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Value is the Difference Suntron delivers complete manufacturing services and solutions to support the entire life cycle of complex products. Operating full service manufacturing facilities across North America, including a low cost, state-of-the-art facility in Mexico, Suntron is involved in engineering, PCBA, large scale system integration and testing.

Over 30 years of experience at your fingertips‌

888.520.3382

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suntroncorp.com


Suntron Corporation delivers complete electronics manufacturing services and solutions to support high reliability complex products within the Aerospace, Defense, Industrial, Medical, Network & Telecommunications, and Semiconductor Capital Equipment market segments. Suntron’s capabilities include complete system integration and printed circuit board assembly. In addition, we offer a comprehensive set of engineering services, quick turn prototyping, full production, and direct order fulfillment. Suntron’s customers enjoy the benefits of leveraging our competitive strengths to improve their time to market, enhance their manufacturing flexibility, reduce inventory liability, remove redundant and non-value add processes, and simplify their supply chain. Headquartered in Phoenix, Arizona, Suntron’s footprint extends throughout North America, including a low cost facility in northern Mexico. Our success in the marketplace is a direct result of our ability to deliver and execute innovative solutions tailored to match individual requirements, while meeting the highest quality standards in the industry.

Small enough to provide personal service… Big enough to make a difference!

manufacturing solutions


Engineering & Prototyping Solutions Value Engineering Solutions

Capabilities

Suntron’s Engineering Team provides complete solutions from concept to volume manufacturing and act as an extension to your development team.

Suntron’s Value Engineering Solutions increase your engineering team’s productivity and enhance your product quality.

Prototyping and Quick Turn Facility

Design for Manufacturability (DFM) in-depth analysis

Design for Testability (DFT) in-depth analysis

Design Reviews

PCB Layout / Route

New Product Introduction Resources (NPI)

Material Obsolescence Reviews

Mechanical Engineering Analysis

Tool and Fixture Design

Full Test Plan Development

Engineering Change Order Management

Rework Procedural Enhancements

End of Life Cycle Management

Automated Optical / Automated X-ray Inspection and 3-D X-ray

Suntron operates an independent full-service express facility designed to facilitate your quick turn and prototype needs. We understand the flexibility and resources required to bring a new concept to market and are committed to exceeding these demands. ●

Dedicated Customer Team

Extensive Engineering Focus

DFM / DFT

Low Volume Capability

Turnkey

Consigned Materials

Bonded Inventory

Automated Optical Inspection

X-ray Inspection

In-Circuit and Functional Test Development

Various Test Platforms

BGA Re-Ball / Rework (Micro and Standard)

SMT-01005

PCB Assembly: PTH, SMT (down to 10 Mils), and mixed technology

24 hour - 10 day manufacturing turn

Warranty and Depot Repair Work

888.520.3382

Southwest Express Phoenix, AZ

suntroncorp.com


Manufacturing Solutions Suntron is a provider of electronic manufacturing services supporting high mix, low to medium volume, high reliability products. With multiple full-service facilities, we offer personalized solutions to exceed your manufacturing needs. We have implemented Lean Manufacturing and Six Sigma, known as “Lean Sigma,” a business methodology designed to reduce both non-value-added activities and costs while improving efficiency. Our efforts for improvement are continuous and unrelenting.

Printed Circuit Board Services

888.520.3382

Focus on high mix, low to medium volume manufacturing

Design for manufacturability (DFM) analysis

BGA, Micro-BGA and Fine Pitch Assembly ●

2000 + Pin Ball Count

Down to .25mm Micro-BGA

Down to 10 Mil Fine Pitch

Highly skilled workforce: assembly personnel receive IPC-A-610 and J-STD training and periodic refresher training by internal IPC certified trainers.

Class II and Class III Workmanship

Turnkey / Consigned / Bonded Inventory

PCB assembly: PTH, SMT (down to 10 Mils), and mixed technology

PTH Automation – DIP / Axial and Radial

SMT - 01005

BGA re-Ball / Rework (Micro and Standard)

Complex back planes

Rigorous First Article Inspection Process

Continuous flow PCB assembly featuring double sided lines

Automated conformal coating: acrylic, silicon and urethane

Potting and bonding

Spare part inventory management

Low cost region product and process transfer

Direct Order Fulfillment

Third Party Logistics Solutions

suntroncorp.com


Manufacturing Solutions System Integration Services ●

Complex electronic and electro mechanical assemblies

Integration of electrical and mechanical sub-components into the final system or product

Clean room assembly

Complex cable / harness assembly using both military and commercial connectors and multi-conductor, shielded twisted pair wire

Coaxial RF cable assembly

Hand-lacing complex cables / harnesses

Spare part inventory management

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Supply Chain Services ●

Supply chain management – EDI with all major suppliers

Kanban Solutions

Box build, system integration, configure to order, and direct delivery to end user

Oracle MRP / ERP System with APS Kinaxis Simulation Capability

Supplier Qualification and Development

Low cost region product and process transfer

Field service repair and spares management

Testing Services ●

Test engineering: design for testability (DFT) analysis, in-circuit, and functional test development

3D x-ray laminography inspection

Automated x-ray laminography inspection (AXI)

Automated Optical Inspection (AOI)

Environmental stress screening (ESS)

Vibration testing

Custom manufacturing tests including: electrical, motion pneumatic, and thermal performance

Custom manufacturing tests ●

Functional

Diagnostic

Flying Probe

ICT

JTAG / Boundary Scan

Continuity

Hi-pot


Product Life Cycle

Concept Introduction

Engineering Services involves itself early in the life cycle and works directly with customers to ensure optimal product viability and lower total life cycle costs.

Express Services verifies product functionality while managing the supply chain to allow for flexibility in demand and ultimately decreases time to market.

Development Engineering and Express Services work together to develop the product from concept through prototype while employing design for manufacturability and testability practices. This stage creates and validates the design and produces a functional prototype.

Growth As volumes grow, Suntron’s product teams execute a smooth integration into our production facilities.

Suntron is strategically positioned to support your product’s entire life cycle. Our in-depth, extensive knowledge and experience in new product introduction (NPI), manufacturing, and end of life support are competencies we have effectively deployed for our customers for over 30 years.

888.520.3382

suntroncorp.com


Product Life Cycle

Maturity As demand begins to stabilize, our manufacturing facilities concentrate on cost reductions in material and process offerings, and more optimally through redesign resulting in enhanced client margin advantages.

Transition Suntron, along with out customers, jointly manages the process of meeting declining shipment demands without building excessive inventory levels or risking product viability.

Warranty / Repair

Active Life Extension Suntron provides risk assessment analysis for end of life products, obsolescence management and lifetime buy notifications. We can recommend part substitution or design alternatives to achieve extended active life.

Our manufacturing facilities are equipped to perform aftermarket and replacement / upgrade services, including BGA rework to facilitate prolonged product life.


Certifications

AS9100

AZ AZ-Express

NADCAP

ITAR Registered

MX

ISO 9001:2008

ISO 13485

cGMP, FDA QSR

FDA Registered

IPC 620A

J-STD-001

RoHS Compliant

IPC-A-610 Class II, III

UL / TUV / CSA

We’ve got you covered!

888.520.3382

suntroncorp.com


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manufacturing solutions


Value is the Difference

manufacturing solutions

888.520.3382 suntroncorp.com sales@suntroncorp.com info@suntroncorp.com

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Suntron Manufacturing Solutions Brochure