CIA 010M - 96
______________Machine Model _____________________Serial#
Register product online @ www.mathey.com <http://www.mathey.com> P. O. Box 472110, Tulsa, OK 74147-2110 USA Toll Free: 800-725-7311 918-447-1288 Office 918-447-0188 Fax www.mathey.com
Maxi Chain Driven Pipe Cutting & Beveling Machine
Parts and Operating Manual
REVISED: AUGUST 2009 ÂŠMathey Dearman, Inc.
Table of Contents Section
Chain Length Table
Cutting Tips Table
Dimension and Weight
Lengthen & Shorten Drive Chain
Cutting 16â€? & Smaller Pipe Diameters
Cutting Pipe Under Certain Conditions
Guide Strip Section Requirements
How to Fit Cutting Torch
Starting Manual Cutting Process
230 V ac Motorized Cutting Process
115 V ac Motorized Cutting Process
Disassembly of Manual Model After Use
Disassembly of 230 V ac Motorized Model
Disassembly of 115 V ac Motorized Model
Conditions of Use
Recommended Non-use Conditions
Material Composition of Components
MAXI Chain Machine Trouble Shooting Guide
Parts Drawing of MAXI Chain Machine
Parts List Table
Motorized Unit Parts Drawing
Motorized MAXI Parts List
Accessories Parts List
Table 1 2.3 Table 2 2.4
1.0- GENERAL INFORMATION If the manual should be lost or damage, it is possible to obtain a copy on our Internet site at www.mathey.com or from C.I.A. Mathey Italiana S.r.l. or Mathey Dearman, Inc. at the phone number or address mentioned on the front page of the manual. When requesting a manual, please provide the following information: • • • • •
Type of Machine and Model Serial Number Supplier Name and Address of the User Correct Address where to Deliver the Copy of the Manual.
If the machine is the property of anyone, who is not the original purchaser, please inform us so we can communicate with the new owner for any up dated information. At the time of sale, the manual represents the state of the art technology and should be considered inadequate if it is later updated due to improvements. C.I.A. Mathey Italiana S.r.l. and Mathey Dearman are not obligated to update the manual and/or the Maxi Chain Machine of the purchaser if improvements are made due to new technology. This manual is supplied with the machine. • All operators, maintenance employees and other personnel should read the manual as it concerns safe operation, spare parts and warranty. • The manual should be kept in a clean and humid free environment with easy reach of the operators. • All operators should read the manual prior to attempting to install, use, perform maintenance or dismantle the Maxi Chain Machine. • The supervisor should make sure the operators understand the operation of the Maxi Chain Machine and Oxygen/fuel Machine Cutting Torch. • Do not damage or remove any labels or the nameplate fitted on the machine. • Accidents can be prevented if the operators understand the operation of the machine and cutting torch.
2.0 - SPECIFICATION 2.1 - General Specification The Maxi Chain Driven Cutting and Bevelling Machine is designed to manually rotate an oxygen/fuel machine cutting torch around pipes 4” (102 mm.) and larger in diameter. The Maxi Chain Machine can be used with any gas cutting machine torch (acetylene, Butane, propylene, natural gas or propane gas) or machine having a diameter of 30 or 35 mm. Pricing for propane or acetylene machine cutting torch is available. If vertical adjustment of the Gas Cutting Torch is necessary a Rack can be added to the Gas Torch.
2.2. - Features The Maxi Chain Machine Frame, which is an alloy aluminium casting, is fitted with a Forwarding Device, Tensioning Cam Handles, Wheels and a Rack Holder-Floating Device to support the Torch. The Maxi Chain Machine is attached to the pipe being cut by means of a 3-Mesh Chain. The Forwarding Device rotates the machine around the pipe during the cutting operation. Two (2) Hand Cranks are used to move the Forwarding Device composed of a Worm Screw and a Bronze Toothed Rim that are joined to the Chain Pinion. Two Tensioning Cams provide tension to the chain to fix the machine to the pipe. The Forwarding Device moves upward on two ALUMINUM columns as tension is applied to the Chain. The Rack Holder Floating Device provides movement perpendicular to the machine line of travel and a Knob with Pinion Positions it.
Figure 1 â€“ Wheel Position
LENGTH OF CHAIN FOR DIFFERENT PIPE DIAMETER Pipe Diameter* In/mm Wheel Position Chain Length (In/mm) Pipe Diameter* In/mm Wheel Position Chain Length (In/mm) Pipe Diameter* In/mm Wheel Position Chain Length (In/mm)
4 / 102
6 / 152
8 / 203
10 / 254
12 / 305
16 / 406
18 / 457
28 / 711
34 / 864
40 / 1016
46 / 1168
52 / 1321
62 / 1575
68 / 1727
20 / 508
22 / 559
24 / 610
26 / 660
28 / 711
30 / 762
32 / 813
74 / 1881
80 / 2032
86 / 2184
93 / 2362
99 / 2515
105 / 2667
111 / 2819
36 / 914
38 / 965
40 / 1016
42 / 1067
48 / 1219
50 / 1270
52 / 1321
142 / 3607
161 / 4089
167 / 4242
173 / 4394
123 / 3124 129 / 3277 135 / 3429
*The pipe diameter listed is the nominal pipe size; for the actual pipe outside diameters see a commercial pipe chart for actual outside diameter of the pipe. A Chain Calculation Formula for determining the length of chain needed can be found on the Internet at www.mathey.com under Product Formulas.
