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Parker Pneumatic

Rotary Actuator

Vane Type Hi-Rotor Standard Hi-Rotor/PRN

P.479

Variable Oscillating Angle Type/PRO

P.499

With Solenoid Valve/PRH

P.508

Cubic Hi-Rotor/QR

P.533

Cubic Variable Oscillating Angle Type/QRO

P.545

Step Hi-Rotor/SH

P.553

Hydraulic Hi-Rotor Standard Hi-Rotor/HRN, PRF

P.569

Rack&Pinion Type Rotary Acturator Mini Rotary Actuator/RPC

P.591

Standard Rotary Actuator/RPM

P.606

Multi-Step Position Rotary Actuator/SRP

P.611

Rack&Pinion Rotary Table Standard Rotary Table/TRP, TRPJ

P.617

Multi-Step Position Rotary Table/TSR, TSRJ

P.625

Air Motor Vane Type/TAV

P.649

Radial Piston Type/TAM

P.659

471


472


HI-ROTOR/COMMON INSTRUCTINS 丿 Be sure to read them before use. Also refer to Par. "For Safety Use" and instructions mentioned for each series.

SELECTION

INSTALLATION

WARNING 䮡

CAUTION

Refer to specifications.

Do not apply excessive load to shaft. If excessive load over allowable value is applied to shaft, it will cause a malfunction or breakdown, sometimes resulting in a damage to machine and an injury to human body. HI-ROTOR is capable of receiving up to allowable radial thrust load prescribed in specifications in a state where no inertial load occur. However, avoid using HI-ROTOR in such a manner that load is directly applied to the shaft. In order to improve operating conditions, it is recommended that no load be directly applied to the shaft by using a method shown in Fig. below:

HI-ROTOR listed in this catalogue are designed for compressed air. When using other fluid than compressed air, contact KURODA beforehand. Do not use the HI-ROTOR outside the specifled pressure and temperature range;this may result in a breaddown or faulty operation.

INSTALLATION WARNING 䮡

Do not start the system before making sure that equipment is properly operated. After installing the HI-ROTOR, connect compressed air and power supply. Perform functionat test and properly and check that the system is correctly operated with safety. Then start the system.

Coating with paint

Install an external stopper in a separate place from the shaft.

When coating the resign portion with paint, it may be adversely affected by paint and solvent. For the propriety of painting, contact KURODA beforehand. Do not peel off the nameplate affixed on the HI-ROTOR and do not erase or smear out the letter on it.

If a stopper is located near the shaft, reaction force exerted on the stopper due to torque of HI-ROTOR itself is applied to the shaft and thus damages the shaft and bearing. The reaction force will also break machine and injure human bldy.

When adjusting the oscillation angle of HI-ROTOR by applying pressure, take proper means to prevent HIROTOR from rotating beyond required level.

CAUTION

If HI-ROTOR is rotated beyond required level, it will sometime cause a hazardous situation. 䮡

Do n ot loosen the angle adjust screw of HIROTOR over adjustable range.

The inscribed indication may be erased.

If it is loosened over adjustable range, the angle adjust screw will come off, causing a damage to machine and an injyry to human body. 䮡

Do not step your foot directly on the shaft and equipment fitted to the shaft. Stepping on the shaft directly will cause a damage to bearing etc.

When using a shaft coupling, select one with degree of freedom. If a shaft coupling without degree of freedom is used, a kink will occur due to eccentricity, causing a malfunction or damage to products;this sometimes result in a damage to machine and injury to hyuman body.

Do not wipe off the model name inscribed on a name-plate etc. with organic solvent.

Provide space for maintenance and inspection.

473


Do not hit the shaft with the body fixed or do not hit the body with the shaft fixed;otherwise causing to bend the shaft and dmage the bearing. When mounting a load on the shaft, set HI-ROTOR in such a manner that the body does not receive force as shown in Fig. below:

474


475


SELECTING A PNEUMATIC HI-ROTOR Step 1. Selecting Size When Simple Static force Such as clamping force is required : 乀Compare the output torque TH of HI-ROTOR under operating pressure with the reqired torque TS to select a HIROTOR that can satisfy the following equation.

举Determine rdquired force, arm length from HI-ROTOR and operating pressure. Required force Arm length from HI-ROTOR Operating pressure

F(N) 䶝(cm) P(MPa)

TS TH TS : Required torque (N.cm) TH : Output torque of HI-ROTOR (N.cm)

丿Calculating required torque TS Fs=F䮄䶝 F : Required force(N) 䶝: Arm length form HI-ROTOR (cm)

When moving a load 丿Calculating acceleration torque 两Determine oscillating angle䴥and oscillating time t.

The required torque for moving a load is the total of resistance torque and acceleration torque. the resistance torque is the sum of friction, gravity and external force/torques. The acceleration torque is provided to accelerate the load to certain speed agaist inertia.

Oscillating time is the time required for the vane from starting movement tot reaching the oscillation end. Oscillating angle 䴥 (rad) 90䯍=1.5709 rad 180䯍=3.1416 rad

举Calculating resistance torque 两Determine required force, arm length from HI-ROTOR

270䯍=4.7124 rad Oscillating tiem t (s) 严Calculating moment of inertia

and Operating Pressure. Required force F(N) Arm length from HI-ROTOR 䶝(cm)

Callculate moment of inertia from the shape and mass of load.For calculating formula, refer to the table of "Calculating moment of inertia".

Operating pressure P(MPa) 严Calculating resistance torque TR TR=K䮄F䮄䶝(N.cm) K : Margin factor Where there is nolad variation K=2

I (䶱.䶫) 並Calculating angular velocit

Where there is load variation K=5 (There resistance torque by gravity acts on:) Note) Assuming that K<5, where there is load variation, the

䴞=

䴥 : Oscillating angle (rad) t : Oscillating time (s) 丧Calculating acceleration torque TA TA=5䮄I䮄䴞䮄10-2(N.cm) I : Moment of inertia of load (䶱.䶫)

angular velocity nicreases, and thus smooth opertion cannot be obtained. Calculating resistance torque

Horizontal load

Load resistance exists. Extenal force

Required

Vertical load Load resistance exists.

䴞: Angular velocity (rad/s2) 乀Calulating required torque TS TS=TR+TA(N.cm) TR=Resistance torque (N.cm) TA=Acceleration velocity (N.cm)

External force

Balance load Unbalanced load

No Load resistance exists.

(rad/s2)

Unbalanced load Balance load Gravity Unbalanced load

乁Compare the output torque TH of the HI-ROTOR under operating pressure with the required torque TA to select a Hi-

No Load resistance exists.

Unbalanced load Balance load

ROTOR that can satisfy the following equation. Refer to Pages 14, 23, 34, 42 and 47 for output torque thable.

Not required Unbalanced load

TS TH TS : Required torque TH : Output torque of HI-ROTOR

476

(N.cm) (N.cm)


Step 2. Checking the oscillating time Since the upper and lower limits of the oscillating time are fixed for each model, set it within such the range. Check the oscillating time is within the specification indicated in the pages 15, 25, 35, 42 and 47.

Step 3. Checking allowable energy Check the energy of inertia E is within the allowable energy indicated in the specifications shown in the pages 14, 23 and 34.

For the inertia, use the HI-ROTOR so that energy of inertia should be within the allowable energy of the HI-ROTOR. For this purpose, check the allowable energy for the HI-ROTOR

(Note)If energy of inertia exceeds the allowable energy, HI-ROTOR may be damaged. Therefore, it is necessary to take the following measures : 㨯Select a larger size HI-ROTOR by which energy of inertia is lower than the allowable energy. 㨯Slow down the oscillating time. 㨯Fit a cushion or other shock absorber directly on the load side.

inaccordance with the following procedure : Calculating angular velocity Oscillating angle Oscillating time Calculating energy of inertia of load E Moment of inertia of load Angular velocity

SELECTING A HYDORO-CUSHION Checking the allowable energy Calculate the load inertia. When the calculated value exceeds the allowable energy for the HI-ROTOR, mount a cushion (Hydoro-cushion) suitable for the HI-ROTOR. For the load inertia, refer to “Selecting a Pneumatic HI-ROTOR”.

Checking the capability of the cushion Calculate the moment of inertia by the shape and mass of the load and make sure that it is within the allowable range.

Make sure that the collision angular velocity is equal or less than the prescribed maximum value.

Degree

Mean angular velocity(Degree/s)

Calculate the collision energy from the load and collision angular velocity. Moment of inertia (kg䭩cm2)

⹓ᑶ ಫ∷ᑮ

Find the energy generated from the torque of the HI-ROTOR. : Absorption angle of cushion (one side)

Toque of HI-ROTOR

Check if the value obtained by adding E1to E2 is equal or less than the maximum absorption energy.

Find the energy per minute from the frequency of operation. Frequency of operation

Make sure that “Em” is equal or less than the maximum energy capacity per minute. It is OK if all the above-mentioned items are satisfied. If any one item is not satisfied, hydro-cushion cannot be used. In this case, another shock absorber having a larger absorbing capacity is required.

477

I(kg䭩cm2)


Calculating the moment of inertia Shape

Requirement

Sketch

Inertia moment (kg cm2)

Radius of gyration( )

Remarks

Disc

Diameter

Stepped disc

d

h

Mass

Diameter When portion d2 is much smaller thean protion d1, value of d2, is negligible.

d1 Mass portion portion

Bar (with rotating center at the end)

d2

R

If the ratio of the bar width : length is over 0.3, use formula for rectangle.

Bar length Mass

Side length

Rectangular parallelepiped

R Distance between the center of gravity and rotation

Bar (with rotating center at the end)

a

b

Mass

If the ratio of the bar width : length is over 0.3, use formula for rectangle.

Bar length

R

Rectangular parallelepiped

Mass

Side length Mass

Concentrated load

a

b

R

Concentrated load M1

d

Shape of concentrated load Disk

K1: Select from above this column

Diameter of disk Arm length

Arm M2

Mass of concentrated load

Case of disc

When M2 is much smaller than M1, assume M2 to be 0 for calculation.

Mass of arm

How to convert the inertia of load applied through gears "IL" for HI-ROTOR's shaft b

Gear

load

Gear HI-ROTOR side Load side

Hi-ROTOR IH

Inertia moment of load for HI-ROTOR's shaft

Inertia moment of load IL(kg cm2)

a

478

When a large gear is required, it is necessary to take inertia moment of gear into consideration.


Vane Type Rotary Actuator Pneumatic

Hi-Rotor Miniature Hi-Rotor/PRN

P. 481

1S, 3S, 10S, 30S, 1D, 10D, 20D, 30D

Standard HI-Rotor/PRN

P. 491

50S, 150S, 300S, 800S, 50D, 150D, 300D, 800D Miniatuare Hi-Rotor

Variable Oscillating Angle Type/PRO

P. 499

3S, 10S, 20S, 30S, 3D, 10D, 20D, 30D

With Solenoid Valve/PRH Hi-Rotor

P. 508

10S, 20S, 30S, 10D, 20D, 30D

With Solenoid Valve/PRH

P. 513

50S, 150S, 300S, 800S, 50D, 150D, 300D, 800D

HI-Pal Hi-Rotor

Switch Unit/SR, FR, FM

P. 523

Hydro-Cushion/CRN

P. 529

50, 150, 300, 800

Hydro-Cushion

479


Miniature HI-Rotor

Switch unit (Switch position adjustable)

Switch unit (Switch position fixed) (Not available for Model PRN1 and PRO series.) HI-ROTOR body Foot plate (When two foot plate are required.)

Flange plate

Foot plate

New models PRNA1,3, 10, 20

Stable operation

Double vane type is added as a new model. (Its effective torque doubles single vane type.)

Uniquely designed sealing mechanism minimizes leakage,assuring low speed oscillating and stable, smooth operationat low pressures and speeds.

Full series line-up Durability to high temperature(PRNA 3~20) A full line of 1, 3, 10, 20, 30, 50, 150, 300, 800 is available.For PRNA1 and bigger models, single and double vanetype (with double the effective torque) are available. ForPRN50 and bigger models, a series of specially madecushion units (CRN) are available. In addition, there are HI-PAL HI-

Use of dry air dehumidified through an air dryer makes itpossible to use HI-ROTOR within a surrounding temperature range of -5ȋC~80ȋC. (PRN : Usable at a maximumof 60ȋC)

ROTORs of PRHA10 and bigger (incorporatingsolenoid valve).

Outstanding durability

Easy-to-use oscillating angle

A solid vane shaft and built-in damper are combined with aunique sealing mechanism to assure outstanding durability. PRN50 and bigger models are capable of operating agreater load with the incorporation of a Hydro-cushion.

Three oscillation reference points of 40ȋ, 45ȋ and 90ȋ andfive oscillating angles of 90, 100, 180, 270 and 280 are fea-tured. Oscillating angles that are frequently used are stand-ardized for

Flexibility to meet special shapeof shaft

wide selection. Non-standard oscillating angles areavailable on request.

Designed to meet special shape of shafts such as hollow shafts and lead screws. Note) Maximum frequency of use at the supply prewwure of 0.5 /MPa(Unloaded).

480


Miniature HI-Rotor/Standard type

PRN series 1S, 3S, 10S, 20S, 30S, 1D, 3D, 10D, 20D, 30D ORDERING INSTRUCTIONS

PRNA20S 㧙 90 㧙 90 S 㧙 P 㧙 FR 㧙 Model No.

Ԙ

ԙ

Ԛ

ԛ

Ԝ

ԝ

Single vane PRNA1S PRNA3S PRNA10S PRNA20S PRN30S

Double vane PRNA1D PRNA3D PRNA10D PRNA20D PRN30D ԛMounting hardware ԘOscillating angle No mark No mounting hardware 90 090û P With flange plate 180 180û L1 With one foot plate 270 270û L2 With two foot plates ԙOscillatingreference point 90 90û 45 45û

ԜType of switch units No mark No switch FR With CT-3 switch FU With CT-3U switch Switch position ԚPort position adjustable FP With CTP-3 switch No mark Standard SR With SR switch Switch position S On the rear cover fixed SU With SU switch (Note) S is not available for Models (Note)㨯Two switches are provided. PRN30S and 30D. 㨯Only FR and FU are available for PRNA1. 㨯FP is made-to-order ԝCustom-made shafts

OSCILLATION STARTING POINT AND OSCILLATION ANGLE PRNA1S/D, PRNA3S/D, PRNA10S/D, PRNA20S/D, PRN30S/D

Oscillating angle and oscillating reference point

Oscillating reference point

ing

an g l 0 û e9

Port position

t illa Os c 1 8 le ing ang 0û 27 c illat ing angle

Os

Os

c illat

PRNA1S, PRNA3S PRNA10S, PRNA20S Oscillating reference point at 90û 90

Port position

û

0ࠑ

e9 g an g l le ng illat ing a

18

Os

Os c

Oscillatingreference point 45û 90û ٤ 㧙 㧙 ٌ ٤ 㧙 㧙 ٌ ٤ 㧙 㧙 ٌ ٤ 㧙 㧙 ٌ ٤ 㧙 ٤ 㧙 ٤ 㧙 ٤ 㧙 ٤ 㧙 ٤ 㧙

Model Nos. of mounting hardware Oscillating reference point

c il lat i n

Oscillating angle 90û 180û 270û ٤ ٤ ٤ PRNA1S ٌ ٌ 㧙 ٤ ٤ ٤ PRNA3S ٌ ٌ 㧙 ٤ ٤ ٤ PRNA10S ٌ ٌ 㧙 ٤ ٤ ٤ PRNA20S ٌ ٌ 㧙 PRN30S ٤ ٤ ٤ PRNA1D ٤ 㧙 㧙 PRNA3D ٤ 㧙 㧙 PRNA10D ٤ 㧙 㧙 PRNA20D ٤ 㧙 㧙 PRN30D ٤ 㧙 㧙 ٤: Standard ٌ: Custom-made Model No.

Oscillating reference point at 45û 45û

(Note)㨯Switch units and mounts with two foot plate are not available on “S” (Ports on the rear cover) model. 㨯Switch units cannot be mounted on HI-Rotors with two foot plates (L2). 㨯Mounting hardware comes being not fabricated.

Applicable HI-ROTOR Flange plate Foot plate PRNA1S/D PRN1-P PRN1-L PRNA3S/D PRN3-P PRN3-L PRNA10S/D PRN10-P PRN10-L PRNA20S/D PRN20-P PRN20-L PRN30S/D PRN30-P PRN30-L (Note) These hardware are provided with set screws.

481


Miniature HI-Rotor SPECIFICATIONS Model No.

Unit

PRNA1S

PRNA3S

PRNA10S

Vane

PRNA20S

PRN30S

Single vane

Fluid

Non-lubricated air (Lubricated air)

Oscillating angle

Degree

Oscillating r eference point

Degree

90 㧗40 180 㧗40 270 㧗40 90 㧗40 180 㧗40 270 㧗40 90 㧗40 180 㧗40 270 㧗40 90 㧗40 180 㧗40 270 㧗40 90 㧗30 180 㧗30 270 㧗30 45,90

45

45,90

45

Port size

45,90

45

45,90

45

45

M5

Minimum working pr essure

MPa

0.1

Operation pr essure range

MPa

0.2㨪0.7

Proof withstanding pr essure

MPa

1.05

Rc¹ 0.1

0.08 0.2㨪1 1.5

㧙5㨪60

Temperatur e range

͠

Maximum fr equency of use

Hz

5

3

1.6

4

2.5

1

4

2.5

1.5

3.5

2

1

3

1.5

1

Inter nal volume

cm3

1.4

1.4

1.5

3.4

3.4

4

9.8

9.8

12

17

17

21

37

37

43

㧙5㨪80

Allowable radial load

N

30

40

50

300

400

Allowable thrust load

N

3

4

4

25

30

Allowable energy

mJ

0.6

1.5

3

15

Mass

kg

0.036

0.07

0.14

0.25

Unit

PRNA1D

PRNA3D

PRNA10D

PRNA20D

Model No. Vane

Double vane

Fluid

Non-lubricated air (Lubricated air)

Oscillating angle

Degree

90 㧗40

90 㧗40

90 㧗40

90 㧗40

Oscillating r eference point

Degree

45

45

45

45

Port size

25 0.47

90 㧗30 45 Rc¹

M5

Minimum working pr essure

MPa

Operation pr essure range

MPa

0.2㨪0.7

Proof withstanding pr essure

MPa

1.05

0.08

0.46

PRN30D

0.06

0.07

0.08 0.2㨪1 1.5

Temperatur e range

͠

Maximum fr equency of use

Hz

5

4

4

3

3

Inter nal volume

cm3

1.1

2.8

8.1

15

34

Allowable radial load

N

30

40

50

300

400

Allowable thrust load

N

3

4

4

25

30

Allowable energy

mJ

0.6

1.5

3

15

25

Mass

kg

0.037

0.072

0.14

0.26

0.48

㧙5㨪60

㧙5㨪80

(Note)㨯Maximum frequency of use at the supply pressure of 0.5 MPa (Unloaded). 㨯Make sure to use the HI-Rotor within allowable energy. Refer to page 68 for the allowable energy calculation. 㨯HI-Rotors with keyways ar e provided with keys. 㨯For HI-Rotors other than standar d, consult KURODA.

Output (Ef fective torque) Model No.

Single vane

Double vane

(Unit : N.cm) Supply pressure (MPa)

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

PRNA1S

004.9

007.6

010.1

012.9

015.6

0018.5

PRNA3S

010.0

017.0

024.0

031.0

038.0

0045.0

PRNA10S

035.0

056.0

075.0

098.0

120.0

0139.0

PRNA20S

059.0

095.0

133.0

170.0

210.0

0249.0

0287

0326

0368 0720

PRN30S

110.0

180.0

250.0

319.0

410.0

0480.0

0580

0650

PRNA1D

010.4

016.5

022.5

028.6

034.7

0041.1

PRNA3D

025.0

039.0

054.0

071.0

086.0

0101.0

PRNA10D

076.0

117.0

162.0

211.0

254.0

0303.0

PRNA20D

140.0

222.0

306.0

388.0

470.0

0553.0

0633

0717

0807

PRN30D

270.0

440.0

600.0

770.0

950.0

1120.0

1299

1480

1660

482


PRN Series OSCILLATING TIME RANGE

(Unit : s) Oscillating angle

Model No. PRNA1S, 1D

90没

180没

270没

0.03 0.6

0.06 1.2

0.09 1.8

PRNA3S, 3D

0.04 0.8

0.08 1.6

0.12 2.4

PRNA10S, 10D

0.045 0.9

0.09 1.8

0.135 2.7

PRNA20S, 20D

0.05 1.0

0.1 2.0

0.15 3.0

PRN30S, 30D

0.07 0.7

0.14 1.4

0.21 2.1

(Note) Operate the HI-ROTOR within the oscillating time range prescribed in the above table. Otherwise, the HI-ROTOR will be perform in stick-slip motions.

HI-Rotor with switch CT AND SR TYPE PROXIMITY SWITCHES Load voltage Load current Indicating lamp Applications (V) (mA) (Lights up at ON)

Type of switch

Mounting

CT-3 CT-3U CTP-3

Switch position adjustable DC5 30

SR SU

5

Relay PLC IC circuit

200

fixed

(Note) CTP-3 is made-to-order

STRUCTURE PRNA1S, PRNA3S, PRNA10S, PRNA20S, PRN30S

MAIN COMPONENTS No.

