grabbing and tearing • Minimum material deformation • •

Sheet metal arbor assemblies Part #SMP626 (arbor fits 6mm cutters and 3/8” and larger drills) part#

description

Arbor body only Pilot Spring SSS, M6 x 1.0 x 6 SSS, M5 X .8 X 5 DIN 916

SMS001 SMP003 SMS633 0018222 04579

Part #SMS002 (arbor fits 5/16" – 13/16" cutters and 3/8” and larger drills) part#

description

Arbor body only Pilot Spring SSS, M6 x 1.0 x 6

SMS001 SMS003 SMS633 0018222

Automotive

Part #SMP626

Part #SMS002

Part #0018255

Part #0018245

Part #0018255 (arbor fits 7/8" – 1-3/8" cutters and 3/8” and larger drills) part#

description

Arbor body only 1/4" pilot Cinch nut “LH thread” SSS, M6 x 1.0 x 6 Compression spring

0018260 16044 0018262 0018222 0018220

Electrical

Part #0018245 (arbor fits 1-7/16" – 3" cutters and 1/2” and larger drills)

11

part#

description

Arbor body only 1/4" pilot Cinch nut “LH thread” SSS, M6 x 1.0 x 6 Compression spring

0018250 16044 0018252 0018222 0018220

Sheet metal fabrication


slugger cutters METAL cutters SHEET thin metal cutters THIN METAL 1/4" depth SLUGGER cutter decimal of cut DIAMETER EQUIVALENT PART#

6mm 5/16" 8mm 11/32" 9mm 3/8" 10mm 13/32" 27/64" 11mm 7/16" 15/32" 12mm 1/2" 13mm 17/32" 14mm 9/16" 15mm 5/8" 16mm 17mm 11/16" 18mm 23/32" 19mm 3/4" 20mm 13/16 7/8" 15/16" 1" 1-1/16" 1-1/8" 1-3/16" 1-1/4" 1-5/16" 1-3/8" 1-7/16" 1-1/2 1-9/16" 1-5/8" 1-11/16" 1-3/4" 1-13/16" 1-7/8" 2" 2-1/16" 2-1/8" 2-1/4" 2-5/16" 2-3/8" 2-1/2" 2-9/16" 2-5/8" 2-3/4" 2-7/8" 3"

.2362 .3125 .3149 .3438 .3543 .3750 .3937 .4062 .4219 .4330 .4375 .4688 .4724 .5000 .5118 .5312 .5518 .5625 .5905 .6250 .6299 .6692 .6875 .7086 .7188 .7480 .7500 .7874 .8125 .8750 .9375 1.000 1.062 1.125 1.187 1.250 1.312 1.375 1.437 1.500 1.562 1.625 1.687 1.750 1.812 1.875 2.000 2.062 2.125 2.250 2.312 2.375 2.500 2.562 2.625 2.750 2.875 3.000

SMS236 SMS312 SMS314 SMS343 SMS354 SMS375 SMS393 SMS406 SMS421 SMS433 SMS437 SMS468 SMS472 SMS500 SMS511 SMS531 SMS551 SMS562 SMS590 SMS625 SMS629 SMS669 SMS687 SMS708 SMS718 SMS748 SMS750 SMS787 SMS812 SM875 SM937 SM100 SM106 SM112 SM119 SM125 SM131 SM137 SM143 SM150 SM156 SM162 SM167 SM175 SM181 SM187 SM200 SM206 SM212 SM225 SM231 SM237 SM250 SM256 SM262 SM275 SM287 SM300

required arbor SMP626 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 SMS002 0018255 0018255 0018255 0018255 0018255 0018255 0018255 0018255 0018255 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245 0018245

set #sms000

1/4" depth cut cutter diameter

decimal equivalent

part#

5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" Arbor assembly Pilot pin 3mm hex key Carrying case

.3125 .3750 .4375 .5000 .5625 .6250 .7500

SMS312 SMS375 SMS437 SMS500 SMS562 SMS625 SMS750 SMS002 SMS003 0070586 0018268

set #sm000

1/4" depth cut cutter diameter

decimal equivalent

7/8" 1-1/8" 1-3/8" 1-3/4" 2" 2-1/2" Pilot 3mm hex key 3/8" arbor assembly 1/2" arbor assembly Carrying case

.8750 1.125 1.375 1.750 2.000 2.500

part# SM875 SM112 SM137 SM175 SM200 SM250 16044 0070586 0018255 0018245 0018266

set #sm001

1/4" depth cut cutter diameter

decimal equivalent

7/8" 1" 1-1/4" 1-3/8" 1-5/8" 2-1/8" 3/8" arbor assembly 1/2" arbor assembly 3mm hex key Carrying case

.8750 1.000 1.250 1.375 1.625 2.125

part# SM875 SM100 SM125 SM137 SM162 SM212 0018255 0018245 0070586 0018266

1/4" depth cut is maximum thickness for non-production applications. Not available in cobalt. For available coatings, consult the Jancy factory.

12


SHORTslugger® Cutters shortslugger® cutters Jancy Engineering is proud to introduce its ShortSlugger ® series of annular cutting tools. Available in ten standard sizes from 1/2" to 1-1/16" diameter, these cutters are capable of drilling materials up to 3/4" thick. Unique cutting edge geometry reduces overall torque and horsepower requirements, improving drilling productivity. A new compact design with 1/2" shank drive conveniently slips into the drive arbor, adapting quickly to magnetic drills and stationary drill presses. One pilot pin accommodates all cutter sizes and is accurately supported in the drive arbor shank. Cutters are available in individual sizes or convenient sets with drive arbors included.

Don’t pay more for a cutter than what you need… Use ShortSlugger cutters!

Low cost with increased hole drilling productivity. Drills up to three times faster than twist drills. • Produces accurate holes without pilot drilling. • One pilot accommodates all cutters. • Pilot remains concentric with arbor drive. • Adapts quickly to most drill presses or magnetic based drills. • •

ShortSlugger Arbor Assemblies Part #AA3412, arbor assembly part#

description

AA3414 16046 0070541

3/4" shank adapter Pilot pin SSS, M8 x 1.25 x 8mm

Part #AA3414

Adapts to most magnetic based drills with 3/4" drive in seconds.

Part #AA3418, arbor assembly for drill press part#

description

Arbor for drill press Pilot pin SSS, M8 x 1.25 x 8mm Compression spring

AA3416 16045 0070541 16047

Adapts to most drill presses in seconds.

13

Part #AA3418


SHORTslugger® cutters shortsluggers shortSLUGGER 3/4" depth cutter decimal of cut DIAMETER EQUIVALENT PART#

pilot pin

16046 16046 16046 16046 16046 16046 16046 16046 16046 16046

1/2" 9/16" 5/8" 11/16" 3/4" 13/16" 7/8" 15/16" 1" 1-1/16"

.5000 .5625 .6250 .6875 .7500 .8125 .8750 .9375 1.000 1.062

SJ5000 SJ5625 SJ6250 SJ6875 SJ7500 SJ8125 SJ8750 SJ9375 SJ1000 SJ1062

Slugger ®

ShortSlugger ®

Not available in cobalt.

set #sjs000

set #sjs001

3/4" depth cut cutter diameter

1/2" 9/16" 5/8" 11/16" 3/4" 13/16" 7/8" 15/16" 1" 1-1/16" Pilot pin Arbor assembly Hex key Set screw Carrying case

3/4" depth cut cutter

decimal equivalent

part#

diameter

.5000 .5625 .6250 .6875 .7500 .8125 .8750 .9375 1.000 1.062

SJ5000 SJ5625 SJ6250 SJ6875 SJ7500 SJ8125 SJ8750 SJ9375 SJ1000 SJ1062 16046 AA3414 0070587 0070541 0018282

9/16" 11/16” 13/16" 15/16" 1-1/16" Pilot pin Arbor assembly Hex key Set screw Carrying case

decimal equivalent

part#

.5625 .6875 .8125 .9375 1.062

SJ5625 SJ6875 SJ8125 SJ9375 SJ1062 16046 AA3414 0070587 0070541 0018282

Not available in cobalt.

Set #SJS000

Not available in cobalt.

Achieving Top Performance from Slugger Cutters 1 ∙ Maintain a working knowledge of the material being machined. Different materials require different feeds, speeds and coolants. 2 ∙ Determine the condition of the machine tool and fixturing. Excessive machine spindle run out and loose fixturing directly affect performance and cutter life. 3 ∙ Depth of cut can affect tool life. Consideration must be given to proper coolant supply and sufficient room for chip evacuation. 4 ∙ The desirable finish of the material after the cut is sometimes a consideration. It is possible to change hole finish by adjusting feed and speed rates. 5 ∙ Coolant can be a factor when examining cutter performance. For optimal results, coolant should be provided to both the inside and outside of Slugger cutters using Jancy cutting fluid. Consult the Jancy factory at 877.758.4437 if using other brands of coolant.

14


Carbide Cutters CARBIDE TIPPED SHEET METAL CUTTERS

1" depth cut

3/16" depth cut cutter diameter

decimal equivalent

part#

5/8" 11/16" 3/4" 13/16" 7/8" 15/16" 1" 1-1/16" 1-1/8" 1-7/32" 1-1/4" 1-5/16" 1-3/8" 1-7/16" 1-1/2" 1-3/4" 2" 2-1/8" 2-1/4" 2-3/8" 2-1/2" 2-5/8" 3" Use Pilot Pins

.6250 .6875 .7500 .8125 .8750 .9375 1.000 1.062 1.125 1.218 1.250 1.312 1.375 1.437 1.500 1.750 2.000 2.125 2.250 2.375 2.500 2.625 3.000

ST625HS ST687HS ST750HS ST812HS ST875HS ST937HS ST100HS ST106HS ST112HS ST121HS ST125HS ST131HS ST137HS ST143HS ST150HS ST175HS ST200HS ST212HS ST225HS ST237HS ST250HS ST262HS ST300HS ST030HS-6 ST030HS-8

cutter diameter

decimal equivalent

part#

11/16" 3/4" 13/16" 7/8" 15/16" 1" 1-1/16" 1-1/8" 1-3/16" 1-1/4" 1-5/16" 1-3/8" 1-7/16" 1-1/2" Use Pilot Pins

.6875 .7500 .8125 .8750 .9375 1.000 1.062 1.125 1.187 1.250 1.312 1.375 1.437 1.500

ST687HL ST750HL ST812HL ST875HL ST937HL ST100HL ST106HL ST112HL ST118HL ST125HL ST131HL ST137HL ST143HL ST150HL ST031HS-6

For applications over 1/2" thickness, using a drill press is recommended. Not available in TINI, TC or cobalt.