2.3 - Cutting Tips: Tips are available for any torch and most types of gas and cutting capacities. Table 2 - How to select the right cutting tip for different cutting thickness and gas. Acetylene Gas Tip Cutting Thickness Code (in/mm)
Cutting Thickness (in/mm)
5/16 - 5/8 / 8 - 15
3 - 6 / 75 - 150
5/8 - 1 3/8 / 15 - 35
6â€? - 8 / 150 - 200
1 3/8 - 3 / 35 - 75
8 - 12 / 200 - 300
Propane Gas Tip Cutting Thickness Code (in/mm)
Cutting Thickness (in/mm)
1/2 - 3/4 / 12,5 - 20
5 - 6 / 125 - 150
3/4â€? - 1 3/8 / 20 - 35
6 - 7 / 150 - 175
1 3/8 - 2 3/8 / 35 - 60
7 - 8 / 175 - 200
2 3/8 - 3 / 60 - 75
8 - 9 / 200 - 225
3 - 5 / 75 - 125
9 - 10 / 225 - 250
The above mentioned tips are sold through C.I.A. Mathey Italiana S.r.l. and Mathey Dearman Inc. for other torches and speciality gas tip contact same as above.
2.4 - Dimension and Weight.
Figure 1 – Machine Dimensions
Machine Description Manual Model 115vac Motorized Model 230vac Motorized Model Shipping Dimensions Manual Model 115vac Motorized Model 230vac Motorized Model
Net Weight (lbs/kg)
Shipping Weight (lbs/kg)
45 / 20.4 49 / 22.2 55 / 25
63 / 28.4 67 / 30.4 73 / 33
CIA Mathey Mathey Dearman 10” X 15” X 30” / 254 X 381 X 762mm 15” X 15” X 30” / 381 X 381 X 762mm 17 ¾” X 15 ¾” X 15 ¾” / 451 X 400 X 400mm
3.0 - OPERATING INSTRUCTION 3.1 - Chain Length
Drive Chain Length required is determined by the diameter of pipe to be cut. Table 1 of Section 2.2 shows the chain length for various diameters of pipe. See the Calculation Formula on our web site at www.mathey.com or contact for other diameters of pipe other than those listed. 3.2 How to Lengthen/Shorten the Drive Chain. From Table 1 of Section 2.2, select the Drive-Chain length required. If the chain length is incorrect, proceed as follows: - To Lengthen the Drive-Chain. - Select the chain segments required to extend the chain to the length mentioned in Table 1 of Section 2.2. - Join the Chain Segments with Chain Junction Link (Item N° - 21D) or Joint Bolt (Item N° -21A) and Nut (Item N° - 21B). In some instance it may be necessary to use the False Link (Item N° - 21C) - Set the Chain Segment, which is the proper length in the Chain Unpinning Block (Item N°-20B) and remove the Chain Pin with the Pin Extractor (Item N° - 20A). If one pin is removed the chain is joined with the Joint Bolt (Item N° - 21B) and Nut (Item N° - 21A). If two pins are removed the chain is joined with the Chain Junction Link (Item N° - 21D). - Check the Chain Ends to make sure that they meet your application requirement. For Male/female Chain Ends Joint Bolt (Item N° - 21B) and Nut (Item N° - 21A) and for Female to Female Chain Ends use Chain Junction Link (Item N° - 21D). Note: In some instances it may be necessary to use False Link (Item N° - 21C) in order to obtain the proper chain length. - To shorten the Drive Chain. - Select the Chain Segments required to shorten the chain to the length mentioned in Table 1 of the Section 2.2. - Set the Chain Segment, which is the proper length in the Chain Unpinning Block (Item N° - 20B) and remove the Chain Pin with the Pin Extractor (Item N° - 20A). If one pin is removed the chain is joined with the Joint Bolt (Item N° - 21B) and Nut (Item N° - 21A). If the two pins are removed the chain is joined with the Chain Junction Link (Item N° - 21D). - Check that the Chain Ends to make sure that they meet your application requirement. For Male/Female Chain Ends Joint bolt (Item N° - 21B) and Nut (Item N° - 21A) and for Female to female Chain Ends use Chain Junction Link (Item N° - 21B). Note: In some instances it may be necessary to use False Link (Item N° - 21C) in order to obtain the proper chain length. 3.3 Cutting 16” Pipe Diameters and Smaller with the Maxi Chain Machine. Check the area where the Maxi Chain Machine Wheel and Chain will be placed on the pipe for concave or convex areas on the pipe surface, before placing the machine on the pipe -remove as much of the deformity that is allowed by the welding specification. Set the machine on the portion of the pipe that is to remain on the Pipe Stand, with the Wheels of the Torch Arm side of the machine about 6” - 8” (152203mm) away from the cut line. The distant from cut line to the Wheels is dependent on the Torch Bevel Angle. Warning: Unrepairable damage to the Maxi Chain Machine will occur if the machine is placed on the portion of the pipe to be cut off. - Pull the Drive Chain through the cavity between the Sliding Core (3M) and the Sprocket (Item N° - 4A) until 12” – 18” of the Chain is protruding out of the other side. - Lay the Chain to rest on the Sprocket (Item N° - 4A). - Connect the Chain Ends. - Rotate the Tensioning Levers simultaneously applying tension to the Chain. - For a square cut, rotate the Maxi Chain Machine one (1) full turn around the pipe to insure the chain is perpendicular to the outside diameter of the pipe. - The Chain Machine is now ready for the installation of the Fuel Torch.
