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2011

CATALOGUE With Exploded Diagrams

Revision LL1 09/04//2010

Take the worry out of hitching, use a Bradley Autojaw and be sure it’s connected

BRADLEY DOUBLELOCK LTD Victoria Works, Bingley,West Yorkshire, BD16 2NH Tel: 00 44 (0)1274 560414, Sales: 00 44 (0)1274 516760, Fax: 00 44 (0)1274 510294 Email: sales@bradleydoublelock.co.uk ------Unit 6 Monksland Trading Centre, Galway Road. Athlone, County Roscommon, Eire Tel + Fax 00 353 (0)9064 94628, Mobile 0842 533928


CONTENTS PAGE PAGE

5

1

Hints & Tips

6

2

Managing Directors Foreward

7

3

Bradley Profile

8

4

Hydratow Delta Coupling

9

5

Hydratow EH Coupling

13

6

Hydratow Square Coupling

17

7

Hydratow Adjustable Height Coupling

23

8

Non-Braked Coupling

27

9

Non-Braked Eyes

29

10

Spring Damped Over-Run Coupling

31

11

Rotalok Jockey Wheel

35

12

Heavy Duty Jockey Wheel

39

13

Prop Stands

43

14

AutoJaw™

49

15

Towing Jaws

51

17

AutoHead™

55

18

Voyager Axles

59

19

Voyager Plus T-Chassis

63

20

Brakes Explained

67

21

Spare Parts, Security Devices and Lights

69

22

D-Value Graphs

71

RELIABILITY COUPLED WITH INNOVATION


All Bradley Hydratows are now supplied with an

AutoHead™

Also available in 30mm,40mm,50mm British standard eyes and DIN and Nato versions.

Contact Sales for further Information on 01274 516760


The Bradley Flipper The Flipper Tow-Ball Cover Made from heavy gauge steel plate, heavily chrome plated to give an attractive appearance to what would otherwise be an eyesore on your car. Springs easily into position over the Tow-ball, after towing, to give protection to hands and clothing when using the car boot.

The Flipper is easy to fit using the instruction leaflet supplied. Supplied in Bright decorative chrome

Care must be taken when purchasing a Stabiliser to ensure lack of interference with the flipper action

Contact Sales for further Information on 01274 516760


Approvals & Compatibility Calculations. All braked trailers used within the European Community are subject to stringent approval regulations, these regulations cover everything from the material used in the manufacture of them to the way the work and how they perform whilst in operation. Basic descriptions of the regulations are as follows: 71/320 – Covers the mandatory use of hydraulically damped couplings and compatible braking systems, originally covered standard or none auto reversing brakes. Came into force on the 1st of October 1982. 85/647 – Updated 71/320 and made the use of Auto-reversing brakes mandatory, came into force on the 1st of April 1989. 98/12 -- Superseded both of the above. 94/20 – Covers the structural ability of the products to withstand the forces applied during use.

When requesting a trailer compatibility calculation to be carried out, please ensure the following information has been given.

1.

MAXIMUM LADEN WEIGHT OF THE TRAILER Includes the trailer weight and it’s load.

2.

COUPLING MAKE AND TYPE Usually marked on the top or side of the main coupling body.

3.

BRAKE SIZE AND TYPE Normally stamped into the rear of the brake assembly.

4.

TYRE SIZE, TYPE AND ROLLING RADIUS OF TYRE The size is moulded on but you may have to contact the Tyre or Trailer manufacturer for precise measurement

5.

NUMBER OF AXLES Usually single or twin axle or sometimes triple, it also helps if you can tell us how they are configured ie: Single – 1 Axle, Twin / Triple close coupled – 2 or 3 axles which are mounted within 1 metre of each other or Twin/ Triple turntable steered 2 or 3 axles where the front axle is mounted on a turntable arrangement and the 1 / 2 rear axles are at the back of the trailer ( on Triple axle turntables the rear two are usually close coupled)

6.

TRAILER MANUFACTURERS NAME Usually marked on the top or side of the main coupling body.

7.

TRAILER MODEL TYPE Usually marked on the top or side of the main coupling body.

8.

BRAKE OPERATING SYSTEM “CABLE” or RODS? Is it 1 rod going back from the coupling which connects to two, four or six sheathed cables which lead to the brakes, note this system may incorporate further shorter rods within the system. Is it rods all the way through from coupling to axles? Is it wire cable all the way through? Is it wire cable back to a connecting plate or balance bar and the sheathed cables from there to the brakes? If your coupling is an Adjustable Height type it will contain other cables within the system, contact sales for advice.

RELIABILITY COUPLED WITH INNOVATION


HINTS & TIPS 1. 2.

3. 4. 5.

6. 7.

8. 9.

10. 11.

12.

13.

Don‟t use a Din eyeshaft with a non Din Towing jaw Fittings (e.g. tailgates, hatches etc.) – these and any load on the trailer must be properly secured Tow on the pin, Brake on the jaw If it’s not approved, it‟s not covered! Ensure your jockey wheel is tightened and lodged so as to allow safe operation of brakes under all circumstances When turning, allow more room when towing Reversing – Use the opposite lock to direction required, DO NOT allow trailer to jack-knife Wing Mirrors – Use extended ones if towing a wide trailer Snaking – If your trailer starts to snake DO NOT brake. Slow down gradually Coupling locks – always use one approved by the manufacturer Pitching – Check the nose weight of the trailer, excessive nose weight is dangerous Spare wheel for trailer – check its condition before setting off, always carry a spare Trailer parking – fully apply brakelever and chock the wheels

14.

15.

16.

17. 18.

19.

20.

21. 22.

23.

Maintaining your trailer – although an MOT is not yet mandatory, it is important to service your trailer regularly. It is a legal requirement to ensure your trailer is roadworthy Drop plate – should only be used to lower a towball, never to raise one. Height of ball should be between 350 and 420mm Wheel nut torque setting – consult trailer manufacturer for correct setting Suspension aids – Use only approved ones Brakes – Any brakes fitted must work, they need regular adjustment to maintain efficiency Trailer Gross Weight – Make sure your vehicle is capable of towing the trailer safely, consult your vehicle handbook or manufacturer if unsure, DO NOT GUESS Tyres – These are subject to the same laws as the tyres on a car. Check pressures regularly Lights – These are subject to the same laws as your car and must work Number Plate – It must be to the legal standard and must by law match the towing vehicle Breakaway cables – ALWAYS use the manufacturer‟s spare part as it has

Remember: Bradley jaws, pins and hooks are not compatible with German type “DIN” eyes unless otherwise specified Bradley provide both the eyes and jaws/hooks to ensure compatibility Bradley reserves the right to modify specifications without prior notice. RELIABILITY COUPLED WITH INNOVATION

6


M ANA GING

D IREC TORS

FOREW ORD

“This is a comprehensive document that has evolved in response to market requests and valuable feedback. We hope that you will find the content both informative and „user friendly‟ as it is part of our continuing commitment to provide extraordinary customer satisfaction. In times of increased competition, Bradley‟s focus on service and quality will remain the core competence upon which we wish to be bench marked. We thank you for your continued confidence in us and we give you our commitment that we will offer exceptional customer support.” Steven Edwards

7

RELIABILITY COUPLED WITH INNOVATION


BRADLEY PROFILE

B

radley Doublelock Ltd is widely recognised by many as the leading U.K. designer and manufacturer of a specific range of trailer components for use in the light trailer & towing industry.

of integration with the Bradley team and culture and which is considered to add significant appeal to its often safety critical products.

Originally established by H & K Bradley in 1948, Cleckheaton West Yorkshire, Bradley quickly grew to become a generic name synonymous for quality within the trailer manufacturing fraternity and by end users alike. It is well recognised as an innovative designer and producer of reliable robust products, which have determined the benchmark for the poorly regulated U.K. market.

Bradley Doublelock is an accredited ISO 9001 Company (LRQ0928546) that ensures a consistency of product quality and standardisation of original equipment and spares performance. All products meet the latest EC regulations at minimum with many designs specifically engineered to meet the endemic rigours of the U.K and Irish markets or universally where the true professional and safety conscientious user requires guaranteed integrity at the towing interface.