For cutters 2-3/8" diameter and smaller, use pilot pin #ST030HS6. For cutters greater than 2-3/8" diameter, use pilot pin #ST030HS8.Not available in TINI, TC or cobalt.

CARBIDE sheet metal cutter FEATURES • Excellent for hand held or drill press applications. • Heavy-duty carbide tipped cutter outperforms high speed steel or bi-metal cutters in certain applications. • Multiple cutting edge geometry increases productivity. • Great for use in stainless steel, brass or structural steel. • Easy slug ejection. • Low cost with increased hole drilling productivity. • 1/2" shanks with chucking flats for hand held operations.

15


Carbide Cutters CARBIDE TIPPED CUTTERS

3/4" shank and threaded drives

1" depth 1” DOC 2" depth 2” DOC cutter decimal of cut Pilot Pin of cut Pilot Pin DIAMETER EQUIVALENT PART# Part # PART# Part # 11/16" 3/4" 13/16" 7/8" 15/16" 1" 1-1/16" 1-1/8" 1-3/16" 1-1/4" 1-5/16" 1-3/8" 1-7/16" 1-1/2" 1-3/4" 2" 2-1/4" 2-1/2" 2-3/4" 3" 3-1/4" 3-1/2" 3-3/4" 4"

.6875 .7500 .8125 .8750 .9375 1.000 1.062 1.125 1.187 1.250 1.312 1.375 1.437 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.250 3.500 3.750 4.000

ST6875 ST7500 ST8125 ST8750 ST9375 ST1000 ST1062 ST1125 ST1187 ST1250 ST1312 ST1375 ST1437 ST1500 ST1750 ST2000 ST2250 ST2500T ST2750T ST3000T ST3250T ST3500T ST3750T ST4000T

ST01R ST01R ST01R ST01R ST01R ST01R ST01R ST01R ST01R ST01R ST01R ST01R ST01R ST01R ST02R ST02R ST02R Threaded Threaded Threaded Threaded Threaded Threaded Threaded

ST687 ST750 ST812 ST875 ST937 ST100 ST106 ST112 ST119 ST125 ST131 ST137 ST143 ST150 ST175 ST200 ST225 ST250T ST275T ST300T ST325T ST350T ST375T ST400T

16004 ST02R ST02R ST02R ST02R ST02R ST02R ST02R ST02R ST02R ST02R ST02R ST02R ST02R ST02R ST02R ST02R Threaded Threaded Threaded Threaded Threaded Threaded Threaded

3" depth of cut part#

4" depth of cut part#

– Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability – – Call for availability –

Cutters smaller than 2-1/2" diameter are with 3/4" straight shank drives. Cutters 2-1/2" diameter and larger are with M18 x1.5, 4 lead threaded drives. Not available in TINI, TC or cobalt. Pilot pins come with the “EW” arbors for 2 1/2” Diameter & Larger Cutters. Call for availibiliy of sizes not shown. Note:See page 17 for threaded drive arbors.

SLUGGER CARBIDE TIPPED CUTTER SETS

SET #ST002

SET #ST001

2" depth cut, 3/4" shank

1" depth cut, 3/4" shank cutter diameter

decimal equivalent

part#

cutter diameter

decimal equivalent

part#

11/16" 3/4" 13/16" 7/8" 15/16" 1" 1-1/16" Use Pilot Pin

.6875 .7500 .8125 .8750 .9375 1.000 1.062

ST6875 ST7500 ST8125 ST8750 ST9375 ST1000 ST1062 ST01R

11/16" 3/4" 13/16" 7/8" 15/16" 1" 1-1/16" Use Pilot Pin

.6875 .7500 .8125 .8750 .9375 1.000 1.062

ST687 ST750 ST812 ST875 ST937 ST100 ST106 ST02R

Not available in TINI, TC or cobalt.

CARBIDE tipped CUTTER FEATURES • Produces accurate holes without pilot drilling. • Ideal for select drilling applications. • Multiple cutting edge geometry increases productivity. • Adapts quickly to most drill presses or magnetic based drills. • Low cost with increased hole drilling productivity.

Not available in TINI, TC or cobalt.

16


Industrial arbors slugger industrial arbors Jancy’s industrial arbors quickly and easily adapt Slugger cutters to most types of conventional and CNC machinery. Slugger arbors and cutters increase the versatility and capacities of most machines. Industrial arbors have spring loaded slug ejection systems and are offered with optional coolant inducers to provide proper coolant to the interior of Slugger cutters. Arbors are available with R-8, 1"SS and #2MT – #5MT shank configurations.

Information to know

Keep machine spindle and industrial arbor clean and free of chips and debris. • Total spindle runout should not exceed .003 inches at arbor bore (Total Indicator Runout). • Use both set screws to lock down cutter in arbor. • Supply coolant through arbor when possible. The thicker the material, the more critical coolant supply becomes. •

Keep coolant inducer from rotating. Clamp work securely. Do not allow it to shift during cut. • Know your material for proper surface footage per minute and inches per revolution. • Know machine’s type, make, spindle size, horsepower and feed ranges. • Sharpen cutters. Dull cutters will decrease productivity. • Pilot can only retract 2" into arbor (on certain arbors) contact Jancy for instructions for use in materails thicker than 2”. • Pilot pins eject slug, provide continuous coolant flow to cutting area and align the slugger cutter. • •

For Slugger cutters with 3/4" shank drives description

Shank Arbor bore Outside diameter Overall length Shank length

ab2mt

ia2mt

ab3mt

ia3mt

ab4mt

ia4mt

ab5mt

ia5mt

abbr8

iabr8

ab1ss

ia1ss

#2MT 3/4" 1-3/8" 8-5/8" 3-1/4"

#2MT 3/4" 2"* 8-5/8" 3-1/4"

#3MT 3/4" 1-3/8" 6-9/16" 3-7/8"

#3MT 3/4" 2"* 6-9/16" 3-7/8"

#4MT 3/4" 2" 7-7/8" 4-7/8"

#4MT 3/4" 2-3/8"* 7-7/8" 4-7/8"

#5MT 3/4" 2" 8-5/8" 6-1/8"

#5MT 3/4" 2-3/8"* 8-5/8" 6-1/8"

R8 3/4" 1-3/8" 7-3/4" 4-1/8"

R8 3/4" 2"* 7-3/4" 4-1/8"

1"SS 3/4" 1-3/8" 5-13/16" 3-1/4"

1"SS 3/4" 2"* 5-13/16" 3-1/4"

iabr8W

ab1ssW

ia1ssW

R8 1-1/4" 2-3/8"* 7-1/8" 4-1/8"

1"SS 1-1/4" 2-1/4" 8-15/16" 3-1/4"

1"SS 1-1/4" 2-3/8"* 8-15/16" 3-1/4"

AB prefix indicates arbor body without coolant collar / IA prefix indicates arbor complete with coolant collar. *Collar increases outside diameter.

For Slugger cutters with 1-1/4" shank drives description

Shank Arbor bore Outside diameter Overall length Overall shank

ab3mtW

ia3mtW

ab4mtW

ia4mtW

ab5mtW

ia5mtW

abbr8W

#3MT 1-1/4" 2-1/4" 7-7/8" 3-7/8"

#3MT 1-1/4" 2-3/8"* 7-7/8" 3-7/8"

#4MT 1-1/4" 2-1/4" 7-3/4" 4-7/8"

#4MT 1-1/4" 2-3/8"* 7-3/4" 4-7/8"

#5MT 1-1/4" 2-1/4" 10-1/8" 6-1/8"

#5MT 1-1/4" 2-3/8"* 10-1/8" 6-1/8"

R8 1-1/4" 2-1/4"* 7-1/8" 4-1/8"

AB prefix indicates arbor body without coolant collar / IA prefix indicates arbor complete with coolant collar. *Collar increases outside diameter.

For carbide tipped cutters* part#

depth

EWAA02 2" EWAA03 3" EWAA04 4" EWBB02 2" EWBB03 3" EWBB04 4" EWCC02 2" EWCC03 3" EWCC04 4" EWDD02 2" EWDD03 3" EWDD04 4" *All EW arbors are #3MT.

