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BEVEX Catalogue

Headquarter: Via Leonardo da Vinci, 36 - 20877 Roncello (MB) - Italy tel. +39 039.6824.1 - fax: +39 039.6824560 international@isolante.com Unit 9, Coalville Business Park, Jackson Street, Coalville, Leicestershire LE67 3NR Tel: +44 01530 834888 - Fax: +44 01530 834500 sales@bevex.co.uk

BEVEX Catalogue

BEVEX_CAT_0613

products

&

accessories


BevEx Energy Plus Python

BevEx White Coated Python

BevEx ECO Python

BevEx Coated Python

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A NEW GENERATION OF INSULATION MATERIALS

BevEx Standard Python


Worldwide Leader in the production of Elastomeric Insulation for Energy Saving L’ISOLANTE K-FLEX is one of the world’s largest manufacturers of elastomeric products for thermal and acoustic insulation. The IK group has been diligently serving its international customer base since its foundation in 1989. L’ISOLANTE K-FLEX is a multinational company with its headquarters in Milan, Italy and global operations and subsidiary networks in Europe, USA and Asia Pacific. • • • •

Over 1500 employees worldwide Sales offices in 43 countries 11 production plants for insulation material Distribution centres in 5 continents

L’ISOLANTE K-FLEX products are designed for the following markets: • HVAC • Shipbuilding and Public Transportation • Refrigeration • Food & Beverage • O.E.M • Solar Energy • Industrial applications • Acoustic insulation • Oil & Gas • Fire Stopping Due to its globalization strategy, L’ISOLANTE K-FLEX has a strong position in a rapidly changing global marketplace. Maintaining efficiency and flexibility in production and distribution has allowed the group to adapt in this competitive environment.

BevEx is a UK-based manufacturer of beverage dispense equipment, with a variety of innovative insulated tubing products for the beverage industry worldwide. BevEx uses the latest technology to meet the demands of major breweries and bottling companies. BevEx is part of the IK Insulation Group. This synergy allows continuous development of the beverage equipment market by expanding distribution and local service in growth areas of the global beverage industry. BevEx pythons are manufactured to suit the specific customer requirements for applications with beer, soft drinks, water, wine and spirits. A standard range of pythons is available to meet the requirements of brewers and soft drink companies.

A NEW GENERATION OF INSULATION MATERIALS

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INDEX BevEx Python.........................................................................................5 BevEx PE Ultra Polyethylene Food Grade tube...................................8 BevEx Hi-Gloss tube.............................................................................9 BevEx Duoflex two-layer tube...............................................................10 BevEx Natural Ethylene Vinyl Acetate (EVA) tube................................11 BevEx Transparent & Reinforced Food Grade PVC.............................12 BevEx Glycol tube.................................................................................13 BevEx NeuVend tube.............................................................................14 BevEx Mini Looms - for Tap and Trace Cooling...................................15 BevEx Preformed Tube Shapes............................................................16 BevEx BS476 Class 0 Insulation Foam................................................17 BevEx BS476 Class 0 Thermal Insulation & PVC Tape........................18 BevEx “Barbfit” Acetal Barbed Fittings................................................19 Stainless Steel & John Guest Fittings.....................................................19 BevEx Python and Tube Cutters...........................................................19

B e v e r a g e

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A NEW GENERATION OF INSULATION MATERIALS


ENERGY PLUS Python

COATED Python BevEx pythons are manufactured to suit the specific customer requirements for applications with beer, soft drinks, water, wine and spirits. A standard range of pythons is available to meet the requirements of brewers and soft drink companies. Supplied in standard 50m/100m coils, or cut to length by arrangement. Also spools and drums on request. The products comply with the following: • FDA code of regulations title 21, Paragraph 177.1310 • EU Directive 90/128/EEC Annex II, Section A 23.2.1990 including subsequent amendments, EU72/2002, and Statutory Instrument 1992 No. 3145 for Plastic Materials and Articles in Contact with Food Regulations • BBPA QAS3244 (formerly Brewers and Licensed Retailers Association) The food grade tube used is manufactured from specially developed food grade 100% virgin raw materials ensuring compliance with both European and American regulations regarding articles for food use. Quality Assurance BevEx Ltd tubing is manufactured to ISO 9001 using industry approved materials with full traceability.

