Sctool catalog

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SCTOOL CATALOG


CUT WITH PRECISION, PASSION, AND PRIDE Engineering Cutting Edge Tools & Strong Relationships Our relationship with our customers is one of the pillars of our business. Our customers find that we are very flexible and respond proactively to challenges while holding the tightest of industry tolerances. We are constantly improving our systems and services based on our customers’ feedback. SCTool is looking to the future by constantly improving our manufacturing techniques, research and development, technology, and communication.

WHAT’S INSIDE Catalog Key

EDP Numbers Explained

SV6 Series

Serving Diverse Industries Our drills, end-mills, reamers, and special carbide tooling products are currently producing the needed results in a multitude of applications across a broad range of industries.  Aerospace  Automotive

 Energy  Medical

 Heavy Equipment  Custom Metal Working

SV5 Series

Engineering Capabilities SCTool is an ISO 9001 certified company with over 100 years of combined experienced within the carbide cutting tool industry. We have a fully staffed engineering team who is always willing and able to answer your technical questions and machining concerns.

SV4 Series

Coatings We offer the most advanced coatings available in the industry due to our partnership with the world leader in cutting tool coatings including:

AX2 Series

Ferrous Materials  TiAlN (Titanium Aluminum Nitride)  AlCrN (Aluminum Chromium Nitride)  AlTiN (Aluminum Titanium Nitride)  TiN (Titanium Nitride)

AX3 Series

Non-Ferrous Materials  ZrN (Zirconium Nitride)  TiB2 (Titanium Diboride)  CVD (Diamond)  DLC (Diamond-Like Coating)

Fillet Master

Want to learn more about SCTool Corp? Watch our video.

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Aerospace Tools


EPIC SOLUTIONS FOR YOUR EVERY NEED Custom Tool Manufacturing

Accommodating Special Requests

We specialize in being able to personally connect and create solutions that meet the goals of our customer. For any drilling, reaming, routing, or milling applications, SCTool’s Master Tool Makers can expertly build customized tooling solutions for your specific needs. Feel free to contact us to discuss a customized solution for any machining need.

 Edge Prep  End Work Only  Resharpening Shank Count

Reconditioning SCTool’s abilities are not limited to manufacturing. We take pride in our ability to service a customer’s product from inception all the way through the life cycle of the product – cradle to grave. Tool processing at its best!

Our Reconditioning Capabilities  Professional regrinding, original recoating, high precision refurbishing of other cutting tool brands back to original specs  High tech CNC reconditioning of high performance drills, reamers, end mills, taps, and many other types of carbide, cobalt, and highspeed steel rotary cutting tools  Expedited regrinding in case of an emergency (upon request)  SCTool etch marks each time the tool is reground to track the number of regrinds (upon request)

Modification Program We understand the nature of highly specialized work, which is why we offer convenient tool modification designed with your exact needs and specifications in mind. A few common modifications we produce include:        

Overall Length Adjustments Corner Radii Neck Additions Coatings Cutting Diameter Adjustments Shank Coolant Grooves Wiper Flats LOC Adjustments

WITH OUR RECONDITIONING PROGRAM, OUR CUSTOMERS SAVE 70% PER TOOL ON AVERAGE.

We make it easy Place your tools in our company regrind box and we will return them to you clean, sharpened, and sized – ready to be placed in the spindle.

TOOL LIFE Cradle to Grave

Design and Engineering

 Recoating  Cutting Diameter Only  Additional Modifications

Manufacturing

Technical Assistance at the Spindle

Reconditioning to Original Condition

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TYPES OF CUT

Finishing

Light Roughing

Heavy Roughing

Contouring

Slotting

Ramping

Plunging

Pocketing

CUT MATERIALS ISO 513 Color Coding System

Ferrous Materials

Non-Ferrous Materials

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EDP NUMBERS EXPLAINED

OAL

The easiest and most accurate way to order SCTool end mills is by referring to the EDP number listed on our product charts. Each unique EDP number inherently contains specific information concerning every individual tool, and ensures that you receive the tool you are expecting.