17

designed for Straight shank drive conversion drills, 3/4” shank & coolant inducer Straight shank drive conversion drills, 3/4” shank & coolant inducer Straight shank drive conversion drills, 3/4” shank & coolant inducer Straight shank drive CT cutters, Thru spindle coolant Straight shank drive CT cutters, Thru spindle coolant Straight shank drive CT cutters, Thru spindle coolant Threaded drive conversion drills with pilot Threaded drive conversion drills with pilot Threaded drive conversion drills with pilot Threaded drive CT cutters, Thru spindle coolant, Threaded shank & Pilot Threaded drive CT cutters, Thru spindle coolant, Threaded shank & Pilot Threaded drive CT cutters, Thru spindle coolant, Threaded shank & Pilot


Industrial arbors arbor breakdowns For Slugger cutters with 3/4" shank drives

DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

ia2mt part#

ia3mt part#

ia4mt part#

ia5mt part#

ia1ss IABR8 part# part#

Arbor Body AB2MTP Spring IASPG Piston IAPIS Rubber Washer 0151387 Steel Washer 0151385 Internal Retaining Ring 0215067 Set Screw 0010185 Hex Key 0070089 O-Ring IARGS Coolant Inducer IACOL External Retaining Ring IASNR Coupler Fitting IAFIT Quick Connect Coupler IAQCT Pipe Nipple Fitting IANIP Barbed Fitting IABAB 5/16” - 18 x 8” Threaded Rod IASLB 5/16” - 18 x 1-3/4” Nut IANUT

AB3MTP IASPG IAPIS 0151387 0151385 0215067 0010185 0070089 1ARGS IACOL IASNR IAFIT IAQCT IANIP IABAB IASLB IANUT

AB4MTP IASPG IAPIS 0151387 0151385 0215067 0010185 0070089 0070079 IACLL IASNN IAFIT IAQCT IANIP IABAB IASLB IANUT

AB5MTP IASPG IAPIS 0151387 0151385 0215067 0010185 0070089 0070079 IACLL IASNN IAFIT IAQCT IANIP IABAB IASLB IANUT

AB1SSP IASPG IAPIS 0151387 0151385 0215067 0010185 0070089 IARGS IACOL IASNR IAFIT IAQCT IANIP IABAB IASLB IANUT

ABBR8P IASPG IAPIS 0151387 0151385 0215067 0010185 0070089 IARGS IACOL IASNR IAFIT IAQCT IANIP IABAB IASLB IANUT

For Slugger cutters with 1-1/4" shank drives DESCRIPTION

ia3mtw part#

ia4mtw part#

ia5mtw part#

iaBR8W IA1SSW part# part#

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

AB3MTWP IASPR IAPIS 0151387 0151385 0215067 IASSSW IAKEYW 0070079 IACLL IASNRW IAFIT IAQCT IANIP IABAB IASLB IANUT

AB4MTWP IASPR IAPIS 0151387 0151385 0215067 IASSSW IAKEYW 0070079 IACLL IASNRW IAFIT IAQCT IANIP IABAB IASLB IANUT

AB5MTWP IASPR IAPIS 0151387 0151385 0215067 IASSSW IAKEYW 0070079 IACLL IASNRW IAFIT IAQCT IANIP IABAB IASLB IANUT

AB1SSWP IASPR IAPIS 0151387 0151385 0215067 IASSSW IAKEYW 0070079 IACLL IASNRW IAFIT IAQCT IANIP IABAB IASLB IANUT

Arbor Body Spring Piston Rubber Washer Steel Washer Internal Retaining Ring Set Screw Hex Key O-Ring Coolant Inducer External Retaining Ring Coupler Fitting Quick Connect Coupler Pipe Nipple Fitting Barbed Fitting 5/16”-18 x 8” Threaded Rod 5/16” - 18 x 1-3/4” Nut

ABBR8WP IASPR IAPIS 0151387 0151385 0215067 IASSSW IAKEYW 0070079 IACLL IASNRW IAFIT IAQCT IANIP IABAB IASLB IANUT

18


Cutter remanufacturing cutter remanufacturing program If you are not sending your cutters to Jancy Engineering for remanufacturing you are paying too much and compromising on quality. In addition to Slugger cutters being top of the line, our remanufacturing program puts new life in used cutters. They are reground on the same CNC machines they were originally manufactured. In contrast, competitive services typically dry grind by hand, making it nearly impossible to achieve quality and consistency.

slugger cutter remanufacturing charges

(includes all HSS Slugger cutters, Hougen and Unibor) diameter of cut 7/16" through 2-1/16" 2-1/8" through 3" Any size

diameter of shank

list price per tool

3/4" 3/4" 1-1/4" Weldon Shank or others

take advantage of this service today ! • No

set-up fee minimum quantity • Two business day service (customer is responsible for freight) • No

19

Call for pricing Call for pricing Call for pricing


FEED & SPEED starting feed and speed Cutting speed for HSS cutters in surface feet per minute

Recommended operating feed for HSS cutters in inches per revolution*

drilling material Freecutting-leaded Up to 180 Brinell A-36 180/285 Brinell 285/375 Brinell Steel 375 and up Brinell Manganese (low) Stainless-freecutting Stainless 304-316-320- 320W and tough grades Inconel, Hastelloy Inconel-X Titanium A-286 Aluminum Brass Ordinary Leaded Bronze Ordinary Hi-tensile Cast Iron Soft Medium Hard Chilled Copper Magnesium Malleable Iron Model

cutter diameter feed (IPR) 7/16"—9/16" .002 to .006 5/8"—3/4" .003 to .007 13/16"—1-1/16" .004 to .008 1-1/8"—1-7/16" .006 to .010 1-1/2"—2" .008 to .012 2"—2-1/2" .012 to .025 *Recommended starting feed rates based on 2 HP minimum through 2" diameter; 5 HP minimum through 2-1/16"—2-1/2" diameter.

hss cutter (SFPM)

tini cutter (SFPM)

100 80-110 45-70 30-45 15-25 15-20 30-60

150 130 80 55

20-40 25-40 20-25 30-40 25-35 150

50 55 35 50 50 250

35 25 70

Recommended operating feed for carbide cutters in inches per revolution* steel plate .0031~.0047

stainless steel

cast iron

.0031~.0039

.0047~.0079

*For carbide cutters listed on pages 15 and 16 only. 150 200

250 300

100 70

200 100

100 80 50 25 100 Up to 300 70 40

150 90 70 35 200 400 80 50

Cutting speed for carbide cutters in surface feet per minute* steel plate 164

stainless steel

cast iron

115

131

*For carbide cutters listed on pages 15 and 16 only.

feed and speed calculators

Recommended for the calculation of feed and speed using suggested cutting speed chart

to find

having

rule

speed and feed formula

Speed of cutter in surface feet per minute (SFPM) Revolutions per minute (RPM) Feed in inches per minute (IPM) or (F) Feed per tooth in inches (FPT) or (f)

Diameter of cutter (inches) and revolutions per minute (RPM) Surface feet per minute (SFPM) and diameter of cutter (inches) Feed per tooth (f), number of teeth (T) and revolutions per minute (RPM) Feed in inches per minute (IPM), number of teeth (T) and revolutions per minute (RPM)

(Diameter of cutter multiplied by 3.1416 multiplied by revolutions per minute) divided by (12) (Surface feet per minute multiplied by 12) divided by (cutter diameter multiplied by 3.1416) (Feed per tooth) multiplied by (number of teeth) multiplied by (revolutions per minute) (Feed in inches per minute) divided by (number of teeth multiplied by revolutions per minute)

SFPM =

(3.1416 x D x RPM) (12)

RPM =

(SFM x 12) (D x 3.1416)

F=

(f x T x RPM)

f=

F (T x RPM)

T = Number of teeth in cutter / D = Cutter diameter in inches / RPM = Revolutions per minute / SFPM = Surface feet per minute F = Feed in inches per minute / f = Feed per tooth in inches / IPM = Inches per minute

20


CONVERSIONS SFPM to RPM conversions

Match cutter diameter to cutter speed to determine revolutions per minute (M2 cutters) Cutter Diameter (in inches)

Cutting Speed (SFPM)

10 20 30 40 50 60 70 80 90 100 120 140 160 180 200 220 240 260 280 300

7/16

1/2

9/16

5/8

11/16

3/4

13/16

7/8

15/16

1

87 175 262 349 437 524 611 699 786 873 1048 1223 1398 1572 1747 1922 2096 2271 2446 2620

76 153 229 306 382 458 535 611 688 764 917 1070 1223 1375 1528 1681 1834 1987 2140 2293

68 136 204 272 339 407 475 543 611 679 815 951 1087 1222 1358 1494 1630 1766 1902 2038

61 122 183 244 305 367 428 489 550 611 733 856 978 1100 1222 1345 1467 1589 1711 1834

55 111 167 222 278 333 389 444 500 555 667 778 889 1000 1111 1222 1333 1444 1556 1667

51 102 153 204 255 305 356 407 458 509 611 713 815 917 1018 1120 1222 1324 1426 1528

47 94 141 188 235 282 329 376 423 470 564 658 752 846 940 1034 1128 1222 1316 1410

44 87 131 174 218 262 305 349 393 436 524 611 698 785 873 960 1047 1135 1222 1309

41 81 122 163 204 244 285 326 366 407 489 570 652 733 814 896 977 1059 1140 1222

38 76 114 153 191 229 267 305 344 382 458 534 611 687 764 840 916 993 1069 1145

decimal conversions Millimeter to inches equivalents

21

.1 .2 .3 .4 .5 .6 .7 .8 .9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

.00394 .00787 .01181 .01575 .01968 .02362 .02756 .03149 .03543 .03937 .07874 .11811 .15748 .19685 .23622 .27559 .31496 .35433 .39370 .43307 .47244 .51181 .55118 .59055 .62992 .66929 .70866 .74803 .78740 .82677 .86614 .90551 .94488 .98425 1.02362 1.06299 1.10236

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

1.14173 1.18110 1.22047 1.25984 1.29921 1.33858 1.37795 1.41732 1.45669 1.49606 1.53543 1.57480 1.61417 1.65354 1.69291 1.73228 1.77165 1.81102 1.85039 1.88976 1.92913 1.96850 2.00787 2.04724 2.08661 2.12598 2.16535 2.20472 2.24409 2.28346 2.32283 2.36220 2.40157 2.44094 2.48031 2.51968 2.55905

66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

1-1/8 1-1/4 1-3/8 1-1/2 34 68 102 136 170 203 237 271 305 339 407 475 543 611 679 746 814 882 950 1018