ECO Python

STANDARD Python A NEW GENERATION OF INSULATION MATERIALS

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E N E R G Y E N E R G Y

P L U S

E F F I C I E N T

P y t h o n BevEx Energy Plus pythons are designed to offer improved energy efficiency which achieves savings in energy consumption and reduced heat gain on the dispense system. The reduction in energy consumption results in greater reliability of the system and better consistency of the beverage temperature, appearance and taste. It can be up to 20% more efficient than a standard python.

Technical

DATA

APPLICATIONS FEATURES FIRE STANDARDS

C O AT E D F I R E

R A T E D

Designed to provide improved thermal efficiency in all installations. Ideal for super-chilled beverages and maintaining consistent temperatures for fixed and mobile applications. Improved thermal performance, high emissivity coating, instantly recognisable. Euroclass B, s3, d0 EN 13501-1, Cl 1 (I), Brandkennziffer 5.2 (CH), BS 476 Part 6 1989 Cl. 0 (UK) - B1 DIN 4102 (DE), DIN 4102 TEIL 11 (Wand-und Dechendurchfuhrung), NF - FEU 487 (F), M1 (E) – applies to insulation only

P y t h o n

A N D

M O I S T U R E

R E S I S T A N T

BevEx coated pythons are designed specifically. To meet the combined performance requirements of durability, fire performance and flexibility. • BS476 Class 0 COATING • Tough and durable protective jacket • Suitable for demanding environments – excellent physical properties and mechanical strength • Available in black or white colour finishes • UV resistant option available

Technical

DATA

APPLICATIONS FEATURES FIRE STANDARDS

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Designed to be used in all standard python installations. Class 0 fire rated surface. High mechanical strength. Resistant to rodent attack. High resistance to moisture. Euroclass B, s3, d0 EN 13501-1, Cl 1 (I), Brandkennziffer 5.2 (CH), BS 476 Part 6 1989 Cl. 0 (UK) - B1 DIN 4102 (DE), DIN 4102 TEIL 11 (Wand-und Dechendurchfuhrung), NF - FEU 487 (F), M1 (E) – applies to insulation only

A NEW GENERATION OF INSULATION MATERIALS


E C O L O W

P y t h o n

S M O K E

&

T O X I C I T Y BevEx Eco Pythons are designed specifically for environments with particular safety requirements such as ships, airports, railway stations and public arenas such as sports stadiums, community centres and exhibition halls. The total absence of toxic materials in the composition of the python means that any fumes given off during a fire are transparent and non-toxic. Ecology and the environment are the primary targets of its revolutionary development.

Technical

DATA

Ideally suited to environments with specific safety requirements – shipping, airports, railway stations, public facilities.

APPLICATIONS

• Free from PVC, chlorine, bromine and halogen • Low smoke density and toxicity • Insulation complies with IMO / Bureau Veritas standards. BS 476 Part 7 1987 Class 1 (UK) - B2 DIN 4102 (D); CL. 1 (I) - Brandkennziffer 5-3 (CH) IMO RES 61(67) - applies to insulation only

FEATURES FIRE & FUME STANDARDS

S TA N D A R D

P y t h o n BevEx standard taped beverage pythons are manufactured to suit the specific customer requirements for applications with beer, soft drinks, water, wine and spirits. (A range of pythons is available to meet the requirements of brewers and soft drink companies).

Technical

DATA

APPLICATIONS

Designed to maintain consistent temperature between drink storage and dispense station.

FEATURES

Custom designed to meet specific requirements Euroclass B, s3, d0 EN 13501-1; BS 476 Part 6 1989 Cl. 0 (UK) B1 DIN 4102 (DE); Cl 1 (I), Brandkennziffer 5.2 (CH) DIN 4102 TEIL 11 (Wand-und Dechendurchführung); NF - FEU 487 (F), M1 (E) applies to insulation only

FIRE STANDARDS

A NEW GENERATION OF INSULATION MATERIALS

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PE ULTRA

Food Grade Tube

BevEx PE Ultra tube is manufactured from a specially formulated blend of polyethylene materials using optimised process conditions, resulting in an ultra-smooth surface; the raw materials are 100% virgin ensuring compliance with both European and American regulations regarding articles for food use. Research by a leading UK University has demonstrated the benefits of these developments, and surface analysis techniques were employed to demonstrate the improved result.

