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balancing machines

BALANCING MACHINES MANUFACTURER CIMAT MAKES IT POSSIBLE To deliver your business the highest quality CIMAT’s machines are made from the parts manufactured within the European Union.

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CIMAT BALANCING MACHINES

Contents 1. About us 2. Awards 3. Turbocharger balancing machines 3.1 CMT - 47 TR POLYMER 3.2 CMT - 48 VSR 3.3 CMT - 48 VSR TWIN 4. Useful information about turbochargers

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6 8 12 13 15 18 22


CIMAT BALANCING MACHINES

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CIMAT BALANCING MACHINES

5. Vertical axis balancing machines

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6. Drive shaft balancing machines

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7. Universal, horizontal balancing machines

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8. Compact horizontal universal balancing machines

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9. Horizontal universal balancing machines on bed

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10. Clutch, dual mass flywheel and flywheel balancing machines

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11. Specialized balancing machines with automatic mass correction system

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12. Tool and tool holder balancing machines

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13. Wood cutter balancing machines

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14. Electric motors balancing machines

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15. Fan balancing machines

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16. Paper roller and runner balancing machines

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17. Brake rotor balancing machines

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18. Wheel set balancing machines

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19. Pump impeller balancing machines

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20. Crankshaft balancing machines

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CIMAT BALANCING MACHINES

21. Engine cooling fan balancing machine

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22. Water meter balancing machines

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23. Juicer sieve balancing machine

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24. Circular saw balancing machine

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25. Renovation and modernization of balancing machines

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26. Portable apparatus for balancing in proper

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27. Service

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28. Contact

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Balancing machines manufacturer

About us CIMAT Ltd, expert in balancing, has been continuously developing since its foundation in 1987. CIMAT is a leading company in the field of balancer manufacturing and sales in Poland and one of renowned international distributors. It employs the best qualified staff in Poland. They provide servicing of balancing machines, covering the entire country, and design new balancers in Bydgoszcz. Highly qualified staff develop electronic, mechanical and pneumatic systems as well as software. Among experts employed at CIMAT there are Doctors of Technical Science. CIMAT is a high-tech designer and manufacturer of machines for industry and craft workshops.

Since its foundation, the company has aimed to provide clients with the most up-to-date technological solutions tailored to meet their individual needs. The success of the brand from Bydgoszcz relies primarily on professionalism and staff commitment, modern manufacturing methods, highest quality standards, innovative technological solutions as well as rich and unique product assortment.

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We are engaged in: - balancing machine manufacturing and sales - balancing machine servicing - balancing machine certification - balancing machine maintenance and modernisation - technical testing - balancing services – solving technological problems related to balancing - training on balancing theory and practice

C

IMAT Ltd offers universal balancing machines and special balancers, tailored to specific trades and individual needs of clients. After starting the balancer, we help the client implement it. In terms of purpose of use of balancers, our manufacturing and service offer is virtually

unlimited. We prepare, among others, complete technological lines – including a mechanical project, control system project, manufacturing as well as electrical and mechanical assembly and start-up.

Our machines are used in aircraft, moto, energy, shipbuilding, mining, metallurgical, ventilation, paper and agricultural industry and many other branches of industry and craftsmanship. Our clients include such companies as: VALEO, SACHS, ABB, PRATT & WHITNEY, ROCKWELL, ELEKTROWNIA BEŁCHATÓW,

PESA, PKP, ZNTK, LUCHINI, WSK Rzeszów, Fiat Power Train, Muhlhoff, Mittal Stall Service, POWEN – Wafapomp, Hydro Vacum, Grupa Cantonii, ANGA, Dantherm Filtration, MERCOR, AVIA, Chofum, Partner Elektra, Military University of Technology in Warsaw, ZPRE Jedlicze and hundreds of others.

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hanks to the cooperation with world leaders stralia) we have gained adequate experience in various branches and worldwide activity and know-how which enable us to run even the in 51 countries on all continents (Europe, Asia, most demanding projects. North America, South America, Africa and Au-

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WE ENSURE QUICK GUARANTEE AND POST-GUARANTEE SERVICING, ALSO AVAILABLE 24H.

Awards

U

The beginning of 2011 turned out to be very successful for CIMAT. We have been awarded the prestigious prize of FORBES magazine. The prize was awarded to the companies which in the past three years, the most dynamically increased its value. This award confirms our business credibility, which nowadays is extremely important issue. FORBES DIAMONDS list was developed based on the Swiss method of valuation of the companies, taking into account the financial results and assets including: sales, net income, value of fixed assets, inventories, receivables and investment outlays. „The meeting of the representatives of the most dynamically growing Polish companies was held on 2 March, at the Boulevard Hotel in Old Town

of Toruń city. During the dinner, the representatives of the victorious companies have received from the editor in chief of the Forbes magazine Kaziemirz Krupa diplomas, symbolic diamonds and prizes ”(www.forbes.pl).

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IMAT company, based in Bydgoszcz, has been recognized among 12 best companies, appointed among a significant number of attendants of the Poznan International Fair, the fact which again confirms particularly high qualifications of CIMAT engineers.

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Awards

G

uests from abroad, professors from renowned

A vital decision for the company development was

universities, a sophisticated menu... this is

to start the production of car tur

how the jubilee dinner of CIMAT can be described

bo-compressors balancers. We were extremely sa-

in short. On a Saturday evening, 25th November,

tisfied to achieve the desired aim, which put Poland

an unforgettable party was held in Kresowianka,

to a leader position

a stylish restaurant in Bydgoszcz, to celebrate the

in the turbine rege-

company 25th anniversary.

neration

Every jubilee is a special and amazing event, which

This makes dre-

provokes thoughts and memories, and also is an

ams and plans of

opportunity for evaluating past achievements and

many possible.

defining new tasks and aims. In their speech, the

On the threshold

Board Members were talking about an uneasy start

of the next quarter-

due to the then political system in Poland. Probably,

century, the com-

very few people are aware that the leader in the

pany is planning to

Polish market of special balancers started its busi-

keep the chosen direction and dynamically increase

ness activity as early as in 1987. In those times we

sales on the foreign markets of Near East, Russia,

experienced a lot of ups and downs. Looking back,

West Europe (especially England, where CIMAT

there was a lot more of ups thanks to regular and

machines are very popular) Africa and South Ame-

determined pursuance of goals. There were many

rica, as well as to develop prosperous cooperation

landmark moments...

with the these regions and countries’ representatives.

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industry.