30 61 91 122 153 183 214 244 275 305 366 427 488 550 611 672 733 794 855 916

28 55 83 111 139 166 194 222 250 277 333 389 444 500 555 611 666 722 777 833

25 51 76 102 127 153 178 203 229 254 305 356 407 458 509 560 611 661 712 763

2

2-1/2

3

3-1/2

4

19 38 57 76 95 114 133 152 172 191 229 267 305 343 381 420 458 496 534 572

15 30 46 61 76 91 107 122 137 152 183 213 244 275 305 336 366 397 427 458

13 25 38 51 63 76 89 102 114 127 152 178 203 229 254 280 305 330 356 381

11 22 33 43 54 65 76 87 98 109 131 152 174 196 218 240 261 283 305 327

9 19 28 38 48 57 67 76 86 95 114 133 152 171 191 210 229 248 267 286

Fraction to decimal equivalents 2.59842 2.63779 2.67716 2.71653 2.75590 2.79527 2.83464 2.87401 2.91338 2.95275 2.99212 3.03149 3.07086 3.11023 3.14960 3.18897 3.22834 3.26771 3.30708 3.34645 3.38582 3.42519 3.46456 3.50393 3.54330 3.58267 3.62204 3.66141 3.70078 3.74015 3.77952 3.81889 3.85826 3.89763 3.93700

1/64" 1/32" 3/64" 1/16" 5/64" 3/32" 7/64" 1/8" 9/64" 5/32" 11/64" 3/16" 13/64" 7/32" 15/64" 1/4" 17/64" 9/32" 19/64" 5/16" 21/64" 11/32" 23/64" 3/8" 25/64" 13/32" 27/64" 7/16" 29/64" 15/32" 31/64" 1/2"

.015625 .03125 .046875 .0625 .078125 .09375 .109375 .125 .140625 .15625 .171875 .1875 .203125 .21875 .234375 .2500 .265625 .2812 .296875 .3125 .328125 .34375 .359375 .3750 .390625 .40625 .421875 .4375 .453125 .46875 .484375 .5000

33/64" 17/32" 35/64" 9/16" 37/64" 19/32" 39/64" 5/8" 41/64" 21/32" 43/64" 11/16" 45/64" 23/32" 47/64" 3/4" 49/64" 25/32" 51/64" 13/16" 53/64" 27/32" 55/64" 7/8" 57/64" 29/32" 59/64" 15/16" 61/64" 31/32" 63/64" 1"

.515625 .53125 .546875 .5625 .578125 .59375 .609375 .625 .640625 .65625 .671875 .6875 .703125 .71875 .734375 .7500 .765625 .78125 .796875 .8125 .828125 .84375 .859375 .8750 .890625 .90625 .921875 .9375 .953125 .96875 .984375 1.000


SLUGGER ACCESSORIES tapping heads

Tapping heads are available to mount on Slugger drills to tap pre-drilled holes.

part#

description

USA5 complete tapping unit Collet for #10 to 1/2" tap size (included with 0151315) Collet for 1/2" to 3/4" tap size (included with 0151315) Backjaws (included with 0151315) 4 x 4 complete tapping unit Collet for 1/2” to 3/4" tap size (included with 03084) Collet for 7/8" to 1-1/8" tap size (included with 03084) Backjaws (included with 03084) JM101 complete tapping unit Collet #0 to 1/4" tap size (included with 0070255) Collet 1/4" to 1/2" tap size (included with 0070255) Backjaws (included with 0070255)

0151315 0070209 0070210 0070250 03084 03076 03078 03075 0070255 0070221 0070222 0070249

chuck and adapters

Convert Slugger drilling machines into portable drill presses in seconds Ideal for small and blind hole applications part#

description

1/2" chuck and adapter for JM101 3/4" chuck and adapter for USA5 and JM5000 3/4" chuck and adapter for 4 x 4 and MT3S 1/2" chuck and adapter for 2 x 2 1/2” chuck and adapter for 2x2 (heavy duty) 1/2” chuck and adapter for Holemaker

70598 10215-3/4 03065 07202 08301 08300

Jancy chuck and adapters modify Slugger magnetic drills to accept standard twist drill bits.

THE MAGBRUSH™ part # DT001 DT003

description Magbrush (15" length) Super Magbrush (3' length)

Safely remove metal chips and debris from machinery and work areas using Jancy’s magnetic brushes. The Magbrush’s slide action lever quickly demagnetizes the tool, which releases chips for disposal. It features a high grade, rare earth magnet with the most holding power for its size, outperforming similar magnetic pick-up tools. The Magbrush is a great time saver for both industrial use and the home workshop.

chain base

Designed for a variety of pipe and tube drilling applications

The chain base is used to attach your Slugger magnetic drill to curved surfaces for drilling operations.

part#

description

054146 054148 054149

Chain base for 2 x 2, JM101, Holemaker Chain base for 4 x 4, USA5, Magforce JM901 chain base

22


SLUGGER ACCESSORIES vac pad

Ideal for drilling on non-ferrous materials. part#

description

DV110

Pneumatic vacuum pad

Jancy’s Vac Pad is used to secure certain Slugger mag based drills to non-ferrous materials.

twist drill sets

All twist drills have 3/4" shanks. 2” Depth of cut part#

description

ST050 ST055

Standard set includes: 1/4", 5/16", 3/8" and 7/16" Metric set includes: 6mm, 8mm, 10mm and 12mm

Jancy twist drill sets are availible for Slugger drills to drill holes smaller than an annular cutter will allow.

countersinks

Give all Jancy magnetic drills the ability to produce a precision chamfer in pre-existing holes. All countersinks are 82º part#

description

ST100082 ST150082 ST200082

1" countersink 1-1/2" countersink 2" countersink

Countersinks for chamfering previously drilled holes in steel.

cutter extensions

Extends the reach of Slugger cutters in drilling applications. Consult the factory for application information.

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part#

description

2" arbor extension, 1-5/16" arbor body diameter 3" arbor extension, 1-5/16" arbor body diameter 4" arbor extension, 1-5/16" arbor body diameter 6" arbor extension, 1-5/16" arbor body diameter

AE2000 AE3000 AE4000 AE6000

Cutter extensions expand the reach of Slugger drills and cutters.


SLUGGER ACCESSORIES Jancy cutting fluid

Jancy Cutting Fluid, used with Slugger cutters, is a water-based fluid designed to extend tool life, improve surface finish and reduce heat build-up when drilling. part#

description

Pint Quart Gallon 5-gallon 55-gallon*

10206W 10207W 10208W 10209W 10210W*

*Check availibility before ordering.

Jancy’s Cutting Fluid for use with Slugger drills and cutters.

cutting paste

Jancy cutting paste lubricates Slugger cutters when drilling in horizontal and inverted positions. The heat that is generated while drilling liquifies the cutting paste, providing coolant and extending cutter life. part#

description

0010205

10 oz. tube

carrying cases

Case interiors are manufactured to hold drills and saws securely, providing protection when machines are not in use. Molded from high-impact plastic or durable steel, Slugger carrying cases provide years of protection inexpensively.

These sturdy cases are built specifically to protect your Jancy products.

part#

description

Magforce carrying case (plastic) JM101 carrying case (plastic) 2 x 2 carrying case (steel) USA5 carrying case (plastic) 4 x 4 carrying case (steel) Holemaker (Steel) 7” saw carrying case (plastic) 9” saw carrying case (plastic)

06970 70390 05521 04623 05525 080801 MC731514 MC9805

coolant bottle assembly External coolant bottles

External coolant bottle assemblies for Slugger magnetic drills.

part#

description

0151511 0151513

Fits 2X2 & 4X4 Fits 4x4 and includes coolant connector

24


SLUGGER Metal Cutting SAW Faster, cleaner, safer and more affordable than other metal cutting equipment, the innovative Slugger Metal Cutter saw cuts steel as easily as plywood! Its specially designed cover collects virtually all chips and sparks and the ability to bevel increases the tools capability in a way no other metal cutter can match. The Slugger metal cutting saw is an incredible, high quality power tool.

7” Metal Cutter saw

Part #MCSL07 (120V) Part #MCSL07-2 (240V)

dimensions and specifications Height Width Length Weight Motor RPM Blade Dia. Depth of cut Bevel

9.40" (239mm) 10.59" (269mm) 16.61" (422mm) 13.6 lbs. (6.2Kg) 1200 watt (1.6Hp) 3500 RPM 7" (177.8mm) 2" (51mm) 45˚

Features Bevel up to 45 degrees. • Powerful 1200 watt (1.6Hp) motor • Weighs only 13.6 pounds • 7" blade diameter • 2" depth of cut, 20mm arbor bore, overload switch • Impact resistant carrying case • Blade options for mild steel, stainless steel and aluminum • 50/60 Hz and 3500RPM •

9” Metal Cutter saw

Part #MCSL09 (120V) Part #MCSL09-2 (240V)

dimensions and specifications Height Width Length Weight Motor RPM Blade Dia. Depth of cut Bevel

10.75” (272mm) 11.75" (298mm) 21.63" (550mm) 19.5 lbs. (8.85Kg) 1400 watt (1.8Hp) 3380 RPM 9" (228mm) 3.25" (82.5mm) 45˚

Features • Bevel up to 45 degrees. • Powerful 1400 watt (1.8Hp) motor • 50-60 Hz • 3380 RPM • 9" blade diameter • 3.25" depth of cut, 25.4mm arbor bore, overload switch • Impact resistant carrying case • Blade options for mild steel, stainless steel and aluminum

25


SLUGGER Metal Cutting SAW

14” Metal Cutter saw

Part #MCCS14 (120V) Part #MCCS14-2 (240V)

dimensions and specifications Height Width Length Weight Motor Blade Dia. RPM Capacity Round Square Rectangular

24-1/2" (623mm) 13" (330mm) 25" (635mm) 54 lbs. (25Kg) 1800 watt (120V/60Hz/15A) 1800 watt (240V/60Hz/7.5A) 14" (356mm) 1300 45˚ 90˚ 4-1/8” 5-1/8” 3-1/2” 4-3/4” 3-1/2” x 4-3/8” 3-3/4” x 7-1/4”