Description

MODEL Nos. OF PACKING KIT Material PRN30S

Applicable HI-ROTOR

PRNA1S, PRNA3S, PRNA10S, PRNA20S

PRNA1S-PS PRNA3S-PS

Body A

Aluminium alloy

PRNA3S, PROA3S

Body B

Aluminium alloy

PRNA10S, PROA10S

Vane shaft

Steel Resin Nitrile rubber Steel Resin Hydrogenated nitrile rubber Resin

Shoe Shoe seal

Hydrogenated nitrile rubber

Nitrile rubber

Hydrogenated nitrile rubber

Bushing O-ring Set screw

PRHA10S PRNA20S, PROA20S

Nitrile rubber

PRHA20S PRN30S, PRO30S

Steel

Model No.

PRNA1S

PRH30S

PRNA10S-PS PRNA20S-PS PRN30S-PS

(Note) A set of packings consists of part Nos.

483


Miniature HI-Rotor STRUCTURE PRNA1D, PRNA3D, PRNA10D

PRNA20D

PRN30D

MAIN COMPONENTS No.

Description

MODEL Nos. OF PACKING KIT Material

Applicable HI-ROTOR

PRNA1D, PRNA3D, PRNA10D, PRNA20D

PRN30D

PRNA1D-PS PRN3D-PS

Body A

Aluminium alloy

PRNA3D, PROA3D

Body B

Aluminium alloy

PRNA10D, PROA10D

Vane shaft

Steel Resin Hydrogenated nitrile rubber

Shoe seal

Steel Resin Nitrile rubber

Resin

Shoe

Hydrogenated nitrile rubber

Nitrile rubber

PRHA20D PRN30D, PRO30D

O-ring

Hydrogenated nitrile rubber

Nitrile rubber

O-ring

Hydrogenated nitrile rubber

Nitrile rubber

O-ring

Hydrogenated nitrile rubber (PRNA20D only)

Plate

Steel

Set screw

PRHA10D PRNA20D, PROA20D

Bushing

Steel

484

Model No.

PRNA1D

PRH30D

PRNA10D-PS PRNA20D-PS PRN30D-PS

(Note) A set of packings consists of part Nos. , and .


PRN Series DIMENSIONS

(Unit : mm)

Basic type -

Oscillating reference point 45 4-M3 depth 6 (2 points of rear)

4.8

9.4

M3 depth 3.5 (For mounting switch)

Port 2-M5

4.5

4.1

Port 2-M3

R1

8h8 4h7

3. 5

17 17

5 0.

29

8.9

23

9.6

45

4h7 8h8

PRNA1S/D-

10 6 3

Oscillating angle 180没40

16

1.2 20

Oscillating angle 270没40

2

5 3.

Oscillating angle 90没40

10

Standard ported

46

Port on the rear

With flange plate -P

30

-

24

PRNA1S/D-

24

1

30

14

2

16

With foot plate -

14

-L1 (L2)

2

22

37

PRNA1S/D-

20

5 10

30

2- 4.8

10 5 40 50

(Note) A foot plate can be fitted with it turned in steps of 90没 from the original posture. Short shaft side : Example with L2 (2 pcs.)

With switch unit (Switch position adjustable type) PRNA1S/D- - - -FR(FU)

29

5

9.9

22 31.9

50 1000

15

1000

R

5

50

CT-3R

CT-3L

FR switch unit

FU switch unit

(Note)For switch unit-mounting hardware combinations, refer to the required dimensions in each Fig.

485


Miniature HI-Rotor Dimensions

(Unit : mm)

486


PRN Series Dimensions

(Unit : mm)

487


Miniature HI-Rotor Dimensions

(Unit : mm)

488


PRN Series Dimensions

(Unit : mm)

489


Wide Applications

HI-Rotor/PRN Series

490


Miniature HI-ROTOR / PRN Series HI-ROTOR / Standard Type

PRN Series 50S, 150S, 300S, 800S / 50D, 150D, 300D, 800D ORDER KEY

覺覺

覺覺

491


HI-ROTOR Specifications

Output (Effective Torque)

(Unit : N

492

cm)


PRN Series Oscillating Time Range

(Unit : s)

Hi-Rotor with Switch M Type Reed Switches

M Type Proximity Switch

493


HI-ROTOR Main Components

Constructions

Model Nos. of Packing Kit

Model Nos. of Packing Kit

494


PRN Series Dimensions

(Unit : mm)

495


HI-ROTOR Dimensions

(Unit : mm)

496


497


498


HI-ROTOR / PRN Series / Variable Oscillating Angle Type Miniature HI-ROTOR

PRO Series 3S, 10S, 20S, 30S, 3D, 10D, 20D, 30D ORDER KEY

Model Nos. of Stopper Unit

Model Nos. of Protective Cover

Model Nos. of Mounting Hardware

499


Miniature HI-ROTOR Specifications

Output (Effective Torque)

(Unit : N cm)

500


PRO Series External Stopper Specifications

(Unit : Degree)

Oscillating Angle Setting Range and Refereence Point

CT Type Proximity Switches

501


Miniature HI-ROTOR Oscillating Time Range

502


PRO Series Constructions

Main Components

Seal Set

503


Miniature HI-ROTOR Dimensions

(Unit : mm)

504


PRO Series Dimensions

(Unit : mm)

505


Miniature HI-ROTOR Dimensions

(Unit : mm)

506


PRO Series Dimensions

(Unit : mm)

507


Miniature HI-PAL HI-ROTOR / With Solenoid Valve

PRH Series 10S, 20S, 30S, 10D, 20D, 30D ORDER KEY

Oscillating Angle and Oscillating Reference Point

Model Nos. of Mounting Hardware

508


PRH Series Specifications

Output (Effective Torque)

Oscillating Timne Range

(Unit : cm)

(Unit : s)

Speed Control

Solenoid Valve

CT and SR Type Proximity Switches

509


Miniature HI-PAL HI-ROTOR Dimensions

510


PRH Series Dimensions

(Unit : mm)

511


Miniature HI-PAL HI-ROTOR Dimensions

(Unit : mm)

512


Miniature HI-PAL HI-ROTOR / PRH Series HI-PAL HI-ROTOR / With Solenoid Valve

PRH Series 50S, 150S, 300S, 800S, 50D, 150D, 300D, 800D ORDER KEY

Oscillating Angle and Oscillating Reference Point

Model Nos. of Mounting Hardware

513


Miniature HI-PAL HI-ROTOR Specifications

Output (Effective Torque)

(Unit : N cm)

Oscillating Time Rnage

(Unit : s)

514


PRH Series M Type Proximity Switches

M Type Reed Switches

Solenoid Valve

Speed Control

515


Miniature HI-PAL HI-ROTOR Dimensions

(Unit : mm)

516


PRH Series Dimensions

(Unit : mm)

517


Miniature HI-PAL HI-ROTOR Dimensions

(Unit : mm)

518


Key for HI-ROTOR

(Unit : mm)

519


HI-ROTOR with Special Shape of Shaft (Made-to-order)

520


HI-ROTOR with Special Shape of Shaft (Made-to-order)

521


522


For Miniature HI-ROTOR

Switch Unit Fixed Switch Position Type ORDER KEY

Hysteresis and Response Range of Switches

Switch Specifications

Constructions

523


For Miniature HI-ROTOR

Switch Unit Variable Switch Position Type ORDER KEY

Switch Dimensions

Switch Specifications

(Unit : mm)

Hysteresis and Response Range of Switches

524


For HI-ROTOR

Switch Unit Variable Switch Position Type ORDER KEY

Switch Unit Components Ordering Instructions

525


Switch Unit / Variable Switch Position Type Composition and Assembling Method

526


INSTRUCTIONS SwitchINDIVIDUAL Unit / Variable Switch Position剾Type Be sure to read them before use. Also refer to par. "For Safetly Use" and common instructions.

SETTING ALGLE

KINETIC

WARNING

CAUTION

HOW TO MOUNT THE HYDRO-CUSHION

527


INDIVIDUAL INSTRUCTION剿 Be sure to read them before use. Also refer to par. "For Safetly Use" and common instructions

ı

Dimensions

(Unit : mm)

528


Hydro-Cushion

CRN Series 50, 150, 300, 800 ORDER KEY

Specifications

529


Hydro-Cushion Dimensions of Hydro-Cushion Claws (Unit : mm)

(Unit : mm)

530


CRN Series Dimensions of Hydro-Cushion Claws

531


Hydro-Cushion Dimensions

(Unit : mm)

532


Vane Type Rotary Actuator Pneumatic

Cubic HI-ROTOR Standard Cubic HI-ROTOR

P. 539

侳6, 侳10, 侳16

Variable Oscillating Angle Type TU#Vhluhv

P. 545

侳6, 侳10, 侳16

Switch Unit

P. 551

TUR#Vhluhv

533


CUBIC MOUNT HI-ROTOR QR series/QRO series

Newly designed Cubic Series provide flexibility and other various outstanding features. Through-hole mounting

Wide Variation Series

Model fitted with switch Variable switch position type Fixed switch position type

Basic type

Standard type QR series QR3S QR10S QR20S QR30S

Variable oscillating angle type (with external stopper)

QR series QRO3S QRO10S QRO30S

534


Flexible Design

Through-holes on body allow flexible mounting in any direction

Saving

Mounting space is cut 10 to 20% as compared with the usual type.

Precision

Runout of the shaft is minimized by using ball bearings in it, improving accuracy and durability; this results in high reliability of the machine and equipment.

Variation Clean

In addition to standard type and variable oscillating angle types, proximity switches (Variable detect position type and fixed type) are available to meet various applications.

Newly designed cubic style renovating the concept of conventional HIROTOR.

Suitable for use in clean environment owing to durable construction free from wear. Furthermore, no copper ion will not produce because no copper material is used.

Using tap holes on body

Using through-hole on body

Using tap holes on body

CUSTOM-MADE SHAFTS Custom-made shafts shown below are available upon request. Contact us. Internal thread

External thread

Round shaft

D-cut

Width across flat

Long shaft

Hollow shaft

Snap ring grooved

Short shaft cut

Long shaft cut

Clip bolts on both sides

Others Stainless shaft

535


INDIVIDUAL INSTRUCTIONS 剾 Be sure to read them before use. Also refer to par. "For Safetly Use" and common instructions.

SETTING THE OSCILLATING ANGLE

SETTING ALGLE

CAUTION

WARNING Be sure to attach the reference point stopper and angle setting stopper before starting the HI-ROTOR. 䮡 When setting the stoppers at the oscillation reference point and at the maximum oscillating angle, be careful not to set them outside the adjustable range. Otherwise, the vane will run against the internal stopper and damage it. 䮡 Be sure to adjust the angle so that the claw will stop when it touches the external stopper. The reference point stopper is fixed and immovable. The oscillation angle is determined by the claw when it hits the fine adjust screw of each stopper. The accuracy of the stop angle dose not take into consideration wear from operation. 䮡 When the oscillation angle has changed to wear, readjust it with the fine adjust screw.

G

STRUCTURE OF VARIABLE OSCILLATING ANGLE MECHANISM

Angle setting stopper

Attach external stoppers to the tapped hole provid on the HIROTOR body. Two types of stoppers are provided: a reference point stopper and an angle setting stopper. The reference point stopper has been attached to the fixed position (oscillating reference point). On the other hand, the angle setting stopper is attached to position where the desired angle can be set. The HI-ROTOR stops when the claw fitted to the shaft run against the stopper. Fine adjustment of the angle can be accomplished with the adjust screw on the stopper. Fine adjust screw Angle setting stopper

Reference point stopper

HI-ROTOR of which the angle setting is not specified (Standard) For these HI-ROTORs, only the reference point stopper has been fixed and the angle setting stopper is shipped with the HI-ROTOR when delivered. Therefore, you are required to attach the angle setting stopper to the position for the desired angle setting. The angle setting stopper can be attached at intervals of 15 䮋 . For setting procedures, refer to "How to set the oscillating angle" HI-ROTORs of which the angle setting is specified (Made-to-order) These HI-ROTORs are delivered with the reference point stopper and angle setting stopper fixed at the specified angle. However, you are required to adjust the fine adjust screws provided on each stopper to set the exact angle.

Minimum angle setting Setting pitich

Maximun oscillating angle

536

stopper set bolt Hl-ROTOR body


INDIVIDUAL INSTRUCTIONS 剿 Be sure to read them before use. Also refer to par. "For Safety Use" and common instructions.

HOW TO SET THE OSCILLATING ANGLE

HOW TO SET THE OSCILLATING ANGLE

CAUTION 䳜When the angle setting equals the stopper mounting pitch (15°) 举 Place the stopper into the tapped hole corresponding to the intended angle and fix it. When mounting the stopper, use the angle setting marks provided, at an interval of 30°, near the tapped hole.

CAUTION 䳜When the angle setting lies between two 15° stops: 举 When the desired angle lies between two 15° stops, fix the stopper into the tapped hole with the arrow as show in the Fig. below and fix it. When the desired angle lies in the 6° portion on this side (viewing from the reference point) between the stops, insert the stopper so its reference side comes into contact with the set screw on this side. When the intended angle lies in the remaining 9° portion between stops, attach the stopper so that its reference side comes into contact with the set screw on the other side (Viewing from the reference point).

Angle setting Model No.

Angle setting(Setting pitch 15° integral number)

丿 Then, rotate the fine adjust screw fitted to the stopper to obtain the correct angle. After completing the angle setting, tighten the locknut without fail.

Claw Fine adjust screw Reference set screw

Mounting pitch

丿 Then, rotate the fine adjust screws on the reference point stopper and angle setting stoppers until the correct angle is obtained. After completing the angle setting, tighten the locknut without fail.

Locknut

Intended angle Adjust with the fine adjust screw

Angle fine adjust range Reference point stopper fine adjust range Angle setting stopper fine adjust range Angle setting stopper fine adjust range for maximum angle setting

537


INDIVIDUAL INSTRUCTIONS劀

Be sure to read them before use. Also refer to par. "For Safety Use" and common instructions.

OSCILLATING ANGLE AND SWITCH MOUNTING ORIENTATION

SETTING THE OSCILLATING ANGLE CAUTION

CAUTION 䳜When ordering QR series HI-ROTOR with switches, the following setting are done when shipping. Oscillating angle

䳜Mounting the switch unit Mount the switch unit on the HI-ROTOR body using the set screws on the switch case. For clamping torque, see the table below

Orientation of switches A

Type of HI-ROTOR

B 䳜When ordering adjustable oscillating type QRO series HIROTOR with switch unit, the unit will be shipped do not mounting. Mount the switches in accordance with the setG ting shown below and right after setting the angle stoppers at the desired angle and making final adjustment. Oscillating angle

䳜Adjusting the switch position Loosen the switch adjust screw, make the point at which the highest sensitivity of the switch is attained agree with the angle marking equivalent to the HI-ROTOR angle setting and retighten the switch adjust screw at a clamping torque of 40 to 50 N cm. Since the angle markings are provided just for reference, make a final adjustment by cheking to see if the LED is on.

Orientation of switches A B

Orientation A Port position

Max. sensitivity position

䳜Replacing the switch To remove the switch, remove the switch adjust screws and plate clamp screw. To mount a switch, reverse the procedure for removal. Adjust the switch position without fail after completion of mounting

Max. sensitivity position

Min. angle setting 24°

QRO series

Orientation B Port position Max. sensitivity position Max. sensitivity position

Clamping torque(N cm)

QR series

538


Cubic Mount Hi-Rotor / Standard Type

QR Series 3S, 10S, 20S, 30S ORDER KEY

Model No.

乀 Port position

举 Oscillating angle

G

No mark Standard S Shaft side (Note) Except models fitted with switch and model QR30S

丿 Oscillating reference

G

乁 Types of switch units

point

No mark

Without switch unit With CT-3 switch With CT-3U switch With SR switch With SU switch

Variable switch position type Fixed switch position type

(Note) 1. Two switches are provided. 2. SR and SU switch cannot be mounted on QR 10S-270-45.

OSCILLATING ANGLE AND OSCILLATING REFERENCE POINT Model No.

Oscillating reference point

Oscillating angle

(Note) When oscillating angles other than those in above table are required, variable oscillating angle type HI-ROTOR/QRO series are avaiable. JIS symbol

QR3S, 10S, 20S

QR10S, 30S

(Oscillating reference point at 90°)

(Oscillating reference point at 45°)

Port position

O re sc fe illa re ti n c ng e po in t

Oscillating Reference Point and Oscillating Angle

Port position Oscillating reference point

Oscillating angle 90°

Oscillating angle 90° Oscillating angle 180° Oscillating angle 180°

Oscillating angle 270°

539


Cubic Mount HI-ROTOR Specifications Model No.

Unit

Vane

Single vane

Fluid

Non-lubricated / lubricated air

Oscillating angle

Degree

Oscillating reference point

Degree

Port size Minimum working pressure

MPa

Pressure range

MPa

Proof pressure

MPa

Tempreature range

째C

Maximum frequency

cycle/min

Internal volume

cm3 N

Allowable radial load

N

Allowable thrust load Allowable energy

mJ

Shaft runout

mm kg

Weight

1. Maximum frequency of use at the supply pressure of 0.5 MPa (Unloaded) 2. Make sure to use the HI-ROTOR within allowable energy. Refer to for the allowable energy calculation. 3. HI-ROTOR's with keyways are provided with keys. 4. For HI-ROTOR's other than standard, consult us

Theoretical Output

(Unit : N cm) Supply pressure(MPa)

Model No.

Oscillating Time Range Model No.

(Unit:sec)

Model With Switch

Oscillating angle

CT, SR Type Proximity Switches Type of switch

Mounting of switch Variable switch position type

(Note) Set oscillating time within the range shown in the above table. If oscillating time is outside this range, the unit will not smoothly operate due to sticking etc.

Fixed switch position type

540

Operating Operating current Pilot lamp Applications voltage(V) range(mA) (Light up at ON) Relay PLC IC circuit


QR Seires Constructions

Main Components Part No.

Description Body A Body B Vane shaft

Material Aluminium alloy Aluminium alloy 3, 10: Carbon steel 20, 30 : Alloy Steel

Vane Seal Shoe

NBR 3, 10, 30 : Synthetic resins 20 : Zinc alloy die cast

NBR

Shoe seal

Bearing steel

Ball bearing

NBR

O-ring Stopper pin

Stainless steel

(Note) Vane shaft 乀 and vane seal 乁 are united.

Packing Sets HI-ROTOR

Model No.

(Note) Part No. 乀/ 乃 and 久 are supplied as a set.

541


Cubic Mount HI-ROTOR Dimensions (Unit:mm)

Port 2-PT

H(key way w Ă&#x2014; Dp)

Port positition : Shaft side

Model No. M3 through 3.5 through M3 through 3.5 through M4 through 4.5 through M5 through 5.5 through

Model No. 3.5 through

M3 D6

3.5 through

M3 D6

4.5 through

M5 D6

5.5 through

M5 D8

542


QR Seires Dimensions (Unit:mm)

Port 2-PT

With switch unit FR

H(key way w Ă&#x2014; Dp)

G

With switch unit FU

Model No. M3 through

3.5 through

M3 through

3.5 through

M4 through

4.5 through

M5 through

5.5 through

Model No. 3.5 through 3.5 through 4.5 through 5.5 through

543


Cubic Mount HI-ROTOR Dimensions (Unit:mm)

SR and Su switch cannot be mounted on QR10S-270-45

Port 2-PT

With switch unit SR

H(key way w Ă&#x2014; Dp)

With switch unit SU

Model No. M3 through 3.5 through M3 through 3.5 through M4 through 4.5 through M5 through 5.5 through

Model No. 3.5 through 3.5 through 4.5 through 5.5 through

544


Cubic Mount Hi-Rotor / Variable Oscillating Angle Type

QRO seires 3S, 10S, 20S, 30S ORDER KEY

Model No.

G

举 Oscillating angle

乀 Types of switch units

0 No specified angle setting 䮝 Desired angle Specified angle setting 䮝Custom Made

No mark Without switch unit With CT-3 switch FR With CT-3U switch FU (Note) Two switches are provided.

丿 Oscillating reference point

Variable switch position type

乁 Port position No mark Without protective cover K With protective cover (Note) Models with switch cannot be fitted with protective cover. (Note) 1. Models without angle setting (Standard type) will be shipped with a reference point stopper fitted and an angle setting stopper attached. Be sure to fit the angle setting stopper when using the HI-ROTOR. 2. Models with the desired angle setting (made-to-order) will be shipped with an angle setting stopper set at the desired angle. However since the angle has been roughly set, be sure to adjust the angle setting with the fine adjust screw when using the HI-ROTOR. 3. Models fitted with switch will be shipped with a switch unit attached. Fit the switch unit after adjusting the external stopper. For fitting procedures refer to page.

Stopper Unit Model No. Applicable HI-ROTOR

Stopper unit

Protective Cover Model No. Applicable HI-ROTOR

(Note) For contents of parts, refer to page607

JIS symbol

QR030S

QR3S, 10S, 20S

O re sc fe illa re ti n c ng e po in t

Oscillating Reference Point and Oscillating Angle Port position Port position Oscillating reference point

Oscillating angle 270°

Oscillating angle 180°

545

Protective cover


Cubic Mount Hi-Rotor Specifications Model No.

Unit

Vane

Single vane

Fluid

Non-lubricated/lubricated air

Oscillating angle Oscillating reference point Port size Minimum working pressure Operation Pressure range Proof pressure Temperature range Maximum frequency Internal volume Allowable radial load Allowable thrust load Allowable energy Shaft runout Weight 1. The allowable energy differs from that of QR series. 2. Maximum frequency of use at the supply pressure of 0.5 MPa (Unloaded) 3. Make sure to use the HI-ROTOR within allowable energy. Refer to for the allowable energy calculation. 4. HI-ROTOR's with keyway are provided with keys. 5. For HI-ROTOR's other than standard, consult us.

Output(Effective torque)

(Unit : N cm) Supply pressure(MPa)

Model No.