The Bradley head office and works are based in Bingley, West Yorkshire, which is approximately six miles north of Bradford, well served by an extensive motorway network affording easy access to all U.K. Trailer Manufacturers and their 85 distributors in all parts of the country. It is also well placed to service export markets through the ports of Liverpool and Hull. Bradley Doublelock Eire located in Athlone County Roscommon is the Irish distribution centre for all Bradley products in Ireland, established to directly service the needs of a growing number of Trailer Manufacturers both in the North and South of Ireland and in support of a country wide distribution base. Bradley retains a professional engineering/design team at its manufacturing unit in Bingley that ensures harmonisation of all the processes involved in maintaining and promoting a level of quality unsurpassed in the towing industry. It is also readily available to support their customer base in all technical matters including approvals. This is supported by a dedicated supply base that is geographically located to ensure effective communication and traceability with the Bradley team whether it be in the development of new products or everyday production. Many of the suppliers are long standing and the process or service offered is the result of many years

Bradley prides itself on the level of service afforded to its client base and the towing industry, many of their products and spares have an off the shelf availability supported by a dedicated, experienced and well trained technical sales team capable of advising on all aspects of their products and application. The team is also up to date with many aspects of the changing law and legislation directly affecting the towing market and individual users Bradley Doublelock Ltd continues to strive for the maintenance of quality and standards that appeal to serious industrial and “safety first” users, who recognise the critical nature of many of their products and the significant added value and surety that is integral in the Bradley name. In the words of John Ruskin: “It is unwise to pay too much, but it is worse to pay too little. When you pay too much, you lose a little money… that is all. When you pay too little, you sometimes lose everything, because the thing you bought was incapable of doing things it was bought to do. The common law of business balance prohibits paying a little and getting a lot… it cannot be done. If you deal with the lowest bidder, it is well to add something for the risk you run. And if you do that, you will have enough to pay for something better.”

RELIABILITY COUPLED WITH INNOVATION

8


Hydratow Delta Couplings H35MB

Standards: •2 Year Warranty •High Corrosion Resistance •Robust Cast Iron •94/20/EC Approved •71/320/EC Approved •Locking Facility •Lifetime tested to 2 Million cycles

Features: •Built to meet UK operational needs •Integral Jockey Hole •Eyes/Head option •Brakelever options •AutoHead™ option •Posilite™ easy action brakelever •Optional low profile on head

Only Bradley can come up with the most dependable product the only option for the rigours of today‟s customers‟ requirements. 9

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION Approved to: EC94/20; 71/320 Standards

80

FORCE IN KG

60

40

Standard Posilite™

20

0 5

10

15

20

25

30

35

40

45

48

50

TRAVEL IN MM

Brakelever Effort Comparison

30% easier in its operation

Diagram appropriate for H09, H17, H26. Any requirement for H35 please contact sales

Coupling HU3L HU3H HU3HE HU12

Coupling HU3L HU3H HU3HE HU12

Capacity Nose Nett Kg Load Weight Kg 450 - 900 850 - 1700 1650 - 2750 2250 - 3500

50mm Head H09MB H17MB H26MB H35MB

100 100 100 120

30mm Eye H093B H173B H263B H353B

19.6 19.6 19.6 26.1

40mm Eye H094B H174B H264B H354B

71/320

94/20

CD84/003 Ext 3 e11*94/20*0101*00 CD84/004 Ext 3 e11*94/20*0102*00 CD87/001 Ext 4 e11*94/20*0104*00 CD87/002 e11*94/20*0106*00

50mm Eye H095B H175B H265B H355B

76 NATO 40mm Eye DIN Eye H09NB H09DB H17NB H17DB H26NB H26DB H35NB H35DB

RELIABILITY COUPLED WITH INNOVATION

10


Delta Coupling EXPLODED DIAGRAM

11

RELIABILITY COUPLED WITH INNOVATION


Part Numbers & Exploded Diagram Explained Typical Part No. = H26MB - Hydratow, 2600 weight, with 50mm Head, Bent brake lever Prefix H

=

Hydratow

Capacity: 09 17 26 35

= = = =

900kg 1700kg 2600kg 3500kg

Coupling Attachment: M = 50mm head 3 = 30mm Eye 4 = 40mm Eye 5 = 50mm Eye N = Nato Eye D = 40mm DIN Eye

Brake Lever Type: B = Bent (usually on top of A Frame) S = Straight (usually inside A Frame channels)

ITEM DESCRIPTION H09 H17 H26 1 AutoHead KIT266 KIT266 KIT266 1a AutoHead with lock LOCKIT D5050 LOCKIT D5050 LOCKIT D5050 1b 30 Eye Kit1031 Kit1031 Kit1031 1c 40 Eye Kit1041 Kit1041 Kit1041 1d 50 Eye Kit1051 Kit1051 Kit1051 1e 40 Din Kit1042 Kit1042 Kit1043 1g 76 Nato Kit106 Kit106 Kit1061 2 Trigger & Spring Kit101 Kit101 Kit101 3 Barrel lock LOCKIT1-2 LOCKIT1-2 LOCKIT1-2 4 Bellows» Kit107 Kit107 Kit107 5 Drawtube Kit3000 Kit3000 Kit3300 5a Drawtube Fixed Kit3003^ Kit3003^ Kit3302^ 6 Shock Absorbers»» Kit3001 Kit3001 Kit3001 7 Damper Kit3020 Kit3220 Kit260 8 Rear Damper Bracket Mount & Bolt Kit3021 Kit3021 Kit3021 9 Pad & Handle Kit3354^^ Kit3354^^ Kit3354^^ 10 Brakelever B Type (incl. cable) Kit3338** Kit3338** Kit3338** 10a Brakelever S Type (incl. Cable) Kit3339*** Kit3339*** Kit3339*** 11 Breakaway Cable Kit130 Kit130 Kit130 12 Brakelink 3230 3230 3230 13 Spring Assembly Kit3260 Kit3260 Kit3259 14 Brakelever Mounting Plate Kit3262**** Kit3262**** Kit3262**** * Kit108 with internal mounting eyeshafts ^ Post 01/99 ^^Pre 04/00 = Kit3350 **Pre 12/1995 = Kit3335 *** Pre 12/1995 = Kit 3337 **** Pre 12/1995 = Kit3261

H35 KIT2030 LOCKIT MK4 Kit2050 Kit2051 Kit2053 Kit2052 Kit2055 Kit1014 LOCKIT1-2 Kit2039* Kit2000 Kit2002^ Kit2001 Kit255 Kit2021 Kit3349 Kit3338** Kit3339*** Kit130 3231 Kit3259 Kit3262****

See Page 55 for AutoHead Spares Alphabetical suffix on ITEM column = options

» included in 1 -1g »» included in 5 & 5a

RELIABILITY COUPLED WITH INNOVATION

12


Hydratow E H Coupling EH09 to EH27 and EH35

Standards: •2 year Warranty •High Corrosion system •Robust Cast Iron •71/320/EC Approved •94/20/EC Approved •High Security Lock •Lifetime tested to 2 Million cycles

Features: •Multiple fixing centres and “On, In, Under” mounting options •Plug storage hole •Over centre Posilite™ handbrake for easier operation •Removable lock option •Full range of head & eye combinations •Provision for 48mm Jockey •Built to meet European needs •Greater Range of Capacity

The six models comprise the most comprehensive choice of couplings available on the market with weight ranges designed to suit most requirements

13

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION

Coupling EH09 EH14 EH17 EH20 EH27 EH35

Capacity Kg 450-900 700-1400 850-1700 1075-2000 1650-2750 2250-3500

Nose Load 100 100 100 100 100 120

Nett Weight Kg 21 21 21 21 21 28

71/320 CD97/001 CD97/002 CD97/003 CD97/004 CD97/005 CD97/006

Coupling

50mm Head

30mm Eye

40mm Eye

50mm Eye

76 NATO Eye

40mm DIN Eye

EH09

EH09MF

EH093F

EH094F

EH095F

EH09NF

EH09DF

EH14

EH14MF

EH143F

EH144F

EH145F

EH14NF

EH14DF

EH17

EH17MF

EH173F

EH174F

EH175F

EH17NF

EH17DF

EH20

EH20MF

EH203F

EH204F

EH205F

EH20NF

EH20DF

EH27

EH27MF

EH273F

EH274F

EH275F

EH27NF

EH27DF

EH35

EH35MF

EH353F

EH354F

EH355F

EH35NF

EH35DF

RELIABILITY COUPLED WITH INNOVATION

94/20 e11*94/20*0368*00 e11*94/20*0369*00 e11*94/20*0370*00 e11*94/20*0371*00 e11*94/20*0372*00 e11*94/20*0373*00

14


EH Coupling

11

1

3

2

5

6

5

7

9

12

10

14

8

13

EXPLODED DIAGRAM

15

RELIABILITY COUPLED WITH INNOVATION


Part Numbers & Exploded Diagram Explained Typical Part No. EH20MF = European Hydratow, 2000kg capacity, with head, Flat brakelever E H

