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High Temperature Insulation Textiles & Accessories for Industry Felts & Blankets

Treated Fabrics

Accessories

Threads

Hogrings

Specialty Products, Inc.

High Temperature Insulation Textiles

ISO 9001-2000 Certified


High Temperature Felts & Blankets E Glass Felts & Blankets Lewco E Glass Felts and Blankets are composed of 100% select-grade type “E” glass fibers needled together into blanket form. It is INCOMBUSTIBLE, ASBESTOS-FREE and contains NO RESINOUS OR INORGANIC BINDERS. Lewco Glass Mat can be used on equipment operating at temperatures to 1200°F and will not deteriorate or shake apart in vibrating applications. Conforms to Mil. Spec. Mil-I-16411, Mil-I-24244, ASTM E-84. Smoke -O, Flame -O NRC-1.36.

Silica Felts & Blankets Lewco Sil Felts and Blankets insulation is manufactured using 98% pure textile grade silica fiber needled together into blanket/felt form. Lewco Sil blanket base fiber is made through a hot extrusion process yielding a 6-11 micron, non-respirable fiber. This fiber is then processed to maximize thermal efficiency. Lewco Sil Mat is INCOMBUSTIBLE, ASBESTOS FREE, NON-RESPIRABLE, and contains no INORGANIC or RESINOUS BINDERS. Typical applications include engine exhaust system insulation, hot industrial equipment insulation, and many others. Maximum continuous temperature is 1800°F.

Silica/Fiberglass Composite Blankets Lewco can combine our Silica and Fiberglass insulation felts into needled composites that for many insulation applications can give customers the pricing advantage of Fiberglass with the high temperature properties of Silica fiber. Lewco can combine these two different felts into various thickness combinations to meet customer requirements. These insulation felt and blanket composites are strong enough to give long life in tough, difficult applications. Applications include Stress Relief blankets, Removable/Reusable Insulation for high noise level, high maintenance, high vibration and high temperature equipment or engine exhaust systems.

Ceramic Fiber Products/Blankets Lewco Refractory Ceramic Fiber products have two temperature grades — 2300°F and 2610°F. Lewco Ceramic Fiber Products feature a broad family of products that include Bulk Fiber, Needle Felted Blanket, Paper and Textiles. The products are ideal for High Temperature furnaces, filtration, gasket applications, stress relieving and other refractory applications.

60” ⁄8”

1

48”

⁄4” ⁄2”

1

1

1” 30”

1-1⁄2”

24” 2”

Typical Properties Silica

Fiberglass

Ceramic Fiber

Melting Point

3000°F

1523°F

3200°F

Maximum Continuous Operating Temperature

1800°F

1200°F

2150°F

Shrinkage

<7% (Continuous 1800°F)

Thickness

¼”, ½” & 1”

/8 - 1-½”

½”, 1”, 1-½”, 2”

1

Roll Width

60”

30” & 60”

24” & 48”

Roll Length

Various Lengths Available

Various Lengths Available

Various Lengths Available

/4” - 8 lbs/cu.ft. /2” - 9 lbs/cu.ft. 1”- 10 lbs/cu.ft.

6-12 lb /cu.ft

6, 8 lb/cu.ft

1

Density

1

Thermal Conductivity (K-Factor) BTU, in./ft2, HR.°F Temp °F

E-Glass 6# Density

E-Glass 10# Density

300

0.292

0.350

500

0.350

0.480

700

0.445

0.640

900

0.780

Silica 10# Density

RG 2300 8# Density

0.530 0.855

0.700

1200

1.115

1.000

1500

1.425

1.320

1800

1.820

1.780


High Temperature Fabrics Silicone Coated/Impregnated Fiberglass Fabrics Silicone Coated/Impregnated Fiberglass Fabrics excel in High Temp. Applications. Silicone adds abrasion resistance and water proofing to the fabrics. These fabrics are good for making insulation jacketing. Max. continuous temp. to 500°F.