Awards

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t is certain that this big event could not have missed acknowledgements for most deserving people and a party till dawn. We congratulate the company owners, shareholders, the managing team, the workers and the others devoted to the company 25th jubilee and look forward to seeing you on the next 30th jubilee! UNIVERSITY OF TECHNOLOGY AND LIFE SCIENCES (UTP) has a 60 year-long tradition. Scientists of the UTP University have conducted very successful researches which have been applied in practice worldwide. UTP has been awarded the gold and silver medals at the World Exhibition of Innovation, Research and New Technology in Brussels and technology award at the International Exhibition in Geneva. The results of the researches are published in reputable national and international journals. The last few years of UTP is a period of dynamic development of the university, in collaboration with CIMAT. On the occasion of the 50th anniversary of the UTP’s Faculty of Mechanical CIMAT has received medal of UTP University. The Automechanika is a specialized exhibition for the car industry which takes place in Frankfurt from 11.09.2012 to 16.09.2012. It offers the audience

everything about tuning, car parts, workshops and gas station equipment. The company CIMAT Sp. z o.o from Bydgoszcz, Poland is going to display on this exhibition in hall 8 as the last time. Main part is the reconditioning of car turbines also called turbocharger. These machines shall be presented that means core assembles, compressor wheels and rotor shaft shall be balanced and remounted. The company offers four different machines for repairing core assembles. With this program of machines it is possible to repair every turbocharger. Please visit our post and get to know everything about turbocharger and rebuilding core assembles. We are happy to inform you that CIMAT Company has joined the elite club of „Business Gazelle”. „Business Gazelle” organized by the editors of a reputable journal „Business Pulse”, in cooperation with „Coface Poland”, along with „Credit Bank” as a strategic partner. „Business Gazelle” includes the most dynamically developing Polish companies. „Business Gazelle” has honored CIMAT as a company characterized by impeccable reputation and fair treatment of its employees, contractors and customers, as well as in recognition of continued growth in sales since its founding.

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Awards

CIt is a prestigious title awarded by Dun & Bradstreet Poland only to the companies with the highest stability rating given by D&B. Those are companies whose financial data guarantee high profitability and financial liquidity. Certificate of Business Credibility guarantees that its holder is a reliable partner and it is worth to do business with him.

Certificates awarded by Dun & Bradstreet are recognized all over the world and help to increase company’s market attractiveness. D&B, international credit information agency, evaluates company credibility and stability on the basis of: - analysis of payment morality according to DunTrade program - analysis of financial indexes from most recent financial statements available

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Turbocharger balancing machines

O

ne of the company’s aims is the produc-

cars, vans, trucks and special balancers for e.g.

tion of special balancers for turbocharger

excavators. A wide range of our machines for

regeneration adjusted to the needs of the global

turbo-compressors regeneration is shown below.

market. Therefore the company has a research and product development department, based on a team of qualified engineers. Their knowledge of construction and operation of turbo-compressors that work under extreme conditions has a tremendous impact on the proper preparation of a balancer. In our offer you can find balancers for

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CMT - 47 TR POLYMER Turbocharger balancing machines

CMT-47 TR Polymer shaft balancing machine

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he result of many years’ experience and cooperation with turbo workshops is the compact shaft balancing machine characterized by high accuracy and efficiency. CMT-47 TR Polymer is applied in the first stage of turbocharger balancing process. The machine has been specially designed for dynamic balancing of all kinds of turbocharger shafts and compressor wheels in two correction planes, after

their removal from bearing housing. The machine has a servomotor for easy shaft positioning in the place of mass correction. The advanced measuring unit ROTORTEST 610 is equipped with 17� LCD industrial touch screen for balancing results presentation and sophisticated software, which makes machine operation easier than ever before.

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CMT - 47 TR POLYMER

The measuring unit enables saving data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

Dane techniczne 5 kg (optional 16 kg) 0,1gmm 200 mm (optional 350 mm) 5mm-20mm (optional 6mm-30mm) 10mm-300mm 200 (optional 400 W) (no calibrations runs required) Included 230V Âą 10%, 50 / 60 Hz ISO 7475 Class C (Protection against ejected parts) 400 kg 1000x1200x1600mm

Max rotor weight Smallest achievable residual imbalance Maximum rotor diameter Bearing journal diameter Distance between bearing centers 10mm-300mm Drive performance Hard-bearing permanent calibration Report printing Power supply Protective cover Machine weight Dimensions (DxLxH)

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CMT - 48 VSR Turbochargers balancing machines

core assembly high speed balancing machine

CMT - 48 VSR The result of many years’ experience and cooperation with turbo workshops is the compact coreassembly high speed balancing machine characterized by high measuring accuracy and efficiency. CMT-48 VSR has been specially designed for high speed balancing of turbochargers of passenger cars and vans.CMT-48 VSR is used for checking is there any unwanted dynamic phenomenon of

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the rotor at working speed of the turbocharger, for example, flexural of shaft by moment of force. Balancing process is performed by comparison of selected parameters of vibrations to values specified by turbocharger manufacturers as boundary values of these parameters. Software suggests the position and amount of correction mass to be removed.


Turbochargers balancing machines

CMT - 48 VSR

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he core assembly is installed in the machine to the universal socket by the use of the proper adapters. Journal bearings of the core are supplied with the oil of the proper temperature and pressure. The oil is subjected to continuous filtration processes. As a result of measuring process, graph of vibration characteristics is displayed. Moreover, the

ne calibration before balancing process. Balancing conditions are similar to those of combustion engine. CIMAT has developed an innovative solution in regards to the adapters for VSR machines which enables you to make significant savings in your company budget during future exploitation of the machine. This system has been patented and is only available with CIMAT VSR machines. The advanced measuring unit ROTORTEST 610 is equipped with 17� LCD industrial touch screen for balancing results presentation and sophisticated software, which makes machine operation easier than ever before. The measuring unit enables saving data on external storage via USB port, send it via Wi-Fi software indicates the exact angular position of im- or Ethernet and print the balancing reports out with balance and its amount. There is no need of machi- built-in laser printer.

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Turbochargers balancing machines

Standard machine technical data Maximum speed Maximum turbine wheel diameter Oil pressure in lubrication system Air compressor pressure Machine weight Dimension (DxLxH) Power supply Report printing Permanent calibration Protective cover

250Â 000 rpm 100 mm till 4 bar 6 bar 350 kg 1000 x 1200 x 1600 mm 230V Âą 10%, 50 / 60 Hz Included No periodical calibration needed CE

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CMT - 48 VSR TWIN Turbochargers balancing machines

core assembly balancing machine

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alancing machine CMT-48 VSR Twin combines two machines in common housing, which makes it very ergonomic. The unit on the left side is CMT-48 VSR for high speed balancing of turbocharger core assemblies for passenger cars and vans. The unit on the right side is CMT-48 TR for balancing turbocharger core assemblies of trucks, vans and special purpose vehicles. It also makes possible to check the core assembly for oil leakage after assembling of a CHRA.

The advanced measuring unit ROTORTEST 610 is equipped with 17� LCD industrial touch screen for balancing results presentation and sophisticated software, which makes machine operation easier than ever before. The measuring unit enables saving data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

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General technical data of the machine Machine weight Dimension (DxLxH) Power supply: Protective cover.

