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NO NEED TO CHOOSE NINE9 DOES IT ALL!

Chamfering Spotting Center Drilling

Counter sinking Facing

Grooving Engraving Corner Rounding Turning

Cat. No. 12

NC Spot Drills Corner Rounding Cutters & Engraving Tools


http://www.jic-tools.com.tw

indexable Center Drill ■ Highly Efficient Tools ■ No Re-setting, No Resharpening ■ Time Saving ■ Long Tool Life ■ Improve your Process Performance

I

iCenter indexable center drill (patent pending) First Indexable center drill in the world. Shortens set up time and center drilling time. Increases tool life which reduces tooling costs. Special forms are possible.


HIGHLIGHT OF PRODUCTS The “ iCenter ” is a trademark of Nine9, the developer of the first indexable center drill. For the first time, Nine9’s “ iCenter ” patent-pending design provides the benefit of solid carbide cutting parameters while delivering ■ High Speed, High Feed Rate High Performance speed and feed can be reached thanks to the special ground insert and ridged holder design. For example, for drilling alloy steel at 6000 r.p.m. and Feed rate 600 mm/min. (0.1mm/rev.)

■ Easy Tool Length Setting The axial position accuracy of the insert is 0.05 mm(.002”). It is not necessary to reset the tool length when changing insert or cutting edge.

● Application on turning machine.

■ Excellent Repeatability The insert is positioned by two fixed pins and clamped by one insert screw at the center. The positioning repeatability of the insert within 0.02 mm(.0008”) in radial direction, thus ensuring conformity to any National Standard.

■ Extended Tool Life Coolant can be supplied through the center of the holder to increase performance and extend tool life. Insert geometry, grades and coating process are specifically engineered for centering applications. ● High pressure coolant can be supplied through center directly to tip of center drill insert.

■ Universal and Easily Fitted with Any Available Shank The tool holder is made of high alloy steel, hardened and ground to h6 tolerance with a flat. It’s easy for stationary tool and rotating tool.

Features:

ød

øD

Tool holder ⊙ Made of High alloy steel and hardened. ⊙ Shank is ground to h6 tolerance. ⊙ Special holders are available on request.

L2

Code

Order No.

Part No.

IC

ød

L1

L2

øD ±0.02

Screw

Key

803001

00-99616-IC12-16

SB16-IC12

12

16

48

36

21

NS-30072 2.0 Nm

NK-T9

804001

00-99616-IC16-16

SB16-IC16

16

16

48

43

27

NS-35080 2.5 Nm

NK-T15

805001

00-99616-IC20-20

SB20-IC20

20

20

50

60

32

NS-50120 5.5 Nm

NK-T20

806001

00-99616-IC25-25

SB25-IC25

25

25

56

65

43

NS-50120 5.5 Nm

NK-T20

Code

Order No.

Part No.

IC

ød

L1

L2

øD ±0.02

Screw

Key

813001

00-99616-IC12-5/8

SB5/8"-IC12

12

5/8"

48

36

21

NS-30072 2.0 Nm

NK-T9

814001

00-99616-IC16-5/8

SB5/8"-IC16

16

5/8"

48

43

27

NS-35080 2.5 Nm

NK-T15

815001

00-99616-IC20-3/4

SB3/4"-IC20

20

3/4"

50

60

32

NS-50120 5.5 Nm

NK-T20

816001

00-99616-IC25-1

SB1"-IC25

25

1"

56

65

43

NS-50120 5.5 Nm

NK-T20 II


HIGHLIGHT OF PRODUCTS

Indexable center insert Features: ⊙ NC 2033: K20F grade carbide insert and TiAlN coated for carbon steel, alloy steel, high alloy steel, cast iron and Al, Al-alloy, Cu, Cu-alloy. ⊙ 2 cutting edges, high performance for center drilling. ⊙ Metric sizes: DIN 332 A+B, DIN 332 R , 2~10 mm ⊙ Inch sizes: ANSI (BS) #2 ~10 2 cutting edges

● DIN332 Form R Code

Parts No.

d1

033201

I9MT12T2R0200-NC2033

2.00

033202

I9MT12T2R0250-NC2033

2.50

033203

I9MT12T2R0315-NC2033

3.15

034201

I9MT1603R0400-NC2033

4.00

034202

I9MT1603R0500-NC2033

5.00

035201

I9MT2004R0630-NC2033

6.30

d2 +0.14 0 +0.18 0

+0.22 0

035202

I9MT2004R0800-NC2033

8.00

036201

I9MT2506R1000-NC2033

10.00

L1

L2

R min.

max.

5.0

5.3

6.72

5.0

6.3

6.3

6.7

8.29

6.3

8.0

IC

12

8.0

8.5

9.94

8.0

10.0

10.0

10.6

12.84

10.0

12.5

12.5

13.2

14.78

12.5

16.0

16.0

17.0

18.83

16.0

20.0

20.0

21.2

21.2

20.0

25.0

25.0

26.5

26.5

25.0

31.5

16 20 25

● DIN332 Form A+B Parts No.

d1

033001

I9MT12T2B0200-NC2033

2.00

033002

I9MT12T2B0250-NC2033

2.50

033003

I9MT12T2B0315-NC2033

3.15

034001

I9MT1603B0400-NC2033

4.00

034002

I9MT1603B0500-NC2033

5.00

035001

I9MT2004B0630-NC2033

6.30

d2

+0.14 0 +0.18 0

+0.22 0

035002

I9MT2004B0800-NC2033

8.00

036001

I9MT2506B1000-NC2033

10.00

d3

L1

4.25

6.3

2.5

+0.8 0

5.3

8

3.1

+1.0 0

6.7

10

3.9

8.5

12.5

5.0

10.6

16

6.3

13.2

18

8.0

17.0

20

10.1

21.2

25

12.8

+1.2 0 +1.4 0

L2

L3

4.3

4.9

5.5

6.8

7.4

9.0

9.5

10.6

11.7

13.3

14.6

15.9

18.6

19.4

23.2

24.3

IC 12

L3 L2 L1

Code

d3

16 20 25

● ANSI 60° Size

033101

I9MT12T2A2-NC2033

#2

5/64

033102

I9MT12T2A3-NC2033

#3

033103

I9MT12T2A4-NC2033

034101 035101

d2 mm

L1 mm

L2

4.76

5/64

1.98

+0.8 0

4.4

7/64

1.98 +0.14 3/16 2.78 0 1/4

6.35

7/64

2.78

5.9

#4

1/8

3.18

7.94

1/8

3.18

I9MT1603A5-NC2033

#5

3/16

11.11 3/16

4.76

I9MT2004A6-NC2033

#6

7/32

5/16 +0.18 4.76 7/16 0 5.56 1/2

+1.0 0

12.7

7/32

5.56

035102

I9MT2004A7-NC2033

#7

1/4

6.35

6.35

035103

I9MT2004A8-NC2033

#8

5/16

036101

I9MT2506A10-NC2033

#10

3/8

5/8 15.88 1/4 +0.22 7.94 3/4 19.05 5/16 0 9.53 0.98” 25.0 3/8

III

7.94 9.53

16

11.8 14.6

+1.4 0

12

7.3 10.3

+1.2 0

IC

20

17.6 22.9

25

L1

Parts No.

L2

d1 mm

Code


HIGHLIGHT OF PRODUCTS

Cutting data Attention: ⊙ For d1< 4 mm or size #5, be sure the center misalignment is less than 0.05mm. ⊙ If the mislignment of the turret center of the CNC lathe is above 0.15mm, please use the Center Height Adjusting Sleeve ( see page 36). ⊙ For low spindle speed special purpose machines or lathes, lower spindle speed is allowed but the feed rate should be maintained.

● Ø2~Ø4 (#2~#5) Work piece material

Vc

f d1

(m/min)

f (mm/rev)

Cutting

Ø2 (#2)

Ø2.5 (#3)

Ø3.15 (#4)

Ø4 (#5)

fluid

Carbon steel C<0.3%

60-70-80

(S=11140 rpm) 0.03-0.05-0.06

(S=8912 rpm) 0.04-0.06-0.08

(S=7073 rpm) 0.08-0.10-0.12

(S=5570 rpm) 0.08-0.12-0.14

emulsion

Carbon steel C>0.3%

50-60-70

(S=9549 rpm) 0.03-0.04-0.05

(S=7639 rpm) 0.04-0.06-0.08

(S=6063 rpm) 0.08-0.10-0.12

(S=4774 rpm) 0.08-0.12-0.14

emulsion

Low alloy steel C<0.3%

45-55-65

(S=8753 rpm) 0.02-0.03-0.05

(S=7002 rpm) 0.03-0.05-0.07

(S=5557 rpm) 0.06-0.08-0.10

(S=4376 rpm) 0.06-0.08-0.10

emulsion

High alloy steel C>0.3%

40-50-60

(S=7957 rpm) 0.01-0.02-0.04

(S=6366 rpm) 0.02-0.04-0.06

(S=5052 rpm) 0.04-0.06-0.08

(S=3978 rpm) 0.04-0.06-0.08

emulsion

Stainless steel

5-10-20

(S=1592 rpm) 0.01-0.02

(S=1273 rpm) 0.01-0.02-0.03

(S=1011 rpm) 0.02-0.03-0.05

(S=796 rpm) 0.02-0.04-0.06

emulsion (internal,≧5 bar)

Casting iron

50-60-70

(S=9549 rpm) 0.02-0.04-0.06

(S=7639 rpm) 0.04-0.06-0.08

(S=6063 rpm) 0.06-0.08-0.10

(S=4774 rpm) 0.06-0.08-0.10

dry

(S=23873 rpm) 0.01-0.02-0.04

(S=19098 rpm) 0.02-0.03-0.05

(S=15157 rpm) 0.02-0.04-0.06

(S=11936 rpm) 0.02-0.04-0.06

emulsion

Al, and 100-150-200 non-ferrous metal

● Ø5~Ø10 (#6~#10) f

Work piece material

Vc

(m/min)

d1

f (mm/rev) Ø5 (#6)

Ø6.3 (#7)

Ø8 (#8)