PTFE Coated/Laminated Fiberglass Fabrics PTFE Coated fiberglass fabrics/films are very good high temp. hostile chemical-resistant fabrics. PTFE is inert against most acids and bases. Other PTFE laminates and film are available upon request. Continuous Temp. Max 550-600°F.

Texturized/Untexturized Fiberglass Fabrics Type E Grade Fiberglass makes an ideal, cost-effective fabric for normal use to 1000°F. Bulk texturizing is very good to increase thickness for insulation applications. Vermiculite & HT Carmelizing available.

Lewco Silica Fabrics High purity, non-respirable Silica Yarn is used to make a good, cost-effective fabric. A special vermiculite, weave-set coating is applied to help fabricators during the cut and sew process. Useful tensile strength to 1800°F. Melt Point: 3000°F.

Aluminized Fiberglass Fabrics Aluminum Foil and Film laminated to Fiberglass Fabric creates an excellent vapor barrier against moisture or other fluidsz. Max. continuous temp. to 450°F.

Stainless Knitted Blanket Mesh & Foil Blanket mesh should be a consideration in Removable/Reusable Insulation applications above 500°F. Blanket Mesh is a very flexible, circular knitted web made from a variety of grades of 0.008”, 0.0095”, 0.011” SS wire.

Acoustical Barriers Lewco’s acoustical noise barriers are flexible, tough, highdensity, vinyl films possessing high tensile and tear resistance. Those products must be positioned so to keep the temperature exposure below 180°F.

Style 1500SA-2 1700SA-2L 1700SA-2 1750SA-2 2000SA-2 3000SA-2 3700SA-2

Wt. (oz/yd2) 15.0 16.5 17.0 17.5 20.0 34.0 37.0

Width 40”, 60” 40”, 60” 40”, 60” 40”, 60” 40”, 60” 40”, 60” 40”, 60”

Style 1400T 1650T 1800T 3400T 1300T-Lew 1800T-Lew

Wt. (oz/yd2) 14 16.5 18 34 13 18

Width 60” 60” 60” 60” 60” 60”

Style 300 1800 F 2400F 3000F 3500F 4000F 6000F

Wt. (oz/yd2) 8.5 17.5 24.0 30.0 35.0 40.0 60.0

Width 60” 40”, 60” 40”, 60” 40”, 60” 40”, 60” 40”, 60” 40”, 60”

Style 1800HTO 3600HTO 1800HTP 3600HTP

Wt. (oz/yd2) 18 36 18 36

Width 36”, 60” 36”, 60” 36”, 60” 36”, 60”

Style 2025-9480 4011-4ply

Wt. (oz/yd2) 21 22

Width 60” 60”

Type 304 SS Inconel® Monel® 304 SS Foil

Wire Diam. .008” .0095” .011” .008”, .011” .008”, .011” .002”, .003”

Width 24”, 30”, 42” 24”, 30”, 42” 24”, 30”, 42” 30” 30” 24”, 36”

Style 227 341 454 681

Wt. (lb/ft2) 1 /2 lb./ft2 3 /4 lb./ft2 1 lb./ft2 1-1/2 lb./ft2

Thk. 0.45” 0.70” 0.90” 0.124”


Fabrication Accessories Sewing Threads and Drawcords Lewco stocks a variety of high temperature, chemical-resistant Threads and Drawcords. Nomex®, Kevlar®, Fiberglass, Quartz and Stainless Steel Threads and Drawcords. Please contact Lewco for more information.

Hogrings and Tools Lewco stocks the Spenax Pneumatic & handoperated Hogring tools & Stainless and Galvanized staples. Lewco also offers a tool repair service for insulation customers. Please contact Lewco for more information.