Technical

DATA

APPLICATIONS

Extensively used throughout the beverage industry by soft drinks and beer companies for product and cooling applications. Also used for gas lines. Meets EU Directive 72/2002 for food contact use. See technical data sheet for comprehensive information.

FEATURES

SK and FDA approved; good flexibility. Ultra-smooth inner surface; reduction in formation of biofilm; low adhesion of bacteria and yeast; extended cleaning cycles. Suitable for use with both ID and OD fittings.

OPERATING -10°C to +50°C. Temperatures outside this range not recommended. TEMPERATURES

Tu b e S i z e s a n d P e r f o r m a n c e Available in cut lengths and as standard 100 metre coils and spools/drums, in natural, colour tints, and two or four coloured stripes. Also available in solid colours for gas applications. Imperial (Nominal) id x od 0.117” x 3/16” 0.170” x 1/4” 0.212” x 5/16” 0.265” x 3/8” 3/8” x 1/2”

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Metric (Nominal) id x od 4mm x 8mm 6.7mm x 9.5mm 9.5mm x 12.7mm 11.5mm x 15mm 12.7mm x 17.4mm

A NEW GENERATION OF INSULATION MATERIALS

Safe Working Pressure @ 20°C psi lbf/in2 Bar kg/cm2 230 160 170 160 150

12 11 10 11 12


HI-GLOSS

Food Grade Tube

Used extensively throughout the beverage industry as a cost effective tube for post mix and beer applications also used for gas lines and water use, available with colour coded stripes. Meets EU Directive 72/2002 for food contact use, 100% virgin materials.

Technical

DATA

PE Hi-Gloss tube supplied by BevEx Ltd is manufactured from specially developed food grade 100% virgin raw materials ensuring compliance with both European and American regulations regarding articles for food use.

APPLICATIONS

Extensively used throughout the beverage industry by soft drinks and beer companies for product and cooling applications. It is also used for gas lines.

FEATURES

Flexible, neutral in terms of odour and taste Excellent organoleptic properties Close linear molecular structure for a very smooth surface finish Superior stress crack resistance Can alleviate micro-bacterial adhesion Suitable for use with both ID and OD fittings

OPERATING -10째C to +50째C. Temperatures outside this range not recommended TEMPERATURES

Sizes and Colours Tube sizes and performance Available in a range of standard sizes, in natural, colour tints, and two or four coloured stripes. Also available in solid colours for gas applications. Pressure Ratings Dependent upon size, please ask our Technical Department for specific sizes and applications. A NEW GENERATION OF INSULATION MATERIALS

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DUOFLEX

Two-layer tube

Duoflex two-layer nylon tube supplied by BevEx is manufactured from specially developed food grade 100% virgin raw materials ensuring compliance with both European and American regulations regarding articles for food use.

Technical

DATA

APPLICATIONS

Used for beer and soft drinks, where an extended cleaning cycle is required, or a high resistance to gas permeability. Suitable for a wide range of push-in fittings.

FEATURES

• Smooth nylon inner layer • Low gas permeability • Good flexibility • Extended cleaning cycles and reduced bacterial growth and yeast adhesions compared to standard tube

-10°C to +50°C. OPERATING Note: any increase in temperature above 20°C will reduce the pressure TEMPERATURES carrying capabilities.

Sizes and Colours Tube sizes and performance Available in a range of standard sizes, in natural, colour tints, and colour stripes. Also available in solid colours for gas applications. Pressure Ratings Dependent upon size, please ask our Technical Department for specific sizes and applications.

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A NEW GENERATION OF INSULATION MATERIALS


Natural EVA tube supplied by BevEx Ltd is manufactured from specially developed food grade 100% virgin raw materials ensuring compliance with both European and American regulations regarding articles for food use. Available as Hard Grade, Medium Grade and Soft Grade EVA.