Note: If the pipe is spiral welded, excessively out of round or is in the vertical or oblique position, see instructions for the Installation of the Guide Strip. 3.4 The Maxi Chain Machine Guide Strip is recommended when cutting pipe under the following conditions. If the pipe to be cut is spiral welded, severely out of round, in the vertical position or oblique position, when cutting pipes larger than 18” (457mm), it will be necessary to use a Guide Strip to fit the Guide Belt. - Check the area 8” - 18” (203 - 457mm) away from the cut line where the Maxi Guide Strip will be placed on the pipe for concave or convex areas in the pipe surface. Remove as much of the deformity that is allowed by the welding specification. Warning: Placing the machine on the portion of the pipe that is being cut off will result in unrepairable damage to the Maxi Chain Machine. - Form all sections of the Guide Strip as close as possible so that they fit the pipe diameter to be cut. The better the sections of the Guide Strip fit the diameter of the pipe; the easier it will be to latch the ends of the Guide Strip together. - Attach the sections of the Guide Strips together as shown in Figure 3 with the Washer (Item N° - C1) in between the Band End Pivot Points and insert the Pins (Item N° - C2). When assembled, the section containing the Latch Handle Assemblies (Item N° - B) should be at one end of the assembled Guide Strip and the section containing the Latch Receiver (Item N° - A) should be at the other end. Repeat this step for each section to be assembled.
- It may be necessary to move the Latch Handle Assemblies in order for the Guide Strip to fit tightly around the Pipe. To move the Latch Handle Assemblies (Item N° - B) to their proper location, remove the Countersunk Screws and Domed Nuts (D) from the Latch Handle Assemblies (Item N° - B) shown in Figure 4 and remove the Latch Assemblies from the Guide Strip. - Place the section (Item N° - G) containing the Latch Handle Assemblies (Item N° - B) over the section containing the Latch End (Item N° - A). - Fold the Latch Handles (Item N° - E) of the Assemblies over until it touches the Screws (Item N° - F) of the Latch Adjustment. - Place the end of the Latch Adjustment Screws (Item N° - F) of the Latch Handle Assemblies (Item N° - B) into the curved portion of the Latch Receiver (Item N° - A). - Locate the nearest holes in Section G of the Guide Strip and mark them. - Place the Latch Handle Assemblies (Item N° - B) Base over the marked holes and insert
- Countersunk Screws and Nuts (Item N° - D) in the Latch Handle Assembly Base. Tighten the Domed Nuts on the Screws. - Again place the section containing the Latch Handle Assemblies (Item N° - B) over the section containing the Latch End (Item N° - F). - Place the end of the Latch Adjustment Screws (Item N° - F) of the Latch Handle Assemblies into the curved portion of the Latch Receiver (Item N° - A). - Adjust the end of the Latch Adjustment Screws (Item N° - F) until the Handle of Latch Handle Assembly Locks in position. Note: A large amount of pressure should not be used to close the Latch.
Warning: The Latch should not be forced closed as this will cause damage to the Latch or deform the end of the Receiver Section. Place the Wheels (Item N° - 11D) of Maxi Chain Machine over the Guide Strip. Pull the Drive Chain through the cavity and over the Sprocket (Item N° - 4A), until 12” – 18” of the Chain is protruding out the other side of the Cavity. Lay the Chain (Item N° - 21) to rest on the Sprocket (Item N° - 4A) Place the Chain between the Dome Nuts located near the center of the Guide Strip. Connect the chain ends. Rotate the Tensioning Levers (Item N° - 8E) simultaneously applying tension to the Chain. Cut the Chain to length and insert the Conn-link. The Maxi Chain Machine is now ready for installation of the Fuel Torch.
