Issuu on Google+

CONTENTS ATV Special Tools Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Transmission/Gearcase/Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PVT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Snowmobile Special Tools Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Transmission/Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Clutch Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Suspension/Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Track/Drive Line/Body/Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Watercraft Special Tools Engine/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Pump/Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Maintenance/Tune-Up/Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Victory Tools Engine/Transmission/Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Chassis/Wheels/Suspension/Brakes. . . . . . . . . . . . . . . . . . . . . . . . . 43 Electrical/Diagnostic/Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Electrical/Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Equipment/Tool Organization & Storage System . . . . . . . . . . . . . . . 51

Diagnostic Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 General Service Tools

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Order Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

i

HOW TO ORDER Doing Business with SPX Kent-Moore

Service Parts

Special service tools are easy to purchase by simply contacting SPX Kent-Moore by phone, fax, mail or over the internet.

All SPX Kent-Moore products are serviceable and replacement items are available. To order or obtain price information on unidentified parts, please describe the required part as thoroughly as possible using whatever tool numbers are available.

• Phone

1-800-328-6657 Business Hours: 8:00 am - 6:00 pm EST

• Fax

1-586-578-7375

• Mail

SPX Corporation, Kent-Moore 28635 Mound Road Warren, MI 48092-5509

• Internet

Returned/Repaired Goods Policy Returns may be made upon request and a credit issued if product is in saleable condition. 1. All goods returned to SPX Kent-Moore for any reason must be shipped PREPAID.

www.polaris.spx.com

F.O.B. Shipping Point All tool shipments will be made F.O.B. shipping point. Shipment will be made by the method you specify. Normal methods include United Parcel Service, Parcel Post or UPS Air.

Information and Specifications All information and specifications in this catalog are effective January 1, 2004 and are subject to change without notice. SPX Kent-Moore reserves the right to make changes in the design and construction of the tools without obligation to incorporate such changes in tools previously purchased.

Taxes

2. Please make all claims for SHORTAGES and DAMAGES within twenty (20) days from receipt of shipment. CLAIMS after this period may not be honored. 3. Return/Repair processing requires two (2) copies of the original invoice and/or pack slip. One (1) on the outside of the package and one (1) with the product inside. 4. Drop shipped items should be returned directly to the manufacturer. Please call our Customer Service Department for instructions on how to return drop shipped items. (1-800-328-6657) 5. All returns will be inspected and must be received within 30 days of invoice date to avoid a restocking fee. 6. Returns will not be credited after 90 days of invoice date.

United States State and local sales and/or use tax will be added to order if applicable. Canada Prices include duty, freight to Windsor, brokerage fee, and exchange rate. Taxes are added where applicable. Freight from Windsor will be added to the invoice.

7. Send returns/repairs to: U.S.A. Address: SPX Corporation Attn: Returned Goods 655 Eisenhower Dr. Owatonna, MN 55060 Canadian Address:

SPX Corporation Kent-Moore c/o INTEX Attn: Returned Goods 434 Tecumseh Road East Windsor, Ontario N8X 2R6

SERVICES

Lifetime Marathon Warranty. Special Service Tools guaranteed for a lifetime and to perform as promised. See inside back cover for details.

ii

Call toll free for experienced technical specialists for product and customer service support 1-800-328-6657.

Fax available 24 hours, for prompt service, dial 1-586-578-7375.

Overnight and second day air delivery available upon request.

Buy Direct: We accept Visa, MasterCard, American Express, Discover, or Dealer Account

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2201512

FLYWHEEL HOLDER ADAPTER

ENGINE/COOLING To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

2201513 2201514

VALVE LIFTER STOP To service valves on diesel engine.

2201515

VALVE LIFTER DEPRESSOR To depress lifters on diesel engine.

2201516

COMPRESSION TESTER ADAPTER Replaces injector on diesel engine to test compression.

2460761

HALL SENSOR PROBE HARNESS To check speedometer sensor operation. Must be used with Timing Light Harness 2871745.

2870303

AMMCO HONE KIT Rigid hone to correct tapered and out of round cylinders. Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4"). Contains 60 and 220 grit stones, driveshank with depth stop and metal storage box. Oversize stone kits increase range to 92 mm ( 35⁄8"). Replacement Stone Kits 2870304 47.6 – 69.8 mm, 60 grit 2870305 47.6 – 69.8 mm, 220 grit 2870306 69.8 – 92 mm, 60 grit 2870307 69.8 – 92 mm, 220 grit 2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

1

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2870588

HONING OIL

ENGINE/COOLING CONT. 12 oz can with dispensing tip. Promotes better finishes, faster cutting and longer stone life.

2870386

PISTON PIN PULLER Removes 18 mm piston pins from all Polaris pistons. Required for many Polaris puller attachments. Note: Some engines require adapters.

2871445

PISTON PIN PULLER ADAPTER For 350 and 400 2-stroke engines. Needed to position piston puller correctly on to piston. Must be used with the piston pin puller 2870386.

2870390

PISTON SUPPORT BLOCK Safely supports piston while disassembling or assembling engine top end.

2870710

CRANKSHAFT ALIGNMENT FIXTURE For holding crankshaft while checking run-out on Polaris ATVs. Part #2870569 recommended for dealers also selling PWCs or Snow products.

2870773

C-CLIP INSTALLATION TOOL For installing piston pin c-clips on most Polaris engines.

2870967

SLOTTED NUT SOCKET For removal and installation of crankshaft slotted nut on Fuji/Robin EC35/38 PL engines (350 and 400 2-stroke engines).

2

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2870968

COUNTER BALANCER PULLER

ENGINE/COOLING CONT. For removing counter balance shaft from crankcase of EC35/38 PL engines (350 and 400 2-stroke engines).

2871043

HEAVY DUTY FLYWHEEL PULLER – 6 BOLT Removes all current Polaris flywheels. Parts also sold separately 5130910 Heavy Duty F.W.P. Plate 5020648 Center bolt for puller 2872112 Center bolt for puller (length 2”) 5020650 Flywheel puller cap. 1992 PWC only 3080706 6 mm bolts (4) 221537 8 mm bolt (1)

2871283

CRANKSHAFT/WATER PUMP SEAL INSTALLATION KIT Prevents damage to crankshaft and main bearings during installation. Includes tools needed to install water pump seals on 4-stroke ATV/RANGER. (Not for 600 & 700).

2871293-A

SLOTTED NUT SOCKET For removal and installation of crankshaft slotted nut on Fuji/Robin 4-stroke engines.

2872105

WATER PUMP MECHANICAL SEAL PULLER For removal of water pump mechanical seal without engine removal and disassembly. For 4-stroke, 425 & 500 ATV and RANGER engines.

PA-44995

WATER PUMP MECHANICAL SEAL INSTALLER Used to install and set the mechanical seal properly into the mag end gear case. Application: Domestic ATV 4-stroke and Frontier

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

3

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PA-45153

FLYWHEEL PULLER

ENGINE/COOLING CONT. For flywheel removal on Youth ATV’s, Series 50 and 90.

PA-45155

OIL PUMP DRIVE GEAR REMOVER Application: Domestic ATV 4-stroke and Frontier

PA-45401

WATER PUMP SEAL SAVER Used to protect the water pump seal while installing the mag end gear cover. Application: Domestic ATV 4-stroke and Frontier

PA-45483

MAIN SEAL INSTALLER Used to install the crankshaft mag end seal into the gear cover. Application: Domestic ATV 4-stroke and Frontier

PA-45658

MAIN CRANKSHAFT SEAL SAVER Used to set the seal lips in the correct position and protect the seal when the mag end gear cover is installed. Application: Domestic ATV 4-stroke and Frontier

PA-45958

CAM CHAIN TENSIONER ASSEMBLY TOOL Used to preload cam chain tension prior to its assembly on the engine. Application: Predator

4

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PA-46075

FLYWHEEL PULLER

ENGINE/COOLING CONT. Used to pull the flywheel from the engine. Application: Predator

PA-46076

MAG END CRANKSHAFT RETAINING NUT REMOVER/INSTALLER Used to remove the crankshaft retaining nut from the crank shaft and case prior to disassembly. It is also used to torque the crankshaft retaining nut during re-assembly. Application: Predator

PA-46077

MAG END CRANKSHAFT INSTALLER This tool is used to pull the crankshaft into the MAG side of the crankcase half. Application: Predator

PA-46087

CRANKCASE SEPARATOR Used to push the crankshaft out of the crankcase on all 2 & 4-stroke Polaris FUJI ATV engines.

PA-46502

VALVE SPRING COMPRESSOR Used to compress the valve springs on all Polaris FUJI 4-stroke engines.

PU-45255

PISTON PIN PULLER Requires Adapters for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER application. Must be used with PU-45248 Adapter.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

5

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PU-45248

PISTON PIN PULLER ADAPTER

ENGINE/COOLING CONT. Adapter for 2-stroke 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications. Must be used with PU-45255.

PU-45257

VALVE SPRING COMPRESSOR Used to depress the valve springs to remove the spring keepers during valve servicing. Application: Domestic ATV 4-stroke and Frontier

PU-45497

GEAR ALIGNMENT TOOL SET The PU-45497-1 is used to preload the cam gear springs in the bottom half of the cam gear. They are needed to assemble the two halves of the gear. The PU-45497-2 is used to align the teeth of the split cam gear and enable the installation of the cam gear. Application: Domestic ATV 4-stroke and Frontier

PU-45498

CAM SPANNER WRENCH Used to rotate the cam when the crank, cam and counter balancer gears are being serviced without removing any other components such as the head or cylinder. Application: Domestic ATV 4-stroke and Frontier

PU-45543

UNIVERSAL DRIVER HANDLE Used with the PA-45483 Main Seal Installer.

6

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PU-45778

OIL SYSTEM PRIMING TOOL

ENGINE/COOLING CONT. To be used after an engine rebuild to fill the oil passages and prime the oil pump. This operation minimizes the amount of time the engine runs without oil. Application: Domestic ATV 4-stroke and Frontier

PU-45838

GEAR HOLDER Used to hold the cam and counter balance gears when removing their retaining bolts. Also used when installing and torquing the retaining bolts. Must use PU-45543 Universal Driver Handle. Application: Domestic ATV 4-stroke and Frontier

TRANSMISSION/GEARCASE/DRIVELINE 8700226 8700225

CV BOOT CLAMP PLIERS 8700226 (A) For ear type clamps 8700225 (B) For earless type clamps Required to secure clamping bands for CV driveshaft boots.

2870772

STRAIGHT WRENCH To remove axle nuts when servicing rear axle assembly on chain driven ATV’s 13⁄4".

2870871

BALL JOINT REPLACEMENT TOOL For removal and installation of lower ball joints on models with pressed-in ball joints on the front strut casting.

2871199

SEAL SLEEVE INSTALLATION TOOL KIT For installation of seal sleeves on front hub strut of all 4x4 ATVs with AWD located on front hubs. (Non-centralized Hilliard applications).

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

7

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

TRANSMISSION/GEARCASE/DRIVELINE CONT. 2871282

BEARING SEAL DRIVER (50MM I.D.) For installing bearings and case seals during transmission gearcase overhauls.

2871702

SHAFT DRIVE TRANSMISSION AND FRONT GEARCASE TOOL KIT For installation of bearings and seals. Also used for checking gear assembly backlash. Parts also sold separately: A. 2871693 Spanner tool for front housing B. 2871694 Bearing press tool C. 2871695 Backlash setting tool D. 2871696 Front gearcase fixture E. 2871697 Center drive bushing tool F. 2871698 Rear output seal driver G. 2871699 Rear driveshaft seal guide H. 2871701 21â „8" wrench

2871813 (1.060") YOKE GAUGE TOOL FOR SHAFT DRIVE MODELS 2871814 (0.9958") For checking yoke alignment when replacing U-joints on independent rear suspension models (1999-earlier).

2872315

TRANSMISSION ALIGNMENT TOOL To align transmission on shaft ride models. Application: Magnum

2872608

ROLL PIN REMOVAL TOOL To drive out roll pins on front and rear propshafts and driveshafts.

PP-46969

CLUTCH OFFSET ALIGNMENT TOOL To align the clutches on the 1500 UTV.

8

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2870338

CLUTCH SPIDER NUT SOCKET

PVT For plastic limiter nut on EBS.

2870341-A

DRIVE CLUTCH SPIDER REMOVAL & INSTALLATION TOOL For removal and re-torquing drive shaft spider.

2870506

T-HANDLE DRIVE CLUTCH PULLER For removing drive clutch. Replacement T-Handle 5020326. Not applicable to: 800 domestic twin

2870507

CLUTCH PIN PUNCH For removal and replacement of spider weight pins.

2870576

TAPERED REAMER FOR DRIVE CLUTCH BORE Ensures proper fit between drive clutch bore and engine crankshaft.

2870888

HILLIARD CLUTCH GARTER SPRING INSTALLATION TOOL Prevents damage to Hilliard clutch garter spring during installation. (Non-centralized Hilliard applications).

2870910-A

ROLLER PIN TOOL This tool has been updated so it can be used with all Polaris aluminum Drive Clutches to service Drive Rollers and their bushings.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

9

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2870913

DRIVEN CLUTCH PULLER

PVT CONT. For removal of driven clutch from transmission input shaft. Application: P90

2870985

DRIVE BUTTON REMOVAL TOOL Removes tight spider buttons.

2871173

PRIMARY CLUTCH COMPRESSION TOOL For compressing drive clutch while clutch is still on engine. (Used for changing shift weights and clutch inspection.)