= =

European Hydratow

Capacity 09 = 14 = 17 = 20 = 27 = 35 =

450 - 900kg 700 - 1400kg 850 - 1700kg 1075 - 2000kg 1650 - 2750kg 2250 - 3500kg

Coupling Attachment M = 50mm Head 3 = 30mm Eye 4 = 40mm Eye 5 = 50mm Eye N = 76 Nato Eye D = 40 Din Eye AUTO = AutoHead F = Flat brakelever

ITEM DESCRIPTION EH09 EH14 EH17 EH20 EH27 1 AutoHead KIT266 KIT266 KIT266 KIT266 KIT266 1a AutoHead with lock LOCKIT D5050 LOCKIT D5050 LOCKIT D5050 LOCKIT D5050 LOCKIT D5050 1b 30 Eye Kit1031 Kit1031 Kit1031 Kit1031 Kit1031 1c 40 Eye Kit1041 Kit1041 Kit1041 Kit1041 Kit1041 1d 50 Eye Kit1051 Kit1051 Kit1051 Kit1051 Kit1051 1e 40 Din Kit1042 Kit1042 Kit1042 Kit1042 KIT1043 1f 40 Din & Item 5a Kit1047 Kit1047 Kit1047 Kit1047 KIT1046 1g 76 Nato Kit106 Kit106 Kit106 Kit106 KIT1061 1h 76 Nato & Item 5a Kit1062 Kit1062 Kit1062 Kit1062 KIT1063 2 Trigger & Spring** Kit101 Kit101 Kit101 Kit101 Kit101 3 Barrel lock LOCKIT1-2 LOCKIT1-2 LOCKIT1-2 LOCKIT1-2 LOCKIT1-2 4 Bellows Kit107 Kit107 Kit107 Kit107 Kit107 5 Drawtube Kit3401 Kit3401 Kit3401 Kit3401 Kit 3402 5a Drawtube Fixed Kit3401 Kit3401 Kit3401 Kit3401 Kit3412 6 Shock Absorbers Kit3001 Kit3001 Kit3001 Kit3001 Kit3001 7 Damper Kit3020 Kit243 Kit3220 Kit3407 Kit260 8 Rear Damper Bolt Kit3405 Kit3405 Kit3405 Kit3405 Kit3405 9 Pad & Handle Kit3354 Kit3354 Kit3354 Kit3354 Kit3354 10 Brakelever B Type Kit3338* Kit3338* Kit3338* Kit3338* Kit3338* 10a Brakelever S Type Kit3339** Kit3339** Kit3339** Kit3339** Kit3339** 11 Cable Kit129 Kit129 Kit129 Kit129 Kit129 12 Brakelink Kit3230 Kit3230 Kit3230 Kit3230 Kit3230 13 Spring Assembly Kit3260 Kit3260 Kit3260 Kit3260 Kit3259 14 Brakelever Mounting Plate Kit3262 Kit3262 Kit3262 Kit3262 Kit3262

** See page 61 for AutoHead Kit

EH35 KIT2030 LOCKIT MK4 Kit2050 Kit2051 Kit2053 Kit2052 Kit2057 Kit2055 Kit2056 Kit1014 LOCKIT1-2 Kit2039 Kit3403 Kit3413 Kit2001 Kit255 Kit3406 Kit3354 Kit3338* Kit3339** Kit129 Kit3231 Kit3259 Kit3262

Alphabetical suffix on ITEM column = options

RELIABILITY COUPLED WITH INNOVATION

16


Hydratow Square Tube Couplings S26M8 Suitable for square or rectangular drawbar trailers e.g. boat trailers, T-Chassis etc.

Standards: •2 year Warranty •High Corrosion Resistance •Robust Cast Iron Bearings •71/320/EC Approved •94/20/EC Approved •High Security Lock •Lifetime tested to 2 Million cycles

Features: •Built to meet UK operational needs •Eyes/Head option •Posilite™ Easy action brakelever •Optional low profile AutoHead™ •Cast Bearings for durability •Size of Tube Variable

What more do you need for your T Bar frame? It has the strength, it has the looks, it has the Brand. 17

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION Approved to: EC94/20; 71/320 Standards

50m m 30m m 40m m 50m m Coupling Head Eye Eye Eye S09/60 S09M6 S0936 S0946 S0956 S09/70 S09M7 S0937 S0947 S0957 S14/60 S14M6 S1436 S1446 S1456 S14/70 S14M7 S1437 S1447 S1457 S18/60 S18M6 S1836 S1846 S1856 S18/70 S18M7 S1837 S1847 S1857

Coupling

Capacity Kg

Nose Load

Nett W eight

EC94/20

S09/60 S09/70 S14/60 S14/70 S18/60 S18/70

450 - 900 450 - 900 700 - 1400 700 - 1400 900 - 1800 900 - 1800

100 100 100 100 100 100

10 10 10 18 17 10

00-0107 00-0107 00-0107 00-0107 00-0107 00-0107

76 N ato Eye N/A S09N7 N/A S14N7 N/A S18N7

71/320 CD90/004 Ext CD90/004 Ext CD90/001 Ext CD90/001 Ext CD93/013 Ext CD90/013 Ext

RELIABILITY COUPLED WITH INNOVATION

1 1 2 2 1 1

18


Coupling S14/80 S14/90 S20/80 S20/90 S26/80 S26/90

19

50m m 30m m 40m m 50m m Head Eye Eye Eye S14M8 S1438 S1448 S1458 S14M9 S1439 S1449 S1459 S20M8 S2038 S2048 S2058 S20M9 S2039 S2049 S2059 S26M8 S2638 S2648 S2658 S26M9 S2639 S2649 S2659

76 N ato Eye S14N8 S14N9 S20N8 S20N9 S26N8 S26N9

Coupling

Capacity Kg

Nose Load

Nett W eight

EC94/20

S14/80 S14/90 S20/80 S20/90 S26/80 S26/90

700 - 1400 700 - 1400 1130 - 2000 1130 - 2000 1650 - 2600 1650 - 2600

100 100 100 100 100 100

18 18 15 20 20 20

00-0108 00-0108 00-0108 00-0108 00-0108 00-0108

71/320 CD94/002 Ext CD94/002 Ext CD93/001 Ext CD93/001 Ext CD90/006 Ext CD90/006 Ext

RELIABILITY COUPLED WITH INNOVATION

1 1 1 1 1 1


B48C

Coupling S18/90 S18/100 S32/90 S32/100

50m m Head S18M9 S18M10 S32M9 S32M10

30m m Eye S1839 S18310 S3239 S32310

40m m Eye S1849 S18410 S3249 S32410

Coupling

Capacity Kg

Nose Load

Nett W eight

EC94/20

S18/90 S18/100 S32/90 S32/100

900 - 1800 900 - 1800 1600 - 3200 1600 - 3200

100 100 120 120

20 20 10 21.5

00-0107 00-0107 00-0109 00-0109

RELIABILITY COUPLED WITH INNOVATION

50m m Eye S1859 S18510 S3259 S32510

71/320 CD90/013 Ext CD90/013 Ext CD90/007 Ext CD90/007 Ext

1 1 1 1

20


Square Tube Coupling

10

1

3

2

5

6

12

7

14

8

11

13

EXPLODED DIAGRAM

21 RELIABILITY COUPLED WITH INNOVATION


Part Numbers & Exploded Diagram Explained Typical Part No. S18M9 = Square Tube, 1800kg capacity, 50mm Head, 90mm square Tube Prefix S

=

Square Tube

Capacity: 09 14 18 20 32

= = = = =

900kg 1400kg 1800kg 2000kg 3200kg

ITEM 1 1a 1b 1c 1d 1e 1g 2 3 4 5 5a 6 7 8 9 10 10a 11 12 13 14

DESCRIPTION Head AutoHead 30mm Eye 40mm Eye 50mm Eye 40Din Eye 76 Nato Trigger & Spring Barrel Lock Bellows Drawtube Drawtube Fixed Shock Absorbers Damper Rear Damper Bolt Pad & Handle Brakelever B Type Brakelever S Type Cable Brakelink Spring Assembly Brakelever Mouting Plate

S09/ 60/70 Lockit5050 Lockit5050AUT Kit1031* Kit1041* Kit1051* Kit1042* Kit106* Kit101 Lockit1-2 Kit107 Kit3000** Kit3000** Kit3001 Kit3020 Kit3024^ N/A N/A Kit3339*** Kit130 Kit3233 Kit3260 N/A