Features • Low speed, high tourque, long-life motor • Powerful 1800 watt motor • High precision, durable steel construction • Automatically retracting lower safety guard • Cuts steel, aluminum, other metals and wood • UL/CSA approved • Cuts 0˚ to 45˚

METAL CUTTING BLADES PART # APPLICATION

7”

MCBL07

MCBL07-ALM MCBL07-SS

9”

MCBL09 MCBL09-ALM MCBL09-SS

14”

MCBL14 MCBL14-ALM MCBL14-SS MCBL14-TS

Mild steel cutting (solid plate or bar, 5/16" (8mm) maximum)180mm x 2.0mm x 36 teeth Aluminum cutting (solid plate or bar, 3/8" (9.5mm) maximum)180mm x 2.0mm x 54 teeth Stainless steel cutting (solid plate or bar, 1/4" (6mm) maximum)180mm x 1.8mm x 48 teeth Mild steel cutting (solid plate or bar, 1/2" (8mm) maximum)230mm x 2.0mm x 48 teeth Aluminum cutting (solid plate or bar, 5/8" (9.5mm) maximum)230mm x 2.2mm x 80 teeth Stainless steel cutting (solid plate or bar, 5/16"(6mm) maximum)230mm x 2.0mm x 48 teeth Mild steel cutting (solid plate or bar, 1/2" (8mm) maximum)355mm x 2.4mm x 66 teeth Aluminum cutting (solid plate or bar, 5/8" (9.5mm) maximum)355mm x 2.4mm x 80 teeth Stainless steel cutting (solid plate or bar, 5/16" (6mm) maximum)355mm x 2.4mm x 90 teeth Thin steel cutting (solid plate or bar, 1/4" (6mm) maximum)355mm x 2.4mm x 90 teeth

26


JB2400 BENDER Jancy Engineering Inc. proudly introduces the new JB2400 Tube and Pipe Bender. The JB2400’s solid steel construction is balanced on a set of heavy duty wheels and casters and built around a 110v/25A (220v/15A) 3HP Baldor motor. These features make this a very durable and mobile machine, suitable for use almost anywhere. The 35 second cycle time for 180 degree bends makes the JB2400 a highly productive machine. The JB2400 has an auto stop feature which allows for repeatable parts production and decreased scrap. The JB2400 is capable of producing 180 degree single shot bends, with no ratcheting or pins required. It’s 2” sch. 40 capacity easily satisfies most job requirements.

dimensions and specifications

Height Length Width Weight Motor Maximum CLR Minimum CLR Maximum bend Maximum bend speed Capacity

52" (1321mm) 36" (914mm) 28" (711mm) 625 lbs. (284 Kg) 25A · 110v · 1ph · 60 cycle 15A · 220v · 1ph · 60 cycle 8" (203mm) 1.5" (38mm) 180º 35 seconds at 180º 2" Schedule 40 pipe

Features

• Made in the USA • All steel construction • 110v/25A, 220v/15A - 3hp Baldor motor • 2” sch. 40 pipe capacity, 1.5”–8”CLR (center line radius) • Auto stop feature for repeatability • No complicated electronics to program • 180 degree bend capacity in one shot • 35 second cycle time for 180 degree bend • No tooling required to change forming and pressure dies • Bend pipe, round & square tubing, solid round & flat stock (easy way) • On casters for portability • 18 month warranty • Patented Tooling & Cam Assembly (Pat# 7,162,905 & 7,100,414, other patents pending.

Jancy Benders include a 18 month warranty. * *Warranty does not cover normal wear items such as tooling, fluid changes, etc.

Bending capacities of select materials material Pipe (I.D.) Tube (O.D.) Chromoly Square tube Flat stock (easy way) Solid rod (O.D.) Aluminum (O.D.) Stainless (O.D.)

27

maximum capacity

maximum wall thickness

2" (51mm) 2-1/2" (64mm) 2-1/4" (57mm) 2" x 2" (51mm X 51mm) 1/4" x 2" (6.35mm X 51mm) 1" (25.4mm) 2" (51mm) 2" (51mm)

Schedule 40 .095" .083" .125" — — .125" .093"


BENDER TOOLING JB2400 BENDER TOOLING Pipe tooling

part# JB0500PR200 JB0750PR250 JB1000PR250 JB1250PR300 JB1500PR400 JB2000PR600

description 1/2" pipe die set, 2" CLR 3/4” pipe die set, 2.5” CLR 1” pipe die set, 2.5” CLR 1-1/4” pipe die set, 3” CLR 1-1/2” pipe die set, 4” CLR 2” pipe die set, 6” CLR

Pipe Kit 1

Includes JB0500PR200 JB0750PR250 JB1000PR250 JB1250PR300 JB1500PR400 JB2000PR600

1/2" pipe die set, 2" CLR 3/4” pipe die set, 2.5” CLR 1” pipe die set, 2.5” CLR 1-1/4” pipe die set, 3” CLR 1-1/2” pipe die set, 4” CLR 2” pipe die set, 6” CLR

Pipe Kit 2

Includes JB0500PR200 JB0750PR250 JB1000PR250 JB1250PR300 JB1500PR400

Part# JB-2P

1/2" pipe die set, 2" CLR 3/4” pipe die set, 2.5” CLR 1” pipe die set, 2.5” CLR 1-1/4” pipe die set, 3” CLR 1-1/2” pipe die set, 4” CLR

Pipe Kit 3 Includes JB1250PR300 JB1500PR400

Part# JB-1P

Part# JB-3P Hand Rail Kit

Custom sized bender tooling is available upon request. Please contact Jancy for a time and cost on custom tooling.

1-1/4” pipe die set, 3” CLR 1-1/2” pipe die set, 4” CLR

Round tube tooling

part# JB0750TR250 JB1000TR300 JB1250TR350 JB1500TR400 JB1750TR550 JB2000TR600

description 3/4" tube die set, 2.5" CLR 1” tube die set, 3” CLR 1-1/4” tube die set, 3.5” CLR 1-1/2” tube die set, 4” CLR 1-3/4” tube die set, 5.5” CLR 2” tube die set, 6” CLR

Tube Kit 1

Includes JB0750TR250 JB1000TR300 JB1250TR350 JB1500TR400 JB1750TR550 JB2000TR600

Part# JB-1T

3/4" tube die set, 2.5" CLR 1” tube die set, 3” CLR 1-1/4” tube die set, 3.5” CLR 1-1/2” tube die set, 4” CLR 1-3/4” tube die set, 5.5” CLR 2” tube die set, 6” CLR

28


Notching Equipment Create perfect notches in just seconds using Jancy’s line of pipe and tube notching equipment. Available in both automatic and manual models, these notchers are ideal for steel and stainless steel (consult factory) tube and pipe construction, hand railings, gates and fences, race car frames and roll cages, marine arches and railing, furniture frames and stainless plumbing for restaurant and dairy. Jancy’s notching equipment requires no costly dies, hole saws, grinding wheels or torch flame cutting. Contact Jancy for the availability of single phase machines.

NJYAL100

dimensions and specifications

Dimensions Belt* Motor Speed Belt speed Grinding capacity Angle range Weight

59" x 47" x 19-1/2" (1499mm x 1194mm x 495mm) 4" x 78-3/4" (101.6mm x 2000mm) 4 HP · 220v / 440v · 3ph 3420 RPM 98.4 feet per second 3/4" to 3" O.D. (19mm x 76mm) 0º to 60º 517 lbs. (235 Kg)

*Notchers with serial numbers 0001000-0001300, 9701301-9701650 and 9801651-9801700 require 4" x 77" belts (part #GB4036).

Features • Notches via adjustments from 0º to 60º in pipe or tube from 3/4" to 3" diameter in seconds (Consult factory for angle range over 2” Diameter). • Two axis precision crossfeed table with handwheels. • Heavy duty frame and base construction. • Mandrel centerline adjustment. • One vise holds all pipe and tube sizes. • Top-mounted deburring surface. • Vise graduated in degrees for easy set-up. • 24 mandrels available to ensure correct gap-free fits. • 10 belts and three mandrels of your choice are included with unit. • Tool-free belt and mandrel change over. • Smooth operation with minimal vibration.

NJYAL100U

Belt Motor Speed Belt speed Grinding capacity Angle range Weight Dimensions

dimensions and specifications 4" x 78-3/4" (101.6mm x 2000mm) 4 HP · 220v / 440v · 3ph 3420 RPM 98.4 feet per second 3/4" to 3"O.D. (19mm x 76mm) 0º to 60º 430 lbs. (199 Kg) 59" x 47" x 19-1/2" (1499mm x 1194mm x 495mm)

Features • Notches via adjustments from 0º to 60º in pipe or tube from 3/4" to 3" diameter in seconds (Consult factory for angle range over 2” Diameter). • Slide bar infeed control with adjustable crossfeed table. • Produces gap-free fits ready for welding. • One vise holds all pipe and tube sizes. • Top mounted deburring surface. • 24 mandrels available to ensure correct gap-free fits. • 10 belts and three mandrels of your choice are included with unit. • Tool-free belt and mandrel change over. • Smooth operation with minimal vibration.

29


Notching Equipment Jancy Notchers include a 1 year warranty. * *Warranty does not cover normal wear items such as belts, etc.

NJYAL150

Belt Motor Speed Belt speed Grinding capacity Angle range Weight Dimensions

dimensions and specifications 6" x 78-3/4" (152mm x 2000mm) 5-1/2 HP · 220v / 440v · 3ph 3420 RPM 98.4 feet per second 3/4" to 4-1/2"O.D. (19mm x 114mm) 0º to 60º 625 lbs. (284 Kg) 59" x 47" x 26-1/2" (1499mm x 1194mm x 673mm)

Features • Notches via adjustments from 0º to 60º in pipe or tube from 3/4" to 4-1/2" diameter in seconds (Consult factory for angle range from 3” Diameter to 4.5” Diameter.). • Produces gap-free fits ready for welding. • Easy setup with vise graduated in degrees. • Two axis crossfeed table assembly. • Heavy duty frame and base construction. • One vise holds all pipe and tube sizes. • 42 mandrels available to ensure correct gap-free fits. • 10 belts and three mandrels of your choice are included with unit. • Top-mounted deburring surface. • Tool-free belt and mandrel change over. • Smooth operation with minimal vibration.