2871226

CLUTCH BUSHING REPLACEMENT TOOL KIT Needed to remove and replace clutch bushings on P-90 clutches. Requires piston pin puller 2870386 (sold separately). Snow products dealers need kit 2871025 for both ATVs and Snow. Products also sold separately: 5020628 P-90 clutch bushing installation tool 5020629 Drive cover bushing remover and installer 5020631 P-90 Driver clutch bushing removal tool 5020632 Main puller adapter 5020633 #2 puller adapter 5010279 Adapter reducer

2201379

EBS BUSHING REPLACEMENT KIT Needed to remove and replace EBS clutch bushings. Requires piston pin puller 2870386 (sold separately). (Use with 2871226)

10

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2871358

DRIVE CLUTCH HOLDING FIXTURE

PVT CONT. Holds all Polaris aluminum drive clutches.

2872296

DIESEL CLUTCH HOLDING FIXTURE Holds diesel drive clutch during disassembly and assembly.

2871710

10" CENTER DIST TOOL To set and hold drive and driven clutch center distance at 10" (254 mm) during engine or transmission installation.

2872292

CLUTCH ALIGNMENT TOOL, EBS Establishes correct offset and alignment on EBS clutches.

2872573

CLUTCH OFFSET ALIGNMENT TOOL, DIESEL To set proper offset between drive and drive clutch on diesel engines.

2870654

CLUTCH OFFSET ALIGNMENT TOOL Measures 1â „2" offset between drive and driven clutch.

8700220

CLUTCH COMPRESSION TOOL For compressing drive clutch for assembly and disassembly. Also aids disassembly and assembly of driven clutch.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

11

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

9314177-A

CLUTCH HOLDING WRENCH

PVT CONT. To hold drive clutch for retainer bolt removal or torquing. For both P-85 and P-90 drive clutches.

PA-44688

CLUTCH BASKET HOLDER To hold clutch basket when removing or servicing change clutch on Xpedition models.

PA-44689

VALVE/CLUTCH ADJUSTER Multipurpose tool for shift clutch adjustment on Xpeditions and intake/exhaust valve adjustment on Fuji/Robin 4-strokes in ATV/RANGER.

SUSPENSION 2871573 2871574

STRUT SPRING COMPRESSOR Compresses front strut spring during installation. Both tools required: 2871573 Left hand tool 2871574 Right hand tool

2200421

GAS SHOCK RECHARGING KIT For recharging gas shocks. Nitrogen bottle not included. Parts also sold separately: 7052069-A Charging needle 7050502 High Pressure hose 2110003 Gas Pressure gauge 7051004 Recharging valve 7052068 Air chuck 2110005 High pressure regulator

2870623

SHOCK ABSORBER SPRING COMPRESSION TOOL Compresses rear shock springs on ATVs for spring removal and installation.

12

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2870803

SHOCK SPANNER WRENCH

SUSPENSION CONT. To adjust shock absorber spring pre-load.

2870872

SHOCK SPANNER WRENCH To adjust shock absorber spring pre-load.

2871071

SHOCK BODY HOLDING TOOL Safely holds gas shock body during rebuilding without damage to shock. Use with shop vise (not included).

2871351

GAS SHOCK IFP DEPTH TOOL For removing internal floating piston and set proper IFP depth during reassembly.

2871352 2872429

SHOCK ROD HOLDING TOOL – 1⁄2" ROD SHOCK ROD HOLDING – 5⁄8" ROD Safely secures gas shock damper rod during rebuilding without damage to rod. Use with shop vise (not included).

2871572

STRUT ROD WRENCH Holds strut rod when removing or replacing strut rod nut.

PA-46821-A

CV BOOT KIT To install CV boots without disassembling the shaft. To be used only with replacement boot part # 2202629 Fast boot. Do not use with production OEM boot.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

13

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2201177

WILWOOD HYDRAULIC AUXILIARY BRAKE MASTER CYLINDER TOOL

BODY/BRAKES

For installing U-pack seals in hydraulic auxiliary brake master cylinders. Kit includes: 2201190 Tool – Piston Install, 1⁄2" Bore 2201191 Tool – Piston Insert, 1⁄2" Bore

2870658

LOW PRESSURE TIRE GAUGE Range: 0-15 psi.

2870962-B

TYPE III MASTER CYLINDER OVERHAUL TOOL Installs U-pack seal in master cylinders (except Wilwood) or 6x6 RH brake. Wilwood Brake Master Cylinder Overhaul Tools.

2200879 2200880

MASTER CYLINDER OVERHAUL TOOLS 2200879 Type IV (19 mm I.D. Piston Bores) 2200880 Type V (16 mm I.D. Piston Bores) To install U-pack seals in master cylinders.

2871188

RIVET INSTALLATION TOOL To install buck rivets on some ATV floor boards. Includes anvil and striker.

PU-45485

EXHAUST VALVE SPRING TOOL Used to remove the exhaust springs.

14

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ATV SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

MAINTENANCE/TUNE-UP/FUEL 8717024

TORX BIT. T-20R To remove Torx screws on CV carburetors.

PU-47082

TPS TESTER ADAPTER HARNESS Used with the 2871745 tester to adjust the TPS on the EFI ATV models.

PV-43527

OIL FILTER WRENCH Used to remove and install oil filter. Requires a 3⁄8" drive ratchet.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

15

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2871846 2871847

WATER PUMP SEAL INSTALLATION TOOLS

ENGINE/COOLING Used to install water pump mechanical seal (PN 3610050) on ’97 and ’98 600 & 700 cc domestic twin cylinder engines and ’97 440 XCR. Both required. 2871846 Guide 2871847 Driver

2870303

AMMCO HONE KIT Rigid hone to correct tapered and out of round cylinders. Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4"). Contains 60 and 220 grit stones, driveshank with depth stop and metal storage box. Oversize stone kits increase range to 92 mm ( 35⁄8"). Replacement Stone Kits 2870304 47.6 – 69.8 mm, 60 grit 2870305 47.6 – 69.8 mm, 220 grit 2870306 69.8 – 92 mm, 60 grit 2870307 69.8 – 92 mm, 220 grit 2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing

2870588

HONING OIL 12 oz can with dispensing tip. Promotes better finishes, faster cutting and longer stone life.

2870386

PISTON PIN PULLER Removes 18 mm piston pins from many Polaris pistons. Required for many Polaris puller attachments. Note: Some engines require adapters.

2871342

PISTON PIN PULLER ADAPTER For EC 58 snowmobile engines. Needed for proper positioning of piston pin puller on piston to prevent damage to piston. Requires use of 2870386 piston pin puller.

16

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2871445

PISTON PIN PULLER ADAPTER

ENGINE/COOLING CONT. For domestic Liberty™ engines. Needed to position piston pin puller correctly on to piston to prevent damage to piston. Piston Pin puller 2870386 needed to use this tool.

2870390

PISTON SUPPORT BLOCK Safely supports piston while disassembling or assembling engine top end.

2870569

CRANKSHAFT TRUING STAND For holding crankshaft while checking runout for all Polaris engines.

2870773

C-CLIP INSTALLATION TOOL For installing piston pin c-clips on most Polaris engines.

2871043

HEAVY DUTY FLYWHEEL PULLER – 6 BOLT Removes all current Polaris flywheels. Parts also sold separately 5130910 Heavy Duty F.W.P. Plate 5020648 Center bolt for puller 2872112 Center bolt for puller (length 2”) 5020650 Flywheel puller cap. 1992 PWC only 3080706 6 mm bolts (4) 221537 8 mm bolt (1)

2871989

ENGINE MOUNT SOCKETS For removing and installing all snowmobile engines that have drive tabs. Low profile small diameter. PS-45384 For removing tall rubber mounts that have drive tabs. Large diameter.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

17

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2872010

WATER PUMP SEAL INSTALLATION TOOL

ENGINE/COOLING CONT. For installing water pump mechanical seal to depth of 8.4 mm on 1998 – Present small block domestic twins (440, 500 and 600 EV).

2872389

WATER PUMP SEAL INSTALLATION TOOL For installing water pump mechanical seal to depth of 8.9 mm on 1999 – Present Big Block domestic twins (600,700 & 800).

2872401

20 MM C-CLIP TOOL To install C-clip on small bore domestic twin engines.

2872622A

22 MM C-CLIP TOOL To install C-clip on Big Block domestic twin engines and 1200 PWC.

5131135

EC68PL & EC59PL WATER PUMP INSTALLATION TOOL For installing water pump seal on EC68PL & EC59PL engines. Does not include bolt, nut or washers.

PA-44995

WATER PUMP MECHANICAL SEAL INSTALLER Used to install and set the mechanical seal properly into the mag end gear case. Application: Domestic ATV 4-stroke and Frontier

18

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PA-45401

WATER PUMP SEAL SAVER

ENGINE/COOLING CONT. Used to protect the water pump seal while installing the mag end gear cover. Application: Domestic ATV 4-stroke and Frontier

PA-45483

MAIN SEAL INSTALLER Used to install the crankshaft mag end seal into the gear cover. Application: Domestic ATV 4-stroke and Frontier

PA-45658

MAIN CRANKSHAFT SEAL SAVER Used to set the seal lips in the correct position and protect the seal when the mag end gear cover is installed. Application: Domestic ATV 4-stroke and Frontier

PA-46502

VALVE SPRING COMPRESSOR Used to compress the valve springs on all Polaris FUJI 4-stroke engines.

PU-45255

PISTON PIN PULLER Requires Adapters for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV applications.

PU-45248

PISTON PIN PULLER ADAPTER Adapter for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV applications. Must be used with PU-45255.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

19

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PU-45257

VALVE SPRING COMPRESSOR

ENGINE/COOLING CONT. Used to depress the valve springs to remove the spring keepers during valve servicing. Application: Domestic ATV 4-stroke and Frontier

PU-45497

GEAR ALIGNMENT TOOL SET The PU-45497-1 is used to preload the cam gear springs in the bottom half of the cam gear. They are needed to assemble the two halves of the gear. The PU-45497-2 is used to align the teeth of the split cam gear and enable the installation of the cam gear. Application: Domestic ATV 4-stroke and Frontier

PU-45498

CAM SPANNER WRENCH Used to rotate the cam when the crank, cam and counter balancer gears are being serviced without removing any other components such as the head or cylinder. Application: Domestic ATV 4-stroke and Frontier

PU-45543

UNIVERSAL DRIVER HANDLE Used with the PA-45483 Main Seal Installer.

PU-45778

OIL SYSTEM PRIMING TOOL To be used after an engine rebuild to fill the oil passages and prime the oil pump. This operation minimizes the amount of time the engine runs without oil. Application: Domestic ATV 4-stroke and Frontier

20

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PU-45838

GEAR HOLDER

ENGINE/COOLING CONT. Used to hold the cam and counter balance gears when removing their retaining bolts. Also used when installing and torquing the retaining bolts. Must use PU-45543 Universal Driver Handle. Application: Domestic ATV 4-stroke and Frontier

TRANSMISSION/GEARCASE 2871282

TRANSMISSION SEAL DRIVER (50 MM) For installing bearings and seals in transmissions and gearcases.

2871475

BEARING INSTALLATION TOOL For installing bearings on driveshafts with bolts welded to flangette.

CLUTCH TOOLS 2870338

DRIVE CLUTCH SPIDER NUT SOCKET For removing and installing spider jam nut on P-85 clutches.

2870341-A

DRIVE CLUTCH SPIDER REMOVAL AND INSTALLATION TOOL For removing and re-torquing clutch spider. Fits all aluminum drive clutch spiders.

2870401

PIN CENTERING TOOL To center spider pin for early model Snow Drive Clutches.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

21

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2870402

CLUTCH PIN INSTALLATION TOOL

CLUTCH TOOLS CONT. For installing cold rolled pin for shift weight pin on early clutches.

2870507

CLUTCH PIN PUNCH To remove and replace spider weight pins.

2870576

TAPERED REAMER FOR DIVE CLUTCH BORE To ensure proper fit between drive clutch bore and engine crankshaft.

2870910-A

ROLLER PIN TOOL This tool has been updated so it can be used with all Polaris aluminum Drive Clutches to service Drive Rollers and their bushings.

2870914

P-90 SNOWMOBILE CLUTCH OFFSET ALIGNMENT TOOL Establishes correct offset and alignment on P-90 clutches.

2870985

DRIVE CLUTCH BUTTON REMOVAL TOOL Removes tight spider buttons.

22

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2871025

CLUTCH BUSHING REPLACEMENT TOOL KIT

CLUTCH TOOLS CONT. Needed to remove and replace clutch drive and drive bushings on all Polaris clutches. Requires piston pin puller 2870386 (sold separately). Parts also separately: 5020627 P-85 clutch bushing installation tool 5020628 P-90 clutch bushing installation tool 5020629 Drive cover bushing remover and installer 5020630 P-85 driver bushing installation tool 5020631 P-90 driven clutch bushing removal tool 5020632 Main puller adapter 5020633 #2 puller adapter 5010279 Adapter reducer 5130862 P-85 driven sheave removal tool 5222768 P-85 driven sheave removal bridge

2871173

DRIVE CLUTCH COMPRESSION TOOL Compresses drive clutch while still on engine.

2871358

DRIVE CLUTCH HOLDING FIXTURE Holds all Polaris aluminum drive clutches.

2871056

DRIVEN CLUTCH PULLER Removes driven clutch from jackshaft. For 1993 Storms and some P-90 clutches.

2870506

DRIVE CLUTCH PULLER For removing clutch drive on all models except 400, 500, 600, 700, 800 domestic twins, 1999 700 and 800 XCR, and 1999 Trail RMK, Supersport (550 Fuji) (Replacement T-Handle 5020326).