Coupling Attachment: M = 50mm head 3 = 30mm Eye 4 = 40mm Eye 5 = 50mm Eye N = Nato Eye D = 40mm DIN Eye L = Less head or Eye

S14/ 60/70 Lockit5050 Lockit5050AUT Kit1031* Kit1041* Kit1051* Kit1042* Kit106* Kit101 Lockit1-2 Kit107 Kit3000** Kit3000** Kit3001 Kit243 Kit3024^ N/A N/A Kit3339*** Kit130 Kit3233 Kit3260 N/A

Brake Lever Type: E = Energy Store (HU3S80 only) 6 7 8 9 10

= = = = =

60mm sq. tube 70mm sq. tube 80mm sq. tube 90mm sq. tube 100mm sq. tube

S14/ 80/90 S18/ 60/70 S18/ 90/100 S20/ 80/90 Lockit5050 Lockit5050 LockitMK4 Lockit5050 Lockit5050AUT Lockit5050AUT LockitMk4AUT Lockit5050AUT Kit1031 Kit1031* Kit2050 Kit1031 Kit1041 Kit1041* Kit2051 Kit1041 Kit1051 Kit1051* Kit2053 Kit1051 Kit1042 Kit1042* Kit2052 Kit1043 Kit106 Kit106* Kit2055 Kit1061 Kit101 Kit101 Kit1014 Kit101 Lockit1-2 Lockit1-2 Lockit1-2 Lockit1-2 Kit107 Kit107 Kit2039 Kit107 Kit3000 Kit3000** Kit2000 Kit3300 Kit3000** Kit2002 10152 Kit3001 Kit3001 Kit2001 Kit3001 Kit243 Kit3220 Kit3220 Kit3407 Kit3024^ Kit3024^ Kit3025 Kit3024^ N/A N/A N/A N/A N/A N/A N/A N/A Kit3339*** Kit3339*** Kit3339*** Kit3339*** Kit130 Kit130 Kit130 Kit130 Kit3233 Kit3233 Kit3230 Kit3233 Kit3260 Kit3260 Kit3259 Kit3259 N/A N/A N/A N/A

* Pre - please contact Sales on 01274 516760 ** Pre-1998 - Plastic bushes, please contact Sales *** Pre 1995 - Kit 3337

S26/ 80/90 S32/ 90/100 Lockit5050 LockitMK4 Lockit5050AUT LockitMk4AUT Kit1031 Kit2050 Kit1041 Kit2051 Kit1051 Kit2053 Kit1043 Kit2052 Kit1061 Kit2055 Kit101 Kit1014 Lockit1-2 Lockit1-2 Kit107 Kit2039 Kit3300 Kit2000 Kit3302 Kit2002 Kit3001 Kit2001 Kit260 Kit259 Kit3024^ Kit3025 N/A N/A N/A N/A Kit3339*** Kit3339*** Kit130 Kit130 Kit3233 Kit3230 Kit3259 Kit3259 N/A N/A

^ Kit 3024 to be used with cast bearing version Alphabetical suffix on ITEM column = options

RELIABILITY COUPLED WITH INNOVATION

22


Hydratow Adjustable Height Coupling A26MA1C

Standards: •2 Year Warranty •High Corrosion Resistance on plated parts •Robust Cast Iron •71/320/EC Approved •94/20/EC Approved •High Security Lock

Features: •AutoHead Option •Forged Knuckle with Teeth ensuring locking at desired angle •Forged integral stops preventing unit being adjusted beyond its design limits •Available with 50mm Head or any size of Eye in the Bradley Range •Extra long locking handles

There is also a non braked version available for use outside EC compliant countries & Regions 23

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION

Coupling Capacity Kg Nose Load A17 A26 A35

1700 2600 3500

100 100 120

Nett Weight

EC94/20

71/320

60 60 60

e1*94/20*0954 e1*94/20*0957 e1*94/20*0956

CD89/003 CD89/001 CD90/003

RELIABILITY COUPLED WITH INNOVATION

24


15

Adjustable Height Coupling

Please Note Damper may be other way round on some Adjustable height couplings

RELIABILITY COUPLED WITH INNOVATION

25

EXPLODED DIAGRAM


Part Numbers & Exploded Diagram Explained Typical Part No. A26MA1C = Adjustable Height, 2600kg capacity, with head, Bottom knuckle, complete with link arm & Bolt Assembly Detail

Prefix A =

Adjustable

Capacity (Gross Weight) 17 = 1700kg 26 = 2600kg 35 = 3500kg

Coupling Attachment M = With Head 3 = 30mm Eye 4 = 40mm Eye 5 = 50mm Eye N = 76 Nato Eye D = 40 Din Eye

T01016 A1 A9 A2

Inner Dia. 48 65 63 70

Bellows to fit ‌ Cast Head Eye 40 Din/76 Nato Eye

Outer Dia. 75 90 92 108

No. of Teeth 37 37 36 37

Handnut & Bolt 20 27 27 33

Spares only

Spares only

A17

A26

A35

Kit2039

Kit2039

Kit2039

Kit108

Kit108

Kit108

1

Head

LOCKITM K4

LOCKITM K4

LOCKITM K4

1a

A ut o Head

LOCKITM K4 A UT

LOCKITM K4 A UT

LOCKITM K4 A UT

1b

3 0 Eye

Kit 2 0 5 0

Kit 2 0 5 0

Kit 2 0 5 0

1c

4 0 Eye

Kit 2 0 5 1

Kit 2 0 5 1

Kit 2 0 5 1

1d

5 0 Eye

Kit 2 0 5 3

Kit 2 0 5 3

Kit 2 0 5 3

1e

4 0 Din

Kit 2 0 5 2

Kit 2 0 5 2

Kit 2 0 5 2

1g

7 6 Nat o

Kit 2 0 5 5

Kit 2 0 5 5

Kit 2 0 5 5

2

Trig g er & Sp ring

Kit 1 0 1 4

Kit 1 0 1 4

Kit 1 0 1 4

3

B arrel lo ck

LOCKIT1 -2

LOCKIT1 -2

LOCKIT1 -2

4

B ello ws

Kit 2 0 3 9

Kit 2 0 3 9

Kit 2 0 3 9

5

Drawt ub e

Kit 2 0 0 0

Kit 2 0 0 0

Kit 2 0 0 0

5a

Drawt ub e Fixed

Kit 2 0 0 3

Kit 2 0 0 3

Kit 2 0 0 3

6

Sho ck A b so rb ers

Kit 2 0 0 1

Kit 2 0 0 1

Kit 2 0 0 1

7

Damp er

Kit 3 2 2 0

Kit 2 5 9

Kit 2 5 5

8

Rear Damp er B o lt

Kit 3 0 2 1

Kit 3 0 2 1

Kit 3 0 2 1

9

Pad & Hand le

N/ A

N/ A

N/ A

10

B rakelever B Typ e

N/ A

N/ A

N/ A

10a

B rakelever S Typ e

Kit 3 3 3 9 ^

Kit 3 3 3 9 ^

Kit 3 3 3 9 ^

11

Cab le

Kit 1 3 0

Kit 1 3 0

Kit 1 3 0

12

B rakelink

Kit 3 2 3 0

Kit 3 2 3 0

Kit 3 2 3 1

13

Sp ring A ssemb ly

Kit 3 2 6 0

Kit 3 2 5 9

Kit 3 2 5 9

14

B / lever M o unt ing Plat e

N/ A

N/ A

N/ A

ITEM 15 16 17 18

DESCRIPTION A17/A1 A26/A1 A26/A9 A35/A2 Handnut & Bolt Assembly Top Knuckle 4893 4893 4894 4893 Handnut & Bolt Assembly Bottom Knuckle 4893 4893 4894 4892 Link Arm* 4544 4544 C00150000301** 4334 Bottom Knuckle 4331 4331 C00340290205 C00340290211 Alphabetical suffix on ITEM column = options

1700kg/260 Bowden Cables 0kg 700mm Kit2391 1000mm Kit2390 1300mm Kit2392

3500kg Kit2381 Kit2380 Kit2382

* 500mm Option **400mm Option For Both, Contact Sales on 01274 551232 ^ Kit3337 Pre 12/95

RELIABILITY COUPLED WITH INNOVATION

26


Non Braked Coupling

D201CA

NEW extended handle – easier to operate in confined spaces Rugged cast malleable Iron construction for reliability on industrial/agricultural trailers. Also ideal for long life on leisure applications. Based on a Bradley design that has sold almost 1 million units FEATURES & STANDARDS •Class leading security option – designed to take Bradley‟s standard high strength plug lock (LOCKIT1-2) •Bradley 50mm ball Long Reach Double-locking device •Combined flat and round tube mounting •Built in wear indicator •Capacity up to 2,600 kg in non EU states; 750 kg duty under Directive EC 94/20 •Durability guaranteed – spare parts readily available (See table overleaf) •Plated high Corrosion Resistance - Sylvatect™ •Robust Cast Iron •Lifetime tested to 2 Million cycles •94/20/EC Approved Rugged cast malleable Iron construction for reliability on industrial/agricultural trailers. Also for long life on leisure applications (pressed steel couplings can become easily damaged or worn in certain arduous applications).