Specifications of External Stopper Model No.

unit

Minimum angle setting

Degree

Maximum angle setting

Degree

Angle setting pitch

Degree

Range of fine angle adjustment

Degree

Range of fine adjustment of oscillating reference point

Degree

Range of fine end adjustment at maximum angle setting

Degree

Oscillating Angle Setting Range And Ossillating Reference Point Model No.

Angle setting range Oscillating reference point

Model With Switch For detailed specifications of switches, refer to page 622

CT Type Proximity Switch Type of switch

Mounting of switch Variable switch position type

546

Operating Operating current Pilot lamp Applications range(mA) voltage(V) (Light up at ON) Relay PLC IC circuit


QRO seires

Oscillating time (sec)

Oscillating time (sec)

Setting The Oscillating Time

Oscillating angle (Degree)

Oscillating time (sec)

Oscillating time (sec)

Oscillating angle (Degree)

Oscillating angle (Degree)

Oscillating angle (Degree)

Use oscillating time within the range of the above graphs. If oscillating time is set outside the range, smooth operation cannot be attained due to sicking etc.

547


Cubic Mount Hi-Rotor Constructions

Main Components Part No.

Description Body A Body B Vane shaft

Material Aluminium alloy Aluminium alloy 3, 10:Carbon steel 20,30:Alloy steel NBR

Vane seal

3, 10, 30 : Synthetic resins 20 : Zinc alloy die cast

Shoe Shoe seal Ball bearing

NBR Bearing steel

O-ring

NBR

Claw

Carbon steel

Stopper L

Carbon steel

Stopper R

Carbon steel

Claw set bolt

Alloy steel

Stopper set bolt

Alloy steel Alloy steel

Fine adjust screw Lock nut

Carbon steel

(Note) Vane shaft 乀 and vane seal 乁 are united.

Contents of Stopper Unit Parts Parts Nos. 乆/ 乇/ 么/ 义/ 乊/ 之 and 乌 are supplied as a set.Page 611.

G

548


QRO seires Dimensions (Unit:mm)

Port 2-PT

Fine adjust screw H(key way w Ă&#x2014; Dp)

Reference point stopper

With protecitve cover

Model No. M3 through 3.5 through M3 through 3.5 through M4 through 4.5 through M5 through 5.5 through

Model No. 3.5 through 3.5 through 4.5 through 5.5 through

549

Angle setting stopper


Cubic Mount Hi-Rotor Dimensions (Unit:mm)

Port 2-PT

With switch unit FR

H(key way w Ă&#x2014; Dp)

With switch unit FU

Model No. M3 through 3.5 through M3 through 3.5 through M4 through 4.5 through M5 through 5.5 through

Model No. 3.5 through 3.5 through 4.5 through 5.5 through

550


Cubic Mount Hi-Rotor

Switch Unit Fixed Switch Position Type ORDER KEY

Compact switch unit with detecting position (angle) fixed. Use of a proximity switch extends service life.

乀 Oscillating angle

举 Type of switch

乁 Oscillating reference point

Axial direction of lead wire Right-angled direction of lead wire

丿 Applicable HI-ROTOR ##

##

##

G

Applicable HI-TOR

Specifications For Switch Type of switch

Unit

Contact

Oscillating angle

Oscil ating reference point

Components S 䮠 0䮠 0䮠 0䮠 Switch unit set Screw

Proximity switch

Applications

Relay, PLC

Voltage

Switch unit

DC5~30

Rating current range

Rotor set screw

5~200 max. 20(at 24V) max. 10(at 12V) max. 4(at 5V)

Max. power consumption of switch control

Rotor Magnet

Max. leak current

max. 10

Internal voltage drop

1.5 or less

Response time Shock resistance

490

Temperature range

5~60

Protective construction Lead wire

HI-ROTOR

1

Color

IP67 Black 4-core cord 1

Length

Hysteresis and Response Range of Switches Type of HI-ROTOR

Response range

Hysteresis

(Note) that the response range in a direction will be reduced (That in the other direction will be extended) depending on the mounting method of the switch unit rotor.

551


Cubic Mount Hi-Rotor

Switch Unit Variable Switch Position Type With this switch unit, the detecting position(angle) can be freely changed according to the actual oscillating angle. When used with Variable Oscillating Angle Type QRO series, flexible angle setting can be accomplished. Use of a proximity switch element extends the services life.

ORDER KEY Switch

Switch unit

举 Type of switch

##

##

##

FR FU

G

乀 Switch setting position

CT-3 CT-3U

R L

丿 Applicable HI-ROTOR

For right side For left stde

乁 Outgoing direction of lead wire No mark Axial direction Right-angled direction U

Dimensions of Switch

Specifications For Switch

(Unit:mm)

Type of switch

CT-3R

Unit

Contact

Proximity switch

Applications

Relay, PLC

Output Voltage Rating current range

Switch detection position

Max. power consumption of switch control

CT-3L

Maximum leak current Maximum Internal voltage drop. Response time

Switch detection position

Shock resistance Temperature range

CT-3RU

Protectice construction Color Lead wire Length

IP67 Oil-proof, Black 3~core cord

Switch detection position

Hysteresis And Response Range of Switches

CT-3LU

G

Switch detection position

G 552

Type of switch

Response range

Hysteresis

CT-3

23䮃7䮋

2䮋


Vane Type Rotary Actuator Pneumatic

Step HI-ROTOR Standard/SH

P. 557

5S, 20S, 5D, 20D Switch Unit/PB

P. 560

Accessory

P.568

553


Unique vane type oscillating actuator consisting of a combination of two HI-ROTORs designed for 2 and 3-step feeds.

Infinitely angle adjustable

Compact Design

Adjustable range of internal HI-ROTOR Single vane : 30° to 180° Double vane : 30° to 90° Adjustable range of external HI-ROTOR Single & Double vane : 30° to 180°

Compact, space-saving design based on

Angle fine adjust

STEP HI-ROTOR with proximity switch available

KURODA’s rich experience in the field of manufacturing vane type oscillating actuators.

The stop angle can be finely adjusted with the external stopper adjusting screw.

This new type STEP HI-ROTOR outfitted with proximity switch is specifically designed for flexible positioning

Improved shaft runout

at any stop angle. Sensor switches can be easily set for any step angle.

Use of ball bearings improves shaft runout. 554


INDIVIDUAL INSTRUCTIONS 举 Be sure to read them before use. Also refer to Par. “For Safety Use” and common instructions.

䳜Be sure to attach the reference point stopper and angle setting stopper before starting the HI-ROTOR. 䳜When setting the stoppers at the oscillation reference point and at the maximum oscillating angle, be careful not to set them outside the adjustable range. Otherwise, the vane will run against the internal stopper and damage it. Be sure to adjust the angle so that the claw will stop when it touches the external stopper. 䳜The reference point stopper is fixed and immovable. 䳜The oscillation angle is determined by the claw when it hits the fine adjust screw of each stopper. The accuracy of the stop angle dose not take into consideration wear from operation. When the oscillation angle has changed to wear, readjust it with the fine adjust screw.

䳜HI-ROTORs of which the angle setting is not specified (Standard) For these HI-ROTORs, only the reference point stopper has been fixed and the angle setting stopper is shipped with the HI-ROTOR when delivered. Therefore, you are required to attach the angle setting stopper to the position for the desired angle setting. For setting procedures, refer to “How to set the oscillating angle”(Page ). 䳜HI-ROTORs of which the angle setting is specified (Made-to-order) These HI-ROTORs are delivered with the reference point stopper and angle setting stopper fixed at the specified angle. However, you are required to adjust the fine adjust screws provided on each stopper to set the exact angle.

555

Attach external stoppers to the tapped hole provid on the HI-ROTOR body. Two types of stoppers are provided: a reference point stopper and an angle setting stopper. The reference point stopper has been attached to the fixed position (oscillating reference point). On the other hand, the angle setting stopper is attached to a position where the desired angle can be set. The HI-ROTOR stops when the claw fitted to the shaft run against the stopper. Fine adjustment of the angle can be accomplished with the adjust screw on the stopper.


INDIVIDUAL INSTRUCTIONS 丿 Be sure to read them before use. Also refer to Par.”For Safety Use” and common instructions.

The step motion of a STEP HI-ROTOR is obtained by operating the external and internal HI-ROTORs simultaneously or alternately. The range of the motion is determined by the maximum oscillating angles of the external and internal HI-ROTORs. Assuming the angle setting of the external HI-ROTOR is 䴞 and that of the internal HI-ROTOR is 䴟 the oscillating angle becomes a combination of䴞/ 䴟and 䴞.䴟

When the desired angle is in between the pitch as shown in Fig. below, secure the stopper to the respective position as indicated below.

[Example 1] 3-step motion of 60°, 120°and 180° 1st step : 䴞= 60° (External HI-ROTOR operates alone.) 2st step : 䴟 = 120° (Internal HI-ROTOR operates alone.) 3st step : 䴞.䴟= 180° (Both external and internal HIROTORs operate.) The above equations give ; External HI-ROTOR 䴞 = 60° Internal HI-ROTOR 䴟= 120°

In the case of internal HI-ROTOR Secure the stopper at A, if the desired angle comes to within 6° as indicated. Secure the stopper at B, if the desired angle comes to within the 9° indicated.

Example 2] 2-step motion of 60°, 120° 1st step : 䴞 = 60° (External HI-ROTOR operates alone.) 2st step :䴞.䴟 = 120° (Both external and internal HIROTORs operate.) The above equations give : External HI-ROTOR 䴞 = 60° Internal HI-ROTOR 䴟 = 60°

In the case of external HI-ROTOR Secure the stopper at A, if the desired angle comes to within 4° as indicated. Secure the stopper at B, if the desired angle comes to within the 6° indicated.

Place the stopper into the tapped hole corresponding to the intended angle and fix it. When mounting the stopper, use the angle setting marks provided, at an interval of 30°, near the tapped hole.

Then, set the exact angle by turning the fine adjusting screw of the stopper. After setting, be sure to tighten the lock nut. Claw Fine adjusting screw Basic side screw of the stopper

Fixing pitch Lock nut

Setting angle

556

To be adjusted by fine adjusting screw


Step Hi-Rotor

SH series 5S, 20S (Single vane) 5D, 20D (Double vane)

ORDER KEY I

举Specifications for cable No. mark R

I Do not fill in, when ordering a standard type or angle setting is not required. I Write the desired angle within oscillating angle range given in specifications of Page 627. (Note) 1. When the angle setting of two HI-ROTORs differs each other set the larger angle to the internal HI-ROTOR. 2. For angle setting outside the specifications, contact us.

##

##

##

##

##

##

Standard Flexible cable

(Note) Flexible cable is supplied to custom-made product.

丿 Switch type No. mark Standard type (Black) I

Different frequency type (Gray)

G

乀Shaft configuration Shaft configuration Round shaft D-cut Key-way Right angle 2 flats

乁 Mounting No. mark Without foot mounting L

With foot mounting

乂 Switch No. mark Without switch PB

with switch

乃Specifications for cable No. mark Standard or switchless type Flexible cable R (Note) Flexible cable is supplied to custom-made product.

乄 Number of switches No. mark Without switch

(Note) For specific shaft configuration, contact us Standard type STEP HI-ROTOR is provided with the reference point stopper to have been set. Set the attached angle setting stopper before use. STEP HI-ROTOR with an angle setting stopper fixed at the desired stop angle can be manufactured upon order. As the angle is roughly set, be sure to readjust it with the fine adjustment screw before using the STEP HI-ROTOR. (Refer to “Setting an angle” on Page)

Be sure to fit a reference point stopper and an angle setting stopper before using the STEP HI-ROTOR. Otherwise, the vane and seal may be broken, causing a faulty operation.

557

(Note) In order to prevent mutual interference and malfunction of the switches, each product is supplied with a combination of PB8F (standard type) and PB8FI (different frequency type). Both types can be used in the same manner.


Step Hi-Rotor Specifications Model No.

Unit Single vane

Vane type Fluid

Double vane Non-lubricated/lubricated air

Oscillating angle

degree

Oscillating starting point

degree

Internal HI-ROTOR : 30~180

Internal HI-ROTOR : 30~90

External HI-ROTOR : 30~180

External HI-ROTOR : 30~180

Port size Operating pressure range Proof pressure Temperature range 95 for internal : 23 for external : 72

35 for internal : 7 for external : 28

Internal volume

33 for internal : 5 for external : 28

91 for internal : 19 for external : 72

Allowable radial load Allowable thrust load Allowable energy Mass (Note) ٕWhen operating STEP HI-ROTOR at low temperature below 5°C, use dry air passing through an air dryer so as to prevent dewing andfreezing. ̪Be sure to use STEP HI-ROTOR within the allowable energy, For calculation of allowable energy, refer to Step 3 “How to check allowable energy”

External Stopper Model No. Min. setting angle Max. setting angle Angle setting pitch Angle fine adjustment range

Internal HI-ROTOR External HI-ROTOR Internal HI-ROTOR External HI-ROTOR Internal HI-ROTOR External HI-ROTOR Internal HI-ROTOR

External HI-ROTOR Fine adjustment range of oscillating reference point

Theoretical Output

(Unit:N cm) Supply pressure MPa

Model No. Internal HI-ROTOR External HI-ROTOR Internal HI-ROTOR External HI-ROTOR Internal HI-ROTOR External HI-ROTOR Internal HI-ROTOR External HI-ROTOR

(Note) As the output of the internal HI-ROTOR is smaller than that of the external, select a proper load on the basis of the output torque of the internal HI-ROTOR.

Accuracy

How To Set Oscillating Time Model No.

Model No.

Oscillating angle

Shaft runout

Internal HI-ROTOR

Stop angle accuracy

External HI-ROTOR Set oscillating time within the range shown above. Slower setting exceeding this range may result in stick-and-slip, So you cannot get smooth operation. Search for oscillating time at angles other than 90° on the basis of these values.

558

(Note) 举 Shaft runout is the value at the shaft end. 丿Stop angle accuracy is the value at the initial state after setting the angle.


SH Series PRINCIPLE OF OPERATION 䮋) 䮦 3step motion (Example : Internal HI-ROTOR ; 180°䮋, external HI-ROTOR ; 90° 䮡 Origin (0°) When air is supplied from port 1B and 2B (and discharged from ports 1A and 2A), the internal and external HI-ROTOR vanes (internal HI-ROTOR body) rotate to their respective points of origin settings (previously set with the respective external stoppers), and stop there.

G G

䮡 1st stop point (䴞) When air is supplied from ports 2A and 1B (and discharged from port 2B), only the external HI-ROTOR vane (internal HI-ROTOR body) rotates to the angle set with the external stopper, and stops there. This means that the external HI-ROTOR vane rotates by the angle setting +䴞,of the external HI-ROTOR, and stops there.

G 䮡 2nd stop point (䴟) When air is supplied to ports 2B and 1A (and discharged from ports 1B and 2A), the external HI-ROTOR vane (internal HI-ROTOR body) rotates to the point of origin, and at the same time, the internal HI-ROTOR vane rotates to the angle set with the external stopper, and stops there. This means the internal HI-ROTOR vane rotates to angle setting +䴟,of the internal HI-ROTOR, and stops there. (Note) When using step motion from the 1st to the 2nd stop point, the internal and external HI-ROTORs may sometimes go beyond (plus) or stop before (minus) the angle setting until the shaft stops at the 2nd stop point, depending upon the speed set for the respective HI-ROTORs.

䮡 End stop point (䴞.䴟) When air is supplied from ports 1A and 2A (and discharged from ports 1B and 2B), both internal and external HI-ROTOR vanes rotate to the angle setting with the respective external stoppers, and stop there. This means that the both vanes rotate by the angle setting +䴟, plus angle setting +䴞,of each HI-ROTOR, and stop there.

䮦 2-step motion Assuming that the angle setting of the external HI-ROTOR is 䴞 and that of the internal HI-ROTOR is䴟, the HI-ROTOR will move in the order of steps 1, 2 and 4 or steps 1, 3 and 4 in the same manner as in 3-step motion, In this case, 1st stop point is䴞 or 䴟and 2nd stop point is䴞.䴟

559


Step Hi-Rotor Model with Switch / For detailed specifications of switch, refer to page 885. PB Type Proximity Switch Lead wire type Model No.

Rated Voltage (V)

Rated current range (mA)

Pilot lamp Light up Applications at ON

560


SH Series Main Componts

Packing

1 5

2 3

9

4

10

5

11

6

26

7

27

8

28

12

(Note) Vane seal is molded onto the vane shaft.

13 14 15 16 18 19 20 21 22 23 24 25 29 30 31

Example of Applications To Control

561


Step Hi-Rotor Example of switch Circuit Pneumatic circuit Solenoid valve for internal HI-ROTOR : SOL a Solenoid valve for external HI-ROTOR : SOL b Relay for operating SOL a : R1 Relay for operating SOL b : R2

Solenoid valve for internal HI-ROTOR Solenoid valve for external HI-ROTOR

Ladder circuit for solenoid valve Solenoid valve for internal HI-ROTOR

Solenoid valve for external HI-ROTOR

Operating position of STEP HI-ROTOR and switch position 4-point stop (Internal HI-ROTOR :180°) (External HI-ROTOR : 90°) 270°(180+90) Inside+Outside Set position of switch

3-point stop (Internal HI-ROTOR :90°) (External HI-ROTOR : 90°) Set position of switch

Metallic object

Metallic object

180° For only internal HI-ROTOR

Oscillation starting point

Oscillation starting point

90° For only external HI-ROTOR

Operating position of STEP HI-ROTOR and switch position 两 Where internal HI-ROTOR : 180°, external HI-ROTOR ; 90° : Position of metalic object

##

G

Switch No.

Internal oscillating angle (R1)

External oscillating angle (R2)

Total oscillating angle

严 Where internal HI-ROTOR ; 90°, external HI-ROTOR ; 90° : Position of metalic object

Switch No.

Internal oscillating angle (R1)

External oscillating angle (R2)

Total oscillating angle

562

180°(90+90) Inside+Outside

90° Inside or outside


SH Series Assembling The Switch Unit And Adjusting The Switch STEP HI-ROTOR with switch is designed to detect each stop position using the claw fitted to the output shaft. Since the output shaft stops at 4(3) positions during operation, 4(3) switches are provided.

Mounting the switch unit 举 Loosen the switch unit set screw and remove the switch unit. 丿 Then set the STEP HI-ROTOR at the correct angle by rotating the fine adjust screws. Refer to “HOW TO SET THE ANGLE” (Page). After completion of angle setting, be sure to tighten the lock nut. 乀 Make sure that the center of STEP HIROTOR body does not shift from the center of the switch unit and retighten the switch unit set screw. If misaligned, the switch cannot properly detect the respective stop positions or the cover may be broken. For clamping torque of the set screw. refer to the Fig. on the right side

Switch unit set screw

Switch cover

Switch set screw

Switch set screw

Claw with metallic object

Switch body FB8F(Black) PB8F(Gray)

Adjusting the switch position External HI-ROTOR angle setting stopper Internal HI-ROTOR angle setting stopper

举 The switch has been temporarily fitted when the product leave our factory. Loosen the switch set screw, slide the switch together with the metal fixture to check the detecting position and then retighten the switch set screw to fix the switch at a clampling torque shown in the Fig. Excessive tightening the screw will result in a damage to the unit. Make a final adjustment by checking that LED is on at the respective detected stop positions. 丿 The minimum angle between the adjacent switches is 30°䮋. In order to prevent mutual intereference, fit the standard type switch (PB8F : black) and the different frequency type switch (PB8FI : gray) alternately.

STEP HI-ROTOR

Replacing the switch Remove the switch set screw and replace the switch. Mount a switch to the metal fixture with the switch set screw at a clamping torque shown in the Fig. on the right side. At this time, be sure to check that LED is on at the respective detected stop positions.

563


Step Hi-Rotor Dimensions

564


SH Series Dimensions S H5 D

565


Step Hi-Rotor Dimensions

566


SH Series Dimensions

567


Step Hi-Rotor Accessories Foor Mounting

Foot mounting can be fitted onto 3 sides by rotating 90äŽ&#x17D; in each direction as shown below:

G

568


Hydraulic HI-ROTOR Pneumatic

HRN Series Standard/ HRN

P. 575

10, 15, 20, 30, 100, 200, 400, 700

Cushion Type/ HRNäš -C

P. 581

10, 15, 20, 30, 100, 200, 400, 700

Order Made/ PRF 50S, 150S, 300S, 800S/50D, 150D, 300D, 800D

569

P. 589


Hydraulic HI-ROTOR/INDIVIDUAL INSTRUCTIONS僟 Be sure to read them before use. Also refer to Par. "For Safety Use" and common instructions.

ADJUSTING THE CUSHION VALVE

HYDRAULIC OIL

NOTICE

CAUTION

Use a hydraulic oil of VG32~56, ISO, mineral oil in order to protect seal materials of NBR and the body from rust.

If water base type hydraulic fluid or fire-resistant hydraulic fluid (phosphate esters hydraulic fluid and chlorinated hydrocarbons hydraulic flud) shall be used, consult KURODA. Aliphatic esters hydraulic fluid cannot be applicable.

The inertia energy by load exceeding allowable inertia energy may damage equipments because the shoe or stopper inside HI-ROTOR cannot absorb such a large energy. Use a hydraulic HI-ROTOR with cushion, or equip a shock-absorbing mechanism outside HI-ROTOR when the inertia energy by load exceeds allowable inertia energy, so that the inertia energy should be absorbed and reduced to the level less than allowable inertia energy for the vaneshaft.

乂 Hydraulic oil cleanness should be over NAS10 Grade.

AIR PURGE

NOTICE NOTICE 乂

乂 Adjust the cushion according to operating conditions as follows:

When mounting HI-ROTOR or operating it after out of service for long time, be sure to purge air. Incomplete air purge may cause a malfuntion.