Cutting Ø10 (#10)

fluid

Carbon steel C<0.3%

60-70-80

(S=4456 rpm) 0.10-0.12-0.16

(S=3536 rpm) 0.10-0.14-0.16

(S=2785 rpm) 0.12-0.15-0.18

(S=2228 rpm) 0.14-0.18-0.20

emulsion

Carbon steel C>0.3%

50-60-70

(S=3819 rpm) 0.10-0.12-0.16

(S=3031 rpm) 0.10-0.14-0.16

(S=2387 rpm) 0.12-0.15-0.18

(S=1909 rpm) 0.14-0.18-0.20

emulsion

Low alloy steel C<0.3%

45-55-65

(S=3501 rpm) 0.08-0.10-0.12

(S=2778 rpm) 0.08-0.12-0.14

(S=2188 rpm) 0.10-0.14-0.16

(S=1750 rpm) 0.12-0.16-0.20

emulsion

High alloy steel C>0.3%

40-50-60

(S=3183 rpm) 0.06-0.08-0.10

(S=2526 rpm) 0.08-0.10-0.12

(S=1989 rpm) 0.10-0.14-0.16

(S=1591 rpm) 0.10-0.14-0.16

emulsion

Stainless steel

10-15-25

(S=955 rpm) 0.02-0.04-0.06

(S=758 rpm) 0.04-0.06-0.08

(S=597 rpm) 0.04-0.06-0.08

(S=477 rpm) 0.05-0.07-0.10

emulsion (internal,≧5 bar)

Casting iron

50-60-70

(S=3819 rpm) 0.08-0.10-0.12

(S=3031 rpm) 0.08-0.12-0.14

(S=2387 rpm) 0.10-0.14-0.16

(S=1909 rpm) 0.12-0.16-0.18

dry

(S=9549 rpm) 0.04-0.06-0.08

(S=7578 rpm) 0.04-0.06-0.08

(S=5968 rpm) 0.06-0.08-0.10

(S=4774 rpm) 0.06-0.08-0.10

emulsion

Al, and 100-150-200 non-ferrous metal

IV


HIGHLIGHT OF PRODUCTS

Undeniable benefits of 3.15

7.2mm

iCenter is the unique solution in the world to upgrade the center drill process into the indexable generation leaving HSS and solid carbide centering as ancient history.

Example of comparison: Work piece: Low carbon alloy steel, 850 N/mm2 Diameter of tool: Ø3.15 mm Depth of drilling: 7.2 mm Machine: Vertical Machining Center, BT40 with internal coolant

iCenter

HSS Center Drill ( TiN Coating )

Solid Carbide Center Drill

iCenter

HSS Center Drill ( TiN Coating )

Solid Carbide Center Drill

65

17

65

Cutting speed

m/min.

Spindle speed

r.p.m.

6570

1718

6570

Feed rate f =

mm/rev.

0.12

0.02

0.1

Feed rate F=

mm/min.

788.4

34.4

657

Emulsion

External / Internal

External

External

sec.

0.55

12.5

0.65

Holes of drilling per edge

7000

700

5000

Coolant Drilling time

Profit by making the right choice ⊙ High speed and feed rates of the iCenter reduce cutting time. ⊙ The unique design of iCenter increases tool life and reduces change over time. ⊙ Together these attributes lower cost and increase your profits!

Nine9 iCenter

Feed rate

V

HSS center drill

Tool life per edge

Solid carbide center drill

Tool setting time

Cost saving


HIGHLIGHT OF PRODUCTS

Application of ⊙ For shaft end machining.

F

⊙ For shaft centering.

Center Height Adjusting Sleeve Principle: Designed for adjusting Center Height of center drills, NC spot drills, reamers and taps on the CNC lathes, if the mislignment of the he turret center of the CNC lathe is above 0.15mm.

Applications: ⊙ Used when the CNC lathes need to adjust the center height. ght. ⊙ For clamping 16 mm side lock shank tool holder or cutting g tool, and this sleeve can be clamped in VDI 40, VDI 50 E2 tool holders, ders, and other type of internal turning tool holders. ⊙ Center height adjusting range: ±0.15 mm(.006”). ⊙ Total axial movement is 6mm(.236”).

For use on CNC lathes Tightening screw 4mm Hex key. Two set screws to hold the inner sleeve. Adjusting center height with 4 mm Hex key.

● Detail information, please see p.36 VI


Various Applications of NC Spot Drill

We Focus:

Higher efficiency ● Position accuracy ●

Multifunctional Cutting Tool

Long tool life ● Total cycle time ●

Now and Future

Traditional

Universal, Easy handling and Material saving! One holder to cover so many different applications!

A new concept of drilling ! 0.5xD of spotting. “The high performance solid carbide drill or HSS drill with web thinning do not need any centering!” “Drilling from solid!” most of the drills manufacturers and suppliers quote that. However, if you applied NC Spot Drill to drill a spot which is half of the drilling diameter, you can look forward to the following benefits.

Benefits: Higher feed rate of drill! Why? Because the drill is guided at the strongest part of cutting edge. ● Better center position of drill! Why? Because the spotting is done by single cutting edge which is out of center, and similar to boring operation. ● Increase the tool life of drill! ●

Without Spotting

Less positional accuracy of drill, and diameter tolerance. Lower feed rate. Unstable tool life.

0.5xD Spotting

Larger Spotting

Best result! Higher speed and feed rate. More accuracy of positioning and diameter tolerance.

Longer spotting time! Guided at the weakest corner of drill. Shorter tool life.

Mini Spotting The application of the engraving insert as a spotting drill for the minor size of drill.

position ! r e t n e c r e t Bet l life ! Longer too

Benefits: ● ●

Best positioning accuracy! Better surface with spotting by NC Spot drill in advance.

Working example of spotting: Spindle speed: 3000-25000 r.p.m. Feed rate: 0.01-0.02 mm/rev. Tool : 99616-10-02SW 1

Without Spotting

With Spotting


NC Spot Drills

NC Spot Drill with Patented indexable carbide insert. High Efficiency! Low Cost! CNC Lathes, CNC Turning Centers and Machining Centers.

One tool will perform multiple applications. ●

Long tool life.

Each insert has four cutting edges.

Suitable for spotting, chamfering, grooving and engraving.

45° / 60° / 82° / 90° / 100° / 120° / 142° angle for different applications.

Increase cutting speed with coated carbide inserts.

ALL IN ONE !! Turning Center ●

Four in one

CNC Lathes

External and internal chamfering

Rotary Grooving

Chamfer turning

Helical groove milling

Facing

Spotting

Face grooving Engraving Face groove milling

Machining Center

Rotary Grooving Internal turning Engraving Spot drilling

Turning

Spot drilling on end surface

Internal chamfering

Turning

Profile chamfering

Chamfering

Spotting

2


NC Spot Drill Application System Engraving Tools

0.45

99619-V060

0.25 0.25

99616-10...SW

2.7

P5

(0.106”)

1.1

(0.043”)

P8

2.0

P8

6

P12

(0.079”)

N9MT080201W

1

99616-06-6

P5

N9MT080201W-60 (0.010”)

90°

2.1

(0.083”)

V06006T1W (0.010”)

99616-10...SW

Page

V04506T1W (0.018”)

60°

Drilling

99619-V045

Engraving

0.45

(0.018”)

D max.

Grooving

D min.

Inserts

Chamfering

45°

Holder

Spotting

Angle

(0.039”)

N9MT05T1

(0.236”)

*Open circle = suitable application, Filled circle = preferred application.

NC Spot Drill 2

(0.079”)

60°

99616-14...P60

2

2

99619-V082-3/8

2

9

(0.354”)

P11

14

(0.551”)

P11

6

P12

V08212T3

1

99616-06-6

P10

V0820802 (0.079”)

99619-V082-5/8

13

(0.512”)

V9MT12T3 (0.079”)

82°

P9

N9MT11T3P60 (0.079”)

99616-13V

6.2

(0.244”)

(0.039”)

(0.236”)

N9MT05T1

2

(0.079”)

10

(0.394”)

P13

99616-10...

99616-10-M5

N9MT0802

3

(0.118”)

90°

14

(0.551”)

P15

99616-14... N9MT11T3 99616-14-M8

3

(0.118”)

99616-22

4

3

P17

N9MT1704 (0.157”)

99616-25-CT28

22

(0.866”)

TCMT2204

25

(0.984”)

P18


NC Spot Drill

99616-20-100

4

120°

4

142°

17

P19

(0.669”)

18.5

P19

(0.728”)

N9MT11T3CT2T-H

2

(0.079”)

142° 99619-V142

P19

(0.630”)

N9MT11T3CT2T-H (0.157”)

99616-20-142

16

Page

N9MT11T3CT2T-H (0.157”)

99616-20-120

Drilling

100°

Engraving

4

(0.157”)

D max.

Grooving

D min.

Inserts

Chamfering

Holder

Spotting

Angle

32

(1.260”)

P21

R3.0

P22

V1421604

Corner Rounding R1.0 99616-16-25R

N9MT11T3R (4 cutting edges)

R1.0 R3.0 R1/64” R1/8” 99616-14...RC

N9MT11T3RC (2 cutting edges)

R4.0 99616-22...RC

P23

P24

R6.0

N9MT1704RC (2 cutting edges)

Large 45° Chamfering 6

(0.236”)

18

P27

(0.709”)

99616-18

16

(0.630”)

28

(1.102”)

P27

99616-28 *Side grooving

Center Drilling 2.0 99616-14...PR

II

10

II

3/8”

II

DIN332 Form A+B

5/64”

99616-IC

10

DIN332 Form R

2

99616-IC

P25 *Similar to DIN 332 Form R

N9MT11T3PR

2

99616-IC

3.15

4

ANSI 60° ●●●

Special requests are welcomed. P40


Engraving Tool V045 / V060 Our Claim: This is a revolutionary new concept of engraving tools with indexable carbide inserts. They offer you the ability to produce HIGH QUALITY ENGRAVING in most materials. The latest coated carbide grades help you to obtain higher speeds and feed rates, dramatically reducing your cycle times.

Main Features

Patent Pending!

■ High Positive Rake Angle Indexable insert. Suitable for engraving all types of materials, such as plastic, non-ferrous metal, aluminum, carbon steel and stainless steel.