Table 3 - Guide Strip Section Required for a Given Diameter
18 / 458
Head Section 05-0520-013B 1
Tail Section 05-0520-013D 1
Short Center Section 05-0520-013C
Long Center Section 05-0520-013A
20 / 508
24 / 610
28 / 711
30 / 762
32 / 813
34 / 864
36 / 914
42 / 1067
48 / 1219
52 / 1321
54 / 1372
58 / 1473 60 / 1524
Pipe Diameter In / mm
**** **** **** 1 1 **** 1 2
3.5 How to Fit the Cutting Torch. The 1 3/8” (35mm) Torch Holder (Item N° - 17) is offered with a Knob for 32 pitch or metric pinion (Item N° - 17A) to adjust the Gas Torch Tip to pipe height. - The shop manager and equipment operators should read the Torch Manufacturer’s Instructions for proper use of the gas cutting torch. - Use the correct the gas for the type of torch purchased. - Verify the Torch Cutting Tip is the correct tip for the type of gas and pipe thickness. See Table 2 on Section 2.3 for torch tip cutting capacities. - A Plasma Cutting System with Machine Cutting Torch can be used with the Maxi Chain Machine to cut stainless steel and non-ferrous pipes. - Set Gas and Oxygen Regulators to the pressure specified by the manufacturer for the type of gas that is being used. - Move the knob (Item N° - 13A) to check the Torch Arm Tension and adjust as needed. - Install the Torch into the Torch Holder (Item N° - 17) and rotate the Knob with Pinion (Item N° - 17A) to adjust the Gas Torch Tip to the correct pipe height. - Tighten Screw (Item N° - 17C) so that the Torch moves up and down with some friction.
3.6 STARTING THE MANUAL CUTTING PROCESS -
Light the gas torch per the manufacturer’s instructions. Preheat the pipe to the desired temperature. Rotate the Crank Handle (Item N° - 24A/24C) while applying the Cutting Oxygen to the Gas Torch to minimize notching of the pipe. Rotate the Crank Handle (Item N° - 24A/24C) until the torch has completed the cut. Turn off the Cutting Oxygen Valve as soon as the cut is complete. Turn off the gas and oxygen to the Gas Torch.
3.7 STARTING THE 230VAC MOTORIZED CUTTING PROCESS -
Connect the Power Supply (Item N° - 28 or 28A) to the Right Angle Drive Motor (Item N° - 22/B). Connect the Remote Control Pendant Cord (Item N° - 27A) to the Power Supply (Item N° - 28 or 28A) Connect the Power Supply (Item N° - 28 or 28A) to the 230vac electrical source. Move the Main Power Switch (Item N° - 28/D) located on the Power Supply to the “On” Position. Move the Pendant Power Switch (Item N° - 28/D) to the “ON” Position. Move the Pendant Forward/Reverse Switch (Item N° - 27/D) on to the Forward or Reverse Position to check functionality of the equipment. Increase the Speed Regulator as needed. Move the Pendant Power Switch (Item N° - 28/D) to the “OFF” Position, Light the Gas Torch per the manufacturer’s instructions. Preheat the pipe to the desired temperature. Move the Pendant Power Switch (Item N° - 28/D) to the “ON” Position. Move the Pendant Forward/Reverse Switch (Item N° - 27/D) to the Forward or Reverse Position. Start the rotation of the Maxi Chain Machine around the pipe, while applying the cutting oxygen to the Gas Torch to minimize notching of the pipe. Increase the Speed Regulator (Item N° - 27/E) as needed to achieve the desired cut quality. Continue to rotate the Maxi Chain Machine around the pipe until the cut is complete. Turn off the Cutting Oxygen Valve as soon as the cut is complete. Move the Pendant Power Switch (Item N° - 27/C) to the “OFF” Position. Turn off the gas and oxygen to the Gas Torch.
3.8 STARTING THE 115VAC MOTORIZED CUTTING PROCESS - Connect the Motor Control Box (Item N° - 27/A1) to the Right Angle Drive Motor (Item N° - 22/B1). - Make sure the Motor Control Box (Item N° - 27/A1) Forward/Reverse Switch is in the “Center” or “Off” Position. - Connect the Motor Control Box (Item N° - 27/A1) to the 115vac Electrical Source. - Move the Forward/Reverse Switch to the Forward or Reverse Position to check functionality of the equipment. Increase the Speed Regulator Clockwise as needed. - Move the Motor Control Box (Item N° - 27/A1) Forward/Reverse Switch to the “Center” or “Off” Position. - Light the Gas Torch per the manufacturer’s instructions. - Preheat the pipe to the desired temperature. - Move the Motor Control Box (Item N° - 27/A1) Forward/Reverse Switch to the desired direction, while applying the Cutting Oxygen to the Gas Torch to minimize notching of the pipe. - Increase the Speed Regulator clockwise as needed to achieve the desired cut quality. - Rotate the machine around the pipe until the cut is complete. - Turn off the Cutting Oxygen Valve as soon as the cut is complete - Move the Forward/Reverse Switch on the Motor Control Box (Item N° - 27/A1) to the “Off” Position. - Turn off the gas and oxygen to the Gas Torch.