The NJYAL150 has a 6" wide grinding belt for large notching applications.

Top mounted deburring surface on the NJYAL150, NJYAL100 and NJYAL100U for deburring parts.

The hand lever slide system on the NJYAL100U model controls table infeed and traversing.

30


Notching Equipment Pipe reference chart nominal pipe wall size in inches grade # thickness

Notcher rollers Pipe Size roller o.d. ** .787 1/2” .866 .944 3/4” 1.023 1.102 1.181 1.259 1” 1.338 1.417 1.496 1.574 1-1/4” 1.653 1.732 1.811 1-1/2” 1.898 1.968 2.047 2.126 2.204 2.283 2” 2.362 2.519 2.755 2-1/2” 2.992 3.070 3.149 3.228 3.307 3.385 3.464 3” 3.543 3.622 3.700 3.779 3.937 4.015 3-1/2” 4.094 4.173 4.251 4.330 4.409 4” 4.488

al150 part # N66220 N66222 N66224 N66226 N66228 N66230 N66232 N66234 N66236 N66238 N66240 N66242 N66244 N66246 N66248 N66250 N66252 N66254 N66256 N66258 N66260 N66264 N66270 N66276 N66278 N66280 N66282 N66284 N66286 N66288 N66290 N66292 N66294 N66296 N662100 N662102 N662104 N662106 N662108 N662110 N662112 N662114

al100 part # N64220 N64222 N64224 N64226 N64228 N64230 N64232 N64234 N64236 N64238 N64240 N64242 N64244 N64246 N64248 N64250 N64252 N64254 N64256 N64258 N64260 N64264 N64270 N64276 — — — — — — — — — — — — — — — — — —

AL100U part # N64220 N64222 N64224 N64226 N64228 N64230 N64232 N64234 N64236 N64238 N64240 N64242 N64244 N64246 N64248 N64250 N64252 N64254 N64256 N64258 N64260 N64264 N64270 N64276 — — — — — — — — — — — — — — — — — —

*For notchers with serial numbers 0001000-0001300, 9701301-9701650 and 9801651-9801700, consult factory for available roller sizes and part numbers. **2mm already added to roller OD to compensate for belt thickness.

31

1/8" (.405 O.D.) 1/4" (.540 O.D.) 3/8" (.675 O.D.) 1/2" (.840 O.D) 3/4" (1.050 O.D.) 1" (1.315 O.D.) 1-1/4" (1.660 O.D.) 1-1/2" (1.900 O.D.) 2" (2.375 O.D.) 2-1/2" (2.875 O.D.) 3" (3.500 O.D.) 3-1/2" (4.000 O.D.) 4" (4.500 O.D.)

10S 40ST40S 80XS80S 10S 40ST40S 80XS80S 5S 10S 40ST40S 80XS80S 5S 10S 40ST40S 80XS80S 160 XXS 5S 10S 40ST40S 80XS80S 160 XXS 5S 10S 40ST40S 80XS80S 160 XXS 5S 10S 40ST40S 80ST40S 160 XXS 5S 10S 40ST40S 80XS80S 160 XXS 5S 10S 40ST40S 80XS80S 160 XXS 5S 10S 40ST40S 80XS80S 160 XXS 5S 10S 40ST40S 80XS80S 160 XXS 5S 10S 40ST40S 80ST80S XXS 5S 10S 40ST40S 80SST80S 120 160 XXS

.049 .068 .095 .065 .088 .119 .065 .065 .091 .126 .065 .083 .109 .147 .187 .294 .065 .083 .113 .154 .218 .308 .065 .109 .133 .179 .250 .358 .065 .109 .140 .191 .250 .382 .065 .109 .145 .200 .281 .400 .065 .109 .154 .218 .343 .436 .083 .120 .203 .276 .375 .552 .083 .120 .216 .300 .437 .600 .083 .120 .226 .318 .636 .083 .120 .237 .337 .437 .531 .674

inside diameter in inches

.307 .269 .215 .410 .364 .302 .710 .545 .493 .423 .710 .674 .622 .546 .466 .252 .920 .884 .824 .742 .614 .434 1.185 1.097 1.049 .957 .815 .599 1.530 1.442 1.380 1.278 1.160 .896 1.770 1.682 1.610 1.500 1.338 1.100 2.245 2.157 2.067 1.939 1.689 1.503 2.709 2.635 2.469 2.323 2.125 1.771 3.334 3.260 3.068 2.900 2.626 2.300 3.834 3.760 3.548 3.364 2.728 4.334 4.260 4.026 3.826 3.626 3.438 3.152


Notching Equipment ABRASIVE NOTCHER BELTS Productivity · In most applications, abrasive belt notchers dramatically

increase productivity. Unlike conventional grinding wheels, abrasive belts are self-sharpening, continuously exposing fresh cutting points. This means no more dressing or replacing expensive grinding wheels. To accurately measure productivity, divide [ belt cost plus labor plus overhead ] by [ number of parts ground ].

Metal Removal · The rate of metal removal is determined by material to be ground, belt type, belt speed (SFPM) and the amount of pressure applied during grinding. Grinding belt options are provided in the charts below.

NJYAL100 and NJYAL100U GRINDING BELTS*

NJYAL150 GRINDING BELTS*

Length Mineral Grit Part #

36 Grit

24 GRit

4" x 78-3/4" (102mm x 2000mm) Ceramic 36 GB4136

4" x 78-3/4" (102mm x 2000mm) Ceramic 24 GB4124

*Notchers with serial numbers 0001000-0001300, 9701301-9701650 and 9801651-9801700 require 4" x 77" belts (part #GB4036). All grinding belts are sold in packages of 10.

Length Mineral Grit Part #

36 grit

24 grit

6" x 78-3/4" (152mm x 2000mm) Ceramic 36 GB6136

6" x 78-3/4" (152mm x 2000mm) Ceramic 24 GB6124

*All grinding belts are sold in packages of 10.

NJYAL1, NJYAL2, NJYAL3, NJYALU

part# NJYAL1 NJYAL2 NJYAL3 NJYALU

model#

capacity

AL1 AL2 AL3 ALU

3/4", 1" and 1-1/4" pipe 1-1/2" and 2" pipe 1-1/4" and 1-1/2" pipe Vent notch; maximum .155" wall thickness

Features

• Offer efficient and productive pipe notching at low cost. • Workpiece is quickly and accurately notched to a proper fit, eliminating costly filing and grinding operations. • Portable and easy to mount to any stationary surface. • Notch several diameters up to schedule 40 wall thickness. • Require no change-over or costly attachments. • Simply insert a pipe into the die block, utilizing an eccentric shaft and lever system, and pull the handle downward…a perfect notch every time! • The vent notching die quickly creates a uniform notch in round or square workpieces for outflow.

AL2

AL3

AL1

ALU

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Notching Equipment Notches are created quickly and accurately the first time with Jancy’s 12E and 12U models. Because Jancy’s power notchers are dedicated to the notching process, more expensive machines are freed for other operations.

NJYAL12E

dimensions and specifications

Motor Weight Dimensions

3-1/2 HP · 220v / 440v · 3ph 145 lbs. (66 Kg) 25-1/2" x 13-1/2" x 11-1/2" (648mm x 343mm x 292mm)

Features

•Equipped to notch 3/4", 1", 1-1/4", 1-1/2" and 2" pipe. • Units are available in 3-1/2 horsepower, 220 volts or 440 volts, 3 phase.

CAUTION: Never operate machine without safety guards in place. Machines are depicted without safety guards for display purposes only.

NJYAL12U

Motor Weight Dimensions

dimensions and specifications 3-1/2 HP · 220v / 440v · 3ph 160 lbs. (73 Kg) 30" x 13-1/2" x 11-1/2" (762mm x 343mm x 292mm)

Features

•Equipped to notch 3/4", 1", 1-1/4", 1-1/2" and 2" pipe. • Units are available in 3-1/2 horsepower, 220 volts or 440 volts, 3 phase. • For galvanizing, machine is equipped with a vent notching die to quickly create a uniform vent-notch in round or square workpieces for outflow.

Safety guards are standard with the NJYAL12E and NJYAL12U models to surround and protect notching dies. CAUTION: Never operate machine without safety guards in place. Machines are depicted without safety guards for display purposes only.

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BELT GRINDING Equipment Abrasive belt grinders quickly and safely grind or polish materials to desired dimension, eliminating costly grinding wheels and time consuming wheel dressing operations. An automatic tracking control maintains proper belt alignment at all times. Machine design permits tool free belt changes while safety guards remain in place. Abrasive belts are available in many grits for a number of applications. Units are shipped with 10 grinding belts, tool rest and eye shield.

Features

Top mounted deburring and polishing surface, adjustable operating height, powerful dust extractor system (standard on S models) collects approximately 70% of dust, low operating noise level, built in motor protection.