Threads Sewing Threads TEFLON Coated Fiberglass - Specially coated for excellent chemical and UV resistance. “L” suffix denotes an E-Z Sew finish has been added. Starch Coated Fiberglass Specially coated to meet NRC requirements. Natural Kevlar® Nomex® Quartz® Polyester/Inconel® Kevlar®/10-Strand Stainless Steel Kevlar®/5-Strand Stainless Steel Kevlar®/3-Strand Stainless Steel

Styles

Thickness

Brk. Strn.

Temp

Yield

TCFT 18 TCFT 18L TCFT 21 TCFT 21L

.017” .017” .021” .021”

19 lb. 19 lb. 27 lb. 27 lb.

750°F 750°F 750°F 750°F

2500 yds/lb. 2150 yds/lb. 1875 yds/lb. 1612 yds/lb.

B8

.020”

31.3 lb.

750°F

1875 yds/lb.

T-90 T-70 Q-18 PINC KSS 10-1 KSS 5-1 KSS 110

.016” .014” .017” .0145” .012” .011” .011”

16 lb. 4.5 lb. 24 lb. 8 lb. 23 lb. 23 lb. 27 lb.

380°F 480°F 1500°F 1800°F 1500°F 1500°F 1500°F

4704 yds/lb. 6340 yds/lb. 1950 yds/lb. 6500 yds/lb. 2,264 yds/lb. 3,456 yds/lb. 4,141 yds/lb.

Tools Model

Staple Size

Staple Capacity

Staple Diameter

⁄” ⁄” 1⁄2”

100 110 25

16 Gauge, .062 16 Gauge, .062 16 Gauge, .062

SC761 SC743 P7

12 34

Min. Ring I.D.

Operating Pressure

Tool Weight

⁄” ⁄ ” 1⁄4”

80-100 PSI 80-100 PSI N/A

3.87 lb. 3.87 lb. 0.90 lb.

14

3 16

Hogrings Hog Ring Part # 12SS100 34SS110 SR8-G SR8-SS

Fastening, I.D.’s and Accessories Lewco maintains a good inventory of Belting, Buckles, Lacing Anchors, Quilting Pins, ID Tags and other materials that help complete the fabricated system.

Hog Ring Tool

Quantity Per Box

Material

Diameter

SC761 SC743 P7 P7

10,000 11,000 2,500 2,500

304SS 304SS Galvanized 304SS

.062” .062” .062” .062”

Sizes

Material

Size

Diameter

⁄” ⁄” 1⁄2” 1⁄2”

⁄” ⁄ ” 1⁄4” 1⁄4”

12

14

34

3 16

Accessories Styles

Products

Put-Up

Belting

1 & 1- ⁄ ” Poly

1 & 1- ⁄ ” x ⁄ ”

Poly

100 yd/roll

Buckles Velcro

1& 1⁄2” D & Rec. 800-1”, 1-1⁄2”, 2”

.125” x 1” & 1-1⁄2” 1”, 1-1⁄2”, 2”

304SS Nylon

Ea. 50 yd/roll

Lacing

LASS & LAMS

12ga. & 14ga. 2-1⁄2” & 4-1⁄2”

304 SS/Mild

1000/Box

Quilting Pins

QPSS & QPMS

12ga. & 14ga. 2-1⁄2” & 4-1⁄2”

304SS/Mild

1000/Box

12

12

1 16

Retaining Clips K150SS & K150G 12ga. & 14ga.

304SS/Galvanized 1000/Box

Two-Hole Washers THW Tie Wire Tie Wire

1” .051” & 0.47”

304SS 304SS

1000/Box 5 lb. & 25 lb.

I.D. Tags

I.D. Tag

1-1⁄2” x 3-1⁄2”

304SS

Ea.

Grommets

Grommet

Multiple available

Brass, 304 SS

Ea.