27

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION

1

2

PART NUMBERS EXPLAINED

ITEM 1 2

DESCRIPTION KIT Trigger & Spring Kit101 Barrell Lock Lockit1-2

D201CA D201

CA

= Cast unbraked coupling = Plated

Approval No. e11*94/20 000100

RELIABILITY COUPLED WITH INNOVATION

28


Non Braked Eyes

29

RELIABILITY COUPLED WITH INNOVATION


HEAVY DUTY UNBRAKED TOWING EYES Swivelling Eye Units – units fitted with drop forged swivelling eye, hardened and tempered, mounted in a weldable housing. E200-SW40E Fitted with 40mm Eye Capacity: 10 tonnes (under certain conditions – consult BRADLEY) E200-SW50E Fitted with 50mm Eye E200-76N Fitted with 76mm NATO Eye Capacity: 10 tonnes (under certain conditions – consult BRADLEY) E400-SW76N Fitted with 76mm NATO Eye. In square housing block with rubber/steel shock absorbers. Capacity: When used on trailers having front wheel steering and hinged drawbar:- GW = 30 tonnes When used on a close-coupled trailer:- GW = 20 tonnes: NW = ½ tonne (Max) Fixed Eye Forgings Consult Bradley for capacities of following units, which are dependent upon each particular application. E300-ST52-F 76mm NATO Eye Forging with square end in readily weldable material. Capacity: up to 26 tonnes (under certain conditions – consult BRADLEY) DIN-40E-FBU 40mm DIN Bushed Eye Forging with square end in readily weldable material. Capacity: up to 20 tonnes (under certain conditions – consult BRADLEY) E400-EN16-F 76mm NATO Eye Forging on 2 ½” dia. Shaft. Material EN16 for fixing onto front trailer mounting point.

RELIABILITY COUPLED WITH INNOVATION

30


Spring Damped Overrun Couplings

Standards: •2 Year Warranty •Primed •Rugged Cast Iron •Lifetime tested to 2 Million cycles

Features: •All units available up to 3 Tonnes with 50mm head •Wide range of types and capacities available from 1Tonne up to 5 Tonnes •Wide range of eye sizes available •Manual override fitted as standard to all units to isolate brakes when reversing •Conversion plate option from CU to D/E box range

Extremely competitive priced units for sale outside of the EEC or for fitment to trailers built within the EEC for export to Non-EU Countries.

31

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION

Model D30/40 & E30/45 D60/E60 E80/E100

C 1/2" 1/2" 5/8"

Maximum Capacity Maximum Nose of Unit (Kg) Weight (Kg) 1,000 75 1,500 75 2,250 100 3,000 100 1,500 75 1,500 75 1,500 75 1,500 75 2,250 100 2,250 100 2,250 100 2,250 100 3,000 100 3,000 100 3,000 100 4,000 250 4,000 250 4,000 250 5,000 250 5,000 250 D E F G H 140 54 200 245 89 137 73 205 250 108 156 83 230 275 120

Type of Head Fitted 50mm Head 50mm Ball 50mm Ball 50mm Ball 30mm Eye 40mm Eye 50mm Eye 76mm Nato Eye 30mm Eye 40mm Eye 50mm Eye 76mm Nato Eye 40mm Eye 50mm Eye 76mm Nato Eye 40mm Eye 50mm Eye 76mm Nato Eye 50mm Eye 76mm Nato Eye Head/Eye 50mm Ball 40mm Eye 76mm NATO

D' & 'E' Range D30ML2 D30M2 D40M2 D60M2 E3032 E3042 E3052 E30N2 E4532 E4542 E4552 E45N2 E6042 E6052 E60N2 E8042 E8052 E80N2 E10052 E100N2

D30/40 & E30/45 A B 175 50 116 50 149 79

RELIABILITY COUPLED WITH INNOVATION

D60/E60 A B 190 50 122 50 155 79

E80/E100 A B 140 50 160 79

32


Spring Damped Overrun Couplings

2a

1

2

EXPLODED DIAGRAM

RELIABILITY COUPLED WITH INNOVATION

33


Part Numbers & Exploded Diagram Explained Typical Part No. D40M = Rectangular box type c/w head, 40cwt, 50mm Head

Prefix box type

D E

box type

Capacity: 20 30 40 45 60 80 100

rectangular c/w head rectangular c/w eye

= = = = = = =

Coupling Attachment: M = 3 = 4 = 5 = N =

20cwt (D only) 30cwt 40cwt (D only) 45cwt (E only) 60cwt 80cwt (E only) 100cwt (E only)

50mm Head 30mm Eye 40mm Eye 50mm eye Nato Eye

(1 tonne) (1.5 tonne) (2 tonne) (2.25 tonne) (3 tonne) (4 tonne) (5 tonne)

SPARES AVAILABLE FOR THIS PRODUCT RANGE

2 2a

Fish Plate CU 40/50 -D40/50 Fish Plate CU60 - D60

8247 8248

RELIABILITY COUPLED WITH INNOVATION

34


Rotalok™ Jockey Wheels J43B J48HL

J43LE

Standards: •2 Year Warranty •High Corrosion Resistance •Rotalok™ Patented anti-rotation system •Static and Dynamic load tested

J48XL

Features: •High Quality Steel •Nose load up to 350kg •Brackets made of malleable Cast Iron •J100, 150 and 350 models feature Rotalok™ preventing unwind during travel

The Bradley Rotalok™ Jockey Range offers the ultimate in Engineering and Design Excellence from a UK Market Leader, with over 50 years experience

35

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION J100

J350 J150

Jockey

A

B

C

D Min

Max

E Fixing Centre

Wheel

Wheel Options

Bracket

Bolts Wide: 210x75, Pneumatic: 245x75

J100 43

430 min 43 730 min

110 - 290

101

M12 x 2 175 x 45

J150 48

500 min 48 830 min

148 - 320

105

M10 x 2 175 x 45

B48P

J150 48

500 min 48 830 min

148 - 320

146

M16 x 2 175 x 45

B48C

J350 48

500 min 48 830 min

140 - 375

146

M16 x 2 210 x 75

B48C

Jockey

B43

Nose Load

Outer Tube

Bracket Options

Wheel Type

Wheel Options

J100 43

Net Weight (without Bracket) 5.6 kg

100 kg

Straight

B43

Metal Wheel Rubber Tyre

Rubber wide wheel

J150 48

7.8 kg

150 kg

Straight

B48P B48C

Metal Wheel Rubber Tyre

Rubber wide wheel

J350 48

8.6 kg

350 kg

Serrated

B48C

Metal Wheel Rubber Tyre

RELIABILITY COUPLED WITH INNOVATION

36


37

RELIABILITY COUPLED WITH INNOVATION

2

4

Rotalok Jockey Wheel

EXPLODED DIAGRAM


Part Numbers & Exploded Diagram Explained Typical Part No. J43B = Jockey, 43mm diameter, with bracket Prefix:

Detail:

J

Tube Diameter: 43 48

= =

43mm 48mm

L B W H P X S

= = = = = = =

Less bracket With Bracket Wide Wheel Heavy Pneumatic Tyre Medium Serrated

ITEM

DESCRIPTION

J43

J48X

J48H

1

Jockey Knob

Kit142

Kit142

Kit142

2

Pad & Handle

Kit1610

Kit 158

Kit158

3

Standard Wheel

Kit143

Kit143

Kit3625

3a

Rubber Wide Wheel

Kit145

Kit3625

Kit3625

3b

Pneumatic Wheel

Kit3620

Kit3620

N/A

3c

Metal Rim Wide Wheel

N/A

N/A

Kit3625

4 4a

Bracket Bracket

B43 N/A

B48C B48P

B48C N/A

RELIABILITY COUPLED WITH INNOVATION

38


Heavy Duty Jockey Wheels J63B-Twin J3LS

J3BSC

This J63B-Twin shows the optional fold-away handle

Standards: •2 Year Warranty •High Corrosion Resistance •Static load tested to 750kg maximum •“R” clip anti-rotation feature