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

23

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2871855

DRIVE CLUTCH PULLER

CLUTCH TOOLS CONT. For domestic engines 1999 and earlier (14 mm thread size). For 500, 600, 700 and 800 cc domestic twins (Replacement T-handle 5020326).

2872084

DRIVE CLUTCH PULLER ⁄4-16x7⁄16". (1999-2001) 440 Fan and 550 Fuji/Robin air cooled engines and drive clutch puller (Replacement T-Handle 5020326). 3

2872085

DRIVE CLUTCH PULLER 3 ⁄4-16x14 mm. 1999-2001 700/800 XCR Fuji/Robin 3 cylinder engine drive clutch puller (Replacement T-Handle 5020326). 2000-2001 domestic engines.

8700220

CLUTCH COMPRESSION TOOL To compress drive clutch for assembly and disassembly. Also helps in disassembly and assembly of driven clutch.

PS-45909

CLUTCH COMPRESSION EXTENSIONS Used with 8700220 to compress the Team clutches.

8700221

SPIDER ASSEMBLY TOOL Spring loaded mandrel to line up spider, roller and spacer washers. Mandrel retracts into tool when roller pin is installed.

24

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PS-46998

P-85 CLUTCH ALIGNMENT TOOL

CLUTCH TOOLS CONT. This clutch alignment tool provides an accurate method to check 5⁄8” clutch offset and alignment by referencing both stationary sheaves.

PU-45779

CLUTCH PILOT TOOL Used with the 2871358 to compress the clutch.

SUSPENSION/STEERING 2200421

GAS SHOCK RECHARGING KIT To recharge gas shocks for adjustment after rebuilding (Dealer must supply nitrogen bottles). Parts also sold separately: 7052069-A Charging needle 7050502 High pressure hose 2110003 Gas Pressure hose 7051004 Recharging valve 7052066 Female/male fitting 7052067 1⁄8" 3-way tee 7052076 1⁄8" male fitting 7052068 Air Chuck 2110005 High pressure regulator 7051003 Shrader valve

2201639

SHOCK SHAFT SEAL PROTECTOR To protect seal during installation on .498 dia. (1⁄2") shock shaft.

2201640

SHOCK SHAFT SEAL PROTECTOR To protect seal during installation on .620 dia. (5⁄8") shock shaft.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

25

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

SUSPENSION/STEERING CONT. 2870623

SHOCK ABSORBER SPRING COMPRESSION TOOL Compresses shock springs for removal and installation.

2870803

SHOCK SPRING PRE-LOAD ADJUSTMENT TOOL Adjusts spring compression.

2871071

SHOCK BODY HOLDING TOOL Safely holds gas shock body during rebuilding. Requires shop vice.

2871352 2872429

SHOCK ROD HOLDING TOOL – 1⁄2" ROD SHOCK ROD HOLDING – 5⁄8" ROD Safely secures shock damper rod during rebuilding without damage to rod. Use with shop vise (not included).

2871095

REPLACEMENT TOOL KIT SPANNER WRENCH For IFS shock spring pre-load cam adjuster.

2871232

GAS SHOCK SPANNER To adjust gas shocks that have threaded spring pre-load adjusters.

2871351

GAS SHOCK IFP DEPTH TOOL For removing Internal Floating Piston and setting proper IFP depth for reassembly.

26

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

SUSPENSION/STEERING CONT. 2871537

TRAVEL LOCATION BAR KIT To set camber and toe-in on CRC front ends. Parts also sold separately: 5211822 Travel location bar, 1997 CRC. 11.65" 5211713 Travel location bar, 15.20" 5211714 Travel location bar, 13.70" 102050 Travel location fasteners RS-3400-1250 Travel location Hex lock nut 5333508 Travel location CRC ski alignment bar, 46"

PA-46355

ACE SUSPENSION DIAGNOSTIC HARNESS This interface harness is used to perform diagnostic procedures on the M-10 ACE-equipped snowmobiles. Also used to power up the ECU on 2005 866/900 IQ for digital wrench.

PS-44925

SHOCK TUBE PULLER Required to remove inner piston sleeve on welded dome PPS Shocks.

PS-45152

THIN OPEN END WRENCH Needed to hold bushing while removing rear torque arm bolts from tunnel on Edge models.

PS-45259

GAS FILL TOOL Gauge and needles to properly recharge Ryde FX™ Shocks. Comes with 5 needles. Replacement needles PS-45259-1 (20 pack). Does not include regulator or nitrogen tank.

PS-45260

LOWER RETAINER SPANNER WRENCH To adjust lower retainer on Ryde FX™ Shocks.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

27

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

SUSPENSION/STEERING CONT. PS-45261

IFP POSITIONING/EXTRACTION TOOL For Ryde FX™ Shocks.

PS-45262

CYLINDER HEAD WRENCH Spanner wrench for cylinder head on Ryde FX™ Shocks.

PS-45263

WEAR BAND TOOL To properly install wear band on Ryde FX™ Shocks.

PS-45280

SHOCK COLLAR TOOL For removal of shock collar on Ryde FX™ Shocks.

PS-45629 PS-45281

SHOCK BODY HOLDER SHOCK RESERVOIR HOLDER To hold Ryde FX™ Shocks in vise for service.

PS-45678

SHOCK SHAFT SEAL PROTECTOR This tool is used to protect the seal during installation on .51 diameter shock shaft.

PS-45683

SHOCK SPRING COMPRESSOR A new shock spring compressor has been created to com press and aid in the removal of the coil springs from the M-10 and many other shocks.

28

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

SUSPENSION/STEERING CONT. PS-45908

T-HANDLE TOOL Used to remove and install the floating piston of the Walker Evans shock. The tool can also be used to set the floating piston height. Application: Walker Evans Shocks

PU-45779

CLUTCH PILOT TOOL Used with the 2871358 Clutch Holding Fixture to guide the Driven Clutch Helix into place over the stationary shaft on assembly. Application: P-85 Drive Clutch only

TRACK/DRIVE LINE/BODY/BRAKES 2870380

YOKOHAMA TRACK CLIP INSTALLATION TOOL For installing track clips on Yokohama tracks.

2870962-B

TYPE III BRAKE OVERHAUL TOOL For installing U-pack seal in master cylinder. For use 1999 and earlier models.

2870974

JACKSHAFT INSTALLATION TOOL Required for 1991-Present Indys (13 spline jackshaft). Prevents damage to upper chaincase oil seal.

2871041

CAMOPLAST TRACK CLIP INSTALLATION TOOL For installing track guides and clips on Camoplast tracks.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

29

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

TRACK/DRIVE LINE/BODY/BRAKES CONT. 2871337

CAMOPLAST TRACK CLIP REMOVAL TOOL Removes track guides and clips from Camoplast tracks.

2871296

JACKSHAFT INSTALLATION TOOL For larger diameter shafts on XTRA suspension models (15 spline jackshaft). Prevents seal damage.

2871188

TUNNEL RIVET INSTALLATION TOOL For installing buck rivets in snowmobile tunnels.

2871535

JACKSHAFT ALIGNMENT TOOL For larger diameter shafts on XTRA suspension models. Ensures proper chaincase jackshaft bearing alignment.

PS-45484

RIVET PUNCH Used to remove the self-piercing rivets used in 2000 and newer Snowmobile bulkheads and tunnels.

PU-45485

EXHAUST VALVE SPRING TOOL Used to remove the exhaust springs.

30

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

MAINTENANCE/TUNE-UP/FUEL 2871810 2871811 2872092 2872093 2872305

KEIHIN CARB SYNCHRONIZING TOOLS 2871810 For ’97 700 SKS Rod diameter .031"/.047" (.79 – 1.19 mm) 2871811 for ’97 700 RMK and ’98 600 RMK Rod diameter .078"/.094" (2.0 – 2.4 mm) 2872092 for ’98-’99 700 XC/SKS Rod diameter .051"/.063" (1.3 – 1.6 mm) 2872093 for ‘98-’99 600 XC and ’98 700 RMK Rod diameter .028"/.059" (.7 – 1.5 mm) 2872305 for ’99 600/700 RMK Rod diameter .102"/.118" (2.6 – 3.0 mm) To precisely synchronize Keihin carburetor slides.

2201519

THROTTLE POSITION SENSOR TESTER KIT To test T.P.S. on all 2-stroke Snow models with T.P.S.

2870509

UNI-SYN GAUGE Visual method of synchronizing carburetors on multi-carbureted engine.

2871174

GREASE GUN ADAPTER For lubricating some driveshaft bearings.

2872126

FLOAT HEIGHT GAUGE, KEIHIN For setting float heights at 16 mm on all Keihin PWK 39 mm carburetors. Determines if floats are parallel to each other.

8717024

TAMPER RESISTANT TORX BIT - T20 To remove Torx screws on some Mikuni & Keihin carburetors and T.P.S.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

31

SNOWMOBILE SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

MAINTENANCE/TUNE-UP/FUEL CONT. PS-45831-A

TPS INITIALIZER Used to activate the T.P.S. if the service of T.P.S. on the throttle body is necessary. Application: Frontier

PV-43527

OIL FILTER WRENCH Used to remove and install oil filter. Requires a 3⁄8" drive ratchet.

32

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

WATERCRAFT SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2870303

AMMCO HONE KIT

ENGINE/COOLING Rigid hone to correct tapered and out of round cylinders. Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4"). Contains 60 and 220 grit stones, driveshank with depth stop and metal storage box. Oversize stone kits increase range to 92 mm ( 35⁄8"). Replacement Stone Kits 2870304 47.6 – 69.8 mm, 60 grit 2870305 47.6 – 69.8 mm, 220 grit 2870306 69.8 – 92 mm, 60 grit 2870307 69.8 – 92 mm, 220 grit 2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing

2870588

HONING OIL 12 oz. can with dispensing tip. Promotes better finishes, faster cutting and longer stone life.

2870386

PISTON PIN PULLER Removes 18 mm piston pins from many Polaris pistons. Required for many Polaris puller attachments. Note: Some engines require adapters.

2870390

PISTON SUPPORT BLOCK Safely supports piston while disassembling or assembling engine top end.

2870569

CRANKSHAFT TRUING STAND Holds crankshaft while checking run-out for all Polaris engines. Parts also sold separately: 2870569-Clamp Toggle clamp 2870569-Jaws Bolt cutter jaws 2870569-Vblock V-block only

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

33

WATERCRAFT SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2871445

PISTON PIN PULLER ADAPTER

ENGINE/COOLING CONT. For domestic engines. Needed to position piston pin puller correctly onto piston (Piston pin puller PN 2870386 needed to use this tool).

2870773

C-CLIP INSTALLATION TOOL For installing piston pin c-clips on most Polaris engines.

PU-45255

PISTON PIN PULLER Requires Adapters for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications.

PU-45248

PISTON PIN PULLER ADAPTER Adapter for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications. Must be used with PU-45255.

PW-46592

PUMP/ENGINE ALIGNMENT ADAPTER This tool is required for engine and drive pump alignment on current Polaris MSX Watercraft models. This tool is necessary for engine and drive pump alignment on models equipped with the three (3) piece engine coupler. Used with 2871343 Pump/Engine Alignment bar.

PW-46593

DRIVESHAFT REMOVAL AND INSTALLATION TOOL This tool is required for the removal of the drive shaft from the current Polaris MSX Watercraft models. This tool facilitates the removal of the driveshaft from models equipped with the new three (3) piece engine coupler.

PW-46981

ENGINE TURNING TOOL Used to rotate the crankshaft. Application: MSX 110/150

34

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

WATERCRAFT SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PW-46982

GEAR PULLER

ENGINE/COOLING CONT. Used to remove balance shaft gear when used with PW-46989. Application: MSX 110/150

PW-46983

PISTON RING COMPRESSOR Used to install pistons into engine block. Application: MSX 110/150

PW-46984

ENGINE STAND ADAPTER Used to support the MSX 110/150 on an engine stand or bench mount adapter.

PW-43070

ROLLING ENGINE STAND This engine stand supports the PW-46984 Engine Stand Adapter and can be rolled around the service department. The engines can be tilted into various positions and is height adjustable.

PW-47053

BENCH MOUNT ENGINE STAND ADAPTER Used to support the PW-46984 on a bench.

PW-47054

ENGINE STAND ADAPTER SLEEVE The engine stand sleeve is used with the PW-46984 Engine Stand Adapter to mount to most universal rolling engine stands.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

35

WATERCRAFT SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

PW-46985

CAM CHAIN BREAKER/MENDOR

ENGINE/COOLING CONT. Used to remove and reinstall timing chain. Application: MSX 110/150

PW-46989

FLYWHEEL PULLER Used to remove magnet rotor and balance shaft gear when used with PW-46982. Application: MSX 110/150

PW-47076

PROTRACTOR/DEGREE WHEEL Used to validate TDC timing for MSX 110/150. Application: MSX 110/150

PW-47077

CAMSHAFT ALIGNMENT TOOL Installs into camshaft to lock into TDC position. Application: MSX 110/150

PW-47079

CAM CHAIN INSTALLATION TOOL Routes timing chain through engine crankcase during installation. Application: MSX 110/150

PW-47108

TIMING CHAIN WEDGE AND HOOK TOOL Used during timing chain installation. Application: MSX 110/150

PW-47163

VALVE GUIDE ADJUSTER Used to remove and install valve lash shims for MSX 110/150.

36

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

WATERCRAFT SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2872290

TIMING ADJUSTER

ELECTRICAL To adjust timing on second generation PWC’s (PVL ignition).