1. Loosen the lock nut. 2. Adjust the cushion while opening the tightend cushion valve gradually. 3. After completion of adjustment, fix the lock nut. * The set screw adjacent to the cushion valve is not provided for air purge. Never turn this set screw.

[How to purge air] When air is collected in HI-ROTOR, loosen the set screw with pressure applied. A mix-

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ture of air and oil flows out from the gap between the screw and body. When oil

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screw. Perform this air purge for both ports A and B. Turn the set screw 1 or 2 revolutions. If it is excessively loosened, it may come off, jetting out oil. *For HRN10 and HRN15, bleed air by slightly turning fittings at the ports, since they have no airvents.

Purge air collected in the pipe as well as HI-ROTOR. 乂

After completion of air purge, operate at low pressure and then gradually raise to operating pressure.

570

Adjusting cushion from low speed.


Hydraulic HI-ROTOR/INDIVIDUAL INSTRUCTIONSĺ&#x192;  Be sure to read them before use. Also refer to Par. "For Safety Use" and common instructions.

MAINTENANCE AND INSPECTION

OPERATING TEMPERATURE

CAUTION

WARNING Use the hydraulic oil within the temperature shown in the specifications. The use of HI-ROTOR with temperatures out of specifications may cause damage of seals malfunction.

Inspecion before doing maintenance Check that proper prevention against drop of load and runaway have been taken, nefore turning off air and power supply to equipment and discharging air remaining in the system. For 3-position all port block (closed center)type, compressed air is sealed in between solenoid valve and Rotary Actuator. So purge the residual air.

Inspection after finishing maintenance

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When connecting the system to compressed air supply and power supply, HI-ROTOR amy somtimes suddenly actuate.

CAUTION

Therefore, when restarting the system, thoroughly check the safety of surrounding conditions before connecting the pneumatic system

When you encounter any problem in doing maintenance, contact Parker Never disassemble HI-ROTOR.

to compressed air supply and power supply. Furthermore, perform a proper functional test and a leak test to check that the system normally operates.

Diassembling HI-ROTOR When disassembling HI-ROTOR, consult our company beforehand.

CAUTION Draining To maintain constant air quality, drain the air filter periodically.

571


SELECTING A PNEUMATIC HI-ROTOR Step 1 Selecting a size When simple static force such as clamping force is required: 举

丿

When moving a load 丿 两

举 两 严 严 並

572


Step 2 Checking the oscillating time

Step 3 Checking allowable energy

SELECTING A HYDORO-CUSHION Step 1 Checking allowable energy

Step 2 Checking the capaility of the cushion

     

573


Calculating the moment of inertia

574


Hydraulic HI-ROTOR / Standard Type

HRN Series 10, 15, 20, 30, 100, 200, 400, 700

ORDER KEY

Specifications

(Note) *Rated pressure : Maximum value of pressure setting for relief valve in hydraulic circuit using HI-ROTOR. **Proof pressure : Test pressure which HI-ROTOR Should withstand without lowering performance when rated pressure is restored. So, be sure to HI-ROTOR at less than rated pressure.

575


Hydraulic HI-ROTOR Oscillation starting point HRN#фоеS

HRN#фоеD 9

0

(Note) 1. Figures show stroke end position with B port pressurized. 2. It is a view from shaft-with-key sied.

Output(Effective torque)

Allowable inertia energy for HI-ROTOR shaft Make sure to use under condition that the inertia energy by load should be less than the allowable inertia energy listed in the table left. Use a hydraulic HI-ROTOR with cushion, or equip a shockabsorbing mechanism outside HI-ROTOR when the inertia energy by load exceeds allowable inertia energy, so that the inertia energy should be absorbed and reduced to the level less than allowable inertia energy for the vaneshaft. Such inertia energy by load as exceeding allowable inertia energy may damage equipments. (Note) The allowable inertia energy in the above trable is applicable when the load was installed on the side of shaft-with-key.

576


HRN series Configurations and dimensions (Unit : mm)

(Unit : mm)

577


Hydraulic HI-ROTOR Configurations and dimensions (Unit : mm)

(Unit : mm)

(Note) Cannot be disassembled.

(Note) For double vane, 2 keyways are provided.

578


HRN series Configurations and dimensions (Unit : mm)

(Note)

For double vane, 2 keyways are provided.

(Unit : mm)

(Note)

For double vane, 2 keyways are provided.

579


Hydraulic HI-ROTOR Configurations and dimensions (Unit : mm)

(Note)

For double vane, 2 keyways are provided. (Unit : mm)

(Note)

For double vane, 2 keyways are provided.

580


Hydraulic HI-ROTOR with Cushion

HRN䮠 -C Series 10, 15, 20, 30, 100, 200, 400, 700

ORDER KEY

JIS

##

G

丿

H R N 10 H R N 15 H R N 20 H R N 30 H R N 100 H R N 200 H R N 400 H R N 700

Specifications

(Note) *Rated pressure : Maximum value of pressure setting for relief valve in hydraulic circuit using HI-ROTOR. **Proof pressure : Test pressure which HI-ROTOR Should withstand without lowering performance when rated pressure is restored. So, be sure to use HI-ROTOR at less than rated pressure.

581


Hydraulic HI-ROTOR Cushion specifications

(Note) It is recommendable to operate the unit at working pressure of more than 2 MPa in consideration of torque efficiency. When operating the unit at less than 2 MPa from necessity, the maximum absorbing energy is the same as at 2 MPa. Equip a shock-absorbing mechanism outside HI-ROTOR when the inertia energy by load exceeds allowable inertia energy(refer to Page) even after absorbing it by the cushion inside HI-ROTOR, so that the inertia energy should be absorbed and reduced to the level less than allowable inertia energy for the vaneshaft.

Oscillating angle before cushion process

Allowable inertia energy for HI-ROTOR shaft

(Note) The allowable inertia energy in the above trable is applicable when the load was installed on the side of shaft-with-key.

Oscilllation starting point

(Note) 1. Figures show stroke end position with B port pressurized. 2. It is a view from shaftwith-key sied.

582


HRN䎠-C series Output (Effective torque)

583


Hydraulic HI-ROTOR Configurations and dimensions (Unit : mm)

(Unit : mm)

584


HRN䎠-C Series Configurations and dimensions (Unit : mm)

(Unit : mm)

585


Hydraulic HI-ROTOR Configurations and dimensions (Unit : mm)

(Unit : mm)

M6

586

0


HRN䎠-C Series Configurations and dimensions (Unit : mm)

(Unit : mm)

587


Hydraulic HI-ROTOR Key for hydraulic HI-ROTOR

(Unit: mm)

HI-ROTORs with keyways are accompanied by the following keys, respectively. JIS B1301 Parallel b严h严倾 S45C

Quatity Standard With cushion

HI-ROTOR

Key size

HRN10

3䮄3䮄15

1

1

HRN15

4䮄4䮄18

1

1

HRN20

5䮄5䮄25

1

1

HRN30 HRN100 HRN200

Single bane:1 5䮄5䮄39 Double bane:2 Single bane:1 7䮄7䮄49 Double bane:2 Single bane:1 10䮄8䮄65 Double bane:2

1 1 1

HRN400

14䮄9䮄70

1

1

HRN700

14䮄9䮄80

1

1

b

h

C

R


Air-Hydro HI-ROTOR

PRF Series 50S, 150S, 300S, 800S, 50D, 150D, 300D, 800D ORDER KEY

Specifications

How To Use

Minimum Oscillating Time (Unit : s)

Double Vane

589

(Unit : s)


HI-ROTOR Dimensions

(Unit : mm)

590


Rack&Pinion Type Pneumatic

Rotary Actuator Rotary Actuator P. 601

Mini/ RPC 侳12, 侳20 Standard/ RPM

P. 606

侳14, 侳16, 侳18, 侳22 Multi-Stop Position Rotary Actuator / SRP

P. 611

侳13, 侳14, 侳16, 侳22

Rotary Table Standard / TRP

P. 617

侳16, 侳18, 侳22 Swivel Joint Type / TSRJ

P. 617

侳18, 侳22 Multi-Stop Position Rotary Actuator / TSR

P. 625

侳16, 侳18, 侳22 Multi-Stop Position Swivel Joint Type /TSRJ 侳18, 侳22

591

P, 625


Pneumatic Rotary Acturator Multy-Stop Position Type

2-Stop Position Type

Compact and High Torque Use of double piston system has successfully realized compact design and high torque.

A Series of 2-Stop Position Type and Multi-Stop Position Type Rotary Actuators Are Available as Standard Models. In addition to 2-stop position type, multi-stop position type rotary actuators designed to stop at 3 positions and 4 positions are standardized.

Oscillation Angle Fine Adjustment Oscillation angle and oscillation starting point can be adjusted from the outside. (For 2-stop position type, oscillation angle can be set within a range of +5° to 20°.

592

Precision Structure and Mechanism Backlash in radial direction is䮃 0.1 mm, and backlash in thrust direction is 䮃 0.5 mm. datum hole is provided on the mounting surface of body to facilitate centering.

Air Cushion A series of 2-position type rotary actuators with air cushion are available as standard models, making it possible to meet operating conditions at high degree of allowable energy.


Pneumatic Rotary Table Multi-Stop Position Type

2-Stop Position Type

Standard

TRP Series

Standard

TRPJ Series with Swivel Joint

TSR Series

TSRJ Series with Swivel Joint

A Series of Rotary Tables with Swivel Joint are Available.

Precision and Durability Swivel joint incorporates bearings to assure high degree of accuracy and durability.

In addition to compactly designed standard type, a series of rotary tables with swivel joint are available, realizing neat pipe arrangement.

Wire Saving A Series of 2-Stop Position Type a Type Rotary Tables are Available as Standard Models. In addition to 2-stop position type, multi-stop position type rotary tables designed to stop at 3 position and 4 position are standardized. 593

Table has a hollow at the center to contain wiring for reducing extra space.


ROTARY ACTUATOR/INDIVIDUAL INSTRUCTIONS 举 Be sure to read them before use. Also refer to Par. “For Safety Use” and common instructions.

Mount Rotary Actuator using mounting hole, set screw and datum hole provided on the body.

Use datum hole on the back of the body for centering.

Use the pinion cover on the pinion rod side for centering.

Use datum hole on the back of the body for centering.

Use Rotary Table within the following allowable load and allowable moment.

594


ROTARY ACTUATOR/INDIVIDUAL INSTRUCTIONS 丿 Be sure to read them before use. Also refer to Par. “For Safety Use” and common instructions.

To adjust the cushion when oscillating from starting point A to end point D, use needle A. To adjust the cushion when oscillating from end point D to starting point A, use needle B. When adjusting the cushion, loosen the nut and then adjust the needle with a small-sized screwdriver. After completion of adjustment, be sure to immobolize the needle with a screwdriver and fix it by tightening. Note that, if the cushion is adjusted to excessively work, a bound or an insufficient angle will be caused.

For 2-stop position type

adjust the key position on starting point A side, use 䭩To adjusting screw 1, To adjust the key position on end point D side, use adjusting screw 2. the angle at each stop position within the following 䭩Adjust range. Model without cushion : 䮃 2.5 䯍 - 30䯍 Model with cushion : 䮃2.5䯍 - 10䯍 For a model with cushion, if the cushion is adjusted over 10䯍 to the minus side, it will not work effectively.

For multi-stop position type

adjust the key position on starting point A side, use 䭩To adjusting screw 2, to adjust the key position on end point D side, use adjusting screw 1.

(For 3-stop position type)

starting point A is adjusted, the direction and angle 䭩When at intermediate point B change to the same degree. (䴞 dose not change.) Also, adjust end point D to the same degree as starting point A. (However, when end point D is not adjusted, the angle on the end point side becomes %䴥 .䴞%.)

(For 4-stop position type)

starting point A is adjusted, the direction and angle 䭩When at intermediate point B change to the same degree. When end point D is adjusted, the direction and angle at intermediate point C change to the same degree. At this time, the angle from intermediate point B to intermediate point C becomes %䴟.䴥.䴥% 1 2 .

595


ROTARY ACTUATOR/INDIVIDUAL INSTRUCTIONS 乀 Be sure to read them before use. Also refer to Par. “For Safety Use” and common instructions.

596


ROTARY ACTUATOR/INDIVIDUAL INSTRUCTIONS 乁 Be sure to read them before use. Also refer to Par. “For Safety Use” and common instructions.

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597


SELECTING A ROTARY ACTUATOR Step 1 Selecting a Size When simple static force such as clamping force is required : 举 Determine required force, arm length from Rotary Actuator and operating pressure. Required force Arm length from Rotary Actuator Operating pressure Calculating required torque TS 丿 TS = F䮄䶝 F : Required force 䶝 : Arm length from Rotary Actuator

乀 Compare the output torque TH of the Rotary actuator under operating pressure with the required torque TS to select a Rotary Actuator that can satisfy the following equation : TS 䰽 䰾 TH TS : Required torque (N cm) (N cm) TH : Output torque of Rotary Actuator

F (N) 䶝 (cm) P (MPa)

䭩 䭩

(N cm) (N) (cm)

When moving a load : The required torque for moving a load is the total of resistance torque and acceleration torque. The resistance torque is the sum of friction, gravity and external forces/torques. The acceleration torque is provided to accelerate the load to certain speed against inertia. 举 Calculating resistance torque 两Determine required force, arm length from Rotary Actuator and operating pressure. Required force F (N) 䶝 (cm) Arm length from Rotary Actuator perating pressure P (MPa) 严 Calculating required torque TR TR = K䮄 F 䮄䶝(N cm) K : Margin factor Where there is no load variation : K = 2 Where there is load variation : K =5 (Where resistance torque by gravity acts on : ) (Note) Assuming that K 䰽5, where there is load variation, the angular velocity increases, and thus smooth operation cannot be obtained.

丿 Calculating acceleration torque 两Determine oscillating angle •Ë and oscillating time t. Oscillating time is the time required for the shaft from staring movement to reaching the oscillation end. Oscillating angle 䴥 (rad) 90 = 1.5708 rad 180 = 3.1416 rad 270 = 4.7124 rad Oscillating time t(s) 严Calculating movement of inertia I. Calculate moment of inertia from the shape and mass of load. For calculating formula, refer to the table of “Calculating moment of inertia”. (kg cm2) #並Calculating angular velocity 䴥

䴥 = ˇ2 (rad/s2) t 䴥: Oscillating angle (rad) t : Oscillating time (s) 丧Calculating acceleration torque TA TA = 5 䮄I䮄䴞䮄10-2 (N cm) I : Moment of inertia of load (kg cm2) 䴞: Angular velocity (rad/s2) 乀 Calculating required torque TS = TR K TA (N cm) TR : Resistance torque (N cm) TA : Acceleration torque (N cm) 乁 Compare the output torque TH of the Rotary Actuator under operating pressure with the required torque TS to select a Rotary Actuator that can satisfy the following equation : TS 䰽 䰾 TH TS : Required torque (N cm) TH : Output torque of Rotary Actuator (N cm)

Calculating resistance torque

Horizontal load With resistance load External force

Vertical load

With resistance load External force

Need Balanced load Unbalanced Load

Without resistance load Needless

Balanced load Unbalanced Load

Unbalanced Gravity load

䭩 䭩

With out resistance load

Balanced load Unbalanced load

Balanced load

598


Step 2. Checking Oscillating Time As a range of oscillation time is determined for each model, use within this range. Maximum oscillation time : 3s/180° 㩩 Minimum oscillation time : Refer to Table of “Setting oscillation time”.

[How to view the table]

(Note) If energy of inertia exceeds allowable energy, Rotary Actuator may be damaged. Therefore, it is necessary to take the following measures : Select a Rotary Actuator again so that energy of inertia may be lower than allowable energy. Slow down oscillation time to lower energy of inertia below allowable energy. Fit a cushion or other shock absorber on the load side to absorb energy of inertia.

Step 3. Checking Allowable Energy For inertia of load, use Rotary actuator so that the energy of inertia of load may be less than the allowable energy of Rotary actuator. For this purpose, check the allowable energy in accordance with the following procedure : Calculating angular velocity ˇ ˇ 䴥/t 䴵@ 䴥 : Oscillating angle t : Oscillating time

(rad/s2) (rad) (s)

Calculating energy of inertia of load E E = 1/2 䮄 I䮄 䴵2 䮄 10 -1 (mJ) I = Moment of inertia of load (kgI cm2) 䴞 = Angular velocity (rad / s) heck that energy of inertia of load E is less than allowable energy shown in “Table of Specifications”.

599


Variations of Rotary Actuators and Tables

RPC

600


Compact Rotary Actuator

RPC Series 䴒12, 䴒20

Features 䮤 Compact, Lightweight Aluminum alloy bodies yield reductions over the previous MR Series 䮤Zero Backlash An exterior angle stop allows pinion for elimination of backlash.

ORDER KEY

Number of switches Series

1:1 switch 2:2 switches

Axis type Blank:Single axis W:Double axes

Switch RCA:Contact two-wire type switch RCB:Contact two-wire type switch

Bore Size 12 : ø12 20 : ø20

RCM:Contactless two-wire type switch Swing angle 90 : 90o 180 : 180o

601


Compact Rotary Actuator Specification Type Cylinder bore size Shaft diameter Air

Fluid Pressure range Proof pressure Temperature range Swing angle Angle adjustment range Switch detection range Allowable kinetic energy Theoretical torque Cylinder inside volume (outgoing and incoming) (cc) Additional Both axes

* If kinetic energy surpasses allowable energy, use a shock absorber of some type to absorb the energy. 䮝 Theoretical torque P shows operational pressure. 

Output

Output

Effective Torque

Pressure(MPa)

Pressure(MPa)

Load to Axis Use a thrust bearing. Do not allow the load to be directly applied to the axis. When it is not possible to avoid direct loads, use loads which are less than values shown in the table below. Type

Radial load

Thrust load

Refer to “Technical Information” in the catalog for energy calculation method.

602


RPC Series Construction Parts List Name

Material

Body

Aluminum alloy

Head cover

Aluminum alloy

Magnet Magnet holder

Brass

Pinion rod

Carbon steel

Rack piston

Stainless steel

Stopper

Carbon steel

Key

Carbon steel

Bearing

Commercial item

Hexagon nut

Mild steel

Hexagon socket set screw Chrome molybdenum steel

603

Snap ring

Hard steel

O-ring

NBR

Piston packing

NBR


Compact Rotary Actuator Dimension

(Unit : mm)

RPC-12

(In case of 90䯍) 90䯍 E 2-EB (Mounting) EA AE

A

BC 2-DB (Mounting) C'bore DdpDA (DC)

JA JB

BB JC AD

B

BA KB AE a

KA 2-H (Adjust Angle)

0 -0.025

b (Key Dimension)

A C

2-M5 X 0.8 (Air port)

6

6

BE KC 7

KD BD

C

KF

10 (Switch groove) KE

(In case of 180乮)

A

Series

AD

AE

RPC12

55

30

6 (5.5)

RPC20

72(53)

42

8 (6.5)

B

BA

BB

BC

BD

BE

C

D

DA

DB

DC

E

39

20

10

24

28

15

43

䴒6.5

51

30

12

35

35

20

55

䴒8

3.5

䴒3.3

M4 X 0.7dp10

34

4.5

䴒4.2

M5 X 0.8dp15

43

EA

EB

H

JA

JB

JC

KA

KB

KC

KD

KE

KF

b

c

RPC12

8

M4 X 0.7dp8

M5 X 0.8

15.3

10

22

14

7.5

4.5

8

8

20

䴒6 -0.03

-0.01

䮥3

7.2

RPC20

12

M5 X 0.8dp10

M6 X 1

18.5

12

26

18

15

6

11

11

25.5

���8 -0.03

-0.01

䮥3

9.2

Series

604

a


RPC Series Dimension

(Unit : mm) (In case of 90䯍)

RPC-20

90䯍 E 2-EB (Mounting) EA AE

A

BC 2-DB (Mounting) C'bore DdpDA (DC)

JA JB

BB JC B

AD BA KB AE a

KA 2-H (Adjust Angle)

0

b -0.025 (Key Dimension)

A C

2-M5 X 0.8 (Air Port)

6

6

BE KC 7

KD BD

10 (Switch groove)

C

KF

KE BF

d

(In case of 180乮)

Series RPC12 RPC20

A

AD

AE

B

55

30

6(5.5)

72(53) 42

8(6.5)

BA

BB

BC

BD

BE

BF

C

D

DA

DB

DC

E

EA

39

20

10

24

28

15

20

63

䴒6.5

3.5

䴒3.3 M4 X 0.7dp10

34

8

51

30

12

35

35

20

25

80

䴒8

4.5

䴒4.2 M5 X 0.8dp15

43

12

EB

H

JA

JB

JC

KA

KB

KC

KD

KE

KF

b

c

d

e

RPC12

M4 X 0.7dp8

M5 X 0.8

15.3

10

22

14

7.5

4.5

8

8

20

䴒6 -0.03

-0.01

䮥3

7.2

12

5.5

RPC20

M5 X 0.8dp10

M6 X 1

18.5

12

26

18

15

6

11

11

25.5

䴒8 -0.03

-0.01

䮥3

9.2

15

7

Series

605

a


2-Stop Position Type Rotary Actuator

RPM Series 䴒14, 䴒16, 䴒18, 䴒22 Oscillation Starting Point And Oscillation Angle

ORDER KEY

606


RPM Series Specifications

䭩Rotary Actuator with keyway type shaft is provided with key. 䭩For any of your specific requirements, contact us.

(Note)

Setting Oscillation Time

Effective Torque

Oscillation time varies according to moment of inertia. Set it at value on a line shown in following Fig. or a longer time than such value. However, do not set oscillation time to more than 3 seconds at 180°. If this value is exceeded, stick and slip phenomenon will occur, making it difficult to obtain smooth operation.

