Bobcat 450 453 Skid Steer Loader Service Manual
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Service manual for the Bobcat 450 and 453 skid steer loaders. Covers the following models: (450S/N 561711001 & Above) (453S/N 561811001 & Above) Manual is broken down into the following chapters: AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . 11 ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 ALTERNATOR BELT ADJUSTMENT (453) . . . . . . . 11 ASSEMBLY OF THE ENGINE . . . . . . . . . . . . . . . . . 7B1 AUXILIARY CONTROL LOCKBOLT . . . . . . . . . . . . . 11 AXLE HUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 AXLE SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 AXLE, BEARINGS
AND SPROCKET . . . . . . . . . . . . 41 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 BICS SYSTEM CONTROLLER . . . . . . . . . . . . . . . . 81 BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . . . . . . . . . 81 BOBTACH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 51 CARBURETOR AND GOVERNOR . . . . . . . . . . . . . 7A3 CHAINCASE COVERS . . . . . . . . . . . . . . . . . . . . . . . . 41 CHAINCASE FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 CONTROL PEDALS . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 CONTROL SHIELD AND STEERING LEVER PANELS . . . . . . . . . . . . . . . . . . 31 CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B1 DECIMAL & MILLIMETER EQUIVALENTS . . . . . . . 91 DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 DRIVE CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 11 ELECTRICAL SYSTEM INFORMATION . . . . . . . . . 61 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A3, 7B1 ENGINE ASSEMLBY . . . . . . . . . . . . . . . . . . . . . . . . . 7A3 ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . 11 ENGINE DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 7A3 ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . 11 ENGINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 91 ENGINE SPEED CONTROL . . . . . . . . . . . . . . . . . . . 7B1 FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B1 FINAL DRIVE TRANSMISSION (CHAINCASE) . . . 11 FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7A3 FRONT LIGHTS (OPTIONAL) . . . . . . . . . . . . . . . . . . 61 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 11, 7B1 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 GLOSSARY OF HYDRAULIC SYMBOLS . . . . . . . . 91 HYDRAULIC CONTROL VALVE . . . . . . . . . . . . . . . . 21 HYDRAULIC CYLINDERS . . . . . . . . . . . . . . . . . . . . . . 21 HYDRAULIC FILTER BLOCK . . . . . . . . . . . . . . . . . . . 31 HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 91 HYDRAULIC/HYDROSTATIC SYSTEM . . . . . . . . . . 11 HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 HYDRAULIC RESERVOIR . . . . . . . . . . . . . . . . . . . . . 21 HYDRAULIC SYSTEM INFORMATION . . . . . . . . . . 21 HYDROSTATIC MOTOR . . . . . . . . . . . . . . . . . . . . . . . 31 HYDROSTATIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . 31 HYDROSTATIC SYSTEM INFORMATION . . . . . . . . 31 IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 7A3 INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 61 LIFT ARM BYPASS BLOCK . . . . . . . . . . . . . . . . . . . 21 LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . 11 LIFT ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 LIFT CYLINDER(S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 LIFT AND TILT LOCK BYPASS VALVE . . . . . . . . . 81 LIFTING AND BLOCKING THE LOADER . . . . . . . . 11 LIFTING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . 11 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 91