2872454

E.M.M. LAPTOP COM. CORD Connects all DI Powered Watercraft to the dealer's service computer.

2872456

E.M.M. SERVICE POWER CONNECTOR To service fuel injection system on all PWCs using DI fuel injection.

2872604

BUMP STOP TOOL For a positive stop when setting timing on all PWCs using DI fuel injection.

2872623

P.D.S. JUMPER To service fuel injection system on all PWCs using DI fuel injection.

PW-45776

COMMUNICATOR CABLE ADAPTER This adapter is required for 2002 - 2004 DI equipped PWC to allow communication with your DI diagnostic software..

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

37 37

WATERCRAFT SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

2871036

PUMP IMPELLER REMOVAL TOOL

PUMP/FINAL DRIVE For removing impeller O.D.: 21.65 mm.

2871037

COUPLER REMOVAL TOOL For removing small, steel couplers O.D.: 20 mm.

2871343

PUMP/ALIGNMENT TOOL For proper alignment between engine and jet pump.

2871425

THROUGH-HULL FITTING TOOL For removing and installing threaded driveshaft throughhull fitting.

2871745

STATIC TIMING LIGHT HARNESS To adjust ignition timing on Polaris engines equipped with Hall-Effect sensors. Can also be used to test Hall-Effect sensors. Requires 9 volt battery (not included).

38

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

WATERCRAFT SPECIAL TOOLS TOOLS

PART NUMBER

DESCRIPTION

MAINTENANCE/TUNE-UP/FUEL 2871080

CARBURETOR FUEL SCREW ADJUSTMENT TOOL To adjust high and low speed fuel screws on most Polaris carbureted watercraft.

2871174

GREASE GUN ADAPTER To grease most drive shaft couplers and carrier bearing/ seal housings.

2872602

SHRADER VALVE To test fuel pressure on 1999 DI models.

2872621

FUEL PUMP RING SPANNER WRENCH Removes retaining ring on all DI powered models and all MSX based models.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

39

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

ENGINE/TRANSMISSION/CLUTCH PV-1253

VALVE SPRING COMPRESSOR Used to compress the valve springs on all Victory engines.

PV-4019

VALVE SPRING COMPRESSOR Features quick-release lever design and includes universal adapter. Used with PV-43513 Compressor Adapter.

PV-34483

VALVE LASH FEELER GAUGES

PV-43502-A

ENGINE LOCK TOOL Used to lock engine from rotating when removing retaining nuts from engine or transmission shafts.

PV-43503

CASE SPLITTING STUDS Used to disassemble crankcases for service on 1999-2001 engines.

PV-43504

CRANKCASE BEARING PROTECTOR Used to protect right side main bearing from cam sprocket during disassembly and assembly of crankcases.

PV-43505

FINAL DRIVE SEAL INSTALLER Used to install output shaft (5th gear) seal to correct depth.

40

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

ENGINE/TRANSMISSION/CLUTCH CONT. PV-43513-A

VALVE SPRING COMPRESSOR ADAPTER Used with a valve spring compressor such as PV-4019 to disassemble and assemble valve and valve spring assembly for service.

PV-43518

CLUTCH HOLDING WRENCH Used to hold clutch basket during clutch disassembly and assembly. Requires a 3⁄8" drive ratchet for 1999 & 2001.

PV-43527

OIL FILTER WRENCH (1999-2001) Used to remove and install oil filter. Requires a 3⁄8" drive ratchet.

PV-43532

BELT TENSION GAUGE Used to properly set drive belt tension.

PV-43533

FLYWHEEL PULLER Used to remove flywheel from crankshaft.

PV-43534

CRANKSHAFT LOCK RING PLIERS Used to remove and install circlip for one-way starter gear.

PV-43570

PISTON RING COMPRESSING PLIERS Includes: PV-43570-1 Pliers PV-43570-2 Band (35⁄8" to 37⁄8")

PV-45028

CLUTCH SHAFT HOLDER (2001-CURRENT) Locks transmission shaft so transmission fasteners can be removed/installed.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

41

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

ENGINE/TRANSMISSION/CLUTCH CONT. PV-45029

CRANKCASE SEPARATOR (2001-2004) Tool is required for crankcase separation. *Also used on 1999-2000 if transmission kit installed.

PV-45030

MAINSHAFT/CRANKCASE INSTALLER (2001-2002) Tool is needed to install the output shaft. *See PV-46299 for 2003-2004 models.

PV-45031

TRANSMISSION REBUILD SPACER (2001-2004) This spacer is required to support the clutch shaft bearing during transmission assembly.

PV-45032

CLUTCH SPRING COMPRESSOR (2001-CURRENT) Compresses clutch spring (diaphragm spring) for clutch disassembly and assembly.

PV-45249

HELI-COIL THREAD REPAIR KIT

PV-46299

MAINSHAFT/CRANKCASE INSTALLER (2003-2004) This screw must be used with the PV-45030 Output Shaft Installer to install the output shaft. *Also used on 1999-2002 with transmission kit installed.

PV-46988

CRANKSHAFT ROTATION SOCKET Needed to rotate the crankshaft during assembly and disassembly.

42

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

CHASSIS/WHEELS/SUSPENSION/BRAKES PV-43507

REAR SHOCK ADJUSTMENT WRENCH GAS SHOCKS Used to adjust rear shock preload tension.

PV-43508

STEERING HEAD ADJUSTMENT SOCKET Used to adjust preload of steering stem tapered roller bearings and tighten steering stem locknut to proper torque. Used with PV-43509 Locknut Spanner Wrench.

PV-43509

LOCKNUT SPANNER WRENCH Used to hold steering stem preload nut in place while locknut is torqued. Used with PV-43508 Steering Head Adjustment Socket.

PV-43515

BUSHING AND BEARING SERVICE SET This multi-purpose tool set is used for the following service procedures: 1. Install inner race of steering stem bearings 2. Install wheel bearings 3. Remove and install swingarm bushings

PV-43516-A

45 MM FORK SEAL INSTALLER Used to install front fork dust seals and oil seals on models with 45 mm conventional forks.

PV-44624

50 MM FORK SEAL INSTALLER Required tool to install front dust and oil seal on 2000-2001 Sportcruiser™.

PV-43517

DAMPER ROD HOLDER Used to hold damper rod during front fork disassembly and assembly.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

43

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

CHASSIS/WHEELS/SUSPENSION/BRAKES CONT. PV-43528

WHEEL ALIGNMENT TOOL KIT (1999-2001) Used with a tape measure to properly set rear wheel alignment. Two required, sold individually.

PV-43536

WHEEL RIM PROTECTORS Used to protect rim during tire removal or installation. Three protectors included.

PV-43545-10

HAND PUMP ACCESSORY KIT Kit contains pump attachments for brake bleeding and diagnostic checks. Used with PV-43545 Hand Vacuum Pump.

PV-43571

SHOCK SPRING COMPRESSOR Compresses shock assembly for service of seals, spring and shock.

PV-44683

LOWER STEERING STEM BEARING REMOVAL TOOL Used to remove the Lower Steering Stem Bearing.

PV-59000-A

FORK OIL LEVEL GAUGE

PV-46993

PRELOAD SPANNER WRENCH Used to adjust shock spring pre-load on Vegas and Kingpin models.

44

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

CHASSIS/WHEELS/SUSPENSION/BRAKES CONT. PV-47035

43 MM INVERTED FORK SEAL INSTALLER Used to drive fork bushing and seals on 43mm inverted forks.

PV-47036

43 MM CONVENTIONAL FORK SEAL INSTALLER Used to drive fork bushing and seals on 43mm fork tubes.

PV-47037

43 MM SEAL GUIDE Used to guide the fork seal and dust seal over 43mm tubes to prevent seal damage.

PV-47060

CARTRIDGE SHAFT TOOL Used to bleed the cartridge an install spring on inverted forks.

ELECTRICAL/DIAGNOSTIC/FUEL PV-8036-B

INDUCTIVE SELF-POWERED DIGITAL TACHOMETER Displays RPM reading on any engine that has a spark plug regardless of ignition voltage or system. Inductive pickup clips over any spark plug wire for safe use with engine running.

PV-25070

HEAT GUN Heats to 500-750 degrees F.

PV-33223

COMPRESSION GAUGE SET 0-300 psi Includes: PV-33223-3 M12 x 1.25 Victory Adapter 14 mm/18 mm Combination Adapter 10 mm Adapter

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

45

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

ELECTRICAL/DIAGNOSTIC/FUEL CONT. PV-33261-A

COIL TESTER This tester features an adjustable spark gap and built-in circuitry to accurately bench test ignition coil.

PV-33277-A

BATTERY POWERED TIMING LIGHT

PV-34898

HIGH CURRENT SHUNT High current shunt is a calibrated resistance wire which is connected in series with the electrical accessory to be tested and plugged into the digital multimeter. The multimeter will then provide a direct readout of current draw from 0-99 amps (100-199 amps momentary), in 0.1 amp increments.

PV-35457

BLACK LIGHT LEAK DETECTOR KIT Includes: Fluorescent Black Light PV-28431-6 Oil Additive (6) 1 oz. bottles

PV-35667-A

CYLINDER LEAKDOWN TESTER PV-35667-A will test for worn piston rings, cylinder walls, valves, gaskets and any other related leakage problems. Uses shop air. M12 x 1.25 Adapter and instructions included.

PV-39565

ENGINE EAR ELECTRONIC LISTENING DEVICE Engine EAR amplifies sounds while shutting out surrounding noises. Helps to identify worn components and internal engine noises. Includes carrying case.

46

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

ELECTRICAL/DIAGNOSTIC/FUEL CONT. PV-39617

CURRENT CLAMP 1 - 400 amp DC, 1 - 600 amp AC. Used with digital multi-meter to measure current draw

PV-39951-A

DIGITAL TACHOMETER This digital tachometer accurately measures engine RPM and maximum RPM of 2 or 4 stroke engines. The dual display allows for readings of current RPM alone or current and maximum RPM. Also features two maximum RPM memories for comparison.

PV-39991

PEAK VOLTAGE READING ADAPTER For Fluke multimeters. Measures peak voltage output of components for diagnosis.

PV-43506

FUEL PRESSURE GAUGE Used to measure fuel pressure for fuel injection diagnostic work.

PV-43526

CONNECTOR TEST KIT Used for diagnostic work when troubleshooting and testing fuel injection or ignition systems. Used with a digital multi-meter.

PV-43529

INJECTOR TEST LIGHT Diagnostic aid to determine if injector is receiving voltage pulses from ECU.

PV-43530

EFI CONTROL UNIT TESTER (1999-2001) Used to clear ECU trouble codes and to perform TPS adjustments.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

47

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

ELECTRICAL/DIAGNOSTIC/FUEL CONT. PV-43531

OIL PRESSURE GAUGE Used to measure oil pressure for both the lubrication and cooling systems.

PV-43541

ANTI-STATIC WRIST STRAP Used to avoid electro-static discharge damage to ECU components.

PV-43542

ECU COMPUTER CHIP REMOVER Used to remove EPROM from Electronic Control Unit on 1999-2001 models.

PV-43544

SPEEDOMETER SIGNAL TESTER Used to check for electrical impulses from speedometer signal generator.

PV-43545

PRESSURE / VACUUM HAND PUMP Mityvac brand Super Pump. Higher displacement than standard Mityvac. Requires fewer pumps for high volume components.

PV-43545-10

HAND PUMP ACCESSORY KIT Contains pump attachments needed for diagnostic checks.

PV-43545-20

HAND PUMP STORAGE CASE For storage of PV-43545 Hand Pump and PV-43545-10 Accessory Kit.

48

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

ELECTRICAL/DIAGNOSTIC/FUEL CONT. PV-43546

FLUKE 73 DIGITAL MULTIMETER 0-600 volts, rotary dial function selection switch, analog bar graph, auto and manual ranging with automatic polarity selection, audible continuity beep, diode test, automatic Touch Hold captures stable readings, audible notification of voltage drops of less than 0.7 volts, sleep mode to preserve battery life, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

PV-43568

FLUKE 77 DIGITAL MULTIMETER 0-1000 volts, easy-to-read display with analog bar graph, rotary dial function selection switch, push button auto and manual range selection, audible continuity beep, diode test, automatic Touch Hold captures stable readings, sleep mode to preserve battery life, rugged overmolded case protects meter, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

PV-45410 ART NOT AVAILABLE

AIR/FUEL RATIO MONITOR Used in conjunction with Digital Wrench to set TPS.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

49

VICTORY TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-37453

CHRISTIE DE-SULFATING BATTERY CHARGER

ELECTRICAL/BATTERY This double unit charger features electronic circuitry to charge sulfated batteries and maintenance-free batteries. The high initial charge of 20 volts, which is electronically controlled and monitored, adjusts to normal charging voltage once the sulfation barrier is broken down.

PV-42376

FERRET 43 BATTERY LOAD TESTER This versatile volt/amp/load tester is made especially for troubleshooting power systems on motorcycles. An optional rolling stand is available under part number PV-42388.

PV-63070

CHRISTIE MULTI-BATTERY CHARGER Charges up to 10 batteries simultaneously, six 12 volt and four 6 volt. DC output is 10 amps for both 6 and 12 volt batteries. Includes ten 30" long plug-in leads.

PV-43700

ACCURACY BATTERY TESTER Accurately tests 6 or 12 volt batteries discharged down to as low as 1 volt. No time consuming recharging required. Microprocessor controlled testing is completed in 17 seconds. Immediate results for waiting customers. Test without disconnecting cables from battery terminals. More accurate than heavy, cumbersome carbon pile testers. Data interpretation is eliminated. Weighs only 2 lbs. Self-powered by 9 volt battery. 3 year warranty. Includes molded carrying case, cranking amps reference chart and complete instructions.