3.9 DISASSEMBLY MANUAL MODEL AFTER USE - Remove the Cutting Torch from the Torch Holder (Item N° - 17). Check the functionality of the Gas Torch and Cutting Tip. - Rotate the Tensioning Levers (Item N° - 8E) simultaneously releasing the chain tension. - Remove the Joint Bolt (Item N° - 21A) and Nut (21B) or Junction Link (Item N° - 21D) from the Chain. - Remove the Chain Machine from the pipe by releasing both Latch Handle Assemblies. - If the Guide Strip is used, remove from pipe by releasing both Latch Handle Assemblies (Item N° - B). 3.10 DISASSEMBLY 230VAC MOTORIZED MODEL AFTER USE - Move the Power Switch (Item N° - 27/C) to the “OFF” Position. - Disconnect the Power Supply (Item N° - 28 or 28A) to the 230vac Electrical Source. - Disconnect the Power Supply (Item N° - 28 or 28A) to the Right Angle Drive Motor (Item N° - 22/B). Disconnect the Remote Control Pendent (Item N° - 27A) to the Power Supply (Item N° - 28 or 28A). - Remove the Cutting Torch form the Torch Holder (Item N° - 17). Check the functionality of the Gas Cutting Torch and Cutting Tip. - Rotate the Tensioning Levers (Item N° - 8E) simultaneously releasing the chain tension. - Remove the Joint Bolt (Item N° - 21A) and Nut (Item N° - 21B) or Junction Link (Item N° - 21C) from the chain. - Remove the Maxi Chain Machine from the pipe. - Remove the Guide Strip from the pipe by releasing the both Latches if used. 3.11 DISASSEMBLY 115VAC MOTORIZED MODEL AFTER USE - Move the Motor Control Box (27/A1) Forward/Reverse Switch to the “Off” Position. - Disconnect the Motor Control Box (27/A1) from the 115vac Electrical Source. - Disconnect the Motor Control Box (27/A1) from the Right Angle Drive Motor (22/B1). - Remove the Cutting Torch from the Torch Holder (17). Check the functionality of the Gas Cutting Torch and Cutting Tip. - Rotate the Tensioning Levers (8E) simultaneously releasing the chain tension. - Remove the Joint Bolt and Nut (21A) or Junction Link (21B) from the Chain. - Remove the Joint Bolt (Item N° - 21A) and Nut (Item N° - 21B) or Junction Link (Item N° - 21C) from the Chain. - Remove the Chain Machine from the pipe. - Remove the Guide Strip from the pipe by releasing the both Latches if used. 4.0. - SAFETY DEVICES 4.1 Accident Prevention Rules. The operator should follow all shop, national, and manufacturer standard Safety Procedures for the safety of the operator using the Maxi Chain Cutting Machine such as: - During the cutting process, all the personnel not associated with the process, should stay at safe distance. - Persons in the work area should always wear safety equipment such as gloves, safety shoes and clothing suitable for the work environment and the ambient temperature. - While the Maxi Machine is in operation, all personnel working in the vicinity of the machine should wear safety glasses or other eye protection. - Before starting the cutting operation, check all connections to the torch on oxygen and gas regulators to make sure they are tight. - Considering the thickness of the pipe to cut, the cutting speed must be properly selected. - Keep the work area clear of all flammable material. - Always wear safety glasses or face shield when removing slag, grinding dust and other debris from the work area.