450 kg 1000x1500x1600 230V Âą 10%, 50 / 60 Hz CE

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CMT - 48 VSR TWIN

Turbochargers balancing machines

Technical data of CMT-48 TR Maximum core assembly weight Maximum speed Minimum achievable residual imbalance Oil pressure in lubrication system Air pressure Report printing

16 kg 30 000 rpm 0,05 gmm/kg 4 bar 6 bars Included

Technical data of CMT-48 VSR Maximum speed Maximum turbine wheel diameter Oil pressure in lubrication system Air compressor pressure Report printing

250Â 000 rpm 100 mm 4 bar 6 bar Included

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USEFUL INFORMATION ABOUT TURBOCHARGERS

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urbocharger - this is a word commonly associated with modernity. The turbocharger has been installed in the internal combustion engine to increase its power for improved driving pleasure. If poorly operated or badly repaired, it can also cause a lot of problems. Users of popular diesel or gas engines with a turbos are perfectly aware of that fact. A turbocharger, also called a turbine, has become one of the integral parts of the new generation engines. It uses the kinetic energy of exhaust gasses in order to pump an additional portion of air under the pistons. The mechanism works as follows: the exhaust gas decelerates, changes the direction of the flow on the turbine wheel and drives the com-

pressor wheel through the shared shaft. A greater amount of compressed air with oxygen allows efficient combustion of a specified fuel volume. This increased combustion efficiency reduces fuel demand and the raised oxygen level allows for a temporal increase in fuel delivery. Thanks to that, engines achieve higher power output with engine displacement when compared to engines without a turbine. Modern turbochargerss work at the speed of 250 000 rev/min in the temperature of approximately 800째C. Due to such a high speed, the turbocharger rotor is bearinged in slide bearings lubricated with motor oil.

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USEFUL INFORMATION ABOUT TURBOCHARGERS

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hese devices are manufactured by companies such as: Garrett, Holset, IHI, Mitsubishi, Borg Warner (3 K & Schwitzer), Toyota and Hitachi. Currently, a VNT turbos, colloquially called a turbochargerswith variable nozzle ring, is very popular. It uses movable nozzle ring, which -depending on the engine revolutions - adjust the position of the gas flow to the turbine. In practice, this helps minimize the so called turbo-lag effect, which is the delay between the gas pedal pressing and the turbine (also the engine) response.

on the shaft, the bushings and the bearing housing. Inappropriate lubrication pressure lasting for more than 10 seconds leads to overheating and, consequently, destruction of the entire turbine.

Despite its advantages the turbocharger has also disadvantages. These are: the abovementioned turbo-lag and a very high sensitivity for an improper operating.

After turning the engine off, when the oil pump stops, the oil is no longer fed to the turbine bearings, in which the rotor still works at a high speed. In the meantime, the residues of the oil that lubricate the

IMG 2258b-maleThe technique of driving a turbo-driven car is extremely important. After starting the engine, you should avoid heavy gas pedal pressing and a rapid starting. While driving, after the unit is heated, it is advisable to keep a medium or high engine speed.

There are many problems which will cause turbo malfunction. One of them can be caused by foreign materials (such as iron filings, sand) entering the turbine/compressor housing. In conditions in which the turbo works, any foreign material can bent, break or even damage the vanes. In the worst case, the material may completely block the turbocharger and damage the entire turbine. While the oil is needed for bearing elements in the housing, any breaks in its flow, caused by e.g. a non-operational oil pump, are also dangerous for the turbocharger. Few second breaks in the oil flow abrase the surface of the shaft, the bushing and the central housing.

bearings, are being heated, which leads to the carbonization. Particles are produced, which scratch the bearing track, leading to the destruction. Operating a turbocharged engine requires observing the following rule: before you turn the engine off, wait a The oil purity has significant importance for turbo life few seconds keeping low engine speed. Then, the time. The contamination of the oil may lead to the fa- turbine speed will slow down and the failure of the ilure. Contaminated oil causes deep abrasion marks bearings will be less likely.

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USEFUL INFORMATION ABOUT TURBOCHARGERS

H

ow to repair the turbocharger when not working properly? You need to remember that a turbo-compressor is a high precision device, manufactured with the proper position tolerance of its elements. We should have it repaired in a car shop specialized in a full regeneration of these machines. In the process of the regeneration, the turbocharger is completely disassembled and washed in ultrasound washer, special machines. Dirt is removed from the shaft and the compressor wheel, and most important, cleaning will completely unblock the oil channels of the bearing housing. The following parts are replaced afterwards: bearings, piston rings and o-rings. The damaged shaft or compressor wheel are also replaced. The rotors revolves at speeds up to 250 000 rpm, therefore the appropriate balancing is one of the

most important stages of turbo recondition. This is why the main rotor is precisely balanced with special dynamic balancing machines after the assembly. CIMAT from Bydgoszcz is a Polish manufacturer of balancing devices. „In our offer you can find both balancing machines for rotors and

high speed balancers that can without any doubts compete with machines by western manufacturers,” says Jarosław Kępa from CIMAT.

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USEFUL INFORMATION ABOUT TURBOCHARGERS

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n the final stage turbo undergoes quality tests. These tests involve clearings checks, and final VNT valves settings and adjustments. The adjustment is carried out using a special instrumentation. It also should be noted that against the opinion of turbocharger manufacturers, the VNT turbines can be fully regenerated. A key aspect in regeneration is the use of suitable replacement parts. Best replacement parts damage to the turbocharger as well as car engiavailable on the market are manufactured by an ne. We put efforts to keep our customers aware of all consequences of using low quality parts. For technical enquiries, our customers can contact our specialist: Wojciech Klimek�, says Tomasz Brudnicki, one of the marketers from CIMAT, the company that is also the authorized distributor of the English manufacturer of high quality turbocharger replacement parts, Melett.

English company, Melett. „A key element of turbo recondition is the quality of used parts. We should watch out for the cheep and low quality parts. The use of low quality parts involves a risk of serious

After the regeneration of the turbo it is worth remembering the following statement: the failure of turbocharger in most cases is the result of improper work of the engine or one of its components. This is why, before its secondary installation, all the defects and the factors that may affect its work must be removed.

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VERTICAL AXIS BALANCING MACHINES

„CIMAT” manufactures special purpose and universal vertical balancing machines. The machines are well-equipped in regards to software capabilities and equipment even in the standard version. „CIMAT” is characterized by an individual approach to its customers which allows us to achieve consumer needs in every aspect for an attractive price.

measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer. The machines possess massive housings which makes them less affected by external vibrations. The machines are hard-bearing and do not need any special foundation.

The advanced measuring unit, either ROTORTEST610 or ROTORTEST 505, is equipped with CIMAT machine by application of the advanced industrial LCD touch screen for balancing results measuring units are accurate and efficient, and the presentation and sophisticated software, which ma- software is intuitive and easy to operate. kes machine operation easier than ever before. The

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VERTICAL AXIS BALANCING MACHINES

Our production capacities are unlimited. We are characterized by an individual approach to the customers which allows us to achieve consumer needs in every aspect for an attractive price.

Features of vertical axis balancing machines: - Balancing in one or two planes, - Angle indexing, - Compensation of an eccentricity and spindle, - High repeatability of rotor clamping, - Balancing reports are saved in database for later use, - Safety covers C60 according to ISO 7475 and DIN 45690, - Unbalance calculation according to ISO 1940-2003,

- Any international language available, - Built-in drilling, milling or other mass correcting units, - Swarfs suction systems, - Software converts amount of unbalance into parameters of various mass correction methods, for example, drilling, milling, distribution of correction mass in case of areas, where machining is forbidden, mass addition and many others.

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VERTICAL AXIS BALANCING MACHINES.