50

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

VICTORY TOOLS EQUIPMENT/ TOOL ORGANIZATION & STORAGE SYSTEM TOOLS

PART NUMBER

DESCRIPTION

PV-21000

TIRE SPREADER

PV-28700

BEAD EXPANDER

PV-43556

WHEEL TRUING AND BALANCING STAND Adjustable stand by Rowe. Used to hold all types of wheels when truing and balancing.

TOOL ORGANIZATION PV-34100

GREAT CRATE I 21.5" x 15.5" x 9.75", molded blue polyethylene 1.4 cubic ft. storage capacity.

PV-34755

GREAT CRATE I TOOL STORAGE SYSTEM Includes: (12) PV-34100 Great Crate I (12) Self-Adhesive Header Cards (1) PV-34700 Storage Rack 14 gauge steel rack with grey enamel finish. 35" wide, 21" deep, 69" high. Holds 12 PV-34100 Great Crates and tools

PV-35805

GREAT CRATE II 27" x 17" x 12.5", molded blue polyethylene 2.4 cubic ft. storage capacity.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

51

VICTORY TOOLS EQUIPMENT/ TOOL ORGANIZATION & STORAGE SYSTEM TOOLS

PART NUMBER

DESCRIPTION

TOOL ORGANIZATION CONT. PV-35810

GREAT CRATE II TOOL STORAGE SYSTEM Includes: (8) PV-35805 Great Crate II (8) Self-Adhesive Header Cards (1) PV-35806 Storage Rack 14 gauge steel rack with grey enamel finish. 38.5" wide, 27.5" deep, 54" high. Holds 8 PV-35805 Great Crates and tools

TOOL BOARD HOOKS PV-34702-25

HOOK #2 25 Per Package

PV-34703-25

HOOK #3 25 Per Package

PV-34705-10

HOOK #5 10 Per Package

PV-34706-10

HOOK #6 10 Per Package

PV-34708-25

HOOK #8 25 Per Package

52

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

VICTORY TOOLS EQUIPMENT/ TOOL ORGANIZATION & STORAGE SYSTEM TOOLS

PART NUMBER

DESCRIPTION

PV-34709-10

HOOK #9

TOOL BOARD HOOKS CONT. 10 Per Package

PV-34710-5

HOOK #10 5 Per Package

PV-34712-5

HOOK #12 5 Per Package

PV-34714-5

HOOK #14 5 Per Package

PV-34715-5

HOOK #15 5 Per Package

PV-34718-10

HOOK #18 10 Per Package

PV-34719-10

HOOK #19 10 Per Package

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

53

DIAGNOSTIC SOFTWARE TOOLS

PART NUMBER

DESCRIPTION

2872454

E.M.M. LAPTOP COM. CORD Connects all DI Powered Watercraft to the dealer's service computer.

2872456

E.M.M. SERVICE POWER CONNECTOR To service fuel injection system on all PWCs using DI fuel injection.

PU-47063

DIGITAL WRENCH This diagnostic kit assists the technicians with powerful computer diagnostic capabilities. An all new “guided diagnostics” feature offers step-by-step diagnosis and repair, wire diagrams, photos and more. The kit contains the EFI diagnostic software CD, PU-47151 Interface Cable and instruction manual.

PU-47151

REPLACEMENT INTERFACE CABLE This is the primary interface cable for the Digital Wrench.

PU-47102

MSX150 INTERFACE CABLE ADAPTER This adapter must be used with the PU-47151 Interface Cable to diagnose the MSX 110/150 models.

54

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

DIAGNOSTIC SOFTWARE TOOLS

PART NUMBER

DESCRIPTION

PV-46085

VICTORY DIAGNOSTIC SOFTWARE (2002-CURRENT) This diagnostic kit assists the technicians with powerful computer diagnostic capabilities. An all new “guided diagnostics” feature offers step-by-step diagnosis and repair, wire diagrams, photos and more. The kit contains the EFI diagnostic software CD, Interface Cable and instruction manual. *Kit includes the PV-46085-2 Victory Adapter & PU-47151 Interface Cable.

PV-46085-2

VICTORY INTERFACE CABLE ADAPTER

PV-43555

EFI DIAGNOSTIC SOFTWARE (1999-2001)

ART NOT AVAILABLE

PC based diagnostics are the future of the service industry. They are more cost effective, versatile, flexible and upgradeable than cartridge-based scan tools. This Windows-based software for a laptop or desktop computer features: • Simple-to-understand graphical user interface. • View live engine data for analysis. • Display historic and current trouble codes. • Print function for customer reports. • Interactive help system - click on screen display area to view associated help and diagnostic information. • User manual integrated in the software. • Includes PC-to-motorcycle interface cable (PV-43555-2). Note: Must have DOS capability to run this software. Only works on Windows 95, 98 and ME, will not work on Windows XP.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

55

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

2200634

VALVE SEAT RECONDITIONER KIT For reconditioning valve seats on Polaris 4-stroke ATV/RANGER engines. PS-45536 Valve Seat Cutter Set for XC120

2201209

DUCATI IGNITION TEST PROBES Jumper lead for testing small connecting pins. Prevents damage to harness pins from multi-meter probes.

2870159

FLYWHEEL PULLER Removes all 4 bolt pattern flywheels from ’60 thru ’70 Polaris engines.

2870303

AMMCO HONE KIT Rigid hone to correct tapered and out of round cylinders. Range: 47.6 mm – 69.8 mm (17⁄8" – 23⁄4"). Contains 60 and 220 grit stones, driveshank with depth stop and metal storage box. Oversize stone kits increase range to 92 mm ( 35⁄8"). Replacement Stone Kits 2870304 47.6 – 69.8 mm, 60 grit 2870305 47.6 – 69.8 mm, 220 grit 2870306 69.8 – 92 mm, 60 grit 2870307 69.8 – 92 mm, 220 grit 2871536 47.6 – 69.8 mm for Ni-Ca-Sil deglazing

2870588

HONING OIL 12 oz can with dispensing tip. Promotes better finishes, faster cutting and longer stone life.

2870386

PISTON PIN PULLER Removes 18 mm piston pins from all Polaris pistons. Required for many Polaris puller attachments. Note: Some engines require adapters.

56

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

2870390

PISTON SUPPORT BLOCK Safely supports piston while disassembling or assembling engine top end.

2870630

TIMING LIGHT Self contained. Needs 2 “D” cell batteries (not included). For ignition system diagnostics and checking timing.

2870773

C-CLIP INSTALLATION TOOL For installing piston pin c-clips on most Polaris engines.

2870836

BATTERY HYDROMETER To check specific gravity of all Polaris batteries. Specially sized to test small batteries.

2870852

COMPRESSION GAUGE - 14 MM THREADS Measures engine compression for troubleshooting. Extension from local tool suppliers needed for 4-stroke engines. See shop manuals for checking ATV air cooled engines.

2870975

MITY-VAC PRESSURE TEST TOOL Source of vacuum and pressure. For carburetor needle & seat testing, brake bleeding and cooling system testing.

2871489

STAPLE GUN To install seat covers. 2871489-ST Staples (stainless steel)

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

57

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

2871555

SPONSON INSERT TOOL KIT To install all expandable inserts for all Polaris products. Includes 10 – 32 UNC; 1⁄4-20; 5⁄16-18 inserts and adapters.

2872022

⁄8" SQUARE DRIVER BIT

1

For removing square drive crate screws. Body hexagonal to fit drill.

2873015-A

CARBURETOR ADJUSTMENT TOOL

8700229

FLYWHEEL HOLDING WRENCH For holding flywheel when removing or torquing retainer nut.

8700229-ADAPT

FLYWHEEL HOLDER ADAPTER For Fuji P.W.C. flywheels. Requires 8700229.

PU-43506

FUEL PRESSURE GAUGE KIT Used to check the fuel pressure and bleed the fuel systems of air from the 2002 Frontier.

PU-45149

HOSE PINCHER Pinch off pliers help keep hoses and lines clamped tightly.

PU-45248

PISTON PIN PULLER ADAPTER Adapter for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications. Must be used with PU-45255.

.

58

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PU-45255

PISTON PIN PULLER Requires Adapters for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications.

PU-45257

VALVE SPRING DEPRESSOR WRENCH

PU-45417

GASOLINE QUALITY TEST KIT This unique kit helps you reduce troubleshooting time by verifying if fuel quality is affecting performance, thereby ruling out other causes. Kit applies to all gasoline engines, from small engines to heavy-duty. It permits checking for water in the fuel tank without tank removal. Fuel volatility may also be tested by measuring its vapor pressure. You can also test for alcohol in the fuel and the percentage present. PU-45535 - Alcohol Detection Kit - Included with PU-45417, detects percent of alcohol in fuel.

PU-45418

SELF TAPPING PULLER Easily removes or pulls out hard to fix dents and creases in fenders, side panels, door panels, and tops without time consuming removal of inside panels and upholstery. A hole is drilled at the base of the dent and the tool’s self-tapping screw is threaded into it. A few sharp blows of the slide hammer will pull the dent out. Puller is 17" long with Pyralin handle grip and replaceable sheet metal screw. Instructions included.

PU-45419

STRAP WRENCH There are many uses you’ll find for this new, heavy-duty strap wrench. The 53" long nylon strap won’t mar precision surfaces of shafts, pulleys, or other components. Especially useful on small engine pulleys or as a pipe wrench. Special head design self-tightens the strap as force is applied. Light-weight, aluminum, 12" long handle. 305085 - Replacement Strap

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

59

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PU-45420

CHAIN WRENCH Head design permits turning in either direction without removing wrench from the work. Ratcheting action also makes it possible to regrip without removal. 209199 - Replacement Chain Note: Care is needed to protect surface finish of object being held.

PU-45423

TELESCOPING GAUGE SET Permit accurate measurement of slots and small cylinders. Insert into work piece and release contact by turning knob on handle. Measurement is read from outside micrometer. PU-45423-1 PU-45423-2 PU-45423-3 PU-45423-4 PU-45423-5 PU-45423-6

PU-45424

Telescoping gauge 5⁄16" – 1⁄2" Telescoping gauge 1⁄2" – 3⁄4" Telescoping gauge 3⁄4" – 11⁄4” Telescoping gauge 11⁄4" – 21⁄8” Telescoping gauge 21⁄8" – 31⁄2" Telescoping gauge 31⁄2" – 6"

UNIVERSAL DIAL INDICATOR SET Set has jeweled bearing dial indicator with rear mounted plunger. Includes items not shown: 2 extra radiused contacts (3⁄16" dia. and 5⁄16" dia.) Powerful magnetic base with post Indicator rod and 2 universal connectors Fitted steel case

60

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PU-45425 PU-45426 PU-45427 PU-45428 PU-45429 PU-45430

OUTSIDE MICROMETER 0" – 1" OUTSIDE MICROMETER 1" – 2" OUTSIDE MICROMETER 2" – 3" OUTSIDE MICROMETER 3" – 4" OUTSIDE MICROMETER 4" – 5" OUTSIDE MICROMETER 5" – 6" These micrometers are equipped with friction stops to ensure consistently accurate measurements and spindle locks for making repeat measurements. The frames are forged, with baked enamel finish. The graduations are in .001" increments and are numbered on the thimble for direct reading. Anvil and spindle faces are ground and lapped for flatness and parallelism, ensuring high accuracy. A simplified zero adjustment allows resetting without the use of a special wrench.

PU-45431

DEPTH MICROMETER 0" – 6" Depth of holes, slots, and piston-to-deck height can easily be measured with this depth micrometer. A friction stop is provided and graduations read right-side-up when the tool is in position for use. This set is packaged, complete with rods, in a fitted case for convenience and protection. The range is 0" to 6" with .001” graduations. A 4" long base provides stability.

PU-45432

DIAL CALIPER 0" – 6" This quality, steel construction, precision instrument will provide accuracy and durability with a range from 0-6 inches. Easy to read scale is graduated in .001" increments with a metric vernier on the back side. Reads outside, inside and depth measurements. Dial indicator has fine line indicating hand for accurate reading.

PU-45433

“O” RING/OIL SEAL PICK SET Fishing a stubborn O-ring or oil seal of its seat is easy if you have this pair of picks in your toolbox. A small investment that can pay for itself in no time at all.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

61

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PU-45434

JIMMY BAR 18" Forged from chrome alloy steel and heat treated to resist bending and breaking.

PU-45435 PU-45436 PU-45437 PU-45438

ROLLING HEAD PRY BARS PU-45435 PU-45436 PU-45437 PU-45438

Rolling Head Pry Bars 6" Rolling Head Pry Bar, 12" Rolling Head Pry Bar, 16" Rolling Head Pry Bar, 18"

Rolling head makes a great deal of leverage possible. Long tapered body may be used as a lining-up drift.

PU-45439

2 TON JACK STANDS, PAIR Used with comparable lifting equipment these stands will handle the big service jobs. Ruggedly constructed and has a large base for stability.

PU-45495

PACKARD CRIMPER Produces a professional crimp on most wire connectors used in the Polaris product line.

PU-45994

TAMPER RESISTANT TORX BIT - T25

PU-46219

OIL EXTRACTOR Used to draw the engine oil from the crankcase.

PU-47165

CARB. IDLE ADJUSTMENT SCREW PLUG REMOVER Used to remove the idle mixture screw plug on Mikuni carbs.