Neck Length (LBS)

Radius

LOC

Use our convenient End Mill Request Form online Scan QR code or visit SCToolCorp.com

Cut Diameter

Shank Diameter

Ex. SV60500-1024-06

SERIES #

CUTTING DIAMETER

SV6 0500 FORMULA EXAMPLE ADDITIONAL OPTIONS

0500 : .500"

LENGTH OF CUT

OVERALL LENGTH

CORNER RADIUS

FEATURES

10

24

06

N***

x 1/8”(.125”)

x 1/8”(.125”)

x .005”

(LBS) x 1/8”(.125”)

10 x 1/8 = 1.250

24 x 1/8 = 3.00

06 x .005 = .030 S: Square Corner

N**: Neck Length

BN : Ball Nose

SD***: Shank Diameter T**: Taper Angle per Side

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Super Variable Indexing featuring 6 Separate Helix Angles  Optimizes performance  Maximizes stock removal  Reduces chatter

 Increases tool life  Improves productivity

Our SV6 end mills are manufactured with certified, premium, sub-micro grain carbide and they feature new super-variable flute indexing to increase metal removal rates and enhance finishes.  Created for difficult-to-machine materials while obtaining high feed rates with traditional and high-efficiency machining techniques  Dominates in a wide range of roughing and finishing applications such as helical interpolation, high speed, dynamic, trochoidal, peel, and peripheral milling  Stocked and ready to order in diameters of ¼” to 1” including square end or a variety of radii options with AlCrN PVD Coating

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WITH THE SV6, OUR CLIENTS HAVE SEEN AN INCREASE IN FEEDS WHILE MAINTAINING CUTTING EDGE STRENGTH AND SHARPNESS FOR IMPROVED TOOL LIFE.


Cutting Dia D1 .250

.375

.500

.625

.750

1.000

Shank Dia D2

LOC L1

OAL L2

.625

2.000

.750

2.500

.875

2.500

1.250

3.000

1.250

3.000

2.000

4.000

1.250

3.500

2.000

4.000

1.750

4.000

2.250

5.000

1.500

4.000

2.250

5.000

Radius

EDP# SV60250-0516-S

.015

.250

SV60250-0516-03 SV60250-0620-S

.015

SV60250-0620-03 SV60375-0720-S

.375

.030

SV60375-0720-06

.030

SV60375-1024-06

.030

SV60500-1024-06

SV60375-1024-S SV60500-1024-S

.500

SV60500-1632-S .030

SV60500-1632-06

.030

SV60625-1028-06

SV60625-1028-S

.625

SV60625-1632-S .030

SV60625-1632-06 SV60750-1432-S

.030

.750

SV60750-1432-06 SV60750-1840-S

.030

SV60750-1840-06 SV61000-1232-S

1.000

.030

SV61000-1232-06

.030

SV61000-1840-06

SV61000-1840-S

Tolerances: SV6 Shank

h6

Diameter Cut

-.002”

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The SV6 Ball End is perfect for contouring applications in many materials. It is based on the same high performance design as the SV6 series, but with a full Ball End radius.

Cutting Dia D1

Shank Dia D2

LOC L1

OAL L2

EDP#

.250

.250

.625

2.000

SV60250-0516-BN

.3125 .375 .500 .750

.3125 .375 .500 .750

.750 1.000 1.250 1.500

2.500 2.500 3.000 4.000

SV60313-0620-BN SV60375-0820-BN SV60500-1024-BN SV60750-1232-BN

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Tolerances: SV6Ball Shank Diameter End Mill Diameter

h6 .002�


We offer the SV6jET for our clients looking for improved chip evacuation and added tool life. This tool features a center coolant channel. *Please call for availability

SV6 CASE STUDY SCTool’s epic line of SV6 end mills is saving customers valuable time and money. The SV6 ran at a faster speed and feed rate and machined 5x as many parts as the competitor. Call us today to get your hands on the Super Variable 6.      