39

Features: •Serrated Tube as standard •Folding handle for ease of storage option •Thrust bearing for ease of operation •Foam filled tyres for J63-Twin •Heavy duty Cast bracket with quick release mechanism for jockey wheel •4 Bolt fixing bracket on J750 only

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION

Standard J63B

Jockey

A

B

C

D Min

Max

E

Wheel

Fixing Centre

Bolts

Wheel Options

J3LS

430 min

48

680 min

270 - 485

146

M16 x 2

200 x 50

J750 63

600 min

63

750 min

275 - 540

171 x 45

M12 x 4

200 x 45

300 x 50

J750 63T

600 min

63

750 min

370 - 615

171 x 45

M12 x 4

300 x 50

250 x 80

Jockey

J3LS J750 63 J750 63T

Net Weight (without Bracket) 8.6 kg

Nose Load

Outer Tube

Bracket Options

Wheel Type

350 kg

Serrated

B48

Metal Wheel Rubber Tyre

200mm-17.3kg 300mm-26.3kg

750 kg 500 kg

Serrated Serrated

B63 B63

Cast Wheel Polyurethane Tyre

RELIABILITY COUPLED WITH INNOVATION

Wheel Options

Cast Wheel Rubber Tyre

40


Heavy Duty Jockey Wheel 1

EXPLODED DIAGRAM

1a

1b 3 4

2

RELIABILITY COUPLED WITH INNOVATION

41


Part Numbers & Exploded Diagram Explained Typical Part No. J63B = Jockey, 63mm diameter, with bracket Prefix:

J

Details:

Tube Diameter: 48 3 63

= = =

ITEM 1 1a 1b 2 3 3b 4

48mm 48mm 63mm

DESCRIPTION Jockey Knob Handle Kit Safety Clip Pad/Eyebolt & Handle Standard Wheel 12" Wheel Bracket

L B T C S

J3 Kit142 Kit164 Kit153 Kit158 Kit3623 N/A B48C

= = = = =

J63 Kit142 Kit155 Kit153 Kit165 Kit3622 Kit3621 B63

Less bracket With Bracket 12� Wheel (J63 only) Horizontal Castor Serrated

Twin Kit142 Kit167 Kit153 Kit165 Kit3626 N/A B63

RELIABILITY COUPLED WITH INNOVATION

42


Sliding Prop Stands

34mm Dia. 460 to 1220mm Long

43mm Dia.

48mm Dia.

610 to 1220mm Long

610mm to 1220mm Long Also in serrated at 610mm Long

Standard: •2 year Warranty •High Corrosion Resistance •If 34mm, Vertical Load Rating is 75kg •If 43mm, Vertical Load Rating is 100kg •If 48mm non serrated, Vertical Load Rating is 150kg

Features: •Heavy Duty Tube •4mm Thick Prop Foot •Available in Sylvatect or Painted •Serrated Option (48mm only)

Mounted Vertically, maximum load capabilities are achieved. 43

RELIABILITY COUPLED WITH INNOVATION


Telescopic Prop Stands

Side Winding prop

48mm Dia.

610mm to 915mm Long

1000kg 2000kg

Telescopic Prop Screwed Prop (T27)

Standard: •2 year Warranty •High Corrosion Resistance

100Kg / 400kg 750kg

2000kg

Telescopic Props can also be used for alignment / levelling and are fast to use

Features: 3000kg •Standard Zinc plate and clear passivate •Side or Top Winding Alternatives •Fully Threaded Version •Anti-Rotation Device •Rotatable Mounting Bracket, Side Winding Only •The T27 is hot dipped galvanised

RELIABILITY COUPLED WITH INNOVATION

44


Part No

Description

See Drg No

Sliding Prop Stands P34460PL P34610PL P34760PL P34915PL P341065PL P341220PL P43610PL P43760PL P43915PL P431065PL P431220PL P48610PL P48760PL P48915PL P481065PL P481220PL

Light Duty 460mm Light Duty 610mm Light Duty 760mm Light Duty 915mm Light Duty 1065mm Light Duty 1220mm Medium Duty 610mm Medium Duty 760mm Medium Duty 915mm Medium Duty 1065mm Medium Duty 1220mm Heavy Duty 610mm Heavy Duty 760mm Heavy Duty 915mm Heavy Duty 1065mm Heavy Duty 1220mm Heavy Duty 610mm P48610PLD Swivel Foot Heavy Duty 915mm P48915PLD Swivel Foot Screw Prop Stands Heavy Duty Agricultural T27 Style Telescopic Prop Stands J2BD2 Medium Duty Swivel Foot Heavy Duty Swivel Foot J3BSD2 Serrated Tube Very Heavy Duty Swivel J4BD2 Foot - Serrated Tube Side Winding - Swivel SWTP1000 Bracket for Horizontal Storage, 1000kg SWTP2000 2000 SWTP3000 3000 Jack 1000 Jack 3000

45

Bracket

TECHNICAL INFORMATION Dimensions (mm) A

B

C

D Min -

E

F

G

101 101 101 101 101 101 101 101 101 101 101 146 146 146 146 146

M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M16 M16 M16 M16 M16

34.5 34.5 34.5 34.5 34.5 34.5 43 43 43 43 43 48.4 48.4 48.4 48.4 48.4

725

146 M16 48.4 B48C

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

Max Min Max Min Max 422 35 457 575 35 610 727 35 762 880 35 915 1032 35 1067 1185 35 1220 575 35 610 727 35 762 880 35 915 1032 35 1067 1185 35 1220 575 35 610 727 35 762 880 35 915 1032 35 1067 1185 35 1220

4

150

575

35

390 115 1000

4

150

880

35

390 115 1305 1030 146 M16 48.4 B48C

3

100

643

115

5

150

365

35

5

150

390

5

150

2

150

2 2 6 6

-

-

B34 B34 B34 B34 B34 B34 B43 B43 B43 B43 B43 B48C B48C B48C B48C B48C

870

-

100 M16

-

-

300 110

980

790

101 M12

43

B43

35

295

915

700

146 M16 48.4 B48C

505

20

400 110 1180

890

171 M12 63.5 B63

380

-

350

10

935

555

-

-

-

-

150 380 200² 380 150 200² -

-

450 450 350 375

10 10 10 10

1350 1350 935 905

580 580 555 530

-

-

60 60 -

-

80

RELIABILITY COUPLED WITH INNOVATION


T E CH NIC AL

INFO R M A T IO N

Dwg 3.

Dwg 1.

Dwg 2.

Dwg 4.

Dwg 5.

Dwg 6

Dwg 7

RELIABILITY COUPLED WITH INNOVATION

46


Prop Stands EXPLODED DIAGRAM 1

4 1a

4

2 3

47

RELIABILITY COUPLED WITH INNOVATION


Part Numbers & Exploded Diagram Explained

Typical Part No. P43610PL = Prop, 43mm diameter, 610mm length, plated body Prefix: P Prop J Jack Tube Diameter: 34 43 48

= = =

34mm 43mm 48mm

ITEM 1 1a 2 3 4

Length:

Details:

460 610 760 915 1065

PL PA S D

= 460mm = 610mm = 760mm = 915mm = 1065mm

DESCRIPTION Knob Jockey Handle Pad & Handle Bracket R-Clip

= = = =

Plated Painted Serrated Tube Dished Foot

34mmØ 43mmØ 48mmØ 63mmØ N/A Kit142 Kit142 Kit142 N/A N/A Kit164 Kit155 Kit1611 Kit1610 N/A N/A B34 B43 B48 B63 N/A N/A Kit153 Kit153

RELIABILITY COUPLED WITH INNOVATION

48


AUTOJAW SEMI AUTOMATIC UNIVERSAL COUPLING AJ351L2 AJ352L2

FEATURES & STANDARDS

 Self engaging / semi automatic disengaging, simple one handed operation No loseable / stealable parts Compact design for maximum ground clearance and minimum overhang Minimum fixing point to towing point centre dimensions to minimise forces applied to both towbar and towing vehicle

No chains or wires Supplied with or without ball EC94/20 Approved ( e11 005762) Optional Anti-Theft Lock for added security when using towing eyes

Compatible with 30, 40 & 50mm British Standard Eyes Conforms to Road Traffic Act 1281 (1998) 49


AUTOJAW TECHNICAL INFORMATION

78.5 mm

68 mm

D Value*

S Value

Bolt Size

No. Bolts

23.41kN

350kg

5/8 UNF „S‟ Grade or M16 8.8 Grade Bolt Centres 90mm

2

Autojaw is designed to be used on vehicles with a max gross vehicle weight of 32 tonnes. The high “D” value of 23.41 permits the full maximum trailer mass of 3500kg even when AutoJaw is fitted to a 7.5 tonne towing vehicle. This makes AutoJaw unique in that this can be achieved with 2 bolt fixing. A graph showing towing vehicle to trailer weight options is available from sales.