62

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-3006

0-25 MM MICROMETER

PV-3007

25-50 MM MICROMETER

PV-3008

50-75 MM MICROMETER

PV-3009

75-100 MM MICROMETER

PV-3017

CYLINDER BORE GAUGE 50-100 mm

PV-3097

METRIC DIAL INDICATOR .01 mm graduations, 5 mm range. Service Parts: PV-3097-1 Replacement Cap

PV-5000-A

SNAP RING PLIER SET

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

63

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-5018

8MM HEX DRIVER Short shank, 3⁄8” drive.

PV-5045

M5 X 0.8 (ISO) TAP SET

PV-5047

M8 X 1.25 TAP SET

PV-5048

M10 X 1.25 TAP SET

PV-5059

M12 X 1.25 DIE

PV-8002

TIME-SERT M12 X 1.25 THREAD REPAIR KIT Kit includes step tap, wrench, seat cutter, insert driver (inserts not included). PV-8002-1 M12 x 1.25 x 15mm Insert (order inserts in 10 quantity increments)

PV-8003

TIME-SERT M10 X 1.25 THREAD REPAIR KIT Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts. PV-8003-1 M10 x 1.25 x 14mm Insert (order inserts in 10 quantity increments)

64

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-8004

TIME-SERT M8 X 1.25 THREAD REPAIR KIT Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts. PV-8004-1 M8 x 1.25 x 11.7 mm Insert PV-8004-2 M8 x 1.25 x 16.2 mm Insert (order inserts in 10 quantity increments)

PV-8005

TIME-SERT M6 X 1.0 THREAD REPAIR KIT Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts. PV-8005-1 M6 x 1.0 x 9.4 mm Insert (order inserts in 10 quantity increments)

PV-23672

DIAL INDICATOR ROLLER ADAPTER

PV-26900-7

METRIC DIAL CALIPER 0-150 mm range.

PV-39776

ELECTRONIC DIGITAL CALIPERS English - Metric conversion with push of a button. 0 - 6 range in .0005" increments 0 - 150 mm range in .01 increments

PV-26900-8

THICKNESS GAUGE-26 BLADES (.002" - .035")

PV-26900-9

THICKNESS GAUGE-13 BLADES (.03 mm - 0.5 mm)

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

65

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-26900-12

METRIC ADJUSTABLE DIAL INDICATOR 10 mm travel.

PV-33211

ANTI-SEIZE COMPOUND Keeps bolts and nuts from corroding and seizing.

PV-33258

HOLE GAUGE SET Two gauge set (5-10 mm).

PV-33269

8 MM HEX DRIVER Long shank, 3⁄8" drive.

PV-34481

FLEXIBLE MAGNETIC DIAL INDICATOR STAND

PV-34673

PRECISION STRAIGHT EDGE 8" L x 1⁄2" W x 3⁄4" D

PV-35457

BLACK LIGHT LEAK DETECTOR KIT Includes: Fluorescent Black Light PV-28431-6 Oil Additive (6) 1 oz. bottles

66

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-35667-A

CYLINDER LEAKDOWN TESTER PV-35667-A will test for worn piston rings, cylinder walls, valves, gaskets and any other related leakage problems. Uses shop air. M12 x 1.25 Adapter and instructions included.

PV-37453

CHRISTIE DE-SULFATING BATTERY CHARGER This double unit charger features electronic circuitry to charge sulfated batteries and maintenance-free batteries. The high initial charge of 20 volts, which is electronically controlled and monitored, adjusts to normal charging voltage once the sulfation barrier is broken down.

PV-39617

CURRENT CLAMP 1 - 400 amp DC, 1 - 600 amp AC. Used with digital multi-meter to measure current draw.

PV-39565

ENGINE EAR ELECTRONIC LISTENING DEVICE Engine EAR amplifies sounds while shutting out surrounding noises. Helps to identify worn components and internal engine noises. Includes carrying case.

PV-39951-A

ENGINE TACHOMETER This digital tachometer accurately measures engine RPM and maximum RPM of 2 or 4-stroke engines.

PV-39991

PEAK VOLTAGE READING ADAPTER For Fluke multimeters. Measures peak voltage output of components for diagnosis.

PV-43538

TOOL KIT STORAGE CASE For storage of essential mechanical tools. Size: 26" x 15.5" x 4.5"

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

67

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-43539

TOOL KIT STORAGE CASE For storage of essential electrical tools. Size: 12.25" x 8" x 4".

PV-43543

TORQUE WRENCH Beam design, 0-50 in. lb. with 3â „8" drive.

PV-43545

PRESSURE / VACUUM HAND PUMP Mityvac brand Super Pump. Higher displacement than standard Mityvac. Requires fewer pumps for high volume components.

PV-43545-10

HAND PUMP ACCESSORY KIT Kit contains pump attachments for diagnostic checks and brake bleeding.

PV-43545-20

HAND PUMP STORAGE CASE For storage of PV-43545 Hand Pump and PV-43545-10 Accessory Kit.

PV-43546

FLUKE 73 DIGITAL MULTIMETER 0-600 volts, rotary dial function selection switch, analog bar graph, auto and manual ranging with automatic polarity selection, audible continuity beep, diode test, automatic Touch Hold captures stable readings, audible notification of voltage drops of less than 0.7 volts, sleep mode to preserve battery life, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

68

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-43548

TIME-SERT M9 X 1.25 THREAD REPAIR KIT Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts. PV-43548-1 M9 x 1.25 x 18 mm Insert (order inserts in 10 quantity increments)

PV-43549

TIME-SERT M11 X 1.50 THREAD REPAIR KIT Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts. PV-43549-1 M11 x 1.50 x 22 mm Insert (order inserts in 10 quantity increments)

PV-43550

M12 X 1.25 SPARK PLUG THREAD REPAIR KIT Kit includes step tap, wrench, seat cutter, insert driver (inserts not included).

PV-43550-1

M12 X 1.25 X 15 MM SPARK PLUG INSERT (order inserts in 5 quantity increments)

PV-43551

BUSHING & BEARING PULLER SET Use to remove bushings and bearings from blind holes and stepped through holes. PV-43551-1 PV-43551-2 PV-43551-3 PV-43551-4 PV-43551-5 PV-43551-6

PV-43565

Bridge Forcing Screw Expander Pin 1 ⁄2" Collet 5 ⁄8" Collet 3 ⁄4" Collet

11⁄8" PULLER COLLET Not included in PV-43551 Bushing & Bearing Puller Set Use with PV-43566 Slide Hammer Assembly and PV-43551-3 Expander Pin.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

69

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-43552

TORQUE WRENCH Beam design, 0-150 ft. lbs. with 1⁄2" drive.

PV-43554

V-BLOCK SET Includes (2) 9" long V-Blocks.

PV-43557

METRIC THREAD CHASER SET

PV-43558

SEAL AND BEARING DRIVER SET Includes one handle and 12 disks in diameters from 5⁄8" to 21⁄8" increments. Storage case included.

PV-43559

10 MM HEX DRIVER Short shank, 3⁄8" drive.

PV-43560

10 MM HEX DRIVER Long shank, 3⁄8" drive.

PV-43561

12 MM HEX DRIVER Short shank, 3⁄8" drive.

70

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

GENERAL SERVICE TOOLS TOOLS

PART NUMBER

DESCRIPTION

PV-43562

12 MM HEX DRIVER Long shank, 3⁄8" drive.

PV-43563

14 MM HEX DRIVER Short shank, 3⁄8" drive.

PV-43564

TORQUE WRENCH Adjustable design, 15-100 ft. lbs. with 3⁄8" drive.

PV-43566

SLIDE HAMMER ASSEMBLY 6 lb. Weight, 5⁄8” x 18 threaded shaft includes 1 ⁄2" x 13 threaded adapter. Use with PV-43551 Puller Set and PV-43565 Puller Collet.

PV-43568

FLUKE 77 DIGITAL MULTIMETER 0-1000 volts, easy-to-read display with analog bar graph, rotary dial function selection switch, push button auto and manual range selection, audible continuity beep, diode test, automatic Touch Hold captures stable readings, sleep mode to preserve battery life, rugged overmolded case protects meter, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

PV-63070

CHRISTIE MULTI-BATTERY CHARGER Chargers up to 10 batteries simultaneously, six 12 volt and four 6 volt. DC output is 10 camps for both 6 and 12 volt batteries. Includes ten 30" long plug-in leads.