Material: 15-5 Stainless Steel SFM: 600 IPM: 165 IPT: .006in3 Axial DOC: 1.250 Radial DOC: .030in3

SV6

Competitor

Feed

165.01

85.94

Metal Removal Rate (MRR)

6.2 in3

3.2 in3

# of Parts Per Tool

5

1

Our Results The customer saved over $13,000 in the manufacturing of 200 parts by switching to the SV6 end mill.

Want to learn what our customers are saying about our Super Variable EndMill Line? Watch our video.

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Super Variable Indexing featuring Varying Helix Angles  Optimizes performance  Maximizes stock removal  Reduces chatter

 Increases tool life  Improves productivity

Our SV5 end mills are manufactured with certified, premium, sub-micro grain carbide and they feature new, super-variable flute indexing to increase metal removal rates and enhance finishes.  Excels in a wide range of roughing and finishing applications such as helical interpolation, ramping, peel, high speed, dynamic, trochoidal, and peripheral milling  Available with square end or a variety of radii options with AlCrN PVD Coating

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THE SV5 CAN BE RUN AT HIGHER PRODUCTION RATES AND STILL PRODUCE AN EXCEPTIONAL FINISH WHILE TACKLING HEAVY MILLING TASKS LIKE ROUGHING AND SLOTTING.


Cutting Dia D1

Shank Dia D2

LOC L1

OAL L2

.250

.250

.625

2.000

.375

.375

.875

2.500

.500

.500

1.250

3.000

.625

.625

1.250

3.500

.750

.750

1.750

4.000

1.000

1.000

1.500

4.000

Radius R

EDP# SV50250-0516-S

.015

SV50250-0516-03 SV50375-0720-S

.030

SV50375-0720-06

.030 .030 .030 .030

SV50500-1024-S SV50500-1024-06 SV50625-1028-S SV50625-1028-06 SV50750-1432-S SV50750-1432-06 SV51000-1232-S SV51000-1232-06

Tolerances: SV5 Shank

h6

Cut Diameter

-.002”

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We offer the SV5jET for our clients looking for improved chip evacuation and added tool life. This tool features a center coolant channel. *Please call for availability

The SV4 Ball End is perfect for contouring applications in many materials. The SV4 Ball End is based on the same high performance design as the SV4 series featured to the right, but with a full Ball End radius. * Please call for availability

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The SV4 features a combination of micro geometries, superior AlCrN Pro coating, and a phenomenal substrate that gives you longer life and less downtime resulting in increased profits. *Please call for availability

End Options  Range of Corner Radii to assist with corner breakdown which increases tool life  Square Corner for traditional machining and finishing

Custom Options  Neck Relief providing unbeatable clearance in deep cavities  SCTool’s Neck-to-Cut Blend decreases lines due to a gradual transition from the neck to the cutting diameter  Shank Flats & OD Coolant Grooves available upon request

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Our AX2 series is designed for applications requiring extended reach into pockets or machining around obstructions. Both right and left hand helixes are available on request.

The stub flute length and a reduced neck with blended cut geometries contribute to smooth stepping, fine finishes, and excellent tool rigidity. This tool is available with ZrN Coating and more. *Please call for availability

End Options  Ball End to maximize tool performance while contouring in deep cavities  Range of Corner Radii to assist with cutting edge strength, prevent chipping, and increase tool life  Square Corner for traditional machining and finishing operations

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Custom Options  Neck Relief or LBS providing unbeatable clearance in deep cavities  SCTool’s Neck-to-Cut Blend decreases white lines in the part by transitioning from neck to the cutting diameter  Shank Flats & OD Coolant Grooves available upon request