1. Make sure the Maxi Chain Machine, torch, regulators and hose are properly maintained. IN ADDITION TO THE ABOVE PROCEDURES, ALL SHOP, NATIONAL AND MANUFACTURER’S SAFETY INSTRUCTIONS CONCERNING FLAME CUTTING SYSTEM SHOULD BE FOLLOWED. ALL CUTTING OPERATIONS SHOULD BE CONDUCTED IN THE BEST OF SAFETY CONDITIONS. 5.0 – CONDITIONS OF USE 5.1 Provided Use Condition The Maxi Chain Machine is designed to cut pipe having a minimum nominal pipe diameter of 4” (102mm). It is not recommended to fit the Guide Belt and the Drive Chain on heavily crushed pipe or pipe having weld crown in excess of 3/8” (9.5mm) in order to avoid disfigurement of the Guide Strip and overloading of the Drive Chain. Cutting of vertical pipe should not be attempted without the use the Maxi Guide Strip. 6.0. - MAINTENANCE 6.1 Routine Maintenance - Routine maintenance should be planned in advance to avoid down time. - The period between routine maintenance checks should be shortened if the machine is in constant use. - Check the machine to make sure it has not been dropped. - Replace all worn parts during the routine maintenance inspection,. - Maintain the gas torch and the oxygen and gas regulators per the manufacturer’s instructions. - Check daily all oxygen and gas hoses for burns and abrasions. - Oxygen and gas bottles should be checked in accordance to the safety standard. 6.2 Extraordinary Maintenance The machine does not require specific maintenance under normal conditions. Please contact C.I.A. Mathey Italiana S.r.l. or Mathey Dearman Inc. for assistance and suggestions to obtain best machine performance or prior to disassembly of the Maxi Machine. Please inform manufacturer of any problems that occur or any suggestions to improve the performance of the cutting machine. Your suggestions will aid in updating future machines. 7.0 - WARRANTY 7.1 - General Conditions C.I.A. Italiana S.r.l. and Mathey Dearman Inc. warrant the product mentioned in this manual for a period of 1 (one) year from the date of deliver. The warranty is valid for the above mentioned period and only for the parts that will have defect of design or defective material. Complaints must be sent directly to C.I.A. Italiana S.r.l. or Mathey Dearman Inc. with an explanation of the defects. C.I.A. Italiana S.r.l. or Mathey Dearman Inc. will provide full instructions for repair or replacement, free of charge of the complained parts. Any transport expenses or/and service will be covered by the customer. 7.2 - Limitations C.I.A. Italiana S.r.l. and Mathey Dearman Inc. are not responsible for the following: - Improper use of the machine. - Use against the national and/or international regulation in force. - Improper or wrong connection. - Improper maintenance. - Unauthorized modifications and/or services. - Use of non-original spare parts or specific components not called for in this operating Manual. - Failure to observe the operating instruction. - Unusual events such as natural disasters.
Warranty C.I.A. Italiana S.r.l.
Mathey Dearman, Inc.
Via Isonzo 26 2050 San Damiano di Brugherio Milano
4344 South Maybelle Ave. Tulsa, OK 74107
Flame Pipe Cutting Machine
Serial No: ………………………………………………….. Purchase Date: ………………………………………..….. Dealer: ……………………………………………….…….. Customer Name: ……………………………………….... Address: …………………………………………….…….. This machine is warranted for a period of 6 (six) months from the Date of Delivery. Registered on: ………………..
by C.I.A. Mathey Italiana
__________________________________ (Signature and Stamp) For more information please call: C.I.A. Mathey Italiana - Phone: 0039-39-831019 – Fax: 0039-39-2020079 Mathey Dearman Inc. – Phone: 918-447-1288 - Fax: 918-447-0188
8.0- MAXI CHAIN CUTTING MACHINE IS NOT RECOMMENDED FOR USE UNDER THE FOLLOWING CONDITIONS Maxi Chain Machine is specially designed to cut and bevel pipes. Should never to be used in the presence of gas or flammable liquid or solid. All obstacles must be removed before operation to insure proper clearance around the pipe. The flame of the cutting torch should never be positioned in direction of the operator or other people. Never use the Cutting Torch with an improper gas. For Proper use of the Cutting Torch and Tip refer to the specific Manual for the Torch. Switch “OFF” the Cutting Machine and Torch prior to any type machine for maintenance. 9.0 – Material Composition of the Components The components of the MAXI Chain Machine are made from the following materials: Worm Screw, Bolts, Floating Device, Wheels, Shaft, Carbon Steel Spring. Aluminium Main body unit, “U” Body Unit, Torch Holder. Brass Plastic
Pinion, Torch Holder Support, Slide, Toothed Rim Crank, Knob, Handle.
Table 4 - Maxi Chain Machine Trouble Shooting Guide Symptom
Machine slips on the pipe
Machine is cutting the pipe out of square
Probable Cause 1. Drive Chain (Item N° 21) is too long.
Corrective Action 1. Shorten Chain as necessary.
2. Pipe surface is too smooth.
2. Rough up surface of pipe so the chain will grip on the pipe.
3. Weld bead is too tall.
3. Grind down weld bead flush with pipe surface.
1. The Machine has not been taken one (1) full turn around the pipe prior to cutting.
1. When the machine is used without Guide Strip, rotate the machine 1 full rotation around the pipe prior to cutting the pipe.
2. A Guide Strip was not used to cutting pipe larger than 18”. 3. A Guide Strip was not used when cutting spiral weld pipe.
2. Install the Guide Strip on pipe.
4. A Guide Strip was not used when cutting pipe on a angle.
4. Install the Guide Strip on pipe.
5. A Guide Strip was not used when cutting vertical pipe.
5. Install the Guide Strip on pipe.
3. Install the Guide Strip on pipe.
6. A large plasma torch is being used with the machine. 7. There is too much play between Rack Holder (12) and Sliding Support (14) 8. The Tracer Point (13C) is not Always in contact with the pipe during machine’s rotation around the pipe. Motorized Machines Only 1. No voltage at Power Source. Machine does not operate in forward or reverse
Machine will not climb uphill when cutting thick wall pipe
6. Install the Guide Strip on pipe. 7. Tighten Screws in Sliding Support. 8. Adjust the Tracer Point so that it is always contacting the pipe through the machines’ entire rotation. 1. Restore power at source.