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

71

INDEX PART NUMBER

72

PAGE

PART NUMBER

PAGE

PART NUMBER

PAGE

102050 . . . . . . . . . . . . . . . . . . . . . 27

2870507. . . . . . . . . . . . . . . . . . . 9, 22

2871080 . . . . . . . . . . . . . . . . . . . . 39

221537 . . . . . . . . . . . . . . . . . . . 3, 17

2870509 . . . . . . . . . . . . . . . . . . . . 31

2871095 . . . . . . . . . . . . . . . . . . . . 26

305085 . . . . . . . . . . . . . . . . . . . . . 59

2870569. . . . . . . . . . . . . . . . . . 17, 33

2871173. . . . . . . . . . . . . . . . . . 10, 23

2110003. . . . . . . . . . . . . . . . . . 12, 25

2870569-Clamp . . . . . . . . . . . . . . . 33

2871174. . . . . . . . . . . . . . . . . . 31, 39

2110005. . . . . . . . . . . . . . . . . . 12, 25

2870569-Jaws . . . . . . . . . . . . . . . . 33

2871188. . . . . . . . . . . . . . . . . . 14, 30

2200421. . . . . . . . . . . . . . . . . . 12, 25

2870569-Vblock . . . . . . . . . . . . . . . 33

2871199 . . . . . . . . . . . . . . . . . . . . . 7

2200634 . . . . . . . . . . . . . . . . . . . . 56

2870576. . . . . . . . . . . . . . . . . . . 9, 22

2871226 . . . . . . . . . . . . . . . . . . . . 10

2200879 . . . . . . . . . . . . . . . . . . . . 14

2870588 . . . . . . . . . . . . . 2, 16, 33, 56

2871232 . . . . . . . . . . . . . . . . . . . . 26

2200880 . . . . . . . . . . . . . . . . . . . . 14

2870623. . . . . . . . . . . . . . . . . . 12, 26

2871282. . . . . . . . . . . . . . . . . . . 8, 21

2201177 . . . . . . . . . . . . . . . . . . . . 14

2870630 . . . . . . . . . . . . . . . . . . . . 57

2871283 . . . . . . . . . . . . . . . . . . . . . 3

2201190 . . . . . . . . . . . . . . . . . . . . 14

2870654 . . . . . . . . . . . . . . . . . . . . 11

2871293-A . . . . . . . . . . . . . . . . . . . . 3

2201191 . . . . . . . . . . . . . . . . . . . . 14

2870658 . . . . . . . . . . . . . . . . . . . . 14

2871296 . . . . . . . . . . . . . . . . . . . . 30

2201209 . . . . . . . . . . . . . . . . . . . . 56

2870710 . . . . . . . . . . . . . . . . . . . . . 2

2871337 . . . . . . . . . . . . . . . . . . . . 30

2201379 . . . . . . . . . . . . . . . . . . . . 10

2870772 . . . . . . . . . . . . . . . . . . . . . 7

2871342 . . . . . . . . . . . . . . . . . . . . 16

2201512 . . . . . . . . . . . . . . . . . . . . . 1

2870773 . . . . . . . . . . . . . 2, 17, 34, 57

2871343 . . . . . . . . . . . . . . . . . . . . 38

2201513 . . . . . . . . . . . . . . . . . . . . . 1

2870803. . . . . . . . . . . . . . . . . . 13, 26

2871351. . . . . . . . . . . . . . . . . . 13, 26

2201514 . . . . . . . . . . . . . . . . . . . . . 1

2870836 . . . . . . . . . . . . . . . . . . . . 57

2871352. . . . . . . . . . . . . . . . . . 13, 26

2201515 . . . . . . . . . . . . . . . . . . . . . 1

2870852 . . . . . . . . . . . . . . . . . . . . 57

2871358. . . . . . . . . . . . . . . . . . 11, 23

2201516 . . . . . . . . . . . . . . . . . . . . . 1

2870871 . . . . . . . . . . . . . . . . . . . . . 7

2871425 . . . . . . . . . . . . . . . . . . . . 38

2201519 . . . . . . . . . . . . . . . . . . . . 31

2870872 . . . . . . . . . . . . . . . . . . . . 13

2871445. . . . . . . . . . . . . . . . 2, 17, 34

2201639 . . . . . . . . . . . . . . . . . . . . 25

2870888 . . . . . . . . . . . . . . . . . . . . . 9

2871475 . . . . . . . . . . . . . . . . . . . . 21

2201640 . . . . . . . . . . . . . . . . . . . . 25

2870910-A . . . . . . . . . . . . . . . . . 9, 22

2871489 . . . . . . . . . . . . . . . . . . . . 57

2460761 . . . . . . . . . . . . . . . . . . . . . 1

2870913 . . . . . . . . . . . . . . . . . . . . 10

2871489-ST . . . . . . . . . . . . . . . . . . 57

2870159 . . . . . . . . . . . . . . . . . . . . 56

2870914 . . . . . . . . . . . . . . . . . . . . 22

2871535 . . . . . . . . . . . . . . . . . . . . 30

2870303 . . . . . . . . . . . . . 1, 16, 33, 56

2870962-B . . . . . . . . . . . . . . . . 14, 29

2871536 . . . . . . . . . . . . . 1, 16, 33, 56

2870304 . . . . . . . . . . . . . 1, 16, 33, 56

2870967 . . . . . . . . . . . . . . . . . . . . . 2

2871537 . . . . . . . . . . . . . . . . . . . . 27

2870305 . . . . . . . . . . . . . 1, 16, 33, 56

2870968 . . . . . . . . . . . . . . . . . . . . . 3

2871555 . . . . . . . . . . . . . . . . . . . . 58

2870306 . . . . . . . . . . . . . 1, 16, 33, 56

2870974 . . . . . . . . . . . . . . . . . . . . 29

2871572 . . . . . . . . . . . . . . . . . . . . 13

2870307 . . . . . . . . . . . . . 1, 16, 33, 56

2870975 . . . . . . . . . . . . . . . . . . . . 57

2871573 . . . . . . . . . . . . . . . . . . . . 12

2870338. . . . . . . . . . . . . . . . . . . 9, 21

2870985. . . . . . . . . . . . . . . . . . 10, 22

2871574 . . . . . . . . . . . . . . . . . . . . 12

2870341-A . . . . . . . . . . . . . . . . . 9, 21

2871025 . . . . . . . . . . . . . . . . . . . . 23

2871693 . . . . . . . . . . . . . . . . . . . . . 8

2870380 . . . . . . . . . . . . . . . . . . . . 29

2871036 . . . . . . . . . . . . . . . . . . . . 38

2871694 . . . . . . . . . . . . . . . . . . . . . 8

2870386 . . . . . . . . . . . . . 2, 16, 33, 56

2871037 . . . . . . . . . . . . . . . . . . . . 38

2871695 . . . . . . . . . . . . . . . . . . . . . 8

2870390 . . . . . . . . . . . . . 2, 17, 33, 57

2871041 . . . . . . . . . . . . . . . . . . . . 29

2871696 . . . . . . . . . . . . . . . . . . . . . 8

2870401 . . . . . . . . . . . . . . . . . . . . 21

2871043. . . . . . . . . . . . . . . . . . . 3, 17

2871697 . . . . . . . . . . . . . . . . . . . . . 8

2870402 . . . . . . . . . . . . . . . . . . . . 22

2871056 . . . . . . . . . . . . . . . . . . . . 23

2871698 . . . . . . . . . . . . . . . . . . . . . 8

2870506. . . . . . . . . . . . . . . . . . . 9, 23

2871071. . . . . . . . . . . . . . . . . . 13, 26

2871699 . . . . . . . . . . . . . . . . . . . . . 8

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

INDEX PART NUMBER

PAGE

PART NUMBER

PAGE

PART NUMBER

PAGE

2871701 . . . . . . . . . . . . . . . . . . . . . 8

2872623 . . . . . . . . . . . . . . . . . . . . 37

PA-44688 . . . . . . . . . . . . . . . . . . . . 12

2871702 . . . . . . . . . . . . . . . . . . . . . 8

2873015-A . . . . . . . . . . . . . . . . . . . 58

PA-44689 . . . . . . . . . . . . . . . . . . . . 12

2871710 . . . . . . . . . . . . . . . . . . . . 11

3080706. . . . . . . . . . . . . . . . . . . 3, 17

PA-44995 . . . . . . . . . . . . . . . . . . 3, 18

2871745 . . . . . . . . . . . . . . . . . . . . 38

5010279. . . . . . . . . . . . . . . . . . 10, 23

PA-45153. . . . . . . . . . . . . . . . . . . . . 4

2871810 . . . . . . . . . . . . . . . . . . . . 31

5020627 . . . . . . . . . . . . . . . . . . . . 23

PA-45155. . . . . . . . . . . . . . . . . . . . . 4

2871811 . . . . . . . . . . . . . . . . . . . . 31

5020628. . . . . . . . . . . . . . . . . . 10, 23

PA-45401 . . . . . . . . . . . . . . . . . . 4, 19

2871813 . . . . . . . . . . . . . . . . . . . . . 8

5020629. . . . . . . . . . . . . . . . . . 10, 23

PA-45483 . . . . . . . . . . . . . . . . . . 4, 19

2871814 . . . . . . . . . . . . . . . . . . . . . 8

5020630 . . . . . . . . . . . . . . . . . . . . 23

PA-45658 . . . . . . . . . . . . . . . . . . 4, 19

2871846 . . . . . . . . . . . . . . . . . . . . 16

5020631. . . . . . . . . . . . . . . . . . 10, 23

PA-45958. . . . . . . . . . . . . . . . . . . . . 4

2871847 . . . . . . . . . . . . . . . . . . . . 16

5020632. . . . . . . . . . . . . . . . . . 10, 23

PA-46075. . . . . . . . . . . . . . . . . . . . . 5

2871855 . . . . . . . . . . . . . . . . . . . . 24

5020633. . . . . . . . . . . . . . . . . . 10, 23

PA-46076. . . . . . . . . . . . . . . . . . . . . 5

2871989 . . . . . . . . . . . . . . . . . . . . 17

5020648. . . . . . . . . . . . . . . . . . . 3, 17

PA-46077. . . . . . . . . . . . . . . . . . . . . 5

2872010 . . . . . . . . . . . . . . . . . . . . 18

5020650. . . . . . . . . . . . . . . . . . . 3, 17

PA-46087. . . . . . . . . . . . . . . . . . . . . 5

2872022 . . . . . . . . . . . . . . . . . . . . 58

5130862 . . . . . . . . . . . . . . . . . . . . 23

PA-46355 . . . . . . . . . . . . . . . . . . . . 27

2872084 . . . . . . . . . . . . . . . . . . . . 24

5130910. . . . . . . . . . . . . . . . . . . 3, 17

PA-46502 . . . . . . . . . . . . . . . . . . 5, 19

2872085 . . . . . . . . . . . . . . . . . . . . 24

5131135 . . . . . . . . . . . . . . . . . . . . 18

PA-46821-A . . . . . . . . . . . . . . . . . . 13

2872092 . . . . . . . . . . . . . . . . . . . . 31

5211713 . . . . . . . . . . . . . . . . . . . . 27

PP-46969. . . . . . . . . . . . . . . . . . . . . 8

2872093 . . . . . . . . . . . . . . . . . . . . 31

5211714 . . . . . . . . . . . . . . . . . . . . 27

PS-44925. . . . . . . . . . . . . . . . . . . . 27

2872105 . . . . . . . . . . . . . . . . . . . . . 3

5211822 . . . . . . . . . . . . . . . . . . . . 27

PS-45152. . . . . . . . . . . . . . . . . . . . 27

2872112. . . . . . . . . . . . . . . . . . . 3, 17

5222768 . . . . . . . . . . . . . . . . . . . . 23

PS-45259. . . . . . . . . . . . . . . . . . . . 27

2872126 . . . . . . . . . . . . . . . . . . . . 31

5333508 . . . . . . . . . . . . . . . . . . . . 27

PS-45260. . . . . . . . . . . . . . . . . . . . 27

2872290 . . . . . . . . . . . . . . . . . . . . 37

7050502. . . . . . . . . . . . . . . . . . 12, 25

PS-45261. . . . . . . . . . . . . . . . . . . . 28

2872292 . . . . . . . . . . . . . . . . . . . . 11

7051003 . . . . . . . . . . . . . . . . . . . . 25

PS-45262. . . . . . . . . . . . . . . . . . . . 28

2872296 . . . . . . . . . . . . . . . . . . . . 11

7051004. . . . . . . . . . . . . . . . . . 12, 25

PS-45263. . . . . . . . . . . . . . . . . . . . 28

2872305 . . . . . . . . . . . . . . . . . . . . 31

7052066 . . . . . . . . . . . . . . . . . . . . 25

PS-45280. . . . . . . . . . . . . . . . . . . . 28

2872315 . . . . . . . . . . . . . . . . . . . . . 8

7052067 . . . . . . . . . . . . . . . . . . . . 25

PS-45281. . . . . . . . . . . . . . . . . . . . 28

2872389 . . . . . . . . . . . . . . . . . . . . 18

7052068. . . . . . . . . . . . . . . . . . 12, 25

PS-45484. . . . . . . . . . . . . . . . . . . . 30

2872401 . . . . . . . . . . . . . . . . . . . . 18

7052069-A . . . . . . . . . . . . . . . . 12, 25

PS-45536. . . . . . . . . . . . . . . . . . . . 56

2872429. . . . . . . . . . . . . . . . . . 13, 26

7052076 . . . . . . . . . . . . . . . . . . . . 25

PS-45629. . . . . . . . . . . . . . . . . . . . 28

2872454. . . . . . . . . . . . . . . . . . 37, 54

8700220. . . . . . . . . . . . . . . . . . 11, 24

PS-45678. . . . . . . . . . . . . . . . . . . . 28

2872456. . . . . . . . . . . . . . . . . . 37, 54

8700221 . . . . . . . . . . . . . . . . . . . . 24

PS-45683. . . . . . . . . . . . . . . . . . . . 28

2872573 . . . . . . . . . . . . . . . . . . . . 11

8700225 . . . . . . . . . . . . . . . . . . . . . 7

PS-45831-A . . . . . . . . . . . . . . . . . . 32

2872602 . . . . . . . . . . . . . . . . . . . . 39

8700226 . . . . . . . . . . . . . . . . . . . . . 7

PS-45908. . . . . . . . . . . . . . . . . . . . 29

2872604 . . . . . . . . . . . . . . . . . . . . 37

8700229 . . . . . . . . . . . . . . . . . . . . 58

PS-45909. . . . . . . . . . . . . . . . . . . . 24

2872608 . . . . . . . . . . . . . . . . . . . . . 8

8700229-ADAPT. . . . . . . . . . . . . . . 58

PS-46998. . . . . . . . . . . . . . . . . . . . 25

2872621 . . . . . . . . . . . . . . . . . . . . 39

8717024. . . . . . . . . . . . . . . . . . 15, 31

PU-43506. . . . . . . . . . . . . . . . . . . . 58

2872622A . . . . . . . . . . . . . . . . . . . 18

9314177-A . . . . . . . . . . . . . . . . . . . 12

PU-45149. . . . . . . . . . . . . . . . . . . . 58

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

73

INDEX PART NUMBER

74

PAGE

PART NUMBER

PAGE

PART NUMBER

PAGE

PU-45248 . . . . . . . . . . . . 6, 19, 34, 58

PU-45779. . . . . . . . . . . . . . . . . 25, 29

PV-26900-8 . . . . . . . . . . . . . . . . . . 65

PU-45255 . . . . . . . . . . . . 5, 19, 34, 59

PU-45838. . . . . . . . . . . . . . . . . . 7, 21

PV-26900-9 . . . . . . . . . . . . . . . . . . 65

PU-45257. . . . . . . . . . . . . . . 6, 20, 59

PU-45994. . . . . . . . . . . . . . . . . . . . 62

PV-26900-12 . . . . . . . . . . . . . . . . . 66

PU-45417. . . . . . . . . . . . . . . . . . . . 59