LUBRICATING THE LOADER . . . . . . . . . . . . . . . . . . 11 OIL COOLER AND SHROUDING . . . . . . . . . . . . . . 7B1 OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . 11, 51 OPERATOR CAB GAS CYLINDER . . . . . . . . . . . . . . . 51 OPERATOR SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 PARKING BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . 41 PARKING BRAKE DISC . . . . . . . . . . . . . . . . . . . . . . . . 41 PEDAL INTERLOCK LINKAGE . . . . . . . . . . . . . . . . . . 21 PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B1 REAR DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 REAR LIGHTS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 61 REAR WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 REMOTE START SWITCH . . . . . . . . . . . . . . . . . . . . . . 11 REPAIRING THE ENGINE . . . . . . . . . . . . . . . . . . . . 7B1 SEAT BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . 11 SEAT BAR SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 SEAT SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . 11 SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . 11 STANDARD TORQUE SPECIFICATIONS FOR BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 STEERING LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 STEERING LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 TENSION PULLEY AND SPRING . . . . . . . . . . . . . . . . 3 TILT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 1 TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . 1 TRACTION LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 TRANSPORTING THE LOADER . . . . . . . . . . . . . . . . . 1 TROUBLESHOOTING . . . . . 21, 31, 61, 7A3, 7B U.S. TO METRIC CONVERSION . . . . . . . . . . . . . . . . . 9 A small sample of some of the topics covered in this manual are: Piston, Liner, Piston Ring, Con Rod Bearing, Main Bearing - Std/010/020/030/040, Valve Guide, Thrust Washer, Retainer, Exhaust Valve, Inlet Valve, Bushing, Glow Plug, Gasket, Overhaul Gasket kit, Gasket Kit, Track Link, Track Roller, Carrier Roller, Idler, Recoil Spring, Segment Group, Sprocket, Track Shoe, Pin & Bushing, Swing Bearing, Track Bolt & Nut, Plough Bolt & Nut, Mounting Bolt, Metric Hex Bolt, Segment Bolt & Nut, Bucket Teeth, Adaptor, Pin & Retainer, Ripper Teeth, Shank, End Bit, Side Cutter, Cutting Edge, Grader Blade, Cylinder Head, All Type of Pumps, Dowel Pin, Valve, Bushing, Spring, Bronze Disk, Drum, Gauge, Flange, Gear, Pinion, Shaft, Guide, Collar, Manifold, Pin, Universal Joint, Muffler, Crankshaft, Dowel, Bevel Gear, Impeller, Ring Lock, Sleeve, Compressor, Bracket, Tube Assy., Yoke, Wrench, Shim, Screw, Gear Torque Converter, Stud, Foot Valve, Bushing, Bushing Bronze, Chamber, Mounting, Cap Bearing,
Gear Planet, Disk Brake Pad, Carrier, Strap, Snap Ring, Holder, Valve Seat, Rebuild Kit, Equalizer Bar, Diagonal Cap, Fuel Line Assy., Bearing Shell, Con Rod, Cage, Rod End, Hub, Fork, Grease Gun, Clutch Disc & Plate, Steering Disc & Plate, Transmission Disc & Plate, Piston Shoe, Set Plate, Rotor, Valve Plate, Shoe Plate, Swash Plate, Drive Shaft, Shim, Guide Piece, Guide Ring, Axel Shaft Bushing, Relief Valve, Cylinder Block, Axel Bush, Square Bearing, Stopper Joint, Disc Driving, Spring Compass, Gear Pump, Centre Pin, Servo Piston, Spring Conical, Block Bearing, Lever, Spacer, Coupling Spine, Solenoid Valve, Ball Guide, Check Valve, Gasket M/P, Retainer, Cam Rocker, Push Rod, O Ring, Gasket, Gasket Kit, Seal, Seal O-Ring, Wear Ring, Ring, Repair Kit, Oil Seal, Seal Kit, Back Up Ring, Lock, Seal Lip Type, Wiper Seal, Wiper Ring, Seal Group, Seal Assy, wheels, tyres, cab and many more. Book marked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible. Notes, cautions and warnings throughout each chapter pinpoint critical service information. Numbered instructions guide you through every repair procedure in a step-by-step fashion. Bold figured numbers help you quickly match illustrations with instructions. Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure. Numbered table of contents easy to use so that you can find the information you need fast. Manual Language: English File Format: PDF File Delivery: PDF (Instant Download) Pages: 345 To purchase this repair manual just click on the green instant download button at the upper right corner of this page. After purchasing just download it to your computer to save it and print pages from it whenever you need it.
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