Drawcord

TCFR

18

⁄”

Teflon CTD FG 650’/spl

Drawcord

SSD

18

⁄”

304 SS

500’/spl


Technical Information Cold Face Fabrics

500°F 550°F 450°F 1,000°F 1,500-2,000°F

1. Silicone Impregnated Fiberglass & Silica 2. PTFE/Teflon® Impregnated Fiberglass 3. Alum Foil/Film Laminated Fiberglass 4. Plain & Texturized Fiberglass 5. Stainless Steel Knitted Blanket Mesh

Hot Face Fabrics

1. Silicone Coated/Impregnated FIberglass & Silica 2. PTFE/Teflon® Impregnated Fiberglass 3. Alum Foil/Film Laminated Fiberglass 4. Plain & Texturized Fiberglass 5. Vermiculite Coated Fiberglass 6. Vermiculite Coated Silica 7. 304 SS Foil 8. Inconel ® Foil 9. 304 SS Blanket Mesh 10. Inconel Blanket Mesh

500°F 550°F 750°F 1,000°F 1,000°F 1,800°F 1,500°F 2,000°F 1,500°F 2,000°F

Blanket Insulation 1. 2. 3. 4. 5. 6.

Foams (Flexible, Closed Cell Elastometric) Needled E Glass Blanket Needled E Glass/Silica Composite Blanket Needled Silica Blanket Ceramic Fiber Blanket-RG Ceramic Fiber Blanket-HTZ

300°F 1,200°F 1,500°F 1,800°F 2,400°F 2,700°F

Threads 1. 2. 3. 4. 5. 6. 7.

Nomex® Kevlar ® Plain Fiberglass Teflon® Coated Fiberglass Teflon® Coated Quartz Stainless Steel Inconel

400°F 400°F 750°F 1,500°F 1,500°F 1,500°F 2,000°F

Hogrings and Staples

1,000°F 1,500°F 2,000°F

1. Galvanized 2. Stainless Steel 3. Inconel®

Accessories 1. 2. 3. 4.

Belting Buckles Velcro Lacing Hooks

5. 6. 7. 8.

Quilting Pins Draw Cord Tie Wire SS I.D. Tags

9. Grommets 10. Two-Hole Washers 11. Zinc, SS, O Rings

Energy Audit How much can you save using Removable / Reusable Insulation? Calculate your losses at: http://www.insulation.org/

Fabrication Training Lewco has 25 years experience making materials for Removable/Reusable insulation jackets. Please contact us for more information on our proven fabrication training system and training manual.


Other Lewco Products

We will strive to meet or exceed our Customers’ expectations. Lewco is committed to continually improving our products, services and the effectiveness of the Quality Management System to make our Customers totally satisfied. We believe our products and services must be…

Additional Lewco Products Insulating Lagging Tapes Lewco maintains large inventories of different sizes of Fiberglass & Nomex® lagging tapes. Applications include Gasketing and Freeze & Personal protection insulation. Please contact Lewco for further information

HOT WORKS FABRICS, CURTAINS & BLANKETS “SPARKS, SPATTER & SLAG”

Styles

Widths

Thickness

Length

Material

FT24

3/4”,1”,1-1/2”, 2”, 3”, 4”, 5”, 6”

.065”

100ft.

Fiberglass Woven Flat

FT60

100ft.

Fiberglass Woven Flat

3/4”,1”,1-1/2”, 2”, 3”, 4”, 5”, 6”

.125”

FT120

3/4”,1”,1-1/2”, 2”, 3”, 4”, 5”, 6”

.0625”

100ft.

Fiberglass Woven Flat

NXF60

3/4”,1”,1-1/2”, 2”, 3”, 4”, 5”, 6”

.125

50ft.

Nomex Aramid® Felted

High-Temperature APPLICATIONS Insulation Textiles & Accessories for Fabricators

Felts Fabrics • Welding • E Glass 1200ºF • Silica - 1800ºF Silica 1800ºF • Fiberglass - 1000ºF • Metal•• Ceramic Cutting Fiber • Silicone coated Blanket 2300ºF Fiberglass - 500ºF • Grinding • PTFE Coated Fiberglass 500ºF • Stress Relief • Radiant HeatSlag” High Performance Safety Fabrics “Sparks, Spatter, Protection • Chemical Splash Protection

ISO 9001-2000 Certified

Accessories •Threads • Drawcords • Hogring Staples & Tools • SS “D” Ring Buckles • Lacing Anchors • Quilting Pins

Lewco is a leader in the design, development and manufacturing of fabrics for use as spark, spatter & slag protection. Coated & un-coated fabrics available in roll goods and blankets (cut, hemmed, & grommetted). Please contact Lewco for more information.