NATURAL ETHYLENE Vinyl Acetate (EVA) tube Technical

DATA

APPLICATIONS

Widely used as beer line in some countries, and also used as water recirculation lines. The high degree of flexibility and kink resistance make it useful for drinks dispense applications, particularly where there is limited space

FEATURES

• Suitable for ID and OD fittings. • Flexible • Low gas permeability

-10°C to +50°C OPERATING Note: Any increase in temperature above 20°C will reduce the pressure TEMPERATURES carrying capabilities

Sizes and Colours Tube sizes and performance Available in a range of standard sizes, in natural, colour tints, and colour stripes. Also available in solid colours. Nominal ID OD 4mm 5mm 6mm 6mm 6.35mm 6.7mm 6.8mm

x x x x x x x

8mm 8mm 9mm 9.5mm 9.5mm 9.5mm 12.6mm

Working Pressure @ 20°C lbf/in2 185 180 180 180 180 180 180

Nominal ID OD 8mm 8mm 8mm 9.5mm 9mm 10mm 10mm 12.7mm

x x x x x x x x

11mm 12mm 12.7mm 12.7mm 14mm 14mm 15mm 18mm

Working Pressure @ 20°C lbf/in2 145 170 170 140 200 160 20 7

A NEW GENERATION OF INSULATION MATERIALS

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TRANSPARENT & REINFORCED Standard FoodGrade & Antimicrobial PVC tubing

Standard transparent and reinforced food grade PVC tube supplied by BevEx Ltd is manufactured from specially developed food grade 100% virgin raw materials ensuring compliance with both European and American regulations regarding articles for food use. Also available is a range of antimicrobial tubing containing a special FDA approved formulation of PVC. This material has been developed to combat the microbial organisms that can be harmful, such as MRSA, E-Coli, Pseudomonas, Streptococci and Salmonella. This material also protects against microbial organisms that cause product deterioration, discolouration and bad odours. The Bevex Anti-Microbial PVC offers all the properties associated with our standard PVC products but with added anti-bacterial protection. Further information is available upon request.

Technical

DATA

APPLICATIONS

Water clear transparent and braided PVC tube are used in both soft drink and beer applications. Anti microbial tubing is designed for use in hospitals and healthcare due to its ability to destroy bacterial cells. Note: Not recommended for Glycol applications or push on fittings.

FEATURES

• Very flexible • Low gas permeability

OPERATING -10°C to +50°C. Temperatures outside this range not recommended. TEMPERATURES

Tu b e S i z e s a n d P e r f o r m a n c e Both reinforced and transparent tube are available in standard 30m coils. Anti-microbial tubing is made to order and will be subject to minimum order quantities.

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A NEW GENERATION OF INSULATION MATERIALS

Safe Working Pressure at 20°c Reinforced (nominal)

psi lbf/in2

¼” (6.3mm) x 11.8mm 3/8” (10mm) x 16mm ½” (12.5mm) x 19mm

180 180 150


Glycol tube supplied by BevEx Ltd is manufactured from specially developed food grade 100% virgin raw materials ensuring compliance with both European and American regulations regarding articles for food use.

GLYCOL tubing Technical

DATA

APPLICATIONS

Specially developed co-polymer for use with water/glycol systems where glycol is 50% of total solution

FEATURES

• Flexible - excellent bend radius of 75mm • Suitable for use with both ID and OD fittings • User friendly

OPERATING -10°C to +50°C TEMPERATURES

Sizes and Colours Tube sizes and performance Glycol tube is available in black and natural, in standard coil sizes of 30m.

Metric (Nominal) ID

OD

10mm x 15mm

Safe Working Pressure Bar kg/cm2

psi lbf/in2

4.70

70

A NEW GENERATION OF INSULATION MATERIALS

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NeuVend Hose Polyester reinforced tube NeuVend is a polyester reinforced hose manufactured from a uniquely formulated thermoplastic elastomer lined with polyethylene for a smooth internal surface. This combination results in a hose that has excellent flexural properties, is plasticizer free and has good chemical resistance. It has been tested in accordance with BS6920 and has achieved WRAS approval for the conveyance of cold and hot potable water up to 85°C. (WRAS listing number 0804508)

Technical

DATA

APPLICATIONS

Hot and cold water connections to free standing machines, chemical lines. and some liquid foodstuffs. Because this hose is PVC free it is also suitable for a wide range of applications where end users are concerned about the possibility of phthalate (plasticizer) migration.