Vertical axis balancing machines specifications. NAME Maximum rotor weight [kg] Minimum rotor weight [kg] Maximum rotor diameter [mm] Maximum rotor height [mm] Number of correction planes Type of motor

Mass correction unit

CMT-15 V2 15 0,2

CMT-30 V2 30 0,5

CMT-50 V2 50 0,5

CMT-100 V2 100 1

CMT-200 V2 200 2

CMT-500 V2 500 5

450/650

450/650

650/850

650/850/1500

650/850/1500

650/850/1500

350 350 450 450 500 500 1/2 1/2 1/2 1/2 1/2 1/2 AC, connected AC, connected AC, connected AC, connected AC, connected AC, connected to the inverter/ to the inverter/ to the inverter/ to the inverter/ to the inverter/ to the inverter/ optional optional optional optional optional optional servomotor servomotor servomotor servomotor servomotor servomotor Drilling/milling Drilling/milling Drilling/milling Drilling/milling Drilling/milling Drilling/milling

Specifications are for standard machines; changes are available to meet specific requirements.

„CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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DRIVE SHAFT BALANCING MACHINES

CMT WN

„CIMAT” manufactures special balancing machines for driver shafts. The machines are wellequipped in regards to software capabilities and tooling even in the standard version.

„CIMAT” provides two types of specialized balancing machines for drive shafts: 1. Manual balancing machines for passenger cars and truck services, 2. Semi-automatic balancing machines for large and medium volume manufacturers. CMT WNService

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DRIVE SHAFT BALANCING MACHINES

DRIVE SHAFT BALANCING MACHINES

Main features: - Immediate four plane balancing, - Five plane balancing can be applied, - High accuracy and efficiency, - Intuitive and easy to operate software, - Center support bearings are mounted on special pedestals, without disassembling, - Protective mechanisms preventing the drive shaft from falling out from the machine. - Angle indexing, - Compensation 180 degrees, - Positioning towards mass correction, when the servomotor is applied, - Balancing reports are saved in database for later use, - Pneumatic clamping system for manufacturers’ needs, - Welding mass correction units can be installed, - Unbalance is calculated according to ISO 1940-2003, - Safety enclosures of type B or C according to ISO 7475 can be applied, - Software converts unbalance into the weight of steel plates to be welded.

„CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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drive shaft balancing machines

Drive shaft balancing machine specifications.: - Servo drives for drive shaft positioning in order to weld the correction strips to the shaft, - Pneumatic systems for automatic installation of the drive shaft in the spindle, blocking the right pedestal, closing and opening the protective mechanism preventing the drive shaft from falling out from the machine, opening and closing the safety cover, - The welders.

Name

Name CMT-50 CMT-100 CMT-150 CMT-250 WN2Serwis WN3Serwis WN4Serwis WN4Serwis

CMT-400 WN4Serwis

Max weight of the shaft, kg

50

100

150

250

400

Min weight of the shaft, kg

3

3

3

3

3

Max length of the shaft, mm

2000

4700

4700

4700

4700

2

3

4

4

4

3500/5000

3500/5000

3500/5000

3500/5000

3500/5000

0,5

0,5

0,5

0,5

0,5

Portable spot

Portable spot

Portable spot

Portable spot

Portable spot

welding gun

welding gun

welding gun

welding gun

welding gun

400/50

400/50

400/50

Number of immediate balancing planes Max balancing speed, rpm Minimum achievable residual unbalance, gmm/kg Mass correction unit

Power supply, V/Hz

400/50

400/50

Specifications are for standard machines; changes are available to meet specific requirements.

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UNIVERSAL HORIZONTAL BALANCING MACHINES

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IMAT offers serially produced universal, horizontal balancing machines. The machines are well-equipped in regards to software capabilities and equipment even in the basic versions. The machines have been specially designed to extend them in

units and control modules. „CIMAT” is characterized by an individual approach to its customers which allows us to achieve consumer needs in every aspect for an attractive price. „CIMAT” manufactures and provides two types of the universal, horizontal balancing machines: - Compact machines built-in the housing, - Classic machine installed on the bed. The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser the future i.e. additional drives or bed extension. All printer. machines are equipped in the advanced measuring

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UNIVERSAL HORIZONTAL BALANCING MACHINES

Special features: - Balancing in two or three correction planes. - Permanent calibration – no calibration runs needed. - Manual calibration. - Angle indexing display. - Balancing reports are saved in database for later use. - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. drilling, milling, distribution of correction mass in case of areas of the rotor where machining is forbidden, summation of masses and many others. - High accuracy and efficiency. - Intuitive and easy to operate software.

"CIMAT" service team provides full service: - Adaptation of the machine to customer's requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support. - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690.

W„CIMAT” manufactures and provides two types of the universal, horizontal balancing machines: - Compact machines built-in the housing, - Classic machine installed on the bed.

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COMPACT HORIZONTAL UNIVERSAL BALANCING MACHINES

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n addition to classical horizontal balancing machines on bed, CIMAT offers compact balancing machines in bodies. The greatest advantage of such balancing machines is the possibility of easy displacement. Owing to the use of vibration insulators, they

do not require foundations. Such a type of machines occupies small area in comparison with classical balancing machines on bed. It is achieved by using the guards coupled with the balancing machine body. Such type of guards do not occupy additional a few or several square meters of area. In spite of small dimensions, the compact balancing machines have robust body with silica sand filling to damp vibration and as a result very accurate measurements are obtained and the machine is less sensitive to outside disturbances. The balancing machines are equipped with the most modern measuring modules ROTORTEST 505 and ROTORTEST 610. They are provided with the manufacturer’s and specific calibration. The machines are precise in unbalance measurements and their operation is user-friendly.

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Compact horizontal universal balancing machines

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he balancing machines provide balancing of many types of rotors, both with their own pivots and rotors balanced on substitute shafts. Depending on a customer choice, our models provide balancing of rotors with weight: 15kg, 30 kg and 50 kg, maximum diameter of 600mm and rotor lengths from 500 mm to 2000 mm.

has the Product Research and Development Department with a team of highly qualified engineers. Knowledge of experienced specialists, knowing design and operation requirements of machines and equipment has a huge influence on preparation of balancing machines in their version adapted to the customer needs. Our machines are used in the following industries: aircraft, automotive, power, shipbuilding, mining, metallurgical, ventilation, paper, agricultural and many other industry and craft branches. You can come to see our machines at the company headquarters in Bydgoszcz and our branch in Katowice.

The main target of CIMAT is production of universal and special balancing machines adapted to the needs determined by world markets. We are a modern company engaged in design and manufacture of machines for industry and handicrafts companies. From the company’s beginning, its mission has been to provide customers with the state-of-the-art technological solutions adapted to their individual needs. Therefore, our company

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HORIZONTAL UNIVERSAL BALANCING MACHINES ON BED

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IMAT offers horizontal balancing machines on are very precise in unbalance measurements and bed. The greatest advantage of those machi- machine operation is fast and user-friendly. They nes is their versatile application. provide unbalance corrections in two planes or separate static and couple unbalance correction. As The balancing machines are equipped with the standard, all our machines are equipped with an most modern measuring module ROTORTEST angular scale, drive control with inverter, as well as 505. The machines have a sub-critical suspension many workshop subprograms supporting unbalansystem and the manufacturer’s calibration. They ce correction process.