■ Multi-Side Grinding Full peripherally ground insert to ensure efficient repeatability. It performs excellently without producing any burrs, especially in aluminum and stainless steel.

■ High Speeds, High Feed Rates

Now & Future

Designed to run at high speed, up to 20000 r.p.m. Feed rate 0.08mm (0.003”) / rev. apply to aluminum; 0.05mm (0.002”) / rev. apply to stainless steel. Reduces engraving cycle time!

■ Economical Each indexable insert has 2 cutting edges. No resharpening required. Tool length is unchanged. No need to reset after changing insert or cutting edge. Excellent repeatability!

Engraving 45°/60°

Yesterday

■ Applications Universal for marking number and almost any character. 45° , 60° engraving inserts which can be used for marking serial numbers ; product codes ; dial scales ; signs ; logo outlines and almost any character which can be created by the NC programming system.

5

Low feedrate !


45°, 60°

Indexable Engraving Tool 45

60

Re=0.2

Re=0.2

Inserts Feature:

For 45, 60 degree engraving tools. K20F submicron grain carbide insert, high positive rake angle and ground relief angle for universal applications. ● Each insert has 2 cutting edges. ●

NC2071:

NC2032:

TiN coated. Good for low carbon steel, stainless steel, non-ferrous metal and aluminum. TiAlN coated. Good for all kinds of steel 30°-50° HRC, alloy steel and cast iron.

Code 0104501

Angle Grade Coating

V04506T1W06-2071

0104502

V04506T1W06-2032

0106001

V06006T1W06-2071

0106002 ●

Parts No.

L

Dimensions S

Re

6.35

2.0

6.35

2.0

Wmin.

Wmax.

Tmax.

0.2

0.4

2.1

2.0

0.2

0.5

2.7

2.0

TiN 45°

K20F

60°

K20F

TiAlN TiN

V06006T1W06-2032

TiAlN

Other sizes also available upon request.

ø6

691002, 691003, 692002 and 692003 are carbide shank holders, design for shrink-fit holder, engraving machine, high speed cutting. XL (100mm length) is only for AI, AI-alloy cutting. Code

Parts No.

691001

00-99619-V045-06

*691002 *691003

00-99619-V045-06L

692001

00-99619-V060-06

*692002 *692003

00-99619-V060-06L

Angle

Ød

L 40

45°

60

6

00-99619-V045-06XL

100 40 60°

6

60

00-99619-V060-06XL

100

Screw

Key

NS-22044 0.8Nm

NK-T7

NS-22044 0.8Nm

NK-T7

Insert included

Content

ø6

ød

ød

Holders

DC slim chuck for extended length, see page 35.

Starter Kit Code

Parts No.

691201-4501

00-99619-V045-03K-71

691201-4502

00-99619-V045-03K-32

692202-6001

00-99619-V060-03K-71

692202-6002

00-99619-V060-03K-32

Shank ø

Angle 45°

6 60°

V04506T1W06-2071 V04506T1W06-2032 V06006T1W06-2071

1 x holder 1 x T7 Key 3 x inserts

V06006T1W06-2032

6


Application Examples ■ Available shank diameter-Ø5, Ø6, Ø10, Ø12, Ø16, Ø20mm, Ø3/8”, Ø1/2”, Ø5/8”, Ø3/4”, M5, M6, M8 ■ Inserts are interchangeable.

New concept! New design! Now & the future!

90° Spotting

Spotting, Chamfering Grooving

142° Spotting

Yesterday!

Engraving 60°/ 90°

Chamfering Corner Rounding

For Centering Replace HSS center drill with Carbide Insert Increase cutting speed by 30 times

Engraving 45°/ 60°

Application Example:

45° and 60° Engraving Tools.

Cut a Serrated Workpiece. Single Pass Each Direction.

7

Spotting, Grooving, Engraving on Machining Center.

Centering on Machining Center by PR Insert.

Turning, Chamfering, Facing on CNC Lathes.

Contour Chamfering on Machining Center.


Engraving Tool

60° / 90° SW Now & the future!

Yesterday!

Inserts Features: 90° Indexable engraving insert with 4 cutting edges. No resharpening required. ● For marking all types of work pieces. ● ●

N9MT080201W-NC10 :

N9MT080201W-NC40 :

● Submicron carbide insert, TiAlN coated, for AI, AI-alloy, hardened steel 40-50°, Stainless steel.

Re=0.1

Re=0.1

Re=0.1

● Submicron carbide insert, TiN coated, for all unhardened steel and cast iron, general purpose. NC10

N9MT080201W-60-NC40 : ● Submicron carbide insert, TiN coated, very positive angle for 60° engraving for all kind of steel and cast iron. Grade Coating

Dimensions L S Re

60°

K20F

TiN

8

2.38

90°

K20F

TiN

8

2.38

90°

K20F

TiAlN

8

2.38

Code

Parts No.

013404

N9MT080201W-60-NC40

013405

N9MT080201W-NC40

013406

N9MT080201W-NC10

NC40

Dmax.

Tmax.

0.1

1.1

0.8

0.1

2.0

0.9

0.1

2.0

0.9

60°-NC40

Holders Code

Parts No.

ød

L

603001

00-99616-10

10

90

613001

00-99616-3/8

3/8”

90

Screw

key

NS-30055 2.0 Nm

NK-T8

Single Set ●

User friendly, each set is fitted with one complimentary insert. Code

Parts No.

603101-3404

00-99616-10-02SW-60

603101-3405

00-99616-10-02SW

603101-3406

00-99616-10-02SWAL

Shank Total ø Length

Insert fitted N9MT080201W-60-NC40

10

90

Dmax. Tmax. 1.1

0.8

N9MT080201W-NC40

2.0

0.9

N9MT080201W-NC10

2.0

0.9

ø10

Starter Package Selected package for starter who wants to try Engraving Tool. Included one insert on tool holder and 5 inserts in the pocket. ● Total 6 inserts are equal to 24 engraving tools. ● ●

Code

Parts No.

Shank ø

603201-3404

00-99616-10-ME6SW-60

Insert included

10

N9MT080201W60-NC40

603201-3405 00-99616-10-ME6SW

10

N9MT080201W-NC40

603201-3406 00-99616-10-ME6SWAL

10

N9MT080201W-NC10

Content 1 tool holder + 6 inserts + 1 key

8


60°

NC Spot Drill-N9MT11T3P60

Re=0.8

Inserts Feature:

Fully ground spotting insert, for 60 degree spotting and engraving. P60-NC40

NC40:

P35 grade, TiN coated. ● Each insert has 2 cutting edges. ●

Code

Parts No.

Grade

Coating

014204

N9MT11T3P60-NC40

P35

TiN

Dimensions L S Re 11

3.97

0.8

Dmax.

Tmax.

6.2

4

Dmax. Tmax.

Holders Features: ● 60 degree spotting drill with indexable insert. ● ●

Using standard NC Spot Drill shank. A single cutting edge design creates higher precision and position when spotting.

Applications: ● For spotting, engraving, small grooving on milling machines, machining centers. ● For carbon steel, alloy steel and cast iron, general purpose.

9

Code

Parts No.

ød

L

604002

00-99616-14-12

12

100

604004

00-99616-14

16

100

Screw

key

NS-35080 2.5 Nm

NK-T15

ø16


60°

NC Spot Drill-V9MT12T3 HOT Inserts Feature:

Re=0.8

60 degree indexable spotting insert, Dmax 13mm. ● Special geometry with supporting edges for using in high speed machining. ● Excellent tool for grooving, save machining time !

NC2071

NC2071 :

NC9076 :

K20F grade, TiN coated, high positive ground cutting edge and relief angle. ● Universal grade for carbon steel, alloy steel and cast iron. ● Each insert has 2 cutting edges. ●

Re=0.8

High positive geometry and sharpen edge. DLC coated, super good for Al, Al-alloy, copper, brass and bronze. ● Perform excellent surface on non-ferrous metal. ● Each insert has 2 cutting edges.

NC9076

Code

Parts No.

Grade

Coating

015201

V9MT12T3CT-NC2071

K20F

TiN

Dimensions L S Re

V9MT12T3CT-NC9076

K20F

Tmax.

13

11.7

Dmax. Tmax.

12.7 015202

Dmax.

3.97

0.8

DLC

Holders Features: ● 60 degree spotting drill with indexable insert. ●

A single cutting edge creates higher precision and position when spotting.

Applications: ● Spotting, engraving, grooving and chamfering ●

Code

on milling machines, machining centers. Spotting, facing on CNC Lathes. Parts No.

605001

00-99616-13V

615001

00-99616-13V-5/8

ød

L

Screw

Key

16

100

NS-35080 2.5 Nm

NK-T15

5/8”

100

NS-35080 2.5 Nm

NK-T15

Single Set ●

User friendly, each set is fitted with one complimentary insert. Code

Parts No.

Shank Total ø Length

Insert fitted

ø16 Dmax.

Tmax.

605101-5201 00-99616-13V-02S

16

100

V9MT12T3CT-NC2071

13

11.7

605101-5202 00-99616-13V-02SAL

16

100

V9MT12T3CT-NC9076

13

11.7

ø16

10


82°

NC Spot Drill-V0820802 / V08212T3

Inserts Feature:

Re=0.8

82 degree indexable spotting insert. ● Match the geometry of Amercian standard screw hole. ● Special geometry with supporting edges for use in high speed machining. ●

NC2071 :

K20F grade, TiN coated, high positive ground cutting edge and relief angle. ● Universal grade for carbon steel, alloy steel and cast iron. ● Each insert has 2 cutting edges.

NC2071

NC9076 :

Re=0.8

High positive geometry and sharp edge. DLC coated, super good for Al, Al-alloy, copper, brass and bronze. ● Produces excellent surface finish on non-ferrous metals. ● Each insert has 2 cutting edges. ●

Dimensions S Re

Code

Parts No.

Grade

Coating

0108201

V0820802-NC2071

K20F

TiN

8

2.38

0108202

V0820802-NC9076

K20F

DLC

8

0108211

V08212T3-NC2071

K20F

TiN

0108212

V08212T3-NC9076

K20F

DLC

NC9076

Dmax.

Tmax.

0.4

9

4.8

2.38

0.4

9

4.8

12.7

3.97

0.8

14

7.5

12.7

3.97

0.8

14

7.5

L

Dmax. Tmax.