FEATURES

The hose has a very good chemical resistance and will convey many chemicals, and chemical solutions in water

OPERATING -20°C to +85°C TEMPERATURES

Sizes and Colours Tube sizes and performance The standard hose has a natural additive inner layer, a black middle layer which acts as an effective light barrier, and a white outer cover. However, other colours can be made to customer requirements; all orders are subject to minimum order quantities. Available in 30m coils. Nominal ID OD 6.75mm x 12mm 10mm x 16mm 12.75mm x 18.75mm

Working Pressure @ 20°C 18 bar 15 bar 12 bar

Minimum bend radius @ 20°C 35mm 50mm 60mm

The working pressures given in the table above are based on a 4:1 safety factor on the short term burst at 20°C. Any increase in the working temperature above 20°C will decrease the working pressure of the hose. 14

A NEW GENERATION OF INSULATION MATERIALS


MINI LOOMS for Tap and Trace Cooling BevEx custom build trace cooling assemblies suitable for a range of applications and fitting options, utilising U-bends, 90° bends and offset preformed shapes. Insulation is offered with either a PVC taped or co-extruded finish, according to requirements. BevEx mini looms comply with both European and American regulations for articles in contact with food. All insulation, where required, meets BS476 class ‘0’ standard.

Technical

DATA

APPLICATIONS

Designed to maintain consistent temperature up to the dispense point in both soft drink and beer applications Custom designed to meet specific requirements

FEATURES OPERATING See relevant tube data sheets TEMPERATURES

A NEW GENERATION OF INSULATION MATERIALS

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PREFORMED Tube Shapes

BevEx preform both trace cooling recirculation tubes and product lines to the customer’s specification. All preformed tube shapes manufactured by BevEx Ltd comply with both European and American regulations for articles in contact with food.

Technical

DATA

APPLICATIONS

BevEx preformed tube shapes are custom-made to meet specific client requirements, thereby eliminating potential leaks in inaccessible areas by reducing the number of fittings and costs incurred.

FEATURES

• BevEx latest state of the art equipment enables complex threedimensional and preformed shapes to be manufactured to client specifications. • Improved flow performance

OPERATING See relevant tube data sheets TEMPERATURES

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A NEW GENERATION OF INSULATION MATERIALS


BS 476 CLASS O Insulation Foam and Tape Carton sizes and quantities 2m Lengths ID Size (mm) 6 10 12 15 20 22 28 35 42 48 54 60 67 76

Carton meters - available in box quantities 6mm 496 364 316 266 180 180 130 -

9mm 352 266 234 192 136 136 98 76 60 50 46 -

13mm 200 172 162 136 98 98 78 58 48 40 34 32 26 26

19mm 98 88 78 66 64 48 36 32 24 24 22 18 18

25mm

32mm

42 40 24 22 18 16 12 12 10

32 24 22 16 14 12 10 10 8

Technical

No flame spread - When fire tested FOAM ST does not generate flaming droplets, has no flame spread and has a low fire propagation value. These combined meet the fire performance requirement of Class 0 as defined in Building Regulations. Further guarantee is given by supervision contracts with independent European laboratories. High water vapour diffusion resistance - FOAM ST closed cell elastomeric insulation has a high diffusion resistance factor µ that minimises water vapour penetration, giving excellent long-term performance. Very low thermal conductivity - FOAM ST thermal conductivity is λ 0°C=0.035 E/(mm.K)a

DATA

Thermal conductivity DIN 52613 DIN 52612 BS874 part 2 1986 Temperature range Water vapour diffusion resistance factor DIN 52615 ISO 9346

λ -20°C = 0.033 W/(m.K) λ 0°C = 0.035 W/(m.K) λ +20°C = 0.037 W/(m.K) -45°C to +116°C

Water vapour permeability BS 4370 DIN 52165

0.09 µgm/N.h.