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Horizontal universal balancing machines

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he balancing machines provide balancing of many types of rotors, both with their own pivots and rotors balanced on technological shafts. Depending on a customer choice, our models provide balancing of rotors with weight: from 2 g to 40 000 kg. We offer a wide selection of guards for each safety class. The main target of CIMAT is production of universal and special balancing machines adapted to the needs determined by world markets. We are a modern company engaged in design and manufacture of machines for industry and handicrafts

individual needs. Therefore, our company has the Product Research and Development Department with a team of highly qualified engineers. Knowledge of experienced specialists, knowing design and operation requirements of machines and equipment has a huge influence on preparation of balancing machines in their version adapted to the customer needs. DSC00958-male After starting a balancing machine, we help a customer to put it into operation. Our production and service offer according to the balancing machine application is practically unlimited, we manufacture universal and special balancing machines for rotors employed in: fans, pumps, electric motors, belt pulleys, flywheels, couplings, press rollers for paper machines, runners, crankshafts and many other types of rotors. companies. From the company’s beginning, its misOur machines are used in the following industries: sion has been to provide customers with the stateaircraft, automotive, power, shipbuilding, mining, -of-the-art technological solutions adapted to their metallurgical, ventilation, paper, agricultural and many other industry and craft branches.

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CLUTCH, DUAL MASS FLYWHEEL AND FLYWHEEL BALANCING MACHINES

„CIMAT” manufactures and provides specialized balancing machines for the clutches, the dual mass flywheels and the flywheels. „CIMAT” provides three types of the machine: - MANUAL - SEMI-AUTOMATIC (components are installed manually), AUTOMATIC (components are installed by a robot)

Special features: - Vertical spindle, - Designed for the large batches of rotors, - High accuracy and efficiency, - Intuitive and easy to operate software, - Discs are fastened by a special self-centered jaws which are characterized by high clamping repeatability. Discs may also be gripped by special tooling designed and manufactured by „CIMAT” at customer’s request. - Compensation of unbalance caused by eccentricity of the rotor

- Angle indexing display in switch-off mode - There is no need of marking the rotor before putting it on the machine; the rotation sensor can read the movement of the rotor in both ways. - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. drilling, milling, distribution of correction mass in case of areas of the rotor where machining is forbidden and many others. - Balancing reports are saved in database for later use.

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clutch, dual mass flywheel and flywheel balancing machines

Special features of semi-automatic balancing machines: - The machines are fitted out with technological equipment for mass correction i.e. milling, grinding or drilling machines controlled by SIEMENS or FANUC PLC drivers, - The machine may be connected with the overall management system of the company, - High machine reliability is ensured due to high production efficiency required. High reliability is ensured by application of components of well-known companies in the servo drive and milling machine. - High flexibility and simplicity of machine operations in regards to the different rotor shape and diameter is ensured. It is ensured by application of advanced measuring unit, PLC driver and machine tool controlled numerically. The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier

than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

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CLUTCH, DUAL MASS FLYWHEEL AND FLYWHEEL BALANCING MACHINES

„CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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SPECIALIZED BALANCING MACHINES WITH AUTOMATIC MASS CORRECTION SYSTEM

„CIMAT” manufactures and provides specialized balancing machines with automatic mass correction system. „CIMAT” provides two types of the machines: 1. Semi-automatic balancing machines (components are installed manually) 2. Automatic balancing machines (components are installed by robot or manipulator)

The machines series controlled numerically and adapted for use in assembly line include: 1. CMT 1,5 V1 FB 2. CMT 50 V1 FB 3. CMT 250 V1 FB

1.Technical data of disc-shaped rotors: 1.1. Weight 0,3 kg - 250 kg. 1.2. Diameter 40 mm - 750 mm 1.3. Height up to180 mm 1.4. Diameter of center bore 3 mm - 450 mm.

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SPECIALIZED BALANCING MACHINES WITH AUTOMATIC MASS CORRECTION SYSTEM

2. General information:

- Automatic calibration, - Defining of the restricted areas on the surface

2.1. Mass correction method:

of the disc for drilling and milling,

- by drilling from the top, bottom and side,

- The machine automatically analyzes values

- by continuous milling or point milling

and position of residual unbalance of another disc during

from the top, bottom or on cylindrical surface. 2.3. Inuitive user interface.

mass production and learns

2.4. May be still connected to the manufacturer server

optimal parameters of correc-

in order to active and continuous servicing and dia-

tion of mass distribution.

gnosing the technical condition

5. Scope of delivery:

of the machine.

5.1. The machine is delivered

3. Machine’s features assuring high efficiency:

along with the safety cover and

3.1. Drilling and milling is in progress simultaneously

chip suction system.

in three correction planes after the disc

5.2. Technological equipment

is installed.

for centering and installing the

3.2. Value of residual unbalance is adjustable.

discs.

4. Machine’s features assuring high effectiveness:

5.3. Implementation at the cu-

4.1. Additional software capabilities:

stomer’s facility all the processes that are related to the balancing of the discs.

- Compensation of errors resulting from incorrect mounting of the disc in the holder,

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SPECIALIZED BALANCING MACHINES WITH AUTOMATIC MASS CORRECTION SYSTEM

The machine’s controlled numerically are also characterized by: - Vertical spindle,

for later use,

- Designed for the large batches of rotors,

- The machines are fitted out with technological

- Intuitive and easy to operate software,

equipment for mass correction i.e. milling, grinding or drilling machines controlled by SIEMENS or FANUC PLC drivers, - The machine may be connected to the overall anagement system of the company, - High machine reliability is ensured due to high production efficiency required. High reliability is ensured by application of components of well-known companies in the servo drive and milling machine. - High flexibility and simplicity of machine operations in regards to the different rotor shape and

- There is no need of marking the rotor before

diameter is ensured. It is ensured by application of

putting it on the machine; the rotation sensor can

advanced measuring unit, PLC driver and machine

read the movement of the rotor in both ways,

tool controlled numerically.

- Balancing reports are saved in database The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

„CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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TOOL AND TOOL HOLDER BALANCING MACHINES

1. manual

„CIMAT” manufactures and provides specialized balancing machines for tool holders and tools. „CIMAT” provides two types of the machines:

2. semi-automatic (components are installed manually)

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TOOL AND TOOL HOLDER BALANCING MACHINES

Special features: - Balancing in one or two correction planes - Vertical spindle, - High number of elements that may be attached to the vertical spindle: self-centering grips, ISO or HSK adapters, grips for shank cutters or special tooling designed and made by „CIMAT” at customer’s request, - Manual machines may be equipped in drilling mass correction system at customer’s request, - High accuracy and efficiency, - Intuitive and easy to operate software, - Compensation of unbalance caused by eccentricity of the rotor - Manual machines have laser indicator for marking the point of drilling and milling, - Angle indexing display in switch-off mode - There is no need of marking the rotor before putting it on the machine; the rotation sensor can read the movement of the rotor in both ways. - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. drilling, milling, distribution of correction mass in case of areas of the rotor where machining is forbidden and many others. - Balancing reports are saved in database for later use.

Special features of semi-automatic machines: - The machines are fitted out with technological equipment for mass correction i.e. milling, grinding or drilling machines controlled by SIEMENS or FANUC PLC drivers, - The machine may be coupled with the overall management system of the company, - High machine reliability is ensured due to high production efficiency required. High reliability is ensured by application of components of well-known companies in the servo drive and milling machine. - High flexibility and simplicity of machine operations in regards to the different rotor shape and diameter is ensured. It is ensured by application of advanced measuring unit, PLC driver and machine tool controlled numerically.