How to Adjust Stop Position Refer to page 668.

607


Rotary Actuator Constrution 7 13 5 22

3

4 10

21 8

2

6 14 12 9 17 16

11 1 21

20 19 15 18 Description

Material

No

1

Body

AL alloy

9

Pinion rod

2

Head cover

AL alloy

10

Rack

3

Piston

Brass

11

Rack piston

4

Magnet

5

Packing housing

6

Pinion cover

7 8

Description

No

Description

Material

Material

No

Carbon steel

17

Hex. socket set screw Chromium-molybdenum steel

Stainless steel

18

Cross-Recessed flat head screw

Carbon steel

19

Fastener seal

Soft steel Sotf steel+NBR

-

12

Key

Carbon steel

20

O-ring

NBR

Brass

13

Steel ball

Bearing stell

21

Piston packing

NBR

Soft steel

14

Braring

22

Cushion packing

NBR

Needle

stainless steel

15

Hex. nut

Casket

NBR

16

Hex. socket head cap screw Chromium-molybdeum steel

Soft steel

乇Mounting Type Bottom Side Mounting

Front Side Mounting (A)

Front Side Mounting (B)

Back Side Mounting

Switch

Switch ᤆ㇚ᩖ ☋⺮♺⠞㇚

Shaft C' bore Datum Point

Mounting Bolt

Mounting Hole / Thread Type Bottom Mounting

Front Side Mounting (A)

Front Sied Mounting(B)

Back Side Mounting

RPM-14

2˜M5˜0.8 dp 6

2˜M6˜1 Through C' bore Ǿ9.5 dp 5.5

2˜M6˜1 Through

RPM-16

4˜M4˜0.7 dp 6

2˜M8˜1.25 Through C' bore Ǿ11 dp 6.5

2˜M8˜1.25 Through

RPM-18

4˜M5˜0.8 dp 7

2˜M10˜1.5 Through C' bore Ǿ14 dp 8.5

2˜M10˜1.5 Through

RPM-22

2˜M6˜1 dp 8

2˜M10˜1.5 Through C' bore Ǿ14 dp 8.5

2˜M10˜1.5 Through

608


RPM Series Dimensions

mm) (U(Unit n it: : m m)

K ey size

609


Rotary Actuator Dimensions

(Unit : mm)

610


Multi-Stop Position Type Rotary Actuator

SRP Series 䴒13, 䴒14, 䴒16, 䴒18, 䴒22 Oscillation Starting Point and Oscillation Angle

ORDER KEY

(Note) Set 1st oscillation angle (䴞) and 2nd oscillation angle (䴟) in accordance with following conditions : 2䴞.䴟 䰽 䰾 180

(Note) 3 and 4 is ZCA or ZCB only.

611


Rotary Actuator Specifications Minor diam. Cylinder ID

Major diam.

Fluid Oscillation angle Adjustable angle range Port size Operating pressure range Pressure proof force Operating ambient temperature Internal volume Cushion Allowable radial load Allowable thrust load Allowable energy Mass (Note)I Rotary Actuator with keyway type shaft is provided with key. I For any of your specific requirements, contact us.

Setting Oscillation Time

Effective Torque

Oscillation time varies according to moment of inertia. Set it at value on a line shown in following Fig. or a longer time than such value. However, do not set oscillation time to more than 3 seconds at 180째. If this value is exceeded, stick and slip phenomenon will occur, making it difficult to obtain smooth operation.

How to Adjust Stop Position Refer to page 668.

612


SRP Series Construction 2

13

3 25 24 4 10

22 20 19 15 17

6 14 12 9 18 16

11 1 No

Description

1

Body

2

Head cover

3

Piston rod

4

Piston

5

Magnet

6

Packing housing

7

Pinion cover

21

26

Material

No

AL alloy

8

Pinion rod

Description

Material

Material

No

Carbon steel

15

Hex. socket head cap screw Chromium-molybdeum steel

Description

AL alloy

9

Rack

Stainless steel

16

Hex. socket set screw Chromium-molybdenum steel

Stainless steel

10

Rack piston

Carbon steel

17

Cross-Recessed flat head screw

Brass

11

Key

Carbon steel

18

Fastener seal

Bearing stell

19

O-ring

NBR

20

Piston packing

NBR

-

12

Steel ball

Brass

13

Braring

Soft steel

14

Hex. nut

Soft steel Sotf steel+NBR

Soft steel

䮦Mounting Type Bottom Mounting

Front Side Mounting (A)

Front Side Mounting (B)

Back Side Mounting

Switch

Switch Rotary Actuator

Shaft

C' bore Datum Point

Mounting Bolt

Mounting Hole / Thread Type Bottom Mounting

Front Side Mounting (A)

Front Side Mounting(B)

Back Side Mounting

SRP-13

4˜M3˜0.5 Depth 6

2˜M5˜0.8 Through Counterbored Ǿ8 Depth 4.5

2˜M5˜0.8 Through

SRP-14

2˜M5˜0.8 Depth 6

2˜M6˜1 Through Counterbored Ǿ9.5 Depth 5.5

2˜M6˜1 Through

SRP-16

4˜M4˜0.7 Depth 6

2˜M8˜1.25 Through Counterbored Ǿ11 Depth 6.5

2˜M8˜1.25 Through

SRP-18

4˜M5˜0.8 Depth 7

2˜M10˜1.5 Through Counterbored Ǿ14 Depth 8.5

2˜M10˜1.5 Through

SRP-22

2˜M6˜1 Depth 8

2˜M10˜1.5 Through Counterbored Ǿ14 Depth 8.5

2˜M10˜1.5 Through

613


Rotary Actuator Dimensions

(Unit : mm)

614


SRP Series Dimensions

(Unit : mm)

615


Rotary Actuator Dimensions

(Unit : mm)

616


2-Stop Position Type Rotary Table with Swivel Joint

TRP, TRPJ Series TRP : 䴒16, 䴒18, 䴒 22 TRPJ : 䴒18, 䴒 22 Oscillation Starting Point and Oscillation Angle

ORDER KEY

617


Rotary Table Specification Cylinder ID

Minor diam. Major diam.

Fluid Oscillation angle Adjustable

Without cushion

angle range

With cushion

Port size Operating pressure range Pressure proof force Operating ambient temperature Internal volume Cushion Cushion angle Allowable radial load Allowable thrust load Without cushion Allowable energy

With cushion

Weight (Note) I Rotary Actuator with keyway type shaft is provided with key. I For any of your specific requirements, contact us. I Allowable thrust load is load applied in direction of holding down table.

Effective Torque Setting Oscillation Time Oscillation time varies according to moment of inertia. Set it at value on a line shown in following Fig. or a longer time than such value. However, do not set oscillation time to more than 3 seconds at 180째. If this value is exceeded, stick and slip phenomenon will occur, making it difficult to obtain smooth operation.

How to Adjust Stop Position Refer to page 668.

618


TRP, TRPJ Series Construction TRP Series 7

8

14 30 26 3 24 4

9

27

20

29 12 21 28 8 22 11 19 17

16 18 5 23 13 25 10 Description

1 Description

Material

15

2 Description

Material

Material

Body

AL alloy

Table

AL alloy

Bearing

Head cover

AL alloy

Case

AL alloy

Bearing

Brass

O-ring

NBR

Fastener seal NBR

Piston

Soft steel+NBR

Magnet

-

NBR

Packing

NBR

Hex. nut

Soft steel

Hex. socket head cap screw

Carbon too steel

Packing

NBR

Hex. nut

Brass

Hex. socket head cap screw

Carbon too steel

Packing

NBR

Needle

Stainless steel

Hex. socket head cap screw

Carbon too steel

Gasket

NBR

Carbon steel

Hex. socket set screw

Carbon too steel

Snap ring

Carbon steel

Stainless steel

Belleville spring washer

Carbon steel

Key

Carbon steel

Steel ball

Bearing steel

Packing housing Brass

Pinion rod Rack Rack piston

O-ring

Carbon steel

乇 Mounting Type Bottom Mounting

Front Side Mounting (A)

Front Side Mounting (B)

Back Side Mounting

Switch

Switch Rotary Actuatior

Table C' bore Dotum Point

Mounting Bolt

Mounting Hole / Thread Type Bottom Mounting

Front Side Mounting (A)

Front Side Mounting(B)

Back Side Mounting

TRP-16

4˜M4˜0.7 Depth 6

2˜M8˜1.25 Through Counterbored Ǿ11 Depth 6.5

2˜M8˜1.25 Through

TRP-18

4˜M5˜0.8 Depth 7

2˜M10˜1.5 Through Counterbored Ǿ14 Depth 8.5

2˜M10˜1.5 Through

4˜M6˜1 Depth 8

2˜M10˜1.5 Through Counterbored Ǿ14 Depth 8.5

2˜M10˜1.6 Through

TRP-22

619


Rotary Table Construction TRPJ Series 18

30

26 17

33

13

4

32 3

7

21

23

15

11

22

29

25

24

35 19

6

10

34

1

14

31

9

2

8 28 5 16 20 12

27

Material

Description

Material

Body

Aluminium alloy

Rack

Stainless steel

Belleville spring washer

Carbon steel

Head cove

Aluminium alloy

Rack piston

Carbon steel

Steel ball

Bearing steel

Piston

Brass

Table

Aluminium alloy

Bearing

Magnet

-

Case

Aluminium alloy

Bearing

Retaining cove

Soft steel

O-ring

NBR

Fastener seal

Hex. nut

Soft steel

O-ring

NBR

Packing

NBR

Hex. nut

Brass

O-ring

NBR

Packing

NBR

Plug

Brass

O-ring

NBR

Packing

NBR

Gasket

Soft steel+NBR

Hex. socket head cap screw

Carbon tool steel

Wearing ring

Teflon

Gasket

NBR

Hex. socket head cap screw

Carbon tool steel

Wearing ring

Packing housing

Brass

Needle

Stainless steel

Key

Pinion rod

Carbon steel

Hex. socket set screw

Carbon tool steel

Material

Description

Description

Soft steel + NBR

Teflon Carbon steel

乇 Mounting Type

Bottom Mounting

Front Side Mounting (A)

Front Side Mounting (B)

Back Side Mounting

Switch

Switch Rotary Actuator

Table C' bore Dotum Hole

Mounting Bolt

Mounting Hole / Thread Type Bottom Mounting

Front Side Mounting (A)

Front Side Mounting (B)

Back Side Mounting

TRPJ-18

4 X M5 X 0.8 dp 7

2 X M10 X 1.5 Through Counterbored Ǿ14 dp 8.5

2 X M10 X 1.5 Through

TRPJ-22

4 X M6 X 1 dp 8

2 X M10 X 1.5 Through Counterbored Ǿ14 dp 8.5

2 X M10 X 1.5 Through

620


TRP, TRPJ Series Dimemsions

621


Rotary Table Dimensions

(Unit : mm)

622


TRP, TRPJ Series Dimensions

(Unit : mm)

Port position I Port is provided on each of table surface and case surface. Select a plug to be inserted according to intended port. I The same port numbers are connected inside of the body.

623


Rotary Table Dimensions

(Unit : mm)

Port position I Port is provided on each of table surface and case surface. Select a plug to be inserted according to intended port. I The same port numbers are connected inside of the body.

624


Multi-Stop Position Type Rotary Table with Swivel Joint

TSR, TSRJ Series TSR : 䴒16, 䴒18, 䴒22 TSRJ : 䴒18, 䴒22

Oscillation Starting Point and Oscillation Angle

ORDER KEY

(Note) 3 and 4 is ZCA or ZCB only.

(Note) Set 1st oscillation angle ( ) and 2nd oscillation angle ( ) in accordance with following conditions : 2 +R 180

625


Rotary Table Specifications Cylinder ID

Minor diam. Major diam.

Fluid Oscillation angle Adjustable angle range Port size Operating pressure range Pressure proof force Operating ambient temperature Internal volume Cushion Allowable radial load Allowable thrust load Allowable energy Weight (Note) I I I I

Rotary Actuator with keyway type shaft is provided with key. For any of your specific requirements, contact us. Allowable thrust load is load applied in direction of holding down table. Bracketed data ( ) in Mass column means data for swivel joint type.

Effective Torque

Setting Oscillation Time Oscillation time varies according to moment of inertia. Set it at value on a line shown in following Fig. or a longer time than such value. However, do not set oscillation time to more than 3 seconds at 180째. If this value is exceeded, stick and slip phenomenon will occur, making it difficult to obtain smooth operation.

How to Adjust Stop Position Refer to page 668.

626


TSR Series Construction TSR Series

17 18

19 22

7 20 11 8 10 6

9

3 12 26 4 25

24 27 16

14 23 21 5 Description

Material

1

2

Description

Body

Aluminium alloy

Piston rod

Head cover

Aluminium alloy

Clamping nut

Case

Aluminium alloy

Bearing

Material

Description

Soft steel

Fastener seal

Soft steel +NBR

Brass

Piston packing

NBR

Bearing steel

Piston packing

NBR

Bearing steel

O-ring

NBR

Material

Piston rod

Carbon steel

Steel ball

Rack piston

Carbon steel

Hex. socket head cap scre

Carbon tool steel

O-ring

NBR

Rack

Stainless steel

Hex. socket head cap scre

Carbon tool steel

Table

Aluminium alloy

Piston

Stainless steel

Hex. socket head cap scre

Carbon tool steel

Bearin

Magnet

-

Hex. socket set scre

Carbon tool steel

Hex. nut

Carbon steel

Key

Soft steel

Snap ring

Carbon steel

Belleville spring washer

Carbon steel

乇 Mounting Type Bottom Mounting

Front Side Mounting (A)

Fron Side Mounting (B)

Back Side Mounting

Switch

Switch Rotary Actuator

Table

C' bore Dotum Hole

Mounting Bolt

Mounting Hole / Thread Type Bottom Mounting

Front Side Mounting (A)

Front Side Mounting (B)

Back Side Mounting

TSR-16

4˜M4˜0.7 Depth 6

2˜M8˜1.25 Through Counterbored Ǿ11 Depth 6.5

2˜M8˜1.25 Through

TSR-18

4˜M5˜0.8 Depth 7

2˜M10˜1.5 Through Counterbored Ǿ14 Depth 8.5

2˜M10˜1.5 Through

4˜M6˜1 Depth 8

2˜M10˜1.5 Through Counterbored Ǿ14 Depth 8.5

2˜M10˜1.6 Through

TSR-22

627


Rotary Table Construction TSRJ Seires

25 16

31 3 12 5

10 30 4

28

20

23

14 21

7

24

17

22 18

2 9

8 27 6 15 19 11 3

26

32 1 13 Description

Material

Material

Description

Body

Aluminium alloy

Rack

Stainless steell

Head cover

Aluminium alloy

Rack piston

Material

Belleville spring washer

Carbon steel

Piston rod

Carbon steell

Table

Aluminium alloy

Steel ball

Bearing steel

Piston

Stanless steel

Case

Aluminium alloy

Bearing

Magnet

-

O-ring

NBR

Bearing

Retaining cover

Soft steel

O-ring

NBR

Fastener seal

Hex. nut

Soft steel

O-ring

NBR

Packing

Brass

O-ring

NBR

Packing

NBR

Plug Gasket

Soft steel+NBR NBR

Soft steel+NBR

Hex. socket head cap screw Carbon tool steel

Wearing ring

Teflon

Brass

Hex. socket head cap screw Carbon tool steel

Wearing ring

Teflon

Clamping nut

Key

Carbon steel

Pinion rod

Carbon steel

Description

Hex. socket set screw Carbon tool steel

Carbon steel

乇 Mounting Type Bottom Mounting

Front Side Mounting (A)

Fron Side Mounting (B)

Back Side Mounting

Switch

Switch Rotary Actuator

Table

C' bore Dotum Hole

Mounting Bolt

Mounting Hole / Thread Type Bottom Mounting TSRJ-18 TSRJ-22

Front Side Mounting (A)

Front Side Mounting (B)

Back Side Mounting

4˜M5˜0.8 Depth 7

2˜M10˜1.5 Through Counterbored Ǿ14 Depth 8.5

2˜M10˜1.5 Through

4˜M6˜1 Depth 8

2˜M10˜1.5 Through Counterbored Ǿ14 Depth 8.5

2˜M10˜1.5 Through

628


TSR, TSRJ Series Dimensions

(Unit : mm)

629


Rotary Table Dimensions

(Unit : mm)

630


TSR, TSRJ Series Dimensions

(Unit : mm)

Port position I Port is provided on each of table surface and case surface. Select a plug to be inserted according to intended port. I The same port numbers are connected inside of the body.

631


Rotary Table Dimensions

(Unit : mm)

Port position

ä­ŠPort is provided on each of

table surface and case surface. Select a plug to be inserted according to intended port. The same port numbers are connected inside of the body.

ä­Š

632


Accessory Auto Switch

(Unit : mm)

TRP/TRPJ

A

Bracket Set Screw

Bracket RCA Switch

Bracket Set Screw Mounting Plate

Actuator Body A

Plate

Set Cover

ZC Switch

Series

RC Type

12, 20

13

-

1-13

12

8

1-14

13

9

1-16

12

8

18

13

22

12.5

633

ZC Type

9 8.5


Accessory Auto Switch

(Unit : mm)

RCP

UX

Deflection

Switch Detecting Range

UX

Switch ON Switch OFF

TRP/TSRJ

Switch OFF Switch Detecting Range Switch ON Deflection

UX

UX

Switch Detecting Position

[ Unit : mm / ( 䯍 ) ] Switch Type

Rotary

Oscillating

Actuator

Angle( 䯍 )

RCA / RCC UX

RCM

Detecting Range

Deflection Range

UX

ZC230 / ZC253

Detecting Deflection Range Range

UX

Detecting Deflection Range Range

13D

180

15

5 (71)

0.5 (9)

12

2 (29)

0.4 (6)

6

2.5 (36)

0.2 (3)

14B

90, 180

17.5

5 (48)

0.5 (5)

14.5

2 (19)

0.4 (4)

8.5

2.5 (24)

0.2 (2)

14B

90, 180

13

5 (48)

0.5 (5)

10

2 (19)

0.4 (4)

4

2.5 (24)

0.2 (2)

14D

180

12~20

5 (48)

0.5 (5)

12~14

2 (19)

0.4 (4)

7~9

2.5 (24)

0.2 (2)

14D

180

12~20

5 (48)

0.5 (5)

12~14

2 (19)

0.4 (4)

7~9

2.5 (24)

0.2 (2)

16B

90, 180

12~20

10 (71)

0.9 (8)

12~14

3 (21)

0.7 (5)

7~9

3 (21)

0.3 (3)

16B

90, 180

12~20

10 (71)

0.9 (8)

12~14

3 (21)

0.7 (5)

7~9

3 (21)

0.3 (3)

16D

180

17~25

10 (71)

0.9 (8)

17~19

3 (21)

0.7 (5)

12~14

3 (21)

0.3 (3)

16D

180

17~25

10 (71)

0.9 (8)

17~19

3 (21)

0.7 (5)

12~14

3 (21)

0.3 (3)

18B

90, 180

12~20

10 (52)

0.9 (6)

13~15

3 (16)

0.7 (4)

8~9

3 (16)

0.3 (2)

18B

90, 180

12~20

10 (52)

0.9 (6)

13~15

3 (16)

0.7 (4)

8~9

3 (16)

0.3 (2)

18B

90, 180

12~20

10 (52)

0.9 (6)

13~15

3 (16)

0.7 (4)

8~9

3 (16)

0.3 (2)

18D

180

18~26

10 (52)

0.9 (6)

19~21

3 (16)

0.7 (4)

14~16

3 (16)

0.3 (2)

18D

180

18~26

10 (52)

0.9 (6)

19~21

3 (16)

0.7 (4)

14~16

3 (16)

0.3 (2)

18D

180

18~26

10 (52)

0.9 (6)

19~21

3 (16)

0.7 (4)

14~16

3 (16)

0.3 (2)

22B

90, 180

16~24

10 (44)

0.9 (5)

17~29

3 (13)

0.7 (4)

12~14

3 (13)

0.3 (2)

22B

90, 180

16~24

10 (44)

0.9 (5)

17~29

3 (13)

0.7 (4)

12~14

3 (13)

0.3 (2)

22B

90, 180

16~24

10 (44)

0.9 (5)

17~29

3 (13)

0.7 (4)

12~14

3 (13)

0.3 (2)

22D

180

21~29

10 (44)

0.9 (5)

22~24

3 (13)

0.7 (4)

17~19

3 (13)

0.3 (2)

22D

180

21~29

10 (44)

0.9 (5)

22~24

3 (13)

0.7 (4)

17~19

3 (13)

0.3 (2)

22D

180

21~29

10 (44)

0.9 (5)

22~24

3 (13)

0.7 (4)

17~19

3 (13)

0.3 (2)

634


Air Motor Pneumatic

TAV䞊TAMSeries Vane Type TAV3

P. 649

TAV2

P. 659

Radial Piston Type TAM4

P. 659

TAM2

P. 672

TAM1

P. 685

635


Motion Type

Series

Order Key

Power W

TAV3䮝-10

66.2(73.5)

TAV3䮝-20

147(132)

TAV3䮝-45

331(279)

TAV3䮝-65

500(360)

TAV2R-030

220

TAV2R-200

1470

TAM4-010

73.5

TAM4-015

125

TAM4-030

228

TAM2-403

257

TAM2-404

566

TAM2-405

1000

TAM2-406

2470

TAM2-506

3090

TAM1-507

735

TAV3 Vane Type

TAV2

TAM4

Radial Piston Type

TAM2

TAM1

Note 1) Above data is base on maximum output. (No concern deceleration ratio. supply 0.5 MPa) Note 2) ( )data is clockwise / Counter-clockwise rotation. Note 3) Air motor performance values shown apply when the pressure on the exhaust side is atmospheric pressure.