Holders Features: ● 82 degree spotting drill with indexable insert. ●

Special cutting edge design gives higher precision and position when spotting Ø3.8”

Applications: ● Spotting, engraving, grooving and chamfering ●

11

on milling machines, machining centers. Spotting, facing on CNC Lathes.

Code

Parts No.

Insert type

ød

L

Screw

Key

693001

00-99619-V082-3/8

V0820802

3/8”

90

NS-30055 2.0 Nm

NK-T8

693002

00-99619-V082-5/8

V08212T3

5/8”

100

NS-35080 2.5 Nm

NK-T15


90°

NC Spot Drill-N9MT05T1

Mini Spotting Inserts Features: Mini spotting drill with indexable insert, low cutting power required.

Re=0.4

Especially good for Swiss type automatic lathes and CNC lathes. NC2071 :

NC9076 :

● K20F grade, TiN coated, fully ground cutting edge and relief angle. ● Geometry with supporting edges to stable the cutting condition on low power machine. ● Each insert has 2 cutting edges, for carbon steel, alloy steel and cast iron.

NC2071 Re=0.4

● High positive geometry and sharp edge. ● DLC coated, super good for Al, Al-alloy, copper, brass and bronze. ● Produces an excellent surface finish on non-ferrous metal. ● Each insert has 2 cutting edges.

Code

Parts No.

Grade

Coating

011201

N9MT05T1CT-NC2071

K20F

TiN

011202

N9MT05T1CT-NC9076

K20F

DLC

Dimensions L S Re

5

1.8

0.4

NC9076

Dmax.

Tmax.

6

3.5

Holders Features:

● ●

Smallest indexable spotting drill holder. A single cutting edge creates higher precision and position when spotting.

Applications:

Code

Spotting, engraving, and chamfering on milling machines, machining centers. ● Spotting, facing on CNC Lathes. ●

Parts No.

ød

L

601001

00-99616-06-6

6

35

601002

00-99616-06-5

5

35

601003

00-99616-06-6L

6

60

Ø5, Ø6

Screw

key

NS-20036 0.8 Nm

NK-T6

Note:601003 is carbide shank holder.

12


90°

NC Spot Drill-N9MT0802

Inserts Re=0.8

H-NC40

: ● Best choice for spotting application. ● Special geometry with supporting edges for use in high speed machining. ● Sharp edge good for long cutting chip metals, such as low carbon steel, stainless steel and Ti, Ti-alloy. ● Each insert has 2 cutting edges.

H-NC40 Re=0.8

H-NC9076 : ● High positive geometry and sharp edge. DLC coated, super good for Al, Al-alloy, copper, brass and bronze. ● Produces excellent surface finish when chamfering non-ferrous metals. ● Each insert has 2 cutting edges. NC40

H-NC9076 Re=0.4 Re=0.8

: ● General purpose, universal grade for all unhardened steel and cast iron. ● Each insert has 4 cutting edges.

NC10

NC40 Re=0.4

: ● High positive angle and fully ground cutting edge and relief angle. ● Universal grade for Al, Al-alloy, non-ferrous metal and stainless steel. ● Each insert has 4 cutting edges.

Code

Parts No.

Grade

Dimensions L S Re

Coating

NC10

Dmax.

Tmax.

013201

N9MT0802CT2T-H-NC40

K20F

TiN

8

2.38

0.8

10

4

013202

N9MT0802CT2T-H-NC9076

K20F

DLC

8

2.38

0.8

10

4

013401

N9MT080208CT-NC40

K20F

TiN

8

2.38

0.8

10

4

013402

N9MT080204CT-NC40

K20F

TiN

8

2.38

0.4

10

4

013403

N9MT080204CT-NC10

K20F

TiAlN

8

2.38

0.4

10

4

M5 M6

Holders Features: ● Indexable spotting drill holders. ●

Single cutting edge design gives higher precision when spotting.

Applications: ● Spotting, engraving, grooving and chamfering ●

Code

Parts No.

ød

L

10

90

10

90

3/8”

90

603001

00-99616-10

603003

00-99616-10-SL10

613001

00-99616-10-3/8

623001

00-99616-10-M5

M5

25

623002

00-99616-10-M6

M6

25

Note:

● ●

13

on milling machines, machining centers. Spotting, facing on CNC Lathes. Screw

Key

NS-30055 2.0 Nm

NK-T8

603003 with side lock flat on shank. Nine9 extension bar for M6 screw fit holder, see page 35.

Ø10 Ø3/8”


90°

NC Spot Drill-N9MT0802

Single Set ●

User friendly, each set is fitted with one complimentary insert. Code

Parts No.

Shank Total ø Length

Insert fitted

Dmax. Tmax.

603101-3401 00-99616-10-02S

10

90

N9MT080208CT-NC40

10

4

603101-3403 00-99616-10-02SAL

10

90

N9MT080204CT-NC10

10

4

603101-3201 00-99616-10-H-02S

10

90

N9MT0802CT2T-H-NC40

10

4

613101-3401 00-99616-10-3/8-02S

3/8”

3.54”

N9MT080208CT-NC40

0.394”

0.157”

613101-3403 00-99616-10-3/8-02SAL

3/8”

3.54”

N9MT080204CT-NC10

0.394”

0.157”

Ø10 Ø3/8”

Starter Package-90° Selected package for starter who wants to try NC Spot Drill. Included one insert on tool holder and 5 inserts in the pocket. All kits are packed by blister card. ● Total 6 inserts are equal to 24 spot drills. ● ●

Code

Parts No.

Shank ø

Insert included

603201-3401 00-99616-10-ME6

10

N9MT080208CT-NC40

603201-3403 00-99616-10-ME6AL

10

N9MT080204CT-NC10

603201-3201 00-99616-10-H-ME6

10

N9MT0802CT2T-H-NC40

613201-3401 00-99616-10-IN6

3/8”

N9MT080208CT-NC40

613201-3403 00-99616-10-IN6AL

3/8”

N9MT080204CT-NC10

Content

1 tool holder + 6 inserts + 1 key

5 Pcs-Kit Package ● ●

Economy pack for larger end users. Do not miss it ! Shank

Parts No.

10

00-99616-10-05KIT

3/8”

00-99616-3/8 PACK

Contents 5 x tool holders + 1 key

~ Special Offer ~

14


90°

NC Spot Drill-N9MT11T3 Re=0.8

Inserts H-NC40

H-NC40 OT

H

Re=0.8

: Best choice for spotting application. ● Special geometry with supporting edges for use in high speed machining. ● Sharp edge good for long cutting chip metals, such as low carbon steel, stainless steel and Ti, Ti-alloy. ● Each insert has 2 cutting edges. ●

H-NC9076 Re=0.8

H-NC9076 :

High positive geometry and sharp edge same as grade H-NC40. DLC coated, super good for Al, Al-alloy, copper, brass and bronze. ● Produces excellent surface finish when chamfering non-ferrous metals. ● Each insert has 2 cutting edges. ●

NC40

: ● General purpose, universal grade for all unhardened steel and cast iron. ● Each insert has 4 cutting edges.

NC10

: ● High positive angle and fully ground cutting edge and relief angle. ● Universal grade for Al, Al-alloy, non-ferrous metal and stainless steel. ● Each insert has 4 cutting edges.

NC60

: ● Cermet insert, fully ground cutting and relief angle, for hardened steel up to HRC55 . ● Each insert has 4 cutting edges.

Code

Parts No.

Grade

Coating

NC40

Re=0.3

NC10 Re=0.8

NC60

Dimensions L S Re

Dmax.

Tmax.

014202

N9MT11T3CT2T-H-NC40

K20F

TiN

11

3.97

0.8

14

7

014203

N9MT11T3CT2T-H-NC9076

K20F

DLC

11

3.97

0.8

14

7

014401

N9MT11T3CT-NC40

P35

TiN

11

3.97

0.8

14

7

014402

N9MT11T3CT-NC10

K10F

TiAlN

11

3.97

0.3

14

7

014403

N9MT11T3CT-NC60

11

3.97

0.8

14

7

CERMET

Holders-90° Features: ● Indexable insert spotting drill holders.

M8

The most wide range application of spotting drills for milling and turning operation. ● Holders and inserts are interchangeable. ●

Applications: ● Spotting, engraving, grooving and chamfering

Code

on milling machines, machining centers. Spotting, facing, turning on CNC Lathes.

Parts No.

ød

L

604002

00-99616-14-12

12

100

604004

00-99616-14

16

100

604007

00-99616-14-150L

16

150

604009

00-99616-14-220L

20

220

614001

00-99616-14-1/2

1/2”

4“

614002

00-99616-14-5/8

5/8”

4”

624001

00-99616-14-M8

M8

30

Screw

Key

NS-35080 2.5 Nm

NK-T15

Note: ● Nine9 extension bar for M8 screw fit holder, see page 35.

15

Ø16 Ø5/8”

Max ø14


90°

NC Spot Drill-N9MT11T3

Single Set-90° ●

User friendly, each set is fitted with one complimentary insert. Code

Parts No.

Total Length

Shank ø

Insert fitted

Dmax. Tmax.

N9MT11T3CT-NC40

604102-4401

00-99616-14-12-02S

604102-4402

00-99616-14-12-02SAL

604102-4202

00-99616-14-12-H-02S

N9MT11T3CT2T-H-NC40

604104-4401

00-99616-14-02S

N9MT11T3CT-NC40

604104-4402

00-99616-14-02SAL

604104-4202

00-99616-14-H-02S

N9MT11T3CT2T-H-NC40

614101-4401

00-99616-14-1/2-02S

N9MT11T3CT-NC40

614101-4402

00-99616-14-1/2-02SAL

614102-4401

00-99616-14-5/8-02S

614102-4402

00-99616-14-5/8-02SAL

12

N9MT11T3CT-NC10

100

16

100

1/2”

4”

5/8”

4”

N9MT11T3CT-NC10

N9MT11T3CT-NC10 N9MT11T3CT-NC40 N9MT11T3CT-NC10

14

7

14

7

Ø12 Ø1/2”

0.6”

0.275”

0.6”

0.275”

Ø16 Ø5/8”

Starter Package-90° Selected package for starter who wants to try NC Spot Drill. Included one insert on tool holder and 5 inserts in the pocket. All kits are packed by blister card. ● Total 6 inserts are equal to 24 spot drills. ● ●

Code

Parts No.