S Value = Static Vertical Load D Value = The D value is defined as the theoretical reference force for the horizontal force between towing vehicle and trailer. QUALITY GUARANTEED 2 YEAR WARRANTY

ENGINEERED TO EXCELLENCE

50


Towing Jaws

E40T

E100T

Standards: •2 Year Warranty •High Corrosion Resistance •Rugged Cast Iron •Doublelock Mechanism •Lifetime tested to 2 Million cycles

E40TC

Features: •EC94/20 Approved •Padlock Option •No jamming •Minimum overhang •Compatible with British standard eyes 30/40/50* •Approved to British Standard * Compatibility varies according to model please consult Sales or Technical on +44 (1)274 560414

Refer to “Hints and Tips” before specifying

E100TC 51

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION Approved to: EC94/20 Standard S Value

D Value

S Value - Static Vertical Load D Value - The D Value is defined as the theoretical reference force for the horizontal force between towing vehicle and trailer (see page 76 for D Value Graph) JAWS

D VALUE

S VALUE

E40TC

17kN

200kg

E40T

17kN

E100TC E100T

A

BOLT SIZE

NO. BOLTS

PIN DIA.

90mm

M16

2

25mm

200kg

90mm

M16

2

25mm

30.95kN

350kg

86mm x 45mm

M12

4

32mm

30.95kN

350kg

86mm x 45mm

M12

4

32mm

2

RELIABILITY COUPLED WITH INNOVATION

QUALITY GUARANTEED 2 YEAR WARRANTY

52


2

EXPLODED DIAGRAM

1

2

E40TC

1

E100TC 53

RELIABILITY COUPLED WITH INNOVATION


Part Numbers & Exploded Diagram Explained Typical Part No. V352L = Jaw, 3.5 ton capacity, ball and pin, less bolts

Prefix: V Capacity: 35 = 50

=

=

Jaw/Hook

3.5 ton with 3.5 ton towing vehicle 3.5 ton with up to 32 ton towing vehicle (please refer to D Value Graph)

ITEM DESCRIPTION V351L 1 Locking Handle N/A 2 Ball Pin & Wire Kit171 3 Bolt Pack V35B

Details: 1 2 3 L

V352L Kit173 Kit172 V35B

= = = =

V353L N/A N/A V35B

Pin Only Ball and Pin Spring Assisted Pin Less Bolts

V501L N/A Kit169 V50B

RELIABILITY COUPLED WITH INNOVATION

V502L Kit173 Kit170 V50B

54


AutoHead™ D5050AUT

Standards: •2 Year Warranty •High Corrosion Resistance •Rugged Cast Iron •Doublelock Mechanism •Lifetime tested to 2 Million cycles •Security Lock facility •94/20/EC approved

Features: •Single handed Operation •Low Profile •Wear indicator •Engagement indicator

The new AutoHead™ with its sleek profile and single handed operation brings you to the next stage in towing. Security conscious in every sense of the word with all your standard Bradley attributes 55

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION Approved to: EC94/20 Standard

•50mm ball diameter •LockitD5050 fits 48.4mm diameter drawtube •LockitMK IV fits 60mm diameter drawtube

•Lift handle whilst releasing trigger with thumb to prime auto mechanism •Insert towball - the trigger automatically locks the handle in the closed position! QUALITY GUARANTEED 2 YEAR WARRANTY

RELIABILITY COUPLED WITH INNOVATION

56


AutoHead 3

2

4

1

EXPLODED DIAGRAM

57

RELIABILITY COUPLED WITH INNOVATION


Part Numbers & Exploded Diagram Explained

Typical Part No. LOCKITD50AUT = Security Head fitting up to 2.75 ton coupling, fitting a 50mm ball Automatic version

LOCKIT D 50 MK4 AUT

ITEM 1 2 3 4

= = = = =

Security Device (Head) To fit up to 2.75 tonnes coupling Fitting a 50mm Head/ball To fit 3.5 tonnes Coupling Automatic

DESCRIPTION Up to 2750kg Up to 3500kg Barrel Lock Lockit1-2 Lockit1-2 Bolts & Nuts Kit1020 Kit1021 Trigger & Spring Kit1015 Kit1016 Complete Head LOCKITD50AUT LOCKITMK4AUT

RELIABILITY COUPLED WITH INNOVATION

58


Voyager Axles

Standards: •2 year Warranty •Painted and plated body ensuring Corrosion Resistance •71/320 EC approved brakes •Lifetime tested to 4.8million cycles ensuring maintained performance •Above average design safety factors •Branded and proven bearing and seal types •Full material traceability •Supplied fully assembled

The Brake Cable balance bar and bracket system reduces risk of cable sag and binding problems after extended period in service 59

Features: •Fully tried and tested concept giving smooth ride, low maintenance, long life •Well matched complete package •Range of capacities available from 800kg to 1800kgs. (up to 3.5tonne available in twin axle version) •Easy fitment to trailer chassis using 4 bolt fixing •Available with non braked hubs •Various wheel fixing options •Fully optimised suspension design giving a superb combination of ride and capacity •Multi-positional brake cable brackets to enable offsetting for twin axle application •Unbraked axles over 750kg, gross weight limited to 750kg in EEC where directive 71/320 EC applies Please refer to Hints and Tips

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION

Dimensions „B‟, „J‟ and „C‟ are all to customers‟ requirement within design criteria/legal limits List 1 List 2

List 3

List 4

CAPACITY

Standard Studding Patterns 4 x M10 x 4.00” PCD Stud & Nut 5 x M12 x 112 PCD Wheel Bolt 4 x M12 x 100 PCD Wheel Bolt 5 x M14 x 140 PCD Wheel Bolt 4 x M12 x 5.5” PCD Stud & Nut 5 x M16 x 6.5” PCD Stud & Nut 5 x M14 x 140 PCD Wheel Bolt 4 x M12 x 5.5” PCD Stud & Nut 5 x M16 x 6.5” PCD Stud & Nut 5 x M16 x 140 PCD Stud & Nut 4 x M12 x 100 PCD Stud & Nut

BRAKE

HUB SIZE STUDDING

D

E MIN E MAX

F

G

H

J MIN J MAX DROP ARM

800

NB1T

LIST 1

130

30

100

60

60/70

50

860

2000

127

800

NB2T

LIST 2

154

30

100

60

60/70

50

860

2000

127

800

NB4T

LIST 4

130

30

100

60

60/70

50

860

2000

127

800

203 X 40R

LIST 2

154

30

100

60

60/70

50

860

2000

127

900

203 X 40R

LIST 2

154

30

100

60

60/70

50

970

2000

127

1000

NB1T

LIST 1

130

30

125

60

60/70

50

1060 2000

127

1000

NB2T

LIST 2

154

30

125

60

60/70

50

1060 2000

127

1000

203 X 40R

LIST 2

154

30

125

60

60/70

50

1060 2000

127

1100

203 X 40R

LIST 2

154

30

125

60

60/70

50

1130 2000

127

1300

LIST 2

154

30

150

60

70

50

1070 2000

127

1300

203 X 40R

NB2T

LIST 2

154

30

150

60

70

50

1070 2000

127

1300

200 X 50R

LIST 2

154

30

150

60

70

50

1070 2000

127

1500

LIST 2

154

30

175

60

70

50

1110 2000

127

1500

203 X 40R

NB2T

LIST 2

154

30

175

60

70

50

1110 2000

127

1500

200 X 50R

LIST 2

154

30

175

60

70

50

1110 2000

127

1800

LIST 3

135

30

200

60

80

60

1170 2000

127

1800

250 X 40R

NB3T

LIST 3

135

30

200

60

80

60

1170 2000

127

1900

250 X 40R

LIST 3

135

30

200

60

80

60

1170 2000

127

Other studding patterns available on application

All Dimensions are in mm Please ensure that the resulting E & J dimensions fall within the minimum and maximum values shown in the above table Should the values required for E & J dimension fall outside the values shown please consult our technical sales department