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SPECIALIZED BALANCING MACHINES FOR THE TOOL HOLDERS AND TOOLS

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he advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

„CIMAT” service team provides full service:

- Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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WOOD CUTTER BALANCING MACHINES

„CIMAT”

manufactures and provides specialized balancing machines for the wood cutters. „CIMAT” provides two types of the machine: Manual balancing machine

Semi-automatic balancing machine

Special features: - Balancing in one or two correction planes, - Vertical spindle, - High number of elements that may be attached to the vertical spindle: self-centering grips, ISO or HSK adapters, grips for shank cutters or special tooling designed and made by „CIMAT” at customer’s request, - Manual machine may be equipped with drilling mass correction system at customer’s request. - High accuracy and efficiency. - Intuitive and easy to operate software. - Compensation of adapter errors.

- The manual machines are equipped with for laser indicator for marking the points of drilling and milling. - Angle indexing display in switch-off mode - There is no need of marking the rotor before putting it on the machine; the rotation sensor can read the movement of the rotor in both ways. - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. drilling, milling, distribution of correction mass in case of areas of the rotor where machining is forbidden and many others. - Balancing reports are saved in database for later use.

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WOOD CUTTER BALANCING MACHINES

Special features of semi-automatic machines: - The machines are equipped with devices for mass correction i.e. milling or drilling machines controlled by SIEMENS or FANUC PLC drivers. - The machine may be coupled with the overall management system of the company, - High machine reliability is ensured due to high production efficiency required. High reliability is ensured by application of components of well-k-

nown companies in the servo drive and milling machine. - High flexibility and simplicity of machine operations in regards to the different rotor shape and diameter is ensured. It is ensured by application of advanced measuring unit, PLC driver and machine tool controlled numerically.

The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

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WOOD CUTTER BALANCING MACHINES

„CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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ELECTRIC MOTORS BALANCING MACHINES

„CIMAT” manufactures and provides specialized balancing machines for the rotors of electric motors. Version of the balancing machine offered depends on the type and size of rotor.

Classical machine - installed on the bed

Compact machine – installed in the housing

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he specificity of this types of machines is that it uses the special shape of the rotor, circularly symmetric, key, special areas for mass correction i.e. pins or canals.

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ELECTRIC MOTORS BALANCING MACHINES

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he advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

Special features of electric motors balancing machine: - Permanent calibration - there is no need for calibration runs. - Belt drive applied. - Short time of measurement runs. - High accuracy and efficiency. - Intuitive and easy to operate software. - Special machine design for large batches of rotors. - Angle indexing display in switch-off mode - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. distribution of the washers on the studs, drilling, milling, distribution of correction mass in case of areas of rotor where machining is forbidden or summation of the masses and many others. - Measuring unit may print and read the bar codes. - Balancing reports are saved in the database for later use.

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ELECTRIC MOTORS BALANCING MACHINES

„CIMAT” service team provides full service: - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support. - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690.

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FAN BALANCING MACHINES

„CIMAT� manufactures and provides specialized balancing machines for fans.

Special features of fan balancing machine: - Balancing in one or two correction planes with the possibility of monitoring static unbalance, - Vertical spindle, - Special design of machine housing reduces forces of air flow, - Self-centered jaws or master jaws for taper lock. - High breakaway torque with extended time of acceleration and braking - Angle indexing display in switch-off mode, - There is no need of marking the rotor before putting it on the machine; the rotation sensor can read the movement of the rotor in both ways, - Measurement results are presented in a convenient form for applied balancing technologies: welding, drilling, adding correction weights. - Balancing reports are saved in database for later use. - High accuracy and efficiency. - Intuitive and easy to operate software.

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FAN BALANCING MACHINES

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he advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

„CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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PAPER ROLLER AND RUNNER BALANCING MACHINES

„CIMAT� manufactures and provides specialized balancing machines for the paper rollers and other types of rollers. Special features: - Long bed. - Permanent calibration - there is no need for calibration runs. - The most common drive system applied is the belt drive. - For the heavy rotors end drive is recommended. However, both drive systems may be installed as well. - Short time of measurement runs. - Rollers for rotors with integrated shafts and prisms for rotors on balancing arbors. - Infinitely variable settings for acceleration.

- Long and slender rotors may be balanced as rigid rotors or flexible rotors. - High accuracy and efficiency. - Intuitive and easy to operate software. - Designed for large batches of rotors. - Angle indexing display in switch-off mode - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. the number of bars of the fixed diameter and length which must be installed in the side walls of the shafts; or the number of the laminas of the fixed thickness and width, which must be properly bent and then installed in the inner diameter of the shaft; drilling, milling and many others. - Measuring unit may print and read the bar codes. Balancing reports are saved in database for later use.

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PAPER ROLLER AND RUNNER BALANCING MACHINES

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he advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has in-

stalled sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

„CIMAT” service team provides fullservice: - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support. - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690.

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BRAKE ROTOR BALANCING MACHINES

„CIMAT” manufactures and provides specialized balancing machines for the brake-rotors. „CIMAT” provides two types of three machines: - semi-automatic (components are installed manually), - automatic(components are installed by a robot) - manual

Special features of brake-rotors balancing machine: - Vertical spindle, - One or two correction planes, - Designed for the large batches of rotors, - High accuracy and efficiency, - Intuitive and easy to operate software, - Discs are fastened by a special self-centered jaws which are characterized by high clamping repeatability. Discs may also be gripped by special tooling designed and manufactured by „CIMAT” at customer’s request. - Compensation of unbalance caused by eccentricity of the rotor - Manual machines have laser indicator for marking point of milling,

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BRAKE ROTOR BALANCING MACHINES

- Angle indexing display in switch-off mode - There is no need of marking the rotor before putting it on the machine; the rotation sensor can read the movement of the rotor in both ways. - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. drilling, milling, distribution of correction mass in case of areas of the rotor where machining is forbidden and many others. - Balancing reports are saved in database for later use.

Special features of semi-automatic machines: - The machines are fitted out with technological equipment for mass correction i.e. milling, grinding or drilling machines controlled by SIEMENS or FANUC PLC drivers, - The machine may be connected to the overall management system of the company, - High machine reliability is ensured due to high production efficiency required. High reliability is ensured by application of components of well-known companies in the servo drive and milling machine.. - High flexibility and simplicity of machine operations in regards to the different rotor shape and diameter is ensured. It is ensured by application of advanced measuring unit, PLC driver and machine tool controlled numerically.

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BRAKE ROTOR BALANCING MACHINES

The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

„CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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BRAKE ROTOR BALANCING MACHINES

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WHEEL SET BALANCING MACHINES

„CIMAT� manufactures and provides specialized balancing machines for the wheel sets. Special features of the wheel sets balancing machine: - End drive applied. - Sliding headstock with a special coupling and a mechanism for automatic connection of the machine with the rotor, - Mechanism for safe loading of the rotor on the rollers. - High breakaway torque with extended time of acceleration and braking, - Permanent calibration - there is no need for calibration runs. - High accuracy and efficiency.