636


Torque Nриаm

Rotation R.P.M

0.053(0.050)

12000(14000)

0.127(0.115)

11000

0.316(0.314)

10000(8500)

0.51(0.54)

9300(6300)

1.7

1250

7

2000

0.637

1100

1.37

900

2.94

750

1.67

1500

3.63

1500

6.57

1450

17.5

1350

21.6

1350

23.5

300

Option Brake

Deceleration Brake / Deceleration

Page

P. 649

P. 655

P. 659

P. 672

P. 685

Applications Factory Facility Conveyer, Auto door

Vessel Boat winch, Hoist

Mining Stone crusher, Grinder

Iron Operating M/C smelting furnace

Construction Concrete mixer, Fork truck

Petrochemistry

General Machine Rotary table, Index table, pipe cutter, Screw cutter, Tapping M/C, Rotor, Welding M/C

Pump, Ventilator, Mixer

ETC. Drain cleaner, Engin starter, Automtion M/C

637


AIR MOTOR INDIVIDUAL INSTRUCTIONĺ&#x192;&#x; Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

Rotation Priniple Vane Type Air Motor Muffler Compact, high silence effect is available

Motor housing

Port

Planetary gear decelerator

Motor head Vane

Muffler manifold

Gear housing

Characteristic Planetary gear decelerator is used. Small, High dfficient deceleration is available with use of precision-processed gear

Muffler Manifold is used Mounting position can be selected freely at 360

Â&#x2013;

638


AIR MOTOR INDIVIDUAL INSTRUCTION僠 Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

STRUCTURE AND ROTATION THEORY

(2) WITH BRAKE Air motor can be stopped as engine brake is set by blocking the circuit with directional control valve, and brake torque corresponding to average start torque works in case that piping distance is short. But air motor with powerful external brake is necessitated in case that rotation of motor is inconvenient as torque is applied from load side at the time of suspension. For air motor with brake introduced here, double lock type brake is used.

FEATURES 1. Non-phase adjustment is available for torque as needed. 2. 䳜Structure is simple with little trouble and long life. 3. Air motor made of aluminum is small and light.

For Radial Piston Type Air Motor, piston (a) and shaft (c) are connected by connecting rod (b), and compressed air sent from A port (e) is supplied successively to cylinder with rotary valve which is combined with shaft. When compressed air is supplied, piston part pushes crank and gains rotation force. B port (f) at the opposite side becomes exhaust port. As compressed air is supplied from B port (f), shaft (c) performs clockwise rotation, and A port (e) becomes exhaust port.

(1) WITH DECELERATOR Air motor with decelerator is combined with small-type decelerator to gain the stabilized rotation and high output at the extremely slow rotation.

FEATURES 1. Deceleration method is a 2~3-phase variable speed according 䳜to the circumscribed gear system. 2. All gears are heat treated. 3. The air motor has the gear on the high speed side of lntegral construction with the air motor output shaft to facilitate internal inspection, disassembly and assembly of the motor and the gear case. The air motor with decelerator is not interchangeable with a standard motor because of different output shaft shape. (Afterfitting of decelerator to a standard motor is unavailable.)

639

It is load-working type double lock air brake with brake force turned out by pushing force of coiled spring and release conducted by air pressure as usual. Brake shoe is opened from brake drum as piston for release works after air pressure is applied to supply port of air motor and simultaneously to brake cylinder. When the rotation of air motor is stopped and air pressure is exhausted, the air pressure of brake cylinder is also exhausted instantly, and brake shoe is pushed to drum with pushing force of coiled spring. The adjustment of brake torque is conducted with brake adjusting screw from the outside according to the necessary torque.


AIR MOTOR INDIVIDUAL INSTRUCTION僡 Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

QUALITY OF AIR

LUBRICATION

CAUTION

CAUTION 䮡

Oil Supply to lubricated air motors Set an air lubricator in the pneumatic circuit and supply Class 1 turbine oil ISO VG32 (containing no additive). Do not use other oils (spindle oil, machine oil, etc.), otherwise causing a damage to the sealed part. Oil Supply to Non-lubricated air motors The non-lubricated air cylinder can be used without lubrication, but can be used with lubrication. When using it with lubrcation, do not discontinus supplying oil. Otherwise, the applide lubricant may run off, somtimes resulting in an operation failure. When using a lubrcant, Class 1 turbine oil ISO VG32 (containing no additive) is recommended.

OPERATING ENVIRONMENT

Fit an air filter with filtration of 5༁ or fine.

Install an air dryer. Compressed air containing much drainage causese the operation failure of pneumatic equipment. install an air dryer, lower the temperature and reduce drainage.

Take proper countermeasures against sludge. If sludge produced in compressor oil enters pneumatic equipment, it will cause the operation failure of pneumatic equipment. It is recommendable to use compressor oil (NISSEKI FAIRCALL A68, IDEMITSU DAPHUNY SUPER CS68) featuring minimized sludge production or use a sludge filter or mist cleaner to prevint sludge from entering the pneumatic equipment.

Use at low temperature. When using pneumatic equipment at temperature of 5 ... or below, install an air dryer or take other countermeasures to prevent drainage and moisture in compressed air from freezing or solidifying.

DANGER 䮡

Do not use air motors in a exploseve environment.

WARNING 䮡

TAV3 Series TAV3䮝 -10

Do not use air motors in a corrosive environment. When using air mortors in a place attended with much dust, water drops or oil drops, tif bellows or other proper means to the piston rod. Foruse in a dusty plsace , use an air mortors with powerful scraper.

QUALITY OF AIR

TAV3䮝 -20 䮡

Screw for mounting accessories is left-handed screw. Special cautions shall be taken for mounting and removing.

Mounting accessores shall be fastened with forque of 20~24N.M for use.

WARNING 䮡

Using pure air. Compressed air containing corrosive fases, chemicals, salt, etc. causes a breakdown or operation failure, So do not use such air.

Bolt with hexagonal hole shall be fastened with torque of 1㨪1.6N.m for use.

TAV3䮝 -45 Screw for mounting accessories is right-handed screw. It shall be fastened with torque of 30㨪38N.m for use. 䮡 For mounting Foot type(L Type) attachment, the type with deceleration ratio Foot type of 1/1, 1/3, 1/5 interferes with manifold. After loosening a set screw of M5 manifold, it shall be mounted while manifold is Foot type rotated. 䮡

mounting bracket

640


AIR MOTOR INDIVIDUAL INSTRUCTIONྜ Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

MOUNTING

LUBRICATION

For all models of TAM4 series(fundamental, with brake, With decelerator, with brake/decerator), the mounting shall be performed so that axial core with shaft of matters to be driven will not be warped.

EXHAUST PORT End cover Silencer for exhaust

Exhaust port Exhaust port (Plugged)

G

Plug

Piping

Exhaust port is to remove pressure in air motor. It shall surely be kept open. When the 䳜breather port is plugged, the air motor internal pressures increase, resulting reduction of the output. Further, a trouble of come-off of the end plate will be caused. When shipped, silencer is not mounted at exhaust port of end cover part. In case of use, 䳜silencer shall be mounted. In use, air that leaks inside from exhaust port, and drains(water, oil) are exhausted 䳜to some extent. In case that dirt caused by drains is undesirable, piping shall be made to insert the end of pipe into supplementary container.

Piping Plug

Note) Lay the piping as short and thick as possiable with care not to cause back pressure.

With air lubricator mounted at the air pressure supply side, the spray lubrication shall be conducted. As lubricating oil for lubrication, JIS K2213-1 (Natural turbine 䳜oil ISO VG32) or equivalent shall be used. As to the quantity of lubrication, about 2 drops a minute are 䳜appropriate.

ROTATING DIRECTION OF AIR MOTOR FUNDAMENTAL-WITH BRAKE As seen from the output shaft side, there is left rotation for front side (B port) air supply, and right rotation for rear side (A port) air supply.

WITH DECELERATOR WITH BRAKE/DECELERATOR Deceleration ratio 1/5 ~ 1/30 As seen from the output shaft side, there is left rotation for front side (B port) air supply, and right rotation for rear side (A port) air supply.

Deceleration ratio 1/40 ~ 1/200 As seen from the output shaft side, there is left rotation for front side (B port) air supply, and right rotation for rear side (A port) air supply.

PIPING

Deceleration

Deceleration

1

Pneumatic equipment(air filter, air regulator, air lubricator, directional control valve, etc.) shall be mounted near air motor as much possible. Air consumption can be economized. 䳜Trouble of pneumatic equipment is mainly caused by foreign matters including dust. Before piping, the inside of pipe shall be cleaned with compressed air(over 0.2MPa) in order that chips, 䳜scrap of tape seal, dust rust, etc. will not enter absolutely in pipe. For piping bore and pneumatic equipment(air filter, air regulator, air lubricator, directional control valve, etc.) bore corresponding to the air consumption of air motor shall be used. 䳜When thin pipe or pneumatic equipment with smaller bore than that of air motor air used, the pressure loss is large, and the necessary output and rotation may be unavailable. Piping with larger bore than the port bore of air motor is appropriate. Clean air with dust and moisture removed shall be used by mounting air filter, air dryer, etc. at the inlet of air pressure . Effective silencer shall be mounted at the exhaust side. 䳜In case of use at the high-speed rotation, precautions shall be taken for the configuration of circuit so that back pressure will rise. 䳜Be sure to use the air motor with the recommended rotation range. Otherwise, stabilized rotation cannot be obtained. What is worse, the air motor life may be adversely affected. (0.2~1) 䳜 Max. output rotation.

G

×

641

ratio

5

~

rt left rotatio B po n rt right rotat ion A po

1

1 30

ratio

40

~

1 200

rt left rotatio A po n rt right rotat ion B po

B A


AIR MOTOR INDIVIDUAL INSTRUCTIONྜྷ Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

PIPING

TAM4上TAM3上TAM1 Seires With air lubricator mounted at the air pressure supply side, the spray lubrication shall be conducted. 䮡 As lubricating oil for airline lubrication, the inside mounting oil for air motor or equivalent shall be used. 䮡 Lubricating quantity is as follows : 䮡

Pneumatic equipment(air filter, air regulator, air lubrcator, directional control valve, etc.)shall be mounted near air motor as much possible Trouble of pneumati equipment is mainly caused by foreign matters including dust. Before piping, the inside of pipe shall be cleaned with compressed air(over 0.2MPa) in chips, scrap of tape seal, dust rust, etc. will absolutely in pipe. For piping bore and pneumatic equipment(air regulator, air lubricator, directional control valve,

order that not enter filter, air etc.) bore

corresponding to the air consumption of air motor shall be used. When thin pipe of pneumatic equipment with smaller bore than that of air motor air used, the pressure loss is large, and the necessary output and rotation may be unavailable. Piping with larger bore than the port bore of air motor is appropriate. 䮡 Clean air with dust and moisture removed shall be used by mounting air filter, air dryer, etc. at the inlet of air pressure. 䮡 Effective silenscer shall be mounted at the exhaust side. 䮡

is worse, the air motor life may be adversely affected.(0.2~1)x Max. output rotation

Lubricating oil

CAUTION Vane Type Air Motor With air lubricator mounted at the air pressure supply side, the spray lubrcation shall be comducted. As lubrcating oil for lubrcation, JIS K2213-1 (natural turbice oil ISO VG32) or equivalent shall be used. As to the quantity of lubrication, about 2 drops a minute are sppropriat.

LUBLICATION 䮡

Lubricating quantity

TAM 2- 403

2~3 drops/min

TAM 2- 404

2~3 drops/min

TAM 2- 405

3~4 drops/min

TAM 2- 406

4~5 drops/min

TAM 2- 506

4~5 drops/min

TAM 1- 507

3~4 drops/min

CAUTION Insufficient lubrication will cause troubles such as shortening of life and seizure of ratary valve, piston and sleeve. Set an air lubricator near the air motor as much as possible

In case of use at the high-speed ratation, precautions shall be taken for the configuration of circuit so that back pressure will rise Be sure to use the air motor with the recommended rotation range. Otherwise, stabilized rotation canot be obtained. What

Model code

OPERATION SPEED

CAUTION Piston type air motor is low-speed high torque type. But, pulsation is seen when it becomes less than the low-speed limit rotation. Even if torque is large, horse power becomes small. When the air motor is used in parallel with the deceleration structrue in such case, it becomes high torque at low speed and is able to use nearly at the maximum horse power. The recommended rotation range is (02.~1)xrotation at maximum output. 䮡 In test run, increase the rotation gradually up to the requied level by adjusting the orifice. If the rotation should exceed sure to check the rotation on the tachometer. 䮡 Vane type air motor is high-speed if it is used with rotation far exceeding the rotationait maximum output. The efficieny becomes worse with the use at low-speed rotation.The recommended rotation range is rotation at maximum outputx(0.3~1). BE sure to adjust the speed after checking rotation on the tachometer. 䮡

Recommend TAV1 Series : (0.3~1) X Rotation at Maximum output TAV2 Series : (0.2~1) X Rotation at Maximum output TAM4 Series : (0.2~1) X Rotation at Maximum output

Categores of oil Air Motor ....... Daphne Eponex No.1(Idemitsu Kosan) Grease for high load Decelerator ....... TAM4-010上015 Listan EP-385 TAM4-030 1/5 ~ 1/80 (Esso Oil) TAM4-030 1/100 ~1/200

TAM2 Series : (0.2~1) X Rotation at Maximum output TAM1 Series : (0.2~1) X Rotation at Maximum output

举 For both air motor and decelerator, grease is mounted when delivered.

642


AIR MOTOR INDIVIDUAL INSTRUCTION僤 Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

ROTATING DIRECTION OF AIR MOTOR FUNDAMENTAL䭩WITH BRAKE 䮡 As seen from the output shaft side, there is left rotation for front side (B port) air supply, and right rotation ofr rear side (A port) air supply. Deceleration ratio1/5 ~ 1/30 䮡 As seen from output shaft side, there is left rotation for front side (B port) air supply, and right rotation for rear side (A port) air supply. Deceleration ratio 1/40 ~ 1/200 䮡 As seen from output shaft side, there is right rotation for front side (B port) air supply, and left rotation for rear side (A port) air supply. Deceleration 1 Ratio

5

~

1 30

Deceleration Ratio

B port left rotation

A port left rotation

A sruw#uljkw#urwdwlrq

B sruw#uljkw#urwdwlrq

1 40

~

1 200

B A

MAINTERNACE

PRECAUTION 䮡

Insufficient lubrication will cause troubles such as shortening of life and seizure of rotary valve, piston and sleeve. Set an air lubricator near the air motor as much as possible.

643


AIR MOTOR INDIVIDUAL INSTRUCTION僥 Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

䳜COUNTER-CLOCKWISE, CLOCKWISE ROTATION CIRCUIT

BASIC CIRCUIT SINGLE DIRECTION ROTATION CIRCUIT

In the circuit of continuous rotation only for single direction(stop with stop valve), those almost near the value of catalog can be gained with exhaust side affected only by back pressure of silencer. In case that it is used with low-speed rotation and that rotation with variation of load is made a little, throttle valve shall be put in exhaust side. (Pump, agitating, driving, etc.)

It is a circuit for counter-clockwise, clockwise rotation and stop of motor with solenoid valve. Although the circuit is most widely utilized, cautions shall be taken for valve and piping capacity because the valve capacity and piping resistance may be easily affected, and at the same shortened as much as possible. (Conveyor, truck driving, etc.)

䳜COUNTER-CLOCKWISE, CLOCKWISE ROTATION, HIGH OUTPUT CIRCUIT 䳜COUNTER-CLOCKWISE, CLOCKWISE ROTATION, DECELERATION CIRCUIT

In circuit designed not to raise back pressure with quick exhaust valve put in counter-clockwise, clockwise rotation circuit, the output and rotation that are almost near the performance curve of catalog, can be gained. But cautions shall be taken for too much increase of rotation.

644

It is 2-phase speed circuit that is capable of counter-clockwise, clockwise rotation, deceleration, stop. There is little pressure loss as supply and exhaust are made by 2 valves at high speed.


AIR MOTOR INDIVIDUAL INSTRUCTION僦 Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

PERFORMANCE CURVE It is called the air motor performance curve that the relation of torgue, horse power and air consumption against and change of rotation is indicated in case that air supply pressure was uniformed. The relation is shown in the following chart.

VARIOUS FACTORS

ROTATION Rotation shall be applied in the range from rotation at the maximum output to rotation in the low-speed limit. When lower speed 䳜 is needed, the deceleration system shall be adopted. If it used with rotation larger than that at the maximum output, the life is shortened. For rotation less than the low-speed limit, it is also hard to be stabilized. TORQUE-ROTATION Rotation lowers following the increase of load torque as torque is in inverse propotion to rotation. When load continues to increase, air motor stops. It is called stop torque. Affected by lubrication 䳜 and friction, the start torque is generally 80~85% of stop torque. HORSE POWER-ROTATION Horse power becomes the maximum value at the position that is about half of non-load rotation. Accordingly, there are two places 䳜 to apply the similar horse power at low-speed side and highspeed side centering on the rotation with the maximum horse power. But it shall be used at low-speed side. Air consumption can be economized. AIR CONSUMPTION-ROTATION Air consumption is approximately in proportion to rotation and rectilinearly increase following the raise of rotation. Accordingly, it 䳜 becomes the maximum consumption under the uniformed pressure in the non-load rotation(maximum rotation). The air consumption rate(air consumption output) becomes the minimum value at about 80% o rotation at the maximum output. It is most economical to use at the minimum value.

WITH DECELERATOR In case that air supply pressure is uniformed and that the deceleration system is adopted for output shaft of air motor, the performance curve becomes as shown in the following chart. The max. horse power reduces a little as much as the transmission efficiency of the decelerator. The horse power-rotation curve becomes as shown in the following chart. 䳜As torque increases at the rate of deceleration,(consideration of the transmission efficiency of the decelerator is required.) the torque-rotation curve is inclined largely.

VARIOUS FACTORS Besides the above performance curve, there is a variety of characteristics due to various factors such as air supply pressure, back pressure and deceleration. AIR SUPPLY PRESSURE When air supply pressure is changed, torque, horse power, rotation and air consumption all of air motor are also changed in pro䳜 portion to pressure, and there is a wide range of practical use. With the adjustment of air supply pressure, the output is generally adjusted. To uniform the set pressure, it is necessary to adjust the secondary pressure with reducing valve so that it becomes lower than the variable range or primary pressure. FLOW In proportion to flow, the rotation is adjusted generally following the adjustment of flow. 䳜 BACK PRESSURE When back pressure becomes large even if supply pressure is uniformed, torque, house power and rotation become small. 䳜 EXHAUST NOISE Although exhaust noise of piston type air motor is comparatively small, silencer shall be used further to avoid exhaust noise. Unless effective silencer is used, back pressure rises and the 䳜 output of motor lowers. The use of auto-muffler is recommended. OPERATION SPEED 1. Piston type air motor is low-speed high torque type. But, pulsation is seen when it becomes less than the low-speed limit 䳜rotation. Even if torque is large, horse power becomes small. When the air motor is used in parallel with the deceleration structure in such case, it becomes high torque at low speed and is able to use nearly at the maximum horse power. The recommended rotation range is (0.2~1) rotation at maximum output. 2. In test run, increase the rotation gradually up to the required level by adjusting the orifice. If the rotaion should exceed 䮄 max. output rotation, break of the air motor will be caused. Be sure to check the rotaion on the tachometer. 3. Vane type air motor is high-speed type, but the life of air motor is extremely shortened if it is used with rotation far exceeding the rotation at maximum output. The efficieny becomes worse with the use at low-speed rotation. The recommended rotation ragne is rotation at maximum output (0.3~1). Be sure to adjust the speed after checking rotation on the tachometer.

645


AIR MOTOR INDIVIDUAL INSTRUCTIONĺ&#x192;§ Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

646


AIR MOTOR INDIVIDUAL INSTRUCTIONĺ&#x192;¨ Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

647


AIR MOTOR INDIVIDUAL INSTRUCTION僩 Be sure to read them before use. Also refer to Par. "For Safety Use" and Common instructions.

G

Confirm it is more surplus than the necessary power H or air motor calculated in Item 丿 H = 23.52W < 53.6W = Hu Hereby TAM4-010 is selected as motor. Accordingly, code is TAM4-010 L G010.

648


Air Motor

TAV3 Series . .

Compact Light High Speed Rotary Type Allowable Axial Load Radial load (Axial center)

Thrust load

Specification The output ratio against body weight is high, the number of movable parts in inner structure is set at the minimum, and all rotors re retained by ball bearing at front and rear. 乂 Planetary gear decelerator is used 乂 Connection port is mounted at rear or side of motor housing. 乂 Counter-clockwise, clockwise rotation ype air motor. 乂

Working fluid

Air

Rated pressure

0.5 Mpa

Operating pressure

0.3 ~ 0.7 Mpa

Ambient Temp.

- 10 ~ + 70 䮎 Inside mounting oil-Air motor body =Duffny Colonex EP No.1 grease for high load ̻JIS K2213-1(Natural turbine oil ISO VG32) or equivalent. ̻

Lubrication

In case of the continuous use without stop time, use with less than 70% rottion at the maximum output.

