MODU ONE® - A modular valve system

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A modular valve system

Sharing face-to-face between different valve types

Make it better.

04-05

16-17

Something happened to valves

Never before has there been so many types of valves. So many dimensions, connections, and spare parts. Drawings, tables, and datasheets. And it makes sense, because never before has there been so many different needs and applications.

But it also means that the complexity has increased. And it’s not necessarily good or necessary. Everyone working with valves has learned to live with it.

No longer.

In collaboration with our partners we have investigated and developed a modular system that reduces the amount of complexity for procurement, maintenance, and engineering. At the same time, the system is backward compatible with existing products and spare parts.

A system that reduces installation time, welding costs, troubleshooting, and future maintenance.

A system that eliminates installation errors.

A system where all products fit together.

MODU ONE® A new valve system

Our company name MODU is short for modular. With the modular system, we have created a well-thought-out system where different types of valves share the same dimensions and connections. Spare parts have multiple functions. This modular approach will ease installation, maintenance and 3D-drawings.

MODU Safe Mounting (MSM) focuses on error-free installation and is a significant step in Process Safety Management.

The MODU ONE® valve system has been a process that has been ongoing for several years - uncompromisingly, we have measured, weighed, and discussed back and forth, but now we are left with a feeling of satisfaction, where we have added value to the industry.

In our system different types of valves share the same dimensions, connections and spare parts. At the same time, the system is backward compatible with existing products and spare parts.

The MODU ONE® valve system provide benefits for procurement, engineering, and maintenance.

MODU ONE® 3 pcs ball valve

• MSM - MODU Safe Mounting for optimal process safety management

• Extended butt weld for orbital welding, direct welding without disassembling the valve or ready for Victaulic couplings

• Special designed lever, zero slack between stem and handle, spring lock

• No plastic sleeve

• Closed stem top, Insulation ready

• Ready for temperature / pressure gauge

• Serial number

• Traceability for all wetted parts

MODU ONE® 3 pcs soft seated check valve

• Soft sealing with CTFE seat

• Leakage rate A (completely tight)

• Ready for Victaulic couplings or orbital welding

• Ready for temperature / pressure gauge

• Serial number

• Traceability for all wetted parts

MODU ONE® 3 pcs T strainer

• Large filter area

• Ready for Victaulic couplings or orbital welding

• Ready for temperature / pressure gauge

• Option:

- Drain during operation

- Air vent

• Serial number

• Traceability for all wetted parts

MODU ONE® is a system utilizing the same dimensions regardless of valve type. Sharing same face-to-face, end connections and spare parts.

• Compact

• Ready for Victaulic couplings or orbital welding

• Ready for temperature / pressure gauge

• Serial number

• Traceability for all wetted parts

MODU

ONE® 3 pcs strainer inline

• Ready for Victaulic couplings or orbital welding

• Ready for temperature / pressure gauge

• Serial number

• Traceability for all wetted parts

MODU ONE®

3 pcs C ball / Control valve

• Control valve

• Extended bonnet

• Drainable, no cavity

• Ready for Victaulic couplings or orbital welding

• Ready for temperature / pressure gauge

• Serial number

• Traceability for all wetted parts

MSM - MODU SAFE MOUNTING An important part of Process Safety Management

At MODU, we constantly strive to implement robust systems and procedures aimed at improving safety.

With the MODU Safe Mounting system, we have created a unique safety feature designed to ensure 100% reliable assembly between the ball valve and handle/actuator.

The new error-free installation system for the valve and actuator industry offers several benefits:

• Improved staff safety: Prevents accidents from incorrect assembly - creates a safer working environment

• Improved plant safety: No mix of production / batch

• Cost savings: Faster commisioning, no assembly mistakes

• Regulatory compliance: Ensures compliance with safety standards

• Safe maintenance: Error-free installation, valve and actuator will always correspond to each other

Making your Non-Conformative-Reports (NCR) obsolete.

CLOSED STEM TOP

PRESSURE GAUGE

REDUCED BODY WEIGHT

MODU SAFE MOUNTING (MSM)

EXTENDED BUTT WELD

*Ready for Victaulic coupling or orbital welding

*harmonized length FB/RB

TEST PORT – 1/4‘’

*drain/bleed

*sample

*purge gas

CAST HANDLE

SERIAL NUMBER & TRACEABILITY

VICTAULIC COUPLING / GROOVE CONNECTION

MODU ONE® is a system of different valve types that are interconnected and interchangeable providing benefits for procurement, engineering, and maintenance.

Traceability and documentation

Todays handling of certificates and incoming inspection QA/QC often becomes a challenge. At MODU we have taken the well-known material certificate to a whole new level. It now verifies not only the materials but also contains other valuable information such as the highly important torque value of the valve, torque of nuts and bolts, etc.

We use many different computer-based tools to control each tolerance, eliminating human error occurs. Therefore, our customers are guaranteed 100% traceability, verified and documentedmeaning consistent quality. We have a digital and cloud-based certification system and a 15 year back-up, which is an advantage for stakeholders in departments; Documentation, QA & Inspection and Purchase – at both sub-suppliers and end-customers plus the food and drug administration.

We offer

•Instant access to all certificates conformities, approvals, data sheet and spare parts

- instant on demand / 24-7-365

• Eliminates the need for entry control on the wetted parts of the valves

• Contains more vital information on the valves than just standard 3.1 data

• A service free of charge

• A transparent Supply Chain

Each Ball Valve

• Serial number

• Traceability for all wetted parts (7 cert. per valve)

• Production log

• Torque of each body bolt

• Torque of stem nut

• Torque of operating the complete valve

One-to-One certificate = customers proof of each individual valve is 100% qualified

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