604202-4401 00-99616-14-12-ME6

Shank ø

Insert included N9MT11T3CT-NC40

12

N9MT11T3CT-NC10

604202-4402 00-99616-14-12-ME6AL

N9MT11T3CT2T-H-NC40

604204-4401 00-99616-14-ME6

N9MT11T3CT-NC40

604204-4402 00-99616-14-ME6AL

16

N9MT11T3CT-NC10

604204-4202 00-99616-14-H-ME6 614202-4401 00-99616-14-IN6 614202-4402 00-99616-14-IN6AL

Content

1 tool holder + 6 inserts + 1 key

N9MT11T3CT2T-H-NC40 5/8”

N9MT11T3CT-NC40 N9MT11T3CT-NC10

5 Pcs-Kit Package ● ●

Economy pack for larger end users. Do not miss it ! Shank 16 5/8”

Parts No. 00-99616-14-05KIT 00-99616-14-5/8 PACK

Contents 5 x tool holders + 1 key

~ Special Offer ~ 16


90°

NC Spot Drill-N9MT1704

Inserts Feature:

NC2071:

Re=1.2

90 degree indexable spot drill insert, Dmax 22mm.

K20F grade, TiN coated, high positive geometry, fully ground cutting edge and relief angle. ● Each insert has 2 cutting edges. ● Universal grade for all unhardened steel and cast iron.

Code

Parts No.

016201

N9MT1704CT-NC2071

Dimensions L S Re

Grade Coating

K20F

NC2071

TiN

17

4.76

1.2

Dmax.

Tmax.

22

10

Holders Features: ● 90 degree spotting drill with indexable insert. ●

A single cutting edge creates higher precision and position when spotting.

Applications: ● Spotting, engraving, grooving and chamfering ●

Code

on milling machines, machining centers. Spotting, facing on CNC Lathes.

Parts No.

ød

L

606001

00-99616-22

20

100

606002

00-99616-22-25 (00-99616-22-150L)

25

150

Screw

Key

NS-50125 5.5 Nm

NK-T20

Single Set ●

User friendly, each set is fitted with one complimentary insert. Code

Parts No.

Shank ø

Total Length

606101-6201

00-99616-22-02S

20

100

17

Insert fitted

Dmax.

Tmax.

N9MT1704CTNC2071

22

10

Ø20


90°

NC Spot Drill-N9MT220408

Inserts Feature:

● ●

For spotting diameter up to 25mm. Fully ground cutting edge and relief angle. NC40

NC40:

P35, TiN coated. Universal grade for carbon steel, alloy steel and cast iron. ● Each insert has 3 cutting edges.

Code

Parts No.

Grade

Coating

017301

N9MT220408CT-NC40 (TCMT220408CT-NC40)

P35

TiN

Dimensions L S

Dmax.

Tmax.

20.83

25 (0.98”)

12.2 (0.48”)

4.76

Ø25

Holders Features: ● Large spotting diameter with indexable insert. ●

Single cutting edge design gives high precision when spotting.

Applications: ● Spotting, and chamfering on milling machines, machining centers.

Code

Parts No.

ød

L

607001

00-99616-25-CT28

25

120

617001

00-99616-1-CT28

25.4

120

Screw NS-40100 3.8 Nm

Key

NK-T15

18


100°/120°/142°

NC Spot Drill-N9MT11T3

120 degree

142 degree

ød

ød

L

Max ø17

ød

Max ø16

Max ø18

100 degree

L

For aircraft 100° normal rivet hole and screw hole.

L

For spotting before drilling by 118° point angle drill. ● 60° chamfering. ●

For spotting before drilling by 135~140° point angle high performance drilling.

Inserts Feature:

H-NC40

:

Special geometry with supporting edges to reduce the vibration in high speed machining.

Re=0.8

K20F grade, TiN coated. General purpose for all kinds of steel and cast iron. ● Each insert has 2 cutting edges.

H-NC9076 :

Code

19

H-NC40 Re=0.8

High positive geometry and sharp edge . ● DLC coated, specially developed for Al, Al-alloy, copper, brass and bronze. ● Produces excellent surface finish when chamfering non-ferrous metals. ● Each insert has 2 cutting edges. ●

Parts No.

Grade

Coating

Dimensions L S Re

H-NC9076

Dmax.

Tmax.

014202

N9MT11T3CT2T-H-NC40

K20F

TiN

11

3.97

0.8

15

7

014203

N9MT11T3CT2T-H-NC9076

K20F

DLC

11

3.97

0.8

15

7


100°/120°/142°

NC Spot Drill-N9MT11T3

Holders-100°/120°/142° Features: ● Indexable insert spotting drill holders for 100°/120°/142° spotting. ●

Reduces spotting time, increase tool life and position accuracy of the next drilling operation.

Code

Parts No.

604011

00-99616-20-100

604013

00-99616-20-120

614003

00-99616-3/4-120

604014

00-99616-20-142

614004

00-99616-3/4-142

Angle

ød

100°

20

L

Screw

Key

NS-35080 2.5 Nm

NK-T15

20

120°

3/4”

100

20

142°

d rate ! Higher fee sition ! o p r e t n e c Better l life ! Longer too

3/4”

Note: ● ød 3/4” shank 100° NC spot drill is available on request.

Attention :

2 edge insert Must load correctly

Single Set-100°/120°/142° ●

Ø20

User friendly, each set is fitted with one complimentary insert. Code

Parts No.

604111-4202

00-99616-20-100-H-02S

604113-4202

00-99616-20-120-H-02S

614103-4202

00-99616-3/4-120-H-02S

604114-4202

00-99616-20-142-H-02S

614104-4202

00-99616-3/4-142-H-02S

Angle Shank ø 100° 120°

142°

Total Length

20

100

20

100

3/4”

4”

20

100

3/4”

4”

Insert fitted

N9MT11T3CT2T -H-NC40

Dmax. Tmax. 16.53

6

17

5

Ø20 Ø3/4”

0.67” 0.196” 18.5

3

0.728” 0.118”

Ø20 Ø3/4”

Starter Package-100°/120°/142° ● ●

Selected package for starter who wants to try NC Spot Drill. Included one insert on tool holder and 5 inserts in the pocket. All kits are packed by blister card. Code

Parts No.

Angle

Shank ø

604211-4202

00-99616-20-100-H-ME6

100°

20

604213-4202

00-99616-20-120-H-ME6

614203-4202

00-99616-3/4-120-H-IN6

604214-4202

00-99616-20-142-H-ME6

614204-4202

00-99616-3/4-142-H-IN6

120°

20 3/4” 20

142°

Insert included

N9MT11T3CT2T-H-NC40

Content

1 tool holder + 6 inserts + 1 key

3/4”

20


142°

NC Spot Drill-V14208 / V14216 ! Save cutting and changing time Excellent tool life.

Inserts Feature: ● ●

For spotting before drilling by 135° - 140° point angle high performance drill. 142 degree indexable spotting drills. Maximum diameter up to 32mm.

NC2071:

K20F grade, TiN coated, high positive geometry, fully ground cutting edge and relief angle. ● Each insert has 2 cutting edges. ● Universal grade for all unhardened steel and cast iron. ●

Dimensions S Re

Code

Parts No.

Grade

Coating

0114201

V1420803-NC2071

K20F

TiN

8

2.38

0114211

V1421604-NC2071

K20F

TiN

14

4.76

L

Dmax.

Tmax.

0.8

16

2.8

1.2

32

5.5

V1420803-NC2071

V1421604-NC2071

Ø16

Holders Feature: Using spotting first may increase higher speed and feed rate of the after drills. Saving total machining time ! ● Longer tool life of the after drills. Money saving ! ● Higher accuracy of positioning and diameter tolerance ! ●

Code

21

Parts No.

Insert Type

ød

L

Screw

Key

696001

00-99619-V142-16 V1420803-NC2071

16

100

NS-30072

NK-T9

696002

00-99619-V142-32 V1421604-NC2071

25

120

NS-50125

NK-T20

Ø25


Corner Rounding Cutter

R

R1.0~R3.0 All are interchangeable on same holder.

Inserts Features:

Now & the future!

Each insert has four cutting edges. Various corner radius inserts can fit on same holder. ● Carbide insert can stand very long tool life. ● ●

Yesterday!

N9MT11T3RXX-NC40 : ● Carbide insert, P35, TiN coated, for steel and cast iron, general purpose. ● Inserts are CNC ground for precision radius location.

Dimensions L S

Code

Parts No.

Grade

Coating

Corner radius(R)

Tool radius offset ( r )

014404

N9MT11T3R10-NC40

P35

TiN

1.0

9.25

11.11

3.97

014405

N9MT11T3R15-NC40

P35

TiN

1.5

9.5

11.11

3.97

014406

N9MT11T3R20-NC40

P35

TiN

2.0

9.75

11.11

3.97

014407

N9MT11T3R25-NC40

P35

TiN

2.5

10

11.11

3.97

014408

N9MT11T3R30-NC40

P35

TiN

3.0

10.25

11.11

3.97

Ø16

Holders Features: ● ●

Center of radius of each tool is dedicated. Tool offset can be set after measuring tool length by tool presetter or Z-Zero Setter. Code

604015

Parts No. 00-99616-16-25R

ød

L

16

100

Screw

Key

NS-35080 2.5 Nm

NK-T15

22


Corner Rounding Cutter

RC

Now & the future!

Inserts Features:

Yesterday!

Each insert has two cutting edges. Higher cutting speed and feed rate. ● Various corner radius inserts can fit on same holder. ● Combination corner rounding and 45° chamfering application on same insert. ● Carbide insert can stand very long tool life. ● Very small X offset, good for contour chamfering. ● ●

N9MT11T3RCXX-NC40 ● Submicron carbide insert, K20F, TiN coated, universal design for all kinds of materials. ● Inserts are CNC ground for precision radius location. Code

Parts No.