PU-46219. . . . . . . . . . . . . . . . . . . . 62

PV-28431-6 . . . . . . . . . . . . . . . 46, 66

PU-45418. . . . . . . . . . . . . . . . . . . . 59

PU-47063. . . . . . . . . . . . . . . . . . . . 54

PV-28700. . . . . . . . . . . . . . . . . . . . 51

PU-45419. . . . . . . . . . . . . . . . . . . . 59

PU-47082. . . . . . . . . . . . . . . . . . . . 15

PV-33211. . . . . . . . . . . . . . . . . . . . 66

PU-45420. . . . . . . . . . . . . . . . . . . . 60

PU-47102. . . . . . . . . . . . . . . . . . . . 54

PV-33223. . . . . . . . . . . . . . . . . . . . 45

PU-45423. . . . . . . . . . . . . . . . . . . . 60

PU-47151. . . . . . . . . . . . . . . . . . . . 54

PV-33223-3 . . . . . . . . . . . . . . . . . . 45

PU-45423-1 . . . . . . . . . . . . . . . . . . 60

PU-47165. . . . . . . . . . . . . . . . . . . . 62

PV-33258. . . . . . . . . . . . . . . . . . . . 66

PU-45423-2 . . . . . . . . . . . . . . . . . . 60

PV-1253. . . . . . . . . . . . . . . . . . . . . 40

PV-33261-A . . . . . . . . . . . . . . . . . . 46

PU-45423-3 . . . . . . . . . . . . . . . . . . 60

PV-3006. . . . . . . . . . . . . . . . . . . . . 63

PV-33269. . . . . . . . . . . . . . . . . . . . 66

PU-45423-4 . . . . . . . . . . . . . . . . . . 60

PV-3007. . . . . . . . . . . . . . . . . . . . . 63

PV-33277-A . . . . . . . . . . . . . . . . . . 46

PU-45423-5 . . . . . . . . . . . . . . . . . . 60

PV-3008. . . . . . . . . . . . . . . . . . . . . 63

PV-34100. . . . . . . . . . . . . . . . . . . . 51

PU-45423-6 . . . . . . . . . . . . . . . . . . 60

PV-3009. . . . . . . . . . . . . . . . . . . . . 63

PV-34481. . . . . . . . . . . . . . . . . . . . 66

PU-45424. . . . . . . . . . . . . . . . . . . . 60

PV-3017. . . . . . . . . . . . . . . . . . . . . 63

PV-34483. . . . . . . . . . . . . . . . . . . . 40

PU-45425. . . . . . . . . . . . . . . . . . . . 61

PV-3097. . . . . . . . . . . . . . . . . . . . . 63

PV-34673. . . . . . . . . . . . . . . . . . . . 66

PU-45426. . . . . . . . . . . . . . . . . . . . 61

PV-4019. . . . . . . . . . . . . . . . . . . . . 40

PV-34700. . . . . . . . . . . . . . . . . . . . 51

PU-45427. . . . . . . . . . . . . . . . . . . . 61

PV-5000-A . . . . . . . . . . . . . . . . . . . 63

PV-34702-25 . . . . . . . . . . . . . . . . . 52

PU-45428. . . . . . . . . . . . . . . . . . . . 61

PV-5018. . . . . . . . . . . . . . . . . . . . . 64

PV-34703-25 . . . . . . . . . . . . . . . . . 52

PU-45429. . . . . . . . . . . . . . . . . . . . 61

PV-5045. . . . . . . . . . . . . . . . . . . . . 64

PV-34705-10 . . . . . . . . . . . . . . . . . 52

PU-45430. . . . . . . . . . . . . . . . . . . . 61

PV-5047. . . . . . . . . . . . . . . . . . . . . 64

PV-34706-10 . . . . . . . . . . . . . . . . . 52

PU-45431. . . . . . . . . . . . . . . . . . . . 61

PV-5048. . . . . . . . . . . . . . . . . . . . . 64

PV-34708-25 . . . . . . . . . . . . . . . . . 52

PU-45432. . . . . . . . . . . . . . . . . . . . 61

PV-5059. . . . . . . . . . . . . . . . . . . . . 64

PV-34709-10 . . . . . . . . . . . . . . . . . 53

PU-45433. . . . . . . . . . . . . . . . . . . . 61

PV-8002. . . . . . . . . . . . . . . . . . . . . 64

PV-34710-5 . . . . . . . . . . . . . . . . . . 53

PU-45434. . . . . . . . . . . . . . . . . . . . 62

PV-8002-1 . . . . . . . . . . . . . . . . . . . 64

PV-34712-5 . . . . . . . . . . . . . . . . . . 53

PU-45435. . . . . . . . . . . . . . . . . . . . 62

PV-8003. . . . . . . . . . . . . . . . . . . . . 64

PV-34714-5 . . . . . . . . . . . . . . . . . . 53

PU-45436. . . . . . . . . . . . . . . . . . . . 62

PV-8003-1 . . . . . . . . . . . . . . . . . . . 64

PV-34715-5 . . . . . . . . . . . . . . . . . . 53

PU-45437. . . . . . . . . . . . . . . . . . . . 62

PV-8004. . . . . . . . . . . . . . . . . . . . . 65

PV-34718-10 . . . . . . . . . . . . . . . . . 53

PU-45438. . . . . . . . . . . . . . . . . . . . 62

PV-8004-1 . . . . . . . . . . . . . . . . . . . 65

PV-34719-10 . . . . . . . . . . . . . . . . . 53

PU-45439. . . . . . . . . . . . . . . . . . . . 62

PV-8004-2 . . . . . . . . . . . . . . . . . . . 65

PV-34755. . . . . . . . . . . . . . . . . . . . 51

PU-45485. . . . . . . . . . . . . . . . . 14, 30

PV-8005. . . . . . . . . . . . . . . . . . . . . 65

PV-34898. . . . . . . . . . . . . . . . . . . . 46

PU-45495. . . . . . . . . . . . . . . . . . . . 62

PV-8005-1 . . . . . . . . . . . . . . . . . . . 65

PV-35457 . . . . . . . . . . . . . . . . . 46, 66

PU-45497. . . . . . . . . . . . . . . . . . 6, 20

PV-8036-B . . . . . . . . . . . . . . . . . . . 45

PV-35667-A . . . . . . . . . . . . . . . 46, 67

PU-45498. . . . . . . . . . . . . . . . . . 6, 20

PV-21000. . . . . . . . . . . . . . . . . . . . 51

PV-35805 . . . . . . . . . . . . . . . . . 51, 52

PU-45535. . . . . . . . . . . . . . . . . . . . 59

PV-23672. . . . . . . . . . . . . . . . . . . . 65

PV-35806. . . . . . . . . . . . . . . . . . . . 52

PU-45543. . . . . . . . . . . . . . . . . . 6, 20

PV-25070. . . . . . . . . . . . . . . . . . . . 45

PV-35810. . . . . . . . . . . . . . . . . . . . 52

PU-45778. . . . . . . . . . . . . . . . . . 7, 20

PV-26900-7 . . . . . . . . . . . . . . . . . . 65

PV-37453 . . . . . . . . . . . . . . . . . 50, 67

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

INDEX PART NUMBER

PAGE

PART NUMBER

PAGE

PART NUMBER

PAGE

PV-39565 . . . . . . . . . . . . . . . . . 46, 67

PV-43545-20 . . . . . . . . . . . . . . 48, 68

PV-45028. . . . . . . . . . . . . . . . . . . . 41

PV-39617 . . . . . . . . . . . . . . . . . 47, 67

PV-43546 . . . . . . . . . . . . . . . . . 49, 68

PV-45029. . . . . . . . . . . . . . . . . . . . 42

PV-39776. . . . . . . . . . . . . . . . . . . . 65

PV-43548. . . . . . . . . . . . . . . . . . . . 69

PV-45030. . . . . . . . . . . . . . . . . . . . 42

PV-39951-A . . . . . . . . . . . . . . . 47, 67

PV-43548-1 . . . . . . . . . . . . . . . . . . 69

PV-45031. . . . . . . . . . . . . . . . . . . . 42

PV-39991 . . . . . . . . . . . . . . . . . 47, 67

PV-43549. . . . . . . . . . . . . . . . . . . . 69

PV-45032. . . . . . . . . . . . . . . . . . . . 42

PV-42376. . . . . . . . . . . . . . . . . . . . 50

PV-43549-1 . . . . . . . . . . . . . . . . . . 69

PV-45249. . . . . . . . . . . . . . . . . . . . 42

PV-43502-A . . . . . . . . . . . . . . . . . . 40

PV-43550. . . . . . . . . . . . . . . . . . . . 69

PV-45410. . . . . . . . . . . . . . . . . . . . 49

PV-43503. . . . . . . . . . . . . . . . . . . . 40

PV-43550-1 . . . . . . . . . . . . . . . . . . 69

PV-46085. . . . . . . . . . . . . . . . . . . . 55

PV-43504. . . . . . . . . . . . . . . . . . . . 40

PV-43551. . . . . . . . . . . . . . . . . . . . 69

PV-46085-2 . . . . . . . . . . . . . . . . . . 55

PV-43505. . . . . . . . . . . . . . . . . . . . 40

PV-43551-1 . . . . . . . . . . . . . . . . . . 69

PV-46299. . . . . . . . . . . . . . . . . . . . 42

PV-43506. . . . . . . . . . . . . . . . . . . . 47

PV-43551-2 . . . . . . . . . . . . . . . . . . 69

PV-46988. . . . . . . . . . . . . . . . . . . . 42

PV-43507. . . . . . . . . . . . . . . . . . . . 43

PV-43551-3 . . . . . . . . . . . . . . . . . . 69

PV-46993. . . . . . . . . . . . . . . . . . . . 44

PV-43508. . . . . . . . . . . . . . . . . . . . 43

PV-43551-4 . . . . . . . . . . . . . . . . . . 69

PV-47035. . . . . . . . . . . . . . . . . . . . 45

PV-43509. . . . . . . . . . . . . . . . . . . . 43

PV-43551-5 . . . . . . . . . . . . . . . . . . 69

PV-47036. . . . . . . . . . . . . . . . . . . . 45

PV-43513-A . . . . . . . . . . . . . . . . . . 41

PV-43551-6 . . . . . . . . . . . . . . . . . . 69

PV-47037. . . . . . . . . . . . . . . . . . . . 45

PV-43515. . . . . . . . . . . . . . . . . . . . 43

PV-43552. . . . . . . . . . . . . . . . . . . . 70

PV-47060. . . . . . . . . . . . . . . . . . . . 45

PV-43516-A . . . . . . . . . . . . . . . . . . 43

PV-43554. . . . . . . . . . . . . . . . . . . . 70

PV-59000-A . . . . . . . . . . . . . . . . . . 44

PV-43517. . . . . . . . . . . . . . . . . . . . 43

PV-43555. . . . . . . . . . . . . . . . . . . . 55

PV-63070 . . . . . . . . . . . . . . . . . 50, 71

PV-43518. . . . . . . . . . . . . . . . . . . . 41

PV-43556. . . . . . . . . . . . . . . . . . . . 51

PW-43070 . . . . . . . . . . . . . . . . . . . 35

PV-43526. . . . . . . . . . . . . . . . . . . . 47

PV-43557. . . . . . . . . . . . . . . . . . . . 70

PW-45776 . . . . . . . . . . . . . . . . . . . 37

PV-43527 . . . . . . . . . . . . . . 15, 32, 41

PV-43558. . . . . . . . . . . . . . . . . . . . 70

PW-46592 . . . . . . . . . . . . . . . . . . . 34

PV-43528. . . . . . . . . . . . . . . . . . . . 44

PV-43559. . . . . . . . . . . . . . . . . . . . 70

PW-46593 . . . . . . . . . . . . . . . . . . . 34

PV-43529. . . . . . . . . . . . . . . . . . . . 47

PV-43560. . . . . . . . . . . . . . . . . . . . 70

PW-46981 . . . . . . . . . . . . . . . . . . . 34

PV-43530. . . . . . . . . . . . . . . . . . . . 47

PV-43561. . . . . . . . . . . . . . . . . . . . 70

PW-46982 . . . . . . . . . . . . . . . . . . . 35

PV-43531. . . . . . . . . . . . . . . . . . . . 48

PV-43562. . . . . . . . . . . . . . . . . . . . 71

PW-46983 . . . . . . . . . . . . . . . . . . . 35

PV-43532. . . . . . . . . . . . . . . . . . . . 41

PV-43563. . . . . . . . . . . . . . . . . . . . 71

PW-46984 . . . . . . . . . . . . . . . . . . . 35

PV-43533. . . . . . . . . . . . . . . . . . . . 41

PV-43564. . . . . . . . . . . . . . . . . . . . 71

PW-46985 . . . . . . . . . . . . . . . . . . . 36

PV-43534. . . . . . . . . . . . . . . . . . . . 41

PV-43565. . . . . . . . . . . . . . . . . . . . 69

PW-46989 . . . . . . . . . . . . . . . . . . . 36

PV-43536. . . . . . . . . . . . . . . . . . . . 44

PV-43566. . . . . . . . . . . . . . . . . . . . 71

PW-47053 . . . . . . . . . . . . . . . . . . . 35

PV-43538. . . . . . . . . . . . . . . . . . . . 67

PV-43568 . . . . . . . . . . . . . . . . . 49, 71

PW-47054 . . . . . . . . . . . . . . . . . . . 35

PV-43539. . . . . . . . . . . . . . . . . . . . 68

PV-43570. . . . . . . . . . . . . . . . . . . . 41

PW-47076 . . . . . . . . . . . . . . . . . . . 36

PV-43541. . . . . . . . . . . . . . . . . . . . 48

PV-43570-1 . . . . . . . . . . . . . . . . . . 41

PW-47077 . . . . . . . . . . . . . . . . . . . 36

PV-43542. . . . . . . . . . . . . . . . . . . . 48

PV-43570-2 . . . . . . . . . . . . . . . . . . 41

PW-47079 . . . . . . . . . . . . . . . . . . . 36

PV-43543. . . . . . . . . . . . . . . . . . . . 68

PV-43571. . . . . . . . . . . . . . . . . . . . 44

PW-47108 . . . . . . . . . . . . . . . . . . . 36

PV-43544. . . . . . . . . . . . . . . . . . . . 48

PV-43700. . . . . . . . . . . . . . . . . . . . 50

PW-47163 . . . . . . . . . . . . . . . . . . . 36

PV-43545 . . . . . . . . . . . . . . . . . 48, 68

PV-44624. . . . . . . . . . . . . . . . . . . . 43

RS-3400-1250 . . . . . . . . . . . . . . . . 27

PV-43545-10 . . . . . . . . . . . 44, 48, 68

PV-44683. . . . . . . . . . . . . . . . . . . . 44

TO ORDER SPECIAL SERVICE TOOLS CALL 1-800-328-6657

75

NOTES

76

POLARIS SPECIAL SERVICE TOOLS CATALOG 2 0 0 4

ORDER FORM FAX: 1-586-578-7375 Please print or type clearly to avoid errors.

Ordered By:

Ship to: (only if different than ordered by)

Name

Name

Dealer Name

Street Address

SPX Account Number

City ■

Zip Code

City

Street Address

State

Zip Code

State

Daytime Phone Number

Payment Information: Check One

■ Check or Money Order

■ Discover ■ VISA ■ MasterCard ■ American Express

*Call for Freight charges

Expiration Date _________________________________________

■ Charge to SPX Account

Authorized Credit Card Signature_______________________________________

■ P.O. Number ________________________________ ■ Charge to Credit Card (Complete Section at Right)

Enter Credit Card Number in boxes above

Order subject to confirmation by SPX

QUANTITY

TOOL NUMBER

DESCRIPTION

PRICE EACH

Products are sold F.O.B. shipping point.

TOTAL

Total for Merchandise SALES TAX All states add tax

1-800-328-6657 or mail to: SPX Corporation, Kent-Moore 28635 Mound Rd. Warren, MI 48092-5509

TOTAL PRICE Dollars Cents

$ $

TOTAL ORDER Total does not include delivery charges. Actual delivery charges will be added to invoice.

$

Make check payable to:

SPX CORPORATION

PLEASE PHOTOCOPY THIS ORDER FORM AS NECESSARY


Katalog speciálního nářadí Polaris 2012