Continuous use Range of recommended Rotation

( 0.3 ~ 1 ) X Rotation at maximum output

ORDER KEY

TAV3

S

65 F

G004

Rotation Direction

1 Silecer

S

Clockwise

No mark Without silencer

R

Counter-clockwise

1

with silencer

Deceleration ratio

Size

TAV3୔-10

10

TAV3୔-10

20

TAV3୔-20

45

TAV3୔-45

TAV3୔-20

TAV3୔-45

Mounting F L

Flange type Foot type

649

G005

1/5

G005

1/4.83

G023

1/23.3

G003

1/3.4

G005

1/5.56

G019

1/18.9

G031

1/30.9


Air Motor

TAV3S-10䮝 TAV3䮝-10

TAV3S-10䮝G005 TAV3R-10䮝 TAV3R-10䮝G005 TAV3S-20䮝

TAV3䮝-20

1/5 1/5

Clock wise Counter -clock wise

Clock wise

Thrust load

Raidal load

Start torque

Stop torque

Air consumption

Rotation

Torque

Power

r/min <ANR>

Weight F Type

L Type

N 41.0

N 40.9

kg

kg

0.30

0.36

0.284

70.0

73.5

0.30

0.36

0.065

39.0

32.7

0.30

0.36

0.461

0.277

66.5

65.5

0.30

0.36

340

0.222

0.134

137

104

0.48

0.62

2250

340

1.07

0.642

233

162

0.48

0.62

W 66.2

N䭩m R.P.M 0.053 12000

190

N䭩m N䭩m 0.115 0.069

66.2

0.265

73.5

0.050

2400

190

0.475

14000

210

0.108

73.5

0.250

2800

210

147

0.127

11000

147

0.624

TAV3S-20䮝G005

1/4.83

TAV3S-20䮝G023

1/23.3

147

2.96

475

340

5.16

3.10

392

198

0.60

0.75

-

132

0.115

11000

350

0.177

0.108

137

99

0.48

0.62

132

0.562

2250

350

0.852

0.512

233

162

0.48

0.62

132

2.66

475

350

4.11

2.47

392

198

0.60

0.75

-

331

0.316

10000

710

0.610

0.366

157

147

0.74

0.89

TAV3S-45䮝G003

1/3.4

331

1.08

2940

710

2.08

1.24

242

236

0.74

0.89

TAV3S-45䮝G005

1/5.56

331

1.76

1800

710

3.38

2.03

284

276

0.74

0.89

TAV3S-45䮝G019

1/18.9

331

5.96

530

710

11.5

6.88

435

423

0.97

1.12

TAV3S-45䮝G031

1/30.9

331

9.73

325

710

18.8

11.3

512

501

0.97

1.12

-

279

0.314

8500

560

0.536

0.322

167

157

0.74

0.89

1/3.4

279

1.07

2500

560

1.82

1.09

255

236

0.74

0.89

279

1.75

1530

560

2.98

1.78

294

285

0.74

0.89

279

5.93

450

560

10.1

6.08

459

432

0.97

1.12

279

9.71

275

560

16.6

9.90

541

511

0.97

1.12

TAV3R-20䮝 TAV3R-20䮝G005 TAV3R-20䮝G023 TAV3S-45䮝

TAV3䮝-45

-

Allowable axial load

at Maximum output(0.5Mpa) Rotating direction

Item

Deceleration ratio

Specification

TAV3R-45䮝 TAV3R-45䮝G003

Counter 1/4.83 -clock wise 1/23.3

Clock wise

TAV3R-45䮝G019

Counter 1/5.56 -clock 1/18.9 wise

TAV3R-45䮝G031

1/30.9

TAV3R-45䮝G005

Note) Air motor performance values shown apply when the pressure on the exhaust side is atmospheric pressure ̻GStop torque : When load increases during rotation of an air motor, rotation of the motor decreases linearly, and the air motor stops when the rotation is balanced with the load torque. THis torque is called the stop torque.

650


TAV3 Series Performance Curve(Deceleration Ratio 1:1) Range of Reommended rotation

TAV3S- 10

TAV3R- 10 125

0.15

125

0.15 Power

Power

0.6MPa Torque

0.6MPa Torque

0.12

0.12

100

100

0.5

0.3

0.06

Torque N䭩m

75

0.4

Power W

Torque N䭩m

0.6MPa

0.09

50

0.6MPa

0.09

75

0.4 0.5

0.3

0.06

50 0.4

0.4

25

0.03

25

0.03

0.3

0.3

05

0001

00001

50002

Power W

0.5

0.5

00003 25000

05

0000

0001

00001

50002

00003 25000

0000

Ratation (R.P.M)

Rotation (R.P.M)

TAV3S- 20

TAV3R- 20

240

0.3

200

0.25

Power 0.6MPa

Torque

0.25

0.4

0.6MPa

0.3

0.5

160

120

0.15

0.4 0.3

0.1

80 0.4

80

0.1

120

0.5

Power W

0.15

160

0.5

Torque N䭩m

0.2

0.6MPa

0.2

Power W

Torque N䭩m

0.6MPa

200 Power

0.5

Torque

0.4

40

0.05

40

0.05

0.3

0.3

0001

00001

50002

00002

5000

05

0001

Rotation (R.P.M)

0.8

Power 0.5

420

0.7

360

0.6

5000

400 Power

0.6MPa 0.4 0.5

0.4

300 240

0.3

180

0.3

350 0.6MPa

Torque N䭩m

0.5

480 Torque

Power W

Torque N䭩m

0.6

00002

TAV3R- 45

0.8 0.7

50002

Rotation (R.P.M)

TAV3S- 45

0.6MPa

00001

Torque 300 0.6MPa

0.5

0.5

250 0.4

0.5

0.4 0.3

200 150

0.3

0.4

0.2 0.1

05

0.3

0001

00001

50002

120

0.2

60

0.1

0.4

100 50

0.3

05

0000

0001

00001

Rotation (R.P.M)

Rotation (R.P.M)

651

50002

0000

Power W

05


Air Motor Dimension

(Unit : mm)

TAV3举-10 Basic Type TAV3S-10 TAV3S-10

Mounting Type - Silencer Mounting Type - G005 - Silencer Deceleration ratio

Clockwise

Grease nipple

Rc乒 F Port

Silencer

Flange Type TAV3 Rotation - 10F direction

Counter-clockwise Clockwise Rotation

Foot Type Deceleration - Silencer ratio

Rc乒 Exhaus port

TAV3 Rotation - 10L direction

Deceleration - Silencer ratio

Cb

TAV1R- 10 Mounting Type

Rc乒 R port

Deceleration ratio

- Silencer

Rc乒 F port

Rc乒 Exhaust port

F port-Clockwise rotation R port-Counter-clockwise rotation

652


TAV3 Series Dimension

(Unit : mm)

TAV3举-20 Basic Type TAV3S-20 TAV3S-20

Mounting Type - Silencer Mounting Type - G005 - Silencer Deceleration ratio

Clockwise Rotation Left handle screw

Rc乒 F port

Grease niddle

TAV3S-20

Rc乐 Exhaust port

Silencer

Mounting Type -- G005 - Silencer Deceleration ratio

Clockwise Rotation Left handle screw

Rc乒 F Port

Grease niddle

Rc乐 Exhaust port

Silencer

Flange Type

Foot Type

Counter-clockwise Clockwise Rotation

TAV3 Rotation - 20F Deceleration - Silencer ratio direction

TAV3 Rotation - 20L Deceleration - Silencer ratio direction

TAV3R-10 Mounting Deceleration - Silencer ratio Type

Hole

Rc乒 R Port

Rc乒 F Port

Cb

Rc乐 Exhaust port Cb

F port-Clockwise rotation R port-Counter-clockwise rotation

653


Air Motor Dimension

(Unit : mm)

TAV3举-45 Basic Type TAV3S-45 TAV3S-45 TAV3S-45

Mounting Type - Silencer Mounting Type - G003 - Silencer Mounting Type - G005 - Silencer Deceleration ratio

Clockwise Left handle screw Rc乐 F Port

TAV1S-45 TAV1S-45

Rc乓 Exhaust port

Silencer

Grease niddle

Mounting Type - G019 - Silencer Mounting Type - G005 - Silencer Deceleration ratio

Clockwise Left handle screw

Rc乐 F Port

Flange Type TAV3 Rotation - 45F Deceleration - Silencer ratio direction

Rc乓 Exhaust port

Silencer

Grease niddle

Foot Type

Counter-clockwise Clockwise Rotation

TAV3 Rotation - 45L Deceleration - Silencer ratio direction

TAV3R-45 Mounting Deceleration - Silencer ratio Type

Hole Cb Rc乐 R Pot

Rc乐 Port

Rc乓 Exhaust port F port-Clockwise rotation R port-Counter-clockwise rotation Cb

654


Air Motor

TAV2 Series Light, Compact, High-Speed Rotary Type Air Motor The output ratio against body weight is high, the number of movable parts in inner structure is set at the minimum, and all rotors are retained by ball bearing at front and rear 乂 Planetary gear decelerator is used. 乂 Connection port is mounted at rear or side of motor housing 乂 Counter-clockwise, clockwise rotation type air motor. 乂

ORDER KEY

Allowable Axial load

TAV2 R 030 F

Radial load (Axial center)

Rotating direction changeable

Thrust load

Mounting Size

F

Flange Type

030 TAV2R-030

L

Foot Type

200 TAV2R-200

Specification

Accessory

Working fluid

Air

Rated pressure

0.5 Mpa

Ambient Temp.

+ 5 ~ + 60 䮎(Use in unfroaen condition)

Lubrication

̻

Continuous use

In case of the continuous use without stop time, use with less than 70% rottion at the maximum output.

Silencer

A

B

0.2 ~ 0.8 Mpa E

JIS K2213-1(Natural turbine oil ISO VG32) or equivalent.

Range of recommended ( 0.2 ~ 1 ) X Rotation at maximum output Rotation

D C

(Unit : mm)

Model

A

M00

R乓

B

C

D

67 121 108

E Weight(kg) Exhaust area(mm2) 13

0.23

7870

Characteristic Weight

Air consumption

Stop torque

Start torque

N䭩m

R.P.M

r/min <ANR>

N䭩m

N䭩m

N

N

TAV2R-030

220

1 .7

1 250

6 50

3 .8

3 .3

1 0

1 0

5

7

TAV2R-200

Counter clockwise

1470

7

2000

2 300

1 3

9

10

1 0

7 .2

1 0.2

Thrust load

Rotation

W

Clockwise

Item

Radial load

Torque

Allowable axial load

Power

Deceleration ratio

at Maximum output (0.5Mpa)

F Type

L Type

kg

kg

Note) Air motor performance values shown apply when the pressure on the exhaust side is atmospheric pressure Stop torque : When load increases during rotation of an air motor, rotation of the motor decreases linearly, and the air motor stops when the rotation is balanced with the load torque. THis torque is called the stop torque.

̻

655


Air Motor Perfomance Curve Range of Recommended rotation

TAV2R-030

Power

0.8MPa 0.7

Torque

250

0.5 0.8MPa 0.7

4 3

0.6 0.5

200

0.4

0.4

1000

150 0.3

0.3

2

1200

Air concumption

5

Torque N䭩m

300

0.6

Power W

6

( /min)<ANR>

400

7

0.2

0.8MPa 0.7

800

0.6

600

0.5 0.4

100

400

0

200

0.3

0.2

0.2

1

5

500

0

1 ,000

1 ,500

500

0

Rotation (R.P.M)

1 ,000

1 ,500

Rotation (R.P.M)

TAV2R-200 ( /min)<ANR> 2500

25

⹆ᣏ

15

10

0.8MPa

0.8MPa 0.7

0.7

0.6

0.6

0.5

0.5 0.4

0.4

0.3

4000

2000

1500

1000

Air concumption

Torque N䭩m

20

⹆ᣏ W

㉊⛎ㄖ

0.8MPa

3000

0.7 0.6 0.5

2000

0.4 0.3

0.3

0.2

5

0

0.2

0.2

1,000

2 ,000

1000

500

0

3 ,000

Rotation (R.P.M)

1,000

2 ,000

Rotation (R.P.M)

656

3 ,000


TAV2 Series Dimension

(Unit : mm)

TAV2R-030 Flange Type (Basic) TAV2R-030F 4 䰬0.024 䰬0.012 8.5 ˴0

B Port/left turn

䴒14 - 0 .043

A Port/right turn B Port Rc乓

37.5

63

A Port Rc乓

43 47 䴒65

- 0 .010 - 0 .040

102 2-䴒11

15 106

9 40

126 150

146

Foot Type TAV2R-030L 0.024 4䰬 䰬0.012

8.5 䴒14

B Port/left turn

˴0 - 0 .043

A Port/right turn

146 37.5

B Port Rc乓

63

A Port Rc乓

114 118 71±0.1

9 120 150

31 74 94

657

2-䴒11


Air Motor Dimension

(Unit : mm)

TAV2R-200 Flange Type (Basic) TAV2R-200F 4 㧗0.024 㧗0.012 8.5 B Port/left turn 䴒14

˴0 㧙0.043

B Port Rc乓

45

A Port/right turn 75

A Port Rc乓

50 54 䴒65 㧙0.010 㧙0.040

120 2-䴒11

15 9 121

142 162

40 161

Foot Type TAV2R-200L

4 㧗0.024 㧗0.012 8.5 䴒14

B Port/left turn

˴0 㧙0.043

A Port/right turn

161 B Port Rc乓

45

75

A Port Rc乓

140 144 90± 0.1

11 29

120 162

77 118

658

2-䴒11

149


Air Motor

TAM4 Series Radial Piston Type

Specifications

659


Air Moto Specifications

Common Items

Allowable Axial Load

660


TAM4 Series ORDER KEY

661


Air Motor Performance Curve(Deceleration RATIO 1:1)

662


TAM4 Series Constructions

663


Air Motor Dimensions

(Unit : mm)

664


TAM4 Series Dimensions

(Unit : mm)

665


Air Motor Dimensions

(Unit : mm)

666


TAM4 Series Dimensions

(Unit : mm)

667


Air Motor Dimensions

(Unit : mm)

668


TAM4 Series Dimensions

(Unit : mm)

669


Air Motor Dimensions

(Unit : mm)

670


TAM4 Series Dimensions

(Unit : mm)

671


Air Motor/Oil Bath Type

TAM2 Series Radial Piston Type ORDER KEY

TAM2

403

F

Deceleration ratio

Size 403 404 405 406 407

Smooth work with little vibration is available with balanced structure. 乂 With the adoption of oil baty type, reliability is excellent. 乂 With a plenty of types, it is designed for easy use. 乂

Rated pressure

F L

Air

Flange type Foot type

Radial load (Axial center)

0.5 Mpa 0.2 ~ 0.7 Mpa

Ambient Tem.

- 10 ~ + 70 䮎

Lubricating oil

G005 G005 G005

Allowable Axial Load

Operating pressure

Pinted color

ᯞ໚㛢 Without decelerator G005 1/5 G005 1/10

TAM2-403 TAM2-404 TAM2-405 TAM2-406 TAM2-407

Mounting

Specification Working fluid

G005

Thrust load

Siver grey Air motor.........FBK turbine 32 Decelerator.............BONNOK M150 Airline lubrication.........JIS K2213-1ISO VG32 or equivalent

Continuous use

In case of the continuous use without stop time, use with less than 70% rottion at the maximum output.

Range of recommended Rotation

( 0.2 ~ 1 )X Rotation at maximum output

672

1/15 1/20 1/30


TAM2 Seires Specification Air consumption

R.P.M

ır/min <ANR>

N䭩m

Brake torque

Rotation

N䭩m

Stop torque

Torque

kW

Start torque

Weight

Power

Item

Deceleration ratio

at Maximum output (0.5Mpa)

F Type

N䭩m

N䭩m

kg

kg

-

7

11

L Type

1.67

1500

3.04

2.65

3.33

13

17

6.86

300

13.7

11.8

14.7

24(30)

23(29)

13.7

150

27.5

23.5

29.4

24(30)

23(29)

20.6

100

41.2

35.3

44.1

24(30)

23(29)

䮝䮝G020 1/20

27.5

75

54.9

47.1

58.8

32(38)

32(38)

䮝䮝G030 1/30

41.2

50

82.4

70.6

88.3

32(38)

32(38)

-

11

16

7.45

20

25

䮝B 䮝䮝G005

-

0.257

1/5

TAM2-403 䮝䮝G010 1/10 䮝䮝G015 1/15

0.228

450

3.63

1500

6.77

5.88

15.7

300

30.4

26.5

33.3

37(46)

37(46)

31.4

150

60.8

53.0

66.7

37(46)

37(46)

47.1

100

91.2

79.4

100

37(46)

37(46)

䮝䮝G020 1/20

62.8

75

122

106

133

49(58)

49(58)

䮝䮝G030 1/30

94.1

50

182

159

200

49(58)

49(58)

-

23

32

13.4

35

44

䮝B 䮝䮝G005

-

0.566

1/5

TAM2-404 䮝䮝G010 1/10 䮝䮝G015 1/15

0.507

950

6.57

1450

12.3

10.4

29.4

290

54.9

46.1

59.8

50(62)

50(62)

58.8

145

110

92.2

120

50(62)

50(62)

88.3

96

165

138

179

61(73)

61(73)

䮝䮝G020 1/20

118

72

220

184

239

61(73)

61(73)

䮝䮝G030 1/30

177

48

330

277

359

72(84)

72(84)

-

51

68

36.1

77

94

䮝B 䮝䮝G005

-

1.00

1/5

TAM2-405 䮝䮝G010 1/10 䮝䮝G015 1/15

-

0.897

2.47

1750

17.5

1350

32.9

28.2

78.5

270

147

127

157

103(129) 103(129)

157

135

294

255

314

103(129) 103(129)

235

90

441

382

471

129(155) 130(156)

䮝䮝G020 1/20

314

67

588

510

628

129(155) 130(156)

䮝䮝G030 1/30

471

45

883

765

941

155(181) 156(182)

䮝B 䮝䮝G005

1/5

TAM2-406 䮝䮝G010 1/10

䮝䮝G015 1/15

2.21

-

54

71

45.1

80

97

21.6

1350

41.2

35.3

98.1

270

186

157

196

133(159) 134(160)

196

135

373

314

392

133(159) 134(160)

294

90

559

471

588

158(184) 160(186)

䮝䮝G020 1/20

392

67

745

628

785

158(184) 160(186)

䮝䮝G030 1/30

588

45

1120

941

1180

190(216) 194(220)

䮝B 䮝䮝G005

-

3.09

3700

1/5

TAM2-506 䮝䮝G010 1/10

䮝䮝G015 1/15

2.79

4200

Note) The above specifications indicate performance at ambient temperature of 20䮎. Air motor performance values shown apply when pressure on the exhaust side is atmospheric pressure. Figure in parenthesis is weight brake/decelerator.