2. Fuse is blown
2. Replace Fuse.
3. Connection between Motor Control Box and machine loose or disconnected. 4. Set Screw (22C or 22D) in Coupling Sleeve (22A or 22A1) is not engaging Motor Shaft
3. Reconnect wiring
1. Motor is operating below its curve power.
1. Use a cutting tip 1 to 2 sizes larger
4. Make sure Set Screw is above flat on Motor Shaft and tighten
Figure 4 â€“ Exploded Parts Drawing of the MAXI Chain Machine
Table 5 - MAXI Chain Machine Parts LIST ITEM
PART NUMBER 05-0510-101
Lower Spring (2)
PART NUMBER 05-0510-108C
05-0510-101A 05-0510-102B 05-0510-111C 05-0510-103
8D 8E 8F 8G
Traction Pin (2) Handle (2) Lock Nut, M10 Pin, 8mm Dia. x 30mm
05-0510-108D 05-0510-108E 05-0510-108F 05-0510-108G
Bearing (2) Flange, Worm Gear Housing (2) Bronze Toothed Rim
Bearing (2) Socket Head Cap Screw, M4 x12 Socket Head Flat Screw, M4 x 12 Key, Bronze Toothed Rim
05-0510-104C 05-0510-105 05-0510-106
11B 11C 11D
Washer, 8MM Washer, 6MM
Socket Head Screw, M6 x 10 Rack Holder, Floating Device with Bronze Rack
Locking Pin, Pinion 4mm x 50mm Pinion Holder Shaft Upper Locking Plate Socket Head Cap Screw, M5 x 20 (8) Bronze Ram Socket Set Screw, M5 x 40 (8) Socket Set Screw, M5 x 16 (8) Can Mechanism
Pin, Floating Device Holder Washer Pin Locking Bronze Bushing, Floating Device Socket Head Cap Screw, M8 x 16 Spring Guide, Pressure Regulation Spring Spring Holder, Floating Knob, Pressure Regulation Socket Head Cap Screw, M4 x 12 Wheel Complete, Bearing and Seeger (4) Socket Head Cap Screw, M8 x 16 (4) Snap Ring, (4) Bearing, (4) Wheel
Washer, M10 (2)
1 1A 2B 2A 3 3A 3B 3C
4C 5 6 7 7A 7B
DESCRIPTION Aluminum Main Body Socket Set Screw, M8 x 12 Double Sliding Block Bearing Black, Worm Gear Housing Flange
05-0510-109B 05-0510-109C 05-0510-009D 05-0510-110A 05-0510-110B 05-0510-110C 05-0510-110D 05-0510-110E 05-0510-111 05-0510-11A 05-0510-11B 05-0510-101C 05-0510-111D
Table 5 - MAXI Chain Machine Parts LIST ITEM
Socket Head Flat Screw, M3 x 8
Chain Pin Extractor Block
Socket Head Cap Screw, M6 x 10
1/2" - Three Mesh Chain
Sliding Support, Tracer Point, Complete
Chain Coupling Bolt
Handle with Toothed
Chain Coupling Nut
Chain False Link (1/2 link)
Chain Junction Link
Handle, Tracer Point Locking
Crank Handle Assembly, Complete
Socket Set Screw, M4 x 30
Hex Nut, M4
Allen Head Set Screw, M3 x 8
Socket Set Screw, M6 x 16
Sliding Support, Complete
Socket Head Set Screw,
Bolt, M4 x 20
Socket Head Set Screw,
Hex Nut, M4
Torch Holder Support
Torch Holder Support
Knob with 32 Toothed
Knob with Metric Toothed
Allen Head Cap Screw,
Allen Head Set Screw, M4
Cutting Torch less Rack
Locking Nut for Tip
Tip, Cutting Torch
Cutting Torch with Rack
Socket Head Cap Screw, M8 x 16
Tip Cutting Torch
Allen Head Set Screw, M6 x 14
Chain Pin Extractor Block with Pin Extractor
TABLE 6 - MOTORIZED MAXI PARTS LIST DRAWING NUMBER
230Vac Motorizing Kit with two (2) Sockets
Socket Inc Female 50CC
230Vac Motorizing Kit with three (3) Sockets
Socket Inc Male, 230vac
110vac Motorizing Kit
Main Power Switch
Motor Mounting Flange. 230 vac Model
Motor Mounting Flange. 150 vac Model
Coupling Sleeve, 230vac Model
Restraint, Electrical Cord
Coupling Sleeve, 115vac
Electrical Cord, 230vac (Not Shown)
Motor, 230vac Model
RE 2321 Main PC Board
Motor, 110vac Model
16A Fuse, 230vac Model
Socket Hex Screw, M6 x 6
1A Fuse, 115vac Model
Socket Head Cap Screw, #8-24 x 1
Socket Head Cap Screw,. M4 x 15
Socket Set Screw, 1/4-20NC x 1/4
Male Connection INC 50CC
Remote Control Pendent, 230vac
Male Connection INC 230vac
Cord Pendent, 230vac
Pilot Lamp, 230vac
Pendent Power Switch, 230vac
Forward Control Switch, 230vac
Speed Regulator, 230vac
Filter AR 25
Motor Box Control, 150vac Model
230-110vac Step Down Transformer
Power Supply Control Box, 2 outlets (Complete)
230vac, Power Cord