Specifications Contact wheel Top grinding surface Weight Motor Belt speed Durometer** Optional fan motor

GBo750

GBo75S

GBo100

GBo10S

GBo150

GBo15S

8" x 3" 8" x 3" 8" x 4" 8" x 4" 8" x 6" 8" x 6" 3" x 19" 4" x 19" 4" x 19" 6" x 19" 6" x 19" 3" x 19" 187 lbs. 242 lbs. 211 lbs. 268 lbs. 253 lbs. 308 lbs. 220v/440v · 50Hz/60Hz · 3ph · 4.1 HP ································· 220v/440v · 50Hz/60Hz · 3ph · 4.8 HP··························· ·············································································· 100 feet per second ······················································································· ····················································································· Standard 70 ··························································································· ·························································································· 1/2 HP ······························································································

**Optional contact wheels available with durometers from 40 (soft) to 90 (hard).

Abrasive belt grinder machines PART # DESCRIPTION GBO750 3" belt grinder GBO75S 3" belt grinder with dust extractor GBO100 4" belt grinder GBO10S 4" belt grinder with dust extractor GBO150 6" belt grinder GBO15S 6" belt grinder with dust extractor

GBO750

18 Month Machine Warranty 5 Year Motor Warranty

GBO75S

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BELT GRINDING Equipment Centerless Grinder Jancy Engineering Inc. proudly introduces the Centerless Grinder. Jancy Centerless grinding and polishing machines are supplied with a newly developed attachment which can be mounted on most Jancy belt grinders with a 3”x 78.75” (75mm x 2000mm) belt and with a large grinding surface on top. The centerless grinding attachment is easy to operate and grinds/polishes all pipes and round tubes from 3/4”- 4”O.D. Jancy Centerless grinding and polishing machines are unique compared to other centerless grinders on the market because it remains a belt grinder when mounting the centerless grinding attachment. It is not necessary to take off the centerless attachment when using the belt grinder for normal grinding operations. Both the contact wheel and the flat grinding surface on top are available for normal grinding and deburring even with the attachment on the machine. CG Centerless Grinder Specs

Belt Grinder Motor Pipe and Round Tube Capacity Drive wheel on attachment Drive wheel for belt grinder Centerless Grinder Motor

Features

4.1HP - 3ph. 220V or 440V 3/4” - 4” (19mm - 102mm) 2” x 6” (50mm x150mm) 8” x 3” (200mm x 75mm) .25kw - 3ph. 220V or 440V

• Grinds and polishes all kinds of pipe and tube surfaces from 3/4”-4”. • Available with or without dust extraction. • Can still grind w/CG attachment installed. • Different grinding belts can produce a multitude of different finishes. • Top mounted deburring and polishing surface. • Adjustable operating height. • Powerful dust extractor system (standard on S models). • Low operating noise level. • Built in motor protection.

Available as separate attachment for most Jancy belt grinders with belt 3” x 78.75” belt and large grinding surface on top. The Accessory consists of the following parts: 1. Attachment with separate drive motor and gear box. 2. Extraction hose with all necessary fittings for belt grinders with exhaust system. 3. Cover for the top grinding surface - with and without fitting for exhaust. 4. Support table over the motor with nylon surface. 5. Drive wheel for belt grinder with hard rubber surface. 6. Support feeding table. Complete and detailed instructions for mounting and installation are supplied with the attachment.

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BELT GRINDING Equipment GRINDING BELTS Productivity 路 In most applications, abrasive belt grinders dramatically increase productivity. Unlike conventional grinding wheels, abrasive belts are self-sharpening, continuously exposing fresh cutting points. This means no more dressing or replacing expensive grinding wheels. To accurately measure productivity, divide [ belt cost plus labor plus overhead ] by [ number of parts ground ]. Metal Removal 路 The rate of metal removal is determined by material to be ground, contact wheel durometer, belt type, belt speed (SFPM) and the amount of pressure applied during grinding. Grinding belts provided for the entire grinder line are zirconia alumina. Performance 路 Zirconia alumina belts offer optimum performance when grinding mild and stainless steels. Grinding belts*

grinder part # GBO750 GBO75S GBO100 GBO10S GBO150 GBO15S

40 grit part # GB3040 GB3040 GB4040 GB4040 GB6040 GB6040

60 grit part # GB3060 GB3060 GB4060 GB4060 GB6060 GB6060

80 grit part #

120 grit part #

180 grit part #

220 grit part #

GB3080 GB3080 GB4080 GB4080 GB6080 GB6080

GB3120 GB3120 GB4120 GB4120 GB6120 GB6120

GB3180 GB3180 GB4180 GB4180 GB6180 GB6180

GB3220 GB3220 GB4220 GB4220 GB6220 GB6220

*All belt types are zirconia alumina. All grinding belts are sold in packages of 10. Consult factory for grinding belt media.

Rough Grinding: Shaping & Dimensioning : Finishing & Polishing:

24, 36, 40 Grits 50, 60, 80 Grits 120, 180, 220 Grits

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BELT GRINDING Equipment RadiusMaster Jancy Engineering Inc. proudly introduces the RadiusMaster. The RadiusMaster is a patented belt grinding machine which utilizes advanced technology that allows it to convincingly outperform all other general purpose belt grinders. It offers higher performance, more convenience, added versatility and durability than general purpose machines. The RadiusMaster is an innovative tool that offers a combination of features never seen before on one machine.

Jancy RadiusMaster includes a 18 month warranty. * *Warranty does not cover normal wear items such as belts, etc.

RadiusMaster Specs Belt size Belt speed USA Motor Weight Machine Stand Height Machine Stand Width Machine Stand Depth Machine Stand Warranty Contains

2” x 48” (51mm x 1220mm) 60 feet per second 1.5HP 110V (overload protected) Fan cooled constant rated, 1Ph, 60Hz Operator lock-out switch 73lbs. (33Kg) 44lbs. (20Kg) 16-1/8” (410mm) 37-1/16” (942mm) 16-15/16” (430mm) 12-1/4” (311mm) 16-13/16” (427mm) 12-1/4” (311mm) 18 month commercial use against manufacturer defects. Normal wear items not covered. 1-RadiusMaster 1-Tilting stand 3-Work tables 1-80 grit belt Instructions and safety info 5 additional belts

Applications

Industrial uses include aluminum fabrication, automotive maintenance, blacksmith and boiler making, ceramic shaping, chamfering, drill and cutter sharpening, deburring, die cast trimming, die making, electroplating preparation, farm equipment maintenance, foundry use, glass shaping, lock-smithing, model making, marine maintenance, pattern making, plastics manufacturing, rubber grinding, sheet metal shaping and polishing, template making, tubular steel construction, weld preparation and finishing. Workshop uses include custom knife making, furniture making, garden tool sharpening, golf club maintenance, jewelry manufacture, knife sharpening, polishing, rust and corrosion removal, scissor sharpening, tool sharpening maintenance and toy making.

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Features

• No tools needed to change wheels, tilt, swing away guards or change belts. • 5 work stations. • 5 contact wheels: 1” (25mm), 1-1/2” (38mm), 2” (51mm), 3-1/2” (89mm) & 8” (203mm) • Polyurethane wheels ground flat allowing precision finishing. • Tilts on the side to be used as a bobbin grinder with a tilting table ideal for pipe notching. •Teflon used between moving components and vital pivot parts are tapered and adjustable to give a “wear out proof” advantage. •Hardened and ground index pins and bushings. •Fully sealed bearings.


BELT GRINDING Equipment

Rotating small wheel cassette includes 1” (25mm), 1-1/2” (38mm) & 2” (50mm) wheels, no tools needed to change sizes.

Inclined position. In this position the RadiusMaster can also be used for pipe notching.

3-1/2” (89mm) wheel

8” (203mm) wheel

Free strap for contours.

RADIUSMASTER GRINDING BELTS 50 & 80 Grit belts are ceramic mineral with heavy polyester backing. These belts provide the best value when grinding metal or wood, and deburring metal. The tough mineral in these belts is without equal with it’s aggressive cut and long life. Belt backing resists splitting when charged with a heavy, sharp burr. 120 & 180 Grit belts are ceramic medium grits without quite as heavy backing. The mineral in these belts will cut wood and metal well. These belts are designed to shape and finish as well as removing imperfections. A30 & A16 Grit belts are belts made to put a keen edge on a knife blade. These belts work much better on metal than wood. When used for polishing the belts are long lasting and produce a consistent, fine finish. Belt Part # Belt Description GB248050 Belt, 50 Grit, 2” x 48” Ceramic GB248080 Belt, 80 Grit, 2” x 48” Ceramic GB248120 Belt, 120 Grit, 2” x 48” Ceramic GB248180 Belt, 180 Grit, 2” x 48” Ceramic GB248A16 Finish Belt, 2” x 48” A16JE equal to 1350 Grit GB248A30 Finish Belt, 2” x 48” A30JE equal to 900 Grit

Belts come in packages of 5.

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ROTO-STAR Looking for a better weld? Roto-Star is a series of precision rotary welding positioners designed to increase weld productivity and improve weld quality. Standard controls offer smooth forward and reverse movement from 0 to 10 RPM (0 to 8 RPM on Roto-Star III). The work head positions 0º to 90º at 15º increments for increased versatility. Roto-Star welding positioners are available with three jaw chucks or surface plates.

Features

Foot pedal for hands-free operation, dual grounding system which makes it ideal for aluminum and stainless steel applications. Heavy-duty construction supports workpieces up to 200lbs. on the ROTO I and 250lbs. on the ROTO III. They also accommodate any length workpiece up to 1-1/2” Dia. on the ROTO I and 2-1/2" Dia. on the ROTO III.

Jancy Roto-Star positioners include a 1 year warranty. * *Warranty does not cover normal wear items.

ROTO-STAR I

Part #ROTO1(120v)

dimensions and specifications

Chuck Swing at 0º (maximum) Vertical weight capacity Horizontal weight capacity Thru spindle part capacity Spindle rotation Spindle speed Angle adjustment* Grounding capacity Voltage** Shipping weight Optional rotary table Fixed rotary table

6” 16" 200 lbs. 100 lbs. 1-1/2" diameter 360º 0 to 10 RPM 0 to 90º 300A 120v 60 lbs. 12" diameter —

*Adjusts in 15º increments. **Available in 220 volt, single phase.

ROTO-STAR III

Part #ROTO3(120v)

dimensions and specifications

Chuck Swing at 0º (maximum) Vertical weight capacity Horizontal weight capacity Thru spindle part capacity Spindle rotation Spindle speed Angle adjustment* Grounding capacity Voltage** Shipping weight Optional rotary table Fixed rotary table

8" 20" 250 lbs. 150 lbs. 2-1/2" diameter 360º 0 to 8 RPM 0 to 90º 300A 120v 90 lbs. 16" diameter —

*Adjusts in 15º increments. **Available in 220 volt, single phase.