Grade

Coating

Corner radius(R)

X

offset Y

Z

014209

N9MT11T3RC10-NC40

K20F

TiN

1.0

2.75

1.5

2.5

11.11

3.97

014210

N9MT11T3RC15-NC40

K20F

TiN

1.5

3.25

1.5

3

11.11

3.97

014211

N9MT11T3RC20-NC40

K20F

TiN

2.0

3.75

1.5

3.5

11.11

3.97

014212

N9MT11T3RC25-NC40

K20F

TiN

2.5

4.25

1.5

4

11.11

3.97

014213

N9MT11T3RC30-NC40

K20F

TiN

3.0

4.75

1.4

4.4

11.11

3.97

014214

N9MT11T3RC1/64-NC40

K20F

TiN

1/64

0.086”

0.059”

0.0747”

0.437”

0.156”

014215

N9MT11T3RC1/32-NC40

K20F

TiN

1/32

0.101”

0.059”

0.090”

0.437”

0.156”

014216

N9MT11T3RC1/16-NC40

K20F

TiN

1/16

0.133”

0.059”

0.122”

0.437”

0.156”

014217

N9MT11T3RC3/32-NC40

K20F

TiN

3/32

0.164”

0.059”

0.153”

0.437”

0.156”

014218

N9MT11T3RC 1/8-NC40

K20F

TiN

1/8

0.199”

0.055”

0.180”

0.437”

0.156”

Other sizes also available upon request.

Holders Features: For corner rounding using NC Spot Drill shank. Good for small work pieces. ● Same insert can also be used to produce a 45 degree edge chamfer. ●

Code

Parts No.

ød

L

604002

00-99616-14-12

12

100

604004

00-99616-14

16

100

614001

00-99616-14-1/2

1/2”

4”

614002

00-99616-14-5/8

5/8”

4”

23

Screw

Key

NS-35080 2.5 Nm

NK-T15

Dimensions L S


Corner Rounding Cutter

RC

Inserts

Now & the future!

Features:

Yesterday!

Higher cutting speed and feed rate. Various corner radius inserts can fit on same holder. ● Combination corner rounding and 45° chamfering application on same insert. ● Carbide insert can stand very long tool life. ● ●

R Z Y

N9MT1704RCXX-NC2071 : ● Submicron carbide insert, K20F, TiN coated, universal design for all kind of materials. ● Inserts are CNC ground for precision radius location. ● Each insert has two cutting edges.

X

Code

Parts No.

Grade

Coating

Corner radius(R)

X

offset Y

Z

Dimensions L S

016202

N9MT1704RC40-NC2071

K20F

TiN

4.0

5.95

2

6

17

4.76

016203

N9MT1704RC50-NC2071

K20F

TiN

5.0

6.90

2

7

17

4.76

016204

N9MT1704RC60-NC2071

K20F

TiN

6.0

7.90

2

8

17

4.76

Holders Features: For corner rounding using NC Spot Drill shank. Good for small work pieces, which need large corner rounding. ● 45 degree chamfering is available by using straight position of cutting edge. ●

Code

Parts No.

ød

L

606001

00-99616-22

20

100

606002

00-99616-22-25 (00-99616-22-150L)

25

150

Screw NS-50125 5.5 Nm

Key

NK-T20

Other sizes also available upon request.

24


PR

NC Spot Drill-N9MT11T3PR

Inserts

Now & the future!

Features:

Yesterday!

Very high cutting speed and feed rate. Center drilling with indexable inserts. ● Create center holes similar to DIN 332 Form R, R2.0, 2.5 and 3.15 mm. ● Different dimension inserts are interchangeable on same holder. ● Carbide insert can stand very long tool life. ● Indexable insert saves pre-setting time of tool change. ● ●

N9MT11T3PRXX-NC40 : ● Carbide insert, P35, TiN coated, for all steel and cast iron, general purpose. ● Each insert has two cutting edges. ● Radius curve eliminates the sharp transition from drill point to countersink angle. The risk of breakage is reduced.

Code

Parts No.

NC40

Grade Coating Rotation

d

Dimensions D L L1

Re

014205

N9MT11T3PR20-NC40

CW

2.0

5.4

2.7

3.3

0.8

014206

N9MT11T3PR25-NC40

CW

2.5

5.9

3.0

3.7

0.8

014207

N9MT11T3PR30-NC40

014208

N9MT11T3PL30-NC40

P35

TiN

CW

3.15

6.4

3.3

4.0

0.8

CCW

3.15

6.4

3.3

4.0

0.8

Dimensions of the center hole drilled by PR center drilling inserts.

Turning and Centering Capacity on CNC Lathes

Center Drilling

Center drilling by Nine 9 PR insert, spindle speed: 6000 r.p.m. Feed rate: 1800 mm/min. It is 30 times more than HSS center drill.

Holders Features: ● ●

For center drilling on any type of machine. For external turning and facing on lathes as well. Code

Parts No.

L

604002

00-99616-14-12 (*PR)

12

100

604004

00-99616-14 (*PR)

16

100

*Especially holder for PR inserts. 25

ød

Screw

Key

NS-35080 2.5 Nm

NK-T15


NC Spot Drill-N9MT11T3PR

PR

Single Set ●

User friendly, each set is fitted with one complimentary insert. Code

Parts No.

Shank Total ø Length

Insert fitted

604102-4205 00-99616-14-12-PR20-02S

Dmax. Tmax.

N9MT11T3PR20

2.0

2.7

N9MT11T3PR25

2.5

3.0

604102-4207 00-99616-14-12-PR30-02S

N9MT11T3PR30

3.15

3.3

604104-4205 00-99616-14-PR20-02S

N9MT11T3PR20

2.0

2.7

N9MT11T3PR25

2.5

3.0

N9MT11T3PR30

3.15

3.3

604102-4206 00-99616-14-12-PR25-02S

604104-4206 00-99616-14-PR25-02S

12

100

16

100

604104-4207 00-99616-14-PR30-02S

Ø12, Ø16

Starter Package Features: ● ●

Selected package for starter who likes to try Center Drilling. Included one insert on tool holder and 5 inserts in the pocket. All kits are packed by blister card. Code

Parts No.

Shank ø

604202-4205 00-99616-14-12-ME6PR20 604202-4206 00-99616-14-12-ME6PR25

Content

N9MT11T3PR20-NC40 12

N9MT11T3PR25-NC40

604202-4207 00-99616-14-12-ME6PR30

N9MT11T3PR30-NC40

604204-4205 00-99616-14-ME6PR20 604204-4206 00-99616-14-ME6PR25

Insert included

N9MT11T3PR20-NC40 16

1 tool holder + 6 inserts + 1 key

N9MT11T3PR25-NC40

604204-4207 00-99616-14-ME6PR30

N9MT11T3PR30-NC40

Cutting Data PR Workpiece material

Vc (m/min.)

f (mm/rev.)

Grade of insert

Carbon Steel

80-150

0.05-0.20

NC40

Alloy steel

80-150

0.05-0.20

NC40

High alloy steel

80-150

0.05-0.20

NC40

Gray cast iron

80-150

0.05-0.20

NC40

Aluminum, AI-alloy Si < 12%

150-300

0.05-0.20

NC40

Al-alloy Si >12%

150-250

0.05-0.15

NC40

Copper

200-250

0.05-0.20

NC40

Brass and Bronze

150-250

0.05-0.20

NC40

26


308LA

45° Chamfering Tool-N9MT11T308LA Higher feed rate . Excellent tool life.

Inserts

N9MT XX, f=0.3mm/rev with wiper

Feature:

Four Cutting edges

Patented square insert, each insert has 4 cutting-edges. Special wiper design to create better-finished surface, increasing feed rate double.

● ●

Re=0.8

N9MT11T308LA -NC40 : ● Carbide insert, TiN coated. Good for all kinds of steel and cast iron. N9MT11T308LA -NC10 : ● Carbide insert, very positive angle. Good for Al, Al-alloy and non-ferrous metal.

NC40 Re=0.3

N9MT11T308LA -NC60 : ● Cermet insert. Good for hardened steel, up to HRC55°. Dimensions L S Re

Code

Parts No.

Grade

Coating

014409

N9MT11T308LA -NC40

P35

TiN

11.11

3.97

0.8

014410

N9MT11T308LA -NC10

K10F

TiAN

11.11

3.97

0.3

014411

N9MT11T308LA -NC60

11.11

3.97

0.8

Cermet

NC10 Re=0.8

NC60

Holders Features: 99616-28 can be applied for machining bottom chamfering and side grooving.

Code

Parts No.

604017

00-99616-18

604018

00-99616-28

C

ød

L

20

120

ø6-ø18 ø16-ø28

Application example: Side chamfering

Screw

Key

NS-35080 2.5 Nm

NK-T15

External and internal chamfering

Max. 65mm

For bottom chamfering Max. 2mm Cø16-ø28

Side grooving

C

Bottom chamfering

27

ø24

Min.diameter for shift ø24mm


45° Chamfering Tool-N9MT11T308LA

308LA

Single Set ●

45°

User friendly, each set is fitted with one complimentary insert. Code

Parts No.

604117-4409

00-99616-18-02S

604117-4410

00-99616-18-02AL

604117-4411 604118-4409

00-99616-18-02HS 00-99616-28-02S

604118-4410

00-99616-28-02AL

604118-4411

00-99616-28-02HS

C

Bottom Chamfer

ø6-ø18

-

Insert fitted

99616-18

Ø20

99616-28

Ø20

N9MT11T308LA-NC40 N9MT11T308LA-NC10 N9MT11T308LA-NC60 N9MT11T308LA-NC40 ø16-ø28

ø20-ø28

N9MT11T308LA-NC10 N9MT11T308LA-NC60

Starter Package Features: ● ●

Selected package for starter who likes to try Chamfering Tool. Included one holder and 6 inserts in the pocket. All kits are packed by blister card. Code

Parts No.

Shank ø

Insert included

604217-4409

00-99616-18-ME6

N9MT11T308LA-NC40

604217-4410

00-99616-18-ME6AL

N9MT11T308LA-NC10

604217-4411

00-99616-18-ME6HS

604218-4409

00-99616-28-ME6

604218-4410

00-99616-28-ME6AL

N9MT11T308LA-NC10

604218-4411

00-99616-28-ME6HS

N9MT11T308LA-NC60

Content

1 tool holder + 6 inserts + 1 key

N9MT11T308LA-NC60

20

N9MT11T308LA-NC40

45° Chamfering

Vc X 1000 r.p.m. dX F=Sxf mm/min.