673


Air Motor Brake/Decelerator Series TAM2-403

TAM2-404

TAM2-405

Fundamental

Type

TAM2-403

F

TAM2-404

F

TAM2-405

1

F 1

With brake

1

TAM2-403

F B

TAM2-404

F B

TAM2-405

F B

1

With brake

1

With decelerator

1

TAM2-403

F G 020 1

TAM2-404

F G 020

2

1

TAM2-405

F G 020

2

1

2

With brake/decelerator

With Decelerator

TAM2-403

F BG 020 1

TAM2-404

2

F BG 020 1

With Brake/deceleratior

674

2

TAM2-405

F BG 020 1

2


TAM2 Series V|pero#h{sodqdwlrq Prxqwlqj WDP50739

WDP50839

1

I

Iodqjh#w|sh

O

Irrw#w|sh

Ghfhohudwlrq#udwlr

2

WDP50739#I#

338

428

343

4243

348

4248

353

4253

363

4263

WDP50839#I#

1

1

WDP50739#I##E#

WDP50839#I##E#

1

1

WDP50739#I##J##353 1

WDP50839#I##J##353

2

1

WDP50739#I##EJ##353 1

2

WDP50839#I##EJ##353

2

1

2

Dffhvvrulhv Vlohqfhu

(Unit : mm)

# $ '

& %

E Weight(kg) Exhaust area(mm2)

Model

A

M02

R乐

48 102 89

13

0.14

M00

R乓

67 121 108 13

0.23

7870

M05

R乍

83 140 127 13

0.28

10900

M07

R乑

86 172 156 16

0.34

15500

M10

R1

99 203 184 19

0.45

20500

675

B

C

D

4580


Air Motor Performance Curve (Deceleration Ratio 1:1) 5

Torque

Power

0.7MP a 0.6

3.5

0.5

0.6

7

0.4 0.2

150

900 0.7MP a

6

600

0.4

0.5

5 0.3

N䭩m 3

500

1 000

100

2

50

1

1 500

2 000

400

0.2

300 W

0.3

200 100 0

2 500

500

1 000

1 500

2 000

2 500

Rotation (R.P.M)

1000

2000

Air consumption-Rotation

0.7MP a

800

600

Power

0.6 0.5 0.4

1600

0.7MP a 0.6

1200

400

0.5 0.4 0.3

800

W

0.3

200

䶝/min 400

0.2

0

500

1 000

1 500

2 000

2 500

0

Rotation (R.P.M)

TAM2-405

1800

50

1500

0.6

1200

0.6 0.5

0.5

12

4000 0.7MP a

0.5 0.6

30

W N䭩m

0.3

20

0.4

10

300

0.2

1 000

1 500 2 000 Rotation (R.P.M)

2 500

2000

0.3

0.2

0.2

500

3000

0.5

600

0.3

4

0

5000

0.4

0.4

0.3

2 500

Power

900

0.4

8

2 000

0.6

40

Power

Torque

1 500

Rotation (R.P.M)

Torque

0.7MP a

16

1 000

0.7MP a

power 20

500

TAM2-406

24

0.7MP a

W

0.2

1000

0.2

0

500

1 000

1 500

2 000

2 500

Rotation (R.P.M) 8000

4000

Air consumption-Rotation

Air consumption-Rotation 3200

Power

0.6

2400 0.5

0.6 0.5 0.4

4000

0.4

0.3

W

0.3

䶝/min

0.7MP a

6000

0.7MP a

1600

䶝/min

0.2

W

0.2

2000

800

0

500

1 000

1 500

Power

䶝/min

Power

Air comsumption

Air consumption-Rotation Air comsumption

500

0.4

Rotation (R.P.M)

Torque

700

0.6

0.2

0.2

0.5

Air comsumption

800

0.5

0.3

1

N䭩m

1000

Power

0.6

4

W

Torque

0.7MP a

Power

Torque

350

200

0.3

0

8

250

0.5

N䭩m 1.5

400

300

0.4

2

9

0.7MP a

3 2.5

10

450

Torque

4

500

Power

4.5

Range of recommended rotation

TAM2-404

Power

TAM2-403

2 000

0

2 500

500

1 000

1 500

Rotation (R.P.M)

Rotation (R.P.M)

676

2 000

2 500

W


TAM2 Seires TAM2-506 Torque 6000

Power 0.6

50

5000

0.7 MPa 0.5

40

0.5

0.3

N䭩m 20

3000

0.4

0.2

10 0

4000

0.6

0.4 30

TAM2-403F Power

0.7 MPa

60

Torque

Prgho#frgh

7000

70

500

0.3

2000 W

0.2

1000

1000

1500

Rotation (R.P.M)

2000

TAM2-403L

2500

10000

䶝/min

8000

TAM2-404F

0.7 MPa 0.6 0.5 0.4

6000 4000

Power

Air comsumption

Air comsumption-Rataing

TAM2-404L

0.3 0.2

2000

0

500

1000

1500

2000

2500

Rotation (R.P.M)

TAM2-405F

TAM2-405L

TAM2-406F

TAM2-406L

TAM2-506F

TAM2-506L

677

Udgldo#ordg#NP BG005 G010 G015 G020 G030 BG005 G010 G015 G020 G030 BG005 G010 G015 G020 G030 BG005 G010 G015 G020 G030 BG005 G010 G015 G020 G030 BG005 G010 G015 G020 G030 BG005 G010 G015 G020 G030 BG005 G010 G015 G020 G030 BG005 G010 G015 G020 G030 BG005 G010 G015 G020 G030

Wkuxvw#ordg#Q

0.294

0.098

0.490 0.735 0.981 1.13 1.57

0.196 0.294 0.392 0.490 0.588

0.294

0.098

0.932 1.47 1.91 2.26 3.04

0.196 0.294 0.392 0.490 0.588

0.392

0.147

0.735 1.18 1.57 1.77 2.45

0.343 0.490 0.588 0.686 0.883

0.392

0.147

1.46 2.33 3.04 3.53 4.85

0.343 0.490 0.588 0.686 0.883

0.686

0.245

0.981 1.57 2.01 2.35 3.19

0.392 0.588 0.785 0.883 1.18

0.686

0.245

1.93 3.06 4.02 4.66 6.37

0.392 0.588 0.785 0.883 1.18

0.981

0.392

1.77 2.84 3.73 4.31 5.88

0.785 1.08 1.37 1.67 2.16

0.981

0.392

3.55 5.64 7.40 8.58 11.8

0.785 1.08 1.37 1.67 2.16

0.981

0.392

2.16 3.43 4.51 5.20 7.16

0.981 1.27 1.67 1.96 2.54

0.981

0.392

4.30 6.82 8.97 10.4 14.2

0.981 1.27 1.67 1.96 2.55


Air Motor Dimension

(Unit : mm) 2-P

Flange Type

Q B

TAM2-403.404.405.406F

A

R

A BB

t Left rotati on Por B ㍢/❚㜶⢮ 㒖 A g

Oil gauge

S T

B

a FF G F

Oil cap with air echaust

4-K

f e

b

LF

HF

DF DH

CF

d

JF

Oil gauge Drain plug 2-Rc1 Rc1 B

TAM2-506F

A

60

Oil gauge Oil cap with air exhaust

522

ort Left rotatio BP t right rotat io Por

142

M10dp16

2 0

374

5-䴒15

n

A

n

80 5

606 5

3 80

4.5 10

32h6

6 30 340

65

250h7 132

8

183

Oil gauge Drain plug

Foot Type TAM2-403.404.405.406L A BB

ort Left rotati o BP t right rotati Por o

n

2-P

n

A

B

a

g

Q

f

B

e b

A

DH

J d

H

R

S T

N DL

ML

FL

4-K CL

EL

TAM2-506L

522

ort Left rotatio BP t right rotati Por o

120

2-Rc1

n

A

n

M10dp16

4 02

80

Rc1

4.5

B

10

A

132

32h6

60

392 8 220

606 5

20 172

334 370

4-䴒15

678

160 230


TAM2 Series Dimension

(Unit : mm)

Flange Type / with Brake TAM2-403.404.405.406FB A

Brake Shuttle valveAdjustable screw

BB

B

a FF G F 2-P

n

A

ort Left rotatio n BP t right rotat io Por g

f

Q

HF

B

4-K

e

LF

b

A

R

DF DH

CF

d

S T

TAM2-506FB Brake Adjustable Shuttle valve screw

M10dp16

727 142 80 5

5-䴒15

585 20

2-Rc1

n

A

ort Left rotatio n BP t right rotat io Por

Rc1

4.5

193

6 30 340

10 32h6

B A

60

250h7 132

8 60 65

Item

A

B

BB

CF

DF

DH

FF

GF

HF

K

LF

TAM2-403FB

400

331

69

190

130h7

74

4

10

123

䴒10

164

TAM2-404FB

440

360

80

230

160h7

80

4

12

138

䴒12

200

TAM2-405FB

545

445

100

280

190h7

106

4

16

153

䴒15

244

TAM2-406FB

727

585

142

340

250h7

132

5

20

193

䴒15

306

Item

Axial end

P

Q

R

S

T

e

f

TAM2-403FB

Rc乐

Rc乐

30

30

40

30

14h6

5

5

3

-

TAM2-404FB

Rc乓

Rc乓

30

30

41

40

19h6

5

5

3

M6dp10

TAM2-405FB

Rc乍

Rc乍

40

40

49

50

24h6

7

7

TAM2-406FB

Rc1

Rc1

60

60

65

80

32h6

8

10

679

a

b

d

g

4

M8dp15

4.5

M10dp16


Air Motor Dimension

(Unit : mm)

Foot Type / with Brake TAM2-403.404.405.406LB

A BB

B

a P

n

A

ort Left rotatio n BP t right rotat io Por

g

Q

f

B

e b

A

DH

J d

R

S T

H N DL

ML

FL

4-K CL

EL

TAM2-506LB 727 120

M10dp16

607

80

2-Rc1

n

A

ort Left rotatio n BP t right rotat io Por

4.5

Rc1

B

10 32h6

A

132

413

60

8 220

606 5

20 172

334

160

4-䴒15

230

370

ML

A

B

BB

CL

DH

DL

EL

FL

H

J

K

TAM2-403LB

400

343

57

204

74

178

122

70

120

243

䴒10

96

12

TAM2-404LB

440

372

68

250

80

220

142

85

140

278

䴒12

110

12

TAM2-405LB

545

461

84

304

106

268

177

110

170

323

䴒15

133

15

TAM2-406LB

727

607

120

370

132

334

230

160

220

413

䴒15

172

20

Item

N

Axial end Item

Q

R

S

T

a

b

d

e

f

Rc乐

Rc乐

30

30

40

30

14h6

5

5

3

-

TAM2-404LB

Rc乓

Rc乓

30

30

41

40

19h6

5

5

3

M6dp10

TAM2-405LB

Rc乍

Rc乍

40

40

49

50

24h6

7

7

TAM2-406LB

Rc1

Rc1

60

60

65

80

32h6

8

10

TAM2-403LB

P

680

g

4

M8dp15

4.5

M10dp16


TAM2 Series Dimension

(Unit : mm)

Foot Type / with Brake TAM2-403.404.405.406FG Deceleration ratio

A BB

B

FF

GF

a

Oil gauge

2-P

K

n

A

ort Left rotatio n BP t right rotat io Por

Q

f

LF

e b

B

CF DF

J d

A

H

S T

Drain plug

Oil gauge

TAM2-506FG Deceleration ratio

A BB FF

B GF

a

Oil gauge

K

n

A

ort Left rotatio n BP t right rotat io Por

2-P Q

f

B

LF

e b

A

CF DF

J d

R

H

S T

Drain plug

Oil gauge

Item A Model code Deceleration rotio TAM2-403FG

TAM2-404FG

TAM2-405FG

TAM2-406FG

TAM2-506FG

R

Axial end

B BB CF

DF

FF GF

H

J

K

LF

P

Q

R

S

T

a

b

d

e

005 010 015 445 385 60 220 180f8

3

11 130 250 4-䴒10 200

Rc乐

Rc乐

30

30

40

56 30h6

7

7 4

f

485 415 70 250 200f8

3

12 155 297 4-䴒13 225

Rc乐

Rc乐

30

30

40

63 35h6

8 10 4.5

005 010 015 509 439 70 250 200f8

3

12 155 297 4-䴒13 225

Rc乓

Rc乓

30

30

41

63 35h6

8 10 4.5

020 030

544 469 75 270 220f8

3

12 175 329 6-䴒13 245

Rc乓

Rc乓

30

30

41

71 45h6

8 12 4.5

005 010

581 511 70 250 200f8

3

12 155 297 4-䴒13 225

Rc乍

Rc乍

40

40

49

63 35h6

8 10 4.5

015 020

608 533 75 270 220f8

3

12 175 329 6-䴒13 245

Rc乍

Rc乍

40

40

49

71 45h6

8 12 4.5

030

643 558 85 300 240f8

5

Rc乍

Rc乍

40

40

49

80 50h6

8 12 4.5

005 010

747 662 85 300 240f8

5

Rc1

Rc1

60

60

65

80 50h6

8 12 4.5

015 020

774 684 90 330 270f8

5

16 205 381 6-䴒15 270 16 205 381 6-䴒15 270 16 230 421 6-䴒15 300

Rc1

Rc1

60

60

65

80 55h6 10 15 5

030

819 719 100 390 310f8

5

Rc1

60

60

65

90 65h6 12 18 6

783 693 90 330 270f8

5

Rc1

Rc1

60

60

65

80 55h6 10 15 5

015 020

818 718 100 390 310f8

5

20 260 466 6-䴒20 350 16 230 421 6-䴒15 300 20 260 466 6-䴒20 350

Rc1

005 010

Rc1

Rc1

60

60

65

90 65h6 12 18 6

030

873 753 120 420 340f8

5

20 295 525 6-䴒20 380

Rc1

Rc1

60

60

65 112 75h6 13 20 7

020 030

681


Air Motor Dimension

(Unit : mm)

Foot Type / with Decelerator

Oil plug A

TAM2-403.404.405.406LG Deceleration ratio

a

B 2-P

ort Left rotatio n BP

Q B A

J

R

f e

H

N

S T

b d

GL

GL

Oil gauge

4-K

LL

Drain plug

DL

ML

L L FL EL

CL

Oil plug

TAM2-506LG Deceleration ratio

A a

B 2-P Q

n

A

ort Left rotatio n BP rt right rotatio Po

B

f

A

e

R

J

b

H

N

d GL

S T

LL

4-K

GL

ML

DL

TAM2-403LG

TAM2-405LG

TAM2-406LG

TAM2-506LG

Drain plug

Axial end

B CL DL EL FL GL

H

J

K

LL ML

N

P

Q

R

S

T

d

e

005 010 015 430 375 210 160 195 165 40 115 235 䴒12 50

75 16

Rc乐

Rc乐

30

30

40

55 30h6

7

7 4

a

b

f

465 400 240 180 230 190 50 135 275 䴒15 60

90 22

Rc乐

Rc乐

30

30

40

65 35h6

8 10 4.5

005 010 015 489 424 240 180 230 190 50 135 275 䴒15 60

90 22

Rc乓

Rc乓

30

30

41

65 35h6

8 10 4.5

020 030

519 449 275 215 265 225 55 155 306 䴒15 65

95 25

Rc乓

Rc乓

30

30

41

70 45h6

8 12 4.5

005 010

561 496 240 180 230 190 50 135 275 䴒15 60

90 22

Rc乍

Rc乍

40

40

49

65 35h6

8 10 4.5

015 020

583 513 275 215 265 225 55 155 306 䴒15 65

95 25

Rc乍

Rc乍

40

40

49

70 45h6

8 12 4.5

030

613 533 310 240 295 245 60 180 353 䴒19 70 110 30

Rc乍

Rc乍

40

40

49

80 50h6

8 12 4.5

005 010

717 637 310 240 295 245 60 180 353 䴒19 70 110 30

Rc1

Rc1

60

60

65

80 50h6

8 12 4.5

015 020

744 659 350 270 340 290 70 205 393 䴒19 75 115 30

Rc1

Rc1

60

60

65

85 55h6 10 15 5

030

779 684 390 300 380 320 75 230 431 䴒24 80 130 35

Rc1

Rc1

60

60

65

95 65h6 12 18 6

005 010

753 668 350 270 340 290 70 205 393 䴒19 75 115 30

Rc1

Rc1

60

60

65

85 55h6 10 15 5

015 020

778 683 390 300 380 320 75 230 431 䴒24 80 130 35

Rc1

Rc1

60

60

65

95 65h6 12 18 6

030

823 708 440 340 420 360 85 260 485 䴒24 90 150 40

Rc1

Rc1

60

60

65 115 75h6 13 20 7

020 030 TAM2-404LG

Oil gauge

EL

CL

Symbol A Model code Deceleration rotio

L L FL

682


TAM2 series Dimension

(Unit : mm)

Flange Type / with Brake.decelerator TAM2-403.404.405.406FBG Deceleration ratio A

rt right rotatio Po

FF

B GF

a

n

A

rt left rotati o po

n

B

BB

2-P

K

Q

f

B

LF

e b

A

CF DF

J

R

d H

S T

TAM2-506FBG Deceleration ratio

A

rt right rotatio Po

B

FF

GF

a

2-P

K

n

A

rt left rotati o po

n

B

BB

Q

f

B

LF

e b

R

CF DF

J d

H

Symbol Deceleration A Model code Ratio TAM2-403FBG

A

B BB CF

S T

DF

FF GF H

J

K

LF

P

Q

R

S

T

Axial end

a

b

d

e

005 010 015 560 500 60 220 180f8

3

11 130 253 4-䴒10 200

Rc乐

Rc乐

30

30

40

56 30h6

7

7 4

f

600 530 70 250 200f8

3

12 155 297 4-䴒13 225

Rc乐

Rc乐

30

30

40

63 35h6

8 10 4.5

005 010 015 629 559 70 250 200f8

3

12 155 297 4-䴒13 225

Rc乓

Rc乓

30

30

41

63 35h6

8 10 4.5

020 030

664 589 75 270 220f8

3

12 175 329 6-䴒13 245

Rc乓

Rc乓

30

30

41

71 45h6

8 12 4.5

005 010

731 661 70 250 200f8

3

12 155 308 4-䴒13 225

Rc乍

Rc乍

40

40

49

63 35h6

8 10 4.5

TAM2-405FBG 015 020

758 683 75 270 220f8

3

12 175 329 6-䴒13 245

Rc乍

Rc乍

40

40

49

71 45h6

8 12 4.5

030

793 708 85 300 240f8

5

16 205 381 6-䴒15 270

Rc乍

Rc乍

40

40

49

80 50h6

8 12 4.5

005 010

952 867 85 300 240f8

5

16 205 398 6-䴒15 270

Rc1

Rc1

60

60

65

80 50h6

8 12 4.5

TAM2-406FBG 015 020

979 889 90 330 270f8

5

16 230 423 6-䴒15 300

Rc1

Rc1

60

60

65

80 55h6 10 15 5

030

1024 924 100 390 310f8

5

20 260 466 6-䴒20 350

Rc1

Rc1

60

60

65

90 65h6 12 18 6

005 010

988 898 90 330 270f8

5

16 230 423 6-䴒15 300

Rc1

Rc1

60

60

65

80 55h6 10 15 5

TAM2-506FBG 015 020

1023 923 100 390 310f8

5

20 260 466 6-䴒20 350

Rc1

Rc1

60

60

65

90 65h6 12 18 6

1078 958 120 420 340f8

5

20 295 525 6-䴒20 380

Rc1

Rc1

60

60

65 112 75h6 13 20 7

TAM2-404FBG

020 030

030

683


Air Motor Dimension

(Unit : mm)

Foot Type / with Brake . decelerator TAM2-403.404.405.406LBG Deceleration ratio

A a

B 2-P Q

n

A

ort Left rotatio n BP t right rotat io Por

B

f

A

J

e b

N

d GL

H

S T

4-K

GL

LL

DL

ML

L L FL

CL

EL

TAM2-506LBG Deceleration ratio

A a

ort Left rotatio n BP t right rotat io Por

B 2-P Q

n

A

R

B

f

A

R

J

e b

N

d GL

GL

H

S T

LL

4-K ML

DL

EL

CL

Symbol A Model code Deceleration rotio TAM2-403LBG

B CL DL EL FL GL H

L L FL

J

K

LL ML N

P

Q

R

S

T

Axial end

a

b

d

005 010 015 545 490 210 160 195 165 40 115 238 䴒12 50

75 16

Rc乐

Rc乐

30

30

40

55 30h6

7

e

f 7 4

580 515 240 180 230 190 50 135 275 䴒15 60

90 22

Rc乐

Rc乐

30

30

40

65 35h6

8 10 4.5

005 010 015 609 544 240 180 230 190 50 135 275 䴒15 60

90 22

Rc乓

Rc乓

30

30

41

65 35h6

8 10 4.5

020 030

639 569 275 215 265 225 55 155 306 䴒15 65

95 25

Rc乓

Rc乓

30

30

41

70 45h6

8 12 4.5

005 010

711 646 240 180 230 190 50 135 288 䴒15 60

90 22

Rc乍

Rc乍

40

40

49

65 35h6

8 10 4.5

TAM2-405LBG 015 020

733 663 275 215 265 225 55 155 308 䴒15 65

95 25

Rc乍

Rc乍

40

40

49

70 45h6

8 12 4.5

030

763 683 310 240 295 245 60 180 353 䴒19 70 110 30

Rc乍

Rc乍

40

40

49

80 50h6

8 12 4.5

005 010

922 842 310 240 295 245 60 180 373 䴒19 70 110 30

Rc1

Rc1

60

60

65

80 50h6

8 12 4.5

TAM2-406LBG 015 020

949 864 350 270 340 290 70 205 398 䴒19 75 115 30

Rc1

Rc1

60

60

65

85 55h6 10 15 5

030

984 889 390 300 380 320 75 230 431 䴒24 80 130 35

Rc1

Rc1

60

60

65

95 65h6 12 18 6

005 010

958 873 350 270 340 290 70 205 398 䴒19 75 115 30

Rc1

Rc1

60

60

65

85 55h6 10 15 5

TAM2-506LBG 015 020

983 888 390 300 380 320 75 230 431 䴒24 80 130 35

Rc1

Rc1

60

60

65

95 65h6 12 18 6

1028 913 440 340 420 360 85 260 485 䴒24 90 150 40

Rc1

Rc1

60

60

65 115 75h6 13 20 7

TAM2-404LBG

020 030

030

684


Radial Piston Type Air Motor

TAM1 Series ORDER KEY

TAM1 - 507 F Mounting F

Flange type

L

Foot type

Low-speed high torque type air motor with the most outstanding outcome attained. 乂 Oil lubrication with air lubricator is necessary. 乂

(2~3drops/min) 乂

With the adoption of oil bath type, reliability is excellent.

Allowable Axila Load

Specification Air

Working fluid

Radial load (Axial center)

0.5 Mpa

Rated pressure

0.2 ~ 0.6 Mpa

Operating pressure

-10 ~ + 70 䮎 ( Use in unfroxen condition)

Ambient Temp.

Thrust load

ISO VG32 or equivalent

Lubrication Oil Range of recommended Rotation

60 ~ 300 rpm (Unit : N)

Character Item

TAM1-507䮝

Power at Max. output

Stop Torque Start Torque Weight kg

Torque

W N.m

Rotation

R.P.M.

Air consumption 䶝/min(ANR) N.m N.m

735 23.5 300 1000 45.1 37.3

F

Type

15

L

Type

16

Note) Insufficien lubrication will cause troubles such as shortening of life and seizure of rotary valve, piston and sleeve. Set an air lubricator near the air motor as much as possible

685

Item Radial load

TAM1-507䮝

Thrust load

686

490


Air Motor Dimension

(Unit : mm)

Flange Type 278

TAM1-507F 43

4-䴒11

A

ࠛࠕࡉ࡝࡯ࠩ

2-Rc乍

Oil cap Oil gauge

n

130

0

1 0

33

ort Left rotation BP t right rotati o Por 3

16

2 35

5

5

18

䴒20h7

䴒184 䴒140h8

45

5 130 93

44

Drain port Rc乒

274

B Port

A Port

Toot Type TAM1-507L

33 1 0

232 140 10

4-䴒10

150

110

184

63

6 0

Perfirmance Curve Range of recommended rotation 1000

50

W

䶝/min

800 0.5MPa

0.4

600

30 0.3

0.4

0.2

0.3

20

400

10 0.1

1 00

2 00

3 00 4 00 Rotation (R.P.M)

0.5MPa

1000 0.4 0.3 0.2 0.1

200

0.1

0

1500

500

N䭩m 0.2

Air consumption-Rotation

Air consumption

40

Torque

2000

Power

Torque

Power

0.5MPa

0

5 00

686

100

200 300 Rotation (R.P.M)

400

500


Kuroda Hi-Rotor