Bracket fitted as standard on V18 - V19 version only

1900kg can only be achieved with the 250x40R brake by using tyres with a rolling radius between 305 & 320mm

RELIABILITY COUPLED WITH INNOVATION

60


Axles EXPLODED DIAGRAM

61 RELIABILITY COUPLED WITH INNOVATION


Part Numbers & Exploded Diagram Explained Typical Part No. V11FBX = Voyager axle, 1100kg Capacity, Fixed drum or hub type, selected studding pattern Prefix V

=

Voyager

Capacity 08 09 10 11 13 15 18 19

= = = = = = = =

800kg 900kg 1000kg 1100kg 1300kg 1500kg 1800kg 1900kg

F S

= =

Fixed Standard (Refer to sales)

B C D

= = =

Brake Drum (203) Brake Drum (200) Brake Drum (250)

N-Z

=

Studding Pattern (Refer to sales)

Up to 1300kg Up to 1500kg Up to 1800kg

PLEASE SEE PAGES 71 & 72 FOR BRAKES AVAILABLE

BRAKE CABLE LENGTH OPTIONS

DESCRIPTION Cable - 730mm Long Cable - 830 mm Long Cable - 930 mm Long Cable - 1030 mm Long Cable - 1130 mm Long Cable - 1230 mm Long Cable - 1430 mm Long Cable - 1530 mm Long Cable - 1630 mm Long Cable - 1730 mm Long

Part No. for Spares BC730D BC830D BC930D BC1030D BC1130D BC1230D BC1430D BC1530D BC1630D BC1730D

Supplied with Axle FOC Kit 6107 Kit6108 Kit6109 Kit6100 Kit6110 Kit6120 Kit6140 Kit6145 Kit6150 Kit6160

RELIABILITY COUPLED WITH INNOVATION

62


Voyager Plus T Chassis

Standards: •2 year Warranty •High Corrosion Resistance •Lifetime tested by calculation to ISO7641\1 (1983) •71/320/EC Approved for couplings and brakes •94/20/EC Approved where applicable

Features: •Braked/Unbraked option •Fixed or Adjustable towing height version •Available for gross trailer capacities up to 3.2 Tonne (fixed height) and 3.5 Tonne (Adjustable) •Use either 50mm Ball Head or any Eye from the Bradley Range •AutoHead™ option •Twin Axles available •Supplied fully assembled

A „T‟ Chassis reduces design time, plus stock and capital investment for the trailer builder - who can then concentrate on the layout and manufacture of the trailer body, which can then be simply bolted to the complete „T‟Chassis 63

Please refer to hints and tips

RELIABILITY COUPLED WITH INNOVATION


TECHNICAL INFORMATION

Please contact our sales team for further information and to discuss your requirements

RELIABILITY COUPLED WITH INNOVATION

64


T-Chassis See Brakes

EXPLODED DIAGRAM

See Square Tube Coupling

65

RELIABILITY COUPLED WITH INNOVATION


Part Numbers & Exploded Diagram Explained

For Details see both Brakes (Page 72) and Square Tube Couplings (Page 17)

RELIABILITY COUPLED WITH INNOVATION

66


Brakes Explained

EXPLODED DIAGRAM 6 5

2 4

3

1

67

4

RELIABILITY COUPLED WITH INNOVATION


Part Numbers & Exploded Diagram Explained

Parts List for: 250 x 40 BRAKES ITEM 1 2 3 4 5 6 7 8

DESCRIPTION PART NO APPLICATION Adjuster Assembly Kit6022 1 Axle Expander Kit6021 1 Axle Spring Kit Kit6020 1 Axle Shoe Kit (Standard Brakes) Kit6018 1 Axle Shoe Kit (Auto Rev Brakes) Kit6019 1 Axle Eyelet B00130000301 1 Side Half Shell B00125000401 1 Side Bearings and Oil Seals Kit191 1 Axle Hub Cap B43360174400 1 Side FOR SPARE BRAKE DRUMS PLEASE QUOTE AXLE SERIAL NUMBER

Parts List for: 200 x 50 BRAKES ITEM 1 2 3 4 5 6 7 8

DESCRIPTION PART NO APPLICATION Adjuster Assembly Kit6015 1 Axle Expander Kit6021 1 Axle Spring Kit Kit6014 1 Axle Shoe Kit (Standard Brakes) Kit6012 1 Axle Shoe Kit (Auto Rev Brakes) Kit6013 1 Axle Eyelet B00130000301 1 Side Half Shell B00125000401 1 Side Bearings and Oil Seals Kit190 1 Axle Hub Cap B41360174400 1 Side FOR SPARE BRAKE DRUMS PLEASE QUOTE AXLE SERIAL NUMBER

Parts List for: 203 x 40 BRAKES ITEM 1 2 3 4 5 6 7 8

DESCRIPTION PART NO APPLICATION Adjuster Assembly Kit6015 1 Axle Expander Kit6021 1 Axle Spring Kit Kit6017 1 Axle Shoe Kit (Auto Rev Brakes) Kit6016 1 Axle Eyelet B00130000301 1 Side Half Shell B00125000401 1 Side Bearings and Oil Seals Kit190 1 Axle Hub Cap B41360174400 1 Side FOR SPARE BRAKE DRUMS PLEASE QUOTE AXLE SERIAL NUMBER

RELIABILITY COUPLED WITH INNOVATION

68


Spare Parts, Security Devices & Lights

Britax Lamps

69

RELIABILITY COUPLED WITH INNOVATION


BREAKAWAY CABLES Description

Part No./ Ref.

1.75 coil rings (refer to table 1) 1.25 coil rings (refer to table 2)

Kit129 Kit130

Table 1 - Kit 129

Table 2 - Kit 130

Unit Ref HU3S80RH HU3HE HU3HERS HU6MK HU6MKR HU6MKR GAS HU6MLR HU6M

Unit Ref HU9L HU9H HU10 HU10RG HU10RS HU12 HU12RG HU12RS

Unit Ref HU2A HU2B HU3S80L HU3L HU3LRG HU3LRS HU3H HU3HRG

Unit Ref HU4M HU4MK HU4MKR HU5M HU5MK HU5MR HU5MKR HU5MLR

HU 6MR

HU3HERG

HU3S80H HU3HRS HU3S80RL

HU10 MEELER ALL RTP UNITS

BRAKELEVERS Description

Part No.

Description

Part No.

HU3S80STD HU3S80RS HU3LRS + HRS HU3HERS HU3, L, H +HERG HU3 + 8RTP + B HU3RTP-S HU4, 5, 6M

Kit3331 Kit3334 Kit3333 Kit3332 Kit3333 Kit3335* Kit3337** Kit3334

HU10, 12STD HU12RS HU12RG HU12RTP-B HU14RTP HU3STD HU12RTP-S *Post 12/1995 Kit3338

Kit3331 Kit3332 Kit3333 Kit3335* Kit3335* Kit3331 Kit3337**

HU4, 5, 6MK HU4, 5, 6M + MK + MKR

Kit3334 Kit3334

**Post 12/1995 Kit3339

ENERGY STORES

GAS STRUTS & PULLERS

Description

Part No.

Description

Part No.

HU3HERS HU3S80 RH & RL

Kit3360 Kit3560

Gas Strut

Kit3112

SECURITY Description

LAMP OPTIONS Part No.

Coupling Head Lock LOCKIT1-2 Coupling Head Lock Pass LOCKIT PASS Spare Key SPARE KEY Locking Head D4650 LOCKIT D4650 Locking Head MK4 LOCKIT MK4 Locking AutoHead D5050 LOCKITD50AUT Locking AutoHead MK4 LOCKITMK4AUT Security Kit M12 Bolt CAPPIT M12 Security Kit M14 Bolt CAPPIT M14

Description

Part No.

Lamp Wing Lamp Number Plate Lamp rear fog RL738 Lamp Rear Flasher RL7C Lamp Rear Flasher 739.00 Lamp Rear Flasher 9002-51 Lamp Rear Flasher 9003-50 Lamp Rear Flasher 9089.00 Lamp - RL7CFL (903.00) L/Hand

Y10000000406 Y10000000407 Y10000000403 Y10000000401 Y10000000413 Y10000000410 Y10000000412 Y10000000414 Y10000000405

Lamp - RL7CFL (903.01) R/Hand Lamp-Wing-Rubber

Y10000000400 Y10000000406

RELIABILITY COUPLED WITH INNOVATION

70



Catalogue 2011