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12” Surface Plate

16” Surface Plate

Adjustable arm rest


ROTO-STAR ROTO-STAR I - P

Part #ROTO1-P(120v)

dimensions and specifications

Chuck Swing at 0º (maximum) Vertical weight capacity Horizontal weight capacity Spindle rotation Spindle speed Angle adjustment* Grounding capacity Voltage** Shipping weight Optional rotary table Fixed rotary table

— 16" 200 lbs. 100 lbs. 360º 0 to 15 RPM 0 to 90º 300A 120v 45 lbs. — 12" diameter

*Adjusts in 15º increments. **Available in 220 volt, single phase.

ROTO-STAR III - P

Part #ROTO3-P(120v)

dimensions and specifications

Chuck Swing at 0º (maximum) Vertical weight capacity Horizontal weight capacity Spindle rotation Spindle speed Angle adjustment* Grounding capacity Voltage** Shipping weight Optional rotary table Fixed rotary table

— 20" 250 lbs. 150 lbs. 360º 0 to 8 RPM 0 to 90º 300A 120v 65 lbs. — 16" diameter

*Adjusts in 15º increments. **Available in 220 volt, single phase.

OPTIONAL EQUIPMENT PART # DESCRIPTION RO501 12" surface plate for ROTO1 with chuck RO505 16" surface plate for ROTO3 with chuck RO510 Roto-Star adjustable arm rest RO540 Variable speed foot pedal with control box RO550 Roto-Star I purge plug RO555 Roto-Star III purge plug RO570 Idler roller assembly

Variable Speed Foot Pedal

Purge Plugs

Idler roller assembly

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HYdraulic punch HP7525 HYDRAULIC PUNCH The Jancy Engineering Slugger Punch is a true uni-body design, combining the electric drive motor, the miniaturized hydraulic pump and the punch head all into a single ergonomic frame. Specially designed punches and dies provide a larger capacity than standard flat tooling can produce with a given tonnage. Although weighing just over 30 pounds, the Jancy Slugger Punch is the most powerful unit in its class, producing over 17 tons of true hydraulic ram pressure. The compact size and multihandle configuration allow the puncher to be used on the jobsite as easily as in the shop, since only standard 110 volt power is required. This machine can produce round (up to 13/16”) holes in mild steel up to ¼ inch thick and stainless up to 3/16 inch thick in 2 seconds. It is well suited to replace hand drilling operations in flat stock and light structurals such as angle iron, channel and H beam. A special feature allows the punch to be stopped mid-stroke and reversed if needed to provide the most accurate hole position available.

Features • • • • • •

True uni-body design. Over 17 tons of hydraulic ram pressure. Compact size. 110V and only 30.8lbs. Up to 13/16" Dia. hole in 1/4" steel. Can be stopped and reversed mid-stroke to reposition.

HP7525 Hydraulic Punch

Part #HP7525

dimensions and specifications Height Width Length Weight Motor Power Cord Punching Capacity Max. Diameter Max. Thickness Max. Depth Punching time* Max Output force Weight

16-1/2" (420MM) 4-9/16" (116MM) 14-1/2" (368MM) 30.8lbs. (14kg) 670W - 220-240V - 3A 670W - 110-120V - 6A 7-3/4' (2.4m) 13/16" (20.6mm) 1/4" (6mm) 2-11/64" (55mm) (1 way) 2 sec. 147kN (15tf) 31 lbs.(14kg)

* Punching time is for 3/4" in A36 material 6mm thick and will vary according to ambient temperature and continuous usage conditions.

Available tooling (Call for availability on oblong and square tooling)

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Round Hole Punch Tooling

"A" style thin steel dies (1/8" and thinner material)

"B" style dies (1/8" - 1/4")

"C" style dies (larger clearance holes for C-channel)

Description

Part #

Description

Part #

Description Part #

Description

1/4" round hole punch 5/16" round hole punch 3/8" round hole punch 7/16" round hole punch 1/2" round hole punch 9/16" round hole punch 5/8" round hole punch 11/16" round hole punch 3/4" round hole punch 13/16" round hole punch

HPP2500 HPP3125 HPP3750 HPP4375 HPP5000 HPP5625 HPP6250 HPP6875 HPP7500 HPP8125

1/4" die 5/16" die 3/8" die 7/16" die 1/2" die 9/16" die 5/8" die 11/16" die 3/4" die 13/16" die

HPA2500 HPA3125 HPA3750 HPA4375 HPA5000 HPA5625 HPA6250 HPA6875 HPA7500 HPA8125

1/4" die 5/16" die 3/8" die 7/16" die 1/2" die 9/16" die 5/8" die 11/16" die 3/4" die 13/16" die

N/A N/A 3/8" die 7/16" die 1/2" die 9/16" die 5/8" die N/A N/A N/A

HPB2500 HPB3125 HPB3750 HPB4375 HPB5000 HPB5625 HPB6250 HPB6875 HPB7500 HPB8125

Part # HPC3750 HPC4375 HPC5000 HPC5625 HPC6250


BEVELER BM20 PORTABLE BEVELER The BM20 portable beveling machine is designed to bevel any angle between 15º and 60º on plate or pipe. Weighing only 42 pounds, this unit is ideal for weld prep and finish fabrication work. Its powerful 1-1/2 horsepower, 120 volt motor easily outperforms more expensive equipment. The unit is fitted with two milling heads, each holding six indexable inserts, which increase metal removal efficiency and insert life. The BM20 beveler operates at a low noise level.

Features

Safety device prevents motor from starting if cutter head is in contact with material, ergonomic handle to reduce operator fatigue, electronic overload that shuts down machine if forced through material, adjustable depth of cut, no coolant required.

Includes a 1 year warranty. * *Warranty does not cover normal wear items.

BM20

Part #BM20 (120v) dimensions and specifications

Power supply Beveler nominal amperage Maximum current load Start-up current Nominal operating horsepower Cutting speed Angle range Bevel width (maximum) Pipe attachment (minimum pipe diameter) Weight

B

C

120v 14A · 120v 18A · 120v 11A · 120v 1-1/2 HP 1800 SFPM 15º to 60º 3/4" (19.05mm) 6-1/4” (159mm) 42 lbs. (19 Kg)

D

E

A

F

Bevels pipe and tube applications with the included attachment.

G

A · Angle adjustment B · Motor load sensor lamp C · Powerful 1-1/2 horsepower motor D · Frame and handle construction surrounding motor and control panel to reduce accidental damage to machine E · Ergonomic handle to reduce operator fatigue F · Guide plates fitted with roller system to reduce drag on material surface during bevel cycle G · Bevels a mill quality finish up to 3/4" width on plate or pipe in seconds Dual milling heads hold indexable inserts to simplify tool changes while providing a mill quality finish.

Optional equipment PART # DESCRIPTION BM100 0º angle beveling set

BM20 indexable inserts

Bevelers and insert holders purchased before 4/16/04 require inserts BMJBEV1,2 or 3. Bevelers and insert holders purchased after 4/16/04 require inserts BMJBEV4,5 or 6. PART # DESCRIPTION APPLICATIONS BMJBEV1** Cermet insert Mild steel BMJBEV2** Carbide TINI coated insert Aluminum, copper, brass, etc. BMJBEV3** Milling grade insert Tougher alloys BMJBEV4** Cermet insert Mild steel BMJBEV5** Carbide TINI coated insert Aluminum, copper, brass, etc. BMJBEV6** Milling grade insert Tougher alloys **Order requires a quantity of 12 inserts.

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ordering and customer service Please consult Jancy Engineering’s factory trained sales and service staff toll-free at 877.SLUGGER (877.758.4437)

visit us on the web To get the latest product information and updates, visit Jancy Engineering Inc. on the world wide web at www.jancy.com. Our in-depth site offers you insight on all of our machines and accessories, as well as current technical references, literature and manuals—ready to download and print for your convenience. It is easier now than ever to locate local distributors, learn about our cutter remanufacturing program, read Jancy press releases, obtain company information and discover weekly specials. All of this and more is available to you…and it’s just a click away!

USA / Corporate Headquarters

Canada

Mexico

Jancy Engineering Inc. 2735 Hickory Grove Rd. Davenport, IA 52804

Jancy Canada 3345 North Service Rd. Unit 105 Burlington, ON Canada L7N 3G2

Tradermax, S.A. DE CV. Plan De Ayutla 1720 Col. Terminal Monterrey, NL, Mexico

Phone: 905-319-9607 Fax: 905-319-9608

Phone: 52(81) 8-374-6446 Fax: 52(81) 8-375-4045

E-mail: wogilvie@jancy.com gallison@jancy.com Web: www.jancy.com

E-mail: tradermax@prodigy.net.mx Web: www.jancy.com

Phone: 563-391-1300 Fax: 563-391-2323 E-mail: sales@jancy.com Web: www.jancy.com

Europe

Australia

Asia

Jancy United Kingdom Unit 30, Newhallhey Business Park Rawtenstall, Rossendale Lancs BB4 6HR England U.K.

Jancy Australia 16 Judds Court Slacks Creek, Queensland, 4127 Australia

Phone: (00 44) 1706.229490 Fax: (00 44) 1706.830496

Phone: (61) (7) 32993744 Fax: (61) (7) 32993822

Jandia Engineering (P) LTD G7, Vasudevathottam Annapuram, Podunur Coimbatore 641 023 Tamil Nadu India

E-mail:jancy@btconnect.com Web: www.jancy.com

E-mail: Web: www.jancy.com

Phone: 91 0422 267 5320 E-mail: info@jandiaengg.com Web: www.jancy.com www.jandiaengg.com

LIT001C - 8/08 ©2008 Jancy Engineerng Inc.


Jancy Engineering Catalog