PRODUCED SAFELY Our products and services are produced safely and in a safe work environment.

HIGH QUALITY Our Service is courteous and professional. Our Products are manufactured under a Quality Management System certified as conforming to requirements defined in the ISO 9001:2000 Standard.

COMPETITIVE Our products and services provide exceptional value for our Customers.

DELIVERED ON TIME An inventory of finished products is maintained to meet our Customers’ delivery requirements.

CONTINUALLY IMPROVED We will work together to continually improve all aspects of our business.

Ceramic Fiber Products “ISO 9001-2000” Certified

All Major Credit Cards Welcome.

NIA

National Insulation Association

Member SWICA WIA ESICA SEICA MICA CSICA

Corporate Headquarters / Manufacturing & Distribution Center 6859 Renoir Avenue • Baton Rouge, Louisiana 70806 Phone 225.924.3221 • 1-800-221-6414 • Fax 225.927.2918 www.LewcoSpecialtyProducts.com • Email Lewco@LewcoSpecialtyProducts.com

FABRICS FOR HOT WORKS SAFETY

This information is given in good faith and is believed to be accurate. It is intended for use by persons skilled in the art of fabrication and applying removable/reusable insulation or like products, as well as those working with welding curtains and fire blankets. All liabilities are borne by the user of these products. LEWCO does not take any responsibility for misuse of these products. LEWCO recommends testing before use.

Specialty Products, Inc.

Fabrics for Hot Works Safety

Ceramic Fiber Products

Carolina

lications.

ament yarns and braided packing. Lewco emicals and concentratent and other processing

Technical Fabrics

el wire. It has a very wco Style 07-031 can be not suitable for strong

serted carbon yarn over hite with graphite lubris. Lewco Style 07-042B

product handbook

Gasketing and Compressed Packing Products for Industrial Applications

Synergistic Systems, Inc.

MANAGEMENT SYSTEM CERTIFICATE

m

ORGANIZATION

Gasketing and Packing Products

Woven and Coated Fabrics

Lewco Specialty Products, Inc. 6859 Renoir Avenue Baton Rouge, Louisiana 70806 USA Synergistic Systems, Inc. certifies the Management System for the organization listed above has been assessed and found to be in compliance with the requirements of the standards and scope of supply detailed below.

STANDARDS ISO 9001:2008, ANSI/ASQ Q9001:2008 – Quality Management Systems – Requirements

SCOPE OF SUPPLY Design, Manufacturing and Distribution of Industrial Textile Products. Initial Date of Issue: 09/26/08 Revision Date: 06/19/10

Valid Through: 09/25/11

Subject to the continued, satisfactory operation and comprehensive, periodic assessment of the Management Systems by Synergistic Systems, Inc.

For Synergistic Systems, Inc.

Baton Rouge, Louisiana USA

Gary P. Lane, President, CQA, CMQ / OE Certificate Number: 10130 REV. 03 06/19/10

Since 1989

Member SWICA WIA ESICA SEICA MICA CSICA

All Major Credit Cards Accepted

Corporate Headquarters / Manufacturing & Distribution Center 6859 Renoir Avenue • Baton Rouge, Louisiana 70806 Phone (225) 924-3221 • Toll Free 1(800) 221-6414 • Fax (225) 927-2918 www.LewcoSpecialtyProducts.com • Email Lewco@LewcoSpecialtyProducts.com

Stocking Locations: Baton Rouge, LA • Houston, TX • Ontario, CA ��� Portland, OR • Columbia, SC

®


High Heat Textiles