Power Supply Control Box, three (3) outlets
TABLE 5 - MOTORIZED UNIT PARTS LIST
Table 7 â€“ ACCESSORIES PARTS LIST
48Vac Grinding Tool Kit (includes Grinder and Grinder Adaptor
230Vac Grinding Tool Kit (includes Grinder and Grinder Adaptor)
Grinder (Adaptor) 48 & 230vac Grinder Only
48Vac Right Angle Grinder
Grinder Adaptor for US Grinder
230vac Right Angle Grinder
Guide Strip Head Section
Guide Strip Tail Section
Guide Strip Short Center Section
Guide Strip Long Center Section
Guide Strip Fasting Pin
9 Foot Flexible Drive Cable
14 Foot Flexible Drive Cable
Table 8 â€“ CHAIN KITS DESCRIPTION
NET WEIGHT LBS./KG
Chain Block with Pin Driver
3 / 1.4
Chain Kit for 4" Pipe
3 / 1.4
Chain Kit for 6" Pipe
Chain Kit for 8" Pipe
5 / 2.3
Chain Kit for 10" Pipe
5 / 2.3
Chain Kit for 12" Pipe
6 / 2.7
Chain Kit for 16" Pipe
Chain Kit for 18" Pipe
8 / 3.6
Chain Kit for 20" Pipe
8 / 3.6
Chain Kit for 24" Pipe
10 / 4.5
Chain Kit for 28" Pipe
11 / 5
Chain Kit for 30" Pipe
12 / 5.4
Chain Kit for 32" Pipe
13 / 5.9
Chain Kit for 38" Pipe
15 / 6.8
Chain Kit for 40" Pipe
15 / 6.8
Chain Kit for 42" Pipe
16 / 7.3
Chain Kit for 48" Pipe
18 / 8.2
Chain Kit for 52" Pipe
18 / 8.2
Chain Kit for 60" Pipe
01 0510 60
Warranty If any merchandise sold hereunder (except merchandise manufactured by other persons or firms) by Mathey Dearman, Inc. (the “Company”) is not in accordance with specifications shown on the order within customarily accepted tolerances, or is defective on account of workmanship or material, and if such merchandise is returned at the customer’s expense and rise, to the Company’s manufacturing facility (or at the Company’s option, is returned to a repair facility authorized by the Company), within ninety (90) days after the Company’s date of shipment thereof, the Company will, at its option, replace or repair the merchandise. This agreement, however, is upon the conditions: (A) that the customer promptly notifies the Company in writing of any claim under this agreement, setting forth in detail any such claimed defect. (B) That the Company be afforded a reasonable opportunity to examine the merchandise and to investigate the claimed defect at the Company’s manufacturing facility or at an authorized repair facility, the Company shall not be, in any event, liable for damages beyond the price paid by the customer for such defective merchandise; specifically but without limitation, the Company may fulfill its obligations under this Agreement by tendering such purchase price at any time. THE COMPANY SHALL NOT BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL, PUNITITVE, OR EXEMPLARY DAMAGES. This agreement does not obligate the Company to bear any transportation charges in connection with the replacement or the repair of defective merchandise. As to any item manufactured by other persons or firms, the Company agrees to present a request for adjustment for repair to such manufacturer, and the customer agrees that the liability of the Company shall not exceed any adjustment with respect to which such manufacturer accepts responsibility. THE ABOVE AGREEMENT IS IN LIEU OF ALL WARRANTIES, EXPRESSED OR IMPLIED AND IT IS AGREED THAT THERE IS NO EXPRESSED OR IMPLIED WARRANTY BY THE COMPANY AS TO THE FITNESS, MERCHANTABILITY CAPACITY, OR EFFICIENCY OF ANY MERCHANDISE SOLD, AND THAT THERE ARE NO ORAL OR WRITTEN EXPRESSED OR IMPLIED WARRANTIES MADE IN CONNECTION WITH ANY SALE BY THE COMPANY. No modification or addition to this agreement, either before or after the contract of sale, shall be made except on written authority of the President or Vice President of the Company.
C.I.A. Mathey Italiana S.r.l. Via Isonzo, 26 - 20050 S. Damiano di Brugherio (MI) Phone: +39 039 831019/2020021 â€˘ Fax: +39 039 2020079 firstname.lastname@example.org â€˘ www.ciamathey.com