S=

α = point angle 90° d = effective diameter, = 2xr Vc = cutting speed m/min. or ft./min. S = Spindle speed f = feed per rev. mm/rev.

ap

r

Cutting Data Vc (m/min)

f (mm/rev.)

Grade of Insert

Carbon Steel

150-320

0.05~0.10

NC40

Alloy Steel

100-250

0.04~0.08

NC40

High alloy steel, Hardened steel <HRC40°

60-80

0.03~0.06

NC40

Hardened steel HRC40°-55°

60-80

0.05~0.10

NC40

Stainless steel

65-125

0.03~0.06

NC10

Gray cast iron

150-250

0.05~0.10

NC40

Aluminum, AI-alloy Si < 12%

150-320

0.05~0.10

NC10

Al-alloy Si >12%

100-300

0.05~0.10

NC10

Copper

200-250

0.05~0.10

NC10

Brass and Bronze

150-250

0.05~0.10

NC10

Workpiece material

28


Depth / Width Chart Instructions and Cutting Data of Engraving Tools

Engraving wdith “ w ”

w

Engraving depth “ t ” ●

The bottom of the engraving is flat, minimum engraving depth (t) of 0.05 mm (0.002”) is recommended.

To use the engraving chart, select your engraving width (w) on the vertical axis. Select your engraving insert angle (45° or 60°), and follow the horizontal line from the (w) axis to the intersection with the insert angle. Follow the vertical line from this intersection point to the engraving depth (t) axis to determine the engraving depth.

Attention! 1. Setting-up the tool holder: ● The engraving tool shank runout should be below 0.02 mm (0.0008”). Shrink fit chucks, hydraulic chuck and high precision spring collet chucks are recommended. ● Pre-balance the tool holder: G6.3/10,000 R.P.M. is recommended. 2. Clamping the engraving insert: Place and hold the insert in the insert pocket against the positioning side. See illustration below:

3. Selecting the speed and feed rate: Select the spindle speed and feed rate according to the selected material’s cutting data. The downward feed rate of the Z-axis should be reduced to 50-70% of the table feed rate. 4. Cutting fluid and cooling condition: ● Elmusion is recommended for engraving on steel, stainless steel, Al and Al-alloy. ● Blown cooled air is recommended for engraving on cast iron and plastic.

Cutting Data Work Material

Depth of per cutting S RPM

f (mm/rev.)

Grade of Insert

5000~20000

0.02~0.05

NC2071

5000~20000

0.02~0.05

NC2071

30˚-50˚HRC 5000~20000

0.01~0.02

NC2032

Cast iron

5000~20000

0.01~0.02

NC2032

Aluminum, Non-Ferrous Metal

5000~20000

0.02~0.08

NC2071

PMMA, POM (Plastic)

5000~20000

Stainless Steel Steel

29

< 30˚HRC

0.02~0.08

NC2071

Ap

~

Fine finishing

0.1

0.1

0.1

0.1

1st 2nd 3rd 4th

5th

6th

Carbon steel C<0.3%

0.6

0.4

0.3

0.2

0.2

0.1

Carbon steel C>0.3%

0.8

0.6

0.3

0.2

0.1

Low alloy steel C<0.3%

0.5

0.4

0.3

0.3

0.2

High alloy steel C>0.3%

0.3

0.3

0.2

0.2 0.15 0.15 0.1

Alloy steel ≧HRC40°

0.2

0.2 0.15 0.15 0.1

Material

Stainless Steel

0.5

0.4

0.3

Casting iron

1.0

0.8

0.2

non-ferrous metal

2.0

0.3

~ 0.2

0.2 ~ ~

0.1 0.5

0.1

0.1

0.05

0.2

0.1

0.05 0.1 0.1


Diameter of Spotting “ d ”

Diameter/Depth Chart and Speed/Feed Rate Calculation of NC Spot Drill

Depth of Spotting “ t ” Instruction of Use 1. From Spot diameter “d” to get drill depth “ t ”. 2. Point angle “α” is decided by which tool holder you use. 3. From “d” draw a horizontal line to get intersection of the line by point angle “α”. 4. From the intersection draw a vertical line to the bottom to have depth of spotting “ t ”. “ t ” is the drill depth of the NC program. 5. The sectional view of spotting will depend on the shape of insert, NC40 and other grade of inserts have different sectional view. 6. For chamfering, do not use tip of insert, 1mm(0.04”) minimum clearance is required for a smooth surface finish.

Calculate Spindle Speed 1. Using your “d” value and cutting speed Vc(SFM) from the data sheet (reference page 31), calculate spindle speed “S”(RPM). 2. Feed rate per minute F=f x S=RPMxIPR

Metric S=

Vc X 1000 XD

F=fxS

D= Diameter -mm S= Spindle speed -r.p.m. Vc= Cutting Speed -m/min. f = mm/rev. F= mm/min.

inch S=RPM=(3.82xSFM)/D F=IPM=RPMxIPR

D= Diameter(inch) S=RPM=Revolutions per Minute(Spindle Speed) SFM= Surface Feet per Minute SFM=Vc (m/min.)x3.28 IPR=f/25.4 - inches Per Revolution F=IPM= inches Per Minute(Feed)

30


NC Spot Drill Cutting Data N9MT-CT Insert

Multi-function Insert

Determine spindle speed and feed rate: Choose spotting depth to decide spotting diameter according to the Diameter/Depth chart of page 30.

The spindle speed should be calculated by the maximum diameter of spotting, chamfering and grooving.

Centering Work Material

Chamfering

Vc (m/min)

f (mm/rev.)

Grade of Insert

Carbon Steel

150~250

0.05~0.10

NC40, H-NC40, NC2071

Alloy Steel

100~200

0.04~0.06

NC40, H-NC40, NC2071

Stainless Steel

65~125

0.03~0.06

NC10, NC60, H-NC40, NC2071

Non-Ferrous Metal (Al, copper)

150~300

0.05~0.10

NC10, H-NC9076

Cast iron

80~150

0.05~0.10

NC40, NC10, NC2071

Ti, Ti-alloy

60~80

0.03~0.06

NC9076

* For technical construction reasons, the insert is not located on the center of the holder. * Inserts with supporting edges can increase feed rate 50%. (ex:NC2071, NC9076, H-NC40 type)

Work Material

Vc (m/min)

f (mm/rev.)

Grade of Insert

Carbon Steel

150~320

0.15~0.24

NC40, H-NC40, NC2071

Alloy Steel

100~250

0.12~0.20

NC40, H-NC40, NC2071

Stainless Steel

65~125

0.1~0.20

NC10, NC60, H-NC40, NC2071

Non-Ferrous Metal (Al, copper)

150~320

0.15~0.25

NC10, H-NC9076

Cast iron

150~250

0.15~0.25

NC40, NC10, NC2071

Ti, Ti-alloy

60~80

0.03~0.06

NC9076

* NC2071, NC9076, H-NC40 type can increase feed rate 20%.

Grooving Work Material

N9MT-W Insert

Vc (m/min)

f (mm/rev.)

Carbon Steel

150~250

0.05~0.08

NC40, H-NC40, NC2071

Alloy Steel

100~200

0.04~0.06

NC40, H-NC40, NC2071

Stainless Steel

65~125

0.03~0.06

NC10, NC60, H-NC40, NC2071

Non-Ferrous Metal (Al, copper)

150~320

0.05~0.08

NC10, H-NC9076

Cast iron

80~150

0.05~0.08

NC40, NC10, NC2071

Ti, Ti-alloy

60~80

0.03~0.06

NC9076

Engraving Insert

■For α = 90° insert, d=2xT ■For α = 60° insert, d=1.73xT

Engraving: Width of engraving=diameter of cutting=”d” Depth of engraving=depth of cutting=”T”

Work Material

Grade of Insert

Vc (m/min)

f (mm/rev.)

Grade of Insert

All Kind of Steel, unhardened, Cast iron

20~80

0.01~0.02

NC40

Non-Ferrous Metal

20~100

0.01~0.02

NC10

Hardened Steel HRC 40-50°

20~80

0.01~0.02

NC10

Attention:The calculated result “d” is only for calculation of spindle speed. 31


Corner Rounding Tool Cutting Data N9MT-R Insert

N9MT-RC Insert

Corner Rounding Tool

Determine spindle speed and feed: To decide running speed of the tools and feed rate, please calculate spindle speed and feed rate according to the following formula and cutting data: Calculate spindle speed d=2xX d=2xr Vc X 1000 S= d X  F=Sxf

mm mm r.p.m. mm/min.

d = diameter of the tool for calculation purpose X = tool radius offset (ref. page 25~26 for RC inserts) r = tool radius offset (ref. page 24 for R inserts) Vc = cutting speed m/min. S = Spindle speed F = Feed rate f = feed per rev. mm/rev.

R Insert

Calculate tool length offest on machining center

TL=TL’-Y, H = X or r

X = tool radius offset (ref. page 25~26 for RC inserts) r = tool radius offset (ref. page 24 for R inserts) Y = distance to the center of radius. (page 25~26 for RC inserts) TL’ = tool length TL = tool length offset H = tool radius offset

Recommanded cutting speed for different materials: R Insert Workpiece material

Vc (m/min.)

f (mm/rev.)

Grade of insert

Carbon Steel

150~320

0.05~0.10

NC40

Alloy steel

100~250

0.04~0.08

NC40

High alloy steel

60~80

0.03~0.06

NC40

Hardened steel <HRC40°

60~80

0.03~0.06

NC40

Stainless steel

65~125

0.03~0.06

NC40

Gray cast iron

150~250

0.05~0.10

NC40

Aluminum, AI-alloy Si < 12%

150~320

0.05~0.10

NC40

Al-alloy Si >12%

100~300

0.05~0.10

NC40

Copper

200~250

0.05~0.10

NC40

Brass and Bronze

150~250

0.05~0.10

NC40

Vc (m/min.)

f (mm/rev.)