- Intuitive and easy to operate software. - Special machine design for large batches of rotors. - Angle indexing in switch-off mode. - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. distance by which center of turning of the wheel rim should be moved eccentrically in the special holder on the lathe (given in mm). - Measuring unit may print and read the bar codes. - Balancing reports are saved in database for later use.

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WHEEL SET BALANCING MACHINES

The machine may be equipped with a workstation for the proper loading and measurement of the powertrain along with the wheel set. The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

„CIMAT” service team provides full service: - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support. - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690.

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PUMP IMPELLER BALANCING MACHINES

„CIMAT” manufactures and provides specialized balancing machines for the pump impellers. „CIMAT” provides two types of machines: Semi-automatic balancing machines (components are installed manualny)

Manual balancing machines

Special features of pump impellers balancing machines: - Vertical spindle, - Special machine design for large batches of rotors. - High accuracy and efficiency. - Intuitive and easy to operate software. - Pump impellers are fastened by a special self-centered jaws which are characterized by high clamping repeatability. Discs may also be gripped by special tooling designed and manufactured by „CIMAT” at customer’s request.

- Compensation of unbalance caused by eccentricity of rotor adapter, - Angle indexing display in switch-off mode - There is no need of marking the rotor before putting it on the machine; the rotation sensor can read the movement of the rotor in both ways, - Software converts amount of unbalance into: milling parameters, drilling parameters, distribution of correction mass in case of areas of the rotor where machining is forbidden and many others. - Balancing reports are saved in database for later use.

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PUMP IMPELLER BALANCING MACHINES

Special features of semi-automatic balancing machines: - The machines are fitted out with technological equipment for mass correction i.e. milling, grinding or drilling machines controlled by SIEMENS or FANUC PLC drivers, - The machine may be coupled with the overall management system of the company, - High machine reliability is ensured due to high pro duction efficiency required. High reliability is ensured

by application of components of well-known companies in the servo drive and milling machine. - High flexibility and simplicity of machine operations in regards to the different rotor shape and diameter is ensured. It is ensured by application of advanced measuring unit, PLC driver and machine tool controlled numerically.

The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

„CIMAT” service team provides full service: - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

- Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities.

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CRANKSHAFT BALANCING MACHINES

„CIMAT” manufactures and provides specialized balancing machines for the crankshafts. Special features of the crankshafts balancing machines: - Belt drive applied, - Permanent calibration – no need for calibration runs - High accuracy and efficiency. - Intuitive and easy to operate software. - Angle indexing display in switch-off mode, - Software allows for entering the number, angular position and depth of the holes for defined angles and depth of drilling to make in counterweight to balance the crankshaft (including dredging of already existing holes)

- Manual machine may be equipped with drilling mass correction system at customer’s request.. - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. drilling, milling, distribution of correction mass in case of areas of the rotor where machining is forbidden and many others. - Balancing reports are saved in database for later use. - The machines also allows for balancing other kinds of rotor.

The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

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CRANKSHAFT BALANCING MACHINES

„CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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ENGINE COOLING FAN BALANCING MACHINE

„CIMAT” manufactures and provides specialized balancing machines for electric fans of cars. There are two types of the machines: - the machine for rotors of electric fans of car radiators - the machine for rotors of electric fans of car heaters The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

Special features: - Balancing in one or two correction planes - Angle indexing display in switch-off mode - There is no need of marking the rotor before putting it on the machine; the rotation sensor can read the movement of the rotor in both ways. - Software searches for optimal distribution of correction mass on the fan’s blades taking into account correction weights available and the following rule: apply as few metal strips as possible. - The machine operator just need to copy distribution of weight on electric fan which is shown on the screen, - Balancing reports are saved in database for later use. - The machine sets the same balancing speed applied during calibration run automatically. - Safety guard enabling easy access makes machine operation really light. - High accuracy and efficiency.

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ENGINE COOLING FAN BALANCING MACHINE

„CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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WATER METER BALANCING MACHINES

„CIMAT� manufactures and provides specialized balancing machines for rotors of water meters. Special features:

rious methods of correction i.e. drilling, milling, distribution of correction mass in case of areas of the rotor where machining is forbidden, summation of masses and many others. - Balancing reports are saved in database for later use. - Safety guard enabling easy access makes machine operation really light.

- Air drive system applied. - High accuracy and efficiency. - Intuitive and easy to operate software. - Special machine design for large batches of rotors. - Angle indexing display in switch-off mode - Software converts amount of unbalance into value of mass to remove taking into account va-

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WATER METER BALANCING MACHINES

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he advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

„CIMAT” service team provides full service: - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support. - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690.

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JUICER SIEVE BALANCING MACHINE

„CIMAT� manufactures and provides specialized balancing machines for juicer sieve.

Special features of juicer sieve balancing machine: - Vertical spindle, Milling technological equipment for mass correction, - Servo drive of vertical spindle allows to fast and precise positioning, - High flexibility and simplicity of machine operation in regards to milling is ensured. It is ensured by application of advanced measuring unit and PLC driver. - High machine reliability is ensured due to high production efficiency required. High reliability is ensured by application of components of well-known companies in the servo drive and milling machine. - High accuracy and efficiency. - Intuitive and easy to operate software.

- Compensation of unbalance caused by eccentricity of rotor adapter - Angle indexing display in switch-off mode - There is no need of marking the rotor before putting it on the machine; the rotation sensor can read the movement of the rotor in both ways, - Software converts amount of unbalance into: milling parameters, drilling parameters, distribution of correction mass in case of areas of the rotor where machining is forbidden and many others. Balancing reports are saved in database for later use. Safety guard enabling easy access makes machine operation really light.

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UICER SIEVE BALANCING MACHINE

The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

”CIMAT” service team provides full service: - Safety guards C 60 type in accordance with ISO 7475 and DIN 45690. - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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CIRCULAR SAW BALANCING MACHINE

„CIMAT” manufactures and provides specialized balancing machines for the blade of circular saw. Special features of the blade saw balancing machine: - Permanent calibration – no calibration runs needed - High breakaway torque due to large GD2 span of the blade of circular saw, - Servo drives enable to automatic positioning of the saw blade for milling or grinding, - Compensation of adapter errors. - Mounting and dismounting processes of the saw blade are supported pneumatically or by the mechanic or electric drives, - High accuracy and efficiency.

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- Intuitive and easy to operate software. - Angle indexing display in switch-off mode - Software converts amount of unbalance into value of mass to remove taking into account various methods of correction i.e. drilling, milling, distribution of correction mass in case of areas of the rotor where machining is forbidden and many others. - Balancing reports are saved in database for later use.


CIRCULAR SAW BALANCING MACHINE

The advanced measuring unit is equipped with industrial LCD touch screen for balancing results presentation and has installed sophisticated software which makes machine operation easier than ever before. The measuring unit enables to save data on external storage via USB port, send it via Wi-Fi or Ethernet and print the balancing reports out with built-in laser printer.

„CIMAT” service team provides full service: - Adaptation of the machine to customer’s requirements and conditions of the production facilities. - Installation of the machine at the production facilities. - Fast warranty service and post-warranty maintenance. - Machine update and modernization. - Support.

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RENOVATION AND MODERNIZATION OF BALANCING MACHINES

24-MONTH WARRANTY!