Water absorption % by volume after 28 days

< 1.1

Flexibility

Excellent

Ozone resistance

Good

Wall penetration standard fire test

Up to 180 minutes conditions similar to BS 476 part 20 1987

Resistance to oil & greases

Odour

Good Good (Outdoor applications should be painted with foam finish paint to the recommended thickness. Two or more coats may be required.) Negligible

Reaction to fire: BS 476 Part 5 1979

Class P

Ignitability: BS 476 Part 7 1987 Surface spread of flame fire propagation: BS 476 Part 6 1989 DIN 1988/7 corrosion risk

Class 1

Noise reduction DIN 4109

Up to 32 db (A)

Density

55 to 70 kg/m3 (3 to 4 lb/ft3)

Resistance to U.V. and weather

≥ µ 7000

Class 0 (Achieves Class 0 as defined in the 1991 Building Regulations (England & Wales) and the Building Standards (Scotland) Regulations 1990.)

Meets limit values

A NEW GENERATION OF INSULATION MATERIALS

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Thermo Insulation Tape Closed cell elastomeric foam tape, colour black, thickness 3mm, width 50mm, one side adhesive with protective film. Available in cartons of 12 rolls. Suitable for hot and cold pipe insulation; specifically designed for refrigeration, air-conditioning and heating and plumbing applications where it is not possible to form a properly insulated assembly or joint. Can also be used as joint protection.

Technical

DATA

Reaction to Fire Adhesive Temperature Range Water Vapour Diffusion Density Application

UK class 0, Italy Class 1 & Germany B1 Synthetic resins with anti-stretch net -45°C to +85°C > µ10,000 60 – 65 kg/m3 Surface to be insulated must be degreased and dry before installation. On pipes it has to be spiral wrapped with an overlap of 20% to 50%, according to plant characteristics. The protective film has to be removed gradually during tape application

PVC Insulation Tape

Technical

DATA

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Specification

• Loom harnessing • Cable insulation • Colour coding Conforms to B.S. 3924 (1978) Flame Retardancy

Features

Tape is required for installation of Python and Tubing. It is an essential part of dispense equipment.

Colours Available

Black. Other colours available to order

Sizes

• Black 19 mm x 33 mtr rolls; colours 19mm x 20 mtr rolls • Black also available in 50 mm x 33 mtr rolls

Application

A NEW GENERATION OF INSULATION MATERIALS


FITTINGS Barbfit Acetal Barbed Fittings BevEx barbfit acetal barbed fittings are available in imperial sizes (1/4”, 3/8” and 5/16”), in bags of 100 pieces. Please contact Customer Services for details and availability.

Technical

DATA

Working Fluids Pressure Temperature Materials - Body Tubing

Air, inert gases, water, beer, lager, stout, cider, wine, milk, tea, coffee, syrups, carbonated drinks, and most associated cleaning fluids. SWP = 7 bar @ 20°C Note: For operation at other temperatures and pressures or with other fluids, please consult our technical sales department. (When using Glycol mix solutions, consult our technical services department.) 0°C to +50°C Note: Temperature subject to fluid compatibility. Do not exceed temperature range. Acetal co-polymer C9021 Hostaform Natural UV Stabilised. F.D.A. registered material to 21 CFR 177.2470. DMF 11559 and MAF 1079 Rigid or flexible tubing, typically grade M.D.P. / E.V.A. & Nylon with (a) surface free from score marks (b) no tube end burrs

Stainless Steel & John Guest Fittings BevEx also offer a range of stainless steel and John Guest fittings for drinks dispense and plumbing requirements. Please see the John Guest catalogue for details and prices, or contact our sales office for further information.

Tube and Python Cutters These tools are manufactured for use within the beverage industry for the cutting of pythons and tube. They are a vital piece of equipment for every technical service engineer. It is essential that tube is cut cleanly with proper python or tube cutters to prevent debris entering tube ends.

A NEW GENERATION OF INSULATION MATERIALS

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BEVEX Catalogue

Headquarter: Via Leonardo da Vinci, 36 - 20877 Roncello (MB) - Italy tel. +39 039.6824.1 - fax: +39 039.6824560 international@isolante.com Unit 9, Coalville Business Park, Jackson Street, Coalville, Leicestershire LE67 3NR Tel: +44 01530 834888 - Fax: +44 01530 834500 sales@bevex.co.uk

BEVEX Catalogue

BEVEX_CAT_0613

products

&

accessories


BEVEX CATALOG 2013