Grade of insert

Carbon Steel

150~320

0.05~0.10

NC40, NC2071

Alloy steel

100~250

0.05~0.10

NC40, NC2071

High alloy steel

80~150

0.04~0.08

NC40, NC2071

Hardened steel <HRC40°

60~80

0.04~0.08

NC40, NC2071

Stainless steel

65~125

0.05~0.10

NC40, NC2071

Gray cast iron

150~250

0.05~0.10

NC40, NC2071

Aluminum, AI-alloy Si < 12%

150~320

0.05~0.10

NC40, NC2071

Al-alloy Si >12%

100~300

0.05~0.10

NC40, NC2071

Copper

200~250

0.05~0.10

NC40, NC2071

Brass and Bronze

150~250

0.05~0.10

NC40, NC2071

RC Insert Workpiece material

32


Application System NC Spot Drill can be used on various machines types. CNC Lathes

Turning Center

External and internal chamfering

Four in one

Grooving Rotary

Chamfer turning

Helical groove milling

Centering

Facing Face grooving

Machining Center

Engraving Face groove milling

Rotary

Grooving Internal turning

Spot drilling

Turning

Engraving Profile chamfering

Spot drilling on end surface Turning

Internal chamfering

Side chamfering

External and internal chamfering

Chamfering

Side grooving

Centering Bottom chamfering

NC Spot Drill Machining Center

CNC Lathe

Turning Center

Milling Machine

Drilling Machine

Centering

Centering

Centering

Centering

Center Drilling

Chamfering

Chamfering

Chamfering

Chamfering

Engraving

Facing

Engraving

Engraving

Grooving

Grooving

Grooving

Groove Milling

Turning

Facing

Center Drilling Turning Groove Milling

33

Chamfering


Application System NC Spot Drill can be used for various applications. NC Spot Drill Centering

Chamfering

Engraving

Center Drilling

Turning

Facing

60°

45°

30°

Radius

45°

DIN332 R2.0

Internal

Face Spotting

82°

Internal

Internal

R1.0

60°

DIN332 R2.5

External

Face Grooving

90°

External External

R1.5

90°

DIN332 R3.15

Chamfer Turning

100°

Profile

120°

Bottom

142°

Profile

Grooving

V-Grooving Side Grooving

R2.0 R2.5 R3.0 R4.0 R5.0 R6.0 R1/64 R1/32 R1/16 R3/32 R1/8

34


Extension Bar For NC Spot Drill DC Slim Chuck

45° Engraving Tool

(P.6)

60° Engraving Tool

(P.6)

Spotting 90° Engraving

(P.12)

4D Ordering Code Type of Holder

d

L

L1

øD

D1

θ

0-329090-212

ST12-DC6-120

2~6

120

40

12

13

--

DC6

-222

ST16-DC6-150

2~6

150

38

16

13

DC6

-232

ST20-DC6-200

2~6

200

70

20

13

DC6

-242

ST25-DC6-250

2~6

250

115

25

13

DC6

0-329090-312

ST20-DC8-150

3~8

150

28

20

19

DC8

-322

Collet Hexagon Key Back Screw Stop Screw Stop Nut

ST20-DC8-200

3~8

200

28

20

19

DC8

0-329090-412

ST25-DC10-150

3~10

150

28

25

24

DC10

-422

ST25-DC10-200

3~10

200

28

25

24

DC10

-432

ST25-DC10-250

3~10

250

28

25

24

DC10

DC6-E

DC8-E

0-301940~642

0-301940~643 0-301940~652

0-301940~662

M5 * L95

--

TP-M12

M5 * L100

OP-M10

--

M5 * L100

OP-M10

--

M5 * L100

OP-M10

--

M6 * L72

OP-M12

--

M6 * L120

OP-M12

--

M8 * L80

OP-M16

--

M8 * L100

OP-M16

--

M8 * L150

OP-M16

--

DC10-E

Ordering Code

Size (mm)

Ordering Code

Size (mm)

Ordering Code

Size (mm)

0-300090-203

3.0

0-300090-303

3.0

0-300090-403

3.0

0-300090-204

4.0

0-300090-304

4.0

0-300090-404

4.0

0-300090-206

6.0

0-300090-306

6.0

0-300090-406

6.0

Type

DC6

0-300090-308

8.0

0-300090-408

8.0

D

0-300090-410

10.0

L

DC8

DC10

9.6

15

19.1

36

45

52

Solid Carbide Extension Bar ●

TiN coated to indentify the efficient length

NC Spot Drill 99616-10-M6 99616-14-M8

35

(P.13) (P.15)

Order No.

Part No.

øD

T

L

M

00-99801-12W

BC12-100M06W

12

60

100

M6xP1.0

00-99801-14W

BC14-120M08W

14

70

120

M8xP1.25

00-99801-16W

BC16-150M08W

16

80

150

M8xP1.25


Adjusting sleeve for iCenter Center Height Adjusting Sleeve Ordering Code : 00-99600-400 Principle Designed for adjusting Center Height of center drills, NC spot drills, reamers and taps on the CNC lathes. The main body is made from two sleeves. The inner sleeve is to hold and lock the cutting tool. Its center is inclined to the outer sleeve. When the inner sleeve is pushed or pulled, the cutting tool’s center height is adjusted to lower or higher position.

Dust protection wiper

95~101

M8 set screw to hold the cutting tool. Cutting tool

Flat for clamping

90

Adjusting range ±0.15 mm

40

Dia. 16 mm Cutting tool holder

Part Number: 00-99600-400 shown

Locking Screw: M8

Applications ⊙ Used when the CNC lathes need to adjust the center height. ⊙ For clamping 16 mm side lock shank tool holder or cutting tool. This sleeve can be clamped in VDI 40, VDI 50 E2 tool holders, and other types of internal turning tool holders. ⊙ Center height adjusting range: ±0.15 mm (.006”). ⊙ Total axial movement is 6mm (.236”).

Tightening screw 4mm Hex key. Two set screws to hold the inner sleeve. Adjusting center height with 4 mm Hex key.

Application examples

Extension ER collet chuck available upon request.

36


Engraving Tool Nine9 Engraving ! To optimize engraving characters on CNC machine by Nine9 Indexable engraving tool! The tools to engrave character on work piece by NC program can be done by Nine9 Engraving tool 00-99616-V060 (Fig 1), engraving tool(Fig. 2) and the ball nose end mill (Fig. 3). The engraving result was measured by Alicona Infinite Focus System, the form and roughness can be measured on the same machine and same operation.

(Fig. 1) (Fig. 2) (Fig. 3)

Test result :

Work piece material : Tool steel SKD 61(JIS G 4404) Hardness: HRB92~93(≒ HB 200) Engraving depth: 0.2 mm Tool Cutting data Spindle speed r.p.m.

00-99616-V060

Engraving tool

(Fig. 1)

(Fig. 2)

Ball nose end mill Radius 0.4 mm (Fig. 3)

10000

10000

10000

100

100

300

Cutting depth Ap

0.2 mm

0.2 mm

0.05 mm, 4 times to cut to 0.2 mm

Roughness of bottom Ra

0.36 m

0.83 m

0.46 m

Change and resetting

No need

Need

Need

Long

Short

Short

Feed rate

mm/min.

Tool life

Measured result by Alicona IFM system

37


Smallest Indexable counter sink, diameter ø7 mm.

Backw a Circu rd Chamfelar ring

Counte

rsink

Face m

0

illing

4 mm

Smallest in the wor ld Circu Chamfelar ring

Actual size

Backw Chamfeard ring

Features Patented Dual-relief angle insert

2, 4 teeth of cutter

Smallest indexable counter sink

ø7mm

For detail information, please contact us.

Chamfering Feed rate mm/rev. Dia. of cutter Teeth of cutter Vc m/min. R.P.M F mm/min

Other makers with Large insert 1 mm

Nine 9 Chamfer mills

0.1

0.1

32 mm

11 mm

2

4

200 1990 398

300

1 mm

8685 3474

UP UP UP UP

38


Check List Form for iCenter Company:

Sales :

The following information should be checked while discussing with customer. Machine: Machine Type: □ KW □HP Spindle Speed: Max. r.p.m. Power of Spindle motor □No □Internal: Coolant supply: If yes, □External bar(psi) Current tool: □HSS □Solid Carbide Cutting Speed: m/min. SFM □Others: Feed Rate: mm/rev. inch/rev. Work Piece: Material code: Hardness (if applicable): □ □ □ □ □ Center hole type: R A B C other as attached drawing. □ Surface roughness : □Tolerance(see below) Other request: Center hole dimension: □Metric □Inch (One of following type should be chosen.) ød2 ød1

A1

ød1

ød1

R A1

Type B ød2

Type A ød2

Type R

A1

A2

A3

L1 L2

L1

L1 L2

L3

ød3

A2

L2 L3

Dimension Table

ød3

ød1

A1

A1

Dimension ød2

ød2

Other ød1

Type C

A2

L3

L1

L1 L2

Special Tool holder shank dimensions:

L2

Tolerance

A1 A2 A3 ød1 ød2 ød3 L1 L2 L3 R øD1 L4

□ Special tool holder shank, please

ØD1

fill in D1 and L4. As attached drawing.

L4

39


Special Request Form for NC Spot Drills Job:

Holder:

□Spotting □Milling

□Chamfering □Turning

Dia:

Length:

□Engraving □Others:

□Facing

□Drilling

Shank:

Working Material : ISO code or DIN code:

Sketch of working pieces:

Special Ordering Code

Various Applications

N9MT11T3FH-NC2031

8 mm end milling, face milling (High postive)

N9MT11T3T-NC2031

Pitch 0.5-3 mm thread turning external

N9MT11T3G-NC2031

2 mm grooving, depth 4 mm

N9MT11T3E-NC2031

Drilling and milling a groove

8 mm end milling, face milling (High postive)

Pitch 0.5-3 mm thread turning external

2 mm grooving, depth 4 mm

Drilling and milling a groove

*Special insert and holder are available on request.

40


● iCenter Indexable Center Drill ● NC Spot Drill and Engraving Tool ● Super Power Drill and Super Drill ● High Speed Boring Tool ● Power Mill ● Solid Carbide End Mill ● Tool Holder

Distributor:

2010.04 Cat. No.: NNS 12 : 2000 AC


Nini-9