The AX3 is an end mill solution for aluminum applications where balance and micro-geometries vastly improve your metal removal rates. Our circular land reduces chatter on aluminum and other non-ferrous metals. This series of carbide end mills has distinctive symmetrical end gashing which improves balance and results in enhanced surface finishes. Its double-rake, polished flute design provides effective chip evacuation, resulting in superior surface finishes and improved feed rates. *Please call for availability End Options  Range of Corner Radii to assist with cutting edge strength, prevent chipping, and increase tool life  Square Corner for traditional machining and finishing operations

Custom Options  Neck Relief or LBS providing unbeatable clearance in deep cavities  SCTool’s Neck-to-Cut Blend decreases white lines in the part by transitioning from the neck to the cutting diameter  Shank Flats & OD Coolant Grooves available upon request

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THE AX3JET IS AN OPTION THAT CONTRIBUTES TO THE HIGH CHIP EVACUATION WITH ITS SINGLE COOLANT HOLE IN THE CENTER OF THE TOOL. *Please call for availability

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HOW TO FINISH WITH A FILLET MASTER

The Fillet Master quickly blends fillets to walls and floors producing immaculate floor finish without leaving witness marks or deflection. Our Fillet Master is available with a variety of corner radius options. The design featuring variably spaced flutes and minimal fluteto-length ratio improves tool life and productivity while reducing harmonics and increasing rigidity. *Please call for availability End Options  Range of Corner Radii to assist with cutting edge strength, prevent chipping, and increase tool life Custom Options  Neck Relief or LBS providing clearance in deep cavities  SCTool’s Neck-to-Cut Blend decreases lines due to a gradual transition from the neck to the cutting diameter  Shank Flats & OD Coolant Grooves available upon request

Because a particular fillet radius is required in the corner of most parts, you need a tool that will rough and finish it to perfection. Our fillet master is designed using the same unique flute geometries as our SV5 end mill to eliminate witness lines on the floor and thinnest walls of your part. To enhance deep reach scenarios, we eliminated unnecessary flute length and maximized core strength and rigidity. Call us today for availability on different radius sizes. SCTOOLCORP.COM | 17


AEROSPACE FAMILY Unrelenting Dedication to Quality SCTool has been solving difficult applications in the aerospace industry since 1990. We are always doing in-house research and development to help solve the challenges our customers face. In addition, we have the resources to accommodate difficult and new applications. Our two manufacturing facilities are focused on providing innovative solutions to difficult machining operations in carbide cutting tool designs within the aircraft manufacturing market.

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Specializing in the Manufacturing of Rotary Cutting Tools Our tool geometries vary based on the composition of the stack and what type of tooling you are using, whether it’s CNC or Manual. SCTool’s carbide cutting tools give you long and consistent tool life to meet your tight tolerances. Producing holes in various Carbon Fiber Reinforced Plastics (CFRP) demands unique geometries to achieve hole tolerance and quality, as delamination and splintering are common problems. Combining CFRP with a stacked material such as aluminum adds another dimension as the two materials vary in machining techniques. Our tools are designed to improve the hole entrance and hole exit quality on high fiber content materials.


EXPERTS IN THE MACHINING OF CARBON FIBER REINFORCED PLASTICS (CFRP) & STACKED MATERIALS  High strength for the durability and safety of the airplane  Lightweight and corrosion resistant traits  Variety of stacked materials is increasing All of the combinations of stacks within the industry have given us great experience to manufacture hundreds of different geometries. Our goal is to manufacture tooling that gives you light cutting forces to minimize composite delamination and stress on the material while maintaining great tool life.

Please Call to Learn More About Our Aerospace Tooling Options

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Test our EPIC SuperVariable tools for yourself. To order, or for more information:

P: 864-579-0979 F: 864-579-0980

TOLL FREE: 1-844-223-6771

CORPORATE OFFICE & PRODUCTION FACILITY: 720 MT. PLEASANT ROAD SPARTANBURG, SC 29307 PRODUCTION FACILITY: 1 TUNGSTEN TRAIL TRAVELERS REST, SC 29690 INFO@SCTOOLCORP.COM SCTOOLCORP.COM