If you are interested in renovation or modernization of your balancing machine, you can take advantage of our 25 years’ experience, our modern equipment and service team. The main aim of machine modernization is restoration of its measuring efficiency and accuracy. Our service team modernizes balancing machines of all makes. The most common conducted modernizations are Schenck, AM, Hofman, Elettorava, Reutlinger. At customer’s request we may also upgrade the machine. Usually, we change the old measuring unit for the new one which fulfils the latest norms and standards. We may also change the mechanical components like rollers, slings (AM machines), end drives and many others. In scope of modernization our service team may install the belt drive system to your universal, horizontal balancing machine with the end drive or

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the other way round. This kind of modernization requires, apart from drive assembly, addition of control system of additional drive motor, application of rotation sensor and connection of the previous and the new drive in ne measuring unit. 24-month warranty! CIMAT service team is capable of performing a lot of work at customer’s place. However, in case of complete overhaul the machine or its parts have to be sent over to CIMAT. CIMAT service team is capable of performing a lot of work at customer’s place. However, in case of complete overhaul the machine or its parts have to be sent over to CIMAT. If you are interested in the machine’s modernization or renovation, contact us as soon as possible for more information.


PORTABLE APPARATUS FOR BALANCING IN PROPER

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OTORTEST 300 portable apparatus for balan- you manufactured or operated can be further diacing in proper bearings and for the diagnostics gnosed by ROTORTEST 300. of the rotor machines The spectrum analysis of components - to the seCIMAT SP. z o.o. manufactures a portable set for venth inclusive. Based on their image shown as a dynamic balancing and diagnostics of ROTORTEST bar graph and the values of particular components, 300 rotor machines. a diagnosis is made to find the machine element that generates excessive vibrations and their cause. The Owing to the use of our equipment, it is possible to operator can, for example, determine whether it is: do the following things: - the rotor imbalance, One and two-plane balancing. - misaligned coupling of the rotators, The FFT analysis - bent rotor axis etc. A acoustic test of a machine Measuring the effective vibrations of the machine in Balancing of a rotor of any size and shape directly in range from 10 to 1000Hz; an instrument (in accor- the machine. Do not disassemble the rotor from the dance with ISO 2572-1974) classifies its status in machine! a four-grade scale (good, acceptable, temporarily View and print the data using any PC. All measuring acceptable or unacceptable). data are, on the operator’s demand, stored in the In the case of negative assessment a machine that database of the instrument.

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SERVICES

BALANCING MACHINE SERVICE Manufacturer’s service ul. Sporna 3 85-715 Bydgoszcz mobile: 052 363 16 76 fax: 052 361 74 83 email: cimat@cimat.pl Service team’s manager mgr inż. Szymon Wiśniewski mobile: 666 015 411 e-mail: s.wisniewski@cimat.pl

„CIMAT” provides warranty service and after sales service of balancing machines of all makes.

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he company employs engineers with the highest qualifications in polish balancing industry who have been in the business for 24 year. Moreover, our service team also takes active part in new machines development and for this reason they know the machines inside out. Professionalism and attractive price of service provided is ensured. „CIMAT” provides its products with original spare parts and consumables. PICT0050-maleFor machines of other makes our team designs and provides i.e. rollers, belt drive, Cardan drive, bed extension, headstocks, belts, axial movements stops and many others. We also do services like spindle reparation, spindle rollers replacement.

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SERVICES

Technical inspections and calibration rotors

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ssential condition of effective balancing is efficient equipment. „CIMAT” offers technical inspection of balancing machines of each type and make. Inspection is conduct in accordance with standard procedures and are mainly concerned with measuring components and balancing tests by the use of calibration rotor proper for a given type of machine. At customer’s request the inspection is conduct in accordance with ISO 2953 standard. In scope of conducted operations our service team makes minor repairs, necessary calibrations and adjustments. As a result the customer are given a report which presents current technical condition of the machine and further repairs that need to be made. In case of positive result of technical inspection a temporary certificate is issued. At customer’s request CIMAT provides new calibration rotors for the horizontal and vertical machines. For customer’s calibration rotors our service team conducts technical inspection and certification.

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SERVICES

Renovation and modernization of balancing machines

I

f you are interested in renovation or modernization of your balancing machine, you can take advantage of our 25 years’ experience, our modern equipment and service team.

The main aim of machine modernization is restoration of its measuring efficiency and accuracy. Our service team modernizes balancing machines of all makes. The most common conducted modernizations are Schenck, AM, Hofman, Elettorava, Reutlinger. At customer’s request we may also upgrade the machine. Usually, we change the old measuring unit for the new one which fulfils the latest norms and standards. We may also change the mechanical components like rollers, slings (AM machines), end drives and many others. In scope of modernization our service team may install the belt drive system to your universal, horizontal balancing machine with the end drive or the other way round. This kind of modernization requires, apart from drive assembly, addition of control system of additional drive motor, application of rotation sensor and connection of the previous and the new drive in ne measuring unit.

24-month warranty! CIMAT service team is capable of performing a lot of work at customer’s place. However, in case of complete overhaul the machine or its parts have to be sent over to CIMAT. If you are interested in the machine’s modernization or renovation, contact us as soon as possible for more information.

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SERVICES

Training CIMAT Ltd provides staff training in balancing theory and practice.

Our training sessions usually cover the following topics: 1. Selected issues concerning the basics of balancing: - static and dynamic unbalance, - measuring planes and correction planes, - causes of unbalance. 2. Balancing without disassembly vs stationary balancing: features, similarities, differences. 3. Balancing of rigid and flexible rotors. 4. Callibration of balancing machines. Hard-bearing and soft-bearing balancing machines. 5. Electric frame in analogue measurement systems and impact factors in digital measurement systems. 6. Belt drive and Cardan shaft: advantages and disadvantages. 7. Vibrations in a single degree-of-freedom mechanical system. Phase and amplitude characteristics. 8. Balancing overhung rotors – practical aspects. 9. Practical tips on the use of balancing machines. 10. Shaft unbalance compensation methods. 11. Learning to operate an advanced measuring device. 12. Practical training in the use of balancing machines. Depending on specific needs, training can be given at a client’s premises or at CIMAT in Bydgoszcz. Among highly-qualified training instructors there are Doctors of Technical Science.

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CONTACT

Przedsiębiorstwo CIMAT Sp. z o.o. ul. Sporna 3 85-715 Bydgoszcz kujawsko-pomorskie, Polska

Nr telefonu: +48 52 363 16 76 Fax: +48 52 361 74 83

Błażej Krupa - headquarters Sales - English Mobile: +48 505 305 122 Fax: +48 52 361 74 83 Skype: blazej_cimat E-mail: b.krupa@cimat.pl E-mail: blazej.krupa.pl@gmail.com

Mykhaylo Shevtsov - headquarters Sales - Russian, English Mobile: +48 512 315 144 Fax: +48 52 361 74 83 E-mail: m.shevtsov@cimat.pl Skype: pereklada4

Recep Yilmaz - headquarters Sales - Turkish, English Mobile: +48 506 988 059 Skype : recepylmzz Email: r.yilmaz@cimat.pl Email: r.yilmaz.cimat@gmail.com

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Cimat balancing machines catalog 2014  

This catalog presents the range of high quality CIMAT balancing machines, which are used all over the world and in all possible industries....

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